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L1-CHE-SPE-130 Vertical Transport Lifts
L1-CHE-SPE-130 Vertical Transport Lifts
L1-CHE-SPE-130
Version: 1
Owner: Engineering
Approved By:
Phil Ellingworth
Chief Engineer
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
Approval
Amendment Record
Approving Manager: Chief Engineer Approval Date: 03/10/2017 Next Review Date: 03/10/2020
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
Table of Contents
1 Purpose ........................................................................................................................... 6
2 Scope ............................................................................................................................... 6
3 Acronyms and Abbreviations ........................................................................................ 6
4 Definitions ....................................................................................................................... 7
5 References & Legislations ............................................................................................. 8
5.1 General ............................................................................................................................. 8
5.2 MTM References .............................................................................................................. 8
5.3 Rail Industry References and Legislation ......................................................................... 8
5.4 Australian References and Legislation ............................................................................. 8
5.5 International References ................................................................................................... 9
6 Responsibilities .............................................................................................................. 9
7 Safety ............................................................................................................................. 10
8 General Requirements.................................................................................................. 11
8.1 General Requirements .................................................................................................... 11
8.2 Performance Requirements ............................................................................................ 11
8.3 Disabled Facilities ........................................................................................................... 12
8.4 Drawing & Documentation Requirements ...................................................................... 12
8.5 Environmental Requirements ......................................................................................... 14
8.6 Security and Privacy Requirements................................................................................ 14
9 Lift Well Structure Requirements ................................................................................ 14
9.1 Lift Well Dimensions ....................................................................................................... 14
9.2 Lift Well Pit Water Extraction .......................................................................................... 15
9.3 Levelling Equipment ....................................................................................................... 15
9.4 Lift Well Temperature Control ......................................................................................... 15
10 Control Requirements .................................................................................................. 16
10.1 Main Controller................................................................................................................ 16
10.2 External Control Panels .................................................................................................. 17
10.3 Supervisory Controller .................................................................................................... 18
10.4 Lift Counter ..................................................................................................................... 18
10.5 Lift Remote Monitoring / Control ..................................................................................... 18
11 Electrical Requirements ............................................................................................... 20
11.1 Lift Switchboards............................................................................................................. 20
11.2 Wiring & Cabling Requirements ...................................................................................... 21
11.3 Switch Gear .................................................................................................................... 22
11.4 Wiring Diagrams ............................................................................................................. 22
11.5 Emergency Power Supply .............................................................................................. 22
11.6 Emergency Manual Release........................................................................................... 22
12 Lift Car Requirements .................................................................................................. 23
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
1 Purpose
This specification sets out the material, manufacture, and supply requirements for lifts
installed at Metropolitan Railway Stations and other related buildings managed as part of
the rail network.
2 Scope
This specification applies to the design and construction of all new and refurbished lifts to
be provided for the metropolitan railway.
The specification applies to works on the Infrastructure Lease and to works undertaken on
other land which are intended to be used for public services or to form part of the
Infrastructure Lease.
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VERTICAL TRANSPORT LIFTS
4 Definitions
Door Hold A lift signal that is activated by the use of the maintenance mode to
Switch Signal hold the doors in the required maintenance position.
Door Obstructed A lift signal that is activated at the completion of the door obstructed
Signal mode of operation and the door remains obstructed
Lift Lockout A lift operation mode once activated will require the lift to travel to the
station exit level the door open button inside the light shall remain
operational and allow egress of any person from the lift. After the doors
have reclosed, the lift shall return to the lockout state until Lift Lockout
mode is deactivated.
Lift Technician Lift technicians will be located at various locations throughout the
Terminals network to monitor and react to lift faults
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5.1 General
5.1.1 The lift shall be designed and constructed in accordance with this specification, relevant
MTM standards, Australian Standards, legislative requirements, and codes. The lift shall
comply with Disability Standards for Accessible Public Transport (DSAPT)
5.1.2 Where there is a conflict between standards, this shall be resolved by seeking guidance
from the MTM Chief Engineer.
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6 Responsibilities
MTM Projects Managers shall ensure that this specification and any associated conditions
are clearly noted in project brief.
MTM Project Managers shall ensure that all Risks related to these works, including design
and safety risks are assessed and eliminated or treated as appropriate.
MTM Engineering shall assure by review that all the requirements of this Specification
have been met through the MTM Type Approval Process L1-CHE-PRO-004 (Product
Approval) & Design Review Process.
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7 Safety
7.1 Works undertaken for new and upgrade shall comply with the MTM Health Safety
Environment and Quality policies and procedures.
7.2 The design shall take into account environmental impacts during construction and
maintenance activates, with a view at minimising any such impacts in accordance with L0-
SQE-PLA-005 Environmental Management Plan.
7.3 When new material or systems are to be introduced, the material and systems shall be
subject to MTM Type Approval and Engineering Change Processes for use on the
Metropolitan Train Network.
7.4 A Safety in Design report shall be produced for review by the MTM covering the
requirements of the Occupational Health & Safety Act and all aspects of the lifts in relation
to construction, operation & maintenance. Access for maintenance (including repair) shall
not require the use of lifting or height access machinery that would need track occupation
to deploy or operate.
7.5 The process shall include a risk assessment considering the whole of life from design to
decommissioning and disposal. As a minimum, it should address the following points:
a) Passenger Safety;
b) Cleaning of the inside and outside of both car and lift well;
c) Proximity of glass to live rail and requirements for occupations for construction,
maintenance and repair. Glass shall not be located within 3 metres of rail;
d) Access requirements for occupations for construction, maintenance and repair;
e) Detail fixing methods for glazing and detail repair & replacement methods noting
that total mass shall be restricted to 25kg for any single piece of glazing in the lift
car and well;
f) Maximum size of individual panels for each location;
g) Strategies and systems to minimise lift out of service times due to glazing repair or
replacement. These shall consider both frequency and duration as well as the
incremental costs and customer disruption;
h) Identification and specification of detailed access and lifting elements required to be
integrated in the lift and lift well;
i) Use of forced mechanical cooling for both lift well and lift car;
j) Strategies and systems to protect against vandal attack;
k) Elimination of glare and reflection onto the operational railway and any other area
where this creates a secondary hazard;
l) Strategies and systems for spare parts storage, transport and manoeuvring.
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8 General Requirements
8.1.1 The lift well shall be designed and constructed recognising that the structure is in an
operating railway environment. The materials and finish of the exterior of the structure
shall not present reflections or glare from the sun or artificial light sources that will affect
safe railway operations.
8.1.2 Paint colours that may be confused with railway signalling indications shall not be used.
Lighting of push buttons shall not use the colours red, yellow, or green.
8.1.3 The driving machine shall be of gearless traction Machine Room Less (MRL) type.
Hydraulic operated lifts are not permissible.
8.1.4 The machines shall be designed to meet the most severe conditions of lift service and
shall be a robust and compact design, providing ready access to all working parts.
8.1.5 The entire lift shall be designed and constructed to be vandal resistant. Anti-vandal
features shall be specifically and rigorously designed into all aspects of the design, to
resist the most severe service conditions. For reference, lifts shall be designed in
accordance EN 81.71:2005 provide an acceptable level of vandal resistance.
8.1.6 The lift entrances and car shall be under continuous CCTV surveillance. CCTV coverage
for lifts shall be in accordance with Standard Drawing STD_L0028.
8.1.7 The lift shaft shall have a structural design life of minimum 100 years.
8.1.8 The status of the lift shall be monitored continuously, and indications and alarms provided
to a remote monitoring location.
8.1.9 The lift well shall be waterproof and designed for a minimum life of 100 years, as per
MCST 020100-01 Metropolitan Railway Station Design Standard. Liquids which may enter
the lift well from the doorway landings shall not be permitted to pool in the lift well and
shall be removed by gravity or pumps. The lift well cladding shall be designed for a
minimum life of 60 years.
8.1.10 A list of the MTM approved lift components is detailed in Appendix B of this document.
8.2.1 The lift shall be available for continuous operation for 24 hours per day, except where
access is required for scheduled and reactive maintenance activities, upgrades,
renovations, and emergencies.
8.2.2 Lifts shall be capable of making 180 starts per hour in either direction, without generating
excessive heat to the system.
8.2.3 The lift shall travel at a minimum rated average speed of 1 metre per second, irrespective
of travel distance.
8.2.4 The lifts shall have a door dwell time set at 6 seconds.
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
8.2.5 The lifts shall achieve not more than 0.7 equipment breakdown calls per month (averaged
over 12 months), or 8.4 failures per annum. This measure shall exclude breakdowns that
are the direct result of vandalism or misuse.
8.2.6 The unloaded response time from initiation of a call button shall be less than 30 seconds.
8.2.7 The lifts shall achieve an unloaded return cycle time of less than 60 seconds.
8.2.8 The telephone auto dialler shall respond within less than 1 second of activation by an
emergency button.
8.3.1 The lift shall be provided with all features required under the DSAPT; low positioned call
button with audio communication to train operations, and contrasting features for the
visually impaired. Hearing loops are not required. A sign shall be placed next to the
emergency call button with the words “press for alarm and emergency telephone”.
8.3.2 The lift shall incorporate automatic audio announcements and visual displays for door
operation, direction of travel, and position.
8.4.1 Drawings
8.4.1.1 All equipment drawings shall comply with the PTV Infrastructure Drafting
Standard and shall be submitted for MTM approval prior to manufacturing.
Drawings are to be lodged into the PTV Drawing Management System (DMS).
8.4.2 Documentation
8.4.2.2 The systemic use of passwords, time, or date disabling software is strictly
prohibited. All equipment installed shall have open protocols, or where inbuilt
passwords are required for the operation of a system, the password shall be set
as PTG00. No other password will be permitted.
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VERTICAL TRANSPORT LIFTS
8.4.3.1 Where lifts are being installed into an existing station, a transition plan shall be
provided to MTM for acceptance prior to any installation works. This transition
plan shall document the process by which it is proposed to integrate the
additional lift monitoring equipment, including any new CCTV cameras, into the
existing digital CCTV network.
8.4.3.2 The transition plan shall outline any planned outages whereby existing digital
CCTV equipment or services will be temporarily out of operation.
8.4.4.1 A site specific manual including all information required for operation and
maintenance shall be provided to MTM and must contain comprehensive details
for the operation and maintenance of the lift installation.
8.4.4.3 All manuals shall be supplied in Microsoft Word or Excel formats with OEM
manuals and technical data in original Adobe Acrobat formats. Manuals shall be
fully searchable documents, and shall not be scanned or locked files. One
electronic copy shall be provided on electronic media. Four hard-cover bound
and section divided paper copies of the manuals shall be provided. All OEM
manuals shall be filed using separate tab dividers.
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8.5.1 Best practice acoustic performance shall be provided, utilising the A-weighted sound
pressure levels.
8.5.2 Maximum noise level inside any lift car with fans switched on shall have a level of 40
dB(A) in lift lobby which is to be under all load conditions:
a) Running at contract speed: 45 dB(A);
b) Accelerating or decelerating: 50 dB(A);
c) Levelling to floor and door opening 50 dB (A).
8.5.3 The controller shall operate under load and speed conditions without undue humming or
whining to a maximum level of 60dB(A) as measured in the lift well adjacent to the
controller;
8.5.4 The lift shall advise occupants by recorded voice and by written indication on the lift
indicator that the lift is operating under emergency power, and will open the doors
automatically at the next landing. The voice message shall repeat after every 10 seconds
until the lift doors open. Voice messages shall have an adjustable sound power level from
35dB (A) to 85dB(A), recorded at 1m from the control panel.
8.5.5 Lifts shall comply with the current applicable IEC standards for electromagnetic
interference and compatibility.
8.5.6 Design and selection of fixed and trailing cabling and cable routes shall specifically
eliminate interference and loss of signal on CCTV and communications circuits.
8.5.8 Weather resistance shall be specifically and rigorously designed into all components of
the installation.
8.6.1 Locking for access and for auxiliary enclosures shall be heavy duty flush concealed
cylinder with 3-point locking fixtures and be vandal resistant.
8.6.2 Locked storage and access areas shall be keyed to Assa Abloy 5AP604, unless otherwise
specified.
9.1.1 The lift well shall be designed to have man clearance on top of lift car as per AS 1735.
9.1.2 The lift well shall have a minimum 1450mm deep tanked or membrane waterproof pit.
9.1.3 The lift well walls shall be true and plumb within tolerance of +/- 15mm.
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
9.2.1 The lift shall have a minimum 300mm (L) x 300mm (W) x 500mm (D) dry sump with a
35mm pipe run to external pit with 35mm cam lock fitting accessible. Provide a cover at
the lowest point of the lift, and water shall flow into the sump.
9.2.2 Where practicable the water shall gravity flow to a storm water drainage system. If the pit
is at lower level than the water table then a sump pump shall be installed outside the lift
well and drained to the storm water drainage system.
9.2.3 Pump impeller shall be installed below the level of the lift well to facilitate positive head
pressure on the pump.
9.2.4 Where 9.2.2 cannot be achieved a 35mm cam lock fitting shall be provided external to the
lift well at street level accessible by a vehicle to remove water from the well.
9.2.5 Water supply ¾” bib tap (security key type) shall be provided adjacent to sump cam-lock
connection;
9.2.6 Two alarms shall be installed 30mm and 300mm from the bottom of the lift well floor to
detect any water ingress. The lift shall shut down before the water level rises above the
level of any equipment installed in the lift pit.
9.2.7 The pump shall have failure alarm outputs fully compatible with the lift remote monitoring
equipment. Alarms shall be connected to the MTM OCS lift monitoring interface system.
9.3.1 Floor levelling shall not vary more than 5mm from true floor level.
9.4.1 Mechanical cooling shall be provided to the lift well and shall not exceed 35oC. This will be
monitored by a sensor installed to the underside of the lift well roof and shall be designed
in a way that facilitates safe maintenance of the unit via access through the top of the car.
9.4.2 A separate mechanical cooling unit shall be installed on top of the lift car, to control the
temperature within the lift car to 26oC during peak summer conditions. This AC unit shall
facilitate safe habitable conditions in the event of lift failure and lift occupants being
trapped.
9.4.3 The air conditioner and current temperature outputs shall have failure alarm outputs fully
compatible with the lift remote monitoring equipment. Alarms shall be connected to the
MTM OCS lift monitoring interface system.
9.4.4 Evaporative systems are not permitted due to the effects of humidity on equipment
located in the well.
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STRUCTURES AND FACILITIES SPECIFICATION
VERTICAL TRANSPORT LIFTS
9.4.5 High temperature sensors shall be installed adjacent to the lift drive motor, for the purpose
of detecting temperatures above the set threshold (37°C, adjustable). Passive fresh air
shall be obtained to the shaft and car through the use of the lift car movement and
location of louvres directly to outside that utilise the piston effect.
9.4.6 In the event the lift well temperature exceeds (40°C) the following shall occur:
a) The generation of an alarm at a permanently attended location that has a system to
identify the location of the lift well. The alarm shall continue until manually reset.
b) The lift shall stop at a landing to allow passengers to leave the car.
c) “Out of Service” shall be displayed on all LCD indicators.
d) The lift shall not return to normal operation until the lift well temperature has
decreased below 30°C.
9.4.7 Storm proof vents installed shall be provided near the top of the lift well wall to prevent the
ingress of water. Air relief shall be through weather proof louvres provided near the top of
the lift well wall. Resistance to rain ingress shall be equal to class A as defined in BS EN
13030.
10 Control Requirements
10.1.1 The Lift shall provide a main controller to initiate and control the car movements in
accordance with the following:
a) Motor drive controllers shall be of variable frequency variable voltage– pulse width
pulse amplitude modulation control system, with filters to reduce harmonic distortion
and ensure long life. The contractor shall demonstrate that motor slip has been
minimised through vector motor mapping control.
b) The main controller and motor drive controller shall be located external to the lift
well in a readily accessible area.
c) The drive and control cabinet shall be installed external to the lift well, and housed
to prevent build-up of dust with a minimum enclosure rating of IP65. The cabinet
shall be of modular design. All terminals shall be clearly labelled and marked in a
permanent manner. The control cabinet shall house the microprocessor,
supervisory lift monitors, door monitoring and drive controls, and data
communication, all designed using components of the latest technologies.
Components are to be supported for a minimum of 10 years.
d) All contactors, switches, relays, auxiliary motors, electronic devices, resistors,
reactors, capacitors, and similar items shall consist of standardised equipment and
shall be so designed and constructed and accurately set up and adjusted. Surface
mount technology shall be employed wherever practical;
e) A acceleration/deceleration of the lift under all conditions of loading shall be as per
AS 1735;
f) Controllers shall include filters on the supply side of solid state control circuits to
limit the effect of the incoming switching transients. Thyristors shall include
snubbing circuits to eliminate spurious switching;
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VERTICAL TRANSPORT LIFTS
10.2.1 Auxiliary external control panels shall be installed to initiate and control the car
movements, in accordance with the following:
a) A control panel incorporating lift call and emergency buttons, emergency controls,
and, where applicable, maintenance platform controls allowing diagnostic checks of
the control panel shall be installed on the level determined during detail design for
each lift;
b) A control panel incorporating shutdown and fireman’s service proximity readers in
addition to the call and emergency buttons shall be installed at a landing level at the
first point of access;
c) A readily distinguishable emergency alarm button, located away from all other
equipment mounted on each panel. When pressed, the alarm button shall
acknowledge alarm registration and communication connection by illuminating to
the second level. This acknowledgement light shall remain lit for the duration of the
communication connection. When the communication connection ceases, the button
lighting shall revert to level one;
d) Alarm buttons shall be fitted with two sets of normally open contacts;
e) A hands free, automatic dialling emergency telephone;
f) Any specialised equipment or tool required for maintenance or adjustment of the
equipment or tool forms part of the controls, then that equipment or tool shall remain
in the panel;
g) Each lift control panel shall have the Lift identification clearly engraved in the panel
with a minimum character height of 25mm;
h) The control panel at the top landing panel of each lift shall include a separate pocket
to accommodate the Lift control drawings and manuals.
i) An outer light shall be provided, to distinguish the lift call button from the emergency
button. This light shall be brighter than any illumination associated with the
emergency button in order to draw attention to call button.
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10.3.1 The lift systems shall be designed to be both up and down collective and shall be capable
of constantly updating the lift designation in association with traffic conditions. The system
shall be designed to provide the user with maximum efficiency of service. The supervisory
control shall be of programmable logic control design. All components shall be in current
production. They shall be robust in construction and be designed with longevity in mind.
All components are to be designed and supported for 10 years life.
10.4.1 A lift counter shall be supplied, and shall count the number of operations of the lift.
10.5.1 The lift installation shall include lift supervisory and control inputs and outputs in the form
of dry contacts and a ProfiNet interface, to enable remote control and monitoring of lifts.
Input and output cabling shall be terminated in a common marshalling enclosure by the lift
contractor. The marshalling enclosure shall be an IP65 rated, segregated and individually
locked, stainless steel marshalling enclosure adjacent to the control panel on the level
determined during detail design for each lift. The OCS Contractor will install
interconnecting cabling from the marshalling enclosure to the OCS CCTV IDF within the
CER and interface to local OCS systems to support the required monitoring and control.
10.5.2 The following outputs shall be provided by the lift as dry contacts (in both NO and NC
options and all outputs must be available via ProfiNet in addition to dry contacts) in
accordance with the following table:
Lift Controller OCS Lift OCS Lift
Signal No. Lift Signal Monitoring Monitoring
OUTPUT Interface Interface 2
S1 Up Direction Set
S2 Down Direction Set
S3 On Fireman’s Service
S4 On Inspection
S5 Door Obstructed 1
S6 Mains Power Off 2
S7 Lift Switched Off 3
S8 At Floor Level
S9
S10 Safety Circuit Open
S11 Lift Broken Down 5
S12 Car Overloaded 6
S13 Door Open 7
S14 Door Closed
S15 Intention to Travel
S16 Lift Moving
S17 Alarm Pressed (inside Lift, Make Call 1
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VERTICAL TRANSPORT LIFTS
The lift controller is to supply a maximum voltage of 24VAC/DC, 100mA and control inputs
shall be operatable via ProfiNet interface in addition to dry contacts, in accordance with
the following table:
Lift Controller
Signal No. Lift Control
INPUT
S31 Lift Lockout
S32 Reset Lift Operation Function In Case Of Passenger
Entrapment
S33 Spare
S34 Spare
S35 Spare
S36 Spare
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VERTICAL TRANSPORT LIFTS
10.5.4 The following analogue values shall be provided by the lift via ProfiNet:
Lift Controller
Analogue No. Lift Control
OUTPUT
A1 Lift Cabin Temperature
A2 Lift Well Temperature
A3 Lift Motor Current
A4 Door Motor Current
A5 Spare
A6 Spare
A7 Spare
A8 Spare
VVVF Drive DC Rail Voltage
10.5.5 Nominated dry contact outputs from the lift shall be connected to an MTM approved lift
monitoring interface unit installed in the CER via appropriate cabling, IDF, and jumpering
infrastructure.
10.5.6 The lift monitoring interface units shall be fully configured to generate alerts for each
output and to transmit data via the OCS Network. MTM will consider lift controller systems
capable of providing direct data input/output from/to the OCS Network.
10.5.7 A laminated copy of the lift controller signals and cable termination details shall be
provided in the marshalling enclosure.
10.5.8 The Profinet device shall be configured to MTM’s requirements and all relevant data points
are to be visible on HMI. At a minimum alarms & indications shall be visible on dedicated
Profinet terminal at the following locations; Facilities Production Manager, Facilities Fault
Centre, Network Security and Surveillance, Metrol, Controlling Station & three Lift
Technician Terminals.
11 Electrical Requirements
11.1.1 Lifts shall be connected to a Lift main switch with a permanent 3-phase 415 Volt power
supply.
11.1.2 All circuits for machine lift equipment, lighting and power, lift pit lighting, lift car lighting and
power shall be derived from the lift machine switchboard.
11.1.3 The lift switchboard shall be a minimum IP65 enclosure rated, of pressed steel
construction and shall be provided with suitable termination for accepting the incoming
mains.
11.1.4 One 10-amp Switched Socket Outlet shall be provided in the control cabinet, lift
switchboard, lift well, and marshalling enclosure. Additional Switched Socket Outlet shall
be provided in an accessible location above the bottom landing level for use in pit
maintenance. All Switched Socket Outlets shall be IP 65 rated.
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11.1.5 All 240 volt and power circuits shall be protected by residual current devices as defined in
the current applicable standards.
11.2.1.1 All internal control cabinet wiring in each panel shall be fully loomed from an
incoming terminal rack, and all wiring interconnections shall be in ducts run truly
horizontally and vertically in a neat and tidy manner.
11.2.1.2 Every wire shall be identified at both ends by a unique identification system
affixed to the wire at the termination point. Drawings shall reflect this
identification system.
11.2.1.4 Adequate space shall be provided in all ducts, for flexible laying out of cables,
without damage or obstruction.
11.2.1.5 Wiring to door mounted equipment shall be loomed and fully supported on
permanently fixed and supported mounting rails.
11.2.1.6 Wiring looms from cabinets to door mounted equipment shall have an
appropriate proprietary system for cable management and protection of the
loom.
11.2.1.7 In such cases where it is necessary to run mixed voltages in a common duct,
they shall be separated in accordance with AS/ACIF S009 and AS3000.
11.2.1.9 Each lift shall have the capacity to accept a minimum of 6 dry contact (NO)
inputs. One input shall be designated as a remote lift lockout control.
11.2.2 Cabling
11.2.2.1 All cable in lift wells shall be run in enclosed, segregated, secure ducts, or cable
trays.
11.2.2.2 All ducts shall have a minimum of 50% free space by volume. This volume shall
be measured from the lid of the duct to the first encountered cable installed in
that d .
11.2.2.3 All communications cables from the lift supporting CCTV, lift dialler (intercom),
remote shutdown, etc., shall terminate in a marshalling enclosure providing a
common access point for maintenance by both rail and lift maintainers. This
access point shall be keyed to Protec2 Cliq.
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11.3.1 All relays, connectors, switchgear, printed circuits and electronics shall be specifically
designed for use with lift machinery and the particular environmental conditions that apply
in lift wells.
11.3.2 All equipment shall be suitable for operating under high ambient temperatures 45 Degrees
Celsius and shall operate quietly, efficiently, and reliably under maximum demand
conditions without fault, intermittent failure, undue vibration, or excessive arcing.
11.4.1 A complete set of schematic wiring and circuit diagrams for the whole lift installation, as
built, shall be provided in the top landing control panel of each lift. All diagrams shall be
DMS compliant, and lodged into the DMS.
11.4.2 Operating times and other relevant information such as door dwell and similar times shall
be set out in an appropriate schedule and also included.
11.4.3 A3 size diagrams shall be placed in individual protective clear plastic envelopes or
suitably laminated, and stored in the separate compartment provided in the control panel.
11.5.1 The lift contractor shall design, supply and install a back-up battery that shall be capable
of lowering or rising of the lift car to the next floor level to open the doors, and release the
passengers in the event that a mains power failure to the lift occurs. MTM will nominate an
initial level during the detailed design.
11.5.2 Upon reaching its destination and opening its doors, the lift shall then shut down and
remain shut-down until normal mains power supply is returned. The indication “Not in
Service” shall be displayed, and capable of remaining displayed for a period of 8 hours
after the loss of power.
11.5.3 The back-up battery shall be installed at a minimum of 1 metre above floor level, and shall
be no lower than the lowest door sill.
11.6.1 Emergency release self-powered or mechanical device designed for the controlled release
of the machine brake in order to allow the lift car to be moved to floor level in order to
allow for the release of passengers.
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12.1.1 The car structure shall be designed with a serviceable life of 30 years. The structure shall
incorporate stiffeners to prevent deformation and damage to the interior cladding of the
car arising from usage and vandalism.
12.1.2 An emergency and maintenance access door is to be provided in the ceiling. The door
shall have structural integrity equal to that of the overall ceiling. The ceiling design shall
not indicate the presence of the door, and the door shall not be capable of being opened
from the car. The door shall be secured and locked from the top of the car.
12.1.3 The lift car shall be designed for exposure to weather, and liquids that may collect on the
car floor.
12.1.4 All lift cars available to the public shall have minimum unobstructed dimensions of
2400mm (L) by 1600 mm (W) taken from any handrail, skirt rail, fixture or fitting that
protrudes from the wall below a height of 1800mm. Any goods lifts or lifts not available to
the public shall comply with AS 1735 and MTM requirements.
12.1.5 The minimum car dimensions shall be increased at stations with high patronage,
significant vertical displacement between platforms and ground level, local demographics,
and activity centres such as hospitals, aged care facilities, sports, arts, shopping, and
business precincts. The lifts size will be determined by passenger flow modelling
completed as part of the design development for predicted future patronage numbers. All
assumptions relating to the passenger flow modelling are to be documented and agreed
by MTM Engineering.
12.1.6 Lift car shall after a period of 30 seconds return to the level that people would be expected
to approach the lift.
12.1.7 Lift cars shall have a load capacity of 1950 kg, and shall be capable of raising and
lowering plant and equipment (e.g. scissor lift).
12.1.8 Lift cars shall have a minimum clear internal height of 2400mm.
12.1.9 The door height shall be a minimum of 2100mm and shall be at least 300mm below the
ceiling height. Lift car door width shall be minimum 1200mm.
12.1.10 The car shall be fitted with lift identification panels mounted above the control panels at a
minimum height of 2.1 metres. The identification panel shall be machine engraved with
characters of 30mm in height giving the station name and lift number; e.g. “Footscray Lift
No. 1”. The panel shall be riveted to the car wall.
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12.2.1 The car frame shall be of welded steel construction, and bolted structural steel section of
adequate strength to withstand distortion from impact. Structural framework shall be
protected against corrosion and rust where practicable.
12.2.2 Wood or composite wooden materials shall not be used for lift car construction.
12.2.3 From the floor to a minimum height of 1200mm above the car floor, the interior of the car
shall be clad with stainless steel, adequately supported by the car structure to withstand
knocks from motorised wheelchairs and scooters, and vandalism.
12.2.4 The car ceiling is to be structurally sound, sufficient to withstand deformation and being
struck by objects. The design shall incorporate a steel structure overlaid with a steel
sheet.
12.2.5 The car ceiling shall be designed so that there are no points from which persons can
suspend themselves.
12.2.6 The ceiling lining material shall be a non-combustible laminate type material bonded to a
steel surface or other similar product. Colour shall be white. The ceiling panels shall be
secured in place and shall be specifically strengthened against forcing.
12.2.7 Light diffusers shall consist of an 8 mm laminated glass diffuser securely fastened in
place.
12.2.8 The front walls without the car operating panel, and the door header shall be Number 4
satin brush finish linished stainless steel sheets of not less than 0.9mm in thickness,
designed to withstand dents and knocks.
12.2.9 The front wall with the car operating panel shall be Number 4 satin brush finish linished
stainless steel sheets of not less than 2.5 mm in thickness.
12.2.10 The lower car side and rear walls shall be clad with Number 4 satin brush finish with R4
Crossfire embossed stainless steel sheets of not less than 0.9mm in thickness.
12.2.11 For stainless steel panels, the upper side and rear walls shall be divided into three equally
sized panels. The panels at each end shall be clad with Number 4 satin brush finish with
R3 Cobblestone embossed stainless steel sheets of not less than 0.9mm in thickness.
The middle panel shall be clad with Number 8 mirror finish stainless steel sheets of not
less than 0.9mm in thickness.
12.2.12 The lift car floor shall be constructed from corrosion and rust resistant metal. The surface
shall be covered with aluminium chequer plate k12 slip resistance or an equivalent
product as per AS 4586 approved in writing by MTM. This material shall be capable of
withstanding the loading of plant or equipment up to the weight limit.
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12.2.13 Each car and counterweight shall be fitted with self–aligning silent running roller guide
shoes. These shoes shall be mounted on top and bottom of the car and counterweight.
The shoes shall be rubber or neoprene roller type. All shoes shall be adjustable and
arranged so that they can be tuned by spring tension and shall be equipped with
compression springs to hold them against the machined faces of the guide rails. All guide
shoes shall be designed and arranged to facilitate adjustments to compensate for wear
and replacement of worn parts.
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f) An emergency alarm button, located away from all other equipment mounted
on the panel. When pressed, the alarm button shall acknowledge alarm
registration and communication connection by illuminating to the second
level. This acknowledgment light shall remain lit for the duration of the
communication connection. When the communication connection ceases,
the button lighting shall revert to level one.
Alarm buttons shall be fitted with two sets of normally open contacts. The
first set is to operate the normal emergency alarm and auto dial telephone
system required by regulation, and the second contact set is spare;
g) A Hands-free, automatic dialling emergency telephone;
h) Lift car indicator / Information Screen;
i) Lift Identification clearly engraved in the panel with a minimum character
height of 25mm.
j) Call buttons up/down direction shall be 65mm in diameter.
12.3.3.2 All text shall be engraved, 10mm high, and paint filled in black, an indicator
screen shall be provided in the lift car above the door or control panel, to
indicate the location of the car, and if the car is in motion, the direction of travel.
The screen shall also display pre-set messages, including “Emergency Call” on
initial of a communication call button within the car.
12.4 Handrails
12.4.1 Handrails shall be installed, and shall comply with the requirements of AS1428.1 – 2009,
Clause 17. All handrail mountings shall be reinforced externally. Handrails shall be
DSAPT compliant.
12.5.2 Passive fresh air shall be obtained to the shaft and car through the use of the lift car
movement and location of louvres directly to outside that utilise the piston effect.
12.5.3 The system shall be designed to ensure that the air is uniformly distributed throughout the
lift car without excessive noise;
12.5.3.1 The unit shall be silent, set on vibration free mountings.
12.5.3.2 The mechanical fan shall operate for a period of 90 minute post any power
outage.
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12.6.1 Diffusers shall face to the centre of the car in the same plane as the walls; there shall not
be any diffuser facing the floor of the lift.
12.6.2 Lift car lighting shall specifically consider minimisation of vandalism and integration of
CCTV camera positions and any potential glare effects.
12.6.3 Concept sketches or drawings of proposed LED’s shall be submitted to MTM for approval
before commencing detailed design. These shall include:
a) Proposed reflected or indirect lighting;
b) Proposed diffuser detail, diffuser restraint and access to LED ‘s driver and fusing;
c) 3D ISOLux plot of main and emergency illumination;
d) Proposed illumination systems;
e) Proposed mounting for CCTV camera(s).
12.6.4 The lighting installed in lift cars shall comply with the requirements of AS1735.12 and LED
Specification L1-CHE-SPE-155.
12.6.5 Energy efficient car lights shall ensure average of 100 lux at 0.3 uniformity achieved at the
lift threshold at all times. Lighting shall be evenly spread throughout the lift car, and shall
be sufficient to ensure CCTV identification of passengers is always possible from lift car
cameras. Lighting shall also be sufficient for passengers to easily read signage, buttons,
and any warning notices that may be affixed in the lift car.
12.6.6 Emergency lighting shall be self-contained within the lift car light fitting. The test button
shall be located in the lift marshalling enclosure and shall comply with AS2293
requirements for centralised testing facilities. When fully discharged, the light shall
automatically return to normal operation. A minimum illumination of 50 Lux shall be
provided at the lift threshold and at the car operating panel under emergency lighting.
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12.6.7 An adequate number of LED Luminaires to illuminate the lift well and head room area
shall be installed. Lights in lift well shall not be more than 6m apart. A minimum of 50 Lux
shall be provided at any point, and 200 Lux shall be provided around the equipment in the
head room area and lift pit.
12.6.8 Emergency light fittings shall be provided on the lift car roof, head room, lift well, and lift
pit. The test button shall be located in the lift marshalling enclosure and shall comply with
AS2293 requirements for centralised testing facilities.
12.6.9 All light fittings shall have a protective device installed between the supply and each
fitting, and out of reach of the public. The protective device shall be located adjacent to
each fitting.
12.6.10 A weatherproof IP65 LED light fitting providing a minimum of 200 Lux shall be installed
over the maintenance operator work area on the top floor landing. This shall be switched
from inside the maintenance access panel. This light can be installed inside the lift
controller cabinet.
12.6.11 All light circuits shall be protected by circuit breakers and, in addition, all power circuits
shall be protected by residual current devices, as defined in AS/NZS 3000.
13.1 Communications
13.1.1 Activation of the landing communication call button or the lift car communication call
button shall enable two-way conversations between the landings or the lift car and a
Remote Monitoring Location.
13.1.2 Once activated, the communication shall remain open until cancelled by the Remote
Monitoring Location.
13.1.3 Should a communication call initiated from either the lift car or landing be unanswered by
the Remote Monitoring Location after 30 seconds, the call is to be terminated and
attempted again immediately. After 3 unsuccessful attempts to the Controlling Station or
Call Centre the fourth call is to be made to the Lift Maintenance contractor.
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14 Proximity Switches
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15 Car Doors
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15.1.3 The operator shall be electronically controlled by variable frequency, variable voltage or
equivalent type motor controllers.
15.1.4 The door operation shall be controlled throughout the full travel of the doors and shall be
smooth and jerk free in operation. Doors shall operate in a quiet manner without any
slamming or banging.
15.1.5 The door operation shall incorporate a heavy duty door locking device complying with
AS1735 that will prevent the car door from being pulled open between floors.
15.1.6 Car and landing doors, mechanical operating arms must not obstruct the view into or
passive surveillance of the lift car.
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15.4.4 The position of the window must comply with 1428.2 – 1992 (Clause 11.6);
• Door glazing shall comply with AS1428.1.
• Glazing in joinery doors or flush doors glazing in joinery doors or flush doors shall be
as follows;
a) The lower edge of the glazing shall be not less than 300mm and not more than
1000mm above the bottom edge of the door.
b) The upper edge of the glazing shall be not less than 1600mm above the bottom
edge of the door.
c) In width, the glazing shall extend not more than 200mm from the latch edge of
the door and shall be not less than 150mm wide.
16 Landing Doors
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16.3 Sills
16.3.1 Lift car and landing door sills shall be manufactured from milled or pressed stainless steel
sheets of not less than 2mm in thickness.
16.3.2 The surface of the stainless steel sill shall be such as to be slip resistant (R12 AS 4586).
The application of other materials to achieve the slip resistance is not permitted.
16.3.3 Door sills shall be at a height to allow water to fall away from the well, and avoid pooling in
the lift opening
17 Landing Appointments
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17.1.6 Lift well access points shall be provided at each landing for maintenance personnel
access. The access devices shall be incorporated in the door frame and locked. Key
system location shall be restricted to the public. Each landing shall be fitted with a lift
identification panel, mounted above the control panel. The identification panel shall be
machine engraved, giving the station name and lift number; e.g. “Footscray Lift No. 1”.
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18.4 Ducts
18.4.1 Galvanised or zinc annealed steel ducting and covers shall be braced and supported as
required to ensure a rigid installation.
18.4.2 Cables installed vertically shall be fixed, to prevent damage to the cable.
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18.7 Brakes
18.7.1 The brake shall be a disc type or equivalent supplied with the drive system and installed to
stop the lift from travelling in the event of either mechanical or electrical failure within the
lift system.
18.7.2 The design of the brake system shall be such that it is readily maintained and easily
inspected. Brakes shall be manufactured and operate in compliance with AS1735. The
brake release solenoid shall have a secondary coil to allow for the emergency lowering or
raising of the lift car via emergency power.
18.8 Guards
18.8.1 Machine and equipment guards shall be provided as may be required by Worksafe
Victoria, OH&S Regulations, OH&S Act of Victoria, or any statutory authority having
jurisdiction over the works.
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19.3 Coating
19.3.1 Anti-graffiti coating shall be applied. Internal areas shall use 3M Scotchshield SH7CLARL
(or approved equivalent) 0.7mm thick film. External areas shall use 0.6mm thick film.
Films shall be fitted to glass panels such that the edges of the film are completely
concealed within the sealing material holding the glass into the frame.
19.4 Glazing
19.4.1 All glazing shall comply with the requirements of the current applicable standards.
19.4.2 Glazing shall be fixed in position by mounting in a suitable frame. Fixing of the glazing
shall prevent easy removal from within the lift car. Glazing-to-metal contact shall be
prevented by the use of suitable resilient material. The edges of glazing shall be protected
from damage by a suitable frame or by abutment with the adjacent panel or structure.
19.4.3 Glass shall not be used below 1.2m from any floor level accessible to the public. This
includes lift car doors and walls.
19.4.4 Facades of lift well shall comprise of high-performance double-glazed low SHGC panels
to minimise heat gain into the lift shaft and car.
19.4.5 The designer shall consider the use of at least one non-glazed face in the western or
eastern direction to minimise impact on lift from direct solar heat gain. This consideration
shall not impact passive surveillance measures.
19.5 Doors
19.5.1 The internal mechanisms of the doors shall not be visible through or obscure any part of
glazing in a door. Where lift doors are glazed the lift landing doors shall also incorporate
glass and the panels shall be identical in size and interchangeable.
20 Safety Gear
20.1 The lift shall be equipped with approved safety gear designed to bring the car to rest with
an easy and gradual stop and hold it securely in position without damage to the guide
rails.
The design of the safety gear shall provide ample running clearance and sufficient float for
the proper functioning of the guide shoes.
A switch shall be incorporated in the safety gear mechanism to cut off the supply to the
hoisting machine on the first movement of the jaws .Lifting the car by means of the
hoisting machine shall affect release and automatic resetting of the jaws.
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22 Ropes or Belts
22.1 All ropes or belts shall give a satisfactory service for a 10 year period. Ropes shall comply
in all respects with AS 3569 for steel wire ropes for lifts and hoists and shall drop vertically
to car and counterweight.
22.2 Wedge type sockets or other compliant means shall be used for all rope connections and
anchorages.
Ropes shall incorporate a sufficient amount of the correct compound to prevent internal
rusting and undue internal friction. However, ropes showing signs of excess lubricating
compound shall be rejected.
In addition to all the hoisting rope data as required by AS1735, the data plate fixed to the
machine shall include the gross length of each rope required for replacement purpose.
23 Counter Weight
23.1 The lift shall be suitable balanced by means an adjustable type counterweight securely
contained within a structural steel frame with self – aligning type guide rollers as
previously specified. The mass of the counterweight shall be equal to the mass of the
complete empty lift car plus between 40 % and 50 % of the rated load.
A screen shall be erected on the pit side of each counterweight. The screen shall extend
for a distance of 2 metres from the top of the fully compressed counterweight buffers to
AS1735 requirements. The screen shall be constructed of galvanized steel sheet of
minimum thickness 1.2 mm or of black steel of the same thickness two coats painted on
each side, fixed securely on a removable frame.
25 Maintenance Requirements
iv. Two Switched Socket Outlets rated at 10 amps for power tools shall be provided on
the lift car, at the lift motor and motor controls, and at the bottom of the lift well.
v. The lift well shall incorporate the required features and equipment to provide a safe
workplace in compliance with OH&S requirements.
vi. The lift is to be supplied with any special tools and the barricade required for
maintenance, including any diagnostic tools and software.
vii. The door frame at the lower landing shall incorporate an egress handle that allows
maintenance staff to lift themselves from the pit ladder to the landing. For details,
refer to drawing STD_B0108.
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27 Warranty
i. All maintenance, servicing and breakdown call outs will be the responsibility of the
supplier for 24 months from the date of final commissioning (warranty period).
ii. During the warranty period the supplier must achieve the following call out response
times (the response time is defined as the time taken from notification by the MTM
call out centre or nominated MTM staff member to attendance on site at the
breakdown location);
Normal working hours – 45 min.
Outside normal working hours – 60 min.
Lift entrapments (any time) – 30 min.
28 Appendices
Appendix A – Design Management Requirements
Appendix B – MTM Approved Lift Components
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Tender Submission
The following documents shall be provided as part of the tender submission:
• General Arrangement drawing of the Vertical Transport Lift which clearly shows:
o The overall dimensions of the Lift Structure and Lift Car
o Details of the proposed cable terminals and cable entry requirements
• Pamphlets and technical details of the operation of the lift and its components
• Type Test Certificates
• The Technical Data Schedule in Appendix B filled in
• A list and pricing for recommended spare parts
• Any other information considered necessary to gain a full understanding of the offer
• List of minimum maintenance tasks and required frequency
Contract Documentation
One set of PDF copies of the drawings and documentation, as described in Section 1, 6.4 shall be
provided for review and approval by MTM four weeks after the Contract Award Date.
No manufacture shall commence until the drawings have been approved. An allowance of ten
working days shall be made by the supplier for the review and approval of submitted drawings.
Pre-Delivery Documentation
At the time of delivery, the supplier shall provide four hard copies and a soft copy in a specified
format of the following documents:
• Technical Maintenance Plan
• Maintenance Manual
• Installation Instruction Manual
• Operation Instruction Manual
• Storage, handling, loading, and off-loading instructions
• Test Certificates
• Approved Drawings
In addition to the hard copies, the supplier shall, after final acceptance of the Lift, provide copies of
the As Built layouts and Schematic drawings in electronic format (PDF and AutoCAD)
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Landing Door Assembly: Landing door locks, top tracks, hangers and lock rollers, etc.
are Wittur AMD D2/R2 heavy duty integrated door
mechanism on each landing.
Landing Buttons: Install stainless steel landing button panels to existing wall
boxes - Dewhurst US95 AB Dual Illuminating buttons. Call
buttons up/down direction 65mm diameter.
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