DESIGNER'S REFERENCE HANDBOOK Compact Genset Controller, CGC 400 General product information Functional description Additional functions ProtectionsCGC 400 DRH 4189340786 UK 4. General information 1.1. Warnings, legal information and safety. 4.1.1, Warnings and notes 4.1.2. Legal information and disclaimer 1.1.3, Safety issues 1.1.4. Electrostatic discharge awareness 1.1.5. Factory settings | 1.2. About the designer's reference handbook. 1.2.1. General purpose 1.2.2. Intended users 4.2.3, Contents and overall structure 2. General product information 2.4. Introduction, 2.4.4, Introduction, 2.2. Type of product. 2.3. Options. 2.3.1. Options 2.4. PC uty software warning, 2.4.1, PC USW warning 3. Passwords 3.4, Passwords and parameter access. 3.1.1, Password, 3.1.2, Parameter access, 4, Functional descriptions 4.1, Standard functions. 4.1.1, Standard functions 4.1.2. Operation modes. 4.1.3. Engine contol 4.1.4, Generator protection (ANSI) 4.4.5, Busbar protection (ANS!) 4.1.6. Display. 4.4.7, M-Logic 4.2. Terminal strip overview. 4.2.1, Reference to Installation Instructions. 4.3. Measurement systems 4.3.1. Single phase system 4.3.2. Split phase system. 4.3.3. Three-phase system. 4.4. Applications. 4.4.1, Applications and genset modes, 4.4.2. Application design. 4.4.3, AMF (no back synchronisation). 4.4.4, Island operation. 4.455. Load takeover. 4.8. Running mode description. 4.5.1, Manual mode. 4.5.2. Test mode. 4.5.3. Simple test. 45.4. Full test. 4.5. Block mode. 46, Single-tine diagrams, 4.6.1, Application illustration 4.6.2. Automatic Mains Failure. 4.633 Island operation. 4.6.4. Load takeover.CGC 400 DRH 4189340786 UK 4.7. Flowcharts, 4.7.4, Flowcharts, 4.7.2. Mode shit 4.7.3. MB open sequence. 4.7.4, GB open sequence. 4.78. Stop sequence. 4.76. Start sequence. 4.7.7. MB close sequence. 4.7.8. GB close sequence 477.9, Load takeover. 4.7.10, island operation 4.7.11, Automatic Mains Failure, AME 4.7.42. Test sequence. 4.8, Sequences. 4.8.1, Sequences, 4.8.2 Start sequence. 4.8.3. Start sequence conditions, 4.8.4, Running feedback, 4.8.5. Stop sequence 4.8.6, Breaker sequences, 4.8.7. AMF timers. 5. Display and menu structure 5.1, Reference to operator's manual 6, Engine communication 6.1. Reference to HS manual 641.1. Engine communication 7. Additional functions 7.4. Start functions, 7.4.4, Start functions, 7.4.2 Digital feedbacks... 7.13. Analogue tacho feedback 7.4.4, Oil pressure 7.2. Phase sequence error. 7.2.1. Description of phase sequence error 7.3. Breaker types. 7.3.1. Breaker types, 7.4, Breaker spring load time. 7.4.4, Principle. 7.8, Alarm inhibit 7.5.1, Run status (6160) 7.8. Access lack. 7.7. Digital mains breaker control. 7.8. Command timers. 7.9. Running output. 7.40. idle running. 7.10.1. idle running, 7.40.2. Description 7.10.3. Examples. 7.10.4. inhibit, 7.40.5. Running signal 7.10.6. Idle speed flowcharts. 7.40.7. Start 7.10.8. Stop. 7.41. Engine heater. 7.11.1. Engine heater alarm. 7.42. Ventilation 43CGC 400 DRH 4189340786 UK 7.42.1. Max. ventilation alarm, 7.43, Not in auto. 7.14, Fuel pump logic. 7.14.1. Fuel fil check 7.48, Fail class. 7.15.1. Fall class, 7.48.2. Engine running 7.45.3. Engine stopped 7.15.4. Fall class configuration. 7.46. Service timers, 7.47. Wire fail detection, 7.48, Digital inputs, 7.48.1. Functional description 7.49. Outputs. 7.49.1. Functional description 7.20. Mult-inputs. 7.20.1. Mult-nputs. 7.202. 4-20 mA... 7.20.3. PUIOO/Pt1000. 7.20.4. RMI inputs, 7.205. RMI cil 7.20.6. RMI water. 720.7. RMI fuel 7.20.8. llustration of configurable inputs. 7.20.9. Configuration. 7.20.10. Scaling of 4-20 mA inputs. 7.20.11. Binary 7.21. Input function selection. 7.22. Language selection. 7.22.1. Language selection 7.23, Text in status line 7.23.1, Standard texts 7.24. Counters 7.28. M-Logie. 7.26. Buzzer. 7.26.1. Buzzer 7.27. USW communication 7.27.41. USW communication 7.28, Nominal settings. 7.28.1. How to change the nominal settings. 7.28. Scaling 7.30. Differential measurement. 7.30.1. Differential measurement. 7.31. Filename extension. 7.31.1. Filename extension 7.32, Modbus parameters. 7.32.1. Modbus parameters 7.33, Battery low voltage alarm timer... 7.33.1, Battery low voltage alarm timer 8. Protections 8.1, General 8.1.1. General 8.2. Voltage-dependent (restraint) overcurrent. 9. Parameter list 9.4. Related parameters. 9.1.1, Related parameters, BESIIIB RRSCGC 400 DRH 4189340786 UK General information 1. General information 1.1 Warnings, legal formation and safety 4.1.1 Warnings and notes ‘Throughout this document, a number of warnings and notes with helpful user information wil be presented. To ensure that these are noticed, they willbe highlighted as follows in order to separate them from the gener- altext Warnings Warnings indicate a potentially dangerous situation, which could result in death, personal jury or damaged equipment, if certain guidelines are not followed. Notes 1.1.2 Legal information and disclaimer DEIF takes no responsibilty for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the unit, the company responsible forthe installation of the operation of the set must be contacted ‘The unit is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost. Disclaimer DEIF AVS reserves the right to change any of the contents of this document without prior notice. 1.1.3 Safety issues Instaling and operating the unit may imply work wth dangerous currents and voltages. Therefore, the instl- lation should ony be carried cut by authorised personnel who understand the risks involved in working with lve electrical equipment Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in- puts as this could lead to injury or death. ZX DEiF do not recommend to use the USB as the primary power supply for the unit. 1.1.4 Electrostatic discharge awareness Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the Unit is installed and connected, these precautions are no longer necessary.CGC 400 DRH 4189340786 UK General information 4.1.5 Factory settings ‘The unit is delivered ftom factory with certain factory settings. These are based on average values and are not necessaniy the correct settings for matching the engine!generator set in question. Precautions must be taken to check the settings before running the engine/generator set 1.2 About the designer's reference handbook 4.2.1 General purpose This Designer's Reference Handbook mainly includes functional description, presentation of display unit and menu structure, the procedure for parameter setup and reference to parameter ist. The general purpose of this document is to provide useful overall information about the functionality of the controlelr and its applications. This document also offers the user the information he needs in order to suo- cessfully set up the parameters needed in his specific application. Please make sure to read this document before starting to work with the controller and the genset to be controlled, Failure to do this could result in human injury or damage to the equip- ‘ment. 1.2.2 Intended users This Designer's Reference Handbook is mainly intended for the panel builder designer in charge. On the ba- sis ofthis document, the panel builder designer will give the electrician the information he needs in order to install the unt, e.g, detailed electrical drawings. In some cases, the electrician may use these installation in- structions himself. 1.2.3 Contents and overall structure This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page.CGC 400 DRH 4189340786 UK General product information 2. General product information 2.1 Introduction 2.1.1 Introduction This chapter will deal with the unit in general and its place in the DEIF product range. The CGC, short for Compact Genset Controller, is part of the DEIF Compact Genset Controller range, based cn standard advanced software of Multiline 2. The concept of the CGC is to offer a cost-effective solution to genset builders, who need a flexible generator protection and control unit for small single to medium and large genset applications. 2.2 Type of product ‘The compact genset controller is a micro-processor based control unit containing all necessary functions for protection and control of a genset. It contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the LCD display. The CGC 400 will come in two different variants: CGC 412 and CGC 413, The CGC 412 is the unit that is able to perform auto start, and the CGC 413 is able to make the automatic mains failure (AMF) sequences. The hardware for the two products is different, therefore some of the sequen- ‘ces described in this document are only relevant to one of the variants. You will find a detailed description of the available functions in each product in the chapter “Standard Functions" For detailed specifications ofthe hardware, please refer to the datasheet 2.3 Options 2.3.1 Options When ordering the CGC 400, it comes with a number of features, which were options in the other DEIF prod- ucts, The customer cannot add or remove any of these features/options. The included features are A1, C2, H2, H5. 2.4 PC utility software warning 2.4.1 PC USW warning Its possible to remote-control the genset from the PC utility software or AGI. To avoid person- al injury, make sure that itis safe to remote-control the genset. ZA, 28: do not recommend to use the USB as the primary power supply for the unit.CGC 400 DRH 4189340786 UK Passwords 3. Passwords 3.1 Passwords and parameter access 3.1.1 Password The unit includes three password levels. All evels can be adjusted in the PC software. Available password levels: Password level Factory setting ‘Access ‘Customer Service Master Customer 72000 x Sewice 2001 x x Master 72002 x x 3 Apparameter cannot be entered with a password that is ranking too low. But the settings can be displayed ‘without password entry. Each parameter can be protected by a specific password level. To do so, the PC ultlty software must be Used. Enter the parameter to be configured and select the correct password level, * (Channel 1000) Cao iret,CGC 400 DRH 4189340786 UK Passwords The password level can also be changed trom the parameter view in the column "Level". 3.1.2 Parameter access To gain access to adjust the parameters, the password level must be entered eE SR Ifthe password level is not entered, itis not possible to enter the parameters. ‘The customer password can be changed in jump menu 9116. The service password can be ‘changed in jump menu 9117. The master password can be changed in jump menu 9118. ‘The factory passwords must be changed if the operator of the genset is not allowed to change the parameters. @ Went pons to change password ager lian he paso enedCGC 400 DRH 4189340786 UK Functional descriptions 4. Functional descriptions 4.1 Standard functions 4.1.1 Standard functions This section includes functional descriptions of standard functions as well as illustrations of the relevant appll- cation types. Flowcharts and single-line diagrams will be used in order to simplify the information, The standard functions are listed in the following paragraphs. The table below describes the genset modes that are available, depending on the variant of the CGC to be used, ‘Application ‘Comment ‘Automatic Mains Failure (AMF) (no back sync.) eGc4i3 Island operation CGC 412I6GC 413, Load takeover eacais On the hardware point of view, the CGC 412 has a lighter specification than the CGC 413. The table below describes which points differ from each other. Feature (terminal numbers) ‘Available on CGC 412 Available on OGG 413 ‘Mains measurement (erm, 28 to 32) No Yes Extra multianputs (term, 58 and 59) No. Yes Extra binary inputs (term. 56 and 57) No Yes 4.1.2 Operation modes © Automatic Mains Failure ‘© Island operation © Load takeover 4.1.3 Engine control ‘© Startisop sequences © Run and stop coll 4.1.4 Generator protection (ANSI) ©) 2x reverse power (32) 5 x overtoad (32) 4 x overcurrent (50/51) 2x overvoltage (59) 3 x undervotage (27) 3.x over-/underfrequency (81) ‘Multi-inputs (digital, 4-20 mA, Pt100, P1000 or RMI) Digital inputsCGC 400 DRH 4189340786 UK Functional descriptions ‘The overcurrent level is limited to 200% of the nominal current. Therefore, it cannot be consid- ered as a short-circuit protection, 4.1.5 Busbar protection (ANS!) 2x over-voltage (59) 2x undersotage 27) © 2x over-frequency (81) © 2x under-frequency (81) 4.1.6 Display + Push-butions fr start and stop ‘© Push-button for breaker operations + status texts 4.4.7 M-Logic © Simple logic configuration tool Selectable input events ‘© Selectable output commands 4.2 Terminal strip overview 4.2.1 Reference to Installation Instructions 4.3 Measurement systems The CGC 400 is designed for measurement of voltages between 100 and 480V AC. For further reference, the ‘AC witing diagrams are shown in the Installation Instructions. In menu 9130, the measurement principle can, be changed between three-phase, single phase and split phase. Configure the CGC 400 to match the correct measuring system. Wher switchboard manufacturer for information about the required adjustment. doubt, contact the 4.3.1 Single phase system The single phase system consists of one phase and the neutral The following adjustments must be made to make the system ready for the single phase measuring (example 230 AC):CGC 400 DRH 4189340786 UK Functional descriptions Setting | Adjustment Description ‘Adjustto value 6004 [Grom voltage _| Phase-neutral voltage of the generator 230V AG 6041 | Gtranstormer | Primary voltage of the G voltage transformer (if nstalled) Unow xx 6042 _| Gtranstormer _| Secondary voltage of the G voltage transformer (installed) | Unowx 8 6051 | BBtransformer | Primary voltage of the BB voltage transformer (installed) | Unowx 8 6052 | BBtransformer | Secondary voltage of the BB voltage transformer (installed) | Unowx 8 6053 | BB nom. voltage | Phase-phase voltage of the busbar Unow x3 ] Me votage atarms reer to Unow (220V AC). The controller has two sets of BB transformer settings, which can be enabled individually in. this measurement system. 4.3.2 Split phase system This i a special application where two phases and neutral are connected to the controller. The controller shows phases Lt and L3 inthe display. The phase angle between L1 and L3 is 180 degrees. Splt phase is possible between L1-12 or L113 The following adjustments must be made to make the system ready for the split phase measuring (example 240/120V AC): Setting | _ Adjustment Description ‘Adjust to value 6004 | Grom, voltage | Phase-phase voltage of the generator T20VAC 6041 | Gtansformer | Primary vollage of the G voltage transformer (ifinstalled) UNom 6042 | Gitansformer | Secondary voltage of the G voltage transformer (installed) | Unom 6051 [BB transformer _ | Primary voltage of the BB voltage transformer (if installed) UNom 6052 | BBitransformer | Secondary voltage of the BB voltage transformer (installed) | Uom 6053 | BB nom. voltage | Phase-phase voltage of the busbar Unow ‘The measurement Uis.1 shows 240V AC. The voltage alarm setpoints refer to the nominal volt- age 120V AC, and U.aL1 does not activate any alarm. ‘The controller has two sets of BB transformer settings, which can be enabled individual this measurement system. 4.3.3 Three-phase system When the controller is delivered from the factor, the three-phase system is selected, When this principle is used, al ree phases must be connected to the controller.CGC 400 DRH 4189340786 UK Functional descriptions The following adjustments must be made to make the system ready for the three-phase measuring (example 4007230 AC): Setting | Adjustment Description ‘Adjust to value 6004 | Grom, voltage _ | Phase-phase voltage of the generator “400 AC 6041 | Gtransformer _ | Primary voltage of the G voltage transformer (if installed) Unom 6042 _[Grtransformer _| Secondary voltage of the G voltage transformer (ifinstalled) | Uno 6051 [ BBtransformer | Primary voltage of the BB voltage transformer (if installed) Unom! 6052 | BB transformer | Secondary voltage of the BB voltage transformer (installed) | Unom 6053 | BB nom, voltage | Phase-phase voltage of the busbar UNom ‘The controller has two sets of BB transformer settings, which can be enabled individually in this measurement system. 4.4 Applications 4.4.1 Applications and genset modes ‘This section about applications is to be used for reference using the particular genset mode as. starting point. Its not suitable for reading from beginning to end. The unit can be used for the applications listed in the table below. ‘Application ‘Comment ‘Automatic Mains Failure (no back syne.) oGC413, Island operation OG 4121660413, Load takeover 06.413, Genset mode Running mode ‘Auto [Test [Man _ | Block ‘Automatic Mains Failure (no back syne.) x x x x Island operation x x x x Load takeover x x x x For a general description of the available running modes, please refer to the chapter "Running mode description". 4.4.2 Application design The application is designed though the utity software. Please select configurationCGC 400 DRH 4189340786 UK Functional descriptions Reed device 4} ‘Select a new application and adjust the settings in this dialogue box. ‘The product will be automatically selected if you are currently connected to the unit when doing this configu- ration. ‘When using the CGC 400, the plant type will be stuck to "Single DG". This means no CAN communication can be established with other units. The active choice we can make here is the name of the application. Using the CGC 400, only one application will be available, Tentopton Predict ype Pant ype Sine 06 7 ‘Agplcaion popes [ppt aopes on when peming ‘batch Name: Bus Tie options | Wea bus ba CAN ine options Now the application can be designed using the section control panel.CGC 400 DRH 4189340786 UK Functional descriptions ‘Area contro! Area tof ‘Area configuration - Top Wma [Pulse 5 Bottom Gen-set = cB A98 _ |Continuous NE Compact For each area, itis defined whether a generator and a mains are present, and the number and type of break- ers. Ifa CGC 412 is curently connected, itll not be possible to draw an application with a mains or a mains breaker. This application configuration setup is here to give the user the choice of which breaker type isin use. twill be possible to choose between "Pulse", "Continuous NE" or “Compact” for the generator breaker. For the mains breaker, in case a CGC 413 is connected, the choice will be between Pulse’, "Continuous NE", "Continuous ND" or "Compact’ 4.4.3 AMF (no back synchronisation) ‘Aut mode description The unit automaticaly starts the genset and switches to generator supply ata mains failure after an adjusta- ble delay time, itis possible to adjust the unit to change to genset operation in two diferent ways 1. The mains breaker will be opened at genset start-up. 2. The mains breaker will remain closed until the genset is running, and the genset voltage and frequency is OK. In both cases, the generator breaker will be closed when the generator voltage and frequency is OK, and the mains breaker is open, When the mains returns, the unit will switch back to mains supply and cool down and stop the genset. The switching back to mains supply is done when the adjusted "Mains OK delay" has expired,CGC 400 DRH 4189340786 UK Functional descriptions For a general description of the available running modes, please refer to the chapter "Running ‘mode description”. 4.4.4 Island operation Auto mode deseristion ‘The unit automaticaly stats the genset and closes the generator breaker at a digital start command. When the stop command is given, the generator breakers tripped, andthe genset wil be stopped ater a cooling down period. The start and stop commands are used by activating and deactivating a digital input or with the time-dependent start/stop commands. I the time-dependent tam’stop commands are to be used, the auto mode mus also be used For a general description of the available running modes, please refer to the chapter "Running mode description". 4.4.5 Load takeover ‘Auto mode description The purpose of the load takeover mode is to transfer the load imported from the mains to the genset for oper- ation on generator supply The unit automatically starts the genset and closes the generator breaker at a digital start command. When the stop command is given, the generator breaker is tripped, and the genset wil be stopped after a cooling- down period. The start and stop commands are used by activating and deactivating a digital input or with the time-dependent start/stop commands. Ifthe time-dependent stattstop commands are to be used, then the auto mode must also be used, 4.5 Running mode description 4.5.1 Manual mode The unit can be operated in manual mode (MAN). Manual means that the unit will not inate any sequences automatically, as is the case with the auto mode. It will only initiate sequences, if external signals are given ‘An external signal may be given in three ways: 1. Display push-buttons 2. Digital inputs 3, Modbus command at service port or RS485 Ths sandr C40 on oped ih numba of cpl np, pe fi ty. The following sequences can be activated in manual mode:CGC 400 DRH 4189340786 UK Functional descriptions ‘Command Description ‘Comment Start "The start sequence is intated and continues until the genset starts or the maximum number of start attempts has been reached. If H2/V OK the GB is ready to close ‘Stop “The genset willbe stopped, After disappearance of the running signal, the | The cooling ‘stop sequence will continue to be active in the “extended stop time" peri-_ | down time is ‘od, The genset is stopped with cooling down time, cancelled ifthe stop button is activated twice. Close GB_| The unit will close the generator breaker ifthe mains breaker is open Open GB_| The unit will open the generator breaker instantly Close MB_| The unit will close the mains breaker if the generator breaker is open ‘Open MB_| The unit opens the mains breaker instantly 4.5.2 Test mode The test mode function is activated by activating a digital input, Modbus RS485, USW or the TEST push-but- ton on the display. The settings for the test function are set up in menu 7040 Test ‘© Timer: Period starts when U/fis ok. Engine stops when time runs out ‘* Return: When the test is completed, the unit wil return to the selected mode (manual or auto), ‘© Type: Selection of one of the two types of tests: simple or full If the timer in parameter 7042 is set to 0.0 min., the test sequence will be infinite. The test will bbe cancelled by pushing TEST again. @ retest witb teruptedithe mode is hanged eter mani or auto 4.5.3 Simple test The controle will go through the stat sequence and run the engine forthe time set in parameter 7042 with- out any breaker operation. This sequence i inated bya digital input or the TEST push-button on the font The test wll un uni the timer expires. When the timer runs ou, the stop sequence including cooling down willbe carried out 4.5.4 Full test The full test will start the genset, open the mains breaker, if pressent, and close the generator breaker. When the test timer expires or the testis cancelled by mode change, the generator breaker is opened, the mains breaker closed, if pressent, and the generator is stopped after the cooldown time,CGC 400 DRH 4189340786 UK Functional descriptions @ ispeastieto open and dose he generator rater ae the als bee manual mde 4.5.5 Block mode Block mode can be enabled by pressing the MAN button twice, with M-Logic or a digital input. When block ‘mode is selected, the controller will be locked for certain actions. This means that it cannot start the genset or perform any breaker operations from the buttons. The purpose of the block mode is to make sure that the genset does not stat for instance during mainte- nance work. Its important to know that the digital input configured to block mode is a constant signal. So, when it is ON, the unit is in a blocked state, and when it is OFF, it returns to the mode it was in before block mode was selected. When controller goes into block mode, it wil: ‘© Open GB, shut down the engine, show *BLOCK" in the display and flash the MAN LED ‘* GB ON, GB OFF, MB ON, MB OFF and START buttons are locked If block mode is selected using the display, the block mode can only be deactivated from the display. If block mode is selected using the digital input, the block mode can only be deactivated by selting the digital input to OFF. Before the running mode is changed, it is important to check that persons are clear of the gen- ON coacaciate genset is ready for operation. ] Aiarms are not inttenced by block mode selection, The genset can be started from the local engine control panel, if such is installed. Therefore, QA (a ecommerce avoiding local cranking and starting of the genset. ZA\ The genset wll shut down if block mode is selected while the genset is running. 4.6 Single-line diagrams 4.6.1 Application illustration Inthe folowing, the various applications are ilutrated in single-tne diagramsCGC 400 DRH 4189340786 UK 4.6.2 Automatic Mains Failure 8 J 4.6.3 Island operation to Functional descriptionsCGC 400 DRH 4189340786 UK Functional descriptions 4.6.4 Load takeover 4.7 Flowcharts 4.7.1 Flowcharts Using flowcharts, the principles of the most important functions will be illustrated in the next sections. The functions included are: Mode shift MB open sequence GB open sequence Stop sequence Start sequence MB close sequence GB close sequence Load takeover Island operation ‘Automatic Mains Failure Test sequence ‘The flowcharts on the following pages are for guidance only. For illustrative purposes, the flowcharts are simplified in some extent.CGC 400 DRH 4189340786 UK Functional descriptions 4.7.2 Mode shift _ Mode shift _No enabled > ye ~~ “Plant mode not No “SJsland and AME. | 2 Yes No-¥fains failuré> Initiate AMF sequence Initiate mains |_| MBclose |_| Continue in return sequence ‘sequence selected mode EndCGC 400 DRH 4189340786 UK Functional descriptions 4.7.3 MB open sequence >| Mains failure Y Open MB X 30% Generator voltage is above 30% of nominal Generator voltage < 30% Generator voltage is below 30% of nominal MB ON “The mains breaker is closed MB OFF, “The mains breaker is open Inhibit ofthe alarm is active as long as one of the selected inhibit functions is active. Example:CGC 400 DRH 4189340786 UK Additional functions rion een = a = . a pans fama : ear aad ; Peers: (Saw (Wienavie (weer Dinee (nc Bierer) aon Deon (aunts S| [Pi conretrvotage > 50% Espen atin Gseor Gales] Gxuee) In this example, inhibit is set to Not un status and GB ON. Here, the alarm will only be active when the gen- erator is running and disabled again when the GB is closed, 7.5.1 Run status (6160) ‘Alarms can be adjusted to activate only when the running feedback is active and a specie time delay has expired ‘The diagram below illustrates that after activation of the running feedback, a run status delay will expire. ‘When the delay expires, alarms with Run status willbe activated,CGC 400 DRH 4189340786 UK Additional functions Run, feedback: ‘Alarms active 7.6 Access lock The purpose of access lock is to deny the operator the possibilly to configure the unit parameters and change the running modes from the display and digital inputs. When activated the display will say "Access lock" when pushing the display buttons affected by the access lock, please see the table below. The input to be used for the access lock function is defined in the PC ullity software (USW), ‘Access lock will typically be activated from a key switch installed behind the door of the switchboard cabinet.CGC 400 DRH 4189340786 UK Additional functions Display Button | Button icon | Button status ‘Comment ‘START Not active ‘STOP Not active GBON Not active GEOFF Not active MB ON Not active MB OFF, Not active TEST Not active ‘AUTO Not active MANUAL Not active LED TEST Active HORN ‘ative UP, Active ‘SELECT ‘ative Ifthe access lock is activated when the view menu sys- tem is displayed, itis not possible to access the setup menu. Ifthe access lock is activated when the setup menu system is displayed, this button is not active. DOWN ‘Active ESC ative After three minutes, the display returns to the view menu system. The setup menu system can only be entered again if the access lock is deactivated.CGC 400 DRH 4189340786 UK Additional functions The following digital input functions are affected when access lock is activated: Digital input name Input status ‘Comment Remote Start Not active Remote Stop Not active Remote GB ON Not active Remote GB OFF Not active Remote MB ON Not active Remote MB OFF Not active Test mode Not active ‘Auto mode Not active Manual mode Not active Block Not active 7.7 Digital mains breaker control The unit will normally execute the automatic mains failure sequence based on the settings adjusted in the system setup, Besides these settings itis possible to configure a digital input that can be used to control the mains return sequence. This input is the "Mains Okay" input. The purpose of this function isto let an external device or an operator control the mains return sequence. The extemal device can e.g, be a PLC. The flowchart below shows that ifthe input is configured, it needs to be activated (by a pulse) in order to tiate the mains return sequence. The load will continue on generator supply if the input is not activated,CGC 400 DRH 4189340786 UK Additional functions The mains OK delay is not used at all when the "Mains Okay’ input is configured. (Wains 0K) a aw No We input Yes congue. Mains OK olay No Yes Yes MB and GB operation [7 Sequence 7.8 Command timers The purpose of the command timers is to be able to e.g, start and stop the genset automatically at specific times each weekday of certain weekdays. If auto mode is activated, this function is available in island opera- tion and load takeover operation. Up to four command timers can be used for e.g, start and stop. The com- mand timers are available in M-Logic and can be used for other purposes than starting and stopping the gen- set automatically. The settings can either be set up through the PC utility software or the display. Each com- mand timer can be set for the following time periods Individual days (MO, TU, WE, TH, FR, SA, SU) MO, TU, WE, TH MO, TU, WE, TH, FR MO, TU, WE, TH, FR, SA, SU SA,SU To start in AUTO mode, the “Auto startistop" command can be programmed in M-Logic or in the input settings. ‘The time-dependent commands are flags that are raised when the command timer is in the ac- tive period.CGC 400 DRH 4189340786 UK Additional functions 7.9 Running output 6160 Run status can be adjusted to give a digital output when the genset is running, gnats ers open “Te elapsed: 0 sec (0%) oes ee md & ee) (ox) Cent) Select the correct relay number in output A and output B and enable the function. Change the relay function tolimitin the VO menu. Then the relay will activate, but no alarm will appear. ene ‘cua value :0 ote Time lapsed 0s (0%) Auto setrowesie se See Cuma) (9) Eee) If the relay function is not changed to “limit” function, an alarm will appear at every running situation.CGC 400 DRH 4189340786 UK Additional functions 7.10 Idle running 7.10.1 Idle running ‘The purpose of the idle run function is to change the start and stop sequences to allow the genset to operate Under low temperature conditions. Itis possible to use the idle run function with or without timers. Two timers are available. One timer is used in the start sequence, and one timer is used in the stop sequence, The main purpose of the function is to prevent the genset from stopping. The timers are available to make the function flexible, Depend gomarmust be ropaed rhe tle nin nto th incon oe ued ‘The function is typically used in installations where the genset is exposed to low temperatures which could generate starting problems or damage the genset. 7.10.2 Description The function is enabled and configured in 6290 Idle running. It has to be noted that the governor itself must handle the idle speed based on a digital signal from the unit (see the principle diagram below}. When the function is enabled, two digital inputs are used for control purposes. These inputs must be config- red through the Utility software: No.] __Input Description 1 | Lowspeedin- | This input is used to change between idle speed and nominal speed. This input put does not prevent the genset from stopping - itis only a selection between idle and nominal speed. 2 | Temperature | When this input is activated, the genset will stat. It will not Be able to stop as long control input | as this input is activated, To use temperature control it is necessary to enable idle speed in parameter 6295. Ifthe idle run function is selected by means of the timer, the low speed input is overruled. ‘Turbo chargers not originally prepared for operating in the low speed area can be damaged if the genset is running in “idle run" for too long.CGC 400 DRH 4189340786 UK Additional functions Stop Y Tom pd ow sey/- J > | tte an pat Terprae v 7.10.3 Examples Idle speed during starting and stopping In this example both the start and the stop timers are activated, The start and stop sequences are changed in order to let the genset stay at the idle level before speeding up. Italso decreases the speed to the idle level for a specified delay time before stopping RPM Start ‘Stop Idle speed, no stopping In this example both timers are deactivated Ifthe genset is to be prevented from stopping, then the digital input “temp contro" must be left ON at all times, In that case the characteristic looks like this:CGC 400 DRH 4189340786 UK Additional functions RPM 1500 300 Start Stop @ "01 eee ay wi bw ese ing eran sow" 7.10.4 Inhibit The alarms that are deactivated by the inhibit function are inhibited in the usual manner, except forthe oil pressure alarms; RMI oil 6,7 and 8 which are active during "idle run” as well, 7.10.5 Running signal ‘The running feedback must be activated when the genset is running in idle mode. 7.10.6 Idle speed flowcharts The flowcharrs illustrate the starting and stopping of the genset by use of the inputs “temp control” and “low speed"CGC 400 DRH 4189340786 UK Additional functions 7.10.7 Start ie No_ _ Non No stating [+ NNO No —rimerexpires> — Y*® [re + Lg, ‘Geneet running Gensat running ‘att Nom atile peedCGC 400 DRH 4189340786 UK Additional functions 7.10.8 Stop No _<—Tomp conte ~No | Gorse ring OF | ati sped ves [ves onset op No ae -Ne Jres ' SSTawapees’ —]" vee Ls. __| onset op secure 7.11 Engine heater ‘This function is used to control the temperature of the engine. A sensor measuring the cooling water tempera- ture is used to activate an external heating system to keep the engine at a minimum temperature, The setpoints adjusted in menu 6320 are: