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On-Site Partial Discharge Assessment of HV and Ehv Cable Systems
On-Site Partial Discharge Assessment of HV and Ehv Cable Systems
On-Site Partial Discharge Assessment of HV and Ehv Cable Systems
WORKING GROUP
B1.28
MAY 2018
ON-SITE PARTIAL DISCHARGE
ASSESSMENT OF HV AND EHV
CABLE SYSTEMS
WG B1.28
Members
M. FENGER, Convenor CA R.N. HAMPTON, Secretary US
H. BLANDINE BE Q. DE CLERK BE
R.J. DENSLEY CA F. COCHET CH
R. PLATH DE J.Z. HANSEN DK
X. BALZA ES B. DHUIQ FR
M. TOZZI IT G.C. MONTANARI IT
E. PULTRUM NL A. RAKOWSKA PL
M.L. SJOBERG SE A. BARCLAY UK
M. MASHIKIAN US S. ZIEGLER US
Corresponding Members
N. DE LOUREDO BR X. YANG CN
L. TESTA IT M. NISHIUCHI JP
R. COLON MX
Copyright © 2018
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EXECUTIVE SUMMARY
In this report the Working Group has considered the field partial discharge (PD) testing of HV and EHV
extruded cable installations. The terms of reference for the working group were as follows:
Collect experience with PD testing, with respect to methods/equipment and results
Evaluate the added value of the PD testing at site for commissioning and diagnostic testing
Valuate the applied technology, taking into account what previous CIGRE and ICC WG’s have
done so far
Recommend the protocol, to validate the on-site measurement results (calibration, sensitivity
assessment)
Recommend guidelines for PD test procedures at site (voltage level, measuring time, measuring
conditions)
Identify widely acceptable requirements for commissioning and diagnostic testing
Over the past five years there has been a dramatic increase in the PD testing of new installations
throughout the world, although many utilities still do no PD tests. One of the main reasons for this is the
improvements in PD detection and measurement technologies resulting in significantly increased
sensitivity of measuring PD signals in noisy environments. In addition there has been good experience
with PD testing in finding defects in new installations. A survey carried out as part of this study found
that there were three main reasons for PD testing:
• Reliability
o Lowers the probability of near-term in-service failure of a newly installed cable system
o Provides engineering information
o Confirms good installation practices used and workmanship
• Confidence
o Complies with national regulation
o Increases grid owner confidence
• Cost
o Avoids economic penalties in case of poor quality of supply
o Reduces the cost (in both time and money) of locating and repairing a fault in a cable
system
o Defines contractual handoff from installer/manufacturer to the end-client
One of the main aims of this report is to help non-experts understand on-site PD measurement
techniques, in particular, to place there terms “conventional” and “non conventional” PD techniques in
a better context, this is done for both lab and on-site tests. The report explains the differences between
the two techniques and describes, in tabular form, where each technique should be used. Consequently
the widespread use of the “non conventional” technique, which detects PD over an ultra wide frequency
bandwidth, to detect and measure PD at accessories on long cable installations is recognised and
documented. The report also addresses the use of sensitivity tests for on site PD tests rather than the
more familiar laboratory calibration approach. The work has recognised that On-Site PD Testing is
significantly different from the more familiar Laboratory or Factory testing and that although many of the
concepts are similar the approaches, assumptions and criteria are not directly transferable is all cases.
The major differences between Laboratory and onsite PD testing include:
o Long lengths of cable system - many 10’s of km
o Complicated construction – cables systems include accessories, cables, bonding; this
is not the case when testing in the factory
o High levels of ambient and system noise -; this is not the case when testing in the factory
o Signal Attenuation& Dispersion in long (> one km) cable segments
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
o Signal Deterioration due to reflections and loss of charge at the accessories (assumed
to be negligible when testing with a small and simple test object in the laboratory)
o Need to identify and locate PD sources
o Sensitivity Assessment replaces Calibration as the underlying assumptions become
less valid with increasing length
o Restricted physical access to test locations
o Special Voltage Sources required for energization of long systems
The report also discusses the test parameters for after laying or commissioning tests and proposes test
levels and durations for every voltage class; these are fully consistent with the voltages and times
described in clauses of IEC60840 & IEC 62067. The report also provides acceptance criteria for on-site
tests. The recommendation is that there should be no detectable PD for newly laid cable systems, which
will generally be limited by external noise, at the test voltage. The interpretation of PD data still needs
to be improved through the sharing and discussion of the collected data: this is consistent with the
message within Electra 173.
Note, IEC 62067 recommends a threshold limit of 27 kV/mm, for the electric stress in the cable or
accessory, that should not be exceeded (unless agreed by the supplier), in order to avoid any possible
weakening of the insulation prior to service. Thus the values in the tables below should not exceed this
threshold.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Suggested commissioning test voltages and duration for new cable systems
5 Years* to 15 Years > 15 Years
Frequency
Voltage Class Duration Test Level PD Test PD Pass/Fail
Range
[kV] [min] Pass/Fail Level
[Hz] [U0] Criterion
Criterion [U0]
66-72
1.5
110/115
132/138
No No
150/160 10-300 60 1.1
Detectable Detectable
220/230 1.4
PD PD
275/285
345/400
500
Suggested maintenance test voltages and duration (*or end of warranty period whichever is the longer).
PD measuring techniques are continuously evolving with the advances in signal detection in the
presence of noise. This will continue in the foreseeable future so that improved sensitivity is likely, which
will benefit after laying PD tests. It will enable less severe defects to be detected although improved
data interpretation will also be needed. The advances in signal processing, coupled with improved data
storage and interpretation, will increase the use of on-line monitoring.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
CONTENTS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
6. REPORTING .................................................................................................................................... 67
6.1 MINIMUM BEST PRACTICE REQUIREMENTS FOR COMMISSIONING TEST AT OVER-VOLTAGE.................. 67
6.2 MINIMUM BEST PRACTICE REQUIREMENTS FOR COMMISSIONING TEST AT SYSTEM VOLTAGE .............. 68
6.3 MINIMUM BEST PRACTICE REQUIREMENTS FOR MAINTENANCE TESTING AT OVER-VOLTAGE ................ 68
6.4 MINIMUM BEST PRACTICE REQUIREMENTS FOR ON-LINE MONITORING ....................................................... 69
7. CONCLUSION ................................................................................................................................ 71
APPENDIX H. POSSIBLE USE OF VERY LOW FREQUENCY (VLF) VOLTAGE SOURCES .............. 95
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
App Figure E.1: Distribution of PDIV presented in a Weibull format (based on available data from service
providers from >5 countries) .................................................................................................................................. 86
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
TABLES
Table 2.1: Breakdown of categories for survey responses .................................................................................... 16
Table 2.2: Common practices for field PD testing.................................................................................................. 19
Table 2.3: Commissioning Test Experience of a US Transmission Utility ............................................................. 36
Table 4.1: Usage of voltage sources for on-site PD testing (based on survey) ..................................................... 49
Table 4.2: Overview of field PD test methodologies .............................................................................................. 52
Table 5.1: Suggested partial discharge commissioning test voltages and duration ............................................... 61
Table 5.2: suggested maintenance test voltages and duration (*or end of warranty period whichever is the longer)
.............................................................................................................................................................................. 64
Table 5.3: on-line monitoring voltages and test duration ....................................................................................... 65
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
1. HISTORICAL PERSPECTIVE
Today, PD measurements are made as part of production quality-control testing of cable and
accessories, using measuring systems for apparent charge measured over a limited bandwidth
according to the (present-day) standard IEC 60270. This method relied on analogue integration of
signals received within a time resolution of several microseconds. It was often used to display phase-
resolved PD superimposed on a Lissajou curve, the classic elliptical time base. This standard and its
predecessors were originally intended to measure PD magnitude in lumped-parameter electrical
components.
The application of this concept to a cable system in the field, which is a distributed parameter apparatus
and, therefore, subject to travelling electromagnetic waves, presents difficulties. PD pulses emanating
from different discrete locations over a significantly long section of cable could be lumped together with
noise signals in the integration process. Specifically, the issues with field PD measurements of installed
HV and EHV cable systems are:
Long lengths
Complicated construction
Ambient and system noise
Signal Attenuation, Dispersion
Signal Deterioration
Identification of location of PD sources
Physical access to test locations
Voltage Sources for energization
Grounding/Earthing (bonding scheme)
The introduction in 1988 of IEC 60885, “Electrical Test Methods for Electric cables – Part 3: Test
methods for partial discharge measurements on lengths of extruded power cables”, attempted to
address some of the difficulties of IEC 60270 while retaining the same basic concept. It dealt extensively
with problems of attenuation and superposition in long lengths of cable with particular relevance to
factory testing.
Figure 1.1: Photo of One of the First AC Proof & PD Commissioning Tests Performed on an EHV Cable
System Using Variable Frequency Resonant test Sets Performed in 1998
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
PD measured due to a
PD measured on a floating component
termination
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
PD in a Termination
PD coupling 1st
joint down
PD Sensor
Figure 1.3: Photo Montage of Commissioning Testing performed in the United States of America
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Commissioning Testing or After Laying Acceptance Testing refers to a field performed on the after
completion of the cable system installation, including terminations and joints, but before the cable
system is placed in normal service. The primary purpose of field PD testing of HV and EHV cable
systems is to check the integrity of the individual components and their interfaces and the cable system
at large including damage which occurred during installation and/or workmanship issues resulting in
limiting life.
Re-Commissioning Testing refers to a test performed on a (newly) installed cable system which has (a)
not yet been put in normal service but failed prior to commissioning tests or (b) which has been placed
in service but failed prematurely, for any given reason, within the first five years or service or before the
end of the warranty period. Like a Commissioning Test, a Re-Commissioning Test is intended to detect
installation damage (related to repair) and to identify any gross defects or workmanship related issues
in installation of other system components causing limiting life.
Maintenance Testing refers to a test performed on a field aged cable system made during the operating
life of a cable system. A maintenance test is intended to detect deterioration and to check the
serviceability of the system.
Experience from Commissioning and Re-Commissioning Testing shows the primary source of PD to be
accessories [B46]. The primary purpose for Maintenance Testing of field aged cable system is to assess
the condition of the cable system and to identify what, if any, insulation aging mechanisms have
progressed to the point where partial discharge activity has manifested itself [B27][B29][B35][B53].
2.2 THE VALUE OF TESTING
Whether it is beneficial or not to perform a PD measurement during an Acceptance/Commissioning test
or a diagnostic test maintenance test can ultimately be determined by a cost/benefit analysis and/or via
national or local regulations. Performing a cost / benefit analysis of PD testing is beyond the scope of
this Technical Brochure. However, if PD measurements are requested during a Commissioning test or
Maintenance Test the cable owner should have incentives for doing so with respect to Reliability,
Confidence and Cost, such as:
Reliability
o Lowers the probability of near-term in-service failure of a newly installed cable system
o Provides engineering information
o Confirms good installation practices used and workmanship
o Identifies a defective spot generating PD so that may be replaced BEFORE a failure,
thereby revealing much better information on the root cause and possible mitigation
actions
Confidence
o Complies with national regulation
o Increases grid owner confidence
Cost
o Avoids economic penalties in case of poor quality of supply,.
o Reduces the cost (in both time and money) of locating and repairing a fault in a cable
system
o Defines contractual handoff from installer/manufacturer to the end-client
The benefit of a PD measurement should be compared to the cost of performing the PD measurement,
the importance of the cable system under test, existing failure rate in similar cable systems,
consequences of a fault, etc. – that is to say a cost/benefit analysis.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
A survey has been carried out amongst membership countries. The survey asked about usage and
drivers for usage of field PD measurement, outcomes of the tests performed and basic information on
the cable systems tested (rated voltage, length etc.). The break-down in response is as outlined in Table
2.1.
Figure 2.1: Replies Received from Cable Owners and Cable Manufacturers
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
30
20
15
10
0
l
ne na i ts se its ui
ts
No is o ircu pon ircu ic rc
ca c s c
Oc V Re ew HV
EH No ln
ew A l ew
ln lln
Al A
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Field PD measurements are not required to conform to IEC 60270 and IEC
Standards
60885-3
Distributed
Terminal
Distributed
Reported as a
Reported as a charge charge usually from
Location of
with a reference to integration of Reported using convenient
Test
laboratory calibration current / time (often multi faceted) metrics
procedures (see Table traces for pulses / features (see Table 4.1 for
4.1 for detailed (see Table 4.1 for detailed explanation)
explanation). detailed
explanation)
Point of Single or Double Distributed PD Measurement with sensors at
Measurement Terminal Measurement accessories (joints and / or terminations
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
The description of the techniques within the survey leads to some imprecision. However the reports
show that the most prevalent approaches are ones that use Distributed Sensors and report their findings
in some representation other than charge. This embodiment of the technology accounts for between
50% & 80% of HV cable system tests and 65% to 80% of EHV cable system tests. As with other parts
of this brochure, IEC 60840 has been used to designate the voltage range of HV systems and IEC
62067 has been used to designate the voltage range of EHV systems. One consequence is that 35 kV
& 46kV cable systems have been classified as HV, whilst some practitioners would consider these as
MV voltage classes. The largest effect of this is to inflate the proportion of Terminal measurements
conducted at HV.
The data provided were used to estimate typical (in this case median – mid point of the data) lengths
upon which these techniques have been deployed. Thus for HV systems approx 5% of tests have been
conducted using a distributed sensor / charge approach for lengths between 16 km & 55 km (35 km
median), whereas for EHV systems between 65% - 80% of tests have been conducted using a
distributed sensor / multi faceted approach for lengths between 1 km & 14 km (6 km median) systems.
2.2.2 Outcomes of tests performed
In the test survey respondents were asked to indicate whether PD tests resulted in detectable PD so
that some estimates could be made for the range of outcomes that might be expected when PD test are
conducted. The majority of the data submitted in the survey was for commissioning tests, thus the results
refer to these tests. When considering these results it is important to be aware of the effect of
“confirmation bias” where respondents are more likely to report the occurrences of PD rather than its
absence. As a consequence the analysis reported here should be regarded as representing the upper
limits, i.e. the real percentage of systems which have shown detectable PD during testing may be lower
than the numbers derived from this survey.
The occurrence of PD within commissioning tests has been segregated for HV & EHV systems and is
considered in two ways: 1) in terms of the number of tests conducted (irrespective of length) and 2) in
terms of the length of cable systems affected. Thus the results of the survey on commissioning tests
show:
<32% of tests on EHV cable systems result in detectable PD
PD was detected in cable systems that account for <35% of the total length of EHV cable
systems tested
<38% of tests on HV cable systems result in detectable PD
PD was detected in cable systems that account for <9% of the total length of HV cable systems
tested
One of the benefits of PD testing as part of commissioning is that the detection of PD provides the
opportunity of curtailing the test before failure occurs, thereby reducing cost and repair times. A number
of respondents provided information on whether dielectric failures occurred when PD was detected. In
these cases dielectric failure occurred in between 3% and 4% of the tests where PD was detected. The
failure rate for a non PD monitored withstand commissioning test to IEC 60840 and IEC62067 has not
been determined in this study. However, rates higher than these numbers have been reported to the
working group.
2.2.3 Cable system information
As noted previously, IEC 60840 was used to designate the voltage range of HV systems and IEC 62067
was used to designate the voltage range of EHV systems. The number of entries (where PD was and
was not used) per system voltage is shown in Figure 2.5. The figures represent the total length of cable
systems.
Survey respondents, in general, gave an indication of the year in which tests (with and without PD
tests) were carried out. Thus it is instructive to examine the evolution of the testing (Figure 2.6). As
can be seen the number of commissioning tests have increased with time. It is also clear that the
fraction that integrates PD measurements has increased, such that by the end of the 2008 including
PD tests upon commissioning is the norm. Cursory inspection of the EHV data would suggest an
extremely high adoption rate of PD tests. Although there is no doubt that this is a significant fraction of
tests; “confirmation bias” (only reporting tests where PD was used) has a significant effect and this
figure should be taken as representing the upper limit.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
EHV HV
40
23,934 km 47,378 km
30
Percent of Entries
20
10
0
100 200 300 400 500 100 200 300 400 500
Cable Voltage (kV)
Figure 2.5: Disbursement of Voltages Reported In The Survey Within The HV (IEC 60840) and EHV (IEC
62067) Classes. Note, the lengths in the figure refer to the cumulative length of the cable systems.
EHV PD Test HV
80 NO
YES
70
60
Number of Tests
50
40
30
20
10
0
Year 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08
19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20
Figure 2.6: Evolution of Reported Commissioning Tests – Voltage withstand tests both With (Yes) and
Without (No) PD Tests
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
It is clear that a PD measurement has the potential to contribute valuable information to the overall result
of both commissioning and maintenance/diagnostic tests. However, in a particularly cable system there
can be technical or practical limitations, which can influence such parameters as the sensitivity of the
PD measurement etc., and therefore make it questionable whether a PD measurement will add any
valuable extra information to the overall picture of the cable system condition. The cable owner should
be aware of such limitations when considering whether a PD measurement should be done or not.
Technical and practical limitations together with recommendation for ordering a PD measurement as
part of a commissioning test, e.g. during the AC withstand voltage test or as a stand alone test, are
described in other parts of this technical report.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Using two mobile 260kV, 83 Amp resonant test sets, each phase was energized to 216 kV (Figure 2.8).
The test frequency was 34.31 Hertz and at 216 kV the test current was measured to 123.6 Amps.
During the AC withstand tests, Blue phase suffered an insulation failure while ramping up to 216 kV.
The AC withstand tests and partial discharge tests were completed on phases Yellow and Red. No
failure occurred during the AC withstand tests on Yellow and Red phases and no evidence of partial
discharge activity was detected at any accessories of the two phases.
Following fault finding initiatives, the failure was located to be within joint no. 2 of blue phase. Installation
of the cable feeder was part of a larger infrastructure upgrade. As a result, after installation of Joint 2,
a four lane high way had been located on top of Joint 2. Therefore, as a solution, a directional bore
under the high way was performed allowing for a diversion of blue phase and two additional joints, Joints
2A and 2B located on either side of the high way, were added to the phase allowing for a repair of blue
phase.
The feeder was retested in August 2008. Following a successful AC Proof test, partial discharge tests
showed no evidence of PD activity at 1.2 U0 with the exception of the recently added joints of 2A and
2B where, in both cases, evidence of PD activity was detected. Specifically, clusters of negative and
positive polarity PD can be found centered at 45° and 225° phase angle with reference to the phase-to-
ground test voltage (Figure 2.9). The maximum magnitude of the PD activity detected was
approximately 20 mV for joints 2A and 2B. The source showed a predominance of positive polarity PD
pulses. The Partial Discharge Extinction Voltage (PDEV) was measured to 145kV.
The PD sensitivity was evaluated by injecting a known charge on the link of each PD sensor and
establishing a scale factor (pC/mV). The minimum injected charge which yielded a detectable response
at the PD monitor was 20 pC. The detected response to 20 pC was 170 mV yielding a calibration
constant of 0.11 pC/mV. As the maximum magnitude of the PD activity detected 2.2pC for both joints.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Figure 2.9: PD activity detected on a 220 kV feeder during commissioning tests (note, higher level noise
pulses are super imposed)
The intent of the transmission utility (end-client) was to have a PD free cable system. However, given
the reference of a minimum sensitivity of 10 pC for the measurement the interpretation of the cable
installer and cable supplier was the joints passed the partial discharge test. As a compromise, it was
agreed to leave the joints in place and perform periodical on-line PD measurements. By the end of the
warranty period, another AC Proof & PD test would be performed to determine if the PDIV and PDEV
of the source had decreased further thus indicating aging had occurred. At the time of writing this
document, the warranty period had not expired and the re-tests had not been performed.
As a result of this case, the transmission utility has changed its cable commissioning specifications to
distinguish between minimum sensitivity requirements for a test and to clarify the PD acceptance criteria
for a test. The current test specifications state the sensitivity of the PD test should be 10 pC or better
and that no PD should be detected at any accessories.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
2.5.2 Case Study 2: Commissioning Testing, Distributed PD, Joint Hopping, 138kV
In May 2005, AC Proof tests were performed on a 3-phase, 138 kV XLPE feeder located in the north
east region of the United States of America. The feeder is approximately 4 km long and consists of five
joints and two open air terminations per phase. The cable connects two substations in the downtown
area of a large American city. The cable is pulled in ducts and joints are located in manholes.
Prior to May 2005, the cable circuit had been subjected to two in-service failures which both occurred in
the same location (Manhole 1). The circuit was completed earlier in 2005 and successfully passed a
soak test as per IEC 60840. Partial discharge testing was not performed during the soak test. However,
after energizing the cable system, a failure occurred within one minute. Consequential damage to the
two adjacent joints resulted in all three joints being replaced. Following repair, a second soak test was
performed. The cable system passed the soak tests. Again, an in service failure occurred. This time,
the failure occurred within 5 minutes of applied load. Again, consequential damage to the two adjacent
joints resulted in all three joints being replaced.
Following the second repair, it was decided to perform an AC Proof test with partial discharge tests
being obtained at all manholes using a mobile PD crew (joint hopping). The AC Proof test voltage was
set to 132 kV - corresponding to 1.65U0 – for 60 minutes. The resonant frequency was 34 Hz. Partial
discharge measurements were obtained at each joint using inductive high frequency current
transformers clamped on the bonding lead to each joint. The PD sensors used are stated to have a
frequency response covering the range of 0.5 MHz to 50 MHz. The partial discharge monitor used has
a frequency range of 100 kHz to 50 MHz. A test voltage reference was supplied by a PFCT also placed
around the bonding links (Figure 2.10). Coaxial cables were routed up to underneath the manhole cover
thus eliminating the need for manhole access during the tests.
Figure 2.10: Photo of Unshielded HFCTs and PFCTs Placed Around the Bonding Links of the Joints in
Manhole 1
During the AC Proof tests, evidence of PD activity was detected on the joint of phase B at manhole 1
(Figure 2.11). PDIV and PDEV measurements were not performed. No evidence of PD activity was
detected at any other joint during the tests. As the joint of Manhole 1 was not monitored continuously it
is not known whether the activity was present consistently during the test nor whether it was present by
the end of the test.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
May 2005
AC Proof, 132 kV
Off-Line
June, 2005
80 kV
On-Line
June, 2006
80 kV
On-Line
Due to the necessity of having the feeder energized and due to the lack of knowledge on PDIV, PDEV
and dynamic PD behaviour it was decided to leave the joint in place and energize the feeder. The
following month, in June 2005, on-line PD measurements were performed and no evidence of PD activity
was detected. The feeder has since then been monitored periodically for PD on-line and no evidence
of PD has detected.
As a result of the tests performed here, the utility decided to mandate AC Proof and partial discharge
commissioning testing of its solid dielectric feeders rated 138 kV and above. PD monitoring has since
then been performed such that PDIV and PDEV can be measured and that accessories are monitored
continuously during the over voltage tests. In the latter years, longer solid dielectric feeders have been
commissioning tested with daisy chained PD systems.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
2.5.4 Case Study 4: Commissioning Testing, Distributed PD, Continuous Monitoring, 345kV
Termination
In the fall of 2008, AC Proof tests were performed on a 3-phase, 345 kV XLPE feeder located in the
north east region of the United States of America. The feeder is approximately 24 km long and consists
of fifty joints and two open air terminations per phase. The cable is pulled in ducts and joints are located
in manholes.
The AC Proof test level was set to 250 kV – corresponding to 1.25 U0 - as per IEC 62067 and client
specifications. The partial discharge tests were performed on all joints at 250 kV as a distributed PD
test using mobile PD crews (joint hopping). PD measurements were obtained using broad band PD
monitors connected to integrated inductive high frequency current transformers permanently mounted
in the link of all accessories of the cable circuit.
The PD sensors were supplied by a service company and installed by the cable manufacturer (Figure
2.14). Since these the grounding of the joints was established using coaxial bonding cable as opposed
to single core bonding cable the HFCT’s had to be installed within the link box for PD measurements to
be performed. The bandwidth of the PD sensors was stated to be approximately 300 kHZ to 50 MHz.
The PD monitors used have a true analog bandwidth of 400 MHz with a frequency response from DC
to 400MHz and a maximum digital sampling rate of 5 GS/s and minimum dead time between triggers is
stated to be 25S. The monitor acquires an entire AC cycle of PD at a time and stores the data for post
processing.
Given the number of joints it was impractical to start and complete the PD measurements during one
hour of 250 kV. It was agreed between the transmission utility and the cable manufacture that once the
60 minutes of AC withstand testing had been successfully completed the voltage would be raised and
lowered between U0 and 1.25U0 until all accessories had been subjected to a PD test at 250kV.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Figure 2.14: Photo of Inductive PD Sensors installed within the link box in a Manhole
Using three 260kV, 83 Amp resonant test sets operating in parallel each phase of the cable system was
energized to 250 kV (Figure 2.15). While the joints and remote end terminations were subjected to
periodic PD measurements using joint hopping, at the test end, the terminations were subjected to
continuous PD monitoring. For one phase, approximately 22 minutes in to the HiPot test, evidence of
30
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
PD occurring at the termination located at the test end was detected with clusters of positive and
negative polarity PD detected at approximately 45 and 225 with reference to the applied phase to
ground test voltage (Figure 2.16). The PDIV and PDEV were measured to 230 kV and 199 kV
respectively.
Following the completion of the tests, it was agreed upon between the transmission utility, the installer
and the cable manufacture to dismantle the termination to investigate. Clear evidence of tracking (PD)
was found on several sheds of the termination (Figure 2.17). The termination housing was replaced
and the phase was subjected to a re-test. During the re-test, only the termination and first joint down
from the termination were subjected to PD testing. No evidence of PD was detected during the re-tests.
Classification Map Phase Resolved PD Plot
In response to the findings with the 345 kV termination, i.e. the fact that PD activity did not occur right
away, and in response to the expense associated with the joint hopping PD methodology, moving
forward, the transmission utility has decided to implement continuous PD monitoring of all accessories
on major 345 kV cable installation projects.
31
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Figure 2.18: Photo of the DAC Voltage Supply and Connection to Cable Under Test
32
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
L1 @L1_70kV0_2013-04-18-08'25'57.tot
PD level: 665 pC ; frequency: 47.06 Hz L1 @L1_71kV8_2013-04-18-07'05'10.tot
PD level: 1367 pC ; frequency: 10000.00 Hz
60
40 60
Voltage (kV)
20 40
Voltage (kV)
0 20
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 0
-20
Time (ms) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
-40 -20
Time (ms)
-60 -40
-60
600
500 600
400 500
PD (pC)
300 400
PD (pC)
200 300
100 200
0 100
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Time (ms) 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
N:\...\L1_70kV0_2013-04-18-08'25'57.tot 18 àïðåëÿ 2013 ã. 8:25 L2@L2_197kV5_2013-04-18-05'45'45.tot
a
Time (ms)
200
Voltage (kV) 150
100
b
50
0
-50 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Time (ms)
-100
-150
-200
600
500
400
PD (pC)
300
c 200
100
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Time (ms)
N:\...\L2_197kV5_2013-04-18-05'45'45.tot 18 àïðåëÿ 2013 ã. 5:45
Figure 2.19: DAC voltages and PD patterns observed during testing. (a) example of PD pattern at 0.2U0 of
phase L1, (b) example of PD pattern at breakdown voltage of 0.4U0 of phase L1, (c) PD pattern at 1.3U0 of
phases L2 and L3
33
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
PD Magnitude (pC)
PD Magnitude (pC)
5,000
0 0 0
-5,000
-10,000
0 90 180 270 360 0 90 180 270 360 0 90 180 270 360
Phase of Pow er Cycle (deg) Phase of Pow er Cycle (deg) Phase of Pow er Cycle (deg)
34
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
35
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
The first long feeder subjected to a daisy chained PD test was commissioned in 2012. The feeder
consists of two 3-phase, 230 kV XLPE feeder configured as two conductors per phase and located in
the United States of America. The feeder is approximately 13 km long and consists of 20 joints and two
open air terminations per phase. The cable is pulled in ducts and joints are located in manholes.
Using two 260 kV, 83 Amp RTS sets operating in parallel configuration each phase was energized to
226 kV. A daisy chained PD system was installed prior to testing. A performance check was performed
prior to testing by injecting a 50 volt pulse on each phase. By measuring the response at each PD sensor
it was ensured that (a) all the Partial Discharge monitors were functioning properly and (b) that the
sensors from the individual joints (A1, A2, B1, B2, C1 and C2) were correctly paired to the six PD inputs
at each PD monitor.
PD activity was monitored on all accessories during the ramp up to 226 kV as well as during the
withstand test itself. As can be seen from Table 2.3 above a number of PD sources were detected in
terminations and joints. As well, a number of insulation failures occurred during testing. Accessories
subjected to PD were repaired or exchanged and the associated phases were retested such a no partial
discharge activity was detected from the cable system.
36
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
An example of one PD source located in a joint is given in Figure 2.23: As can be seen, at Joint 20, a
cluster of negative polarity PD pulses
centered at approximately 45 phase
angle with reference to the phase-to-
East Termination
ground test voltage was detected at
226kV. The PD activity increased in
magnitude during the AC withstand test.
Due to the magnitude of the PD activity
within Joint 20 and due to proximity of
the termination (approximately 100
meters away) and the proximity of the
next joint, discharge activity originating
from Joint 20 were also detected at
these locations.
After approximately 10 minutes, the
Manhole 20
activity had reached a level of
approximately 2.5 nC of apparent
charge 1 and it was decided to
terminated the withstand test to avoid
having a failure. Typically, a strong
predominance of negative polarity
discharge pulses centered at 45 phase
angle with reference to the phase-to-
ground test voltage is indicative of
discharge activity originating the HV
conductor. An investigation of the joint
Manhole 19
1 It should be noted the reference to apparent charge in this context is different to the type of apparent charge which
is obtained via a conventional PD measurement in the laboratory. Please refer to the sections titled partial discharge
magnitude sensitivity for field testing of HV & EHV cable circuits on page 51 and Overview of laboratory and factory
PD tests on page 83.
37
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Following the extended soak test the cable system was subjected to load. During the first 12 hours of
load the joint was monitored for PD activity. No discharge charge activity was detected form the joint
during the first 12 hour of load.
The case study serves as an example that for newly laid, in it self, detection of PD is not a direct indicator
of limiting life. It is well known that for new insulation systems, internal discharge sources can occur
during the beginning of energization – whether at over voltage or at line voltage – and extinguish after
a period of time. Thus, for off-line testing, a conditioning period with over voltage is needed to detect
sustainable PD and, similarly, during a soak test, PD should be monitored continuously or periodically
during the entire duration of the soak test.
Figure 2.25: PD Activity On A 138kV Joint. (Left: Beginning Of Soak test, Right: End of Soak Test)
38
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
3. UNDERSTANDING PD MEASUREMENTS
3.1 PARTIAL DISCHARGES IN CABLE SYSTEMS
The theory of Partial Discharge in solid dielectrics is well known and well described theoretically and
experimentally [B15][B17][B22][B23][B25][B29][B30][B35][B36][B37]. A Partial Discharge is defined as
a “localized electrical discharge that only partially bridges the insulation between conductors and which
can or cannot occur adjacent to a conductor)” [B6].
Partial discharge activity may occur around life limiting defects within the cable system such as inner or
outer conductor shield protrusions, within voids, at impurities, at polluted surfaces, at or on dielectric
interfaces, on damaged stress cones in joints or terminations or at areas where accessory components
are misaligned. These defects may cause localized enhancement of the electrical background field and
result in localized breakdown and thus partial discharge activity. For HV & EHV cable systems
experience shows that accessories are often the source of partial discharge activity [B46]. Therefore,
the measurement of partial discharge activity can significantly aid in assessing the condition of a cable
system. Depending on the type and location a defect may give rise to PD activity during normal on-line
operations at rated line-to-ground voltage or the defect may require an overvoltage to be detected [B53].
The physics of partial discharge activity can broadly be described as follows: A partial discharge
constitute a movement of electrons and positively charged ions travelling against and with the direction
of the local electrical field respectively. The partial discharge current itself generates time varying an
electro-magnetic field which permeates the bulk dielectric and result in induced currents on both the
inner and out conductor [B17]. The duration of a partial discharge occurring within a cable system
depends on the nature of the defect and its location but is typically of the order of one to tens of
nanoseconds [B15][B16][B17][B28][B30]. Thus, frequency content of an actual partial discharge pulse
is in the order of tens to several hundreds of megahertz. The magnitude of the induced current depends
on the strength and direction of the electro-magnetic field, caused by the PD current itself, at the inner
and outer conductor. The magnitude of the induced PD signal thus depends on location of the discharge
source relative to the inner and outer conductor.
Figure 3.1: Sketch of typical void defect and associated induced discharge currents (LEFT)
The induced current at the inner and outer conductor will start propagating in either direction and may
be detectable via a high frequency sensor connected directly to the cable conductor or directly to the
outer conductor. The following issues should be considered when partial discharge signals are
propagating through a coaxial transmission line:
39
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Issues 1 and 2 above are discussed in detail later in this technical brochure. With respect to issue no.
3: It should be considered that in the field three phase (single feeder or double feeder) cable systems
are tested. Three phase cable systems are electro-magnetically connected primarily at terminations
and joints. Therefore, as part of a propagating PD signal is electro-magnetically coupled to adjacent
phases via bonding cables/leads at joints in HV & EHV cables equipped with bonding boxes. As the
transmitted part of a propagating PD wave transmits through a joint, part of the signal is electro-
magnetically coupled to adjacent phases via bonding cables/leads. Thus, when propagating through a
jointed HV or EHV cable system the partial discharge signal deteriorates partly due to attenuation, partly
due to transmission and reflection at accessories and partly due to mutual coupling between phases at
bonding links.
It should be noted that when energizing HV insulation systems for the first time a number of non-life
limiting partial discharge sources may initially be active. Thus, as a result, for routine tests and type
tests, partial discharge testing is performed after a period of applied overvoltage – typically 5 min to 15
min.
Apparent Charge at
discharge location VPD
R
Measured Apparent
Charge
Attenuation Attenuation
C iPD
VPD
iPD VPD
R
R Measured Apparent
Charge
Note, the use of any type of PD sensor for any category of an on-site PD test should not adversely
affect the performance of the cable system. This is particular important with permanently embedded
sensors (external and internal sensors) and communication equipment.
40
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Induced Induced
Charge
A Charge
A
+ QHV
+ QHV + QHV
CB
Actual CB1
Charge -Q
BPD CA CC
iPD CA CC
+Q
CB2
- QLV - QLV
- QLV
Figure 3.3: ABC PD Model – left: physical representation, right electrical representation
Following the ABC Model, a discharge in the void will cause a capacitive coupling of the discharge
current to the measuring electrode. The discharge current may be measured by means of a suitable
capacitive PD coupler, CK. The response measured for a conventional PD measurement, i.e., according
to IEC 60270, is partial discharge magnitude in the unit of millivolt (VPD). However, the relationship
between the voltage magnitude measured by the capacitive PD coupler and the apparent charge on the
HV terminal of the object under test can be established by means of a calibration constant (pC/mV).
The calibration constant may be derived by injecting a known charge, QINJECT, via an injection coupler,
CINJECT, at the HV terminal and measuring the response VPD.INJECT. The calibration constant is derived
simply by K = QINJECT/VPD.INJECT. The measurement of apparent charge at the terminals is thus based
converting a measured voltage magnitude (mV) into a pC level via a calibration constant. The methods
works within the margin of error when the coupling capacitor, CINJECT, is at least 10 times less in value
than that of the test object and when the bandwidth does not exceed a width of 300 kHz and when the
upper detection frequency does not exceed 1 MHz [B1][B3][B17].
The approach outlined in IEC 60270 is based on two important and fundamental assumptions:
(1) The test object can be accurately modeled as a lumped capacitance and
(2) the void in which the PD occur can be modeled via a capacitance with capacitive coupling to the HV
electrode and grounded electrodes of the object under test [B1][B3][B17].
For field testing installed cable systems it should be considered the test object constitutes a distributed
impedance and not a lumped capacitance – see Figure 3.4. In a lumped capacitive test object, the
induced PD current as measured at the terminal equals the induced PD current at the location of the
discharge itself and thus charge is conserved. In a distributed impedance the induced PD current as
evaluated at the terminal no longer equals the induced PD current at the discharge location and thus
the charge is not conserved.
As well, an analytical description of the theory of measurement of Partial Discharge transients following
a macroscopic field approach shows that the relationship between the actual partial discharge and the
induced apparent charge on the measuring electrode cannot accurately be evaluated simply by void
41
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
capacitance as the proximity of the void relative to the measuring electrode has a significant effect on
the magnitude of the induced charge [B17][B19][B20][B21][B22][B23][B24]
Lastly, it should be considered that a conventional approach to field PD measurements (follows IEC
60270 and uses the lumped capacitance representation (Figure 3.4) has a sensitivity to the level of
ambient noise. This is because a Conventional partial discharge measurement cannot detect PD signal
activity below the ambient noise level. In the field, the ambient noise level can often be very
significant.[B3][B25][B29][B30][B33][B35]
With respect to the frequency bandwidth of the measurement of partial discharge activity, it typically
breaks into one of two broad categories: Using a conventional (IEC 60270) approach as well as an
unconventional approach. The conventional approach is most often used for laboratory testing whereas
the unconventional (or non conventional) approach is often used for field testing of HV & EHV cable
systems.
A Non Conventional PD measurement refers to a measurement methodology which is not required to
conforming to IEC 60270 and addressing the issues inherent in a distributed impedance representation
(Figure 3.4). However, often, an unconventional PD measurement is understood to be an Ultra Wide
Band measurement looking at a frequency spectrum from tens of kHz up to several hundreds of MHz.
A wide range of commercially available ultra wide band partial discharge monitors are available from
equipment manufacturers and service providers.
LUMPED CAPACITANCE TEST
DISTRIBUTED IMPEDANCE TEST OBJECT
OBJECT
Cable Cable Cable Cable
Termination Termination Termination 1 Termination 2
Grounding
Ground/Earth
IPD.J2
Figure 3.4: Lumped capacitance vs. distributed impedance models for PD detection
The conventional approach follows the measurement methodology outlined in IEC 60270 and makes
use of either a “narrow band” (f [9 kHz, 30 kHz] with f2 < 500 kHz) or “wide band” (f [100 kHz,
42
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
400 kHz] with f2 < 1 MHz) low frequency approach. In terms of current embodiments the IEC term “wide
band” is a little confusing as this is not really that wide a band. In the conventional approach the
interpretation and calibration procedures are based on the simplified “Lumped Capacitance Model”. This
is a very good approach for cable lengths which are shorter than the wavelength of the PD signal
measured. Thus the applicable cable length depends upon the measurement frequency (Figure 3.5).
As can be seen the longest lengths may be achieved with lower frequencies. Unfortunately the electrical
noise tends to increase as the frequency reduces. In field measurements practitioners have moved away
from the convention of IEC 60270 to avail themselves of the lower noise levels and diagnostic power of
higher frequency measurements.
IEC 885 recognizes limited cable length
Attenuation
Impedance mismatch
Lack of conservation of charge
This non-conventional approach makes use of ultra wide band partial discharge monitors with frequency
responses up to 500 MHz with up to full bandwidth depending on manufacturer. In the non conventional
approach the interpretation is based on the more general “Distributed Impedance Model”. The practical
length / frequency range for field diagnostics is shown to the upper right of (Figure 3.5).
1000.0 MODEL
100.0
Limit
10.0
LUMPED CAPACITANCE
1.0 MODEL Recomended
0.1
0.1 1.0 10.0
Measurement Frequency (MHz)
Figure 3.5: Relationship Between PD Measurement Frequencies and Applicability of the Circuit Modelling
Approach (Figure 3.3).
Note: the red line represents the recommended maximum length (10% of the wavelength of the PD
signal); the black line represents the wavelength of the PD signal.
Figure 3.5 may be interpreted as follows: (A) With in the frequency- and bandwidth range specified by
IEC 60270 the assumption that the cable predominantly behaves like a lumped capacitance is likely to
be valid for lengths less than 200 meters. As a consequence, calibration of the measured PD magnitude
as per IEC 60270 is a valuable concept. (B) A cable system with a length exceeding 1,000 meters is
likely to behave as a distributed impedance and should be tested as such for all practically deployed PD
measurements. Figure 3.5 serves to demonstrate why it is not possible to directly compare measured
PD magnitude data between factory (conventional) PD tests and field PD tests. Although PD
measurements (occurrence, PDIV, PDEV and pulse repetition rate) may still be performed on cable
systems with lengths and PD measurement frequencies above the black line in Figure 3.5 (as per Table
4.2), the calibration of measured PD magnitude as per IEC 60270 is no longer valid. Note, Figure 3.5
43
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
deals with transition from lumped capacitances to distributed impedances. For jointed cable systems
and long lengths of non-jointed cables further PD signal deterioration effects exists – please see the
section titled “the influence of cable system complexity” (attenuation, dispersion, reflection and loss of
charge).
Most unconventional partial discharge monitors offer the following advantages:
Ability to use different sensors
Ability to generate high resolution phase resolved partial discharge plots
Ability to measure and/or store pulse shapes
Ability to separate measured signal categories including the ability to separate noise signals
from partial discharge signals via data processing techniques [B35][B36][B37]
Ability to make use of digital filtering techniques for improving signal to noise ratios
Ability to communicate with a central recording or control station via LAN, fiber-optic or wireless
means.
3.5 METRICS
Because the simplification of lumped capacitance cannot, in most cases, be applied to field PD testing
the metrics used to describe PD cannot take a simple form either. However, any PD test in the field will
ultimately wish to quantify, in some way, the PD activity. As an example tests in the laboratory are
designed to determine a level that may be compared. However, in the field, the goals are to (a) identify
that PD is present and (b) and to identify its location. Furthermore, the goal is to be able to show the
activity is at a low or zero level. Many descriptive metrics are used in field PD measurements. These
include but are not limited to:
Number of pulses
Pulse Rate
Pulse Voltage Magnitude
Apparent Charge
Integrated Current (note, not the same as Apparent Charge)
These parameters are often segregated for phase distribution or pulse characterization (frequency
components, duration, shape, etc.)
Apparent Charge is a preferred metric for technologies that employ terminal measurements.
Practitioners emulate the Apparent Charge as evaluated by IEC 60270 and IEC 60883-2. Techniques,
which use this metric, account for 20% to 50% and 25% to 35% of reported field tests for HV and EHV
respectively. At first sight an Apparent Charge representation is attractive because it is related to a
standard (IEC 60270). Unfortunately the test objects subjected to PD being measure do not conform to
the assumptions inherent to the standards (Figure 3.4) and furthermore the charge that appears at the
measurement point will depend upon where that point is located relative to location of the PD source.
Pulse voltage magnitude and integrated current are common metrics for technologies that employ
distributed PD measurements. Techniques, which use this metric, account for 50% to 80% and 65% to
80% of reported field tests for HV and EHV respectively.
When considering maintenance tests it is universally accepted that high levels of PD activity or PD
activity increasing with time or different levels of PD activity within cohort units are clear indications for
asset owner action. The critical level of PD activity for asset owner action will depend on a number of
features, which include:
PD location within the cable system
The criticality of the cable system
Rated voltage Class of the asset
The PD test methodology used
The PD technology employed
The influence of all of the above would need to be taken into account when defining acceptance or
rejection metrics for maintenance testing. On a practical level, for after laying acceptance testing of new
cable systems, the guiding criterion is the cable system should be free of detectable PD activity.
44
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Cable Cable
Termination 1 Termination 2
PD
Trans. Trans. Trans. Trans. Trans. Trans.
Ground/Earth
Figure 3.7 below shows a sketch of a typical single ended terminal PD Measurement. The measurement
methodology has the advantage that it does not require access to accessories during the test.
45
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Cable Cable
Termination Termination
HV Source
CX HV Divider +
PD Sensor
Vref VPD
CR L
Cable under test
Ground/Earth
Cable Cable
Termination Termination
HV Source
CHV HV Divider +
CHV PD Sensor
Vref Vref
CLV
CLV
VPD VPD
Cable Cable
Section Joint Section
Grounding
46
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
converted to some form of an Apparent Charge. With respect to the latter, it should be noted that the
Apparent Charge does not correlated with the Apparent Charge as reported in Laboratory Tests
following IEC 60270 on short circuits – please reference Chapter 4.4 “partial discharge magnitude
sensitivity for field testing of HV & EHV cable circuits”. As well, additional PD measuring metrics are
processed for reporting purposes. The test methodology requires access to joint locations during testing.
The terminology allows for measurement of partial discharge sources which are active and detectable
while a mobile PD crew is performing a measurement at a given location. It should be noted it is possible
that active PD sources may not be detected as the mobile PD crew may not be present and performing
measurements at the accessory when a PD source is active.
Cable Cable
Termination 1 Termination 2
Ground or
Ground or Earth
Earth
HFCT
T1 TEST LOCATIONS J1 J2 J3 T2
47
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Cable Cable
Termination 1 Termination 2
Operator or
PD Expert
Cable Cable Cable Cable
Section 1 Joint 1 Section 2 Joint 2 Section 2 Joint 2 Section 3
PDM PDM
PD HFCT
Sensor
PDM PDM PDM
T1 TEST LOCATIONS J1 J2 J3 T2
Figure 3.10: Sketch of Continuous Distributed PD Field Measurement (PDM = Partial Discharge Monitor)
48
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Table 4.1: Usage of voltage sources for on-site PD testing (based on survey)
PD Measurement Methodology Is this PD Methodology used
Voltage Source
(see Table 4.2) with this Voltage Source?
Off-line testing uses a source of test voltage other than direct connection to the system.
Common issues to be borne in mind for all voltage sources
Time above U0
Amount above U0
Values (PD level, PDIV, PDEV, PD Patterns) cannot be compared between voltage sources or
PD measurement methodologies
Test Setup – corona free.
Note, though modern PD systems can separate between external corona and PD originating from within
the cable system, for on-site PD testing, efforts should be made to reduce or eliminate any external
corona originating on or from the HV test setup itself.
49
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
50
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
The survey performed showed that most experience exists with over voltage testing using either variable
inductance or variable frequency resonance test system.
4.3 PARTIAL DISCHARGE TESTING OF HV & EHV CABLE CIRCUITS
The survey also showed that the partial discharge test performed typically fall into one of four
configurations:
1. Terminal Partial Discharge Measurement
2. Periodic Distributed Partial Discharge Measurement during AC Withstand
3. Partial Discharge Measurement following successful AC Withstand Testing.
4. Continuous Distributed Partial Discharge Measurement during AC Withstand
Terminal PD measurements somewhat mimic a conventional PD test and in particular mimic type tests
performed in the laboratory. However, due to attenuation effects, terminal PD measurements are often
constrained to short lengths of cable – typically a termination to termination run. A special case of the
terminal PD measurement would be a circuit with two terminations and two joints. In this case, two PD
coupling capacitors may be used – one at each termination. Using this approach, a conventional
calibration can be performed although significant caution should be taken if using ultra wideband
detection systems.
Considering the issues related to attenuation of PD signals and considering accessories are often the
source of PD in HV & EHV cable systems often a PD measurement is performed as a distributed PD
test. The test can be performed continuously at each accessory during or after a withstand test. This
requires each accessory to be equipped with either external or internal PD sensor, a partial discharge
monitor positioned at each accessory and a communication infra-structure between accessories. The
advantage of this approach is that all accessories are monitored continuously during the withstand test
and therefore periodically or cyclic occurring PD sources may be detected and a Partial Discharge
Inception Voltage (PDIV) and Partial Discharge Extinction Voltage (PDEV) can be measured. A further
practical advantage is this methodology does not require access to joints during the test. Often, a cable
circuit may be located in congested areas and access to joints may thus require traffic control and
manhole access support crews. This particular test methodology does require pre-planning such as
equipping each accessory with PD sensors and PD monitors prior to testing. Also, prior to testing, a
system check should demonstrate that each component of the PD monitoring system is functioning
adequate.
Where these requirements cannot be met a distributed PD test can be performed as a periodic
distributed PD test with mobile PD test crews moving from accessory to accessory acquiring data for a
predestined length of time at each location. This is also referred to as “Joint Hopping”. If performed
during a withstand test, this require a sufficient amount of mobile PD crews. As well, the methodology
requires access to joints during the withstand test.
Sometimes, the PD test is performed following a successful withstand test. The PD test is still performed
at an elevate voltage albeit at a reduced over voltage. This test methodology mimics the type test
methodology where the cable assembly is conditioned with an AC withstand test prior to performing the
partial discharge test. Typically, the PD test level is 70% of the AC withstand level. This approach
typically does not require pre-installation of PD sensors at every accessory and only requires a limited
amount of mobile PD test crews (and monitors) so that such testing is completed in a timely manner.
Based on feedback from membership countries on test practices extensive discussions within the work
group determined that there were three general types of PD test methodologies none of which are
constrained to conform to IEC 60270 or IEC 60883 (see Figure 3.5):
1. Terminal PD Test: PD measurements conducted at cable system terminals with reslts most
often report as an Apparent Charge. The Apparent Charge obtained via these tests is not similar
to the Apparent Charge referred to in laboratory tests conforming to IEC 60270).
2. Distributed PD Tests – Scaled Charge: PD measurements are obtained on some or all cable
accessories with results report on using a measure of apparent charge. The apparent charge
can be evaluated using a pre-derived scale factor or can be derived via integration of PD current
wave forms)
3. Distributed PD Tests – Multi Featured: PD measurements are obtained on some or all cable
accessories with results report on using any relevant metric – typically PD magnitudes
referenced in the unit of mV.
Table 4.2 below outlines the three different PD field test methodologies and relevant features here off.
51
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Distributed Distributed
Test Category Terminal
– scaled charge – multi feature
Point of Single or Double Terminal Distributed PD Measurement with sensors at
Measurement Measurement accessories (joints and / or terminations
Performance
Required to check PD System Operability
Check
Range Required to establish the range that a PD pulse can travel down a cable at
Check selected levels of amplitude and dispersion
52
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
from terminals
Calibration: A procedure which establishes the linear relationship between apparent charge (pC) and
measured peak voltage at the PD detector for cable systems which conform to IEC 60270
and IEC 60885-3 (i.e. short cable systems which can be electrically represented as a
lumped capacitance). Calibration procedures, including numerical treatments, must be
identical to those used to make the PD measurement. This procedure is carried out on
every test object/sensor combination. The injection pulse must conform to IEC 60270.
Scale Factor: A procedure which establishes the relationship between apparent charge (pC) the
measured input signals at the PD detector. Scale factor procedures, including numerical
treatments, must be identical to those used to make the PD measurement. This procedure
is carried out on every test object/sensor combination. The injection pulse should closely
resemble the expected PD pulses.
Sensitivity Check: A procedure which establishes the sensitivity across the frequency range of the PD
measurement itself and enables the user to normalize PD measurements obtained at
different frequencies and bandwidths.
Performance Check: A procedure performed just prior to commencing testing which ensures the whole
PD monitor system is functioning within established parameters. This procedure is carried
out every time a PD sensor is relocated.
Range Check: A procedure which establishes the distance a PD pulse can travel down a cable at
selected levels of amplitude and dispersion. This procedure is carried out on every test
object. The injection pulse should closely resemble the expected PD pulses.
PD Magnitudes
For most ultra-wide band PD monitors the unit of measurement is voltage – specifically millivoltage. At
times, the need for a correlation between a PD magnitude as evaluated in mV and pC exists. For a
ultra-wideband partial discharge measurement it is technically not possible to provide a simple
relationship between pC of apparent charge and mV via a calibration constant as the response of the
cable (or accessory) under test is highly frequency dependent. Specifically, to evaluate a calibration
constant for an ultra-wide band partial discharge measurement the transfer function (or frequency
response) of the cable under test, the PD sensor and the PD instrument must be described.
However, most ultra-broad band PD monitors are able to measure signal shapes. If the shape of a PD
signal can be measured a measure of charge can be provided by converting the voltage signal
measured to a current signal and integrating up the appropriate area of the signal [B1][B45]. It should
be noted the apparent charge of pC in this case physically deviates from the apparent charge of pC as
evaluated by a conventional low frequency narrow band PD measurement. Specifically, the apparent
charge as evaluated on integrating the appropriate area of a measure partial discharge current relates
to the time-dynamic response of the measuring circuit (including the cable or accessory under test)
during the partial discharge event while the apparent charge as evaluated via a conventional PD
measurement relates to the electro-static response of the measuring circuit (including the cable under
test) following completion of the PD event [B17][B18][B22].
Sensitivity of the PD Measurement
The sensitivity of a field PD measurement is a complex topic to handle practically as the sensitivity
fundamentally depends on not just the electro-magnetic coupling between the actual partial discharge
and the cable or cable accessory, the propagation path travelled prior to being detected, the electro-
magnetic coupling between the measuring electrode, but also the partial discharge monitor itself. With
respect to the latter, key issues with respect to PD sensitivity assessment specifically related to the
53
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
performance of the PD monitor extend beyond a bandwidth and frequency range but also include
acquisition techniques including trigger parameters (for instance magnitude, phase), measuring
parameters (for instance peak voltage, phase angle, ability to measure and store signal shape) and
signal conditioning (digital filtering, gating etc). Still, three key approaches to sensitivity assessment
are currently employed:
1. Terminal PD measurement
2. Terminal PD measurement (double ended)
3. Distributed PD Measurement
For a short cable circuit consisting of two terminations and one cable section, the test setup is somewhat
analogous to that used in the laboratory for Type Testing of cable assemblies. Therefore, while the cable
circuit does not fully behave as a lumped capacitance, a conventional PD measurement using a terminal
PD measurement methodology – and calibration - can be performed. It is recommended that, if possible,
an ultra wide band partial discharge measurement be performed simultaneously to the conventional PD
measurement.
For a shorter cable circuit consisting of two terminations, three cable section and two joints per phase
the circuit is also somewhat analogous to a typical cable assembly on which type tests are performed
in the factory. Again, while the cable circuit does not fully behave as a lumped capacitance, a
conventional PD measurement using a double ended terminal PD measurement methodology – and
calibration - can be performed as per [B3]. It is recommended that, if possible, an ultra wide band partial
discharge measurement be performed simultaneously to the conventional PD measurement. The longer
the cable sections, the higher the voltage class of cable the more significant are the issues with
magnitudes of induced charge and attenuation of high frequency pulses as PD propagates through the
cable.
As long lengths of jointed cable circuits constitute a distributed network of impedances and therefore a
conventional PD measurement including a conventional calibration does not apply for measurement of
PD on such circuits. For these circuits, a distributed PD measurement should be performed with PD
data being obtained at each accessory. The issue around PD sensitivity assessment for a distributed
PD measurement is not trivial. For an ultra-wide band partial discharge measurement a PD sensitivity
assessment should (A) cover the bandwidth of the measuring system and (B) should display the
sensitivity to partial discharge-like signals [B17][B41]. To establish the sensitivity of an ultra wide band
width measurement partial discharge-like signals of varying frequency content should be properly
injected into the accessory under test and the response should be measured by the sensor. This is
often not practical to do in a field setting. However, this can be done in the laboratory for instance after
successful completion of a type test of the cable assembly [B41]. By injecting symmetric and non
symmetric PD-like pulses into a cut cable system using matched impedances the response to known
high frequency pulses by external or internal sensors can be characterized for both a joint and a
termination (Figure 4.1). In order to ensure the signal is fully injected into the cable system matched
impedance must be used. An example of a matched impedance for injecting pulses into a cable system
is provided in Figure 4.2. The pulses injected should have frequency contents covering the bandwidth
of the Partial Discharge measurement technology used. This methodology is also often referred to as
Sensitivity-by-Construction. As its name suggests, Sensitivity-by-Construction has a narrow range of
applicability (same cable, same accessories, same sensor and PD monitor). The methodology
constitutes a practical approach as cable systems are subjected to type test prior to being accepted for
installation in the field. Thus, cable manufactures and/or service providers have an opportunity to
perform a sensitivity assessment for specific joint and termination designs over a wide range of
frequencies. This methodology is useful especially for accessories being delivered with integrated PD
sensors. Following this methodology, the sensitivity of the PD measurement can be characterized both
in terms of magnitudes [mV] or charge (pC of apparent charge). Again, it should be noted that for ultra-
wideband PD measurement the measure of pC of apparent charge is physically different from that of
pC of apparent charges for a conventional PD measurement.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Cable
Termination
CHV
Vref
CLV
VPD
Cable Cable
Section Joint Section
HF Pulse
PDM
Generator
HFCT Oscilloscope
PD Sensor
PDM
55
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Cable
Termination
CHV
Vref
HFCT
CLV
VPD
Cable
Section
HF Pulse
PDM
Generator
Oscilloscope
Figure 4.1: Sketch of Laboratory Sensitivity Setup For Field Testing of Long Lengths of Cable (top: for
characterization of Joint; bottom: for characterization of Termination)
Figure 4.2: Photo of HF Pulse Injection Into a Cable Using a matched Impedance
Typically, for a field measurement, the ambient noise environments vary from location to location and
may also vary depending on the time of day the measurement is performed. Also, different types of
noise exist.
Tools for improving the signal to noise ratio exist and are well known. They include front-end analog
noise filtering, gating (rejection) of ambient noise pulses, and, for modern PD monitors ‘on-the-fly’ digital
56
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
filtering. In addition, improvements over the past decade for signal classification for measured data
have significantly improved the value and interpretation of acquired PD data.
The classification map [B35][B37][B38] constitutes a major advancement in signal processing and PD
interpretation. Various approaches to this technique have been implemented by manufactures and
suppliers of PD test equipment. The technique involves classifying individual measured pulses on the
basis on their main frequency content, duration and characteristic associated with their pulse shape.
The processing and generation of a classification map can only be applied to actual measured data and,
therefore, in many cases classification mapping do not significantly improve the true signal-to-noise
ration of a field PD measurement in the presence of intense noise sources. In some cases, for
measurements performed in less intense noise environments, classification map has been shown
provide an actual improvement in signal-to-noise ratio of the test.
The technique is in particular useful for on-line PD measurements where, often times, multiple PD
sources are present. Classification of different categories of measured pulses can help separate multiple
PD sources from one another and thus produce individual pulse phase analysis plots for each source
thereby greatly enhancing a PD test engineers ability to interpret complex on-line PD data sets.
Classification mapping often adds significant value to an on-line PD test and in comes cases also add
significant value to an off-line PD test.
A thorough discussion of noise issues are beyond the scope of this report. It should be stated that
ambient noise constitutes an important factor to address for most field PD measurements. The field
requires knowledge on radio frequency transmission and pick up and acquisition and signal processing
techniques embedded in the PD monitor(s) used for a PD measurement. Various example of
classification mapping are provided below.
180
Symmetry
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
58
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
59
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Figure 5.1 and Figure 5.2 show recent data provided by working group members obtained during
commissioning testing where partial discharge activity was monitored for continuously during the 60
minute HV test and detected. The figures are based on the database collected by the working group
and is thus complied from several hundred commissioning tests. As can be seen from Figure 5.1 some
partial discharge sources require some time before becoming active. Note, Figure 5.1 is based on tests
performed with test frequencies between 20 Hz to 300 Hz. As well, as can be seen from Figure 5.2 the
majority of discharge sources had a PDIV exceeding 1.5U0. This emphasizes the necessity for the 60
minute withstand/conditioning at voltages higher than 1.5U0 prior to performing the PD test.
Feedback from cable owners of HV & EHV cable systems and the working group members indicate that
commissioning tests performed at voltage test levels less than 1.7U0 do not adequately identify life-
limiting defects via partial discharge measurements. Feedback from test experiences indicate a higher
rate of in-service failures on cable circuits commissioning tested at voltages lower than 1.7U0.
Consequently, the working group recommends the suggested test voltages and durations set out in
Table 5.1 as minimum test conditions. For any Re-Commissioning tests these conditions should apply
within a 5 year period or the end of the warranty period which ever is longer.
100
80
60
Percent
40
20
0
0 10 20 30 40 50 60
PD Inception Time at 1.7Uo (Mins)
Figure 5.1: PD On-Set time at 1.7U0 (based on available data from service providers). Note, similar
behaviour may be associated to lower UTEST/U0 factors for EHV systems having higher electrical
gradients
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
1 1.4 1.7
100
80
60
Percent
54
40
20 19
1.4
1.7
0
1
Figure 5.2: Distribution of PDIV (based on available data from service providers From >5 Countries)
Following extensive discussion and research in the work group based (in lines with the terms of
reference) on the test experiences submitted suggestions for after laying acceptance testing are as
outlined in Table 5.1 below.
Table 5.1: Suggested partial discharge commissioning test voltages and duration
WITHSTAND /CONDITIONING (MONITORED) PD TEST
Voltage Class Test Level Frequency Range Duration PD Pass/Fail
[kV] [U0] [Hz] [min] Criterion
66-72
2.0
110/115
132/138 PDEV > 1.5
150/160
10 - 300 60
220/230 1.7 (No detectable PD
275/285 at 1.5U0)
345/400
500 1.5
With respect to test voltage: The withstand voltage is a trade-off between (A) using a voltage high
enough to initiate PD from defects (during a one hour test) that would result in an in service failure during
the normal service life of the cable and (B) using voltage which is too high and which cause PD around
defects in the cable system which would otherwise not have resulted in an in-service failure during the
normal service life of the cable. International standards (IEC 60840 and IEC 62067) recommend a set
of test voltages and specify their applicability. Electra 173 has addressed test voltage and has
commented that “As there is little experience with these tests the developing experience should be kept
under review and changes made as appropriate”. The working group undertook extensive discussions
and investigations (see Annex 2) as identified by Electra 173 and recommended that the PD monitoring
be performed during the withstand (conditioning) phase with a withstand voltage of at least 1.7U0 with
the PD Pass/Fail criterion that the cable system be PD free at the end of the withstand test at a voltage
61
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
of 1.5U0 (PDEV>1.5) to identify installation related defects which would cause in-service failure(s) during
the normal service life of the cable. This is partly based on in-service performance of cable systems
tested at voltages lower than 1.7U0, partly based on the distribution of PDIVs reported from
commissioning tests (Figure 5.2). Note, for the PD test, the PD test level of 1.5U0 referenced in Table
5.1 above should not give rise to a calculated electrical stress exceeding 24kV/mm at any interface in
the cable system. If this stress levels is exceeded, voltage at which the PD test is performed should be
lowered accordingly.
The working group has acknowledged that in some countries have good experience with testing at 2.0
U0. However significant caution if considering test voltages of above 2 U0.
Test Frequency: AC resonant test sets typically have a working frequency range of 20 Hz to 300 Hz. It
may be necessary to extend the lower limit to 10 Hz to allow the testing of very long lengths of cable.
Research has shown that when subjected to electrical stresses in the frequency range of 20 Hz to 300
Hz PD inception and electrical tree growth does not vary significantly and therefore, from a PD point of
view, solid dielectric cable systems behave as at near power frequency [B32][B50].
Withstand Duration: The test duration should be 60 minutes. It should be noted that, in some countries,
the duration of the withstand test may be increased when testing at lower frequencies such as near 20
Hz or between 10 Hz to 20 Hz. It should also be noted that the withstand phase also acts as conditioning
phase for the partial discharge measurement. As per Figure 5.1 the occurrence of partial discharge is
not simply dependent on the magnitude of the applied test voltage but is also influenced by the duration
of the applied overvoltage. Furthermore, during the withstand (conditioning) phase, it is recommended
that the cable system be monitored for partial discharge activity. Continuous monitoring of partial
discharge activity during the Withstand Phase offers the advantage of prematurely terminating the
withstand test in case the partial discharge activity becomes indicative that a failure under test is
immediate. Avoiding a failure (dielectric puncture) can often result in a significantly reduced repair time
and, as well, in significantly reduced repair costs. Should the Withstand test be prematurely terminated
due to PD being indicative of an imminent failure, then the withstand test would be repeated in full
following repair/replacement of the accessory.
Figure 5.3 below shows a typical voltage envelope for Commissioning or Re-Commissioning (less than
5 years in service) test for Single Ended Terminal, a Double Ended Terminal, a Distributed Continuous
PD test or a Periodic Distributed PD test where all accessories can be visited for a reasonable period of
time during the hold portion of the AC Proof test. Figure 5.4 shows a typical voltage envelope for Joint
Hopping or Daisy Chain measurements when there are too many locations to be addressed in the 60
minute hold period.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Voltage [U0]
Figure 5.3: Typical Voltage vs Time Envelope for a Commissioning Test (From an Actual Field Test)
Testing
Figure 5.4: Typical Voltage vs Time Envelope for a Commissioning Test (From an Actual Field Test)
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
In the case where not all test locations can be visited within the hold portion of the AC Proof test the
voltage envelope often looks as shown in Figure 5.4. As can be seen, as much of the PD tests are
completed as is practical during the hold portion of the AC Proof test and the remaining test locations
are completed after the hold portion of the AC Proof test. The subsequent tests are completed at
elevated voltages but in some cases at lower elevated voltages than the AC Proof test. The voltage is
decreased to zero or to U0 while the mobile PD crews are dismantling, in transit between test locations
or setting up. Experience shows that if the subsequent PD tests are performed at voltages less than
1.7U0 then the cable circuit is often conditioned at 1.7U0 for 15 to 30 seconds after which the voltage is
lowered to the PD test voltage. When this methodology is implemented it is recommended that the PD
test voltage is no less than 1.5U0.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
1.60
Maintenance Testofof a 230XLPE
kV XLPE Feeder
1.40
1.20
1.00
0.80
0.60
0.40
0.20
Time [min]
0.00
0 10 20 30 40 50 60 70 80
Figure 5.5: Typical Voltage vs Time Envelope for a Maintenance Test (From an Actual Field Test)
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
6. REPORTING
The final report should contain all the important data about the cable systems being tested, test
methodology, test conditions, test results and conclusions. The following gives details of the information
that should be included in the test report for different types of tests.
6.1 MINIMUM BEST PRACTICE REQUIREMENTS FOR COMMISSIONING TEST AT
OVER-VOLTAGE
Cable system: for each phase of every cable circuit tested information in the report should consist of:
the identification of the circuit and phase
the voltage rating
length of cable under test
number of joints/splices. every joint should be tested for PD
lengths of cables between joints/splices
number and location of cross-bonded joints, if present
type of terminations
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
*One of the most common voltage sources used in the testing of HV and EHV cable systems is the AC
series resonant power supply. As the test frequency depends on the capacitance of the cable under
test, the test frequency will decrease with increasing cable length. Thus cables of different lengths will
be exposed to different numbers of cycles of the AC waveform during the usual one hour test. This
would probably mean that the number of PD pulses would also be different unless the testing time was
changed to give the same number of cycles of the AC voltage.
6.2 MINIMUM BEST PRACTICE REQUIREMENTS FOR COMMISSIONING TEST AT
SYSTEM VOLTAGE
Cable system: for each phase of every cable circuit tested information in the report should consist of:
the identification of the circuit and phase
the voltage rating
length of cable under test
number of joints/splices
lengths of cables between joints/splices
number and location of cross-bonded joints, if present
type of terminations
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
2 One of the most common voltage sources used in the testing of HV and EHV cable systems is the AC
series resonant power supply. As the test frequency depends on the capacitance of the cable under
test, the test frequency will decrease with increasing cable length. Thus cables of different lengths will
be exposed to different numbers of cycles of the AC waveform during the usual one hour test. This
would probably mean that the number of PD pulses would also different unless the testing time was
changed to give the same number of cycles of the AC voltage.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
7. CONCLUSION
In this report the Working Group has considered the field partial discharge (PD) testing of HV and EHV
extruded cable installations. The terms of reference for the working group were as follows:
Collect experience with PD testing, with respect to methods/equipment and results Evaluate the
added value of the PD testing at site for commissioning and diagnostic testing
Evaluate the applied technology, taking into account what previous CIGRE and ICC WG’s have
done so far
Recommend the protocol, to validate the on-site measurement results (calibration, sensitivity
assessment)
Recommend guidelines for PD test procedures at site (voltage level, measuring time, measuring
conditions based on a survey
Identify widely acceptable requirements for commissioning and diagnostic testing
Over the past five years there has been a dramatic increase in the PD testing of new installations
throughout the world, although many utilities still do no PD tests. One of the main reasons for this is the
improvements in PD detection and measurement technologies resulting in significantly increased
sensitivity of measuring PD signals in noisy environments. In addition there has been good experience
with PD testing in finding defects in new installations. A survey carried out as part of this study found
that one of the main reasons for PD testing was to confirm the quality of the installed cable and
accessories that enabled a reduction in service failures.
One of the main aims of this report is to help non-experts understand on-site PD measurement
techniques, in particular, to clarify the confusion about the use of conventional and non conventional
techniques and laboratory and on-site tests. The report explains the differences between the two
techniques and describes, in tabular form, where each technique should be used. For example, the non
conventional technique, which detects PD over an ultra wide frequency bandwidth, should be used to
detect and measure PD at accessories on long cable installations, whereas conventional methods
should be confined to terminal measurements on short cable lengths. The report also addresses the
calibration and sensitivity issues of the PD circuit that are closely related to conventional and non
conventional measurements. The report also stresses the need to evaluate the sensitivity of non
conventional PD techniques via laboratory measurements on short cable lengths and accessories for
each cable and accessory design and for each sensor type.
The report also discusses the test parameters for after laying or commissioning tests and proposes test
levels and durations for every voltage class. The report also provides acceptance criteria for on-site
tests. The recommendation is that there should be no detectable PD for newly laid cable systems, which
will generally be limited by external noise, at the test voltage. The interpretation of PD data still needs
to be improved through the sharing and discussion of the collected data.
PD measuring techniques are continuously evolving with the advances in signal detection in the
presence of noise. This will continue in the foreseeable future so that improved sensitivity is likely, which
will benefit after laying PD tests. It will enable less severe defects to be detected although improved
data interpretation will also be needed. The advances in signal processing, coupled with improved data
storage and interpretation, will increase the use of on-line monitoring.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
73
ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
[B43] Mashikian, M. S., Luther, R., McIver, J. C., Jurcisin Jr., J., and Spencer, P. W., “Evaluation
of field-aged crosslinked polyethylene cables by partial discharge location,” IEEE
Transactions on Power Delivery, vol. 9, no. 2, pp. 620–628, 1994
[B44] Hernandez Mejia J.C., Perkel J., Harley R., Begovic M., Hampton R.N., Hartlein R.,
"Determining Routes for the Analysis of Partial Discharge Signals Derived from the Field,"
IEEE Transactions on Dielectrics and Electrical Insulation, Vol. 15, No. 6; December 2008
[B45] M. Fenger, “Test Procedure and Acceptance Criteria for PD Commissioning Testing of
Transmission Class Cables”, Conference Record of the 2010 IEEE International
Symposium on Electrical Insulation (ISEI), June 2010
[B46] M. Fenger, “Experiences with Commissioning Testing of HV & EHV Cable Systems: The
Influence of Voltage Level and Duration for Identifying Life Limiting Defects”, Conference
Record of the 2012 IEEE International Symposium on Electrical Insulation (ISEI), June
2012
[B47] Farneti, F., Ombello, F., Bertani, E., Mosca, W., “Generation of Oscillating Waves for
After-laying Test of HV Extruded Cable Links,” CIGRE 1990 Session, 26th Aug.–1st Sept.,
1990, Paper 21-110
[B48] Farneti, F., Ombello, F., Bertani, E., Mosca, W., “After Laying Test of Extruded Insulation
Cable Links.” 6th ISH, Paper No. 45.02, New Orleans, U.S.A. August, 1989
[B49] Plath, R., “Oscillating Voltages,” als Prüfspannung zur Vor-Ort-Prüfung und TE-Messung
kunststoffisolierter Kabel, Ph.D. Thesis, Verlag Dr. Köster, Berlin, Germany, 1994
[B50] Dr. Schiller, G “Das Durchschlagverhalten von vernetztem Polyethylen (VPE) bei
unterschiedlichen Spannungsformen und Vorbeanspruchungen”, PhD Thesis, University
of Hannover, Germany 1996
[B51] Seitz, P. P., Quak, B., Gulski, E., Smit, J. J., Cichecki, P., de Vries, F., Petzold, F., “Novel
Method for On-site Testing and Diagnosis of Transmission Cables Up to 250 kV,”
Proceedings Jicable '07. 7th Intern.Conf. Insulated Power Cables, Versailles, France,
Paper 16, 2007
[B52] Hauschild, W., Coors, P., Schufft, W., Plath, R., Herrmann, U., Polster, K., “The technique
of AC on-site testing of HV cables by frequency-tuned resonant test systems,” CIGRE
Session Paris (2002) Report 33-304
[B53] Ahmed, N. H., Srinivas, N. N., “On-line partial discharge detection in cables,” IEEE Trans.
On Dielectrics and Electrical Insulation, Vol. 5, No. 2, pp. 181–188, Apr. 1998
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
High-voltage field testing of cable systems involves all of the factors normally associated with
working on energized circuits, as well as several unique situations that shall be addressed.
Cable circuits will normally have one or more ends remote from the location of the test
equipment and the test operator. These ends must be cleared and guarded to protect the
safety of personnel. Reliable voice communication should be established between all such
locations and the test operator. The use of an energized circuit indicator or other suitable
device should be used to indicate that the circuit is completely de-energized before application
of safety grounds. Portable ground clamps and grounding assemblies built and tested per IEC
61230 are recommended. Precautions should be taken to allow adequate voltage clearance
when testing conductors in close proximity to other energized conductors. Failure to maintain
safe clearances can lead to flashover between the test conductor and other live conductors,
particularly when test voltages above the rated operating voltage are used. When spacing is
marginal, special precautions should be required to prevent flashover.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
The WG report was published as CIGRÉ Technical Brochure 182, “Partial Discharge Detection in
Installed Extruded Cable Systems,” in 2001.
The measurement of partial discharge activity can be categorized into two broad categories:
Following the measurement methodology outlined in IEC 60270 that makes use of either a
narrow band (f [9 kHz, 30 kHz] with f2 < 500kHz) or wide band (f [100 kHz, 400 kHz]
with fm < 1MHz) low frequency. This is referred to as the conventional approach and is often
used for laboratory testing
Making use of ultra wide band partial discharge monitors with frequency responses up to 500
MHz with up to full bandwidth depending on manufacture. This is referred to as the
unconventional approach and is often used for field testing of HV & EHV cable systems.
This technical brochure will amongst other issues discuss and explain the differences in the two
measurement methodologies/approaches.
The Association of Edison Illuminating Companies (AEIC) specification CS5-69 was the first
specification in North America to address PD testing requirements of polyethylene-insulated cables
including XLPE above the PD inception voltage. All new XLPE cables manufactured after around 1965
were required to undergo a factory PD test in electromagnetically shielded test areas in accordance with
AEIC CS5-69 and ICEA Publication T-24-380. Before 1973, the acceptance criteria, based solely on
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
the maximum allowable discharge magnitude, expressed in picocoulombs (pC), at prescribed levels of
60 Hz test voltage were 5 pC, 30 pC,55 pC and 80 pC at 1.5Uo, 2Uo, 2.5Uo and 3Uo respectively. PD
measurements were made while the test voltage was gradually reduced from its maximum value. The
high levels of picocoulomb acceptance criteria were due to the cable manufacturing process at that time,
for example, double pass extrusion, steam curing, and taped or graphite semiconducting screens. The
introduction of dry curing and true triple extrusion enabled a more stringent acceptance criterion of 5 pC
at 3Uo.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
IEC62067 recommends a threshold limit of 27 kV/mm, for the electric stress in the cable or accessory,
that should not be exceeded (unless agreed by the supplier), in order to avoid any possible weakening
of the insulation prior to service. Thus the values in App Table E.1 & App Table E.2 should not exceed
this threshold.
Based on the survey performed and the experience of the Working Group Members the table below
(App Table E.2) summarizes the recommended test levels and durations for constant over voltage
testing of field aged HV & EHV Cable Systems ie Maintenance Tests.
App Table E.2: suggested maintenance test voltages and duration (* or end of the warranty period,
whichever is the longer)
The levels detailed in App Table E.1 are based on three general goals:
• be consistent with PD commissioning experience (Section 2.2.2)
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
20 19
10
5
6
4
3
2
1.1
1.4
1.7
1
1
0.7 0.8 0.9 1 1.5 2
PD Inception Voltage (Uo)
App Figure E.1: Distribution of PDIV presented in a Weibull format (based on available data from service
providers from >5 countries)
When making the recommendation of 1.7Uo for 60 minutes, the Working Group Members used the
survey data to assure that such voltages were practically and technically attainable in the field. The data
provided to the WG is shown in App Table E.3. This Table represents all of the onsite PD tests where
the test voltage has been recorded. The table shows the distribution in test voltage, based on conductor
length tested, for common classes of HV and EHV cable systems. Table E4 displays the same data
represented is a cumulative distribution function.
As can be seen from Table E4, the majority of HV cable systems tested have been tested with voltages
equal to or higher than 1.7U0. Specifically,
for 66/72kV systems, approximately 69% of have been tested successfully at 1.7U0 or higher.
for 110/115kV and 132/138kV approximately 97% and 69% of systems, respectively, have been
tested successfully at 1.7U0 or higher.
for 220/230kV systems approximately 73.1% of installed cable systems were tested at voltages
higher than 1.4U0 and approximately 51% were tested tested at voltages 1.7U0 or higher.
For 345/400kV class cable systems, approximately 38.1 % are tested at voltages higher than
1.25U0 and approximately 29.4% are tested at voltages of 1.7U0 or higher.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
Upon examination of the database it can be seen that, for 220/230kV class cable systems, the percent
usage is depressed due to the weighting of the test experiences of the 1990’ties and 2000’s where,
typically, test voltages lover than 1.7U0 were used. In the early 2000, advancements in resonant test
systems allowed for multiple test systemst to connected in parallel or serial connection allowing for
higher test current capability thus allowing for longer lengths of cable to be tested at higher voltages.
Table E5 displays test experiences from 2004 onwards. As can be seen, for 220/230kV class cable
systems since 2004, 73% were tested at voltages higher than 1.4U0 and 57% were tested at voltages
of 1.7U0 or higher. Thus, E4 and E5 shows that there is significant experience with testing EHV cable
systems at voltages higher than the test levels outlined in Table 10 of IEC 62067 (1.1 U0 to 1.4 U0)
App Table E.3: Test Voltage Distribution Based on Conductor Length for Typical HV & EHV Cable Classes
(since 1997)
VOLTAGE TEST LEVEL DISTRIBUTION BASED ON CONDUCTOR LENGTH
Test Level Voltage Class [kV]
[UTEST/U0] 66/72 110/115 132/138 220/230 345/400
<1.25 1.48% 1.52% 18.48% 2.25% 57.96%
App Table E.4: Test Voltage Distribution Based on Conductor Length for Typical HV & EHV Cable Classes
– Cummulative Distribution (Since 1997)
VOLTAGE TEST LEVEL DISTRIBUTION BASED ON CONDUCTOR LENGTH
Test Level Voltage Class [kV]
[UTEST/U0] 66/72 110/115 132/138 220/230 345/400
< 1.4 1.48% 2.46% 21.86% 26.94% 63.65%
App Table E.5: Test Voltage Distribution Based on Conductor Length for Typical HV & EHV Cable Classes
– Cummulative Distribution (Since 2004)
VOLTAGE TEST LEVEL DISTRIBUTION BASED ON CONDUCTOR LENGTH
Test Level Voltage Class [kV]
[UTEST/U0] 66/72 110/115 132/138 220/230 345/400
< 1.4 0.46% 2.93% 23.53% 15.63% 63.52%
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These data may be interpreted as showing that at least 80% of the tests conducted to date have used
voltages >1.7U0. Thus the WG viewed that the 1.7U0 would be a practical PD test level as it is being
implemented in a wide range of locales.
Further support for the choice of 1.7U0 for 60 minutes from both IEC60840 & IEC62067 comes from the
review of service experience after successful PD tests. The number of in service failiures on HV and
EHV cable systems is small. However, of this small number a significantly large fraction of failures come
from cable systems that were PD tested at voltages below 1.7U0. The experience reported to the WG
for PD tests at voltages between 1.7U0 to 2U0 was that there was a much lower rate of failures. This
finding is striking, given the proportionately higher number of tests (App Table E.3) carried out in this
voltage range. Consequently these findings lend confidence to the practicality and effectiveness of the
PD test recommendations in App Table E.1 of this document.
Specifically, using recently tested cable designs across a number of manufacturers, the electrical stress
at the inner and outer conductor screens as well as the average stress was calculated for a smaller
sized conductor (500 mm2 to 630 mm2) as well as for a larger sized conductor (2,533 mm2) for various
classes of HV and EHV cable systems – please refer to App Table E.6. As can be seen, with the
recommendations in App Table E.1, the average electrical stress during testing increases with
increasing voltage class of cable. This is a natural consequence of average design stresses increasing
with voltage level. While it may be tempting to set a test voltage level such electrical stresses are similar
across the different voltage classes of cable systems it must be considered that, as previously
mentioned,
A. experiences show that there has been a much lower, or zero, fraction of failures in service
reported for cable systems tested to the main voltage option described in IEC 60840 & IEC
62067 (1.7U0) and
B. a test voltage level should also take into account the magnitude of transients which may be
applied to a cable system in case of failures else where in the system, lightening strikes or
switching operations.
As can also be seen, caution must be taken when testing 345/400kV and potentially also 500kV class
cable systems with small conductor designs as, here, the electrical stresses at the inner conductor may
exceed 24kV/mm. If so, in individual cases, the test voltage may be lowered such the 24kV/mm
threshold is not exceeded.
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ON-SITE PARTIAL DISCHARGE ASSESSMENT OF HV AND EHV CABLE SYSTEMS
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“Conventional” Topic
Conform with IEC 60270 Conform with IEC 60885-3 Standards
Laboratory Testing Factory Testing Location
Global Experience
N/A
(to 2010)
Point of
Terminal PD Meas.
Measurement
Coupling capacitor & measuring circuit Sensor
Typical Cable or
<100 meters <1,000 m Cable System
Length
Reporting on PD
Apparent charge by Quasi Integration.
activity
f2 <1MHz f2 <500 kHz
Frequency of PD
Narrow Band: Df = [9 kHz ; 30 kHz] with fmax < 1 MHz
measurement
Wide Band: Df Î [100 kHz ; 400 kHz] w. fmax < 500 kHz
Injection of known charge at cable
Injection of known charge at one end
ends (near & far)
only Calibration
Calibrator must comply with IEC
Calibrator must comply with IEC 60270
60885-3
Scale
Not Applicable
Factor
Capacitive sensors assumed to
Capacitive sensors assumed to have Sensitivity
have negligible effect if
negligible effect if measurement
measurement conforms to IEC Check
conforms to IEC 60270
60885-3
Performance
Included in the Calibration Procedure
Check
Not required as it is assumed that if standards are followed all PD signals can Range
be measured at the terminations Check
<5pC <5pC Noise
Charge conservation is assumed Loss assumed to be insignificant Loss
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Whilst accepting the concerns listed above it is recognized there can be interest in conducting
experimentation with on-site PD testing with Damped AC as a voltage. To provide guidance to this
experimentation, some minimum test parameters for commissioning and maintenance testing are
provided below. This guidance is based on limited working group experience and uses the common
practices for AC resonant testing listed in Table 5.1.
The applied DC field prior to damped AC energization can have effects on some accessories or some
cables, use of this voltage source should be agreed with cable system manufacturer.
* the number of shots required is currently unknown but for experimental purposes a number of greater
than 50 is suggested
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Whilst recognizing the concerns listed above it is recognized there can be interest in conducting
experimentation with on-site PD testing with VLF as a voltage. To provide guidance to this
experimentation, some minimum test parameters for commissioning and maintenance testing are
provided below. This guidance is based on limited working group experience and uses the common
practices for AC resonant testing listed in Table 5.1.
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