System Dependency Analysis Supporting Common Cause Analyses of Complex Aircraft Systems

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

2009-01-3107

System Dependency Analysis Supporting Common Cause Analyses


of Complex Aircraft Systems

Klaus Fritz

Copyright © 2009 SAE International

ABSTRACT INTRODUCTION

The system dependency analysis for complex aircraft SYSTEM DEPENDENCY ANALYSIS – The system
systems is a model-based methodology and tool for dependency analysis provides a model-based systematic
analyzing availability and minimum acceptable control approach to determine fault propagation within supply
requirements for failures or event scenarios to support systems and sub-systems up to the main system
the aircraft and system safety analyses (SAE ARP4761) functions. It is based on the general principle to detect
required to show compliance to 14CFR/CS §25.1309, erroneous behavior near the failure source with
§25.671 and others. Aspects of the system such as subsequent fail-safe reaction deactivating the affected
functional interaction and dependencies to supply function. Deactivation may occur on any functional level
systems, physical items (equipment, wiring and tubing) depending on severity of the fault leading to a "loss of
and installation aspects are included in the analysis. The function". The function loss either propagates through
SAE paper "System Dependency Analysis for Complex the system, e.g. loss of an electric power supply leads to
Aircraft Systems" (2007-01-3852) describes the loss of a control function, or does not propagate if
modeling approach and the analysis of system redundancy is available, e.g. a dual redundant power
dependencies supporting the aircraft and system safety input prevents loss of a control function after loss of one
analyses. power input.

This paper provides examples for using the system For aircraft level analyses, the system model needs to
dependency analysis to support the common cause consider end-to-end functionality, e.g. from the system
analyses (SAE ARP4761) for complex aircraft systems. sensors to the effective control actuation, as well as the
Each element of a common cause analysis – the integration with supply systems needs to consider
particular risk analysis (PRA), the zonal safety analysis source-to-end, i.e. from the power generation to the
(ZSA) as well as the common mode analysis (CMA) – supply of power to control and actuation. All functions
can gain advantage of the system dependency analysis and the links between the functions are being
with the integrated system model to show the failure considered. In addition, the system model includes the
propagation causing a system and aircraft level effect for physical representation of the functions and links, such
various analyses and cases using the same system as equipment, wiring, hydraulic tubing or mechanical
model and analysis database. parts as well as their specific installation into the aircraft.
To allow determination of main function availability with
An example of a quad-redundant flight controls system failures present, performance criteria (minimum
for a regional jet aircraft serves to show the process, the acceptable control criteria or MACC) are also integrated
system model, analysis management and the results into the system model. A performance criterion may, for
including the definition of integration and installation example, determine the capability of continued safe flight
requirements. and landing of the aircraft after occurrence of a failure
condition.

28 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

The inclusion of the integration aspects (supply


systems/functions), the physical implementation and the    
installation aspects into the system model allows not only 
 
to support the single and multiple failure analyses, but 
 
  
 
  

also provides capability to analyze event scenarios to be
analyzed for the common cause analyses (e.g. PRA,  
ZSA and CMA) as per SAE ARP4761. Those typically
create event scenarios to be analyzed for their functional 

 

 


effect, i.e. multiple failures of physical items, such as
equipment, wiring bundles, hydraulic tubing or
mechanical parts, of the system itself, but also of the
supply systems. This paper provides examples for using          
the system dependency analysis especially for the   
common cause analyses.   
  



MODELING TECHNIQUE – The system model for the
system dependency analysis integrates all model items,
representing functions, sub-functions, function links, 
  
  

performance criteria (MACC) and all physical items
including their installation aspects equally into a  

 


database structure independent of their hierarchical
level. The model for each item consists of a list of the
associated dependencies and an analysis failure
injection. The model result function combines the status Figure 1: System Model Hierarchy
of all dependencies and the fault injection, i.e. a model
function is available, if all inputs to the function are RESULT VISUALIZATION – The system dependency
available and if it is not set failed itself. The fault injection model and analysis database allows to visualize the
is used to set failure conditions for the analyses failure propagation throughout the system up to the
performed on the system model. The positive-fail logic performance criteria. This is important not only for model
uses "1" or "TRUE" representing a function "failed" and generation, model debugging and verification, but most
uses "0" or "FALSE" representing a function "ok" or important to show analysis results at various level of
"available". The result function may include a logic detail. The visualization within the model items, the
"AND"-function to represent redundancies. The logic overall system model and optional visualization at aircraft
"OR"-function is used to list dependencies leading system level allows to trace deficiencies and root causes
directly to loss of the function. By integrating the model in the system function architecture, and especially for
items into a system model, the database structure using integration and installation aspects including the supply
lookup functions automatically connects the items to an systems.
overall system function "network" enabling visualization
of the failure propagation. Resolving these issues allows the creation of integration
and installation concepts and requirements to ensure
The main aspects include, but are not limited to, the sufficient availability of system resources for all failure
functional, the physical implementation and the conditions or events.
installation levels (see figure 1). The modeling technique
allows introduction of as many hierarchical levels and EXAMPLE SYSTEM – A typical quad-redundant fly-by-
sub-levels as required to perform the analyses and to wire flight control system to control the aircraft pitch axis
ensure a structured modeling approach. This technique is shown in figure 2. This simplified system will be used
also allows grouping of physical items and installation as a demonstration example for the system dependency
aspects for analysis purposes. model and analysis. The aircraft pitch axis is controlled
by the flight crew operating the control columns installed
ANALYSIS TECHNIQUE – By extending the system on the flight deck. The movement of the columns is
model database with an analysis management sensed by a position sensor package (SP). The pitch
connected to the model items failure injection, the control computer (PCC) uses the position of the columns
system model can be subjected to various sets of failure to control the elevator surface actuators (PA). Position
conditions. The analysis management stores the fault sensors integral to the actuators allow closed loop
injection for the individual analysis cases and scenarios control of the pitch actuator. The pitch control function is
and logs the associated results. The analysis comprised of 4 redundant control channels, with 2
management enables the use of a single system model actuators in an active-active configuration moving each
for a wide variety of analyses and analysis cases. Storing one of the two elevator surfaces (LH and RH ES). For
the results allows documentation in order to support the this example, the minimum acceptable pitch control
traditional suite of safety analyses, but also enables requirement for continued safe flight and landing is
determination of the impact of changes to system fulfilled, if at least one control channel is available to
function, implementation, integration or installation operate an elevator surface. The fly-by-wire computer
without manually repeating all individual analyses.

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 29


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

has a dual redundant electrical power supply. The character of the particular risk analysis, the installation
surface actuator is hydraulically powered. aspects of the physical items (equipment, wiring,
hydraulic tubing etc.) of the system and supply systems
are the focus of the analysis for determination of the
aircraft level effects.

In general, the PRA is performed based on a specific risk


assumption for one or more specific aircraft installation
areas. The PRA for each risk assumption may include
various cases of damage scenarios and associated
failure conditions. A specific set of failure conditions on
the physical items of system and supply systems
considering the installation is determined for each
analysis case. The failure effects of these conditions on
physical items of the system function is evaluated
concerning the aircraft minimum acceptable control
criterion using the system dependency analysis.
Figure 2: System block diagram of a quad-redundant
pitch control function The system dependency analysis provides the capability
to analyze the system functional dependencies in
The SAE paper "System Dependency Analysis for combination with the installation aspects based on a
Complex Aircraft Systems" (2007-01-3852) describes the single model for all cases. The functional model of the
modeling and analysis technique in detail. An example system (end-to-end) and the supply system (source-to-
model and analysis database implementation uses the end) ensure consideration of failure propagation through
desktop computer software Microsoft Excel © on the the system and all dependencies up to the main system
example fly-by-wire flight control system. function and the associated MACC.

Besides many different possible applications of the The following example for the pitch control function uses
system dependency analysis supporting the suite of the system dependency analysis to perform a main
system and aircraft safety analyses, the following engine rotor burst analysis, which is one type of analysis
sections describe how it can be used specifically in the out of the suite of safety analyses which can be
field of common cause analyses (SAE ARP4761), i.e. the supported using a single system model.
particular risk analysis, the zonal safety analysis and the
common cause analysis. EXAMPLE – Performance of a main engine rotor burst
analysis is required by the 14CFR/CS E for engine
PARTICULAR RISK ANALYSIS certification. The guidance for the development of the
damage scenario cases and determination of the
ANALYSIS VARIANTS - The particular risk analysis affected system items is provided by AC/AMC-20-128A,
(PRA) is defined in SAE ARP4761 based on the and in the system context within 14CFR/CS §25.1309.
certification paragraph for "equipment, systems and The practice for system effect analysis and the
installation" (14CFR/CS §25.1309) which requires a associated PRA (high energy devices) is recommended
system to function "under all foreseeable conditions". by SAE ARP4761.
These foreseeable conditions identified for a system can
be failure conditions caused by events or influences A main engine rotor burst analysis determines the
which are outside of the system or even outside of the aircraft level effects concerning continued safe flight and
aircraft. Those particular risks may include fire (e.g. landing on an uncontained rotor burst of the aircraft main
cargo bay fire or equipment bay overheat), high energy engines. The particular risk assumption includes various
devices (e.g. engine rotor burst), leaking fluids (e.g. toilet different cases including analysis of small fragments as
water tanks or hydraulic tubing failures), weather well as a failure of the main rotor disk separating a 1/3
conditions, bird strike, tire failures (e.g. flailing tires or rim disc fragment with very high kinetic energy.
release), etc.
This simplified PRA example develops relevant cases for
Occurrence of these particular risks may lead to single or a main rotor disc failure limited to the LH main engine of
multiple failures in the system or supply systems with a regional jet airliner showing the effect on the pitch
failures propagating affecting continued safe flight and control function of the flight control system including the
landing of the aircraft. The objective of the PRA is either associated supply systems.
to eliminate the safety related effects by generating
requirements for appropriate mitigation or to show the To determine the relevant cases for this system all
risk to be acceptable. The certification paragraph and the potential trajectories of the 1/3 disc fragment are
associated acceptable means of compliance guidance analyzed and affected system and supply system
(AMJ/AMC §25.1309) specifically includes the supply equipment identified. The outline for all trajectories
systems into the analysis considerations. Due to the considers all translational release angles, i.e. the 360

30 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

degree ejection around the rotational axis of the engine Power Sources Affected by the Rotor Burst – Following a
(see figure 3) in combination with a spread angle, i.e. the conservative worst-case safety analysis approach in
ejection along the longitudinal axis of the engine (see combination with the characteristics of the example
figure 4). Following a worst-case analysis approach of aircraft, it is assumed that the failure of the LH engine
AC/AMC-20-128A, it is assumed that the 1/3 disc results in a loss of electric and hydraulic power in the
fragment rotates around the center of gravity with associated systems.
sufficient kinetic energy to cut through all aircraft
structures without deflections. For the hydraulic system, it is assumed that the nominal
power demand for the flight controls cannot be provided
by the electric motor pump (EMP) after loss of power to
the engine driven pump (EDP), wing or engine hydraulic
tubing is affected or that the disintegrated engine has
caused a total loss of hydraulic pressure in hydraulic
system 1 (leak).

The engine driven generator of the electric system 1 is


not powered after the engine failure or failed due to the
rotor burst damage. The APU as an additional source of
electric power is not considered and not modeled for this
example since it is a MMEL item and therefore assumed
not available as a worst-case scenario. Additionally, the
power cross feed between the electric systems is
assumed to be not available since it is not tested before
Figure 3: Two example trajectories affecting the flight or is a MMEL item.
fuselage for LH engine rotor burst – 1/3 disc, front view
Equipment in the Rotor-Burst Zone – All potential
All those trajectories are considered relevant risk angles, trajectories for a 1/3 disc fragment following failure of the
where physical items of the pitch control function (e.g. LH engine do not affect the aircraft equipment bays,
control computers, sensors, actuators, electrical signal therefore no equipment (controllers, electric power
wiring, etc.) or items of the supply systems (electric or supply equipment, etc.) of the system and supply
hydraulic power supply) are affected. Each single system. Various cases affect wiring of the pitch control
trajectory is analyzed to identify affected items and function as well as power supply wiring and tubing of the
evaluated for the analysis cases (includes generation of hydraulic system installed in the rotor burst zone (see
worst-case-scenarios and summarization of effects). figure 4 hatched area).

The PRA for the catastrophic failure conditions of the Wiring Installation in the Rotor Burst Zone – In the rotor
pitch control function analyzes all cases where physical burst zone, the wiring bundles of the example are
items of the pitch control function (end-to-end) or of all installed in 4 dedicated wiring areas (see figure 5).
supply functions (source-to-end) are affected. Those include the signal wiring as well as the wiring of
the electric system. Although flight controls signaling and
electric power wires are segregated into separate
bundles, those bundles may be installed in the same
wiring area. Following a conservative worst-case
approach, it is assumed that the wiring area fails at once
when affected. The analysis of the trajectories shows
that all wiring areas fail independently for all cases,
except the "lower" areas, which can also fail together.

The characteristic of the wiring installation of the


example regional aircraft considering the worst-case
approach leads relevant analysis cases of very simple
nature. Partial failures of the wiring zones are not
considered due to condensation to worst-case effects.
Different trajectories along the longitudinal axis of the
rotor burst zone do not lead to additional cases due to
characteristics of the wiring installation. Wing leading
edge installation areas contain own engine wiring and
tubing only. Failure of these areas is considered within
the worst-case assumptions for the engine failures.

An interface or wiring FMEA (refer to SAE ARP4761) has


Figure 4: Two example trajectories affecting the shown that a bundle failure leads to a fail safe state of
fuselage for LH engine rotor burst – 1/3 disc, top view

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 31


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

the affected function (i.e. loss of function) for all signal relevant cases. If issues arise during the analyses, more
types, their associated failure modes (open, short to details may have to be incorporated to the model or the
ground) and failure combinations of wires (short to signal system, supply systems, the implementation or the
or signal power) within the affected bundles. associated installations will have to be changed (new
requirements).
In the rotor burst zone, the wiring areas include the
following wire connections (see figure 5): The following cases are developed for the PRA example
in addition to the engine related power source failures:
LH high (WA_LH-1)
• Signal and control wiring for the pitch control function All Cases
channel 2 • LH engine fails rotor burst failure
• Power supply wiring from secondary power • Hydraulic System 1 (HS 1) loss of hydraulic power
distribution (SP 6) to pitch control computer (PCC_2) • Electric System 1 (PP 1) loss of primary power
• Power supply wiring from primary power distribution
(PP 1) to secondary power distribution (SP 6) Case 1
• Power supply wiring from primary power distribution • Wiring area LH – high loss of functions
(PP 1) to primary power distribution (PP 3) (essential
power supply) Case 2
RH high (WA_RH-2) • Wiring area RH – high loss of functions
• Signal and control wiring for the pitch control function Case 3
channel 3
• Wiring area LH – low loss of functions
• Power supply wiring from primary power distribution
(PP 1) to secondary power distribution (SP 1)
Case 4
• Power supply wiring from primary power distribution
(PP 3) (essential power supply) to hydraulic system • Wiring area LH – low loss of functions
(HS 3) DC motor pump (DCMP) • Wiring area RH – low loss of functions

LH low (WA_LL-3) Case 5


• Signal and control wiring for the pitch control function • Wiring area LH – low loss of functions
channel 1 • Wiring area RH – low loss of functions
• RH engine fails loss of power
RH low (WA_RL-4) • Hydraulic System 2 (HS 2) loss of primary power
• Signal and control wiring for the pitch control function • Electric System 2 (PP 2) loss of hydraulic power
channel 4
• Power supply wiring from primary power distribution Cases 3 through 5 are identical with increasing failure
(PP 2) to secondary power distribution (SP 2) effect. Case 5 represents the trajectory through the lower
• Power supply wiring from primary power distribution fuselage section also failing the other engine (worst-case
(PP 2) to primary power distribution (PP 3) (essential assumption).
power supply)
Modeling Approach – The model used for this analysis
includes as a minimum the following items (see figure 2):
• pitch control system functions (4-channel) and links
• surface level function and pitch control MACC
• associated equipment and wiring
• installation areas for the equipment and wiring

A basic model of the electric power supply system


provides detail for all redundant path from the power
source at the main engines, via generators and
generator control, primary power distribution (PP),
secondary power distribution (SP) to the consumer at the
Figure 5: Wiring bundle installation, front view pitch control computers. Details for installation of
equipment and wiring are also included in the model.
Summary of Relevant Cases – The development of the
rotor burst cases from the potential disc trajectories The model for the hydraulic power supply system is kept
generates a very high number of cases. If the affected very simple, but sufficient for the analyses performed on
items are included into the case definition, the number of this model. The failure modes of each sub-system
cases can be summarized. With system knowledge a including the tubing (loss of pressure) are condensed
conservative worst-case approach can be applied to into a global model item. The detail of the redundant
condense the cases to a representative number of paths is provided covering the hydraulic tubing from the

32 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

power source at the engines via the engine drive pumps Both elevator surfaces remain operational with potential
to the consumer at the pitch control actuators. The performance reduction (see above). The MACC is not
hydraulic system control is also not modeled for this violated.
example since additional analysis has shown the control
items to be fail operational. The power supply to the Case 4
electrically driven hydraulic pumps is modeled by a • Pitch control channel 1 fails (LH outboard elevator
connection to the appropriate sources at the electric actuator) fails to passive/damped mode due to loss
system including the wiring and the associated wiring of hydraulic power supplied by system 1 and due to
installation areas. loss of the signal and control wiring of this channel.
• Pitch control channel 3 fails (RH inboard elevator
The ram air turbine (RAT) provides back-up electrical actuator) fails to passive/damped mode due to a
power for a total loss of engine power powering the dual loss of electrical power. If the RAT is deployed
essential channel of the electric system. The RAT manually (and the battery is charged), this channel
function creates additional analysis cases, as it is remains operational.
normally not activated. A battery backs up electric power
• Pitch control channel 4 fails (RH outboard elevator
for RAT start-up and final landing phases. The charge
actuator) fails to passive/damped mode due to loss
function of the battery is not modeled. This modeling
of the signal and control wiring of this channel.
limitation may be acceptable, but requires additional
analysis cases (BAT discharged).
At least one elevator surfaces remains operational with
potential performance reduction (see above). The MACC
Rotor Burst Analysis Results – The system dependency is not violated.
analysis returns the following failure effects for the pitch
control channels and the MACC when subjected to the
Case 5
rotor burst cases developed for the PRA example above:
• Pitch control channel 1 fails (LH outboard elevator
Case 1 actuator) fails to passive/damped mode due to loss
• Pitch control channel 1 (LH outboard elevator of hydraulic power supplied by system 1 and due to
actuator) fails to passive/damped mode due to loss loss of the signal and control wiring of this channel.
of hydraulic power supplied by system 1. • Pitch control channel 2 (LH inboard elevator
• Pitch control channel 2 (LH inboard elevator actuator) fails to passive/damped mode due to loss
actuator) fails to passive/damped mode due to loss of hydraulic power supplied by system 2.
of the signal and control wiring of this channel. • Pitch control channel 4 fails (RH outboard elevator
actuator) fails to passive/damped mode due to loss
The left hand elevator surface is passivated due to both of the signal and control wiring of this channel.
actuators failing to passive/damped mode. The MACC is
not violated. A visualization of the result is provided in The left hand elevator surface is passivated due to both
figure 6. actuators failing to passive/damped mode. RAT
activation and battery back-up are required to maintain
Case 2 continuous safe flight and landing with pitch control
• Pitch control channel 1 fails (LH outboard elevator channel 3 operating the RH elevator surface with
actuator) fails to passive/damped mode due to loss potential performance reduction (see above). The MACC
of hydraulic power supplied by system 1. is not violated.
• Pitch control channel 3 fails (RH inboard elevator
actuator) fails to passive/damped mode due to loss Result Summary – The rotor burst analysis for an
of the signal and control wiring of this channel. uncontained engine failure of the LH main engine
separating a 1/3 disk fragment shows that a minimum
Both elevator surfaces remain operational. The MACC is set of pitch control channels is available for continued
not violated. Note, that the surface actuation may have a safe flight and landing of the aircraft for all cases. The
reduction of performance due to active/damped surface most severe case 5 requires RAT operation and battery
actuation configuration. Performance degradation is back-up. A system block diagram (figure 6) showing the
modeled by the model item result function or the surface system dependency network end/source-to-end with a
function model by setting the threshold of availability. visualization of the failure propagation is generated for
Additional criteria can be integrated into the model to rotor burst analysis case 1.
visualize performance aspects.
This example is limited to a sub-set of cases required for
Case 3 completion of the PRA for high energy devices.
Additional cases for the RH engine and the APU are
• Pitch control channel 1 fails (LH outboard elevator required as well as additional scenarios (e.g.
actuator) fails to passive/damped mode due to loss uncontained engine failure for small fragments). These
of hydraulic power supplied by system 1 and due to cases can be performed using the same system model.
loss of the signal and control wiring of this channel. The sensitivity analysis below shows an example where
an analysis case fails and the associated benefit.

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 33


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

Figure 6: System dependency network of the pitch control function and associated supply functions –
visualization of the failure propagation for rotor burst case 1

Note: The red/dark colored items indicate propagation of lost/failed functions caused by the LH engine failure finally
affecting the LH elevator surface (LH ES). The MACC is not violated, indicated by a white/light color scheme.

Sensitivity Analysis – The system dependency analysis system change is introduced at a higher functional level,
may be used to determine the impact of design changes the impact on the safety analyses may be obvious and
on already existing safety analyses. If all use the same predictable by experience and system knowledge. If a
system model, a full picture of the change can be system change is introduced somewhere further down in
generated re-using the existing model and associated the hierarchy of the system model, for example at supply
analyses to determine acceptability of the change system level and maybe even the installation of the
concerning the compliance to safety requirements in supply system items, the impact may not be obvious and
comparison to previous results. a detailed analysis update is required.

The rotor bust analysis example above includes several Based on the example above, a change is introduced
layers of models which are interconnected to determine into the system model affecting the installation of supply
the aircraft level MACC. Several systems are system items. The power supply from the primary power
interconnected – the pitch control function which distribution channel 3 (PP 3) to the hydraulic system 3
provides the MACC, and the supply systems, i.e. the (HS 3) DC motor pump (DCMP) is moved from wiring
electric system and the hydraulic system. All systems are area RH high (WA_RH-2) to wiring area RH low
modeled on a function level with the addition of models (WA_RL-4).
for the physical items and installation aspects. If a

34 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

The system dependency analysis is re-run using the (derived) system or safety requirements assuring a
updated model. The results for case 5 change such that concept leading to certification success.
the MACC is violated even with the RAT activated due to
an additional failure of pitch control channel 3 caused by The rotor burst analysis using the system dependency
the loss of hydraulic system 3. Consequently continued analysis contributed significantly to the aircraft wiring
safe flight and landing capability is marginal, depending installation concept, and the electric and hydraulic power
on worst-case assumptions for modeling in combination supply distribution to the flight control system for the
with the general flight conditions and the flight phase. example regional jet airliner generating associated
requirements. The system design, integration and
In detail, case 5 above fails the pitch control channel 3 installation of the pitch control function including all
due to loss of hydraulic power system 3. In this example, necessary supply functions have already been optimized
hydraulic system 3 is powered by 2 redundant electric to pass the analysis cases shown above. The concept
motor pumps. One pump, the AC motor pump (ACMP), for the wiring installation within the rotor burst zone as
is supplied by primary electric power system 2 (PP 2) well as the detailed distribution of wiring, electric power
generator driven by engine 2, which has failed in this to the PCC channels and the hydraulic power to the PA
case (as before the change). The other pump, the DC channels are derived as requirements from the analysis
motor pump (DCMP), now fails after the change due to cases. During the optimization process, the model was
failure of the electric power wiring, which was moved to iteratively changed and detailed more and more to allow
the wiring area RH low (WA_RL-4) affected by the 1/3 consideration of alternate solutions and additional
disc fragment trajectory. analysis cases with varying pass/fail scenarios. In
addition to creating requirements, the process helped the
Note, that the example aircraft uses the ram air turbine analyst as well as system designers to understand the
(RAT) for total loss of power scenarios, including case 5 complex dependencies of the aircraft systems.
above, in conjunction with the essential electric system
(channel 3), the hydraulic system 3 (purely electrically ZONAL SAFETY ANALYSIS
powered) and dedicated pitch control channels for
directional flight controls. This path should remain ANALYSIS VARIANTS – The zonal safety analysis (ZSA)
operational for all loss of power cases required by defined in SAE ARP4761 is based on the same
certification regulations. motivation as the particular risk analysis derived from the
14CFR/CS §25.1309. Where, in comparison, the PRA
This example variant is added to this paper to show the analyzes the effects of specific damage scenarios, the
almost unlimited capability of the system dependency ZSA covers the aspects of unspecific failure scenarios to
analysis to determine feasibility of system designs and to determine potential interference effects between systems
determine the margin of system architectures after with equipment installed in proximity within an aircraft
integration and installation into an aircraft. zone. Those zonal failure scenarios may include, for
example, a failure affecting all physical items
Requirements Derived from the Analysis – The system (equipment, wiring, etc.) installed in an electronic
dependency analysis can be used for all phases of equipment bay, a structural failure causing simultaneous
aircraft and system design. The above example shows a effect on items (wiring, tubing, etc.) installed in proximity,
more or less final state which can be used to support the etc. Other aspects of the ZSA mainly referring to basic
system safety assessment (SSA, see SAE ARP4761) installation and maintenance errors are not addressed by
conducted to show compliance to regulations for aircraft this paper.
certification.
The rationale and objectives of the ZSA are more or less
If the system dependency analysis is used for early identical to the PRA since both analyze failure conditions
design phases, it can be used for the preliminary aircraft of physical items installed in certain areas of the aircraft.
(or system) safety assessment (PASA or PSSA, see The difference of the ZSA, compared to the PRA, is that
SAE ARP4761). In these phases it may be very the failure cause is not necessarily known at the time
beneficial to conduct the suite of PRAs to show feasibility when the analysis is performed. Instead, the analysis
of system architectures after integration into an aircraft task is to determine a potential interference between
environment (supply system distribution or installation systems which may cause catastrophic effect preventing
aspects). continued safe flight and landing of the aircraft.
Important, also for the ZSA, is to analyze the systems in
The lack of detailed or concise information common to combination with their supply systems and specifically in
early design phases encourages generation of concepts combination with adjacent systems forming
or principles for integration of a system into an aircraft redundancies. Those adjacent systems may be identical
using the system dependency analysis not only in the or similar function channels or completely different
context with the rotor burst analysis. If system functions functions with similar means controlling the aircraft (e.g.
are modeled in conjunction with integration constraints wheel brakes and thrust reverser for stopping the aircraft
supported by other safety analyses, it may even be on the runway).
advisable to freeze the modeling assumptions into

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 35


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

The ZSA may be performed identically to the PRA using is the modeling of the supply systems, which may need
the system dependency analysis for known zonal failure more detail to address zonal differences concerning
conditions created on the basis of checklists, experience detailed functions, also including functions to prevent
or system/aircraft knowledge. If system conflicts leading failure propagation (e.g. electric or hydraulic fuses),
to catastrophic or hazardous failure conditions at aircraft implementation detail or additional installation aspects. It
level cannot be concluded by segregation of systems is fully acceptable to start with a conservative, worst-
when integrated into the aircraft systems environment, case failure hypothesis (e.g. set failure of a complete
the ZSA may have to consider additional cases electric system channel instead of failing a supply wire to
performed on pure combinatorial considerations leading a specific consumer protected by a fuse) and add detail
to a high number of analysis cases. This may also be to the model where required to prove failure
required for computer platform based, highly integrated containment.
systems, if sufficient segregation cannot be provided or
verified due to complexity. Although the system For the purpose of efficient modeling for the ZSA, the
dependency analysis can also address the more system dependency analysis is capable to structure
combinatorial oriented analysis technique (refer to SAE model items in a hierarchical manner. Not only model
paper "System Dependency Analysis as a Common items of functions and sub-functions can be structured,
Cause Search Engine for Complex Aircraft Systems", but also the physical items and more important for the
2009-01-3105), this paper is limited to showing examples ZSA, the installation dependencies. For example,
for predefined failure conditions. physical items, such as wiring may be structured in
single signal wires, wire bundles for specific functions,
If a zonal safety analysis is performed based on bundle sections or full length wire bundles. Concerning
predefined aircraft zones to be analyzed, the system the hierarchy of installation aspects, a physical item with
dependency analysis may support the analysis of limited physical dimension is likely to be assigned to one
systems interference for failure conditions where a failure specific installation zone, e.g. an electronic controller is
condition leads to a loss of any combination of systems installed within an equipment bay or rack in the aircraft.
or supply systems installed in this zone. This assumes Other physical items, such as wiring or wire bundles may
that either structural damage or a zonal event leads to be assigned to several installation areas as a wiring
failure of several items or that failure of one system bundle can stretch from an equipment bay through the
affects other items within this aircraft zone. Use of the fuselage into the wing passing several aircraft zones.
system dependency analysis to determine the overall This feature of the system dependency analysis also
aircraft effect of this failure condition also relies on the allows the addressing of the proximity aspects where
assumption that each system detects the potential failure items are installed in one zone closely to an item
modes of the items installed in the zone and de-activates assigned to another zone, even though this may require
appropriate functions leading to a "loss of function" (see an additional analysis case. This is feasible since the
also PRA). modeling technique does not limit the amount of
dependencies which can be defined for a model item.
EXAMPLE – To perform a zonal analysis to analyze the The database background ensures interconnection of
system interference (dependency) following a zonal the model items and allows different views to create and
failure condition with the system dependency analysis, verify the system model using filter mechanisms. To
the physical items installed in each aircraft zone provide ensure maintainability of the model a consistent
the basis to determine the analysis cases. application of the structuring capabilities is
recommended, maybe by definition of a modeling
Determination of Analysis Cases – For each aircraft standard.
zone, the physical items potentially affected by the failure
condition are listed to generate analysis cases. To limit ZSA Results – The ZSA results are generated as for the
the number of different cases for each zone, a PRA example setting the failure conditions for each
conservative worst-case assumption can be used to analysis case within the analysis management and
simplify the analysis considering all items lost applying each case to the system model. The analysis
simultaneously. Aircraft zones may include electronics results are documented to support the traditional suite of
equipment bays, fuselage sections, wing sections, tail safety analyses. The stored results may also be
cone or empennage sections, pressure bulkhead feed compared to results after a system model change as
through, etc. The physical items to be considered are shown for the sensitivity analysis performed within the
Avionics equipment, sensors, actuators, wiring, hydraulic PRA example.
tubing, and mechanical parts, etc. Due to the similarity of
the ZSA with the PRA, the example is kept general Requirements Derived from the Analysis – As already
without specific failure scenarios highlighting additional discussed for the PRA example, the ZSA performed with
aspects. the system dependency analysis can be used to support
the system safety assessment in order to show
Modeling Approach – As for the PRA, the system model compliance to certification regulation and safety
requires a full model of the redundant pitch control requirements.
function, including the surface level function, MACC and
the associated equipment and wiring. Equally important

36 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

The benefit of performing parts of the ZSA using the performance to ensure continued safe flight and landing
system dependency analysis, like for the PRA, is to of the aircraft.
confirm feasibility of integration and installation of
systems into the aircraft during early design phases. EXAMPLE – A common mode analysis performed with
When starting the analysis with basic model worst-case the system dependency analysis is generally based on
assumptions associated with the lack of detail within the the physical implementation of the system and sub-
system model may lead to non-passing analysis results. system functions, i.e. the implementation in hardware
This requires re-visiting the system integration or and software items. The variety of similar or identical
installation, maybe even the system architecture to hardware and software items throughout the systems to
introduce changes or detail to show compliance to be analyzed provides the basis to determine the analysis
analysis objectives. All model items added or changed or cases.
new assumptions generated should be documented as
requirements for the system, integration or installation. Determination of Analysis Cases – The principle
requirements for independence within the system and
The modeling activity supports verification of the existing supply systems to be analyzed should be known by the
architectural concepts and requirements by different than fault tree analysis performed for the catastrophic and
traditional means. After successful analysis, the model hazardous failure conditions determined for the system.
itself may act as an additional checklist to verify the The items to be independent within the system equally
actual and final design ensuring compliance to the represent the analysis cases postulating the these items
certification regulation and safety requirements. fail due to a common mode fault. According to the
certification regulation and associated guidance common
COMMON MODE ANALYSIS mode failure conditions do not have to be combined with
additional (common mode or random) failures, but to be
ANALYSIS VARIANTS – The common mode analysis combined with any MMEL case and operation mode of
(CMA) defined in SAE ARP4761 is indirectly motivated the system.
by the certification paragraph for "equipment, systems
and installation" (14CFR/CS §25.1309). The acceptable
means of compliance guidance material recommends
performing a fault tree analysis or alternatively a
dependency diagram (or Markov analysis). The common
mode analysis is performed to verify that ANDed events
are independent in the actual implementation ensuring
that identical items, i.e. equipment hardware and
software, representing redundancies do not fail
simultaneously due to a generic or common fault.

Common mode faults may be caused by hardware or


software, failures, errors, production and repair flaws,
situation related or environmental stress or cascading
failures, etc. Since based on the certification paragraph
referenced above, the common mode analysis should
include the analysis of the supply systems, like for the
PRA and ZSA, in an end/source-to-end manner.
Traditional aircraft designs were based on more or less
independent system hierarchies, each providing
individual redundant functional path with sufficient
independence ensured at system level. Future aircraft
designs potentially using highly integrated, platform
oriented systems with flat hierarchies. Those may also
utilize high performance hardware items (e.g.
communication ICs or CPUs) with associated software
operating systems and drivers vulnerable to common
mode failures across many systems, even throughout all
aircraft systems potentiating aircraft level failure effects Figure 7: Physical implementation modeling for the
(multiple systems failures). common mode analysis

The system dependency analysis provides the capability Modeling Approach – As for the PRA and the ZSA, the
to analyze the concept of independence between system model requires a full model of the redundant
systems within the aircraft to ensure for potentially pitch control function, including the surface level function,
occurring common mode failures leading to multiple MACC and the associated equipment and wiring. The
system failures that the remaining redundant functional specifics of the common mode analysis require detail
paths provide sufficient control availability and concerning the physical implementation of the items,

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 37


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

especially with respect to the hardware and software systems), implementation of functions into physical items
implementation as well as any items identified by the (hardware and software), and the installation of these
FTA (refer to SAE ARP4761) to be independent. items into the aircraft installation zones. The acceptability
criterion (e.g. minimum acceptable control) represents
To achieve the additional detail, the physical presentation associated system safety and certification requirements
modeling may be hierarchically structured in a similar integral to the model and analysis database (see also
manner as for the functional modeling level (see figure SAE paper "System Dependency Analysis for Complex
7). A function fails if the equipment hardware/software Aircraft Systems", 2007-01-3852). The system
items or sub-items fail. Hardware items could be, for dependency analysis is not comprehensive to replace
example, processing units (CPUs), communication ICs, parts of the traditional suite of safety analyses, but may
or other (complex or non-complex) electronic hardware be utilized for early design phases to support concept
items. Software items could be, for example, operating and requirements definition and also for final design to
systems, communication interface drivers, or any other support requirements compliance and certification.
common software procedures.
This paper shows examples to use the system
The unlimited capability to introduce additional dependency analysis to support the common cause
hierarchical levels into the system modeling allows to analyses (CCA), such as the particular risk analysis
group similar, identical or non-independent items of (PRA), zonal safety analysis (ZSA) and the common
different equipment items which can be failed at once mode analysis (CMA) as defined per SAE ARP4761. For
during the analysis. This also ensures that the analysis is the PRA, a detailed example shows analysis of a main
performed without the influence of naming conventions engine rotor burst analysis for a redundant flight controls
and the analyst specifically assigns an item to a specific function (fly-by-wire pitch control) of a generic regional jet
group aware of the independence requirement generated airliner. This includes showing generation of the analysis
in the FTA. cases, modeling necessities, analysis process and the
analysis results including visualization of the failure
CMA Results – The CMA results are generated as for propagation within the system (end/source-to-end). The
the PRA and the ZSA by setting a group of common result shown for an already optimized system is
items to the failed status for each analysis case within complemented by a sensitivity analysis, which shows a
the analysis management and applying each case to the failing analysis case violating the minimum acceptable
system model. The analysis returns the result showing if control criterion, and by indicating the benefit of
the MACC is passed or violated indicating the concept of generating requirements during the model generation
independence to be acceptable or not. and analysis iterations.

Requirements Derived from the Analysis – Similar to the More generic examples are provided for the ZSA and
PRA and ZSA, the CMA performed with the system CMA addressing special needs for the specific types of
dependency analysis can be used to support the system analyses. The zonal safety analysis relies on process
safety assessment in order to show compliance to oriented determination of analysis cases based on
certification regulation and safety requirements. analysis of items installed in aircraft zones. The CMA
requires specific detail within the system model
The benefit of supporting the system or aircraft level concerning the implementation of the system functions
CMA with the system dependency analysis is to confirm with respect to similar or identical hardware and software
the feasibility of the independence concept of functions items or items determined to be independent.
and physical implementation items. The system
dependency analysis proofs minimum acceptable control The current system dependency analysis methodology is
for continued safe flight and landing after occurrence of a based on failure conditions created from predetermined
common mode failure. When performed for preliminary events, which are defined in certification regulation or
architecture and design concepts, the modeling for the industry guidance checklists, created from system and
CMA already requires a detailed concept for the aircraft characteristics or known by experience. To
independence or motivates to create assumptions to be engage additional value from the system model for
documented as requirements. potential, not predetermined failure conditions (failure
cause not predefined), the system dependency analysis
Where PRA and ZSA focus addressing the integration can be converted to be used as a common cause search
and installation aspects of the system into the aircraft, engine for complex aircraft systems (refer to SAE paper
the CMA focuses on the physical implementation of 2009-01-3105).
functions within hardware and software design.
ACKNOWLEDGMENTS
CONCLUSION
I am grateful to all those who supported me with this
The system dependency analysis provides the capability paper. Especially, I would like to thank David McLaughlin
to analyze complex systems at system and aircraft level and Eric Peterson for their encouragement and valuable
to determine acceptability of functional interdependence, support during my work on the system dependency
integration into the aircraft environment (e.g. with supply analysis.

38 SAE Int. J. of Aerosp. | Volume 2 | Issue 1


Downloaded from SAE International by Univ of California Berkeley, Sunday, July 29, 2018

REFERENCES APU Auxiliary Power Unit


ARP Aircraft Recommended Practice
1. Airworthiness Standards for Transport Category BAT Battery
Airplanes, 14 CFR Part 25, Federal Aviation CCA Common Cause Analysis (SAE ARP4761)
Administration (FAA) CFR Code of Federal Regulations
2. Certification Specification for Large Aeroplanes, CS- CMA Common Mode Analysis (SAE ARP4761)
25, European Aviation Safety Agency (EASA)
CPU Central Processing Unit
3. Design Considerations for Minimizing Hazards CS Certification Specification
Caused by Uncontained Turbo Engine and Auxiliary
DCMP Direct Current (DC) Motor Pump
Power Unit Rotor Failure, 14CFR Part AC 20-128A
(FAA) and AMC-20-128A (EASA) DD Dependency Diagram (SAE ARP4761)
EDP Engine Driven Pump
4. Guidelines and Methods for Conduction the Safety
Assessment Process on Civil Airborne Systems and EMP Electric Motor Pump
Equipment, ARP4761, SAE EQM Equipment
5. K.Fritz, System Dependency Analysis for Complex ES Elevator Surface
Aircraft Systems, presented at SAE AeroTech FCT Function / Sub-Function
Congress & Exhibition, 2007-01-3852, 2007 FMEA Failure Modes and Effects Analysis (SAE
ARP4761)
6. Fritz, K., “System Dependency Analysis as a
Common Cause Search Engine for Complex Aircraft FTA Fault Tree Analysis (SAE ARP4761)
Systems,” SAE Int. J. Aerosp. 2(1):21-27, 2009. HS Hydraulic System
HW (Electronic) Hardware
7. U.Persson and K.Fritz, 728JET Primary Flight
IC Integrated Circuits
Control System, presented at the 7th Scandinavian
International Conference on Fluid Power (SICFP'01), INST Installation Location
2001 LH Left Hand
8. U.Persson and C.Schallert, The 728JET Flight MACC Minimum Acceptable Control Criterion
Control System, presented at the DGLR Deutscher MMEL Master Minimum Equipment List
Luft- und Raumfahrt-Kongress, DGLR-2001-032, PA Pitch Actuator
2001 PCC Pitch Control Computer
PCF Primary Control Function
PPS Primary Power Supply
CONTACT PRA Particular Risk Analysis (SAE ARP4761)
PSSA Preliminary SSA
Klaus Fritz System Safety Engineer PWR Power Supply
Address: Manzweg 40, 88662 Uberlingen, RAT Ram Air Turbine
Germany RH Right Hand
SAE Society of Automotive Engineers
eMail: klaus.fritz68@arcor.de
SDA System Dependency Analysis
SP Sensor Package
SPS Secondary Power Supply
DEFINITIONS, ACRONYMS, ABBREVIATIONS
SSA System Safety Analysis
SW Software
System Integration: Integration of a system into an
operating environment (aircraft) including assignment of WA Wiring Area
system interfaces to system internal or external supply ZSA Zonal Safety Analysis (SAE ARP4761)
sources or consumers (e.g. assignment of a hydraulic
system to supply a specific actuator of the pitch control
system; refers to electric/hydraulic power supply,
communication, etc).
System or Function Implementation: Assignment of a
function, sub-function or function link to a physical item
or sub-item (e.g. assignment of the pitch control function
to the pitch control computer) and the associated
technical solution.
System Installation: Installation of the physical items of
a system (e.g. equipment, wiring, tubing, mechanical
items) into dedicated aircraft installation zones.

SAE Int. J. of Aerosp. | Volume 2 | Issue 1 39

You might also like