Project N° Unit Document Code Serial N° Rev.

Page
076551C 000D QCP 1500 001 0A 2/4
TECNICASREUNIDAS SAMSUNG ENGINEERING

Bapco Doc. No.: 000-J-PQP-50001-001

BAPCO MODERNIZATION PROGRAM

PRECOMMISSIONING/COMMISSIONING QUALITY CONTROL PLAN INSTRUMENTATION
The present document or drawing is property of THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED) (BAPCO) and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and

PRECOMMISSIONING QUALITY CONTROL FORMS

QC FORM CODE DESCRIPTION NOTES

QCF 1500.P51 FIELD INSTRUMENTS VISUAL INSPECTION

FIELD INSTRUMENTS PRESSURE SAFETY VALVES (1)
QCF 1500.P53
CALIBRATION TEST
QCF 1500.P54 FIELD INSTRUMENTS FLOW ELEMENT INSPECTION

QCF 1500.P55 LOOP CHECK FORM (1)

W12 MISCELLANEOUS - INSPECTION

(1) Single certificate for each item

APPLICABLE
CHECK AND QCF SITE INSPECTION EXTENT
Nr. SPEC. & NOTES
TEST DESCRIPTION CODE
CODES SUBCONTRACTOR CONTRACTOR OWNER

A FIELD INSTRUMENT

1 VISUAL INSPECTION 1500.P51 H W W

2 FLOW ELEMENT INSPECTION 1500.P54 H H W

B PRESSURE SAFETY VALVE

1 WORK FOLDER PREPARATION

PRESSURE SAFETY VALVE

2 1500.P53 H H W
CALIBRATION TEST
in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

C LOOP CHECK

1 WORK FOLDER PREPARATION

2 PRE-LOOP CHECK EXECUTION

3 LOOPS CHECK EXECUTION 1500.P55 H H W

MISCELLANEOUS INSPECTION
D W12 (1)
FORM

(1): Split of site inspection responsibilities depends from the type of the inspection performed and the Contract
requirements

General note: Impulse line tightness test shall be performed and recorded during “System” tightness test

TTSJV W.L.L. – Riffa AlHajiyat – Blk. 939, Rd. 3901, Bldg 98, Flt. 33 – Kingdom of Bahrain
 Project N° Unit Document Code Serial N° Rev. Page
076551C 000D QCP 1500 001 0A 3/4
TECNICASREUNIDAS SAMSUNG ENGINEERING

Bapco Doc. No.: 000-J-PQP-50001-001

BAPCO MODERNIZATION PROGRAM

PRECOMMISSIONING/COMMISSIONING QUALITY CONTROL PLAN INSTRUMENTATION
The present document or drawing is property of THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED) (BAPCO) and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and

SITE INSPECTION EXTENT LEGENDA

H = HOLD (Work Stop for Inspection - RFI required)

W = WITNESS (RFI required)
S = SURVEILLANCE (NO RFI)
R = REVIEW of QC FORMS
N.A. = NOT APPLICABLE
A = DOCUMENT APPROVAL

QC STEP:
in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

TTSJV W.L.L. – Riffa AlHajiyat – Blk. 939, Rd. 3901, Bldg 98, Flt. 33 – Kingdom of Bahrain
 Project N° Unit Document Code Serial N° Rev. Page
076551C 000D QCP 1500 001 0A 4/4
TECNICASREUNIDAS SAMSUNG ENGINEERING

Bapco Doc. No.: 000-J-PQP-50001-001

BAPCO MODERNIZATION PROGRAM

PRECOMMISSIONING/COMMISSIONING QUALITY CONTROL PLAN INSTRUMENTATION
The present document or drawing is property of THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED) (BAPCO) and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and

COMMISSIONING QUALITY CONTROL FORMS

QC FORM CODE DESCRIPTION NOTES

QCF 1500.C51 LOGIC FUNCTIONAL TEST FORM

W12 MISCELLANEOUS - INSPECTION

APPLICABLE
CHECK AND QCF SITE INSPECTION EXTENT
Nr. SPEC. & NOTES
TEST DESCRIPTION CODE
CODES SUBCONTRACTOR CONTRACTOR OWNER

A FUNCTIONAL TEST

1 WORK FOLDER PREPARATION

2 FUNCTIONAL TEST EXECUTION C&E 1500.C51 H H W

MISCELLANEOUS INSPECTION
B W12 (1)
FORM

(1): Split of site inspection responsibilities depends from the type of the inspection performed and the Contract
requirements

SITE INSPECTION EXTENT LEGENDA

H = HOLD (Work Stop for Inspection - RFI required)

W = WITNESS (RFI required)
S = SURVEILLANCE (NO RFI)
in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use.

R = REVIEW of QC FORMS
N.A. = NOT APPLICABLE
A = DOCUMENT APPROVAL

QC STEP:

Attachment:
- 000-J-PQP-50001-001 - Attachment 1 (set of Pre-Commissioning QCF as defined in the
above PRECOMMISSIONING QUALITY CONTROL FORMS List).

- 000-J-PQP-50001-001 - Attachment 2 (set of Commissioning QCF as defined in the

above COMMISSIONING QUALITY CONTROL FORMS List).

TTSJV W.L.L. – Riffa AlHajiyat – Blk. 939, Rd. 3901, Bldg 98, Flt. 33 – Kingdom of Bahrain
 BAPCO MODERNIZATION PROGRAM

TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH. _1_ OF _1_

QUALITY CONTROL FORM 1500.P51
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

PRECOMMISSIONING – QUALITY CONTROL FORM

INSTRUMENTATION & AUTOMATION

FIELD INSTRUMENTS
VISUAL INSPECTION

SUP: UNIT: SYSTEM:

(Air Supply/HP-LP)
CALIBRATION

CONNECTING
CONNECTION

LABELING &
DIRECTION
EARTHING

TAGGING
STAMP

SLOPE
DRAIN

WITNESSING
FLUID

LINE

POS TAG NOTES

THIRD
SUBCONTR. CONTRACTOR OWNER
PARTY

NOTE

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME

SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM

TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH. _1_ OF _1_

QUALITY CONTROL FORM 1500.P54
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

PRECOMMISSIONING – QUALITY CONTROL FORM

INSTRUMENTATION & AUTOMATION

FIELD INSTRUMENTS
FLOW ELEMENT INSPECTION

SUP: UNIT: SYSTEM:

DATA SHEET
CONFORMITY WITNESSING
POS. ITEM LINE N° (1) DATE NOTES
THIRD
YES NO SUBCONTR. CONTRACTOR OWNERT
PARTY

NOTE
(1) Verify as minimum:
a) Tag
b) Stamp for direction
c) Material
d) Internal diameter
e) Geometrical dimensions (Internal & external diameter; thickness)

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME

SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM
TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH. _1_ OF _1_

QUALITY CONTROL FORM 1500.P53
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

PRECOMMISSIONING – QUALITY CONTROL FORM

INTRUMENTATION & AUTOMATION

PRESSURE SAFETY VALVE CALIBRATION TEST

SUP: UNIT: SYSTEM:

ITEM:_________________ MR/PO:__________________________________________________

SIZE:_________________ MODEL N°:_________________ SERIAL N°:_________________

OPERATING CONDITION

SET PRESSURE: psig BELLOWS: ___________

COLD PRESSURE: psig BACK PRESSURE: psig

WITNESSING
REQUIRED CHECKS REMARKS DATE
SUBCONTRACTOR CONTRACTOR OWNER THIRD PARTY

TAG PLATE AND DATE

OPERATING PRESSURE

RESET PRESSURE

BUBBLE TEST

SEAT TIGHTNESS TEST

ASME CODE STAMPING

NOTE:

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME

SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM

TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

QUALITY CONTROL FORM 1500.P55 PROJ. No.: 076551 REV. 0A SH. _1__ OF _1__
PRECOMMISSIONING ACTIVITIES: SUBCONTRACTOR: TTIP/SECL/TR 1500.P54 N° ______
FIELD INSTRUMENTS – LOOP CHECK FORM
GENERAL DATA
Unit: System: LOOP No:

Instrument TAG No Instrument Range REMARK

N.A
N.A
N.A
N.A
N.A
Instrument Range /
N.A
Eng. Units Check
Hart Items Check N.A
Hart Tag N.A
CHECKS PERFORMED ON THE RELEVANT LOOP
A-Type of check Accepted
Confirm the Correct Reading/ Deviation or Action as Required
Step Activity YES NA
Input signal (AI-1)
0% 50% 100%
0- 50 -100%
Input signal (AI-2)
A1 0% 50% 100%
0- 50 -100%
Input signal (AI-3)
0% 50% 100%
0- 50 -100%

Output signal(AO) 0% 5% 100% 95% 50%

Output signal
Energise to Open Energise to Close
SOV (DO)
A2 Failure position Open Close Stay put
Valve (DI) Open in Close in
Open Close Sec: ………… Sec: ………..
limit switches
Valve position TX
0% 50% 100%
(AI)
Press, Flow, H:
HH: L: LL:
A3 Level, Temp NC :
NC : NO NC : NO NC : NO
Switch (DI) NO
A4. Aux (DO) ON OFF

A5 Aux (DI) NC NO
Notes:

REMARKS : CHECK THE TAG HART IN ACCORDANCE WITH THE PROJECT DOCUMENTS AND POSITION OF INSTRUMENT
NOTE

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME

SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM

TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH._1__ OF _1__

QUALITY CONTROL FORM W 12
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

INSPECTION FORM

1. PURPOSE OF INSPECTION __________________________________________________

QCP __________ CHECK STEP________ AREA _____________________

2. ITEM IDENTIFICATION _______________ _______________ ______________

_______________ _______________ ______________
_______________ _______________ ______________
_______________ _______________ ______________

TEST 
3. TYPE OF INSPECTION ____________________________________ EXAMINATION 
CHECK 

4. INSPECTION RESULT: CONFORMING 

NOT CONFORMING 

WITH REMARKS 

5. REMARKS
_______________________________________________________________________________

_______________________________________________________________________________

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME

SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM
TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH. _1_ OF _1_

QUALITY CONTROL FORM 1500.C51
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

COMMISSIONING – QUALITY CONTROL FORM

INSTRUMENTATION & AUTOMATION

FIELD INSTRUMENTS
LOGIC FUNCTIONAL TEST

SUP: UNIT: SYSTEM:

EFFECT IN
CAUSE & CAUSE EFFECT WITNESSING
ACCORDANCE
POS CAUSE & EFFECT (REAL OR (REAL OR NOTES
WITH C&E
EFFECT No. (SL N°) SIMULATED) SIMULATED)
(YES/NO)

SUBCONTRACTOR CONTRACTOR OWNER THIRD PARTY

NOTE

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME
SIGNATURE
DATE
 BAPCO MODERNIZATION PROGRAM
TECNICASREUNIDAS SAMSUNG ENGINEERING

OWNER: BAPCO

PROJ. No.: 076551 REV. 0A SH._1__ OF _1__

QUALITY CONTROL FORM W 12
CONSTRUCTION CONTRACTOR: TTIP/SECL/TR

INSPECTION FORM

1. PURPOSE OF INSPECTION __________________________________________________

QCP __________ CHECK STEP________ AREA _____________________

2. ITEM IDENTIFICATION _______________ _______________ ______________

_______________ _______________ ______________
_______________ _______________ ______________
_______________ _______________ ______________

TEST 
3. TYPE OF INSPECTION ____________________________________ EXAMINATION 
CHECK 

4. INSPECTION RESULT: CONFORMING 

NOT CONFORMING 

WITH REMARKS 

5. REMARKS
_______________________________________________________________________________

_______________________________________________________________________________

QCF ACCEPTANCE
INSPECTORS SUBCONTRACTOR CONTRACTOR OWNER
NAME
SIGNATURE
DATE