PDI Checklist

Shear and Bend Testing Machine

Company & Reps Names: BANBROS ENGINEERING PRIVATE LIMITED/ Gautam Kaul, Sachin Singh and Avinash Gautam
Date: 22/11/2021 – 23/11/2021
PDI Inspector: Mohammad Sohail
PO Number: 7180002294
Updated on 22/11/2021
SR NO. Question YES/NO/NA Comment
Main accessories shall be as per our recommended
1 - -
brands.

Model: V90
A) Servo driving system: Siemens Yes
Make siemens verified.

Model: 1FL6042-2AF21-1AA1
B) Servo motor: Siemens Yes
Make siemens verified.

C) Leading screw: THK/ HIven Yes Make verified THK.

S/N: 34021172, PSD-5T

D) Load cell: 50 KN USA Celtron Yes
Make celtron verified.

Verification load cell capacity as per requirement

2 Yes 50KN load checked on compression mode and found acceptable.
50KN.
 Machine having fuction of using multiple load cell by modifiying
3 Multiple load cell in one machine function Yes
attachements.

4 Load Accuracy shall be 0.5 Yes Load cell accuracy checked with proving ring found acceptable

Load cell overload capacity shall be 150% of rate

5 Yes Verified with the help of celtron data sheet.
capacity

Verification of load measuring resolution: 1/500000

6 Yes Verified with the help of machine softwear (Fast test).
FS, stepless

Checked during load cell verification by applying 50kn load find

7 Verification of stiffness of frame: 0.004mm/t Yes
acceptable.

8 Position / displacement resolution shall be 0.001mm Yes Verified with the help of machine softwear (Fast test).

Dimention Of Tensile and Bend:

 Crosshead travel: 1200mm Verified all the dimensions and acceptable as per requirement.
 Tensile test space: 700mm
9  Compression test space: 800mm Yes Verified Bending test fixture: Rolling Dia. 30mm and span 600 mm.
 Bending test fixture (Roller diameter 30mm,
span 600mm adjustable) Verified Effective testing width 500 mm.
 Effective testing width (Clearance between
columns): 500mm
2
 Standard tensile test fixture: Manual wedge type: 1) Verified Wedge tensile fixture Flat specimen range: 0-7, 7-14
and 14-21 mm.
 Wedge tensile fixture Flat specimen range: 0-
20mm (for Tensile & Shear Test) 2) Verified Wedge tensile fixture Flat specimen range: 4-9, 9-14
and 14-20 mm.
10  Wedge tensile fixture Flat specimen range: Yes
Φ4-Φ20mm (for Tensile & Shear Test)
3) Verified
 Compression platen diameter : Φ100mm
 Testing speed range: 0.001 mm/min～500 4) Verified Testing speed range: 0.001 to 500 mm/min by using
mm/min, stepless, adjustable arbitrarily softwear (Fast test).

11 Standard Power: 220/110V, 50/60HZ, 1 phase Yes Standard Power: 220/110V, 50/60HZ, 1 phase

 Working system: MS Win7 / Win10 (HP or

LENOVO computer, 19-inch LCD
 monitor)
12
 Printer (HP A4 color inkjet printer)
 Frame Structure: Dual test space
 Working system: Win10 (HP computer, 19.5-inch LCD
monitor)
Yes
 Printer (HP A4 color inkjet printer) : Desk jet 1112
 Frame Structure: Dual test space provided.

13 Standard accessories are provided as per catalog Yes Providing as per catlog.

The accuracy of shear testing machine shall be within

±2 percent of the indicated reading. Maximum Accurace of machine found within ±2 % of indicated reading and set
14 Yes
allowable shear testing rate shall not exceed 0.5 Inch rate was 0.5 mm/min.
per minute.

Calibration will be perform at on side at TASL Nagpur.

15 calibration of laod cell as per ASTM. Hold
Calibration shall be done as per ASTM E8 by NABL approved lab.

Verification of cross head aligment as per ASTM Cross head aligment verification done found acceptable, No any
16 Yes
requirement. misalignment observed.

3
 1) Test coupons strength values not achieved as per
requirement, welding strength is low.

2) Machine having 50000N load cell capacity wich is having

Test coupons trials to check machine actual
17 Yes minimum sense of 4% (2000N) as per this machine is not able
performance.
to show results below 2000N load strength welds.

3) As per AWS D17.2 our scope is min. 625N and due to this we
need to add the 200 kg (2000N) load cell on machine scope.

18 Verifiaction of displacement of cross head Yes Displacement of cross head verified.

19 Verification of speed of machine mm/ min. Yes Speed of machine checked 0.2, 0.5, and 10mm/min found acceptable.

20 Safety feature of machine Yes Closing doors are provided at front and back.

21 Machine Programs Yes Machine programs need to be added as per TASL requirement.

Test coupons testing done on material aluminium alloy and stainless

22 Compression test verification Yes
steel, Compression verified.

As per trails we identified to add 200kg (2000N) load cell on machine

23 Adding load cell Yes
scope.

Representative From TASL Nagpur Sign Representative From BANBROS ENGINEERING Sign
Sachin Singh  
  Gautam Kaul
Mohammad Sohail
 
Avinash Gautam