NCDE-RYD-NBS-XX-SP-A-F30 - Accessories Sundry Items For Brick Block Walling - Preliminary - Draft - P1

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3219-00 New College Durham STEM

F30
Accessories/ sundry items for brick/ block/ stone walling

Clauses amended in Revision P1


This is the first revision stamp for this section. For all future revision stamps, details of all clauses
amended at that revision will be included here.

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F30 Accessories/ sundry items for brick/ block/ stone walling

1 REASON FOR ISSUE TENDER

TO BE READ WITH PRELIMINARIES/ GENERAL CONDITIONS AND SPECIFICATION


PREAMBLES (SECTION A)

CAVITIES

110 CONCRETE FILL TO BASE OF CAVITY


• Concrete generally: To BS EN 206 and BS 8500-2.
• Concrete type: Designated GEN1 unless otherwise required by Structural Engineer.
- Workability: High.
• Extent: Maintain 75 mm between top of fill and external ground level and a minimum of 225
mm between top of fill and ground level dpc.
• Placement: Compact to eliminate voids.

120 CLEANLINESS
• Cavity base and faces, ties, insulation and exposed dpcs: Free from mortar and debris.

132 PERPEND JOINT PLASTICS WEEP HOLES


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements of A33 .
- Product reference: Contractor's choice .
• Locations: Through outer leaf immediately above base of cavity, at cavity trays, stepped
dpcs and external openings. 75 mm above top of cavity fill at base of cavity.
• Provision: At not greater than 1000 mm centres and not less than two over each opening.

155 PARTIAL FILL CAVITY INSULATION


• Insulation: Polyisocyanurate (PIR) foam boards to BS EN 13165.
- Product certification: To be British Board of Agrement (BBA) Certificated.
• Manufacturer: Kingspan Insulation or Selected from Contractor's preferred supply chain to
comply with the requirements of A33 and this section.
- Product reference: 60mm Kooltherm® K108 Cavity Board or Selected from Contractor's
preferred supply chain to comply with the requirements of A33 and this section.
• Recycled content: As supplied.
• Face size (length x width): As supplied.
• Thickness (nominal): To achieve U-value stated in A33.
• Thermal conductivity: To achieve U-value stated in A33.
• Reaction to fire class: Class 1.
• Additional requirements: CFC/HCFC-free. Zero ODP. GWP less than 5.
• Placement: Secure against face of inner leaf.
- Residual cavity: Clear and unobstructed.
• Joints between boards, at closures and penetrations: No gaps and free from mortar and
debris.

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160 AIR BRICKS IN EXTERNAL WALLING


• Standard: To BS 493, class 1.
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Apertures: Rectangular .
• Work sizes: to match facing brick or block .
• Material/ Colour: to match facing brick or block .
• Placement: Built in with no gaps at joints.

165 GRATINGS/ VENTILATORS IN INTERNAL WALLING


• Standard: To BS 493, class 2.
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Apertures: Rectangular .
• Work sizes: as noted on drawings .
• Material/ Colour: Aluminium .
• Other requirements: Include insect proof screen .
• Placement: Built in with no gaps at joints.

171 VENTILATION DUCTS IN EXTERNAL WALLING


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Placement: Across cavity, sloping away from inner leaf. Full mortar joints to seal cavity.
• Protection from water penetration to inner leaf: Where barrier is not integral to duct, form
stepped dpc cavity tray with stop ends above duct, extending 150 mm on each side.

180 CAVITY CLOSERS Generally


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Accessories: insulated and to include integral dpc .

REINFORCING/ FIXING ACCESSORIES

210B CAVITY WALL TIES


• Manufacturer: Ancon Building Products.
- Web: www.ancon.co.uk.
- Email: info@ancon.co.uk.
- Product reference: Staifix ST1 Wall tie
• Length:
- 200mm for 50-75mm cavities
- 225mm for 76-100mm cavitie
- 250mm for 101-125 mm cavaities.
• Material: Stainless steel grade 1.4301 (304).

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211 CAVITY WALL TIES USED WITH PARTIAL FILL INSULATION Generally
• Standard: To DD 140-2.
- Type: 2 (Masonry general purpose) .
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements of A33.
- Product reference: Contractor's choice.
• Material/ finish: Stainless steel .
• Sizes: to achieve minumum embedment of 50mm each end .
• Tie mounted insulation retaining clips: As recommended by tie manufacturer.

233 FIXING TIES IN MASONRY CAVITY WALLS WITH PARTIAL FILL CAVITY INSULATION
• Embedment in mortar beds (minimum): 50 mm.
• Placement: Sloping slightly downwards towards outer leaf, without bending. Drip centred in
the cavity and pointing downwards.
• Spacing: Evenly space in non staggered horizontal and vertical rows.
- Horizontal centres: 600 mm.
- Vertical centres: 400 mm.
• Spacing centres of top (eaves) row of ties: Not more than 450 mm.
• Provision of additional ties: Within 225 mm of reveals of unbonded openings and at the
vertical reveals of unsupported masonry.
- Spacing: At not more than 300 mm centres vertically.

241 WALL STARTERS/ CONNECTORS


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Material/ finish: Austenitic stainless steel .
• Sizes: to achieve 50mm min embedment .

245A CHANNEL/ SLOT TIES to SFS system


• Manufacturer: Ancon Building Products or other equal approved
- Web: www.ancon.co.uk.
- Email: info@ancon.co.uk.
- Tel: +44 (0)114 275 5224.
- Product reference: Restraint System
• Channel: Type 25/14 at each SFS stud location (min. 600mm centres).
- Material: Stainless steel grade 1.4301 (304).
- Mounting: Surface fixed. 450mm vertical centres. 225mm vertical centres at all corners.
- Length: To achieve 62.5mm ambedment in brick leaf .

248 CHANNEL/ SLOT TIES USED WITH PARTIAL FILL INSULATION Generally
• Standard: To BS EN 845-1.
• Manufacturer: Selected from contractors preferred supply chain to comply with the
requirements A33 and this section.
- Product reference: Contractor's choice.
• Material/ finish: Austenitic stainless steel.
• Sizes: To suit cavity width and achieve minimum embedment.
• Channel/ slot fixing: Embedded.
• End types: Asymmetrical sliding tee slot end with deformed plate embedment end.
• Design embedment length (minimum): 50 mm.
• Additional requirements: Resistance to water crossing cavity: Resistant.
• Tie mounted insulation retaining clips: As recommended by the manufacturer.

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251 WALL HEAD RESTRAINT SLIP TIES Generally


• Manufacturer: Selected from contractors preferred supply chain to comply with the
requirements A33 and this section.
- Product reference: Contractor's choice.
• Material/ Finish: Austenitic stainless steel.
• Sizes: Min 50mm embedment.
• Shear load capacity: Seek confirmation from Structural Engineer.
• End types: Asymmetrical deformed plate and flat plate for mortar bedding..
• Stem length: As supplied.
• Design embedment length (minimum): 50 mm.
• Allowable joint thickness (minimum): 10mm.
• Additional requirements: Resistance to water crossing cavity: Resistant.

255 WIND POSTS


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Material: Austenitic stainless steel grade 1.4301 (304) .
• Sizes: as noted on drawings .
• Fixings (complete with washers and shims): seek advice from structural engineer .

270 MESHWORK JOINT REINFORCEMENT Generally


• Standard: To BS EN 845-3.
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
• Type: Welded wire ladder type .
• Material: Austenitic stainless steel .
• Width: Approximately 40-50 mm less in width than wall or leaf.
• Placement: Lay on an even bed of mortar in a continuous strip with full laps at angles.
Keep back 20 mm from face of external work, 12 mm back from face of internal work and
finish joint to normal thickness.
- Lap length (minimum): 225 mm.

281 LATERAL RESTRAINT PROPRIETARY SLIP TIES FOR MOVEMENT JOINTS Generally
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section . .
- Product reference: Contractor's choice .
• Material/ finish: Austentitic stainless steel .
• Fixing centres: Alternate courses .

FLEXIBLE DAMP PROOF COURSES/ CAVITY TRAYS

310 DAMP PROOF COURSE - BITUMEN BASED


• Standard: To BS 6398.
- Class: A .
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .

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340 SITE FORMED FLEXIBLE SHEET CAVITY TRAYS - BITUMEN BASED


• Standard: To BS 6398.
- Class: A .
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .

380 PREFORMED DPC/ CAVITY TRAY JUNCTION CLOAKS/ STOP ENDS


• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product references and locations: Contractor's choice .
• Placement: To provide a free draining and watertight installation. Seal laps with dpcs and/
or cavity trays.

385 PREFORMED DPC/ CAVITY TRAY JUNCTION CLOAKS/ STOP ENDS


• Manufacturer: Selected from contractors preferred supply chain to comply with the
requirements A33 and this section.
- Product references and locations: As shown on drawings.
• Placement: Seal laps with dpcs and/ or cavity trays.

390 SITE FORMED DPC/ CAVITY TRAY JUNCTIONS/ STOP ENDS


• Three dimensional changes in shape: Form to provide a free draining and watertight
installation. Seal laps.
• Alternative use of preformed junction cloaks/ stop ends: Submit proposals.

INSTALLATION OF DPCS/ CAVITY TRAYS

415 HORIZONTAL DPCS


• Placement: In continuous lengths on full even bed of fresh mortar, with 100 mm laps at
joints and full laps at angles.
• Width: At least full width of leaf unless otherwise specified. Edges of dpc not covered with
mortar or projecting into cavity.
• Overlying construction: Immediately cover with full even bed of mortar to receive next
masonry course.
• Overall finished joint thickness: As close to normal as practicable.

425 GROUND LEVEL DPCS


• Joint with damp proof membrane: Continuous and effectively sealed.

435 STEPPED DPCS IN EXTERNAL WALLS


• External walls on sloping ground: Install dpcs not less than 150 mm above adjoining
finished ground level.

445 SILL DPCS


• Form and placement: In one piece and turned up at back when sill is in contact with inner
leaf.

455 COPING/ CAPPING DPCS


• Placement: Bed in one operation to ensure maximum bond between masonry units, mortar
and dpc.
• Dpcs crossing cavity: Provide rigid support to prevent sagging.

465 SEALING DPCS Generally


• Overlaps and junctions: Seal with Adhesive recommended by dpc manufacturer .
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475 SITE FORMED CAVITY TRAYS


• Requirements to prevent downward ingress of water:
- Profiles: To match those shown on drawings. Firmly secured.
- Joint treatment: Use unjointed wherever possible, otherwise lap at least 100 mm and
seal to produce a free draining and watertight installation.
- Horizontal cavity trays: Support using cavity closer.
- Sloping cavity trays: Prevent sagging.
- Cleanliness: Free from debris and mortar droppings.

485 CAVITY TRAYS OVER OPENINGS AND OTHER CAVITY BRIDGINGS


• Length: To extend not less than 150 mm beyond ends of lintels/ bridgings.

495 GAS RESISTANT DPCS/ CAVITY TRAYS


• Joint treatment: Use unjointed wherever possible, otherwise lap at least 150 mm and seal
to form a gas and watertight installation.
• Joint with damp proof membrane: Overlap dpc/ cavity tray not less than 150 mm.

515 DPC/ CAVITY TRAY LEADING EDGE IN FACEWORK - FLUSH


• Treatment at face of masonry: Finish flush and clear of mortar at the following locations: G
enerally .

560 VERTICAL DPCS GENERALLY


• Form: In one piece wherever possible.
- Joints: Upper part overlapping lower not less than 100 mm.

570 JAMB DPCS AT OPENINGS


• Joint with cavity tray/ lintel at head: Full underlap.
• Joint with sill/ horizontal dpc at base: Full overlap.
• Projection into cavity: Not less than 25 mm.
• Relationship with frame: In full contact.

580 JAMB DPCS TO BUILT IN TIMBER FRAMES


• Fixing: Securely fastened to back of frame.
- Fasteners: Galvanized clout nails or staples.

JOINTS

610 MOVEMENT JOINTS WITH SEALANT to facing brickwork


• Joint preparation and sealant application: As section Z22.
• Filler: Closed cell polyethylene foam .
- Thickness: To match design width of joint.
- Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
- Placement: Build in as work proceeds with no projections into cavities and to correct
depth to receive sealant system.
• Sealant:
- Designation: ISO 11600-F-25LM .
- Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section .
- Product reference: Contractor's choice .
- Colour: To match adjoining masonry .

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615 MOVEMENT JOINTS WITHOUT SEALANT to masonry


• Filler: Open cell polyurethane foam.
- Thickness: To match design width of joint.
- Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section . .
- Product reference: Contractor's choice .
- Placement: Build in as work proceeds filling the joint but without projecting into cavities.

630 UNEXPOSED CONTRACTION JOINTS


• Formation: Close butt as work proceeds.

650 POINTING IN FLASHINGS


• Joint preparation: Free of debris and lightly wetted.
• Pointing mortar: As for adjacent walling.
• Placement: Fill joint and finish flush.

660 PINNING UP TO SOFFITS


• Top joint of loadbearing walls: Fill and consolidate with mortar.

670 TOPS OF NONLOADBEARING WALLS


• Restraints: 75 x 100 mm channel of galvanized steel sheet to BS EN 10326 fixed to metal
deck with selftapping screws at 600 mm centres. .
- Fixing: Secure to soffit.
• Joint filler: as 610 .
- Placement: Full, no gaps.

PROPRIETARY SILLS/ LINTELS/ COPINGS/ DRESSINGS

735 PRECAST CONCRETE LINTELS


• Standard: To BS EN 845-2.
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section . .
- Product reference: Contractor's choice .
• Types: As schedule .
• Sizes: As schedule .
• Additional requirements: As schedule .
• Placement: Bed on mortar used for adjacent work.
- Bearing length (minimum): 150 mm unless advised otherwise by structural engineer .

755 PREFABRICATED STEEL LINTELS


• Standard: To BS EN 845-2.
• Manufacturer: selected from contractors preferred supply chain to comply with the
requirements A33 and this section . .
- Product reference: Contractor's choice .
• Types: As schedule .
• Material/ finish: Austenitic stainless steel to BS EN 10088 .
• Sizes: As schedule .
• Additional requirements: As schedule .
• Placement: Bed on mortar used for adjacent work.
- Bearing length (minimum): 150 mm .

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MISCELLANEOUS ITEMS

830 BUILDING IN FRAMES


• Preparation: Remove horns and provide support.
• Fixing cramps: Fully bed in mortar.

840 OPENINGS FOR FRAMES


• Formation: Use accurate, rigid templates to required size.

850 WALL PLATES


• Placement: On full bed of mortar to correct horizontal level.

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