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PRODUCT SHEET THERMOFLEXX 60

Ease of Use
The ThermoFlexX 60 can automatically
load and unload plates with one touch
of a button. Manual plate handling
is one of the main causes of plate
damage. With this in mind we designed
the FlexTray. This mobile table,
The ThermoFlexX 60 with its maximum High Quality Imaging which can be adjusted in height
plate size of 1067 x 1524 mm (42 x 60”) The new generation optical system and tilted, facilitates very easy plate
is the perfect fit for the large web offers superior quality thanks to a handling and transport.
segment. unique design using leading edge
It’s an excellent choice for ambitious technology.
printers and trade shops to make The fiber laser represents todays best Open
plates in the shortest time possible at technology for digital imaging, ThermoFlexX imagers excel in their
highest quality. offering superior quality. The robustly choice of resolution. Any of the
ThermoFlexX 60 is an ideal size to designed ThermoFlexX is made using industry standards can be used. The
handle larger size plates or making heavy duty industrial components, ThermoFlexX imagers can be integrated
larger size plates or making large making high speeds possible without with any workflow or RIP that can
amounts of jobs together, reducing fluctuation and vibrations. This provides produce 1 bit TIFF file format. Closed
material waste to a minimum. the most accurate and consistent file formats such as LEN-files can be
imaging quality available today. converted to 1 bit TIFF. ThermoFlexX
can image all digital plates, any brand,
ThermoFlexX 60 is the ultimate
solvent and water washable or thermal
flexo plate imager combining
superior quality, handling and
Productivity processing, and is compatible with all
The new imaging system is not only plate making equipment.
productivity.
built for optimum quality, but also to
combine this quality with superior
speeds. Productivity up to 6m2/h can be Low Plate Waste
achieved at standard quality (2540dpi). Clever technical innovation, such as the
This can be doubled up to 12m2, unique vacuum slider, demonstrate our
thanks to our Dual Head Imaging understanding that users need to save
concept. This concept also offers a cost and time.
certain level of redundancy. No more taping partial plates!
PRODUCT SHEET THERMOFLEXX 60

Motion Accuracy Laser Protection


The robust design is based on a
modular platform with a small footprint. Plate
The imaging system is driven by A plate flying of because of
linear motors with ultimate accuracy. manipulation problems can happen on
The direct drum drive guarantees a any CTP. These accidents can seriously
continuous speed without fluctuations. damage the imaging unit leaving it out
of operation for days as a consequence.
A protection plate is installed on a
separate rail system intercepts any
impact from a plate at any time.

Imaging Software
The ThermoFlexX imager is controlled
by a 360° rotating display. This makes
the machine accessible from any side.
The intuitive interface shows the job list
with all parameters and a preview of
the currently imaging plate.
The imaging progress on the plate
preview screen is clearly visible all
around the platemaking room.

Dual Head
Thanks to our optional Dual Head
Imaging concept the speed can be
doubled, up to 12 m2/h at 2540 dpi.
This concept also offers a certain level
of redundancy.

Automatic
Auto Loading Flextray
The ThermoFlexX 60 can automatically Manual plate handling is one of the Calibration
load and unload plates with one touch main causes of plate damage. The new generation optical system
of a button. An innovative guidance With this in mind we designed the offers superior quality thanks to a
system makes sure that even thick Flextray. unique design using leading edge
plates, up to 6,35 mm (0.25”), can be This mobile table, which can be technology. Our standard auto-
seamlessly mounted on the drum, and adjusted in height and tilted, facilitates calibration system guarantees
all automatically. very easy plate handling and transport. consistency and high quality imaging.
PRODUCT SHEET THERMOFLEXX 60

3 Component High Resolution


With 5080 dpi resolution, we push
Imaging Head quality standards to a higher level.
The imaging system consists out of 3 – smaller screen dots & finer details
independent modules: motor, optics – sharper text and line-work
and laser. This flexible design allows – full image contrast
straightforward replacement of any – greater production stability trough
of the modules. It is even possible to platemaking and printing
perform optical fine tuning remotely.
This makes service interventions simple
and hardware upgrades logical and
smooth.

Automatic 2540 5080

Resolution Switching
The optical system is based on 3
lenses. We use the most suitable
lens for each resolution without
compromise in quality. Changing
resolution is performed automatically
in the background. The possibility
of combining jobs with different Multi Resolution
resolutions on one plate saves time and ThermoFlexX supports all 1 bit TIFF
avoids imposition mistakes. format from any RIP at all standard
resolutions 2400 - 2540 - 4000 - 4800
- 5080 dpi. Closed file formats such
as LEN-files can be converted to 1 bit
TIFF format. In the Multiplate software,
Automatic Innovative Screening TIFF’s with different resolution can be
New ThermoFlexX screening technology combined on one plate.
Vacuum Slider offers superb highlights with a smooth
Optimum plate handling and transition to 0% tint value, while solids
manipulation avoids accidental damage. and line-work retain excellent detail. MultiPlate
The automatic vacuum slider, a unique The new MultiPlate 4.0 has a look
feature on ThermoFlexX imagers, offers and feel interface providing amazing
efficient operation for partial plates. ease of use. 1 bit TIFF’s are arranged
By moving the slider to the edge of automatically or manually and jobs of
the plate the vacuum is concentrated different resolutions can be combined.
beneath the plate, which eliminates the The status of different jobs is intuitively
need for taping and foil covering and presented. With the search and filter
still allows full speed imaging. tool you can easily find files, even if
they are stored in an archive.

ThermoFlexX
Hybrid Screen

ThermoFlexX
Surface Screen
PRODUCT SHEET THERMOFLEXX 60
SPECIFICATIONS THERMOFLEXX 60
60  E 60  S 60  D
Front view
Laser  type Fiber  laser  1064nm
Laser  Power 50  W 100  W 2  x  100  W

Standard  Resolution* 2400 2400 2400


2540 2540 2540
High  resolution* 4000 4000 4000
4800 4800 4800
5080 5080 5080 3130 mm
3130 mm
*By  default  one  resolution  (2400  or  2540dpi)  comes  with  the  imager.  Additional  resolutions  are  optional.
Productivity  2400  dpi  ** 3 6 12 Side view
Productivity  5080dpi  ** 1,5 3 6
**  Depending  on  plate  type  and  quality  requirements.Thicker  plates  are  imaged  60%
 of  the  mentioned  productivity.   1092 mm
1092 mm 1193 mm
1093,5mm

Image  Quality at  2540  dpi  :  up  to  175lpi  /  at  5080  dpi  :  up  to  250lpi
720 mm
Hybrid  Drum  option 195mm 195mm

Customised  register  pins No 1222,53 mm


1222 mm
Customised  magnetic  zones Load distibution; 4 off adjustable feet 100 mm Ø

Loading  Table FlexTray Floor plan

Clamping  system Automatic Ancillary


room or enclosure

Resolution  Change Automatic   Extraction motor & drum


vacuum pump

Focus  setting Auto  focus


Electrical mains in &
Ethernet connection Dust extraction
to PC & Drum vacuum out
Plate  loading Manual  /  Automatic Max 10 m tube
Compressed (Tube provided)
air in 5°
Rear of machine
Partial  Plate  handling Automatic  Vacuum  Slider Service & operator required
≈ 5,5 m

Maximum Plate  size 1067  x  1524  mm or 42" x 60"


(drum  dimensions) (width: 1524 mm / circumference: 1067 mm)
Service Service
acces acces
required required

0.73  to  6.35  mm


Plate  thickness
0.029    to  0.25"

Flexo  plates  and  letterpress  plates  on  polyester  base


Dry  Films  0,2mm
Mountable  plate  materials
Digital  Screens  Gallus  Screeny Front of machine Flextray
Metal  back  plates  Not  possible Plate loading, Flextray and service acces required
(integral postition)

Corrugated  Packaging
Applications Folding  Carton ≈ 5,5 m
Flexible  Packaging

Top  &  Bottom  clamp  space 15  mm  /  0,6" Flextray

Width:  3130mm  /  120"*


Machine  Dimensions Depth:  1223mm  /  48,2" 1800 mm
1800 mm
Height:  1200mm  /  47,3"
5100  x  5500  mm 1000
1000 mm mm

Required  Floor  space


200"  x  216"
700 mm 1420 mm
Weight 3500  kg  /  7716  lb 700 mm 1420 mm

The above mentioned specifications are valid from 04-01-2016 and


Min.  6  bar  -­‐  free  of  oil/condensation overrule all previous specs. There is no legal commitment towards the
Compressed  Air
Compressor  not  included  -­‐  0,5"  connection specifications, due to ongoing changes of the product.

Voltage  3x400V  (+/-­‐5%),  N,  PE


Electrical  connection Frequency:  50  Hz  -­‐60  Hz
Fuse:  20A

External  exhaust  carbon  filter  system  with  


Exhaust    &  Filter  system
carbon  filter

Vacuum  system External  vacuum  system  provided                

Humidity  max  70%


Operating  conditions
Temperature  15-­‐26°  /  59-­‐79  F  /(+/-­‐2%)

Windows  7  Professional  Server  64  bit


3  Ghz  Quad  Core  (4  cores  with  Hyperthreading)
Multiplate  Software   32  GB  RAM
Platform  Specification DVD  ROM  /  Minimum  1  USB  port  for  Dongle
Dual  100/1000  Network  Interface
1  TB  hard  disk V4 2017-4-13

standard optional
www.thermoflexx.com
info@thermoflexx.com

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