Turner: 4 Semester

TURNER
NSQF LEVEL - 5
4th Semester
ASSIGNMENT / TEST
SECTOR: Production & Manufacturing
DIRECTORATE GENERAL OF TRAINING

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
GOVERNMENT OF INDIA
NATIONAL INSTRUCTIONAL
MEDIA INSTITUTE, CHENNAI
Post Box No. 3142, CTI Campus, Guindy, Chennai - 600 032
Sector : Production & Manufacturing
Duration : 2 - Years
Trades : Turner 4th Semester - Assignment/Test NSQF (Level - 5)
Copyright © 2018 National Instructional Media Institute, Chennai

First Edition : January 2019 Copies : 1,000
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ii
FOREWORD
The Government of India has set an ambitious target of imparting skills to 30 crores people, one out of every
four Indians, by 2020 to help them secure jobs as part of the National Skills Development Policy. Industrial
Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower.
Keeping this in mind, and for providing the current industry relevant skill training to Trainees, ITI syllabus
has been recently updated with the help of Media Development Committee members of various stakeholder's
viz. Industries, Entrepreneurs, Academicians and representatives from ITIs.
National Instructional Media Institute (NIMI), Chennai has come up with instructional material to suit the
revised curriculum for Turner 4th Semester Assignment/Test NSQF Level - 5 in Production &
Manufacturing Sector under Semester Pattern required for ITIs and related institutions imparting skill
development. The NSQF Level 5 will help the trainees to get an international equivalency standard where
their skill proficiency and competency will be duly recognized across the globe and this will also increase
the scope of recognition of prior learning. NSQF level 5 trainees will also get the opportunities to promote
life long learning and skill development. I have no doubt that with NSQF level 5 the trainers and trainees of
ITIs, and all stakeholders will derive maximum benefits from these IMPs and that NIMI's effort will go a long
way in improving the quality of Vocational training in the country.
The Executive Director & Staff of NIMI and members of Media Development Committee deserve appreciation
for their contribution in bringing out this publication.
Jai Hind
RAJESH AGGARWAL
Director General / Addl. Secretary,
Ministry of Skill Development & Entrepreneurship,
Government of India.
New Delhi - 110 001
iii
PREFACE
The National Instructional Media Institute (NIMI) was established in 1986 at Chennai by then Directorate
General of Employment and Training (D.G.E & T), Ministry of Labour and Employment, (now under Directorate
General of Training, Ministry of Skill Development and Entrepreneurship) Government of India, with technical
assistance from the Govt. of the Federal Republic of Germany. The prime objective of this institute is to
develop and provide instructional materials for various trades as per the prescribed syllabi NSQF (Level 5)
under the Craftsman and Apprenticeship Training Schemes.
The instructional materials are created keeping in mind, the main objective of Vocational Training under
NCVT/NAC in India, which is to help an individual to master skills to do a job. The instructional materials are
generated in the form of Instructional Media Packages (IMPs). An IMP consists of Theory book, Practical
book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and
other support materials.
The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The
test and assignments will enable the instructor to give assignments for the evaluation of the performance of
a trainee. The wall charts and transparencies are unique, as they not only help the instructor to effectively
present a topic but also help him to assess the trainee's understanding. The instructor guide enables the
instructor to plan his schedule of instruction, plan the raw material requirements, day to day lessons and
demonstrations.
IMPs also deals with the complex skills required to be developed for effective team work. Necessary care
has also been taken to include important skill areas of allied trades as prescribed in the syllabus.
The availability of a complete Instructional Media Package (IMP) in an institute helps both the trainer and
management to impart effective training.
The IMPs are the outcome of collective efforts of the staff members of NIMI and the members of the Media
Development Committees specially drawn from Public and Private sector industries, various training institutes
under the Directorate General of Training (DGT), Government and Private ITIs.
NIMI would like to take this opportunity to convey sincere thanks to the Directors of Employment & Training
of various State Governments, Training Departments of Industries both in the Public and Private sectors,
Officers of DGT and DGT field institutes, proof readers, individual media developers and coordinators, but for
whose active support NIMI would not have been able to bring out this materials.
R. P. DHINGRA
Chennai - 600 032 EXECUTIVE DIRECTOR
iv
ACKNOWLEDGEMENT
National Instructional Media Institute (NIMI) sincerely acknowledges with thanks for the co-operation and contribution
extended by the following Media Developers and their sponsoring organisation to bring out this IMP (Assignment/
Test) for the trade of 4th Semester Turner NSQF Level - 5 under Production & Manufacturing Sector for
Craftsman Training Scheme.
MEDIA DEVELOPMENT COMMITTEE MEMBERS
Shri.T. Janakiraman - Assistant Director (Retd),

MDC Member
NIMI, Chennai - 32
Shri.R. Purushothaman - Assistant Director (Retd),

MDC Member
NIMI, Chennai - 32
Shri. R. Sekaran - Junior Training Officer

Govt ITI - DET Tamilnadu
NIMI CO-ORDINATOR'S
Shri. K.Srinivasa Rao - Joint Director

NIMI,Chennai-32.
Shri. N. Ashfaq Ahmed - Assitant Manager,

NIMI, Chennai-32.
NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in
the process of development of this Instructional Material.
NIMI also acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributed for the
development of this Instructional Material.
NIMI is grateful to all others who have directly or indirectly helped in developing this IMP.
v
INTRODUCTION
ASSIGNMENT/TESTS
This contains Assignment/Test concerning to the trade theory topic of each exercises of the
4th semester Turner NSQF Level-5 Trade under Production & Manufacturing Sector. It may be noted that
the assignments have direct relationship with the knowledge objectives given in the manual on Trade Practical
and also with the contents presented in the manual on Trade Theory. The results of the assignments/tests
indicate how far the objectives which are predetermined have been achieved by the learners.
TRADE PRACTICAL
The trade practical manual is intented to be used in workshop . It consists of a series of practical exercies to
be completed by the trainees during the Fourth Semester course of the Turner trade supplemented and
supported by instructions/ informations to assist in performing the exercises. These exercises are designed
to ensure that all the skills in the prescribed syllabus are covered.
The manual is divided into six modules. The distribution of time for the practical in the six modules are given
below.
Module 1 Introduction to CNC 25 Hrs

Module 2 CNC Turning 75 Hrs
Module 3 Tool Setting and data input 75 Hrs
Module 4 Programme and Simulation 75 Hrs
Module 5 CNC Turning Operations 75 Hrs
Module 6 Advance Turning 200 Hrs
Total 525 Hrs
The skill training in the computer lab is planned through a series of practical exercises centred around some
practical project. However, there are few instance where the individual exercise does not form a part of project.
While developing the practical manual a sincere effort was made to prepare each exercise which will be easy
to understand and carry out even by below average traninee. However the development team accept that there
if a scope for further improvement. NIMI, looks forward to the suggestions from the experienced training faculty
for improving the manual.
TRADE THEORY
The manual of trade theory consists of theoritical information for the Fourth Semester course of the Turner
Trade. The contents are sequenced according to the practical exercise contained in the manual on Trade
practical. Attempt has been made to relate the theoritical aspects with the skill covered in each exercise to
the extent possible. This co-relation is maintained to help the trainees to develop the perceptional capabilities
for performing the skills.
The Trade Theory has to be taught and learnt along with the corresponding exercise contained in the manual
on trade practical. The indicating about the corresponding practical exercise are given in every sheet of this
manual.
It will be preferable to teach/learn the trade theory connected to each exercise atleast one class before
performing the related skills in the shop floor. The trade theory is to be treated as an integrated part of each
exercise.
The material is not the purpose of self learning and should be considered as supplementary to class room
instruction.
vi
CONTENTS
Module No. Module Title Test for Exercises Page
1 Introduction to CNC 4.1.111 - 4.1.115 1 - 8
2 CNC Turning 4.2.116 - 4.2.121 & 122 9 - 15
3 Tool Setting and data input 4.3.123 - 4.4.131 15 - 21
4 Programme and simulation 4.4.132 - 4.4.138 21 - 25
5 CNC Turning Operations 4.5.139 - 4.5.146 25 - 30
6 Advance Turning 4.6.147 - 4.6.150 & 156 30 - 40
7 Response Sheet 41 - 50
vii
viii
Production & Manufacturing Assignment for Exercise 4.1.111
Turner - Introduction to CNC
Choose the correct answer
1 What started in the second phase of Industial 7 What is the use of Servo machanism in a CNC
automation after 1950? machine?
A Using with simple production machines A Correction of feed by motors
B Using simple automatic machines B Quick indexing
C Using simple copying machine C Heavy load movement of slides
D Physical work are placed in the controle of D Velocity error correction
machine
8 Which part of a CNC machine assist accurate
2 Which year, the commercial industrial robot was friction free, backlash free, movement. ?
manufactured along with CNC systems ?
A Servo mechianisam
A 1961
B Curvic coupling
B 1950
C Linear ball screw
C 1972
D Encoder and tacho generator
D 1958
9 How rapid movement is achieved through a servo
3 What is the expansion of CAD ? feed back motors while keeping idle time as
minimum in a CNC machine. ?
A Computer Aided Development
B Computer Aided Design A By loading / unloading
C Computer Automatic Development B By tool change time
D Computer Automatic Design C By movement of slide

D By process control
4 What is the expansion of CAM ?
10 Which device assist in higher metal removal rate in a
A Computer Aided Manufacturing technique CNC Machine?
B Computer Automatic Management A Multi spindle
C Computer Aided Machine manual B Servo mechanism
D Computer Aided Marking technique C Techno generator
5 Which one is not the advantage of numerical controle D Linear ball screw
machines ?
11 Name the system shown ?
A High production rate
B Less component rejection
C Accuracy is achived
D Editing of the program is easy
6 What is the disadvantage of NC system?

A Accuracy can not be acheived
B Increased component rejection
C Skilled operator involved A Conventional
d If tape is spoiled, entire program, is affected B Auto tool changer

C Numerical control
D Computer numerical control
1
12 Which type of chuck is used in a CNC lathe ? 13 What is the maximum machining length in a CNC
lathe ?
A Two jaw chuck
A 320 mm
B Three jaw chuck
B 245 mm
C Hydraulic chuck
C 200 mm
D Four jaw chuck
D 340 mm


1 In the CNC machine head movement is.... 6 What is the spindle speed range in a CNC
A 600 mm machine ?
B 450 mm A 40 -500 Rpm
C 420 mm B 40 -4000 Rpm
C 10 -600 Rpm
D 500 mm
D 30 -1000 Rpm
2 In CNC machine x axis Traverse is....
7 The electric power requirement of a CNC machine is
A 600 mm
A 50 KVA
B 650 mm
B 5 KVA
C 800 mm
C 10 KVA
D 900 mm
D 7 KVA
3 In the CNC machine colum movement is....
8 In the CNC machine XYZ axis, cutting feed is
A 600 mm
A 1 to 20 mm/ min
B 450 mm
B 5 to 50 mm / min
C 420 mm
C 1 to 1000 mm /min
D 400 mm D 1 to 100 mm/min
4 In the CNC machine spindle taper is.... 9 CNC machine motor power is....
A ISO 40 A 1.0 kw
B Morse taper B 1.5 kw
C Jarno toper C 2 kw
D Pin taper D 3.7 kw
5 In CNC machine rapid Traverse of feed is... 10 In a CNC machine what is the hydraulic oil
capacity ?
A 20 /m min
A 20 ltr
B 0.8 m /min
B 10 ltr
C 4 m/ min
C 30 ltr
D 3 m/ mm
D 90 ltr
2 P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.111

11 In a closed loop control which device can continuously 13 In a Closed loop control system of a CNC machine
asecrtain the distance actually travelled by the tool is shown name the part marked as ‘X’
and then monitor the same in the form of the feedback
signals to the control ?
A Comparator
B encoder
C computer
D Drive motor
12 Name the CNC control system A Feed back signals

B Comparator
C Traverse measurement
D Command value
14 Name the CNC control system
A Closed loop control system

B Open loop control system
C Motion type CNC control system
D Number of axis type CNC control system
A Closed loop control system
B Open loop control system
C Motion type CNC control system
D Number of axis type CNC control system

A CNC vertical machining centre
1 What is the type of CNC machine shown in fig ?
B CNC horizontal maching centre
C CNC horizontal boring mill
D CNC automatic tool changer
2 What does the fore finger indicates in right hand

thumb rule?
A y axis
B x axis
C z axis
D a axis
3 What is the position of z - axis in the axis

nomenclature ?
A Perpendicular to x- axis
B Perpenidcular to work holding surface
C parallel to work holding surface
D Perpendicular to both x and y axis
P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.112 3
4 Identify the type CNC machining centre shwon ? 8 What type of a CNC system shown in fig ?
A straight cut control

B Poin to point control
C Contouring control
D Milling tool coordinate system
A Vertical machining centre 9 Identify the control system of the CNC Mc shown ?
B Horizontal machining centre
C Automatic tool changer
D Automatic pallet changer
5 What does the middle finger indicate in the right hand

thumb rule of Axis nomenclature ?
A Z - axis
B X - axis
C Y - axis
D B - axis
6 Which CNC system is suited only for drilling
operations ?
A Contouring control
A Stright cut control
B Contouring control B 2 - D contouring control
C Augular point control C 3 - D contouring control
D Point - to - point control D 21/2 - D coutouring control

10 How the dimensioning of a turned component gener-
7 What is the function of straight cut control system in ally specified in part programning for turning cen-
CNC ? ters ?
A Provide only one feed axis A By length of component
B Provide feed motion in two axis simultaniously B By width of component
C Provide feed control in three axis C By thickness of material
D provide feed motion in two axis but not D By diameter of component
simultaniously

11 Name the control system A Tool datum
B Machine datum
C Work datum
D Tool Turret
14 What is term used to indicate the difference between

the tool tip position and the turret datum in the axis
system of CNC m/c ?
A Off set
B Radial axis
C Spindle axis
D Z axis
A Contouring control
B 3 - D contouring control
C 2 - D contouring control
D 2 1/2 - D contouring control
12 Name the ‘X’ marked axis in the right hand coordi-

nate system of machine axis identification
A ‘X’ axis
B y axis
C Z axis
D C axis
13 Identify the part marked as system used in Turning
centres
15 Name the CNC system shown ?

A Contouring control system
B Straight cut control system
C Milling co - ordinate system
D NC coordinate system
16 What is the direction the cutting tools movement in

milling, dirlling and lathe asper the axis system of
CNC ?
A Negative X direction
B Positive X direction
C Positive Z direction
D Negative Z direction

1 Identify the part marked as ‘X’ in Feed back system 3 What is the polar coordinate system used in CNC ?
of CNC machine ?
A System using pair of coordinate from origin
B Rectangalar coordinate system
C System following cartesian coordinate
D System using a pole and polar axis length
4 What is the cartesian coordinate system

A Absolute coordinate system based on origin
A Slide B Incremental coordinate system
B Drive motor C Polar coordinate system
C Encoder D Relative coordinate system
D Traverse measurement 5 What is the other name used in a CNC M/C to
represent incremental coordinate ?
2 Importance of FB system What is the other name for
the feed back system in a CNC machine ? A Absolute coordinate
A Measuring system B Polar coordinate
B Analysing system C Relative coordinate
C Copying system D Cartesian coordinate
D Control system

1 Which quadrant in cartesian coordinate will have 3 A 5 meter pole, kept 3 meters from origin in x axis
positive value both in X and Y axis ? and 4 meters from y axis, how do we represent the
pole peak in 3 coordinates?
A Fourth
B Second A (5,4,3)
B (3,4,5)
C Third
D First C (4,5,3)
D (4,3,5)
2 In which directions, cartesion wordniates can be
located in a 3 axis machine ? 4 Which quadrant will have negative & positive value
A Left - right, up / down in rectangular coordinate system ?
A first
B Left - right, up / down / forward - backround
C Left - right only B second
C Third
D Updown / left right
D Fourth
6
5 What is the name of the plane perpendicur to x & y 8 If the index finger points x axis using right hand rule,
axis respectively ? what does the thumb indicats
A Primary A X axis
B Secondary B Y axis
C Tertiary C Z axis
D supplementary D XYZ axis
6 Which quadrant in cartesian coordinate system will 9 How is the co-ordinate represented in a three
have negative & positive valves in X and Y axis dimensional space ?
respectively?
A (x,y)
A First
B (y,Z)
B Second
C (Z,n)
C Thid
D (x,y,z)
D Fourth
7 Which quadrant falls under (-,-) x, y axis , incartesian

coordinate system, ?
A First quadrant
B Second quadrant
C Third quadrant
D Fourth quadrant
Production & Manufacturing Assignment for Exercise 4.2.116 - 117

Turner - CNC Turning
1 How to identify sequence of block performed 4 What is the function of S - word in the preparation of
practically by the tool in part programining of a CNC part programing in CNC turning. ?
M/C ?
A Specifies spindle speed of the process
A By G - Words
B Indicate position of tool motion
B By F - Words
C Describing instruction of tool movement
C By N - Words
D Instruction regarding specific operation
D By T - Word
5 What is the preparatory function of G 32 code ?
2 What is the role of G - words in part programming
A Rapid traverse
function ?
B Linear interpolation
A Preparatory function
C Thread cutting
B Sequence of operation by the tool
D Circular interpolation
C Indicate position of tool motion
6 Which G code describe machine tool movement of a
D Specify the cutting speed process
grooving cycle ?
3 Which is used to programm the proper feed rate in A G 73
the preparation of part programming ?
B G 75
A N - word
C G 92
B F - Word
D G 98
C G - Word
D S - Word

7 Which code describe the auxiliary function of a CNC 13 Name the distance marked as “X” part of tool
machine ? geometry off set
A N - Word
B M - Word
C G - Word
D T - Word
8 Which is type of G code system is most commonly

followed ?
A G codes of system A
B G codes of system B
C G codes of system C
D G codes of system D A Z - axis coordinate
9 Which list of codes are defined and implemented by B X - axis offset amount
the machine tool builder ? C Spindle centre line
A M codes D Z - axis offset amount
B G codes
14 Which programme language is extended subset of
C N codes APT with additional boring and turning data ?
D T codes A AUTOMAP
10 What is the function of M02 cod in part programming? B EXAPT
A Programm stop C PROMPT
B Optional stop D ADAPT
C End of programm execution 15 What is the purpose of L code used in part
programming ?
D coolant ON
A Describe how many times subroutine is to be
11 What is the function of word address “Q” in CNC repeated
system of part programming ?
B Provide programm information
A Miscellaneous function
C Define geometric elements of work piece
B defines last contour block number in caned cycle
D Control varity of different machining operation
C coordinate data for three axes
D sequence number to identify a block 16 Which programm language is very much suitable for
2 1/2 axis control ?
12 Which code of programme makes a machine stops A APT
permanetly in a CNC system ?
B ADAPT
A M 03
C AUTOMAP
B M 09
D PROMPT
C M 02
D M 08
8 P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.116 & 117

17 Name the type of sub - routine in the figure shown
A Milling subroutine
B Turning subroutine
C Drilling subroutine
D Machining subroutine

1 Which operational mode is used for moving the turret 6 How should be the tool nose radius and the feed rate
in X and Z direction in CNC system ? controlled toget a very good job finish ?
A Single block mode A Very high feed rate, & higher nose radius
B Auto mode B Very high feed rate, & lesser nose radius
C Jog mode C Low feed rate, and very small nose radius
D Edit mode D Very low feed rate, medium nose radius
2 Which mode input the programm command manually 7 How will be the surface finish of a job turned in CNC
and execute the programm ? lathe, with a very high feed and high tool nose
radius ?
A Edit mode
A Coarse
B Jog mode
B rough
C MDI mode
C medium
D Auto mode
D very smooth
3 What is the function of incremental jog mode in a
CNC system ? 8 What forumula for fixing the spindle speed in a CNC
machine ?
A Execute the programm continuously one by one
B Input the programm command manually V.1000
A
C Moving the turret in X and Z direction ΠD
D Move the turret in micron level
Π DN
B
4 What factors are recommended for improving the 1000
wear life of a tool in a CNC lathe?
C V.S.A
A Machine vibrations controlled
B Higher cutting speed V.S.A Ks
D
C Lower cutting speed 6000N
D Lesser vibrations & low cutting speed.
5 What selection should be done in a CNC lathe to get

a finish of 0.6 Ra value?
A 0.2 mm Nose radius & 0.05 mm feed rate
B 0.2 mm Nose radus & 0.17 mm feed rate
C 0.8 mm Nose radus X 0.69 mm feed rate
D 2.4 mm Nose radus X 0.17 mm feed rate
P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.116 & 117 9

9 Which formula is use a to calculate the metal removal 13 Which control switch should be used for stopping the
rate wia CNC lathe. ? CNC machine ?
A Feed rate over ride switch
V 1000
A B Rapid rate over ride switch
ΠD
C Single speed over ride switch
Π DN D Emergency stop switch
B
1000
14 Which mode is to be switched to ‘ON’ position to
C V.S.A execute only a specific block in a programe ?
A Auto mode
V.S.A rs
D B MDI mode
6000 N
C Single block mode
10 Which forumla is related to finding out the spindle D Edit mode
power in a CNC lathe. ?
15 Which point is located in the front or rear end of the
V 1000 job, in relation to Machine datum ?
A
ΠD A Machine Zero point
B Work zero point
ΠDN
B C Tool zero point
1000
D Floating zero point
C V.S.A
16 Which point in a CNC machine is fixed by the machine
VSA ks manufacturer ?
D
6000N
A Work piece Zero
11 Which forumla is related to the cutting speed of the B Machine zero
job in a CNC lathe ? C Tool zero
D Floating Zero
V 1000
A
ΠD 17 Which mode is generaly used to move the turent in X
& Z axis in a CNC lathe, for gething offset valve ?
ΠDN A MDI mode

B B Auto mode
1000
C Jog mode
C V.S.A
D Edit mode
VSA ks 18 In which mode the data can be fed into the programe
D manually for execution ?
6000N
A Auto mode
12 In which mode we can move the turret, by 1 micron, B MDI mode
10 micron or 1000 micron level in a CNC lathe ?
C JOG mode
A Incremental Jog mode
D Single block mode
B Edit mode
19 When a Single block switch is in OFF position, how
C Auto mode
does the programe get executed ?
D MPG mode
A Only one block gets executed
B Programe gets executed continously
C One block and the next block executed
D Programme stops after two or three blocks

1 To make the tool move with reference to the job is 6 Write program to set the tool at (0.0) position assign
known as spindle speed and rate.
A Work offset
B Geometric offset
C Wear offset
D Tool offset
2 How many types of off - sets are used in a machine

operation ? A N 004 G 01 Z-30
A 4 B N 006 G 00 Z 60
B 3 C N 005 G 01 X 5 Z - 30
C 2 D N 002 G 00 X 0 20 M 03 S1000 F100
D 1
7 Write progam for single turning operation for the
3 Clamping the job in the chuck of the machine is called length of - 30mm
A Work offset A N 009 G 01 Z -30
B Geometric offset B N 011 G 00 X 020
C Wear offset C N 008 G 01 X - 2.5
D Tool offset D N 010 G 01 X 5 Z - 30
4 The dimensionof the job may increase or decrease 9 Program for coolant off, spindle stop, end of the
the original programmed dimension, to rectify this program is
defect is called A N 008 401 X - 2.5
A Wear offset B N 009 G 01 Z -30
B Work offset C N 010 G 01 X 52-30
C Machine offset D N 012 M 09 M 05 M 02
D Geometrical offset
10 Write the programe Taper turning operation for the
5 Write program for depth of cut of 2.5 mm is given length of -30 mm in performing
A N 008 G 01 X -2.5
B N 009 G 01 Z -30
C N 010 G01 X 5Z -30
D N 011 G00 X 020
11 Explain the program N 006 G 00 Z60

A Again, in feed of 5 mm in given
A N 007 G 00 X +5
B Depth of cut of 2.5 mm is given
B N 004 G 01 Z -2.5
C Tool retracts to its initial
C N 005 G 01 X 5Z -30
D Tool is moving towords left
D N 003 M 08 G 01 X -2.5
11
12 Explain the programe N0 11 M 02 13 Write the program for threading operation for a length
of 52 mm (50 + 2) with pitch length of 3 mm
A Set the tool
A N 008 400 X - 1.5 F 100
B End of programe
B N 002 G 00 X 020 M035 1000 F 100
C Tool goes back by 2 mm
C N 006 G 00 X 1 F 300
D Tool rapidly moves to position
D N 005 G 33 Z -52 K 3 M035100

1 In a turning operation, which preparatory code is used 6 In the canned cycle G 71 P - Q - U - W F what does
for getting a constant surface speed ? the word ‘U’ stands for ?
A G 90
A Relief amount
B G 71
B Depth of cut /pass
C G 96
C Finishing allowance in X’
D G 98
D Finishing allowance in Z’
2 Which preparatory code is used in a programming
both in the beginning as well as at the end of 7 In which canned cycle the word ‘R’ indicates retract
programe? value ?
A G 01 A Facing cycle
B G 21 B Peck drilling cycle
C G 28 C Pattern repeating cycle
D G 98 D Turning cycle
3 In a step turning operation, which preparatory code 8 What is word R represent in the facing cycle syntax
is used to remove material to the drawing size from G 72 P - Q - U - X - W - F ?
the original stock ? A Depth of cut
A G 70 B Finishing allowance
B G 73 C Relief amount
C G 90 D Depth of cut / pass
D G 71
9 Where the canned cycles are used in CNC
4 In a canned cycle format G 71 P - Q - U - W - F what programming ?
does work P indicates ? A Stock removal
A Finishing allowance B Machining operation
B Starting block C Drilling operation
C Ending block D tapping operation
D Depth of cut per pass
5 In the canned cycle G 71 P - Q - U - W - F what does
the word ‘W’ stands for ?
A Ending block no
B Depth of cut
C Relif amount
D Finishing allowance ‘Z
12 P & M : Turner (NSQF Level - 5) - Assignment Test 4.2.119 & 4.2.120

Production & Manufacturing Assignment for Exercise 4.2.121 & 122

1 What is the unit of cutting speed ? 6 Calculate rpm of spindle if the cutting speed 120 m/
A Metre / min min and length of metal passing the cutting tool RPM
78.56
B rpm
A 756
C mint
B 509
D mm / min
C 1528
2 The speed at which the cutting edge passes over the D 159
material is known as....
A Cutting feed 7 Unit of feed is ?
B Cutting speed A m/min
C Cutting time B mm/rev
D Cutting depth C m/rpm

D rpm
3 Find out the rpm of a spindle of 950 mm bar to cut 25
m/ Min 8 Calculate the cutting speed of a job unit a speed of
A 1595 rpm RPM 509 and the job cumference is 235.68 mm
B 200 rpm A 100
C 179 rpm B 80
D 150 rpm C 120

D 70
4 What is the formula for cutting speed ?
9 The tool movement a along the cut for each revolution
πdh of the work is known as
A
1000 A feed
dn B speed
B C depth of cut
1000
D rpm
n
C X1000 10 The difference between machined and un machined
πD
surface is known as
πD A rpm
D X1000
n B depth of cut
5 Calculate the circumference of the job if the cutting C feed
speed is 120 m/min and rpm is 756 D cutting speed
A 157.12
11 Write in Fanuc for cutting speed of 250 m/min ?
B 70 .56
A G 96 S 250
C 235.68
B G 00 X 38
D 120.57
C G 97 S 600 M04
D G 92 S 3000
13
12 Cutting speed of carbide tools are Higher than the 16 Name the type of interpolation
H.S.S state how many time higher ?
A 2 to 3 times
B double the time
C 3 to 4 times
D 6 times
13 In which, method of control system related to the

intermediate points and the speed of the motor ?
A Grooving
B Inter polation
C Grooving feed
D control system
A Circular interpolation
14 Write in fanuc limit the RPM to 3000
B Helical interplation
A G 00 X 38
C Parabolic interpolation
B G 96 S 250
D Loganithmic interpolation
C G 92 S 3000
D G 017 S 600 M04 17 Write programe for a tool travel a distance of 60 mm
along the x axis at feed rate of 30 mm/min from its
15 Name the type of interpolation fig 1 (a) existing position. ?
A G 91 G71 G01X 60 F30
B N 40 G 0 X 50 Y 40 Z 2
C N 4090 X 30 Y 40 Z 2
D N 70 G1 Z2 F 1000
18 The slides of a CNC machine are driven by

A A/C motor
B Synchronised motor
C servo motor
D Hydralic
19 c = Vt n formula denotes
A Tool life
A Straight line interpolation B Cutting speed
B Linear interpolator C Cutting feed
C circular interplator D Depth of cut
D Helical interpolation

20 Name the part marked as ‘X’ in the figure shown 21 The life of a lathe tool is 8 hours when operating at a
cutting speed of 40 m/min. Given that vtn = C, find the
highest cutting speed that will give a tool life of 16
hours. The value of n is 0.125.
A 36.68 m/min
B 40 m/min
C 37 m/min
D 39 m/min
A Slide
B Computer
C Drive motor
D Encoder
Production & Manufacturing Assignment for Exercise 4.3.123 & 124

Turner - Tool Setting and data input

1 As per ISO Designation system Boring Bar of a lathe 4 How many times, the cutting speed of caramic tool in
is described as S 32 U S K K C R 12 what R greater them HSS ?
indicate ? A 20 times
A Shank type B 15 times
B Clearance angle C 4 times
C Tool length D 40 times
D Cutting direction
5 Which cutting tool material is only 1/4 th the cutting
2 As per ISO Insert the tool specified as (C N M G speed of ceramic tool ?
120408) the second letter N specifies
A Carbide
A shape
B Diamond
B relief angle
C High speed steel
C grade
D stellites
D mateiral
3 ISO standard and is commonly followed to specify in 6 The diamond is the hardest known material, its cutting
inserts tool eg CNMG 120408 first letter ‘C’ indicate speed as compared to HSS is....
A shape A 100 times compared to higher
B grade B 50 times compared to higher
C material C 25 times compared to higher
D type D 20 times compared to higher
P & M : Turner (NSQF Level - 5) - Assignment Test 4.2.121 & 4.2.122 15

7 Carbide tool material is a mixture of pure carbride 13 In high carbon steel the percentage of carbon range
and pure tungsten powder in the ratio of .... is -
A 94 % and 6% A 0.8 to 1.5
B 50 % and 50% B 0.2 to 0 .6
C 20% and 80% C 0.4 to 0.7
D 60% and 40% D 1.5 to 2
8 In stellite alloy, element, cobalt range is 14 Ability to retain hardness under severe working
conditions is.....
A 40 % to 48%
A Hardners
B 30% to 35%
B Toughness
C 25% to 28%
C Frictional co-efficent
D 35% to 38%
D High resistance wear
9 In stellite alloy elements, the chromium range is
15 Ability to retain hardness under severe working
A 30% to 35%
conditions?
B 25% to 30%
A hardness
C 28% to 30%
B Toughness
D 37% to 40%
C Frictional co - efficicent
10 What is the stellite metal alloy composed of ?
D high resistance
A Cobalt, chromium tungsten
16 As per ISO inserts tool specified of CNMG 12040 8
B Cobalt, chromum ,tin what does 4 th letter (M) indicates
C Cobalt, carbon, chromium A shape
D Cobalt, carbon, tungsten B Bent tail carrierangle
11 H.S.S can operate at cutting speed 2 to3 times higher C grade

than the carbon steel and retain its hardness upto D geometrical features
A 400° C
17 As per ISO designation system boring bar of a lathe
B 500° C is described as S 32 U S K K C R 12 what is the
signifience of ‘U’ ?
C 600° C
A shank type
D 900° C
B cleance angle
12 The material must withstand excessive wear even
C Tool length
though the relative hardness of the tool materials
changes is known as.... D Cutting direction
A high resistance to wear
B hardness
C Toughness
D Frictional co - efficient wear

1 Name the tool shown in fig 4 The straight edged tool moving with a constant
velocity in the direction perpendicular to the work is
known as
A Tool geometry
B tool feed
C cutting speed
D depth of cut
5 The approch angle, cutting angle, trailing angle

clearence angle, rake angle relates to ?
A Tool cutting speed

A parting tool
B Tool efficiency
B Rough turning tool
C Tool life
C facing tool
D Tool geometry
D Boring tool
6 Name the angle marked as ‘Z’ in the Fig shown ?
2 Inserts tools are made of
A Powder metallurgey
B Molten metal
C Machined from rod
D Sheared from carbide plate
3 Advantage of negative rake angle of tool

A The cutting edge becomes stronger
B Prevent digging of tool
C Operate only on low cutting speed
D The cutting edge become weak
A Approalh angle
B Cutting angle
C Top rake - negative
D Siderake
17
1 Which type of tool holder is called cartidges in a throw 3 What is the name of the part marked as ‘X’ in the Fig
away tool holder ? shown ?
A Internal boring work
B External plain turning
C External threading
D Grooving tool holder
2 What is the name of part marked as ‘X’ of a throw

away tip tool- holder ?
A Work piece
B chasing rest
C chaser
D Tool post
4 What is the important point to be noted in the selection
of tool holder in throw away tips ?
A Tool holder should have correct size of shape of
tool bit
A Clamp
B Tool holder material
B chip braker
C Tool holder length
C shim pin
D Tool bit to be over hange
D clamp screw


1 Why the programmed size is ‘X’ 40.49 and the 2 How many type of offset are there in CNC system?
machined size is 40.44 in this 0.05 mm is reduced to
A 2
A Work offset
B 3
B Geometrical offset
C 4
C Wear offset
D 5
D Tool offset
18
1 Name the tool shown in the fig ? 2 Name the part marked as ‘X’ in the shown Fig ?
A Tool holder locking fixture A Opposed collar
B Tool holder collet B Taper shown
C Screw gauge C Oppset collet
D Tool guide D Adapter

1 Presently CNC cutting tool are coated carbide tools,
3 Tool life of a CNC tool (C) = V (T) n What is n
using titaniumnitride, titanium carbid and aluminuium
oxide with a thickness upto A Number of cut
A 10 micron B Speed of the spindle
B 15 micron C Taylor exponent
C 20 micron D R.P.M
D 25 micron
2 H.S S Tools also used for drilling but the maximum

cutting speed in CNC lathe is
A 10 m/min
B 15 m/min
C 60 m/min
D 70 m/min
19

1 In a CNC tool holder selection how many parameter 4 Tool holder for boring Bar for a CNC lathe is
are as compulsory ? designated S 32 u s s what 32 designate U S S ?
A 2 A Clamping method
B 1 B Shank dia
C 4 C Tool length
D 5 D Shank version
2 Tool holder selection parameter which para meter is 5 Name the part marked as ‘X’ in the figure shown
decision based, on the part of Geometry ?
A Shank width
B Shank height
C Holder length
D Holder style
3 Tool holder for CNC lathe is designated as S C L C R

what does the letter’s indicate ?
A Insert shop
B Clearence angle
C Clamping method
D style
A Insert shape
B Clamping method
C Clearance angle
D style

1 In the CNC lathe boring Bar tool clearance angle is... 2 What is the range of included angle of the tool inserts
generally ?
A 10°
A 55 ° to 85°
B 3°
B 30° to 45°
C 5°
C 20° to 40°
D 7°
D 15° to 20°
20
3 Name the part marked as ‘X’ in ISO designation of a A Shank height
lathe tool holder ? B Shank width
C Shank length
D Tool length

Turner - Programme and Simulation
1 Where should the preparatory code appear in a part 5 Which is the dimension words used in part programing
programe structure ? to represent thread cutting parallel to x,y,z axis ?
A At the begnining of the format A UVW
B At the end of the format B PQR
C Immediately after sequence number C abc
D Along with M code word D ijk
2 In the structure of a part programe, Where should 6 Inpart programming which dimension words
the miscellaneous command code appear ? represents angular motion to x,y, z
A Immediatly after sequence No A ovw
B After coordinate words B pqr
C End of the format C abc
D Any where in the format D ijk
3 What does a block should include in preparing a NC 7 In the preparation of part programming, if the machine
part programe ? uses origin to represent the values ,what system does
A destination of move it follow ?
B speed, feed A Absolute dimensional system
C speed, feed, tooling B Incremental dimensional system
D destination of move, speed, feed, tooling C Digital dimensional system

D Polar dimensional system
4 When should the “Dry run” executed in a CNC
programing ? 8 In part programming which dimension words
A Preceeding simulation represents position of the tool primary motion ?
B After developing part programe A xyz
C Following simulation of tool path B uvw
D After turning the first component C pqr

D abc

9 Which is the first step in preparing a part programe, 11 How many digits should the feed rate word represente
after identifying the machine tool ? in a part programme ?
A determine feed, speed A Single
B prepare process sheet B double
C study part drawing C Treble
D develop part program D C Four
10 How many digits the miscellancons and preparatory

code function have ?
A Single digit
B double digit
C treble digit
D Four digit

1 For training operator, editing, marking X estimate etc, 3 How does a simulation takes place in a CNC
which of the following is useful ? machine ?
A Encoder A by hardware device
B Demodulator B through a software
C Simulater C through mechanical device
D Programer D through electronic device
2 When does a simulation program starts in a CNC 4 What does the simulation process in a CNC
machine ? machine ?
A Programe is wrong
A a planning function
B Programe is correct
B an implementing function
C When a machine is OK
C a verification activity
D When control device is OK
D a correcting function

1 Which factor is not related with tool selection ? 2 Which step in tool selection process involves
minimum tool changes and shortest cycle time
A Material used for the job
A Step 4
B Quantity of machining parts
B Step 5
C Specification of tool used
C Step 6
D Quality of the product
D Step 7

3 What does the step 4 explain in the process of tool 4 Which step involves feed and speeds of the CNC
selection ? machine ?
A type of tool needed A step 5
B Machining operation needed B Step 7
C type of machining needed C Step 8
D Capabilities of machine D Step 3

1 What does the syntax G 75 X 20.0 Z - 37.0 P 500 φ 4 What should be the syntax programing for grooving
4000 F 0.08; indicates in a part programe ? operation in a CNC machine ?
A Peck drilling cycle A G 76 X _Z _ P_ Q _ F;
B Threading cycle B G 74 X _ Z _ P_Q _ F;

C Grooving cycle C G 75 X _ Z _ P _ Q _ F;
D Stock removal cycle D G 75 X _Z _ U _ W _ F ;
2 What is the ‘Q’ word represent in a canned grooving 5 In a Fanuc system the grooving cycle is given by
cycle ? G 75 X _ Z _ I_ K_ D_ F; what does the word ‘D’
stands for ?
A Groove diameter
A Last groove position in Z axis
B Groove length
B Depth of each cut
C depth of cut
C Stepping in Z axis
D Shift value in Z axis
D Relief amount in the end of cut
3 In CNC operation, What is the preparatery code used
for grooving cycle ? 6 In Fanuc system grooving cycle, the syntax for
grooving program is given by G75 X - I - K - D - F;
A G 75 what does the word K indicates ?
B G 76 A Last groove positionin Z axis
C G 74 B Depth of each cut
D G 73 C Stepping in Z axis
D Relief amount in the end of cut

1 In a Fanuc system peck drilling cycle syntax was given 2 In sinumeric system, what is the canned drilling cycle
as G 83 X_ Y _ Z _ R _ Q _ F _ K ; what does the code command ?
word ‘Q’ stands for ? A G 83
A Depth B G 74
B Position of R plane C G 75
C Depth of cut for each cutting feed D G 84
D Number of repeates

3 In Sinumeric peck drilling cycle, the block format show 5 In the N 50 cycle 83 syntax was G 83
N 50 cycle 83 (155,150,1,5,0,100,20,0,0,10) what (155,150,1,5,0,100,20,0,0,1,0) What does 0,0
does the figure 155, 150 means ? indicates ?
A Reaction / reference plane A Final drilling depth
B safety clearance B Feed rate factor
C Final drilling depth C Dwell time of start / final depth
D First drilling depth D Machining type (chip)
6 In a sinumeric peck drilling cycle G 83 deephole
4 In a Fanuc system peck drilling syntex was G 83 X_
drilling, how much safety clearance should be given
Y _ Z _R_ Q _ F_ K; what does the word ‘K’ stands
for ? A 150
A Depth B 1
B Position of R plane C 5
C Depth of cut for each cutting feed D 0
D Number of repeats

1 In a Fanuc system, syntax for a program was given 3 In a boring cycle program syntax was stated as G 85
as G 85 X 60 Y 28 ... R 2 F 120 what does X,Y X_ Y_ Z _ R _ F_ K _What is the work ‘K’ stands for ?
indicates ?
A Position of R plane
A Hole position in x axis
B Feed rate
B Hole position in y axis
C Number of cycle repetition
C Hole position in xy axis
D Depth from R plane
D Hole position in r plane
2 In Fanuc system, syntax for a programe cycle was

given G 99 G 85 X 60 28 Z_15 R 2 F 120 What does
G 85 indicates ?
A Drilling cycle
B Boring cycle
C Tapping cycle
D Threading cycle

1 Which preparatory code is more flexible and suitable 2 What does Z in the syntax of G 92 cycle indicates
for threading longitudional, transeverse, and tapered G 92 X _ Z _ F _;
thread ?
A End position of thread in Z axis
A G 76
B Threading feed rate (pitch)
B G 92
C Correct diameter of thread
C G 32
D Start position of thread
D G 33

3 What does preparatory G Code 92 indicates ? 6 What are the code for threading cycle in Fanuc
system?
A Thread cutting
A G 76/G 92
B Multiple thread cutting cycle
B G 32/ G 34
C Variable lead thread cutting
C G 73/ G/74
D Single threading cycle
D G 71/ G 72
4 What does code G 76 represents ?
7 In Fanuc G 92 threading cycle format, given by
A Thread cutting N 40 G 92 X _ Z_ F _ ; what does ‘X’ indicates
B Multiple thread cutting cycle A End positionof thread in Z axis
C Variable lead thread cutting B Threading feed rate (pitch)
D Single threading cycle C Co ordinate in longitudional axis
5 What is the preparatory code G32 represents in D Start position of thread
Fanuc system ?
8 Which preparatory code should be selected for taper
A Thread cutting
threading cycle ?
B multiple thread cutting cycle
A G 32
C Variable lead thread cutting
B G 92
D Single threading cycle
C G 76
D G 33

Turner - CNC Turning Operations

1 What does M 8 represent in programming of CNC 4 After tapping is completed, how is the tap controlled
tapping ? for its position back to R plane ?
A Coolant OFF A G 32/G 99
B Coolant ON B G 98/ G 99
C Spindle direction C G 74/ G 75
D Tapping RH threads D G 90/ G 92
2 Which code in CNC programming refers tapping 5 In Fanuc tapping cycle syntax was given as G 84 X_
cycle ? Y _ Z _ R _ P _ F_ K _ ; What does the word P
represents ?
A G 72
A Position of R plane
B G 84
B No of cycle repetition
C M 29
C Dwell time
D M 08
D Depth of tapping from R plane
3 Which G code is used for tapping LH threads with
M4 in CNC programming ? 6 In a tapping cycle the block format indicates G84 X
_ Y _ Z _ R _ P _ F_ K _ ; What does the ‘K’ word
A G 74 means ?
B G 84 A Position of R plane
C G 28 B Number of cycle repetition
D G 97 C Dwell time
D Depth of tapping cycle.


1 In Fanuc G 75 grooving cycle N 20: G 75 X _ Z_ P_ 2 Which code is used for grooving cycle ?
Q_ R_ ; what Z indicates
A Groove depth A G 28
B Last groove postion in Z - axis B G 30
C Stepping in Z - axis C G 75
D Relief amount of end of the cut. D G 96

1 Fanuc single line G 76 Threading cycle G 76 X _ Z_
2 Which code is used in threading cycle ?
I _ K_ D _ F _A _ P What Z indicates in the program
A G 76
A Taper over length
B G 50
B Position of the end
C G 80
C Diameter of last threading pass
D G 28
D Single depth of thread - position


1 What are the causes of excessive noise in the pump 3 What is the likely failure when the supply voltage to
of CNC system ? the CNC motor is very high lasting for few micro
seconds ?
A cavitation
A Surge
B Coupling alignment
B Sag
C Poor power supply
C Spike
D Improper ventillation al 5m
D Blackout
2 What is the main cause, that leads to electronic fault
in a CNC system ? 4 What is the likely failure in CNC system, when there
in a power breakdown greater than 2.5 seconds ?
A Poor earthing
A Spike
B Loose connection
B Sag
C Dust particles, corrosion
C Surge
D Poor supply voltage
D Black out/ brown out
26
5 What is the main cause of failure in Electrical devices 7 What remedial action should be initiated if the CNC
in a CNC system ? machine gets crashed ?
A Poor earthing A Check up battery
B Loose connection B Check up the noise
C blocked air circulation C Power down & then backup
D Dust particles in contacts D Check all bearing, belts
6 What is the main problem relating to the failure of 8 What should be the immedicate remedy if the actuator
controls in CNC system ? of hydraulic pump is not functioning ?
A Low voltage problem A Clean air path
B Zero return problem B Check interlock keys
C PLC trouble problem C check ladder diagram
D Hydraulic system problem D check for leak

1 What is the main advantage of adopting TPM in a 5 What manufacturing sysem should be adopted to
industrial unit ? achieve customer satisfaction in product / services ?
A Improves quality A Quality control
B Improves maintainability
B Quality of maintenance
C Improves productivity C Quality of inspection
D Improves profitabity
D Quality Assurance
2 What shall be the main benefit of adopting TQM
6 Which maintenance method is designed to minimise
system in a organisation ?
the possibility of an anticipated break down and
A Improves profitability interuptions in producion ?
B Improves productivity A Preventive
C Improves quality B Productive
D Improves reliability C Predictive
D Break - down
3 Which is that quality characterstic that aims at
customer satisfaction by way producing what actually 7 In which system, we can aim to bring zero defects,
customer wants ? zero accident, & zero breakdown ?
A Quality of conformance
A TQM
B Quality control B TPM
C Quality of design C SQC management
D Quality of production
D JIT
4 Which is the latest techniques which aims in overall 8 Which type of maintenance, waits until a failure occurs
improvement in quality, safety, transport, time, on a machine ?
cleanliness in a unit ?
A Preventive
A Total quality management
B Predictive
B Total productive management
C Routine
C Total chain management
D Break - down
D 5 S management
1 Which machine code is used for parting operation in 4 In a parting off cycle prograim syntax G 75 X - P - F
a CNC machine ? What does ‘P’ indicaes ?
A G 72
A Retraction in X’
B G 75
B Depth of cut in x’
C G 92
C Feed rate
D G 74
D Speed of spindle
2 Which is the machine operation in which the tool is 5 In a parting off peck cycle syntax G 75 X _ Z_ P _ Q_
plunged deep in to the work, with a fairly thin tools ? F What does Q & Z indicates ?
A Turning A Groove is lesser in width
B Facing B Groove is wider than tool width
C grooving C Groove width is same.
D Parting D Tool retracts in grooving
3 What are the likely main causes of an accident in 6 In G 75 grooving cycle X _ Z _ P _ Q _ R_ F What
parting operation ? does the word ‘Q’ indicates ?
A Low feedrate A Relief
B Tool quality B Groove length
C Tool not set to exact centre C groove depth
D Not using coolant D Shift valve in ‘Z axis

1 What system the bar feeder uses for clamping the 3 What is the additional special device employed in a
work ? bar feeding system ?
A Pneumatic A Booster
B Hydraulic B Electric motor
C Electric C compressor
D Electronic D Prime mover
2 What is the latest system adopted in feeding stock
automatically using sensors ?
A Turret cam feeder
B Bar feeder
C Hydraulic feeder
D Pneumatic feeder
28

1 Select Edit mode, press menu key several times than 6 Press function key / softkey (Setting) confirm para
press soft key (PITCH) press (OPRT) (OUTPUT) meter. Write = 1 on the screen select (parameter)
execute is for the function of .... press keys (OPRT) (INPUT) (Exec) is the operation
A Out putting custom macro variable procedures for ....
B Outputting pitch error compensation A outputting part programe
C Outputting tool compensation B Inputting CNC parameter
D Outputting part programe C Inputting pitch error compensation

D Inputting custom macro variable
2 In Fanuc system the data display used key
0102 what does the set value 5 indicated as input / 7 Selecting EDIT, press key (OFFSET) press (OPRT)
outdevice than (Output), (Exec) is meant to caryout the
A RS 232 C (uses control code DCI to DC4) operation of...
B Fanuc castle adopter A Pitch error compensation

C Portable Tape reader B Outputing custom macro variable
D Program file FA cord adopter. C Outputing tool compensation
3 Selecting (EDIT) mode, turn off (Key - 1) press D Outputting part programe
function key then soft keys (OFFSET) (OPRT)
(INPUT) (EXEC) is the execution of operation for ...? 8 Proces function key, continuous menu key than soft
key (Macro), press (OPRT) and then press (Output)
A In putting part programe (Exec) is meant for the operation....?
B In putting customer macro variable A Pitch error compensation
C In putting pitch error compensation B tool compensation
D In putting tool compensation C outputing custom macro variable
4 Selecting EDIT mode (Parameter code =1) on setting D Output part programe
screen press key (PITCH) (OPRT) (INPUT) & exec 9 In selection of I/O channel 0020 which number
then reset “para meter write 1 to 0 “ is the procedure indicates the memory card interface ?
for executing ....?
A 1
A Inputting CNC para meter
B 2
B In putting pitch error compensation
C 4
C In putting custom mean variable
D 5
D In putting tool compensation
5 Select MDI mode, select 3202 NE9, EDIT press 10 Selecting EDIT, confirm para meter write press
(Program) then press (OPRT), given input program function key, menu key than press soft key (PITCH)
number press (Output) & (Exec) is the operation then press keys (OPRT) (INPUT) (Exec) is the
procedure for ..... executing procedure for...?
A Outputting tool conprensation A In putting CNC para meter
B Outputting custom macro variable B In putting pitch error compensation
C Outputting pitch error compersals C In putting custom macro variable
D Outputting part program D In putting tool compersation
29
11 In Fanuc system, under the I/O system 0139 what 12 In selection I/O channel the number 5 indicates inder
does the key # represent ? selection of channel (0020)
A Output with EIA code A Channel / Rs 232
B Output with ISO code B Memory card interface
C ASC put / input/ output C Data service inter face
D ISO code input / output D Channel 2 serial port

Turner - Advance Turning
1 What is the name of steel structure with 0% carbon 6 Which property of metal induces toughness and
which is soft and ductile shock resistance ?
A Ferrite A Tempering
B Cementite B Hardening
C Pearlite C Normalising
D Austenite D Annealing
2 Which steel structure is very hard and brittle but not 7 What is the property of normalising ?
strong ?
A Refine the grain structure
A Ferrite
B imporve machinability
B Pearlite
C Increase toughness
C Cementite
D Induce hardness
D Austenite
8 Identify the steel structure
3 What is the temperature at which change in structure
commences and the new structure formed ?
A 723 ° C
B 780° C
C 710° C
D 719° C
4 Which structure of steel formed when hot steel cooled

rapidly ?
A Ferrite A Martensite
B Martensite B Ferrite
C Cementite C Pearlite
D Pearlite D Cementrile
5 What is the benefit of hardening ?
9 Wha is the purpose of annealing ?
A Increase toughness
A To soften the steel
B Increase wear resistenice
B To harden the steel
C Increase Brittleness
C To refine the grain structure
D Increase shock resistance
D To add cutting ability

10 Which heat treatment process involves reheating the A Pack carbuising
hardened steel to a temperature below 400° C
B Induction hardening
following by cooling ?
C Liquid carbuising
A Hardening
D Gas carburising
B Tempering
16 Which process of heat treatment uses barium
C Normalising
carbonate as an energiser ?
D Annealing
A Liquid carburising
11 Which process of heat treatment involves heating B pack carburising
the steel above critical range and soaking it for
C Gas carburising
sufficient time and cooling it very slowly with in the
furnance? D Nitriding
A Hardening
17 What is the gas used in gas caburising method ?
B tempering
A Carbon monoxide
C Annealing
B Methane gas
D case hardening
C Ammonium carbide
12 Which heat treatment process, the heated job is held D Sodium carbonate
in the same temperaure for a period of time and allow
the heating to take place through out the section 18 Which heat treatment method of carburising steel is
uniformly ? suitable for batch production ?
A Preheating A Induction hardening
B Soaking B Pack carburising
C Quenching C Liquid carburising
D case hardning D Gas carburisng
13 Which has faster rate of cooling media followed in 19 Identify the part marked as ‘X’ in the pack carburising
heat treatment process ?
A oil
B air
C water
D brine solution
14 which factor affects the soaking time in heat treatment

process ?
A Cross section of the steel
B Quenching media
C Type of material
D Structure of the steel.
15 Identify the type of hardening method used in heat
treatment ? A Metal box
B Lid
C Fire clay
D wire

20 Identify the structure marked as ‘X’ in the fig 21 what is the main advantage of triding process ?
A Warping and distortion does not occur
B Provide good surface finish
C Suitable for batch production
D Provide reasonable toughness
22 What is the layer of thickness that is formed on the

surface in nitriding salt bath process ?
A 0.03 to 0.09 mm
B 0.01 to 0.02 mm
C 0.02 to 0.23 mm
D 0.02 to 0.18 mm
A Martensite
B Pearlite
C Ferrite
D Ausentite

1 Identify the part marked as “X” in the fit limits 2 What is the name of algebric difference between
terminology maximum limit and basic size of component ?
A Actual size
B Upper deviation
C Loncer deviation
D Actual deviation
3 What is the name of the algebric difference between

minimum limit of size and its corresponding basic size
A Upper deviation
B Lower deviation
C Actual deviation
D Fundamental deviation
4 How many fundametrial deviatious are available in

BIS system ?
A Tolerance A 18
B Basic size B 20
C Upper deviation C 25
D Lower deviation D 28

5 Identify the system used in fits terminology ? 9 What is the name of fit if the tolerance zone of hole is
below the tolerance zone of shaft ?
A Clearance fit
B Tramsition fit
C Interference fit
D Sliding fit
10 Which type of fit will provide the tolerence zones of

hole and shaft will over lap each other
A Clearance fit
B Interference fit
C shrinkage
D Transition fit
11 Identify the type of fit

A Shaft basis system
B Hole basis system
C BIS system
D Fundamental deviation
6 How many grade of tolerance is available in BIS

system ? A Clearance fit
A 25 B Interference fit
B 20 C Transition fit
C 18 D Sliding fit
D 24
12 Which factor determine the hole basis system in limits
7 What is called the algebric difference between and fits terminology ?
maximum limit and minimum limit of size ? A Hole size constant shaft size varying
A Deviation B staff size constant hole size varying
B Tolerance C Both hole and shaft size constant
C Allowance D Both hole and shaft size varying
D Clearance 13 Which type of inspection is carried out to check raw
materials or components
8 Identify the type of fit
A Pre production inspection
B During production inspection
C Final inspection
D post production inspection
14 What type of inspection is done after 10- 30 % of the

product are finished ?
A Pre production inspection
B During production inspection
A Clearance fit C Final inspection
B Interference fit D record inspection
C Tramsition fit
D surinkage fit

15 The conformance of the real use with the product 19 Mark the part mark the x in shown figure
specification is the first step of ...
A Qualit, control
B Production
C Rejection
D Designing
16 The correspondence between the product

specification and the technical specification is known
as ?
A Second quality step
B First quality step
C Third quality step
D Product specification
17 How many type of inspection are carried out in
different level of production A Purchase of material
A 6 B Production
B 10 C User
C 12 D Marketing product specification
D 4
20 When a component machined the cutting tool leaves
18 How much percentage of acceptance quality limit for certain lines or patterns on the work surface is known
major defect and minor defects are allowed ? as
A 7 % to 12 % A Surface hardness
B 5 % to 10 % B Surface texture
C 2.5 % to 4 % C Surface softeness
D 25 % to 40 % D Surface hardness calve

21 What Ra Valve of surface roughness can be achieved
in flame cutting, hacksaw cutting band sawcutting,
shot blasting process ?
A 25
B 1.6
C 3.2
D 50


1 What is the name of part marked ‘X’ in the mechanical 5 What wile be the effect it lap is harder than work
surface indicator piece ?
A Work piece will get charged
B Lap will cut the work piece
C Develop the accuracies
D provide smooth lapping operation
6 What is the advantage of lapping vehicles ?

A Provide good surface finish
B Assists concentration of abrasives an surface
C Regulate the cutting action
D Increase the cutting efficiency
7 Which lapping material is prefered if excessive

A Measuring stylus
lapping allowance is required ?
B Skids
A cast iron
C Indicator scale
B copper
D Adjustment screw
C Mild steel
2 Manufacturer states to use preventive inspection D grey cast iron
where in measures were to be taken to reduce the
rejection to almost zero is called 8 Which lapping abrasive is prefered for heavy stock
removal ?
A Quality control
A Silicon carbide
B Production
B Aluminium oxide
C Rejection
C Boron carbide
D designing
D Diamond
3 Taly-surf electronic instrumentis used for
measuring ?
9 Which lapping abrasive provide high quality finish ?
A Waviness
A Silicon carbide
B Roughness
B Aluminium oxide
C hardness
C Boron carbide
D toughness
D Diamond
4 Name the process which improves geometrical
accuracy and refine surface finish ? 10 Which lapping material is used for lapping holes
A Drilling
A Lead
B Tapping
B Copper
C grinding
C Cast iron
D Lapping
D Brass
35
11 What is the purpose of using abrasive diamond ? 16 What is an epicyclic gearing system which includes
an outering gear, is called as ?
A Lapping tungston carbide
A Herringbone gear
B Lapping hardesed steel
B Spiral gear
C Lapping for quality finish
C Planetary gear
D Lapping dies and gauges
D Bevel gear
12 Identify the x marked part in lapping operation mark
‘x’ on grooves 17 What is the cylindrical flat bottomed hole, which
enlarges the diameter of an existing pilot hole ?
A Bore
B Counter bore
C Counter sink
D Counter shoulder
18 What do you call a mechanical device that is used to

permit motion in one direction only ?
A Plummer
A Lapping plate B Fixture
B Component C Racket
C Lapping paste D Ratchet
D Grooves
19 What is the distance of a point from the origin of a
13 What is the effect of excessive application of the coordinate sysem measured parallel to mutually
abrasive compound ? perpendicular axis, called as ?
A Develop inaccuracies A Perspective coodinates
B Provide good surface finish B Reference coordinates
C Provide smooth movement C Incremantal coordinate
D Provide better accuracy D Absolute coordinate
14 What is the special device used to guide the cutting 20 What is the origin of the coordinate measuring system
tool and hold the job for operation ? of the machine is known as ?
A Fixture A Work zero
B JIG B Tool zero
C coupler C Machine zero
D Template D Reference zero
15 What is the mechanism used to regulate the tension 21 What do you call the velocity of a cutting edge of a
betwee belt/ chain or driver / follower and maintains tool relative to the work piece ?
direction of rotation ? A Cutter offset
A Controller B Cutter tolerance
B journal C cutting speed
C Idler D Cutter geometry
D Fastener

22 What is the expansion of ISO ? 23 What do you call, a pause of programmed duration,
usually to ensure that a cutting action has time to be
A Indian Standards organisation
completed ?
B International standards Organisation
A Baffle
C International Organisation for Standardisation
B Backlash
D International Safety Organisation
C Domain
D Dwell


1 What is the document that provides complete details 5 Which device consist of an eccentric or mult curved
for a specific job with regard to labour employed, wheel mounted on a rotating shaft produce variable
machine utilisation ? motion ?
A Production cycle format A Broach
B Productivity report B Bushing
C Job card report C Casting
D Batch production report D cam
2 What is the name of the chart, used for all operations 6 What is the type of maintenance in which machineries
in the manufacturing process, represented are systemaically & periodically checked to eleminate
graphically ? a likely failure ?
A Production chart A Routerie maintenance
B Control chart B Preventive maintenance
C Process flow chart C Predictive maintenance
D Multiple activity chart D Autonomous maintenance
3 What is the quality system management that enables 7 What is the type of maintenance in which the operator
on industry to improve its quality of product or himself look after routine checkup of his machine, &
sevices ? specially trained for this purpose ?
A TQM Total quality management A Preventive maintenance
B TPM total productive management B Breakdown maintenance
C Preventive maintenance management C Autonomous maintenance
D Cost control management D Predictive maintenance
4 Which Quality system management on 8 What is the document meant to measure the
implementation leads to higher productivity in an efficiency of a person, machine, factory system ?
organisation ?
A Batch processing record
A Total quality management
B Production cycle record
B Statistical quality management
C Productivity report
C Humar resource management
D Manufacturing inspection report
D Total productive management


1 Identify the geometrical tolerance on surface 5 Name the symbol of tolerance to the surface.
A Flatness
B Curved surface
C Squaretness
D Augularity
A to a curved surface
2 Which symbol indicate total runout in geometrical
tolerance B to a convex surface
C to a cruvave surface
D to a taper surface
6 What is the reason for using geometrical

tolerance?
A Produce component precisely
3 Which class of geometric tolerance indicate B Set the clearance limit

concentricity ? C Indicate the tolerance zone
A Location D Indicate the permissible variation in size
B Run out
7 What is he symbol of profile of a line identified in
C Profile geometrical tolerance form ?
D Orientation
4 What is the charatertic symbol of tolerance related to

for squareness ?
8 What is the name of line corresponding to the eye

level of the viewer in linear perspective ?
A Horizon line
B Vertical line
C Horizontal line
D Pictorial line
38
Production & Manufacturing Assignment for Exercise 4.6.152- 156
1 Which type of cam is useful in controlling the 7 Identify the type of tool holder used on turret lathe ?
movements of tool, specifically in fixture design ?
A Radial / plate cam
B Cylindrical / barrel cam
C Pivot beam cam
D Ordinary general purpose cam
2 Which machine having a horizontal work table with a

vertical turret head meant for heavy work. ?
A Ram type turret lathe
B Vertical turret lathe
C saddle type turret lathe
D chucking machine lathe
3 Which type of collet has tappered bore fitted with three

inner pad pushing against taper of accrmodating
A Bar stop and centre drive tool holder
sleeve ?
B Recessing and boring tool holder
A Dead length collet
C Knee turning tool holder
B Draw back collet
D Roller steady turning tool holder
C Push out collet
D Self locking collet 8 Which type of tool holder is prefered for turning and
combined operations of work held in chuck / fixture ?
4 Which type of lathe suitable for machining large
A Knee turning tool holder
castings and forging held in fixture with turret head ?
B Roller steady turning tool holder
A Ram type turret
C Bar stop and centre drill tool holder
B Sadle type turret
D Floating reamer holder
C Vertical turret
9 Which function of modern automatic lathe is
D Chucking type turret
manual ?
A Circulate the coolant
5 Which type of tool holder is more suitable for turning
B Perform cutting operations
external diameter with good finish and supports
lengthy job ? C Gauge and inspect the finished work piece
A Knee turning tool holder D change the speeds, feeds, and tools
B Roller steady tool holder 10 Identify the type of tool holder
C Bar stop centre drill tool holder
D Facing and start drilling tool holder
6 Which type of collet where work piece does not move

when operated but maintain very accurate length of
job ?
A Dead length collet
B Draw back collet
C Push out collet
D Self locking collet
39
A Floating reamer holder 13 Which type of lathe is most suitable for tool room job
and in which various sizes of thread can be cut with a
B Combination facing and start drilling holder
single point tool with low investment ?
C Roller steady turning tool holder
A Production lathe
D Knee turning tool holder
B Centre lathe
11 Name the type of tool holder C Copying lathe
D spining lathe
14 Which type of lathe is heavy duty having automatic

control for feeding tools, indexing tools, change of
speed of feed turret & cross slide movement ?
A automatic turret lathe
B single speed automatic lathe
C multi spindle automatic lathe
D automatic screw lathe
15 In which type of lathe, bars are fed in to the

spindle located in to the spindle carrier position
A Bar stop and centre drive tool holder produces extremely fast production ?
B Knee turning tool holder A A automatic turret lathe
C Recessing and boring tool holder B Single speed automatic lathe
D Roller steady turning tool holder C Multi spindle automatic lathe
D Automatic screw lathe
12 Which type of lathe is most suitable for mass
production can be managed with semi skilled operator
& has bar feeding arrangement ?
A Production lathe
B Centre lathe
C Copying lathe
D Spining lathe
40 P & M : Turner (NSQF Level - 5) - Assignment Test 4.6.152 & 156

Instruction for answering in the Response Sheet
1 Read the question in the Assignment/Test, choose the correct answer and mark appropriate option in
the Response Sheet.
2 Use black ball point pen only.
3 There is one correct answer for each question.
4 Mark should be dark and completely fill the circle.
5 Rough work must not be done in the response sheet.
6 Make the marks only in the circle space provided.
41
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TURNER

SECTOR: Production & Manufacturing

DIRECTORATE GENERAL OF TRAINING

Copyright © 2018 National Instructional Media Institute, Chennai

All rights reserved.

New Delhi - 110 001

MEDIA DEVELOPMENT COMMITTEE MEMBERS

Shri.T. Janakiraman - Assistant Director (Retd),

Shri.R. Purushothaman - Assistant Director (Retd),

Shri. R. Sekaran - Junior Training Officer

Shri. K.Srinivasa Rao - Joint Director

Shri. N. Ashfaq Ahmed - Assitant Manager,

Module 1 Introduction to CNC 25 Hrs

Module No. Module Title Test for Exercises Page

1 Introduction to CNC 4.1.111 - 4.1.115 1 - 8

2 CNC Turning 4.2.116 - 4.2.121 & 122 9 - 15

3 Tool Setting and data input 4.3.123 - 4.4.131 15 - 21

4 Programme and simulation 4.4.132 - 4.4.138 21 - 25

5 CNC Turning Operations 4.5.139 - 4.5.146 25 - 30

6 Advance Turning 4.6.147 - 4.6.150 & 156 30 - 40

C Computer Automatic Development B By tool change time

D Computer Automatic Design C By movement of slide

6 What is the disadvantage of NC system?

d If tape is spoiled, entire program, is affected B Auto tool changer

Production & Manufacturing Assignment for Exercise 4.1.112

Choose the correct answer

2 P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.111

12 Name the CNC control system A Feed back signals

14 Name the CNC control system

A Closed loop control system

Production & Manufacturing Assignment for Exercise 4.1.113

2 What does the fore finger indicates in right hand

3 What is the position of z - axis in the axis

A straight cut control

5 What does the middle finger indicate in the right hand

C Augular point control C 3 - D contouring control

D Point - to - point control D 21/2 - D coutouring control

4 P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.113

14 What is term used to indicate the difference between

12 Name the ‘X’ marked axis in the right hand coordi-

15 Name the CNC system shown ?

16 What is the direction the cutting tools movement in

P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.113 5

4 What is the cartesian coordinate system

Production & Manufacturing Assignment for Exercise 4.1.115

7 Which quadrant falls under (-,-) x, y axis , incartesian

Production & Manufacturing Assignment for Exercise 4.2.116 - 117

P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.115 7

8 Which is type of G code system is most commonly

8 P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.116 & 117

Production & Manufacturing Assignment for Exercise 4.2.118

D Lesser vibrations & low cutting speed.

5 What selection should be done in a CNC lathe to get

P & M : Turner (NSQF Level - 5) - Assignment Test 4.1.116 & 117 9

ΠDN A MDI mode

10 P & M : Turner (NSQF Level - 5) - Assignment Test 4.2.118

2 How many types of off - sets are used in a machine

11 Explain the program N 006 G 00 Z60

Production & Manufacturing Assignment for Exercise 4.2.120

B G 21 B Peck drilling cycle

C G 28 C Pattern repeating cycle

12 P & M : Turner (NSQF Level - 5) - Assignment Test 4.2.119 & 4.2.120

Choose the correct answer