MD+PRO Series Wire Dia.

and Type Material Type Class

Digest .010 hard brass Tungsten Carbide Standard

Thickness 0.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 951 HP 0.080
1 2811 HP 0.130 0.00570 0.00690 0.00720 Nozzle Gap
2 2812 HL 0.260 - 0.00510 0.00540 Upper .008"
3 2813 LC 0.260 - - 0.00510 Lower .004"
4 - - -
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 60 23

Thickness 0.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 951 HP 0.080
1 2821 HP 0.160 0.00590 0.00705 0.00745 Nozzle Gap
2 2822 HL 0.230 - 0.00510 0.00550 Upper .008"
3 2823 LC 0.260 - - 0.00510 Lower .004"
4 - - -
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 76 23

Thickness 0.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 951 HP 0.080
1 2831 HP 0.120 0.00620 0.00705 0.00745 Nozzle Gap
2 2832 HL 0.160 - 0.00510 0.00550 Upper .008"
3 2833 LC 0.240 - - 0.00510 Lower .004"
4 - - -
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 76 23

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .010 hard brass Tungsten Carbide Standard

Thickness 1 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 952 HP 0.040
1 2841 HP 0.060 0.00650 0.00725 0.00785 0.00815 Nozzle Gap
2 2842 MP 0.250 - 0.00510 0.00570 0.00600 Upper .008"
3 2843 HL 0.100 - - 0.00510 0.00540 Lower .004"
4 2844 LC 0.250 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 1.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 952 HP 0.040
1 2851 HP 0.050 0.00660 0.00725 0.00785 0.00815 Nozzle Gap
2 2852 MP 0.250 - 0.00510 0.00570 0.00600 Upper .008"
3 2853 HL 0.100 - - 0.00510 0.00540 Lower .004"
4 2854 LC 0.240 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 1.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 952 HP 0.040
1 2861 HP 0.040 0.00650 0.00725 0.00785 0.00815 Nozzle Gap
2 2862 MP 0.240 - 0.00510 0.00570 0.00600 Upper .008"
3 2863 HL 0.090 - - 0.00510 0.00540 Lower .004"
4 2864 LC 0.240 - - - 0.00510
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .010 hard brass Tungsten Carbide Standard

Thickness 1.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 952 HP 0.040
1 2871 HP 0.045 0.00660 0.00725 0.00785 0.00815 Nozzle Gap
2 2872 MP 0.220 - 0.00510 0.00570 0.00600 Upper .008"
3 2873 HL 0.080 - - 0.00510 0.00540 Lower .004"
4 2874 LC 0.230 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 2 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 952 HP 0.040
1 2881 HP 0.040 0.00660 0.00725 0.00785 0.00815 Nozzle Gap
2 2882 MP 0.210 - 0.00510 0.00570 0.00600 Upper .008"
3 2883 HL 0.080 - - 0.00510 0.00540 Lower .004"
4 2884 LC 0.230 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 2.25 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 953 HP 0.020
1 2891 HP 0.035 0.00660 0.00735 0.00795 0.00815 Nozzle Gap
2 2892 MP 0.180 - 0.00520 0.00580 0.00600 Upper .008"
3 2893 HL 0.070 - - 0.00520 0.00540 Lower .004"
4 2894 LC 0.200 - - - 0.00510
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .010 hard brass Tungsten Carbide Standard

Thickness 2.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 953 HP 0.020
1 2901 HP 0.030 0.00660 0.00740 0.00800 0.00825 Nozzle Gap
2 2902 MP 0.170 - 0.00520 0.00580 0.00605 Upper .008"
3 2903 HL 0.070 - - 0.00520 0.00545 Lower .004"
4 2904 LC 0.180 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 2.75 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 953 HP 0.020
1 2911 HP 0.025 0.00670 0.00750 0.00810 0.00840 Nozzle Gap
2 2912 MP 0.160 - 0.00520 0.00580 0.00610 Upper .008"
3 2913 HL 0.070 - - 0.00520 0.00550 Lower .004"
4 2914 LC 0.150 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 3 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 953 HP 0.020
1 2921 HP 0.025 0.00680 0.00755 0.00815 0.00855 Nozzle Gap
2 2922 MP 0.160 - 0.00520 0.00580 0.00620 Upper .008"
3 2923 HL 0.070 - - 0.00520 0.00560 Lower .004"
4 2924 LC 0.130 - - - 0.00510
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Version 1.0 (09-05)

MD+PRO Series Wire Dia. and Type Material Type Class

Digest .010 hard brass Tungsten Carbide Standard

Thickness 3.5 inch

Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 953 HP 0.020
1 2931 HP 0.020 0.00680 0.00770 0.00820 0.00850 Nozzle Gap
2 2932 MP 0.150 - 0.00520 0.00570 0.00600 Upper .008"
3 2933 HL 0.070 - - 0.00520 0.00550 Lower .004"
4 2934 LC 0.150 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness 4 inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A 954 HP 0.010
1 2941 HP 0.015 0.00690 0.00775 0.00825 0.00845 Nozzle Gap
2 2942 MP 0.140 - 0.00520 0.00570 0.00590 Upper .008"
3 2943 HL 0.070 - - 0.00520 0.00540 Lower .004"
4 2944 LC 0.140 - - - 0.00510
5 - - - -
6 - - - - -
7 - - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra 90 80 76 23

Thickness inch
Cutting process Offset Step
No, E PS FA 1st 2nd 3rd 4th 5th 6th 7th 8th 9th Increment
A
1 Nozzle Gap
2 - Upper
3 - - Lower
4 - - -
5 - - - -
6 - - - - -
8 - - - - - - -
9 - - - - - - - -
Surface roughness Ra

Version 1.0 (09-05)

 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 0.250 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 951 2811 2812 2813
Power Supply PS HP HP HL LC
Servo SV NM NM SL SL
Voltage Open Vo 12 16 3 3
Power Setting IP 5 6 6 3
Off Time OFF 1 1 8 11
Stabilizer A SA 3 4 2 2
Stabilizer B SB 12 12 8 9
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 3 1 1
Voltage Gap VG 50 42 57 65
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 10 11 13 13
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 7 7 7 7
Feedrate Address FA 0.080 0.130 0.260 0.260
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00570 -------- --------
Rough & 1 Skim -------- 0.00690 0.00510 --------
Rough & 2 Skims -------- 0.00720 0.00540 0.00510
Rough & 3 Skims -------- 0.00730 0.00550 0.00520
Rough & 4 Skims -------- 0.00735 0.00555 0.00525
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .190 ~ .210 .260 ~ .340 .240 ~ .320
Average Voltage Gap VG ~ 40 ~ 44 56 ~ 64 58 ~ 68
Avg. Linear Feedrate ALF 11.97 7.13 4.91
Surface Finish(µ in) Ra ~ 85 ~ 95 55 ~ 65 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 0.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 951 2821 2822 2823
Power Supply PS HP HP HL LC
Servo SV NM NM SL SL
Voltage Open Vo 12 16 4 3
Power Setting IP 5 7 8 3
Off Time OFF 1 1 12 11
Stabilizer A SA 3 5 2 2
Stabilizer B SB 12 12 12 9
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 4 1 1
Voltage Gap VG 50 42 53 68
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 10 11 13 13
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 7 7 7 7
Feedrate Address FA 0.080 0.160 0.230 0.260
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00590 -------- --------
Rough & 1 Skim -------- 0.00705 0.00510 --------
Rough & 2 Skims -------- 0.00745 0.00550 0.00510
Rough & 3 Skims -------- 0.00755 0.00560 0.00520
Rough & 4 Skims -------- 0.00760 0.00565 0.00525
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .120 ~ .140 .200 ~ .280 .180 ~ .280
Average Voltage Gap VG ~ 40 ~ 44 55 ~ 70 60 ~ 70
Avg. Linear Feedrate ALF 8.06 4.78 3.55
Surface Finish(µ in) Ra ~ 85 ~ 95 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 0.750 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 951 2831 2832 2833
Power Supply PS HP HP HL LC
Servo SV NM NM SL SL
Voltage Open Vo 12 16 5 3
Power Setting IP 5 8 10 3
Off Time OFF 1 1 12 10
Stabilizer A SA 3 5 2 2
Stabilizer B SB 12 12 12 8
Stabilizer C SC 1 1 1 1
Stabilizer E SE 4 5 1 1
Voltage Gap VG 50 40 60 73
Fine Machining FM OFF OFF OFF OFF
Wire Speed WS 8 12 12 12
Wire Tension WT 10 11 13 13
Pre-Tension PT 14 14 14 14
Flow Balance FB NM NM NM NM
Liquid Quantity LQ 12 14 4 4
Liquid Resistivity LR 7 7 7 7
Feedrate Address FA 0.080 0.120 0.160 0.240
Offset Value(s) H -------- 1 2 3
Rough Cut -------- 0.00620 -------- --------
Rough & 1 Skim -------- 0.00705 0.00510 --------
Rough & 2 Skims -------- 0.00745 0.00550 0.00510
Rough & 3 Skims -------- 0.00760 0.00565 0.00525
Rough & 4 Skims -------- 0.00765 0.00570 0.00530
Rough & 5 Skims --------
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .090 ~ .120 .140 ~ .220 .200 ~ .280
Average Voltage Gap VG ~ 38 ~ 42 65 ~ 75 70 ~ 80
Avg. Linear Feedrate ALF 6.48 3.85 3.04
Surface Finish(µ in) Ra ~ 85 ~ 95 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 1.000 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 952 2841 2842 2843 2844
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 4
Power Setting IP 7 9 11 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 57 54 60
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.040 0.060 0.250 0.100 0.250
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00650 -------- -------- --------
Rough & 1 Skim -------- 0.00725 0.00510 -------- --------
Rough & 2 Skims -------- 0.00785 0.00570 0.00510 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .080 ~ .100 .200 ~ .280 .100 ~ .180 .300 ~ .380
Average Voltage Gap VG ~ 38 ~ 42 52 ~ 62 64 ~ 74 65 ~ 80
Avg. Linear Feedrate ALF 4.92 3.62 2.52 2.23
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 1.250 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 952 2851 2852 2853 2854
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 56 53 59
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.040 0.050 0.250 0.100 0.240
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00660 -------- -------- --------
Rough & 1 Skim -------- 0.00725 0.00510 -------- --------
Rough & 2 Skims -------- 0.00785 0.00570 0.00510 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00840 0.00625 0.00565 0.00535
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .060 ~ .080 .200 ~ .280 .070 ~ .150 .280 ~ .360
Average Voltage Gap VG ~ 40 ~ 44 50 ~ 60 52 ~ 62 65 ~ 80
Avg. Linear Feedrate ALF 4.24 3.20 2.18 1.95
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 1.500 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 952 2861 2862 2863 2864
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 55 52 58
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.040 0.040 0.240 0.090 0.240
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00650 -------- -------- --------
Rough & 1 Skim -------- 0.00725 0.00510 -------- --------
Rough & 2 Skims -------- 0.00785 0.00570 0.00510 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .050 ~ .070 .200 ~ .280 .060 ~ .140 .280 ~ .360
Average Voltage Gap VG ~ 40 ~ 44 50 ~ 60 50 ~ 60 65 ~ 80
Avg. Linear Feedrate ALF 3.57 2.79 1.85 1.68
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 1.750 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 952 2871 2872 2873 2874
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 54 51 57
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.040 0.045 0.220 0.080 0.230
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00660 -------- -------- --------
Rough & 1 Skim -------- 0.00725 0.00510 -------- --------
Rough & 2 Skims -------- 0.00785 0.00570 0.00510 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .040 ~ .060 .180 ~ .260 .060 ~ .140 .260 ~ .340
Average Voltage Gap VG ~ 40 ~ 44 50 ~ 60 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 3.07 2.43 1.63 1.49
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 2.000 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 952 2881 2882 2883 2884
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 4
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 54 50 55
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.040 0.040 0.210 0.080 0.230
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00660 -------- -------- --------
Rough & 1 Skim -------- 0.00725 0.00510 -------- --------
Rough & 2 Skims -------- 0.00785 0.00570 0.00510 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00840 0.00625 0.00565 0.00535
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .030 ~ .050 .180 ~ .260 .060 ~ .140 .260 ~ .340
Average Voltage Gap VG ~ 40 ~ 44 50 ~ 60 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 2.57 2.08 1.42 1.31
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 2.250 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 953 2891 2892 2893 2894
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 5
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 53 49 56
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 12 12 12
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.020 0.035 0.180 0.070 0.200
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00660 -------- -------- --------
Rough & 1 Skim -------- 0.00735 0.00520 -------- --------
Rough & 2 Skims -------- 0.00795 0.00580 0.00520 --------
Rough & 3 Skims -------- 0.00815 0.00600 0.00540 0.00510
Rough & 4 Skims -------- 0.00835 0.00620 0.00560 0.00530
Rough & 5 Skims -------- 0.00840 0.00625 0.00565 0.00535
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .025 ~ .045 .170 ~ .250 .050 ~ .130 .180 ~ .260
Average Voltage Gap VG ~ 38 ~ 42 48 ~ 58 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 2.30 1.87 1.28 1.17
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 2.500 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 953 2901 2902 2903 2904
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 12 5 5
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 12 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 12 8
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 53 48 56
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 14 14 14
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.020 0.030 0.170 0.070 0.180
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00660 -------- -------- --------
Rough & 1 Skim -------- 0.00740 0.00520 -------- --------
Rough & 2 Skims -------- 0.00800 0.00580 0.00520 --------
Rough & 3 Skims -------- 0.00825 0.00605 0.00545 0.00510
Rough & 4 Skims -------- 0.00840 0.00620 0.00560 0.00525
Rough & 5 Skims -------- 0.00845 0.00625 0.00565 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .025 ~ .045 .160 ~ .240 .050 ~ .130 .160 ~ .240
Average Voltage Gap VG ~ 38 ~ 42 48 ~ 58 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 2.04 1.66 1.15 1.04
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 2.750 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 953 2911 2912 2913 2914
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 13 6 6
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 11 10
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 11 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 52 48 56
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 14 14 14
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.020 0.025 0.160 0.070 0.150
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00670 -------- -------- --------
Rough & 1 Skim -------- 0.00750 0.00520 -------- --------
Rough & 2 Skims -------- 0.00810 0.00580 0.00520 --------
Rough & 3 Skims -------- 0.00840 0.00610 0.00550 0.00510
Rough & 4 Skims -------- 0.00850 0.00620 0.00560 0.00520
Rough & 5 Skims -------- 0.00860 0.00630 0.00570 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .020 ~ .040 .140 ~ .240 .050 ~ .130 .120 ~ .200
Average Voltage Gap VG ~ 38 ~ 42 48 ~ 58 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 1.88 1.54 1.11 0.99
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 3.000 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 953 2921 2922 2923 2924
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 14 7 7
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 10 9
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 10 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 51 48 58
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 14 14 14
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.020 0.025 0.160 0.070 0.130
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00680 -------- -------- --------
Rough & 1 Skim -------- 0.00755 0.00520 -------- --------
Rough & 2 Skims -------- 0.00815 0.00580 0.00520 --------
Rough & 3 Skims -------- 0.00855 0.00620 0.00560 0.00510
Rough & 4 Skims -------- 0.00860 0.00630 0.00570 0.00520
Rough & 5 Skims -------- 0.00865 0.00635 0.00575 0.00525
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .015 ~ .035 .120 ~ .200 .060 ~ .140 .100 ~ .180
Average Voltage Gap VG ~ 38 ~ 42 48 ~ 58 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 1.72 1.42 1.07 0.95
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 3.500 .008" .004"

Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 953 2931 2932 2933 2934
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 14 7 7
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 10 9
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 10 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 40 48 48 57
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 14 14 14
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.020 0.020 0.150 0.070 0.150
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00680 -------- -------- --------
Rough & 1 Skim -------- 0.00770 0.00520 -------- --------
Rough & 2 Skims -------- 0.00820 0.00570 0.00520 --------
Rough & 3 Skims -------- 0.00850 0.00600 0.00550 0.00510
Rough & 4 Skims -------- 0.00860 0.00610 0.00560 0.00520
Rough & 5 Skims -------- 0.00870 0.00620 0.00570 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .010 ~ .030 .120 ~ .200 .040 ~ .120 .140 ~ .220
Average Voltage Gap VG ~ 38 ~ 42 44 ~ 54 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 1.43 1.19 0.91 0.83
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)
 M.C.MACHINERY SYSTEMS
MD+PRO EXTENDED VIEW DATA SHEET
Flush cup clearance
Wire Dia. and Type Material Type Process Material Thickness
Upper Lower
.010 hard brass Tungsten Carbide Standard 4.000 .008" .004"
Cutting Process Start Up Rough Cut Skim1 Skim2 Skim3 Skim4 Skim5 Skim6
E-pack Number Eno 954 2941 2942 2943 2944
Power Supply PS HP HP MP HL LC
Servo SV NM NM SL SL SL
Voltage Open Vo 12 16 14 7 7
Power Setting IP 7 9 12 8 3
Off Time OFF 1 1 1 10 9
Stabilizer A SA 3 5 2 2 2
Stabilizer B SB 12 12 8 10 7
Stabilizer C SC 1 1 1 1 1
Stabilizer E SE 4 5 1 1 1
Voltage Gap VG 50 42 45 50 60
Fine Machining FM OFF OFF OFF OFF OFF
Wire Speed WS 8 12 14 14 16
Wire Tension WT 10 11 13 13 13
Pre-Tension PT 14 14 14 14 14
Flow Balance FB NM NM NM NM NM
Liquid Quantity LQ 12 14 4 4 4
Liquid Resistivity LR 7 7 7 7 7
Feedrate Address FA 0.010 0.015 0.140 0.070 0.140
Offset Value(s) H -------- 1 2 3 4
Rough Cut -------- 0.00690 -------- -------- --------
Rough & 1 Skim -------- 0.00775 0.00520 -------- --------
Rough & 2 Skims -------- 0.00825 0.00570 0.00520 --------
Rough & 3 Skims -------- 0.00845 0.00590 0.00540 0.00510
Rough & 4 Skims -------- 0.00860 0.00605 0.00555 0.00525
Rough & 5 Skims -------- 0.00865 0.00610 0.00560 0.00530
Rough & 6 Skims --------
Stepping Increment -------- -------- -------- -------- --------
Upper Flow Rate 6.0 8.0 1.5 1.5 1.5
Lower Flow Rate 5.0 6.0 1.0 1.0 1.0
RESULTS
Feedrate Cutting FC ~ .005 ~ .025 .100 ~ .180 .040 ~ .120 .110 ~ .190
Average Voltage Gap VG ~ 40 ~ 44 44 ~ 54 50 ~ 60 55 ~ 70
Avg. Linear Feedrate ALF 1.23 1.03 0.77 0.71
Surface Finish(µ in) Ra ~ 85 ~ 95 75 ~ 85 72 ~ 80 20 ~ 26

Version 1.0 (09-05)

Note: Set flush cup clearance as shown as Top chart.
(If wire breakage occurs, set FA Adjust to -1 or -2 on monitor screen.)