ICM Rotec 2019

Integrated Condition Monitoring and
Dynamix™ 1444 Series
Rotec Seminar, Burgas

May 30-31, 2019
Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 1

Agenda
1 2 3 4
INTRODUCTION Dynamix 1444 DYNAMIX IN
DYNAMIX SENSOR
INTEGRATED
TO ICM SERIES SOLUTION
ARCHITECTURE
5 6
CONDITION DYNAMIX PORTABLE
MONITORING
SOLUTION
SOFTWARE
PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 2

Introduction
Why Monitor Machine Condition?
In any plant we have assets (big or small) that we want to:

o Protect from damage
o Prevent problems that would
result in a loss of production
o Assure or improve Quality
o Reduce maintenance
costs

Protect from Damage
Monitor the Overall (total) Vibration
Mitigate Damage to…

• Protect Investments Danger Severe vibration, damage and/or failure possible
• Protect Personnel
• Protect Environment
Danger
Investigate Condition Alert Moderate vibration. Cause should be investigated.

• Plan Maintenance
Alert
Overall Normal Machine is balanced but faults may be present.
Operation at a level above “Danger” may result in significant damage, and

possibly catastrophic failure. Maintenance performed before this point will be
less expensive and require less time to perform.

Monitoring Machine Condition…
Requires detecting and identifying faults
Overall vibration does not provide insight into what is causing the vibration
To understand what is causing the vibration, monitor the Indicators of fault...
Electrical
Mechanical attributes
attributes
Speed
Speed Type of motor
Type of bearings Line frequency
Number of impeller vanes Number of rotor bars
Number of fan blades Number of stator slots
Identifying fault indicators
Number of gear teeth etc.
requires knowing basic
etc.
characteristics of the machine.
Faults are identified by the frequency of the vibration it causes
Faults induce repetitive

impact or cyclic forces at
specific, predictable
frequencies (f).
Except for structural

resonances which
simply “ring” at the
resonant frequency
when excited.
Pits or scratches on balls,
broken or damaged gear
teeth... Imbalanced rotors,
misaligned shafts...
The FFT separates the individual frequencies from the raw signal
Faults force vibration
Unbalance: 1xRPM
Looseness: 2xRPM
Accelerometer
∑
Bearing: #Elements x RPM
Turbulent Flow: #Blades x RPM
The FFT converts the raw signals

into the specific frequencies at
FFT A their respective amplitudes
Amplitude
f
Complex Waveform
Time

A simple example
Bearing Defect
Turbulent Flow
• Vibrations at these frequencies indicate the presence of a specific condition or fault*

• The magnitude of the vibration is an indication of the severity of the condition or fault
*or, sometimes, one of several faults that could cause vibration at the same frequency.
By trending fault indicators
Fault is present, severity is severe
Alarm
Fault is present, severity is moderate
Detection
Fault is not present
Continued operation above “Alarm” may result in damage to components other than
the wearable component, which will cause longer and more expensive repairs.

Proven Technology
We have been analyzing
machine vibration for over Rub (1/2x RPM) Cracked rotor bar, loose laminations, eccentric air gap (1x & 2x Line Frequency)
30 years. We know what Unbalance (1x RPM)
Turbulent Flow or Eccentric
it means! Impeller (# vanes x RPM)
Misalignment (2x RPM)
Bearing Wear
(Nx RPM (“N” depends on bearing model))
Data Collector, Mechanical Looseness
(2x RPM and 3x RPM)
circa 1982 Cavitation
(Broadband excitation frequency)
Mechanical & electrical faults and many process conditions force

vibration at specific, predictable, frequencies
Fault Indicators in Logix
Integrated Fault Detection and Identification
Tags represent
the tools used to
measure the
considered fault
indicators
Alarms signal Dynamix provides the

detection measurement, signal
processing and
Trends monitor integration tools
propagation necessary to present the
indicators of condition or
fault, configurable for any
This is what machine, to Logix as
simple tags over
Dynamix does! EtherNet/IP.

Fault Indicators in the IA
Integrated Visualization
True machine condition made

“part of what you do”.
Fault Indicators can be acted on,
the same as any other tags.
Fault Indicators can be presented
on faceplates and other HMI’s the
same as any other tags.
Fault Indicators can be written to
an historian and trended the
same as any other tags.

Condition Monitoring Value
Practical Introduction
How do you identify equipment failures today?
MON TUE WED THU FRI SAT - SUN Line Shuts Down
1 2 3
4 Process Alarm
5 6 7 8 9 10
11
Late Operators See an Issue
12 13 14 15 16 17 Noise Increases
18
19
26
20
27
21
28
22
29
! 23
30
24
25
Temperature Rise
Condition Monitoring
What’s the cost of a late warning?
Downtime Inventory Safety

Product Quality
Collateral Damage
$ Overtime
Expediting
Reliability
Credibility
Productivity Expenses Organization
Enable your Operations to drive better Maintenance, Quality & Reliability

The Value of What it Can Tell Us
What is failing?
Clearly identify machines that have potential problems
Why is it failing?
Identify the nature of the problems
How bad is it?
Identify the severity of the problems
When is it going to fail?

Predict the most likely outcome of the problems – avoid downtime
Actionable information so operations can drive better decisions

The Numbers…
The application of a Condition Monitoring program can:
Increase Reduce
Equipment Productivity 30% Defects 10%
Workforce Efficiency 20% Downtime 20%
Equipment Life 10% Inventory Costs 25%
Unplanned Outages 45%
Improving plant productivity through Plant Asset Monitoring technologies is

real and has been successfully applied for over 30 years. Data Collector, circa 1982

Sustainable Condition Monitoring
An Integrated Architecture Solution…
Visualize it Anywhere
Logix Controllers Apply the Rules
Dynamix Monitors do the Math

Time Waveform Spectra Fault Indicators

Agenda
Part 2: Condition Monitoring Products

Introducing the Dynamix 1444 Series

Agenda
Introduction to Integrated Condition Monitoring and Protection
Introducing the Dynamix 1444 Series
Functional Summary
Dynamix and the Integrated Architecture
Condition Monitoring Software

The Dynamix 1444 Series
A Simple Architecture…
A Simple Distributed System
A Single Main Module
o + a single main module terminal base
Three Expansion Modules
o Provide optional capabilities when you need them
o + a common expansion module terminal base
Removable Plug Connectors
o For each module and each base
o Available in either spring or screw cage type
Part of our Integrated Architecture

Managed and Configured from Logix Standard Machines Complex Machines & Process
o Over EtherNet/IP CompactLogix™ Controller ControlLogix® Controller
Capable of Independent Function, and Action
o Regardless of the controller’s availability or status

Dynamix 1444 Series
…built on a new, innovative package
Ethernet connections located
Use with removable plug above field wiring for easy, Connectors are angled and labeled for
terminal connectors – simplifies uncluttered access improved access, visibility and ease of
wiring use
Recessed frame designed

for easy gripping
Innovative DIN mount design
with tension and leveling
control
Rugged, low noise, fully

Connectors fitted directly to the soldered card stack
module for sensitive signals – Integrated Buffered construction
fewer internal circuit connections, Output BNC connectors
less noise, higher reliability
Connectors fitted to the terminal base for non-sensitive
wiring such as power, relays, grounds…
Dynamix 1444 Series
Dynamic Measurement Module
4 Dynamic Inputs
2 Speed Inputs
Speed can be measured from two TTL inputs, Dual Processors
or read from controller output assembly
2 Ethernet Ports
Single or Device Level Ring (DLR)
Nonvolatile
2 Digital Inputs Memory
Function is user programmable
2 Digital Outputs
Function is user programmable
24 Bit ADC’s
4 Buffered Outputs
BNC & terminal pin connections Many applications require only one or more
1 SPDT relay Dynamic Measurement (Main) Module

Dynamix 1444 Series
Architecture & Local Bus
TTL Signal
TTL& Signal
TX OK & TX OK
TTL Signal & TX TTL
OK Signal & TX OK
Power Power
Host / Expansion Module Network Host / Expansion Module Network
Architecture Local Bus

Network Connections on Main Module Host / Expansion Module Communications
Insert / Remove Under Power Speed Signal Distribution
Interconnect via included ribbon cable between terminal bases Power Distribution

Dynamix 1444 Series
6 Catalog Numbers! (plus the removable plug connectors)
Dynamic Measurement Module Tachometer Signal Conditioner Expansion Module
1444-TRSX02-02RB
1444-DYN04-01RA 2 Speed Inputs 2 TTL Speed Outputs
• Eddy Current Probes
4 Dynamic Inputs • Magnetic Pickups 1 TSCX per Dynamic
2 TTL Speed Inputs • NPN / PNP Sensors Measurement Module
6 Dynamic Measurement Modules
1 SPDT Relay Minimum input frequency per TSCX
• Manual threshold:
1 cpm (0.017 Hz)
• Auto threshold: 6 cpm (0.1 Hz)
4-20mA Output Expansion Module Relay Expansion Module Terminal Bases

1444-AOFX00-04RB 1444-RELX00-04RB 1444-TB-A, 1444-TB-B
4 Channels 4 SPDT Relays 1 Dynamic Measurement
Module Base
Output referenced to any measured parameter 3 per Dynamic Measurement Module Includes switch for last octet of
1 per Dynamic Measurement Module the Ethernet address
1 Expansion Module Base

Dynamix 1444 Series
Ethernet
Ethernet Connector (2): RJ45, shielded1
Speed: 10MB / 100MB
Modes: Half/full duplex
Operation: Auto-switching
Auto negotiation
Auto mitigation
Protocol EtherNet/IP Industrial Protocol
Connectivity Single Ethernet (IEEE 802.3)
Device Level Ring (ODVA)
IP Address Set by hardware switch on the terminal base,
Set in configuration2
Concurrent Access Controller (owner)
Up to 3 additional sessions
Time Synchronization IEEE-1588 Standard Ver. 2
CIP Sync (ODVA)
1 Allen-Bradley 1585 Ethernet Media recommend
2 IP address retained in nonvolatile memory

Dynamix 1444 Series
Power, Environment, Certifications & Approvals
Power
Redundant Supplies Integral redundant power supply inputs with supply fault detection and status available on I/O
Supply Voltage +24VDC (18V to 32V wide range input) – designed to accommodate battery backed systems
Environment
Operating temperature -25°C to +70°C
Conformal coating All circuit cards are conformal coated
Electrical Safety
CE, CSA & UL
Hazardous Area
IECex-Zone 2 & ATEX – Zone 2, cUL – Class 1 Div 2 Groups A,B,C,D Designed for Distributed & Skid Mount Applications!
Region & Country Marks
CE, C-Tick, Korean The foot print of the architecture, its power, temperature,
environmental and hazardous area approvals, and its
Marine Certifications shock & vibration ratings, make the product uniquely suited
DNV, ABS to serve distributed and skid mount machine applications.

Functional Summary
Measurements
The measurements necessary to monitor any kind of machine

Dynamic (AC) Measurements Static (DC) Measurements Demand Measurements
Discrete Measurements Single DC Channels Synchronous, Asynchronous
o Per Channel Pair o Axial Position TWF and FFT (to 14,400 lines)
• SMAX Magnitude • Thrust Simultaneous Cross Module Measurements
• Shaft Absolute Vibration • Valve Position
o Per Channel o Eccentricity
• Overall (2) o Rod Drop
• Order Magnitude & Phase (4) o Proportional Voltage
Speed Measurements
• FFT Band (8) Paired DC Channels Speed
• Not 1x (1) o Differential Expansion Retains maximum speed measured
• Bias / Gap (1) Rate of change of speed
• gSE Overall (1)
Complex Measurements
o TWF and FFT (to 1800 lines)
o Asynchronous and Synchronous

Functional Summary
Alarms and Relays
Alarm and relay solutions to meet any requirement
Measurement Alarms (24)
o Apply over/under inside/outside window limits to any measured
parameter
o Enter limits as static values or send limits on controller output
Voted Alarms (13)
o Apply voting logic on up to 4 Measurement Alarms
o Define set-point multiply and alarm gating
Relays (1, 5, 9 or 13)
Main modules include a single onboard physical relay
Add 4 per Relay Expansion Module (0-3)
o Associate with any voted alarm, or…
o Leave unassigned to actuate only on fault

Functional Summary
Capabilities
The capabilities necessary to serve any application

Machinery Protection
o General machine protection
Vibration Relays
o API-670 compliant protection

Acceleration
Velocity

1 SPDT onboard main module
4 SPDT relays per expansion relay module (up
Displacement to 3 per main module)
Machine Condition Monitoring Absolute Shaft Vibration 4-20mA Outputs
Spike Energy (gSE) 4 per Analog Output Expansion Module
o Production assurance (uptime) Speed Each output configurable to any measurement
Phase Event Capture
o Condition based maintenance Pressure Event Log
Trend / Alarm Trend
Thrust
o Quality Case Expansion
Startup / Coastdown
Differential Expansion Real Time, Continuous, Surveillance

Rod Drop Real Time Processing of Critical Parameters,
Continuous Processing of Diagnostic Data,
Demand Processing of Infrequent Measures

Dynamix Sensor Solutions

Vibration Measurements
Can be done in any of three ways
Eddy Current Probe Accelerometer
Shaft Relative:
The measurement is
the relative vibration
between the shaft and bearing
the bearing, which is
the structure that the
sensor is mounted on. bearing
This is what a typical bearing

ECP installation housing
measures.
bearing
housing
Eddy Current Probe & Accelerometer Case Absolute: The measurement is the
Shaft Absolute: The measurement is of shaft vibration absolute vibration of the casing relative to free
relative to free space. space.
This is (usually) measured by adding the vibration of an ECP and an This is what an accelerometer or velocity sensor
accelerometer that are mounted at the same location and in the that is mounted on the bearing housing
same orientation. measures.
Dynamix™ Sensors
Why bearing type matters
The vast majority of bearings are one of two types:
Rolling Element, or “Anti-Friction” Bearings and Fluid Film Bearings Accelerometer
Mounted on bearing housing.
Eddy Current Probe Ideally screwed on but may be
Mounted in hole drilled through glued or mounted with a magnet.
the bearing housing so that the
tip is very near (but does not
touch) the shaft. bearing bearing
bearing bearing
housing housing
Oil Wedge
Soft Metal (load zone)
(Babbitt) Rolling Element: Low cost, simple to apply.
But are capable of only moderate speeds and
relatively light loads. Rotor dynamics aren’t difficult
Fluid Film: Capable of supporting very high but diagnostics can be complex due to all those
loads, high temperatures, high speed. Expensive and spinning balls!
associated rotor dynamics are very complex.
1443 Series Sensors
Quality Accelerometers and Accessories
Top Exit Sensors Sensors with Integral Cables
General Purpose General Purpose
Low Frequency 5 m / 16 ft.
High Frequency 10 m / 32 ft.
Hazardous Area Shield case grounded
Velocity Output Shield case isolated
Dual Output (Acceleration & Temperature)
Side Exit Sensors

General Purpose
Velocity Output
Hazardous Area
Dual Output (Acceleration & Temperature)
1443 Series Sensors
Better Sensors at Lower Prices!
Easier Selection
Smart Catalog Numbers
Parts easily identified by their catalog number
No “decoder ring” necessary
Fewer Catalogs
14 1443 Sensors replace over 23 EK Sensors
Lower Cost
1443 Sensors average 33% less
expensive than their EK equivalents
Improved Performance
Higher rated temperature for standard sensors
Wider frequency range, more consistent across sensors

1442 Series Eddy Current Probes
For Precision Displacement Measurements
API-670 Compliant
System fully satisfies API-670 Accuracy Requirements –
Even when probes, extension cables and drivers are switched out!
Isolated Driver
No special enclosure required
Less chance of introducing signal noise
Easier installation
Color Coded Connectors

Reduces likelihood of installation and maintenance errors
Injection Molded Probe Design

Improved quality and reliability
Narrow Profile DIN Mount Driver

Less space
Easier Installation
Dynamix XM Series Monitors

Dynamix 1440 XM Series
A Family of Proven, Dependable, Capable Intelligent I/O Modules
Machine Protection
Machine Condition Monitoring
Dynamic Measurements Relays
• XM-124 Standard Dynamic • XM-441 Expansion Relay
Measurement • XM-442 Voted EODS Relay
• 1440-DYN02-01RJ Dynamic
Measurement for ControlNet
(use with 1440-ACNR)
Speed Measurements Gateways

• XM-220 Dual Speed • 1440-ACNR ControlNet to
XM-Net Adapter
(use with 1440-DYN02-01RJ)
Intelligent, Distributed, Rugged, Safe
Dual Processors
DeviceNet or Standalone
Rated to +65°C and Marine standards
Hazardous Area Approved

Dynamix 1440 XM Series
Environmental & Functional Summary
Power Environment
Required Protection Listed Class 2 Power Supply Operating temperature -20°C to +65°C
Supply Voltage +24VDC ±10% Conformal coating All circuit cards are conformal coated*
* Except DYN and ACNR Modules
Electrical Safety Hazardous Area

CE ATEX – Zone 2
CSA & UL cUL – Class 1 Div 2 Groups A,B,C,D
Catalog No. Use Function Description

1440-SDM02-01RA Monitoring & Vibration, dynamic pressure, speed, thrust, trend & SU/CD capture,
Diagnostic Continuous or alternated Spike Energy (gSE) vibration, XM 124 Standard Dynamic Measurement
Data High performance tracking or band pass filtering, Module
Thrust and Eccentricity measurements
1440-DYN02-01RJ Vibration, dynamic pressure, speed, Logix integrated XM Series Dynamic Measurement Module
1440-SPD02-01RB Speed Speed, overspeed, reverse rotation, locked shaft XM 220 Speed Measurement Module
1440-REX00-04RD Relay Adds relays to XM-124 Dynamic and XM-220 Speed modules XM 441 Expansion Relay Module
1440-REX03-04RG Used with (3) XM-220 modules in an Overspeed Detection System XM 442 Over Speed Relay Module
Dynamix in Integrated Architecture

Dynamix in the Integrated Architecture
Part of the Connected Enterprise
Dynamix™ Dynamix™
Enables analytics within Internet of Things Information from data,
the control architecture! at the machine!
Analytics Model-predictive
Scalable Computing
(Control, Edge, Cloud) Control,
Optimization
Information Management Multi-discipline
& Analytics Control & Information
Augmented Reality,
End-end
Virtual Reality,
Security
Wearables Smart Assets
Mobility & Secure Network
Visualization Infrastructure

Controller I/O
Supported by Logix Controller Input
Input Assembly parameters selected
I/O is provided and managed the in Module Definition.
same way as for any device.
Requires Logix version
o V24+
o V24.51+ Redundancy
Configuration
o Provided by an Add On Profile
Assemblies
o Configuration
o Input Controller Output
Control Bits Data
User selectable
tags for input Trip Inhibit Speeds (2)
Set Point Multiply (2) Alarm Limits (16)
o Output Gate Controls (2)
User selectable Alarm Reset
tags for output Alarm Buffer Trigger
Alarm Buffer Reset
Transient Buffer Resets (4)

A Standard Logix I/O Solution For Machine Condition Monitoring
Controller Input Controller Output
Input Assembly parameters selected Control Bits Data
in Module Definition.
Trip Inhibit Speeds (2)
Set Point Multiply (2) Alarm Limits (16)
Gate Controls (2)
Alarm Buffer Trigger
Alarm Reset
Alarm Buffer Reset
Transient Buffer Resets (4)
Supported by any Logix controller:

ControlLogix
GuardLogix
CompactLogix
Requires Logix version:
V20 or greater for standard controllers, or
V24 or greater for redundancy

Our EtherNet/IP Network Strategy
With Dynamix
From the beginning the Dynamix 1444

Series was designed and developed
to execute this core Rockwell Automation
CBM Applications,
Asset Management
strategy.
CBM, Applications Native dual port Ethernet, the
EtherNet/IP protocol, Device Level
Ring, an integrated Logix solution, and all
of the products and capabilities of Rockwell
Automation’s Integrated
Architecture…
Dynamix™ These are what makes the Dynamix 1444
Protection
Series the industries most open yet
Dynamix™ secure, integrated and capable
Condition solution for machinery monitoring
Monitoring
and protection available today.

Dynamix System Architectures
Dedicated Condition Monitoring System
Configuration held in nonvolatile

memory assures operation if the
controller or network fails

Dynamix System Architectures
Condition Monitoring within an Integrated Architecture


Introducing Emonitor CMS
Software for Any Condition Based Maintenance Program
Emonitor CMS is our most complete

and advanced software package… The Right Software,
Made simple…
No Functional Levels
No Tag Limits
No Missing Features
No Hidden Costs
No Options
It is our ONLY Software package!

Introducing Emonitor CMS
Complete CbM Software for Any Architecture
Multi-User Operating Systems
Each CMS License includes 4-User Activations Windows 7 (32/64 bit) The Right Software,
…Installed on the same or different FTA servers MS SQL 2008 or 2012
Made simple…
Activations accumulate with additional CMS licenses
Serve Data From CMS No Functional Levels
Supports Microsoft SQL Database Using Included:
No Tag Limits
Client Server Architecture OPC Server No Missing Features
Supported Instruments & Data Sources: CMMS Gateway No Hidden Costs
Online data collection from Allen-Bradley o XML gateway
No Options
o Dynamix™ 1444 Series Integrated Machinery Protection development
and Machine Condition Monitoring Monitors tool
o XM® 1440 Series Monitors
o Enwatch surveillance monitors
o Logix controllers
o OPC servers
Offline route-based data collection using Allen-Bradley Dynamix 2500 and Enpac 2500 hand-held data collectors

The Dynamix 1444 Series
And the Integrated Architecture
An architecture with a single core module that:
Can be applied to any Machinery
Protection application
Can serve any Condition Monitoring
Application
Applies a native EtherNet/IP backplane
Is a component of Rockwell
Automation’s Integrated Architecture

Advanced Capabilities for Advanced Users
When comprehensive Predictive Maintenance and
Analysis Software is required…
Emonitor CMS provides the industry’s most
comprehensive suite of tools for establishing and
executing a Condition-based Predictive
Maintenance (CbM) Program.

Dynamix Portable Solutions

Dynamix™ Data Collector
Functionality to Serve any Application
Feature Description
Ease of Use Light weight, hand held, intuitive icon and menu driven navigation
Speed State of the art processor & co-processor allow faster navigation and data acquisition.
Display Larger color display allows for easier data viewing in the field
Rugged Industrially designed to withstand the harshest of environments
Software Connectivity Combined with industry leading Emonitor CMS software, making the most complete
package
Scalability Standard single channel instrument firmware expandable 2 channel, balancing, etc.
Customers purchase what they need
Unique Capabilities Patented internal Laser tach, and gSE support
Expanded memory Unlimited memory for data storage
Language Capability French, Spanish, Italian, Chinese

Dynamix™ Data Collector
Functionality to Serve any Application
Feature Description
Standard two-channel • Off-route two-channel
Function • Route mode two-channel.
• Triax measurements done in single transducer mode.
Optional Modules • Four Channel Module.
o Triax measurements done simultaneous
o Off-route four-channel.
• Time Recorder module (Three-channels).
• Frequency Response Module (Single Channel)
• Run Up Coast Down Module (Single Channel)
• 2 Plane Balancing Module
• Bump Test Module (Three Channels)
Max Frequency 80KHz
Specifications # of Channel Maximum 4-channel input
ADC resolution 24bit (Sigma Delta)
Signal input range min 0 to +/- 40mVac, max 0 to +/- 25Vac
Tri-axial support Simultaneous Measurements
Headphone support Integrated
Laser tacho support Integrated
Communication support USB
Route & off route Yes, standard
Internal Route memory 128 MB flash memory for internal storage
External Route memory SDHC to 16GB

Questions?
Alexandru Craciun, Commercial Engineer
acraciu@ra.Rockwell.com
PUBLIC +40 721 276 208
www.rockwellautomation.com
Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 54

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Integrated Condition Monitoring and

Dynamix™ 1444 Series

Rotec Seminar, Burgas

Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 1

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 2

In any plant we have assets (big or small) that we want to:

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 3

Mitigate Damage to…

Investigate Condition Alert Moderate vibration. Cause should be investigated.

Overall Normal Machine is balanced but faults may be present.

Operation at a level above “Danger” may result in significant damage, and

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 4

Faults induce repetitive

Except for structural

The FFT converts the raw signals

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 7

• Vibrations at these frequencies indicate the presence of a specific condition or fault*

Fault is present, severity is severe

Fault is present, severity is moderate

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 9

Mechanical & electrical faults and many process conditions force

Alarms signal Dynamix provides the

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 11

True machine condition made

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 12

What’s the cost of a late warning?

Downtime Inventory Safety

Enable your Operations to drive better Maintenance, Quality & Reliability

Clearly identify machines that have potential problems

Identify the nature of the problems

How bad is it?

Identify the severity of the problems

When is it going to fail?

Actionable information so operations can drive better decisions

Improving plant productivity through Plant Asset Monitoring technologies is

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 15

Dynamix Monitors do the Math

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 16

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 17

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 18

Introduction to Integrated Condition Monitoring and Protection

Introducing the Dynamix 1444 Series

Dynamix and the Integrated Architecture

Condition Monitoring Software

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 19

Part of our Integrated Architecture

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 20

Recessed frame designed

Rugged, low noise, fully

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 22

Host / Expansion Module Network Host / Expansion Module Network

Architecture Local Bus

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 23

4-20mA Output Expansion Module Relay Expansion Module Terminal Bases

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 24

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 25

Conformal coating All circuit cards are conformal coated

PUBLIC Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 26

The measurements necessary to monitor any kind of machine