DILIP BUILDCON LIMITED

PQC Page- 1 of 2
Sl.
Description Checks
No.
•Ch- ………. To ……… (………) •Temp. of Water-
•PQC mix is produced by- •Max. size of Agg.-
PQC mix shall be produced from batching plant for homogeneous and uniform •Make/Brand of Plant- •Source of Ingredients.-
1
mix. •Calibration date- •Cement Content-
•Due date- •Fly ash Content-
•Capacity of Plant- •Slump at Plant-
PQC Dumper shall be cleaned and oiled before and after transportation of •Ch- ………. To ……… (………) •Reg.No.of Uncleaned & Unoiled
2
concrete mix. •Vehicle Incharge`s name & no.- Dumper-
•Reg.no.of Uncovered Dumper-
•Ch- ………. To ……… (………)
PQC mix shall be transported by covering the tipping trucks with tarpaulin to •Nos of Dumper Engaged-
3 •Vehicle Incharge`s name & no.-
protect from the weather. •Lead-
•Covered with-
•Qty in Dumper-
Before placing of separation membrane the sub-base shall be swept clean of all •Surface temp.-
•Ch- ………. To ……… (………)
4 extraneous materials using air compressor and sprinkled with water to bring •Mode of Cleaning-
•Sprinkling of water with-
down the temperature of the PQC. •Make of cleaning equipment-

•Ch- ………. To ……… (………)

If any undulations visible after cleaning & sprinkling of water, it should be leveled •Max. size of aggregate-
5 •Difference of undulation-
with mix of 10mm down aggregates to avoids restraint of panel movement •Rechecked the surface-
•Mix Proportionate-

•Ch- ………. To ……… (………) •Find out actual reason for shortfall
6 Min. 43 labours as per schedule should be deployed to carry out the PQC work
•No. of labours deployed- of labours-
•Ch- ………. To ……… (………) •Anchored with-
•Separation membrane is •Colour of Separation Membrane-
Separation membrane shall be tight, straight, wrinkle free & anchored on sub
7 tight/ loose- •Thickness of Separation
base.
•Straight/ wrinkle- Membrane-
•Anchored/not anchored- •Full Width or in Pieces-
•Length-
The sliding ends of dowel bars shall be sawn or cropped cleanly with no •Ch- ………. To ……… (………)
8 •Dia-
protrusions outside the normal diameter of the bar to avoid damage of sheath. •Rusted or Rust free-
•Grade-
Dowel bars in the contraction joints and construction joints shall be tightly
•Ch- ………. To ……… (………)
covered by thin plastic sheath. Mouth of plastic sheath shall be closed by •Dia of Sheath-
9 •Length of Sheath-
insulating tape to prevent the entry of cement slurry and locking of the dowel •Mouth Closed with-
•Thickness of Sheath-
bars.
Tie bar projecting across the longitudinal joints shall be protected from corrosion
•Ch- ………. To ……… (………) •Length of tie bar-
for 75 mm on each side of the joint (middle) by a protective coating of
10 •Tie bars are coated with- •Dia/Grade-
bituminous paint. It should be epoxy coated in full length for coastal regions
•Coated length- •Rusted or rust free-
high rainfall areas.
The PQC mix cannot be carried beyond 10 Km of lead. In case of carrying more
•If lead is more than 10 km. then
than 10 Km, reduce the workability to avoid self-compaction and stiff and to
11 •Ch- ………. To ……… (………) what arrangement is made to get
bring the paving workability, make the arrangement of slurry with same w/c
the specified workability-
ratio to sprinkle on the mix at paving points.
•Mix nature like: Cohessive/
PQC mix must be consistent to have the workability 25 ± 15 mm at the time of •Ch- ………. To ……… (………)
12 Homogeneous/Segregation/
laying •Slump at Site-
Bleeding-
PQC mix loaded/unloaded trucks and loader should not move directly on Separation membrane protected
13 •Ch- ………. To ……… (………)
separation membrane to protect from damage of separation membrane. by:

•Ch- ………. To ……… (………) Method of Spreading the Mix (Pull

Spreading of PQC mix should be done with backhoe bucket of JCB to protect
14 •Spreading of PQC mix or Push) -
damaging of separation membrane.
is done with- •Loader Bucket/Backhoe Bucket-
•Production rate of Plant
•Ch- ………. To ……… (………)
Insure speed of paver to catter the production of concrete from batching Plant ….................... (m3 / hr.)
15 •Speed of the paver at the time of
and all vibrators are working properly. •Consumption rate of Paver
laying of PQC-
…................ (m3 / hr.)
Tines shall be cleaned after every operation of texturing to achieve the depth 3 •Ch- ………. To ……… (………) •Length of tine bar-
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to 4mm and width 3mm. •Log book of cleaning- •Width of tine bar-
 PQC Page- 2 of 2
Sl.
Suggestion/Implementation Checks
No.

•Ch- ………. To ……… (………)

—onstruction joint require to prevent cold joints forming when paving operations
C •Duration of obstruction:
17 •Construction joint after laying
stop for more than half an hour at the end of a day’s paving. •Reason of Obstruction-
length of PQC-

Relative humidity should be more than 25%,

Wind velocity should be less than 15 Km/hr, •Ch- ………. To ……… (………) •Ambient Temp.-
At the time of laying of PQC: •Wind Velocity-
18 Mix temp. should be less than 30OC and
•Relative Humidity- •Wind Direction-
Ambient temp. should be less than 35OC. •Mix Temp.- •Slab Thickness-
Slab thickness should be as per Drawing.
19 Both edge side should be cleaned continuosly just after laying of PQC. •Ch- ………. To ……… (………)

•Ch- ………. To ……… (………) •Brand of curing compound-

Curing compound must be screened & sprayed on PQC surface with cleaned
20 •Mode of screening- •Batch no of curing compound-
nozzle.
•Log book of cleaning- •Manufacturing date-
•Expiry date-

At the construction joints, end shutter should have arrangement to maintain the •Vertical deviation-
•Ch- ………. To ……… (………)
21 proper alignment & spacing of dowel bars. (vertical ±20mm & horizontal ±25mm •Horizontal deviation-
•Spacing-
from plan) •Length of fixed end-
Cleaning of Wirtgen / Concrete Paver should not be done directly on DLC to
invite ingress of water through the DLC to GSB. To prevent it please place the •Ch- ………. To ……… (………) •Paving completion time-
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separation membrane on surface of DLC & park/stand the paver on Separation •PQC paver is cleaned on •Paver cleaning time-
membrane for cleaning.
•Initial cutting time-
Sawing operation could start as 4-8 hours/initial setting time of PQC mix after •Ch- ………. To ……… (………)
•Cutting Depth-
laying of concrete pavement but not later than 8 to 12 hours to facilitate •Sawing operation is started after
•Cutting Width-
23 development of crack at joint locations. Sawing should not be initiated when the how much hours laying of PQC-
Cutting Machine:
compressive strength of the concrete is less than 2 MPa and should be •Paving date of PQC-
•Make-
completed before it attains the compressive strength of 7 MPa. •Paving time-
•Blade Thickness-
•Ch- ………. To ……… (………) •Position in transverse-
Backup rod should be inserted just after initial cut below min. 20 mm
24 •Method of placing- •Position in longitudinal-
(transverse) & 14 mm (longitudinal) from the top of PQC surface.
•Dia of backup rod- •Make/Brand of backup rod-
•Ch- ………. To ……… (………)
Surface of PQC should be covered with hessian cloth or gunny bags as earlier as •Curing Method-
•Surface of PQC is covered with
25 possible after completion of texturing, application of curing compound & •Time of covering-
gunny bags/Separation
hardening of PQC surface. •Days of curing-
membrane-
Surface Texturing depth & width Shall be determined with appropriate •Ch- ………. To ……… (………) •Depth-
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instrument atleast once for each day paving. •Measurement instrument- •Width-

•Ch- ………. To ……… (………) •Cutting Depth-

Widening of joints grooves should be done after 14-16 days of casting concrete
27 •Days of widening after laying of •Cutting Width-
pavement.
PQC- •Brand of cutting machine-
•Ch- ………. To ……… (………) •Days of joints sealing after laying
28 Sealing joints shall be undertaken after 21 days of construction.
•Date of laying of PQC- of PQC-
•Ch- ………. To ……… (………) •Mix proportion-
Polysulphide sealant should be poured in widen groves in contraction joints •Gap of sealant from top- •Batch no.-
29
3 ± 1 mm below the PQC surface. •Brand of sealant- •Manufacturing date-
•Type of sealant- •Expiry date-
Surface Level of PQC shall be taken prior to dumping of succeeding layer.
30 •Ch- ………. To ……… (………) •Difference in surface level-
It should be ± 5 mm as per table 900-1 of MoRT&H
The longitudinal profile shall be checked with a 3 metre long straight edge at the
•Ch- ………. To ……… (………) •Surface Difference-
31 middle of each traffic lane along a line parallel to the centre line of the road as
•Layer No- •Surface Irregularity-
per table no. 900-2 of MoRT&H
The riding quality roughness of bituminous concrete wearing surface, as
•Ch- ………. To ……… (………) •Make/Brand of Equipment-
32 measured by standard towed fifth wheel bump integrator, shall not be more
•Surface unevenness- •Calibration date-
than 2200mm per km. (as per Morth sec-902.6)