Mayor Shutdown

Mayor Shutdown Planning and Protoco
and Protocol
Enter
Exit
CEMEX México
Exploitation Direction
Mayor Shutdown Planning and Protocol
CEMEX México
Main Menu
1 - Kilns Configuration Plant Exit
Kilns General characteristics

Kiln line Grey 1
Real Capacity TPD 7,200
Length m 87.0
Diameter m 5.60
Lining thickness cm 22
Positions (measured from kiln discharge towards preheater)
Burner m
Transmission ring gear m
Manhole 1 m
Manhole 2 m
Manhole 3 m
Base 1 m
Base 2 m
Base 3 m
Base 4 m
Calciner Yes
Cooler Satellites
Num. Satellites 10 10 10 10
nning and Protocol
México
Menu
Exit 2 - Catalogs
Refractory brick
Refractory concrete
3 - Wearing evaluation
Kiln and Cooler
Preheater
4 - Maintenance protocol
Warehouse supplies
Cooling down
Maintenance
Check list
10 Heating up
Name Brand Quality
Menu
BURNING 4 KF CLAT-PIRESA ALUMINA-CHAMOTA 45
BURNING ALAL 44 BURCEÑA,S.L. SILICO ALUMINOSOS
BURNING ALUBAX 73C LWR REFRACTORIES ALUMINA
BURNING ALUDENSO I RAFRACTA CHAMOTA RICA ALUM
BURNING EXAKTA 53 WÜLFRATH ALUMINA MEDIA
BURNING KRONAL 50 AR REFRATECHNIK CHAMOTA RICA ALUM+SiC
BURNING KRONEX 40 REFRATECHNIK CHAMOTA RICA ALUM
BURNING KRONEX 50 REFRATECHNIK CHAMOTA RICA ALUM
BURNING KRONEX 60 REFRATECHNIK BAUXITA CHAMOTA
BURNING KRONEX 70 REFRATECHNIK BAUXITA
BURNING KRONEX 87 REFRATECHNIK BAUXITA
BURNING RESISTAL B50 Z RHI ALUMINA 50
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
BURNING
COOLING 80-A RAFRACTA BAUXITA
COOLING ALAL 85 BURCEÑA,S.L. ALTA ALUMINA cocida
COOLING ALUBAX 83 C WÜLFRATH ALUMINA ALTA
COOLING ALUDENSO N RAFRACTA AL PRENSADA EN SECO
COOLING CARBAL 10 REFRACTARIA, S.A. ALÚMINA-SiC
COOLING G-75E CLAT-PIRESA ALUMINA 75
COOLING KRONAL 63AR REFRATECHNIK ANDALUCITA-SiC
COOLING KRONAL 83 CR REFRATECHNIK ALUMINA
COOLING KRONEX 85 REFRATECHNIK BAUXITA
COOLING R2000 RAFRACTA ALÚMINA-SiC
COOLING RESISTAL B80 Z RHI ALUMINA 80
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
COOLING
PREHEATING ALAL ET BURCEÑA,S.L. SILICO ALUMINOSOS
PREHEATING DELTADUR 70 WÜLFRATH CHAMOTA
PREHEATING EXAKTA 33 WÜLFRATH ALUMINA BAJA
PREHEATING KRONEX 30 REFRATECHNIK CHAMOTA
PREHEATING MAXIAL 330 RHI CHAMOTA
PREHEATING ORILEX 125 REFRATECHNIK CAHMOTA AISLANTE
PREHEATING REFRATHERM 150 REFRATECHNIK CAHMOTA AISLANTE
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
PREHEATING
SAFETY 75-KF CLAT-PIRESA ALUMINA ALTA
SAFETY 80-A RAFRACTA BAUXITA
SAFETY ALAL 85 BURCEÑA,S.L. ALTA ALUMINA cocida
SAFETY ALUBAX 83 C LWR REFRACTORIES ALUMINA ALTA
SAFETY ALUDENSO N RAFRACTA AL PRENSADA EN SECO
SAFETY DV-R RAFRACTA AL LIGADO CERAMICO
SAFETY KRONEX 85 REFRATECHNIK BAUXITA
SAFETY REFRALUSIT 61 REFRATECHNIK ANDALUCITA BAUXITA
SAFETY REFRALUSIT 63 REFRATECHNIK ANDALUCITA
SAFETY RESISTAL B80 Z RHI ALUMINA ALTA
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SINTERING ANKRAL-R63 RHI MAGNESIA-HERCINITA
SINTERING DB-60 AMR REFRACTARIOS CROMO-MAGNESITA
SINTERING DOLOMAX LWR REFRACTORIES DOLOMITA
SINTERING DOLOMAX 60Z LWR REFRACTORIES DOLOMITA
SINTERING DP6 LWR REFRACTORIES DOLOMITA MAGNESITA-ZIRC
SINTERING FERROMAG-90 REFRATECHNIK MAGNESIA-HERCYNITA
SINTERING M9B LWR REFRACTORIES MAGNESIA
SINTERING MA11 LWR REFRACTORIES MAGNESIA-ESPINELA
SINTERING MAG CZ LWR REFRACTORIES DOLOMITA MAGNESITA
SINTERING MAGCROMAL 80 BURCEÑA,S.L. CR-MAGNESITAcocida
SINTERING MAGKOR-A HÖGANÄS MAGNESIA-ESPINELA
SINTERING MAGKOR-B-RA HÖGANÄS MAGNESIA-ESPINELA
SINTERING MAGNEFOR-80 HÖGANÄS CROMO-MAGNESITA
SINTERING MAGNEL RS RHI MAGNESIA-ESPINELA
SINTERING MAGNEL RSV RHI MAGNESIA-ESPINELA
SINTERING MAGPURE 93 REFRATECHNIK MAGNESIA-ESPINELA
SINTERING MAZ LWR REFRACTORIES MAGNESIA-ESPINELA
SINTERING MBZ LWR REFRACTORIES DOLOMITA MAGNESITA
SINTERING ML-C AMR REFRACTARIOS MAGNESIA-ESPINELA
SINTERING MN-1 AMR REFRACTARIOS CROMO-MAGNESITA
SINTERING NOKROME 92 RHI MAGNESITA SIN CROMO
SINTERING PERILEX 80 REFRATECHNIK CROMO-MAGNESITA
SINTERING RADEX AS90S RHI MAGNESIA-ESPINELA
SINTERING RUBINAL FZ EXTRA DIDIER CROMO-MAGNESITA
SINTERING SIDERAL 50/60/80/100 BURCEÑA,S.L. CR-MAGNESITAalta coc.
SINTERING SIDERMAG BURCEÑA,S.L. MAGNESITA COCIDA
SINTERING SINDOFORM K WÜLFRATH DOLOMIA
SINTERING SLIIICZ SLOVMAG CROMO-MAGNESITA
UPPER TRANSITION ALMAG SCL REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION ALMAG-85 REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION ALMAG-A1 REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION ANKRAL-Z1 RHI MAGNESIA-HERCINITA
UPPER TRANSITION MA11 LWR REFRACTORIES MAGNESIA-ESPINELA
UPPER TRANSITION MA9 LWR REFRACTORIES MAGNESIA-ESPINELA
UPPER TRANSITION MAGNEL RS RHI MAGNESIA-ESPINELA
UPPER TRANSITION MAGNEL RS/AF RHI MAGNESIA-ESPINELA
UPPER TRANSITION MAGNEL RSV RHI MAGNESIA-ESPINELA
UPPER TRANSITION MAGPURE 93 REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION MAX LWR REFRACTORIES MAGNESIA-ESPINELA
UPPER TRANSITION MAZ LWR REFRACTORIES MAGNESIA-ESPINELA
UPPER TRANSITION ML-B AMR REFRACTARIOS MAGNESIA-ESPINELA
UPPER TRANSITION RADEX AS90S RHI MAGNESIA-ESPINELA
UPPER TRANSITION RADEX AX RHI MAGNESIA-ESPINELA
UPPER TRANSITION REFRAMAG 85 REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION REXAL S EXTRA RHI MAGNESIA-ESPINELA
UPPER TRANSITION TOPMAG AF REFRATECHNIK MAGNESIA-ESPINELA
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
UPPER TRANSITION
LOWER TRANSITION ALMAG-85 REFRATECHNIK MAGNESIA-ESPINELA
LOWER TRANSITION ALMAG-A1 REFRATECHNIK MAGNESIA-ESPINELA
LOWER TRANSITION ALMAG-SLC REFRATECHNIK MAGNESIA-ESPINELA
LOWER TRANSITION ANKRAL-R12 RHI MAGNESIA-HERCYNITA
LOWER TRANSITION ANKRAL-Z1 RHI MAGNESIA-HERCINITA
LOWER TRANSITION D60Z LWR REFRACTORIES DOLOMITA
LOWER TRANSITION DP6 LWR REFRACTORIES DOLOMITA MAGNESITA
LOWER TRANSITION M9B LWR REFRACTORIES MAGNESIA-ESPINELA
LOWER TRANSITION MA11 LWR REFRACTORIES MAGNESIA-ESPINELA
LOWER TRANSITION MA9 LWR REFRACTORIES MAGNESIA-ESPINELA
LOWER TRANSITION MAG CZ LWR REFRACTORIES DOLOMITA MAGNESITA
LOWER TRANSITION MAGKOR-B-RA HÖGANÄS MAGNESIA-ESPINELA
LOWER TRANSITION MAGNEL RS RHI MAGNESIA-ESPINELA
LOWER TRANSITION MAGNEL RS/AF RHI MAGNESIA-ESPINELA
LOWER TRANSITION MAGNEL RSV RHI MAGNESIA-ESPINELA
LOWER TRANSITION MAGNUM 95 REFRATECHNIK MAGNESIA-CIRCONIO
LOWER TRANSITION MAGNUM S REFRATECHNIK MAGNESIA CIRCONIO
LOWER TRANSITION MAZ LWR REFRACTORIES MAGNESIA-ESPINELA
LOWER TRANSITION ML-A AMR REFRACTARIOS MAGNESIA-ESPINELA
LOWER TRANSITION ML-S AMR REFRACTARIOS MAGNESIA-ESPINELA
LOWER TRANSITION PERELL HA 35 WÜLFRATH MAGNESIA-ESPINELA
LOWER TRANSITION RADEX AS90S RHI MAGNESIA-ESPINELA
LOWER TRANSITION RADEX AZ RHI MAGNESIA-ESPINELA
LOWER TRANSITION REXAL S EXTRA RHI MAGNESIA-ESPINELA
LOWER TRANSITION SINDOFORM Z WÜLFRATH DOLOMIA-CIRCONIO
LOWER TRANSITION SLIMA Z6-10 SLOVMAG MAGNESIA-ESPINELA
LOWER TRANSITION ZIRKONAL Z DIDIER MAGNESIA CIRCONIO
LOWER TRANSITION TOPMAG AF REFRATECHNIK MAGNESIA-ESPINELA
LOWER TRANSITION
LOWER TRANSITION
CATALOG LIMIT, DO NOT OVERWRITE
MgO Al2O3 SiO2 Fe2O3 Cr2O3 CaO SiC ZrO2 TiO2 Otro Otro Refractary cap Resistance
% % % % % % % % % % % Ta °C N/mm2
45.0 51.0 1.2 1460 40.0
44.0 51.0 1.6 1450 45.0
75.0 16.0 1.8 1400 60.0
0.2 45.0 2.0 0.6 2.0 1470 35.0
54.0 43.0 1.0 1600 60.0
50.0 40.0 1.5 5.0 1450 70.0
41.0 52.0 1.5 1400 50.0
52.0 42.0 1.5 1450 65.0
61.0 33.0 1.5 1500 60.0
76.0 17.0 1.5 1500 70.0
85.0 10.0 1.5 1550 100.0
0.3 51.0 44.0 1.5 0.1 1450 50.0
0.2 80.0 13.0 2.0 50.0

84.0 10.0 1.5 1525 62.0
81.0 12.0 1.5 1530 80.0
0.1 85.0 9.0 2.0 45.0
40.0 30.0 1500 100.0
42.0 25.0 1700 130.0

82.0 11.0 0.5 5.0 1700 130.0
1500 85.0
0.5 1600 470.0
0.3 1.5 0.2 1500 85.0
27.0 64.0 2.0 1300 50.0
28.0 66.0 1.1 1260 65.0
33.0 58.0 2.0 1350 40.0
32.0 64.0 1.0 1400 40.0
0.5 35.0 59.0 1.7 0.3 1350 40.0
65.0 1250 10.0
24.0 67.0 2.5 1350 20.0
75.0 22.0 0.8 1520 70.0

0.4 80.0 13.0 2.0 0.6 1500 50.0
84.0 10.0 1.5 1525 62.0
81.0 12.0 1.5 1530 80.0
0.1 85.0 9.0 2.0 45.0
0.1 85.0 10.0 1.5 60.0
85.0 10.0 1.5 1500 85.0
62.0 34.0 1.2 1650 55.0
61.0 37.0 1.0 1700 70.0
0.3 81.0 13.0 1.5 0.2 1500 85.0
85.0 3.1 0.9 8.1 1.8 1600 70.0
65.0 5.0 2.6 7.0 18.0 1750 30.0
38.9 0.6 0.8 0.9 57.9 2.0
59.0 0.4 1.3 0.6 36.7 2.0
59.0 0.4 1.3 0.6 36.7 2.0 40.0
90.0 5.0 0.5 4.0 1.5 1650 50.0
95.0 0.2 0.9 0.2 2.2 1.5 41.0
86.6 11.6 0.3 0.5 1.0
92.0 4.7 1.3 0.6 1.3
88.5 9.5 0.4 0.6 1.0
78.6 0.3 0.7 0.3 0.0 13.2 7.2
80.0 2.0 7.0 1550 45.0
81.0 12.0 1.5 1.8 0.0 50.0
90.0 6.0 0.5 0.7 0.0 60.0
83.0 6.0 6.0 55.0
82.9 14.4 0.4 0.3 1.6 27.0
87.1 10.4 0.3 0.3 1.7 29.0
91.0 6.5 1.0 0.5 2.0 1700 50.0
86.2 10.9 0.1 0.1 0.8 1.9 35.5
91.2 0.8 2.0 0.8 0.0 3.7 1.5
92.0 6.0 0.5 0.5 1.5 1650 50.0
80.0 2.6 1.4 5.0 7.5 1650 40.0
92.0 4.5 1.0 0.5 0.0 50.0
80.0 1550 50.0
91.5 7.0 0.3 0.5 0.8 1700 60.0
82.0 2.0 0.7 7.5 5.5 1700 55.0
75.0 0.8 11.5 1750 40.0
91.0 4.5 2.0 1500 45.0
38.0 1.0 59.0 1700 65.0
75.0 2.0 2.0 7.0 10.0 1600 30.0
87.0 11.0 0.5 0.5 1.1 1700 55.0
85.0 12.0 0.0 0.6 1.0 1700 50.0
85.0 12.0 0.4 0.5 0.8 1700 50.0
92.0 3.4 0.3 3.8 0.7 1650 70.0
86.6 11.6 0.3 0.5 1.0
88.5 9.5 0.4 0.6 1.0
82.9 14.4 0.4 0.3 1.6 27.0
82.7 14.4 0.5 0.4 1.6 24.0
87.1 10.4 0.3 0.3 1.7 29.0
91.0 6.0 1.0 0.5 2.0 1700 50.0
85.5 13.3 0.1 0.1 0.8 34.6
86.2 10.9 0.1 0.1 0.8 1.9 35.5
89.0 8.0 0.5 0.5 1.5 1650 50.0
91.5 7.0 0.3 0.5 0.8 1700 60.0
86.0 7.0 0.8 4.0 1.5 1650 35.0
87.0 11.0 0.8 0.9 1.4 1700 45.0
87.0 11.0 0.3 0.5 0.9 1740 50.0
86.0 10.5 0.5 0.5 1.1 1700 70.0
85.0 12.0 0.0 0.6 1.0 1700 50.0

88.0 11.0 0.8 0.4 1700 45.0
89.0 1700 45.0
93.0 2.5 0.2 2.9 0.0 1700 60.0
92.0 3.4 0.3 3.8 0.7 1650 70.0
59.0 0.4 1.3 0.6 0.0 36.7 2.0
59.0 0.4 1.3 0.6 0.0 36.7 2.0 40.0
95.0 0.2 0.9 0.2 2.2 1.5 41.0
86.6 11.6 0.3 0.5 0.0 1.0
88.5 9.5 0.4 0.6 1.0
78.6 0.3 0.7 0.3 0.0 13.2 7.2
90.0 6.0 0.5 0.7 0.0 60.0
82.9 14.4 0.4 0.3 1.6 27.0
82.7 14.4 0.5 0.4 1.6 24.0
87.1 10.4 0.3 0.3 1.7 29.0
95.0 1700 50.0
92.0 3.0 0.5 0.5 1.0 4.0 1700 50.0
86.2 10.9 0.1 0.1 0.0 0.8 1.9 35.5
87.0 11.0 0.5 0.5 0.9 1700 60.0
86.0 13.0 0.2 0.5 0.8 1750 60.0
87.0 10.5 0.4 1.1 1700 50.0
91.5 7.0 0.3 0.5 0.8 1700 60.0
95.0 0.1 0.2 0.5 1.0 1700 40.0
87.0 11.0 0.3 0.5 0.0 0.9 1740 50.0
38.0 0.9 58.0 1.3 1700 50.0
86.0 5.0 1.0 4.0 0.0 1650 30.0
93.0 0.2 0.3 0.5 0.9 4.5 1740 50.0
86.0 10.5 0.5 0.5 1.1 1700 70.0
Density Porosity Elasticity Thermal expansion Thermal conduction
gr/cm3 % No. Ciclos % a T °C % a 1000°C W/mK a T °C W/mK a 1000°C
2.3 18.0 25
2.2 17.0
2.7 18.0 0.8 1200 0.5
2.2 17.0 20 0.2 1400 -0.4
2.4 19.0 1.4 1000 1.4 1.5 700 1.7
2.3 16.0 50 0.8 1200 0.5 1.5 1000 1.5
2.2 15.0 50 0.7 1200 0.4 1.2 1000 1.2
2.4 15.0 50 0.8 1200 0.5 1.4 1000 1.4
2.5 15.0 60 0.8 1200 0.5 1.6 1000 1.6
2.7 19.0 40 0.8 1200 0.5 1.6 1000 1.6
2.9 17.0 100 0.9 1200 0.6 2.1 1000 2.1
2.4 17.0 0.8 1400 0.2 1.6 1100 1.5
2.7 24.0
2.8 18.0
2.8 19.0 2.0 700 2.2
2.7 23.0
2.7 11.0 1.0 1400 0.4
3.1 15.0 0.9 1200 0.6 2.6 1000 2.6

3.0 15.0 80 0.9 1200 0.6 2.6 1000 2.6
2.8 18.0 0.9 1200 0.6 2.1 1000 2.1
2.7 13.0 0.5 1500 -0.2
2.8 21.0 1.1 1400 0.5 1.9 1100 1.8
2.0 13.0
2.3 11.0 1.0 1000 1.0 1.1 700 1.3
2.2 14.0 1.2 1000 1.2 1.3 700 1.5
2.1 15.0 0.7 1200 0.4 1.2 1000 1.2
2.2 17.0 0.5 1100 0.4 1.4 1000 1.4
1.4 45.0 0.6 1200 0.3 0.5 1000 0.5
1.7 30.0 50 1.1 1200 0.8 0.6 1000 0.6
2.7 16.0
2.7 24.0 25 2.0 1600 1.6
2.8 18.0
2.8 19.0 2.0 700 2.2
2.7 23.0
2.8 20.0
2.8 18.0 80 0.9 1200 0.6 2.1 1000 2.1
2.6 15.0 100 0.8 1200 0.5 1.5 1000 1.5
2.6 13.0 100 0.8 1200 0.5 1.6 1000 1.6
2.8 21.0 1.1 1400 0.5 1.9 1100 1.8
3.1 15.0 100 1.2 1000 1.2 2.4 1000 2.4
3.1 18.0 2.2 1200 2.1
2.9 12.8 1.6 1000 1.6 2.6 1000 2.6
3.0 13.0 1.6 1000 1.6 2.7 1000 2.7
3.1 2.8 100 1.6 1200 1.3 4.5 1000 4.5
2.9 19.0 100 1.5 1200 1.2 2.6 1000 2.6
3.0 15.0 1.6 1000 1.6 3.5 1000 3.5
2.9 17.0 1.6 1000 1.6 2.7 1000 2.7
2.8 19.0 1.5 1000 1.5 3.2 1000 3.2
2.9 17.0 1.6 1000 1.6 2.9 1000 2.9
3.0 13.3 1.4 1200 1.2 2.8 1000 2.8
2.9 18.0
2.9 19.0 1.4 1200 1.1
2.9 16.0 1.4 1200 1.1 3.4 1000 3.4
3.0 15.0 1.6 1200 1.3
2.9 18.0
3.9 17.6
2.9 18.0 100 1.5 1200 1.2 2.9 1000 2.9
2.9 17.7 2.5 1000 2.5
2.9 16.2 1.7 1000 1.7 3.5 1000 3.5
3.0 16.0 2.4 1200 2.3
3.0 17.0 2.3 1200 2.2
2.8
3.0 18.0 100 1.7 1200 1.4 2.6 1000 2.6
3.0 15.0 100 1.2 1000 1.2 3.0 1000 3.0
3.0 18.5 1.8 1400 1.2 2.4 1100 2.3
3.0 17.0
2.8 20.0
2.9 15.0 1.6 1200 1.3 2.6 1000 2.6
3.0 19.0 1.7 1200 1.4 2.6 1200 2.5
2.9 17.0 100 1.4 1200 1.1 2.7 1000 2.7
2.9 17.0 100 1.4 1200 1.1 2.8 1000 2.8
2.9 17.0 100 1.4 1200 1.1 2.7 1000 2.7
3.1 14.0 100 1.2 1000 1.2 2.7 1000 2.7
2.9 17.0 1.6 1000 1.6 2.7 1000 2.7
2.9 17.0 1.6 1000 1.6 2.9 1000 2.9
2.9 18.0
2.9 18.0
3.9 17.6
2.9 18.0 100 1.5 1200 1.2 2.9 1000 2.9
2.9 15.3 1.5 1000 1.5 2.5 1000 2.5
2.9 17.7 2.5 1000 2.5
3.0 15.0 2.5 1200 2.4
3.0 15.0 100 1.2 1000 1.2 3.0 1000 3.0
2.9 20.0 2.3 1200 2.2
2.9 18.0 100 1.4 1200 1.1 2.7 1000 2.7
2.9 18.0 1.7 1400 1.1 2.9 1100 2.8
3.0 16.0 100 1.4 1200 1.1 2.9 1000 2.9
2.9 17.0 100 1.4 1200 1.1 2.8 1000 2.8

2.9 17.0 100 1.4 1200 1.1 2.7 1000 2.7
3.0 17.0 100 1.4 1200 1.1 2.7 1000 2.7
3.0 16.0 100 1.4 1200 1.1 2.7 1000 2.7
3.1 14.0 100 1.2 1000 1.2 2.7 1000 2.7
3.0 13.0 1.6 1000 1.6 2.7 1000 2.7
3.1 2.8 100 1.6 1200 1.3 4.5 1000 4.5
3.0 15.0 1.6 1000 1.6 3.5 1000 3.5
2.9 17.0 1.6 1000 1.6 2.7 1000 2.7
2.9 17.0 1.6 1000 1.6 2.9 1000 2.9
3.0 13.3 1.4 1200 1.2 2.8 1000 2.8
2.9 16.0 1.4 1200 1.1 3.4 1000 3.4
2.9 18.0
2.9 18.0
3.9 17.6
2.9 18.0 100 1.5 1200 1.2 2.9 1000 2.9
2.9 18.0 100 1.5 1200 1.2 2.8 1000 2.8
2.9 17.7 2.5 1000 2.5
3.0 14.0 2.7 1200 2.6
13.0 100 3.0 1000 3.0
2.9 16.0 1.4 1200 1.1 3.4 1000 3.4
3.0 15.0 100 1.2 1000 1.2 3.0 1000 3.0
3.0 18.0 1.3 1000 1.3 2.6 1200 2.5
2.9 18.0 1.7 1400 1.1 2.9 1100 2.8
2.9 16.0 1.6 1200 1.3 2.4 1000 2.4
2.9 19.0 1.8 1200 1.5 3.1 1200 3.0
3.0 17.0 1.8 1400 1.2 2.8 1100 2.7
3.0 16.0 100 1.4 1200 1.1 2.9 1000 2.9
Water Granulometry Theoric calculation based on chemical composition (a 1000° C) Election beteen
% # Refract. Resist. Density Cycles Thermal exp Thermal cond Refract.
1,437 22 1.9 50 2 1.4 1,460
1,406 36.7 1.9 35 0.8 1.0 1,450
1,553 60.9 2.5 60 0.3 1.7 1,400
1,430 36.7 1.5 38 0.0 1.0 1,470
1,462 44.4 2.1 43 0.7 1.2 1,600
1,476 48.8 2.1 44 0.6 1.7 1,450
1,387 34.3 1.8 33 0.8 0.9 1,400
1,444 42.9 2.0 42 0.7 1.2 1,450
1,489 49.9 2.2 49 0.5 1.4 1,500
1,562 61.6 2.5 61 0.3 1.7 1,500
1,611 68.7 2.7 68 0.2 2.0 1,550
1,443 42.3 2.0 41 0.7 1.2 1,450
1,583 65.0 2.6 64 0.2 1.8 1,583

1,604 67.9 2.7 67 0.2 1.9 1,525
1,587 65.5 2.6 65 0.2 1.9 1,530
1,609 68.8 2.7 68 0.1 2.0 1,609
1,580 77.0 2.4 56 0.0 4.0 1,500
1,000 0.0 0.0 0 0.0 0.0 1,000
1,544 71.1 2.3 54 0.0 3.6 1,700
1,632 75.5 2.7 70 0.2 1.9 1,700
1,000 0.0 0.0 0 0.0 0.0 1,500
999 0.2 0.0 0 0.0 0.0 1,600
998 0.6 0.1 0 0.0 0.0 1,500
1,312 23.5 1.5 22 1.0 0.6 1,300
1,325 24.1 1.5 22 1.1 0.6 1,260
1,342 28.2 1.6 26 0.9 0.8 1,350
1,350 27.2 1.6 26 1.0 0.7 1,400
1,362 29.9 1.7 29 1.0 0.8 1,350
1,130 1.3 0.7 0 1.0 0.0 1,250
1,296 21.3 1.5 19 1.1 0.6 1,350
1,567 60.7 2.5 60 0.4 1.7 1,520

1,583 65.1 2.6 64 0.2 1.9 1,500
1,604 67.9 2.7 67 0.2 1.9 1,525
1,587 65.5 2.6 65 0.2 1.9 1,530
1,609 68.8 2.7 68 0.1 2.0 1,609
1,612 68.7 2.7 68 0.2 2.0 1,612
1,611 68.7 2.7 68 0.2 2.0 1,500
1,499 50.6 2.2 50 0.5 1.4 1,650
1,499 49.8 2.2 49 0.6 1.4 1,700
1,591 65.6 2.6 65 0.2 1.9 1,500
1,638 43.2 2.9 96 1.4 2.7 1,600
1,645 69.6 2.9 90 1.1 2.3 1,750
1,209 22.8 3.0 45 3.2 1.5 1,209
1,397 31.2 3.0 67 3.2 2.0 1,397
1,397 31.2 3.0 67 3.2 2.0 1,397
1,698 45.7 3.0 103 1.5 2.9 1,650
1,723 45.6 3.0 106 2.8 3.0 1,723
1,728 48.4 3.0 105 1.4 3.0 1,728
1,722 45.4 3.0 105 1.5 3.0 1,722
1,728 47.6 3.0 105 1.4 3.0 1,728
1,623 48.2 3.1 92 7.2 2.5 1,623
1,657 49.3 2.6 94 1.3 2.6 1,550
1,690 46.6 2.9 99 1.3 2.8 1,690
1,716 45.5 2.9 104 1.4 2.9 1,716
1,710 53.6 2.9 101 1.3 2.8 1,710
1,720 49.0 3.0 103 1.4 2.9 1,720
1,723 47.6 3.0 104 1.4 2.9 1,723
1,725 46.4 3.0 105 1.5 3.0 1,700
1,736 50.8 3.0 105 2.9 2.9 1,736
1,696 44.6 3.0 102 2.8 2.9 1,696
1,729 46.4 3.0 106 1.5 3.0 1,650
1,665 53.9 2.9 96 1.3 2.6 1,650
1,722 45.2 2.9 105 1.5 3.0 1,722
1,600 36.0 2.4 88 1.3 2.5 1,550
1,733 46.9 3.0 106 1.5 3.0 1,700
1,653 51.2 2.9 96 1.3 2.7 1,700
1,650 55.6 2.6 92 1.2 2.5 1,750
1,688 41.1 2.8 100 1.6 2.8 1,500
1,179 18.6 2.9 42 1.6 1.4 1,700
1,638 56.5 2.8 92 1.2 2.5 1,600
1,727 48.1 3.0 105 1.4 3.0 1,700
1,718 48.1 3.0 103 1.4 2.9 1,700
1,720 48.0 3.0 103 1.4 2.9 1,700
1,704 45.3 3.0 104 1.5 2.9 1,650
1,728 48.4 3.0 105 1.4 3.0 1,728
1,728 47.6 3.0 105 1.4 3.0 1,728
1,720 49.0 3.0 103 1.4 2.9 1,720
1,718 48.9 3.0 102 1.4 2.9 1,718
1,723 47.6 3.0 104 1.4 2.9 1,723
1,722 46.0 3.0 105 1.5 3.0 1,700
1,733 49.2 3.0 105 1.4 3.0 1,733
1,736 50.8 3.0 105 2.9 2.9 1,736
1,721 46.6 3.0 104 1.5 2.9 1,650
1,733 46.9 3.0 106 1.5 3.0 1,700
1,683 45.5 3.0 100 1.4 2.8 1,650
1,726 48.3 3.0 105 1.4 3.0 1,700
1,727 48.1 3.0 105 1.4 3.0 1,740
1,716 47.3 2.9 103 1.4 2.9 1,700
1,718 48.1 3.0 103 1.4 2.9 1,700

1,738 48.5 3.0 106 1.4 3.0 1,700
1,668 40.1 2.7 98 1.4 2.8 1,700
1,708 44.7 3.0 104 1.5 2.9 1,700
1,704 45.3 3.0 104 1.5 2.9 1,650
1,397 31.2 3.0 67 3.2 2.0 1,397
1,397 31.2 3.0 67 3.2 2.0 1,397
1,723 45.6 3.0 106 2.8 3.0 1,723
1,728 48.4 3.0 105 1.4 3.0 1,728
1,728 47.6 3.0 105 1.4 3.0 1,728
1,623 48.2 3.1 92 7.2 2.5 1,623
1,716 45.5 2.9 104 1.4 2.9 1,716
1,720 49.0 3.0 103 1.4 2.9 1,720
1,718 48.9 3.0 102 1.4 2.9 1,718
1,723 47.6 3.0 104 1.4 2.9 1,723
1,713 42.8 2.9 105 1.5 2.9 1,700
1,739 50.8 3.1 107 4.7 2.9 1,700
1,736 50.8 3.0 105 2.9 2.9 1,736
1,728 48.1 3.0 105 1.4 3.0 1,700
1,734 49.3 3.0 105 1.4 3.0 1,750
1,723 47.7 3.0 104 1.4 2.9 1,700
1,733 46.9 3.0 106 1.5 3.0 1,700
1,711 43.0 2.9 105 1.5 3.0 1,700
1,727 48.1 3.0 105 1.4 3.0 1,740
1,191 20.7 3.0 43 2.6 1.4 1,700
1,672 43.9 2.9 99 1.4 2.8 1,650
1,730 49.8 3.0 106 5.1 2.9 1,740
1,716 47.3 2.9 103 1.4 2.9 1,700
This information enters the concrete page

Characteristic Óxido MgO Al2O3 SiO2 Fe2O3 SiC
Refractory cap. Ta 1750 1700 1200 750 2000
Resistance N/mm2 45 80 2 30 150
Cycles gr/cm3 3 3 1 3 4
Elasticity Cycles 110 80 80
Thermal Expansion % 1.6 0 1.6 0 0
Thermal Conduction Wi 3.1 2.3 0.0 0.0 10.4
Election beteen Supplier or Chemical data
Resist. Density Cycles Thermal exp Thermal cond
40 2 25 2 1.4
45 2 35 0.8 1.0
60 3 60 0.5 1.7
35 2 20 -0.4 1.0
60 2 43 1.4 1.7
70 2 50 0.5 1.5
50 2 50 0.4 1.2
65 2 50 0.5 1.4
60 3 60 0.5 1.6
70 3 40 0.5 1.6
100 3 100 0.6 2.1
50 2 41 0.2 1.5
50 3 64 0.2 1.8
62 3 67 0.2 1.9
80 3 65 0.2 2.2
45 3 68 0.1 2.0
100 3 56 0.4 4.0
0 0 0 0.0 0.0
130 3 54 0.6 2.6
130 3 80 0.6 2.6
85 3 0 0.6 2.1
470 3 0 -0.2 0.0
85 3 0 0.5 1.8
50 2 22 1.0 0.6
65 2 22 1.0 1.3
40 2 26 1.2 1.5
40 2 26 0.4 1.2
40 2 29 0.4 1.4
10 1 0 0.3 0.5
20 2 50 0.8 0.6
70 3 60 0.4 1.7
50 3 25 0.2 1.6
62 3 67 0.2 1.9
80 3 65 0.2 2.2
45 3 68 0.1 2.0
60 3 68 0.2 2.0
85 3 80 0.6 2.1
55 3 100 0.5 1.5
70 3 100 0.5 1.6
85 3 65 0.5 1.8
70 3 100 1.2 2.4
30 3 90 1.1 2.1
23 3 45 1.6 2.6
31 3 67 1.6 2.7
40 3 100 1.3 4.5
50 3 100 1.2 2.6
41 3 106 1.6 3.5
48 3 105 1.6 2.7
45 3 105 1.5 3.2
48 3 105 1.6 2.9
48 3 92 1.2 2.8
45 3 94 1.3 2.6
50 3 99 1.1 2.8
60 3 104 1.1 3.4
55 3 101 1.3 2.8
27 3 103 1.4 2.9
29 4 104 1.4 2.9
50 3 100 1.2 2.9
36 3 105 2.9 2.5
45 3 102 1.7 3.5
50 3 106 1.5 2.3
40 3 96 1.3 2.2
50 3 105 1.5 3.0
50 3 100 1.4 2.6
60 3 100 1.2 3.0
55 3 96 1.2 2.3
40 3 92 1.2 2.5
45 3 100 1.6 2.8
65 3 42 1.3 2.6
30 3 92 1.4 2.5
55 3 100 1.1 2.7
50 3 100 1.1 2.8
50 3 100 1.1 2.7
70 3 100 1.2 2.7
48 3 105 1.6 2.7
48 3 105 1.6 2.9
27 3 103 1.4 2.9
24 3 102 1.4 2.9
29 4 104 1.4 2.9
50 3 100 1.2 2.9
35 3 105 1.5 2.5
36 3 105 2.9 2.5
50 3 104 1.5 2.4
60 3 100 1.2 3.0
35 3 100 1.4 2.2
45 3 100 1.1 2.7
50 3 105 1.1 2.8
70 3 100 1.1 2.9
50 3 100 1.1 2.8

45 3 100 1.1 2.7
45 3 100 1.1 2.7
60 3 100 1.1 2.7
70 3 100 1.2 2.7
31 3 67 1.6 2.7
40 3 100 1.3 4.5
41 3 106 1.6 3.5
48 3 105 1.6 2.7
48 3 105 1.6 2.9
48 3 92 1.2 2.8
60 3 104 1.1 3.4
27 3 103 1.4 2.9
24 3 102 1.4 2.9
29 4 104 1.4 2.9
50 3 100 1.2 2.9
50 3 100 1.2 2.8
36 3 105 2.9 2.5
60 3 105 1.4 2.6
60 3 100 1.4 3.0
50 3 104 1.1 3.4
60 3 100 1.2 3.0
40 3 105 1.3 2.5
50 3 105 1.1 2.8
50 3 43 1.3 2.4
30 3 99 1.5 3.0
50 3 106 1.2 2.7
70 3 100 1.1 2.9
ZrO2 TiO2 Others

1750 7000 1000
170
4 3
80 80 0
80 0
0.0
% Rest
2.8
3.4
7.2
50.2
2.0
3.5
5.5
4.5
4.5
5.5
3.5
3.1
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
4.8
4.5
5.5
3.9
30.0
100.0
33.0
1.5
100.0
99.5
98.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
7.0
4.9
7.0
3.0
3.5
35.0
6.5
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
2.2
4.0
4.5
5.5
3.9
3.4
3.5
2.8
1.0
4.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
1.1
2.4
-1.1
0.0
0.0
-1.0
0.0
0.0
0.1
0.0
-0.3
11.0
3.7
2.8
5.0
0.4
0.2
-1.0
0.0
0.0
-0.5
3.5
2.0
20.0
-0.1
2.3
12.8
2.5
2.0
4.0
-0.1
1.4
1.3
-0.2
0.0
0.0
0.4
0.4
0.2
-0.5
0.2
0.0
0.5
-0.1
0.7
-1.1
0.3
1.4
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
1.4
-0.2
11.0
1.4
-0.2
0.0
0.0
0.0
0.0
0.0
-0.3
2.8
0.4
0.4
0.2
5.0
-1.0
0.0
0.1
-0.5
1.0
-0.1
3.2
0.3
1.8
4.0
0.6
1.4
100.0
100.0
Name Brand
Menu
KILN DISCHARGE DIDURIT 150 T DIDIER
KILN DISCHARGE K-105 KILOCALOR
KILN DISCHARGE K-105KX KILOCALOR
KILN DISCHARGE PF-97 REFRACTA
KILN DISCHARGE PK-CS 30A PASEK
KILN DISCHARGE REFRACORUND 95 REFRATECHNIK
KILN DISCHARGE REOTIX-RX-695 V REYMA
KILN DISCHARGE SUPERTAB 255 CS REFRACTARIA,S.A.
KILN DISCHARGE TIX BC/175 ALFRAN
KILN DISCHARGE TIX-96 ALFRAN
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
KILN DISCHARGE
ELBOWS ALTOKON 800 FM BARROMEX
ELBOWS DIDURIT 150 T DIDIER
ELBOWS K-7035 SiC KILOCALOR
ELBOWS PK 60 BC PASEK
ELBOWS REFRACORUND 95 REFRATECHNIK
ELBOWS REOTIX-RX-677 ZR REYMA
ELBOWS REOTIX-RX-695 V REYMA
ELBOWS TIX BC/175 ALFRAN
ELBOWS TIX-96 ALFRAN
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
ELBOWS
SMOKE CHAMBER AND CALCINER CAST 60/GM ALFRAN
SMOKE CHAMBER AND CALCINER D 39 A HASLE
SMOKE CHAMBER AND CALCINER DENCAST HÖGANÄS
SMOKE CHAMBER AND CALCINER DIDURIT 150 T DIDIER
SMOKE CHAMBER AND CALCINER FLUIDCAST-30 REFRACTA
SMOKE CHAMBER AND CALCINER GBD 50 Z PASEK
SMOKE CHAMBER AND CALCINER HORCASI 233 FL REFRACTARIA,S.A.
SMOKE CHAMBER AND CALCINER HYDROCERAM 80FN PASEK
SMOKE CHAMBER AND CALCINER PENTACON 50 BC BARROMEX
SMOKE CHAMBER AND CALCINER PK 85BC PASEK
SMOKE CHAMBER AND CALCINER PLICAST Strong Mix 150 PIBLICO
SMOKE CHAMBER AND CALCINER REOTIX-RX-635 RT REYMA
SMOKE CHAMBER AND CALCINER REOTIX-RX-650 REYMA
SMOKE CHAMBER AND CALCINER REOTIX-RX-725 CSi REYMA
SMOKE CHAMBER AND CALCINER SILVIKON BC 60 BARROMEX
SMOKE CHAMBER AND CALCINER
CYCLONES (45-50% Al2O3) COMPRIT 135 H DIDIER
CYCLONES (45-50% Al2O3) PENTACON 50 BC BARROMEX
CYCLONES (45-50% Al2O3) PK 50BC PASEK
CYCLONES (45-50% Al2O3) PLICAST Strong Mix 140 PIBLICO
CYCLONES (45-50% Al2O3) REOTIX-RX-645 REYMA
CYCLONES (45-50% Al2O3)
INLET CONE DIDURIT 150 T DIDIER
INLET CONE K-105
INLET CONE PK 85BC PASEK
INLET CONE PLICAST Strong Mix 180 PIBLICO
INLET CONE REFRACLAY 40 REFRATECHNIK
INLET CONE REOTIX-RX-675 ZR REYMA
INLET CONE REOTIX-RX-686 RT REYMA
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
INLET CONE
OUTLET CONE DIDURIT 150 T DIDIER
OUTLET CONE DIDURIT 150 T DIDIER
OUTLET CONE EPTAKON 70 BC BARROMEX
OUTLET CONE K-102
OUTLET CONE K-105
OUTLET CONE PF-97
OUTLET CONE REFRACORUND 95 REFRATECHNIK
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
OUTLET CONE
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
CATALOG LIMIT, DO NOT OVERWRITE
Quality MgO Al2O3 SiO2 Fe2O3 Cr2O3 CaO SiC ZrO2 TiO2 Other
% % % % % % % % % %
CHAMOSITE WITH CIRCONIUM 32.0 42.0
CSi+ALUMINA TABULAR 45.0

TIXOTRÓPICO SiC 41.0 20.0 33.0
CORINON SINTETIZADO 95.0 0.5 0.5
ALUMINA SINTETIZADA 90.0 5.0
(EQUIV. A PF97H) 54.0 9.0 36.0
CSi+ALUMINA TABULAR 55.0 35.0
ALUMINA TABULAR 58.0 3.0
ALUMINA 92.0 2.0

AUTOCOLABLE 35.0 36.0
TIXOTRÓPICO BC 62.0 1.7
CORINON SINTETIZADO 95.0
ALUMINA CORINDÓN SINTETIZADA 67.0 13.0 18.0
CSi+ALUMINA TABULAR 55.0 35.0
ALUMINA TABULAR 3.0
MULLITA 60.0 6.5
A= RESISTENTE A ALCALIS 39.0 55.0 1.1
CARBURO DE SILICIO
CSi AUTOCOLABLE
GUNITADO PARA ARCO 64.0 5.0 16.0
(AUTOCOLABLE EQUIV. FLUIDCAST-30) 25.0 30.0
ANTIABRASIVO 81.0
52.0 40.0
ALTA ALÚMINA 85.0 1.7
BAJA ALÚMINA 56.0 35.0 1.8
CHAMOTA ESP.-ALTA SILICE FUNDIDA 35.0 60.0
CHAMOTA ESP.-ALTA ALÚMINA 53.0 40.0
CSi CON SILICE FUNDIDA 4.0 70.0 24.0
SILICE FUNDIDA 12.0 84.0
CHAMOTA POBRE EN HIERRO 39.0

BAJA ALÚMINA 52.0 40.0
BAJA ALÚMINA 51.0 1.8
BAJA ALÚMINA 42.0 52.0 1.8
CHAMOTA 45.0 50.0
ALTA ALÚMINA 85.0 1.7

ALTA ALÚMINA 84.0 10.0 1.8
CHAMOTA POBRE EN HIERRO 44.0
BAUXITA/CORINDON 86.0 10.0

ALTA ALÚMINA 68.0 25.0 2.2
CORINON SINTETIZADO 95.0

Other Max Temp Resistance Density Porosity Elasticity Thermal expansion
% °C N/mm2 gr/cm3 % No of cycles % at T °C % at 1000°C W/mK at
1500 150 3.25 0.8 1000 0.8 1.9
1700 2.65
1600 100 2.65
1850 80 2.85 0.8 1000 0.8 1.6
1800 150 3.00
1700 150 2.80 0.2 1000 0.2
1700 100 2.90
1600 84 3.10 0 1000 0.0
1870 120 3.00 -0.1

1500 150 3.25 0.8 1000 0.8 1.9
1600 145 2.35 2.6
1600 85 2.45
1850 2.85
1650 200 3.10 0 1000 0.0 2.6
1800 150 3.00
1700 100 2.90
1600 84 3.10 0 1000 0.0
1500 2.20 0 1000 0.0
1450 2.20 1.7
1500 150 3.25 0.8 1000 0.8 1.9
1600 50 2.70
1550 80 2.40 0.2 1000 0.2
1650 100 2.80
1600 55 2.20
1700 85 2.80
1550 60 2.40 -0.4 1000 -0.4 1.4
1350 140 2.00
1450 180 2.40 -0.2 1000 -0.2 1.6
1500 80 2.10
1300 55 1.95 -0.1 1000 -0.1
1350 40 2.00 0.6 1000 0.6 0.9

1600 55 2.20
1550 85 2.30
1450 60 2.20 -0.5 1000 -0.5 1.3
1450 90 2.10 0 1000 0.0 1.4
1500 150 3.25 0.8 1000 0.8 1.9
1700 85 2.80
1750 80 2.80 -0.5 1000 -0.5 1.6
1450 2.10
1650 200 3.00 2.2
1650 150 2.80
1500 150 3.25 0.8 1000 0.8 1.9

1500 150 3.25 0.8 1000 0.8 1.9
1650 80 2.50 0.2 1000 0.2
1850 2.85
Thermal conduction Water Granulom. Theoric calculation based on chemical composition (a 1000° C)
T °C W/mK at 1000°C % # Refracta. Resist. Density Cycles Thermal Exp
1000 1.9 6.5 0-6 1,539 97 2.6 59 34
1,000 0.0 0.0 0 0.0
1,000 0.0 0.0 0 0.0
5.0 1,315 36.0 1.4 36 0.0
5.0 0-5 1,657 82.7 2.8 59 0.3
1000 1.6 8.0 1,665 76.2 2.9 76 0.0
5.5 0-6 1,668 81.5 2.9 76 0.0
4.5 10 1,756 97.4 3.2 72 0.1
4.2 0-7 1,735 96.5 3.1 72 0.0
6.0 0-6 1,586 46.4 1.8 49 0.0
1000 -0.1 7.0 1,764 73.6 2.8 75 0.0

1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6
1000 2.6 6.5 1,605 82.0 2.5 57 0.0
5.5 6 1,431 49.6 1.9 50 0.0
8.0 1,665 76.0 2.9 76 0.0
1000 2.6 4.5 0-6 1,630 84.5 2.9 68 14.6
5.5 0-6 1,668 81.5 2.9 76 0.0
4.2 0-7 1,735 96.5 3.1 72 0.0
6.0 0-6 1,180 0.0 0.1 2 0.0
12.0 0-6 1,409 48.1 2.0 48 0.1
1000 1.7 1,449 32.3 1.8 32 0.9
1,000 0.0 0.0 0 0.0
1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6
1,000 0.0 0.0 0 0.0
9.0 0-6 1,559 78.5 2.7 64 12.9
7.0 5 1,475 65.0 2.0 44 0.0
6.0 0-5 1,567 64.8 2.4 65 0.0
7.9 0.1 1,444 42.4 2.0 42 0.6
5.5 6 1,592 68.0 2.6 68 0.0
1000 1.4 6.0 1,459 45.5 2.1 45 0.6
7.0 0-5 1,365 29.2 1.7 28 1.0
1000 1.6 6.0 0-6 1,451 43.2 2.0 42 0.6
6.5 0-5 1,408 40.6 1.8 22 1.1
7.5 1,252 11.3 1.2 10 1.3
1000 0.9 9.0 0-6 1,273 31.2 1.2 31 0.0

7.9 0.1 1,444 42.4 2.0 42 0.6
5.5 6 1,354 40.8 1.6 41 0.0
1000 1.3 8.0 1,395 34.7 1.8 34 0.9
1000 1.4 6.5 0-6 1,415 37.0 1.9 36 0.8
1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6
1,000 0.0 0.0 0 0.0
5.5 6 1,592 68.0 2.6 68 0.0
1000 1.6 6.0 1,605 67.4 2.7 67 0.2
9.0 1,308 35.2 1.3 35 0.0
1000 2.2 5.0 0-6 1,609 80.5 2.7 69 10.4
7.0 0-5 1,622 69.0 2.7 69 0.2
1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6

1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6
7.5 1,658 54.9 2.4 56 0.4
1,000 0.0 0.0 0 0.0
1,000 0.0 0.0 0 0.0
1,000 0.0 0.0 0 0.0
8.0 1,665 76.0 2.9 76 0.0
tion (a 1000° C) Election beteen Supplier or Chemical data
Thermal cond Refract. Resist. Density Cycles Thermal exp Thermal cond
0.7 1,500 150 3 59 1 1.9
0.0 1,000 0 0 0 0.0 0.0
0.0 1,000 0 0 0 0.0 0.0
1.0 1,700 36 3 36 0.0 1.0
4.4 1,600 100 3 59 0.3 4.4
2.2 1,850 80 3 76 0.8 1.6
2.1 1,800 150 3 76 0.0 2.1
5.0 1,700 150 3 72 0.2 5.0
4.9 1,700 100 3 72 0.0 4.9
1.3 1,600 84 3 49 0.0 1.3
2.1 1,870 120 3 75 0.0 -0.1

0.7 1,500 150 3 59 0.8 1.9
4.5 1,600 145 2 57 0.0 2.6
1.4 1,600 85 2 50 0.0 1.4
2.2 1,850 76 3 76 0.0 2.2
1.5 1,650 200 3 68 0.0 2.6
2.1 1,800 150 3 76 0.0 2.1
4.9 1,700 100 3 72 0.0 4.9
0.0 1,600 84 3 2 0.0 0.0
1.4 1,500 48 2 48 0.0 1.4
0.9 1,450 32 2 32 0.9 1.7
0.0 1,000 0 0 0 0.0 0.0
0.7 1,500 150 3 59 0.8 1.9
0.0 1,000 0 0 0 0.0 0.0
1.5 1,600 50 3 64 12.9 1.5
3.7 1,550 80 2 44 0.2 3.7
1.9 1,650 100 3 65 0.0 1.9
1.2 1,600 55 2 42 0.6 1.2
2.0 1,700 85 3 68 0.0 2.0
1.3 1,550 60 2 45 -0.4 1.4
0.8 1,350 140 2 28 1.0 0.8
1.2 1,450 180 2 42 -0.2 1.6
2.6 1,500 80 2 22 1.1 2.6
0.3 1,300 55 2 10 -0.1 0.3
0.9 1,350 40 2 31 0.6 0.9

1.2 1,600 55 2 42 0.6 1.2
1.2 1,550 85 2 41 0.0 1.2
1.0 1,450 60 2 34 -0.5 1.3
1.0 1,450 90 2 36 0.0 1.4
0.7 1,500 150 3 59 0.8 1.9
0.0 1,000 0 0 0 0.0 0.0
2.0 1,700 85 3 68 0.0 2.0
1.9 1,750 80 3 67 -0.5 1.6
1.0 1,450 35 2 35 0.0 1.0
1.7 1,650 200 3 69 10.4 2.2
2.0 1,650 150 3 69 0.2 2.0
0.7 1,500 150 3 59 0.8 1.9

0.7 1,500 150 3 59 0.8 1.9
1.6 1,650 80 3 56 0.2 1.6
0.0 1,000 0 0 0 0.0 0.0
0.0 1,000 0 0 0 0.0 0.0
0.0 1,000 0 0 0 0.0 0.0
2.2 1,850 76 3 76 0.0 2.2
% Rest
26.0
100.0
100.0
55.0
6.0
4.0
5.0
1.0
10.0
39.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
6.0
26.0
29.0
36.3
5.0
2.0
5.0
10.0
97.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
33.5
4.9
100.0
26.0
100.0
15.0
45.0
19.0
8.0
13.3
7.2
5.0
7.0
2.0
4.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
61.0
8.0
47.2
4.2
5.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
26.0
100.0
13.3
4.2
56.0
14.0
4.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
26.0
26.0
4.8
100.0
100.0
100.0
5.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
PLANT 0
Campaign num. ...

Thousand of tons
Crust thickness,
Wearing cm/MM
thickness, cm
thickness, cm
doesn't finish
Accumulated
installed, cm
kiln Grey 1 Between meters Use Zone Type Duration Tton
Foreseeable
Prod Tons.
Thickness
Measured
produced
Throughput 7,200 TPD 0 8.6 BRICK Lower Trans. MAGKOR-B-RA 1,300
Menu Preheater
Meter
Zone
Ton
cm
Length 87.0 m 8.6 19.6 BRICK Sintering MAGKOR-B-RA 1,268
Diameter 5.6 m 19.6 32.0 BRICK Sintering MAGKOR-B-RA 1,268 Name of this register
Measurements 1.0 m 40.6 BRICK Upper Transition MAGKOR-B-RA 1,690 FIRST EXAMPLE
Original Thickness 22 cm 40.6 42.4 BRICK Upper Transition MAGKOR-B-RA 1,690 I Cone 20 0.0 46,421 20 20 1
Minimum Thickness 6 cm 42.4 44.4 BRICK Safety ALUBAX 83 C 1,690 Save Clean O Cone 0 20 0.2 46,421 10 19
Campaign 44.4 48.4 BRICK Calcining RESISTAL B50 Z 1,690 1.0 18 0.2 46,421 8 17
Start Date 3 Feb 2004 48.4 58.0 BRICK Calcining RESISTAL B50 Z 1,690 Register to... 2.0 18 0.2 46,421 8 17
Start Plan 30 Aug 2005 58.0 0.0 0 0 0 0 FIRST EXAMPLE 3.0 20 0.7 46,421 X 17
M Ton till plan date 4,050 0.0 0.0 0 0 0 0 4.0 20 0.7 46,421 X 17
Months till second plan 12 0.0 0.0 0 0 0 0 Load Delete 5.0 20 0.7 46,421 X 17
second plan 30 Aug 2006 0.0 0.0 0 0 0 0 6.0 20 0.7 46,421 X 17
M Ton till 2nd plan date 6,626 Inlet Cone L-4 KF 1,690 7.0 20 0.7 46,421 X 17
1st. Failure: Horno Outlet Cone L-4 KF 1,690 Wearing recalculation 8.0 3,000 22 3.8 49,421 X 17 2
M Ton produced till 1st Failure ### 9.0 3,000 22 3.8 49,421 X 17 2
10.0 3,000 22 3.8 49,421 X 17 2
Foreseeable wearing 11.0 3,000 22 3.8 49,421 X 17 2
Choose a method to estimate wearing: 12.0 3,000 22 3.8 49,421 X 17 2
13.0 3.8 46,421 X 17 2
Brick wear till today
14.0 3.8 46,421 X 17 2
Tell M ton de production: 0m Máximo costra 0.0 cm 43.5 m Brick: Máx. 22.0 cm Min. 7.7 cm 87.0 m 15.0 1.1 46,421 X 17
16.0 1.1 46,421 X 17
17.0 1.1 46,421 X 17
BURNER 18.0 3.8 46,421 X 17 2
19.0 22 3.8 46,421 X 17 2
cm cm thickness Campai 20.0 22 3.8 46,421 X 17 2
Section Duration Tton Refractory Material Produced M Tons
/MMT Beginning Estim. Real gn Fail 21.0 22 3.8 46,421 X 17 2
BURNER 1,980 C-TIX BC/175 200 22.0 22 3.8 46,421 X 17 2
23.0 22 3.8 46,421 X 17 2
Vault 1,600 L-MAZ 200 2 20 X 0 24.0 22 3.8 46,421 X 17 2
Kiln outlet 1,850 L-PERELL HA 35 200 2 20 X 0 25.0 22 3.8 46,421 X 17 2
Discharge wall 2,000 C-DIDURIT 150 T 100 1 22 X 0 26.0 22 3.8 46,421 X 17 2
Arc 2,000 C-PK 85BC 100 3 22 X 0 2 27.0 22 3.8 46,421 X 17 2
Stool 2,000 C-K-105 100 5 20 X 0 1 28.0 22 3.8 46,421 X 17 2
Roof 1,980 C-PK 85BC 100 6 20 X 0 1 29.0 22 3.8 46,421 X 17 2
Air ducts 2,000 C-PF-97 0 8 20 X 0 1 30.0 22 3.8 46,421 X 17 2
Tertiary air (remark) General conditions ok 31.0 22 3.8 46,421 X 17 2
32.0 22 3.8 46,421 X 17 2
33.0 21 0.2 46,421 11 20
ENFRIADOR PLANETARIO 34.0 21 0.2 46,421 11 20
1 2 5 6 35.0 21 0.2 46,421 11 20
Section Inlet Reel Brick 36.0 21 0.2 46,421 11 20
Satellite
Minimum
Real Failure
Dura Tton 2,000 1,980 2,000 Satellite comments thickness actual 37.0 21 0.8 46,421 X
mín. camp.
cm/MM Ton 0 0 0 estimated 38.0 20 1.6 46,421 X
0 0 0 0 X Reel 0 1 39.0 21 0.8 46,421 X
0 0 0 0 X Reel 0 1 40.0 20 1.6 46,421 X
0 0 X Reel 0 1 41.0 21 0.8 46,421 X
4 0 0 0 0 0 0 0 X Reel 0 1 42.0 21 0.8 46,421 X
5 0 0 0 0 0 0 0 X Reel 0 1 43.0 21 0.8 46,421 X
Initial
6 0 0 0 0 0 0 0 X Reel 0 1 44.0 21 0.8 46,421 X
Thickness (cm)
7 0 0 0 0 0 0 0 X Reel 0 1 45.0 20 1.6 46,421 X
8 0 0 0 0 0 0 0 X Reel 0 1 46.0 21 0.8 46,421 X
9 0 0 0 0 0 0 0 X Reel 0 1 47.0 21 0.8 46,421 X
10 0 0 0 0 0 0 0 X Reel 0 1 48.0 20 1.6 46,421 X
0 0 0 0 0 0 0 X Reel 0 1 49.0 2,000 19 2.4 48,421 X 2
50.0 2,000 19 2.4 48,421 X 2
1 0 0 0 0 0 0 Material used 51.0 2,000 18 3.2 48,421 X 1
2 0 0 0 0 0 0 1. Inlet 0 52.0 2,000 19 2.4 48,421 X 2
3 0 0 0 0 0 0 2. Reel 0 53.0 19 2.4 46,421 X 2
4 0 0 0 0 0 0 3. 0 54.0 19 2.4 46,421 X 2
thousend of 5 0 0 0 0 0 0 4. 0 55.0 18 3.2 46,421 X 1
tons produced
6 0 0 0 0 0 0 5. Brick 0 56.0 19 2.4 46,421 X 2
in section
without change 7 0 0 0 0 0 0 6. 0 57.0 19 2.4 46,421 X 2
8 0 0 0 0 0 0 58.0 20 1.6 46,421 X
9 0 0 0 0 0 0 59.0 46,421 22
10 0 0 0 0 0 0 60.0 46,421 22
02/07/2022 11:30:54
Kiln Grey 1 Thickness Diagnosis basis Associate to register …
Throughput 7,200 TPD Calculator TTons produced 46,421
Menu SECOND EXAMPLE (In Kiln has chosen: F 0
Calciner Yes Recalculate Date Feb-22
wearing Possible failure Jun-01 Kiln Append Clean Load
CYCLONES REFRACTORY PREHEATER 1 Jun-01 PREHEATER 2 Nov-03

Oper Wearing Repaired Original Possible Estimate Real Repaired Original Possible Estimate Real
Part Material Temp. °C cm/TTTon day month year thick. (cm) failure date thickness thickness (cm) day month year thick. (cm) failure date thickness thickness (cm)
Roof LAD-4 KF 150 9 25 Mar 2004 20 Oct-04 X 10 25 Nov 2003 20 Jun-04 X 9
Vortex LAD-4 KF 140 9 25 Feb 2004 20 Sep-04 X 10 26 Nov 2003 20 Jun-04 X 9
Body LAD-4 KF 130 7 25 Feb 2004 20 Dec-04 X 12 10 Nov 2003 20 Aug-04 X 12
Cone LAD-4 KF 120 7 25 Feb 2004 20 Dec-04 X 12 12 Nov 2003 20 Aug-04 X 12
Ducts LAD-4 KF 110 7 25 Feb 2004 20 Dec-04 X 12 10 Nov 2003 20 Aug-04 X 12
Valves 25 Feb 2004 20 Dec 2003
Roof LAD-4 KF 150 12 15 Dec 2003 20 May-04 X 10 25 Nov 2003 20 May-04 X 10

Vortex LAD-4 KF 140 13 15 Dec 2003 20 May-04 X 9 26 Nov 2003 20 Apr-04 X 9
Body LAD-4 KF 130 9 15 Dec 2003 20 Jul-04 X 9 10 Nov 2003 20 Jun-04 X 9
Cone LAD-4 KF 120 10 15 Dec 2003 20 Jul-04 X 8 12 Nov 2003 20 Jun-04 X 8
Ducts LAD-4 KF 110 11 15 Dec 2003 20 Jun-04 X 7 10 Nov 2003 20 May-04 X 7
Valves 15 Dec 2003 10 Dec 2003
Roof LAD-4 KF 150 7 20 Nov 2003 20 Sep-04 X 12 25 Dec 2003 20 Oct-04 X 12

Vortex LAD-4 KF 140 8 20 Nov 2003 20 Jul-04 X 10 26 Nov 2003 20 Jul-04 X 10
Body LAD-4 KF 130 8 20 Nov 2003 20 Jul-04 X 10 10 Nov 2003 20 Jul-04 X 10
Cone LAD-4 KF 120 9 20 Nov 2003 20 Jun-04 X 8 12 Oct 2003 20 May-04 X 8
Ducts LAD-4 KF 110 12 20 Nov 2003 20 May-04 X 7 10 Oct 2003 20 Mar-04 X 7
Valves 20 Dic 2003 10 Nov 2003
Roof LAD-4 KF 150 12 10 Dec 2003 20 May-04 X 9 25 Dec 2003 20 Jun-04 X 8

Vortex LAD-4 KF 140 9 10 Dec 2003 20 Jul-04 X 9 26 Nov 2003 20 Jun-04 X 8
Body LAD-4 KF 130 11 10 Nov 2003 20 May-04 X 10 10 Nov 2003 20 May-04 X 10
Cone LAD-4 KF 120 11 10 May 2003 20 Nov-03 X 11 12 Oct 2003 20 Apr-04 X 11
Ducts LAD-4 KF 110 11 10 May 2003 20 Nov-03 X 10 10 Oct 2003 20 Apr-04 X 10
Valves 10 May 2003 10 Nov 2003
Roof LAD-4 KF 150 12 10 Dec 2003 20 May-04 X 6 25 Dec 2003 20 Jun-04 X 8

Vortex LAD-4 KF 140 12 10 Nov 2003 20 Apr-04 X 7 26 Dec 2003 20 Jun-04 X 7
Body LAD-4 KF 130 11 10 Nov 2003 20 May-04 X 8 10 Nov 2003 20 May-04 X 8
Cone LAD-4 KF 120 11 20 #N/A 9 12 May 2003 20 Nov-03 X 8
Ducts LAD-4 KF 110 11 Oct 2003 20 Apr-04 X 8 10 May 2003 20 Nov-03 X 8
Valves Nov 2003 10 May 2003
Roof LAD-4 KF 150 8 Oct 20 Jun-01 X 10 5 Oct 2003 20 Jun-04 X 10

Vortex LAD-4 KF 140 7 Nov 20 Aug-01 X 11 5 Nov 2003 20 Aug-04 X 11
Body 130 7 Oct 20 Jul-01 X 11 5 Oct 2003 20 Jul-04 X 11
Cone 120 7 Dec 20 Sep-01 X 12 5 Dec 2003 20 Sep-04 X 11
Ducts 7 20 #N/A 12 5 Nov 2003 20 Aug-04 X 11
Valves 5 Nov 2003 5 Nov 2003
SMOKE Oper Wearing Repaired Original Possible Estimate Real

CHAMBER Material Temp. °C cm/TTTon day month year thick. (cm) failure date thickness thickness (cm)
Description LAD-4 KF 150 11 25 Oct 2003 20 Apr-04 X 4
Description LAD-4 KF 150 -3817070 25 Nov 2003 20 Nov-03 Date? 5
Description LAD-4 KF 150 12 25 Dec 2003 20 Jun-04 X 6 1 2 3 4
Description LAD-4 KF 150 11 25 Nov 2003 20 May-04 X 7
Description LAD-4 KF 150 9 25 Oct 2003 20 May-04 X 8
Description LAD-4 KF 150 9 25 Nov 2003 20 Jul-04 X 9
Description LAD-4 KF 150 9 25 Dec 2003 20 Aug-04 X 10
5 6 7 8
Description LAD-4 KF 150 7 25 Nov 2003 20 Aug-04 X 11
Description LAD-4 KF 150 12 25 Oct 2003 20 Apr-04 X 8
Description LAD-4 KF 150 9 25 Nov 2003 20 Jul-04 X 9 9 10 11 12
Description LAD-4 KF 150 9 25 Oct 2003 20 May-04 X 8 13 14 15 16
Description LAD-4 KF 150 6 25 Oct 2003 20 Sep-04 X 12 17 18 19 20
Description LAD-4 KF 150 5 25 Dec 2003 20 Jan-05 X 14
22
Description LAD-4 KF 150 13 25 Nov 2003 20 Apr-04 X 15
Placas cuchara LAD-4 KF 150 3 25 Dec 2003 20 Jul-05 X 16 21
Arco LAD-4 KF 150 3 25 Dec 2003 20 Jul-05 X 16
Otro LAD-4 KF 150 3 25 Nov 2003 20 Jul-05 X 16
Menu Preheater PLANT 0
Refractory Thickness Calculator (cm)
Parameter Air Shell Insulation 2 Insulation 1 Refractory Gas

Conductivities 0.00 0.18 1.15 kcal/hr m2 (°C/m)
Cond @ T Reference 0.08 0.22 1.30 kcal/hr m2 (°C/m)
T. Reference °C 600 500 1000 °C
T. Wall °C 0 475 850 °C
Temperature °C 25 160 850
Thickness (cm) 0 3 22
Conductivities Calculator
Conversion Units
BTU/hr ft2 (°F/ft) 0.15 0.224 kcal/hr m2 (°C/m)
W/m2 (°C/m) 1.00 0.86 kcal/hr m2 (°C/m)
BTU/hr ft2 (°F/ft) 1.00 1.49 kcal/hr m2 (°C/m)
W/m (°C/m)
2
1.00 0.86 kcal/hr m2 (°C/m)
Refractory Conversion @ Gas Temperature

T Reference °C 1200
T Gas °C 850
Conductivity @ T Ref 1.00 kcal/hr m2 (°C/m)
Conductivity @ T Gas 0.75 kcal/hr m2 (°C/m)
Register 2
12
HORNO REGISTER NAME SECOND EX FIRST EXAMPLE
Kiln Grey 1 Grey 1
Measurements 1 1
install day 3 3
p. Rep day 30 30
install month Feb Feb
p. Rep month Aug Aug
install year 2004 2004
p. Rep year 2005 2005
Months 2nd. Shutdown 12 12
Between measurm1 8.6 8.6
2 19.6 19.6
3 32 32
4 40.6 40.6
5 42.36 42.36
6 44.39 44.39
7 48.38 48.38
8 58 58
9 0 0
10 0 0
11 0 0
12 0 0
Use 1 BRICK BRICK
2 BRICK BRICK
3 BRICK BRICK
4 BRICK BRICK
5 BRICK BRICK
6 BRICK BRICK
7 BRICK BRICK
8 BRICK BRICK
9 0 0
10 0 0
11 0 0
12 0 0
Zone 1 Lower Trans.
Lower Trans.
2 Sintering Sintering
3 Sintering Sintering
4 Upper Transit
Upper Transition
5 Upper Transit
Upper Transition
6 Safety Safety
7 Calcining Calcining
8 Calcining Calcining
9 0 0
10 0 0
0 0
0 0
Type MAGKOR-B-RA
2 MAGKOR-B- MAGKOR-B-RA
6 ALUBAX 83 CALUBAX 83 C
7 RESISTAL B5RESISTAL B50 Z
8 RESISTAL B5RESISTAL B50 Z
9 0 0
10 0 0
11 0 0
12 0 0
Cono E L-4 KF L-4 KF
Cono S L-4 KF L-4 KF
Duration (ton) 1 1300 1300
2 1267.86765 1267.86765
3 1267.86765 1267.86765
4 1690 1690
5 1690 1690
6 1690 1690
7 1690 1690
8 1690 1690
9 0 0
10 0 0
11 0 0
12 0 0
Cono E 1690 1690
Cono S 1690 1690
(sin uso) Quemador cm Original 0 0
(sin uso) cm Final 0 0
Tons dura QUEMADOR 1980 1980
(blanco)
Bóveda 1600 1600
Labio 1850 1850
Pared descarga 2000 2000
Pecho paloma 2000 2000
Banqueta 2000 2000
Techo 1980 1980
Conductos 2000 2000
Coment. Compuerta 3o. Buenas condicBuenas condiciones generales
Material QUEMADOR C-TIX BC/175 C-TIX BC/175
(blanco)
Bóveda L-MAZ L-MAZ
Labio L-PERELL HAL-PERELL HA 35
Pared descarga C-DIDURIT 15C-DIDURIT 150 T
Pecho paloma C-PK 85BC C-PK 85BC
Banqueta C-K-105 C-K-105
Techo C-PK 85BC C-PK 85BC
Conductos C-PF-97 C-PF-97
Tons prod QUEMADOR 200 200
(blanco)
Bóveda 200 200
Labio 200 200
Pecho paloma 100 100
Banqueta 100 100
Techo 100 100
Conductos 0 0
cm/MMT QUEMADOR (sin uso) 0 0
(blanco) (sin uso)
Bóveda 2 2
Labio 2 2
Pared descarga 1 1
Pecho paloma 3 3
Banqueta 5 5
Techo 6 6
Conductos 8 8
Esp. Inicio QUEMADOR (sin uso) 0 0
(blanco) (sin uso)
Bóveda 20 20
Labio 20 20
Pecho paloma 22 22
Banqueta 20 20
Techo 20 20
Conductos 20 20
Esp. Real. QUEMADOR (sin uso) 0 0
(blanco) (sin uso)
Bóveda 0 0
Labio 0 0
Pared descarga 0 0
Pecho paloma 0 0
Banqueta 0 0
Techo 0 0
Conductos 0 0
1 Sección (NO SE COPIA) Boca Boca
Duración (ton) 2000 2000
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
2 Sección (NO SE COPIA) Carrete Carrete
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
3 Sección (NO SE COPIA) Codo Codo
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
4 Sección (NO SE COPIA) Mampara Mampara
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
5 Sección (NO SE COPIA) Ladrillo Ladrillo
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
6 Sección (NO SE COPIA) Resto Resto
cm/MM Ton 0 0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
(blanco)
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
Notas 1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
Medición 1 0 0
real 2 0 0
más 3 0 0
baja 4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
10 0 0
11 0 0
Material Sección 1 0 0
Sección 2 0 0
Sección 3 0 0
Sección 4 0 0
Sección 5 0 0
Sección 6 0 0
Tabla toneladas prod. Cono E
principal Cono S 0 0
1
2
3
4
5
6
7
8 3000 3000
9 3000 3000
10 3000 3000
11 3000 3000
12 3000 3000
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 2000 2000
50 2000 2000
51 2000 2000
52 2000 2000
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
Espesor instal. Cono E 20 20
Cono S 20 20
1 18 18
2 18 18
3 20 20
4 20 20
5 20 20
6 20 20
7 20 20
8 22 22
9 22 22
10 22 22
11 22 22
12 22 22
13
14
15
16
17
18
19 22 22
20 22 22
21 22 22
22 22 22
23 22 22
24 22 22
25 22 22
26 22 22
27 22 22
28 22 22
29 22 22
30 22 22
31 22 22
32 22 22
33 21 21
34 21 21
35 21 21
36 21 21
37 21 21
38 20 20
39 21 21
40 20 20
41 21 21
42 21 21
43 21 21
44 21 21
45 20 20
46 21 21
47 21 21
48 20 20
49 19 19
50 19 19
51 18 18
52 19 19
53 19 19
54 19 19
55 18 18
56 19 19
57 19 19
58 20 20
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
Desgaste cm/MM Cono E 0.8 0.8
Cono S 1 1
1 0.752312556 0.752312556
2 0.752312556 0.752312556
3 2.256937668 2.256937668
4 2.256937668 2.256937668
5 2.256937668 2.256937668
6 2.256937668 2.256937668
7 2.256937668 2.256937668
8 3.761562781 3.761562781
9 3.761562781 3.761562781
10 3.761562781 3.761562781
11 3.761562781 3.761562781
12 3.761562781 3.761562781
13 3.761562781 3.761562781
14 3.761562781 3.761562781
15 2.256937668 2.256937668
16 3.009250225 3.009250225
17 3.009250225 3.009250225
18 3.761562781 3.761562781
19 3.761562781 3.761562781
20 3.761562781 3.761562781
21 3.761562781 3.761562781
22 3.761562781 3.761562781
23 3.761562781 3.761562781
24 3.761562781 3.761562781
25 3.761562781 3.761562781
26 3.761562781 3.761562781
27 3.761562781 3.761562781
28 3.761562781 3.761562781
29 3.761562781 3.761562781
30 3.761562781 3.761562781
31 3.761562781 3.761562781
32 3.761562781 3.761562781
33 0.752312556 0.752312556
34 0.752312556 0.752312556
35 0.752312556 0.752312556
36 0.752312556 0.752312556
37 0.8 0.8
38 1.6 1.6
39 0.8 0.8
40 1.6 1.6
41 0.8 0.8
42 0.8 0.8
43 0.8 0.8
44 0.8 0.8
45 1.6 1.6
46 0.8 0.8
47 0.8 0.8
48 1.6 1.6
49 2.4 2.4
50 2.4 2.4
51 3.2 3.2
52 2.4 2.4
53 2.4 2.4
54 2.4 2.4
55 3.2 3.2
56 2.4 2.4
57 2.4 2.4
58 1.6 1.6
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
Espesor medido Cono E 20 20
Cono S 19 19
1 17 17
2 17 17
3 17 17
4 17 17
5 17 17
6 17 17
7 17 17
8 17 17
9 17 17
10 17 17
11 17 17
12 17 17
13 17 17
14 17 17
15 17 17
16 17 17
17 17 17
18 17 17
19 17 17
20 17 17
21 17 17
22 17 17
23 17 17
24 17 17
25 17 17
26 17 17
27 17 17
28 17 17
29 17 17
30 17 17
31 17 17
32 17 17
33 20 20
34 20 20
35 20 20
36 20 20
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
Espesor costra Cono E
Cono S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
CICLONES Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
espacio
Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
espacio
Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
espacio
Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
espacio
Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
espacio
Techo Material
Vortex Material
Cuerpo Material
Cono Material
Ductos Material
Chapaletas (blanco)
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
espacio
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
espacio
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
espacio
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
espacio
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
espacio
Techo Temp.
Vortex Temp.
Cuerpo Temp.
Cono Temp.
Ductos Temp.
Chapaletas (blanco)
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
espacio
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
espacio
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
espacio
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
espacio
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
espacio
Techo Desgaste
Vortex Desgaste
Cuerpo Desgaste
Cono Desgaste
Ductos Desgaste
Chapaletas (blanco)
TORRE 1 Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
TORRE 2 Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
espacio
Techo dia rep
Vortex dia rep
Cuerpo dia rep
Cono dia rep
Ductos dia rep
Chapaletas dia rep
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
espacio
Techo Mes rep
Vortex Mes rep
Cuerpo Mes rep
Cono Mes rep
Ductos Mes rep
Chapaletas Mes rep
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
espacio
Techo Año rep
Vortex Año rep
Cuerpo Año rep
Cono Año rep
Ductos Año rep
Chapaletas Año rep
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
espacio
Techo Esp. Orig.
Vortex Esp. Orig.
Cuerpo Esp. Orig.
Cono Esp. Orig.
Ductos Esp. Orig.
Chapaletas (blanco)
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
espacio
Techo Esp. Real
Vortex Esp. Real
Cuerpo Esp. Real
Cono Esp. Real
Ductos Esp. Real
Chapaletas (blanco)
C. HUMOS Sección 1 Material
Sección 2 Material
Sección 3 Material
Sección 4 Material
Sección 5 Material
Sección 6 Material
Sección 7 Material
Sección 8 Material
Sección 9 Material
Sección 10 Material
Cuchara 21 Material
Arco 22 Material
Otro 1 Material
Otro 2 Material
Otro 3 Material
Sección 1 Temp.
Sección 2 Temp.
Sección 3 Temp.
Sección 4 Temp.
Sección 5 Temp.
Sección 6 Temp.
Sección 7 Temp.
Sección 8 Temp.
Sección 9 Temp.
Sección 10 Temp.
Sección 11 Temp.
Sección 12 Temp.
Sección 13 Temp.
Sección 14 Temp.
Sección 15 Temp.
Sección 16 Temp.
Sección 17 Temp.
Sección 18 Temp.
Sección 19 Temp.
Sección 20 Temp.
Cuchara Temp.
Arco 22 Temp.
Otro 1 Temp.
Otro 2 Temp.
Otro 3 Temp.
Sección 1 Desgaste
Sección 2 Desgaste
Sección 3 Desgaste
Sección 4 Desgaste
Sección 5 Desgaste
Sección 6 Desgaste
Sección 7 Desgaste
Sección 8 Desgaste
Sección 9 Desgaste
Sección 10 Desgaste
Cuchara Desgaste
Arco 22 Desgaste
Otro 1 Desgaste
Otro 2 Desgaste
Otro 3 Desgaste
Sección 1 Día rep.
Cuchara Día rep.
Arco 22 Día rep.
Otro 1 Día rep.
Otro 2 Día rep.
Otro 3 Día rep.
Sección 1 Mes rep
Sección 2 Mes rep
Sección 3 Mes rep
Sección 4 Mes rep
Sección 5 Mes rep
Sección 6 Mes rep
Sección 7 Mes rep
Sección 8 Mes rep
Sección 9 Mes rep
Sección 10 Mes rep
Sección 11 Mes rep
Sección 12 Mes rep
Sección 13 Mes rep
Sección 14 Mes rep
Sección 15 Mes rep
Sección 16 Mes rep
Sección 17 Mes rep
Sección 18 Mes rep
Sección 19 Mes rep
Sección 20 Mes rep
Cuchara Mes rep
Arco 22 Mes rep
Otro 1 Mes rep
Otro 2 Mes rep
Otro 3 Mes rep
Sección 1 Año rep
Sección 2 Año rep
Sección 3 Año rep
Sección 4 Año rep
Sección 5 Año rep
Sección 6 Año rep
Sección 7 Año rep
Sección 8 Año rep
Sección 9 Año rep
Sección 10 Año rep
Cuchara Año rep
Arco 22 Año rep
Otro 1 Año rep
Otro 2 Año rep
Otro 3 Año rep
Sección 1 Esp. Orig.
Cuchara Esp. Orig.
Arco 22 Esp. Orig.
Otro 1 Esp. Orig.
Otro 2 Esp. Orig.
Otro 3 Esp. Orig.
Sección 1 Esp. Real
Cuchara Esp. Real
Arco 22 Esp. Real
Otro 1 Esp. Real
Otro 2 Esp. Real
Otro 3 Esp. Real
FIN DE TABLA
Menu PLANT 0
Production Line: Grey 1 0 0 0 0 TOTAL
Required repairs amount (T$) Inventory (T$) Order (T$)
Necessity: Kiln refractory 722 0 0 0 0 722 70,746 0
Necessity: Cooler refractory 4,290 0 0 0 0 4,290 33,483 0
Necessity: Anchor 2 3 0 0 0 5 0 1
Necessity: Refractory mortar 18 0 0 0 0 18 53 0
Necessity: General resources 0 0 0 0 0 0 0 0
GRAND TOTAL 5,032 3 0 0 0 5,035 104,282 1

Menu 0
Warehouse
Kiln Grey 1 5.60 m
Kiln Refractories m to repair Required
ALAL 85 Format $/ton In stock Tons. M$ 0
REFRATHERM 150 Format $/ton In stock Tons. 8 M$ 354
ORILEX 125 Format $/ton In stock Tons. M$ 0
ALAL 85 Format $/ton In stock Tons. 5 M$ 368
RADEX AZ Format $/ton In stock Tons. M$ 0
R2000 Format $/ton In stock Tons. M$ 0
ALUBAX 83 C Format In stock Tons. M$ 0
M9B Format $/ton In stock Tons. M$ 0
Format $/ton In stock Tons. 8 M$ 0
TOTAL 45 M$ 722
Menu Warehouse 0
Kiln cooler Grey 1
Refractarios Horno m to repair Required
ALAL 85 Format $/ton In stock Tons. M$ 0
TOTAL 60 M$ 4,290
Menu Warehouse
0 Production line
Grey 1 0 0 0 Kiln Grey 1
For each... In the element ... The following anchor amount are used … Num. Of With anchors
m2 Cyclone tower 40 10 m2 to change 5 ONE
body Inlet Cone 20 20 body to change 1 TWO
body Outlet Cone 50 30 body to change 1 SEVEN
m Burner 30 40 m to change 2 FIVE
section Outlet discharge 20 50 section to change 1 FOUR
section Satellite inlet 20 60 section to change 2 FOUR
Body Scoop 10 70 Body to change 2 SIX
0
0
0
0
0
0
0
0
TOTAL
Anchor Catalog Anchor amount Anchor prices

Type $/unit In stock Required Ordered In stock Required Ordered
ONE $ 5.00 100 250 150 M$ 1 M$ 1 M$ 1
TWO $ 2.00 1,000 40 0 M$ 2 M$ 0 M$ 0
THREE $ 1.00 200 0 0 M$ 0 M$ 0 M$ 0
FOUR $ 1.00 3,000 230 0 M$ 3 M$ 0 M$ 0
FIVE $ 10.00 500 140 0 M$ 5 M$ 1 M$ 0
SIX $ 12.00 200 160 0 M$ 2 M$ 2 M$ 0
SEVEN $ 2.00 10 80 70 M$ 0 M$ 0 M$ 0
EIGHT $ 5.00 20 0 0 M$ 0 M$ 0 M$ 0
NINE $ 12.00 300 0 0 M$ 4 M$ 0 M$ 0
TEN $ 20.00 40 0 0 M$ 1 M$ 0 M$ 0
0 0 M$ 0 M$ 0 M$ 0
0 0 M$ 0 M$ 0 M$ 0
0 0 M$ 0 M$ 0 M$ 0
0 0 M$ 0 M$ 0 M$ 0
0
TOTAL 5,370 900 M$ 5 M$ 1
Menu Warehouse 0
Kiln Grey 1 5.60 m
Concrete Description gr/cm3 $/ton In stock Tons. m to be repaired Ordered
REOTIX-RX-695 V 3.00 820 5 Tons. 12 M$ 3
TIX-96 3.10 820 6 Tons. 12 M$ 3
DIDURIT 150 T 3.25 820 7 Tons. 12 M$ 3
SUPERTAB 255 CS 2.80 820 8 Tons. 12 M$ 3
PF-97 2.65 820 9 Tons. 12 M$ 3
REOTIX-RX-650 2.40 820 30 Tons. 12 M$ 3
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
0.00 Tons. M$ 0
TOTAL 65 Tons. 72 M$ 18
Menu Warehouse 0 Production Line
Grey 1 0 0 0 0 Required In stock Ordered
Refractory plastic M$ 0.10 M$ 0.01 M$ 0.09
Cardboard M$ 0.00 M$ 0.00 M$ 0.00
Shims M$ 0.00 M$ 0.00 M$ 0.00
Hammers M$ 0.00 M$ 0.00 M$ 0.00
Pistons M$ 0.00 M$ 0.00 M$ 0.00
Scaffold M$ 0.00 M$ 0.00 M$ 0.00
Amasser M$ 0.00 M$ 0.00 M$ 0.00
Various M$ 0.00 M$ 0.00 M$ 0.00

Menu
GENERAL INSTRUCTIONS
INPUT DATA 1.- Primary and Aux. Air continuous (first 8 hr) till T < 450°C
Ambience Temp °C 25 2.- At ID Fan start up, reach 10% of normal working pressure
Pressure mm CA 570
Particular Instructions
Hot stage initial temp °C 826
Preheater 24 #NUM! foreseeable time till having 65 °C

without draft = 0 Theoretical
Theoretical Real
dampers = 1 corrected Level to adjust, respect to normal operation
Initial time
ID Fan = outlet Factor
+t
depression in
mm H2O °C °C °C Recommendation Draft Fuel Feed Speed
1 0 1.00 785 781 781 Continuous turn 76% 92% 78% 74%
2 0 1.00 747 741 741 Continuous turn 62% 86% 73% 60%
3 0 1.00 711 706 706 Continuous turn 52% 82% 69% 50%
4 0 1.00 677 677 677 Continuous turn 45% 78% 65% 42%
5 0 1.00 644 621 621 Continuous turn 32% 71% 59% 30%
6 0 1.00 614 596 596 Continuous turn 28% 68% 56% 26%
7 0 1.00 586 574 574 Continuous turn 24% 65% 54% 22%
8 0 1.00 559 554 554 Continuous turn 21% 63% 51% 19%
9 0 1.00 534 535 535 Continuous turn 0% Heating up required 0%
10 0 1.00 510 515 515 Continuous turn 0% Heating up required 0%
11 0 1.00 487 497 497 1/3 turn every 5 0% Heating up required 0%
Menu 0 Grey 1 Save Instructions Load Instructions
1
Previous 2
shutdown 3
assignments 4
5
For less than 6
24 hrs 7
8
1
Previous 2
shutdown 3
assignments 4
5
For more than 6
24 hrs 7
8
1
2
3
Hot work
assignments 4
(immediate after 5
kiln shutdown) 6
7
8
Cooling down Hr. Feed ton/hr Speed Operation
Because of non
programmed
shutdown (fast
cool down)
0
0
0
0
Because of
programmed 0
shutdown (slow 0
cool down) 0
0
0
Because of
inventory
Because of
inventory
Load Instructions Cooling
Conditions Remarks
Opciones para guardar... Grey 1 2 3
Hornos disponibles Grey 1 0 0
Numeración 1 2 3
4 5 Elección 1 7
0 0
4 5
Plant 0 Menu Code to 1 = execute Make base for... Grey 1 Load base from... Clean
Safety Beginning shutdown month apply color 2 = tolerance
Shutdown day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Remarks
Calendar day
Activiy
1 Shutdown and cooling down 1 1 2
2 TV camera 1
3 Preheater cyclones cleaning 2 1
4 Kiln shell inspection 1
5 Raw meal bands inspection 1
6 Clinker crusher inspection 1
7 Burner out 1 2
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Motors yielded to maintenance Concractor Contact Phone Activities
Prior to shutdown work
02/07/2022 11:30:55
Test and inspection prior to Kiln light up. Ok
BURNER
1 Burner ducts connected.
2 Horizontal and vertical alignment.
3
FUEL OIL
1 Warming nozzle clean and mounted
2 Lance control adjusted and tested
3 Heating resistances tested and fuel oil recirculatig
4 Fuel oil gage tested
5 Normal operation nozzle tested
6 Pressure and temperature gage checked
7 Check fuel oil tank and write down its level
8
9
10
AIR CONDITIONING TOWER
1 Water nozzles cleaned and nebulization tested
2 Tower interior checked
3
4
PREHEATER
1 Preheater interior checked. Check double flap valves operation.
2
PRIMARY AIR
1 Test fan start up and damper operation
2
KILN ID FAN
1 Test fan start up and damper operation
2
CLINKER TRANSPORT
1 Test start ups including clinker crusher
2
DUST TRANSPORT
1 Test start ups
2
DUST COLLECTOR
1 Check chambers
2 Check dedust elements
3
ROLLS
1 Clean up rolls
2
3
BAR DRIVE
1 Check water level
2 Check auxiliary power plant fuel level
3 Test start up
4
RAW FEED
1 Recirculate raw feed and test regulation
2 Test bucket elevator and main transport band
3
COKE/COAL
1 Recirculate coke (coal) and test regulation
2 Fill up silo
3 Test Pfister and fill up its silo
4
INSTRUMENTATION
1 Connect O2 and CO analyzers
2 Check cyclones pressure gages
3
4
Inspection and tests prior to Raw Meal mill star up Ok

MILL ID FAN
1 Test start up
2
VALVES
1 Test damper operation (and adjustment)
2
BANDS AND FEEDERS
1 Test start up
2
TAILS CIRCUIT
1 Test start up
2
AIRSLIDES
1 Test start up
2
RAW MEAL SILOS
1 Filled up
2
Menu PART I - Theoretical and Wished heating up
HEATING UP PROGRAM 0 KILN 1
TPD KILN 7,200

Diameter (m) 5.6 Stages quantity 5
Length (md) 87
surface (m2) 1531 Surface (m2) 6549
Ready to start up: 3 reference po
the normal operation temperatur
Ramps °C Hot stage %O2 Preheat out %O2 recommend. points have at least 90% of the n
Heating up start 25 14.0 12.0 to start up.
Heating up finish 650 6.0 4.3
Heating up planing by heating hours Position (m)

Heating hours 18 Máx.recomend. 3,007 L/h normal T (°C)
Temperatures gradient,°C/h: 29 Start up T (°C) >
Wished thermal load, Gcal/hm2 2.2 Possible start up 650 °C
Remark: Difference between sh
32,481 Total lt
Factor 1.00 1.00
THEORETICAL HEATING UP PROGRAM
T(°C) Hot T(°C)

HOUR %O2 L/h Kiln turns Remarks HOUR
Stage Cold Stage
1 14 1343 120 55 1/3 turn every 60 1

2 14 1357 151 69 1/3 turn every 30 2
3 13 1379 182 82 1/3 turn every 30 3
4 13 1410 214 96 1/3 turn every 25 4
5 12 1449 245 110 1/3 turn every 25 5
6 12 1496 276 123 1/3 turn every 20 6
7 11 1549 307 137 1/3 turn every 20 7
8 11 1609 338 150 1/3 turn every 15 8
9 10 1676 369 163 1/3 turn every 15 9
10 10 1749 401 176 1/3 turn every 10 10
11 9 1829 432 189 1/3 turn every 10 11
12 9 1916 463 202 1/3 turn every 5 12
13 8 2009 494 214 1/3 turn every 5 13
14 8 2109 525 227 Aux.cont 14
15 7 2217 556 239 Aux.cont 15
16 7 2333 588 251 Aux.cont 16
17 6 2458 619 17
18 6 2593 650 18
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0
0 0 0 0
0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
al and Wished heating up Part II: Fuels
WARNING
1) Preheater tower completely
closed as well as main ID fan door
2) Follow O2 program to avoid

Ready to start up: 3 reference position (crust free) compared to kiln overheating
the normal operation temperatures . When these reference
points have at least 90% of the normal operation we are ready
to start up. 3) Before lighting up, recirculate
fuel oil
Position (m) 60 40 5 Ex. Fuel Oil

normal T (°C) 216 260 349 Flow [l/h] 1000
Start up T (°C) > 200 240 340 Temperature [°C] 120
Pressure [Kg/cm2] 36
Remark: Difference between shell and tire temperature must not exceed 180 °C
36,098 Total lt
Factor 1.00 1.00
WISHED HEATING UP PROGRAM
T(°C) Hot T(°C)

%O2 L/h Kiln turns Remarks
Stage Cold Stage
12 1291 100 45 1/3 turn every 60

12 1322 139 62 1/3 turn every 30
11 1363 178 79 1/3 turn every 30
11 1414 218 96 1/3 turn every 25
10 1474 258 113 1/3 turn every 20
10 1544 298 131 1/3 turn every 20
9 1624 338 147 1/3 turn every 15
9 1712 377 164 1/3 turn every 15
8 1810 417 181 1/3 turn every 10
8 1917 456 197 1/3 turn every 5
7 2034 496 213 1/3 turn every 5
7 2162 534 228 Aux. cont
6 2301 573 244 Aux. cont
6 2452 611 259 Aux.cont
5 2619 649 274 Aux.cont
5 2803 687 289 Aux.cont
4 3010 725 303 Aux.cont
4 3246 763 318 Aux.cont
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
20 1,000 Plant
0
18 900
O2 Hot stage T Cold stage T
16 800 Kiln
KILN 1
14 700
12 600 Date
% Oxygen
10 500
°C Stages
Ready to start up: 3 reference position (crust free)
compared to the normal operation temperatures . When
these reference points have at least 90% of the normal 8 400
operation we are ready to start up.
6 300
Person in charge of program
4 200
Start up conditions measured 2 100

on scanner
0 0
60 40 5 kiln peter 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3
200 240 340 °C min for start up 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6
°C real for star up Hour
Fuel oil Pet coke 0 0 O2 °C Hot stage °C Cold stage Kiln turns (turns/min)
Hour
l/hr kg/hr 0 0 Program Real Program Real Program Real Program Real REMARKS
1 1,330 0 0 0 12 100 45 1/3 turn every 60
2 1,362 0 0 0 12 139 62 1/3 turn every 30
3 1,404 0 0 0 11 178 79 1/3 turn every 30
4 1,456 0 0 0 11 218 96 1/3 turn every 25
5 1,519 0 0 0 10 258 113 1/3 turn every 20
6 1,591 0 0 0 10 298 131 1/3 turn every 20
7 1,672 0 0 0 9 338 147 1/3 turn every 15
8 1,763 0 0 0 9 377 164 1/3 turn every 15
9 1,864 0 0 0 8 417 181 1/3 turn every 10
10 1,974 0 0 0 8 456 197 1/3 turn every 5
11 2,095 0 0 0 7 496 213 1/3 turn every 5
12 1,113 1,301 0 0 7 534 228 Aux. cont
13 1,185 1,385 0 0 6 573 244 Aux. cont
14 1,263 1,477 0 0 6 611 259 Aux.cont
15 1,349 1,577 0 0 5 649 274 Aux.cont
16 1,444 1,688 0 0 5 687 289 Aux.cont
17 1,550 1,812 725 303 Aux.cont
18 1,672 1,955 4 763 318 Aux.cont
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Menu General Configuration Catalog Wearing Kiln
Generalities
l Input data cells have white background and green fonts input data
l Or they can have pale green to point out input data

that they are not saved in the registers that allow that action
l Cells with formulas have pale blue background and black fonts formula
and should not be modified
l There are cells with predefined lists (pop down menus) and they are to be used under the following considera
1.- It is allowed to use only the options showed in the list.
2.- You can input a data directly in the cell as only if it is one of the list options.
3.- If you input a data directly, there is no need to do it exactly as shown in the list, for example:
Grey 1 = GREY 1 = GREY 1 <> Grey1
Configuration
l Corresponds to the kiln information that is expected not to change over time.
l It has 5 volumes, one for each line to be configured.
l Refractory calculation depends upon this configuration

(wearing and temperatures)
l The cell "Num. Satellites" is enable only if this type of cooler has
been chosen.
Refractory catalog
l Bricks and concrete catalogs are available.
l 30 rows are predefined on each catalog for each type of zone, which can not be modified due to the links on t
l It is convenient to incorporate only the refractories that are normally used in plant, with the information as com
specially Ta.
l Rows may not be deleted nor the table order altered since its information is red by formulas on other spreadsh
Warehouse
l In every section, needed and in stock materials can be specified, as well as their unit costs and needs to progr
l Base on the aforementioned data, order needs and spending amounts are calculated.
l This section is the only one not protected so the user can adequate it to its need as much as necessary taking
the formulas.
To estimate the wearing in cms / Million tons
Initial thickness (cm) 20

Failure thickness (cm)* 6 6 6 6 6 6
Campaign throughput (t 1,000,000
cms/MM ton 14.0
*Remark: The last 6 cm should not be considered usable for wearing calculations since the material is on its resistance limit.
With initial thickness of 20 cm, wearing can be estimated in cm/MM Ton according to achieved camp
Produced 0 10,000 20,000 30,000 40,000 50,000
tons 100,000 140.0 127.3 116.7 107.7 100.0 93.3
during
campaign
Produced
tons
during 200,000 70.0 66.7 63.6 60.9 58.3 56.0
campaign 300,000 46.7 45.2 43.8 42.4 41.2 40.0
400,000 35.0 34.1 33.3 32.6 31.8 31.1
500,000 28.0 27.5 26.9 26.4 25.9 25.5
600,000 23.3 23.0 22.6 22.2 21.9 21.5
700,000 20.0 19.7 19.4 19.2 18.9 18.7
800,000 17.5 17.3 17.1 16.9 16.7 16.5
900,000 15.6 15.4 15.2 15.1 14.9 14.7
1,000,000 14.0 13.9 13.7 13.6 13.5 13.3
1,100,000 12.7 12.6 12.5 12.4 12.3 12.2
1,200,000 11.7 11.6 11.5 11.4 11.3 11.2
1,400,000 10.0 9.9 9.9 9.8 9.7 9.7
1,500,000 9.3 9.3 9.2 9.2 9.1 9.0
1,600,000 8.8 8.7 8.6 8.6 8.5 8.5
1,700,000 8.2 8.2 8.1 8.1 8.0 8.0
1,800,000 7.8 7.7 7.7 7.7 7.6 7.6
1,900,000 7.4 7.3 7.3 7.3 7.2 7.2
2,000,000 7.0 7.0 6.9 6.9 6.9 6.8
Kiln and coolers
l It is divided in the kiln, burn, grate and planetary cooler section.
l Once chosen the kiln to work with, the total utilization for the period of time under analysis and the distance f
would be measured has to be defined, and for this purpose it only allow three options: 1, 1.5 o 2 m. These dim
once the register is been made, for they are the ones that will give coherence to the captured data with the ca
l Campaign duration is determined based on the introduced dated. This is basis for the estimation of refractory
l Until 12 sections to indicate the refractory formats and average duration are given.
l The far lower section shows the table for each brick measurement interval, to introduce more specific data an
wearing. Wearing is estimated with the cm/Million produce tons given, or with the thousand of tons average th
l The rows corresponding to the intervals where the mentioned refractory won't endure the normal production h
with orange background and white fonts.
l The burner has indicated its own maximum and minimum thickness value, and it is always available on the scr
will be enable as they are configured for the chosen kiln.
l Coolers use the same information that kiln refractory.
l This sheet allows to save information in a data base under the name chosen by user. As a safety measure
it is not possible to save a file with a name previously used, so if user wants to keep a new register with an ex
the first one has to be deleted (using the corresponding option) before saving the new one.
Preheater
l It is divided into cyclones (till 5 stages) and smoke chamber sections.
l It allow to indicate materials, dates for repairs, temperatures and wearing on each cyclone section as well as
the record of its wearing.
l Based on the equipment chosen on the KILN section, the wearing calculations and possible failure date are pe
for which it is important to be sure to work with the desired register.
l Preheater data can only be saved if associated to a kiln register, because of this it is important to pay attention
co choose well (from the option cells) the register into which the information is to be incorporated.
Activities program
l It will allow you to set activities and timelines for the kiln shutdown.
l The format allows, writing down on the table "1" y "2", to mark with a blue background the duration of each a
of half a day.
l It has the feature of allowing the saving of a base format that can be loaded as many times as wanted to be m
l Even though the format can be saved, the floating note frame is not nor are those on footnotes.
Kiln Preheater Warehouse Program
er the following considerations:
n in the list, for example:

dified due to the links on the spreadsheets.
with the information as complete as possibly
ormulas on other spreadsheets.

costs and needs to programmed shutdown,
much as necessary taking care of updating
Million tons
6
6 6 For the 3
burner 1,000,000
3.0
its resistance limit.
ccording to achieved campaign throughput.

60,000 70,000 80,000 90,000
87.5 82.4 77.8 73.7
53.8 51.9 50.0 48.3
38.9 37.8 36.8 35.9
30.4 29.8 29.2 28.6
25.0 24.6 24.1 23.7
21.2 20.9 20.6 20.3
18.4 18.2 17.9 17.7
16.3 16.1 15.9 15.7
14.6 14.4 14.3 14.1
13.2 13.1 13.0 12.8
12.1 12.0 11.9 11.8
11.1 11.0 10.9 10.9
9.6 9.5 9.5 9.4
9.0 8.9 8.9 8.8
8.4 8.4 8.3 8.3
8.0 7.9 7.9 7.8
7.5 7.5 7.4 7.4
7.1 7.1 7.1 7.0
6.8 6.8 6.7 6.7
nalysis and the distance from which the brick thickness

s: 1, 1.5 o 2 m. These dimensions are to be kept
captured data with the calculations.
e estimation of refractory duration.
uce more specific data and to watch over the brick

ousand of tons average that they endure.
e the normal production heat, is shown automatically
lways available on the screen, while the coolers
. As a safety measure
a new register with an existing name,
yclone section as well as
ossible failure date are performed,
important to pay attention

incorporated.
und the duration of each activity with maximum precision
y times as wanted to be modified.

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Mayor Shutdown Planning and Protoco

1 - Kilns Configuration Plant Exit

Kilns General characteristics

Kiln and Cooler

0.2 80.0 13.0 2.0 50.0

42.0 25.0 1700 130.0

75.0 22.0 0.8 1520 70.0

85.0 12.0 0.0 0.6 1.0 1700 50.0

3.1 15.0 0.9 1200 0.6 2.6 1000 2.6

2.9 17.0 100 1.4 1200 1.1 2.8 1000 2.8

1,583 65.0 2.6 64 0.2 1.8 1,583

1,567 60.7 2.5 60 0.4 1.7 1,520

1,718 48.1 3.0 103 1.4 2.9 1,700

This information enters the concrete page

50 3 100 1.1 2.8

ZrO2 TiO2 Others

CSi+ALUMINA TABULAR 45.0

ALUMINA 92.0 2.0

CHAMOTA POBRE EN HIERRO 39.0

ALTA ALÚMINA 85.0 1.7

CHAMOSITE WITH CIRCONIUM 32.0 42.0

CORINON SINTETIZADO 95.0

1870 120 3.00 -0.1

1500 150 3.25 0.8 1000 0.8 1.9

1350 40 2.00 0.6 1000 0.6 0.9

1500 150 3.25 0.8 1000 0.8 1.9

1000 -0.1 7.0 1,764 73.6 2.8 75 0.0

1000 0.9 9.0 0-6 1,273 31.2 1.2 31 0.0

1000 1.9 6.5 0-6 1,539 97.0 2.6 59 33.6

2.1 1,870 120 3 75 0.0 -0.1

0.9 1,350 40 2 31 0.6 0.9

0.7 1,500 150 3 59 0.8 1.9

Campaign num. ...

CYCLONES REFRACTORY PREHEATER 1 Jun-01 PREHEATER 2 Nov-03

Roof LAD-4 KF 150 12 15 Dec 2003 20 May-04 X 10 25 Nov 2003 20 May-04 X 10

Roof LAD-4 KF 150 7 20 Nov 2003 20 Sep-04 X 12 25 Dec 2003 20 Oct-04 X 12

Roof LAD-4 KF 150 12 10 Dec 2003 20 May-04 X 9 25 Dec 2003 20 Jun-04 X 8

Roof LAD-4 KF 150 12 10 Dec 2003 20 May-04 X 6 25 Dec 2003 20 Jun-04 X 8

Roof LAD-4 KF 150 8 Oct 20 Jun-01 X 10 5 Oct 2003 20 Jun-04 X 10

SMOKE Oper Wearing Repaired Original Possible Estimate Real

Refractory Thickness Calculator (cm)

Parameter Air Shell Insulation 2 Insulation 1 Refractory Gas

Refractory Conversion @ Gas Temperature

Production Line: Grey 1 0 0 0 0 TOTAL

Required repairs amount (T$) Inventory (T$) Order (T$)

Necessity: Kiln refractory 722 0 0 0 0 722 70,746 0

Necessity: Cooler refractory 4,290 0 0 0 0 4,290 33,483 0

Necessity: Refractory mortar 18 0 0 0 0 18 53 0

Necessity: General resources 0 0 0 0 0 0 0 0

GRAND TOTAL 5,032 3 0 0 0 5,035 104,282 1

ALAL 85 Format $/ton In stock Tons. M$ 0

REFRATHERM 150 Format $/ton In stock Tons. 8 M$ 354

ORILEX 125 Format $/ton In stock Tons. M$ 0

ALAL 85 Format $/ton In stock Tons. 5 M$ 368

RADEX AZ Format $/ton In stock Tons. M$ 0

R2000 Format $/ton In stock Tons. M$ 0

ALUBAX 83 C Format In stock Tons. M$ 0

M9B Format $/ton In stock Tons. M$ 0