R R

PTC Creo Parametric

6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J 1 ADD NOTE 10. JPR JB J BUTLER 20SEP16

2 SEE SHEET 3 JPR JB J BUTLER 20SEP16
3 SEE SHEET 3 JPR JB J BUTLER 20SEP16
CUSTMR GND
W-63 NOTES:-
3 2 1 10

CUSTMR IN 1 1. ALL CIRCUIT ARE SHOWN DE-ENERGIZED

W-65
12
TB1 2 1 CUSTMR-RETURN
W-84
13 ALTERNATOR 2. PAGE 1= CUSTOMER CONNECTIONS FOR CONTROL
2 1 CUSTMR IN 2 & POWER CONNECTIONS TO CIRCUIT BREAKER
D W-82 PCC1302 D
14
2 1
TB2 W-64
REMOTE START 3. PAGE 2= ENGINE CONTROL MODULE (ECM) INTERFACE TO
11 ENGINE SENSORS, COILS, STARTER, BATTERY,
2 1
TB3 W-80
CUST-OUTPUT1-COM GENSET CONTROL F1 BATTERY CHARGING ALTERNATOR.
6
TB4 2 1 CUST-OUTPUT1-NO V W LOW COOLANT LEVEL (OPTIONAL)
W-66 F2 U
7 GROUND (L1) (L2) (L3) N FUEL PRESSURE SWITCH (OPTIONAL)
TB5 W-81 PROTECTED-B+
2 1
5 4. PAGE 3= PCC1302 INTERFACE.
READY-TO-LOAD
CUSTOMER TB6 W-87
4
DISPLAY AND BARGRAPH (OPTIONAL)
3 2 1 2 1
SW B+(1A)
TERMINAL TB7 W-89 5. PAGE 4= ALTERNATOR INTERFACE
2 1 FROM SHUNT EXCITATION &
TB8 K5-1 ON PERMANENT MAGNET EXCITATION (PMG)
CONNECTORS 9
TB9 SHEET 3

6. PAGE 5= ALTERNATOR INTERFACE

TB10 ELECTRONIC BOOST SYSTEM (EBS) EXCITATION

GND PCC-TB1 7. PAGE 6= OPTIONS: AUX101, AC RELAYS, BATTERY CHARGER,

3
SECONDARY CIRCUIT BREAKER, COOLANT HEATER & ALTERNATOR HEATER.
RS485-A
1
8. PAGE 7= SINGLE RA TRANSFER SWITCH / MULTIPLE RA TRANSFER
RS485-B
2 SWITCHES / OTEC AND RSS TRANSFER SWITCHES.
C CURRENT SENSING C

W-72
16
9.
REMOVE JUMPER FOR REMOTE ESTOP 1 CUSTOMER CONNECTIONS
15
CUST-OUTPUT2-COM 4 TERMINAL NAME
8 (WAGO) SIGNAL NAME DESCRIPTION
2
CUST-OUTPUT2-NO
9 5 TB1 CUSTOMER GROUND CUSTOMER GROUND (3A)
PCC-P12 3
DISCRETE SWITCH CONNECT THE
TB2 CUSTOMER INPUT 1
6
OTHER SIDE OF SWITCH TO TB3
CUSTOMER INPUT CUSTOMER INPUT SWITCH
TB3
6 RETURN RETURN SIGNAL
PCC1302 PROGRAMMING CONNECTION DISCRETE SWITCH CONNECT THE
5 PCCNet SYSTEM WAKEUP 5 DASHED LINES NOT PRESENT IN SINGLE PHASE TB4 CUSTOMER INPUT 2
TO BE USED ONLY BY AUTHORIZED PERSONNEL W-67 OTHER SIDE OF SWITCH TO TB3
4 RS 485 DATA -B 4
ACTIVE LOW (GND) CONNECT THE
W-68 TB5 REMOTE START
3 RS 485 DATA -A 3 REMOTE START RETURN TO TB1
PCC-TB15
W-69
CUSTOMER CUSTOMER OUTPUT1 RELAY
2 2 TB6
VOLTAGE SENSING OUTPUT1-COM CONTACT COMMON
1 RETURN 1 U V W N NORMALLY OPEN RELAY
W-71 L1 L2 L3 L0 TB7 CUSTOMER OUTPUT1
CONTACT RATINGS: 3.5A,30VDC
SERVICE-J3 1
GEN-L1
CUSTOMER FUSED
B TB8 PROTECTED B+ B
2 BATTERY OUTPUT (3A)
PCC-P22 GEN-L2
LOW SIDE DRIVER OUPUT RATINGS:
3
GEN-L3 TB9 READY TO LOAD 250MA,1A INRUSH,30VDC,100 uA
4 OFF STATE LEAKAGE
GEN-N
ACTIVE HIGH WHEN GENERATOR
TB10 SWITCHED B+
IS RUNNING 12VDC (1A MAX)

10.THE CRANK SENSOR IS INTENTIONALLY CONNECTED TO PIN 33 ON THE

ECM CALLED CAM 1, AND THE CAM SENSOR TO PINS 1 & 2 ON THE ECM
CALLED CRK_POS & CRK_NEG. THIS IS DUE TO INTERNAL HARDWARE

W
AND NAMING OF PINS ON THE ECM.

ALTERNATOR VOLTAGE WIRING

SEE DIAGRAMS:

1
A044D428 FOR CA125 & CA135 ALTERNATORS
A044D432 FOR CA115 ALTERNATORS
NEUTRAL
EQUIPMENT GROUND USE OUTER CIRCUIT BREAKER POLES
FOR SINGLE PHASE A
A
SEE INSIDE THE BREAKER BOX AND ON
THE BREAKER FOR LUG TORQUE
CUSTOMER POWER INSTALLATION
UNLESS OTHERWISE SPECIFIED, ALL SIM TO
NONE DWN R_TAMBOLI
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
DO NOT SCALE PRINT
X #1 0.00- 4.99 +0.15/-0.08
CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
- CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG
SIZE
SHEET DWG
REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 1 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 1 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J -- --- JPR JB J BUTLER 20SEP16

14 W-131
VBAT
23 W-153 VOUT W-153 4 EP1
MAP
24 W-155 MAT W-155 2 W-160
POWER TO KEYSWITCH
IAT SUPPLY W-154 3 TMAP 2
1 2
4 W-175
D 5V EXT
SP16
W-156 1 D
49 W-179 GROUND W-159
COILS/ECM POWER
EGOH_1 1
W-131
FUSED POWER TO ECM
W-163 3 4
9 W-165
DBW-/STEP- 1 W-178 C
10 W-167 W-157
FUSED POWER TO COILS
DBW+/STEP+ 4 W-179 D 5
20 W-137 THROTTLE- O2 W-161
STARTER SWITCH
TPS1 6 W-177 B 3
ECM 21 W-168 W-150 FUSED POWER TO
TPS2 5 W-176 A 6 SOLENOIDS
W-128
FLASH BATT CHARG ALT
2 8
W-169
W-162

W-160
POWER TO 1302

W-159
W-162
2
7
1 W-128
3 W-172
5V_rtn1 BSW-01 9
SP15 BATTERY
W-164 1 STARTER B+1 W-123
CHRG ALT B+ 10
41 W-177 W-130 2 CHARGING
BATT-B+1 D+
CRANK
EGO_1 11
ALTERNATOR
10 33 W-166 W-166 3 STARTER
CAM1 LOW COOLANT LEVEL 12
26
W-173
ECT D W-121 13
C C W-148 C

W-183
25 W-152
OILP
OPTIONAL A 14
A A A LCL B W-129
W-174 B
B CAM
COOLANT TEMP
15 TO PAGE 3
1 W-170 W-180 B B
W-173 A ENGINE GND 3
CRK_POS 1
10 OIL
SECTION D-6
2 W-171 W-152 C C W-184 2 PRESSURE
CRK_NEG 1 2
SWITCH
27 W-133 ENG GND 2
SP19
W-126

VRELAY OIL P
PLUG OIL P
8 W-134 JACK
VRELAY
W-149

W-115
EP2

1
SP3
4
3 BATTERY 14

2
2
1 COIL1 W-127 16
32 W-108
SPK_SMART1a 4 W-148 15
FUSED BATTERY B+
3 W-124
W-109 2 COIL2 W-132 10
KEYSWITCH TO ECM
1
4 W-151 4
POWER RELAY OUTPUT
3 W-125
2 COIL3 9
16 1
B SPK_SMART2b 5 B
W-116 GND
6
ENG GND 4 W-117 GND
31 W-110 4
SPK_SMART2a 3 W-118 7
COIL4 GND
2

1
SP10
1 W-119 8
GND
15 W-111

2
SPK_SMART1b 12
W-120 GND CHASSIS
42 W-135 W-144 W-147
GROUND W-135 W-145 W-146 W-121 11
LOW COOLANT LEVEL

SC SOL B+1

PR SOL B+2
SC SOL B+2

PR SOL B+1
28 W-136 W-104
GROUND W-103 ENG GND 1 W-182 13 LOW FUEL LEVEL
W-102
W-101 W-105 1
W-136 ECM CAN+
SECONDARY FUEL PRIMARY FUEL C NO W-106 2
SOLENOIDS SOLENOIDS ECM CAN-
WC 3

LP GND2
LP GND1

LP GND1

LP GND2
NG GND1

NG GND2
CAN SHIELD
19 W-132
FOR DUAL FUEL
VSWITCH FOR SINGLE FUEL
6 W-151
RELAY_LS 1 2
W-139 FUEL PRESSURE SENSOR
12 W-138 W-140
SP13 2 OPTIONAL FOR SINGLE FUEL
LOCKOFF 2 1 W-142 TO PAGE 3
W-143
SP14
A 11 W-141 A
LOCKOFF 1 SECTION B-6
1 2
48 W-112 SP20 1 2
CAN+ END-SHIELD
SP21
47 W-113
CAN-
LEGEND: UNLESS OTHERWISE SPECIFIED, ALL SIM TO
NONE DWN R_TAMBOLI
39 DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
ENGINE HARNESS DO NOT SCALE PRINT CKD M_TULADHAR
X #1 0.00- 4.99 +0.15/-0.08
A042Y601
W-107
7 W-114

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
ECM PROGRAMMING CONNECTION .XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
TO BE USED ONLY BY AUTHORIZED PERSONNEL - CONFIDENTIAL -FOR
8
1
2
4
3
5
6

INTERPRETATION FIRST USED ON DWG SHEET DWG

ECM-PROGM 1/1 PROPERTY OF CUMMINS OF DIMENSIONING AND

PGF
SIZE
A044K485
REV
ANG TOL: # 1.0 SCALE:
POWER GENERATION GROUP
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW D 2 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 2 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J 2 FOR PCC 25-3, PCC NETB (-) WAS GND ZONE D1 JPR JB J BUTLER 20SEP16
3 FOR P 25-4, PCC NETA (+) WAS RS485-A ZONE D1 JPR JB J BUTLER 20SEP16
POWER TO KEYSWITCH W-57
2

W-57
2
COILS/ECM POWER W-39 2 W-21 1 W-22 3
1 PCC NETB (-) PCC NETB (-)
2 10A 2 SP4
FUSED POWER TO ECM W-42 1 W-41 F1-2 F1-1 W-40 1 1 W-23 1 2 W-24 4
4 W-52 PCC NETA (+) PCC NETA (+)

K6-5
SP1 F1 SP2 SP5

K6-4
2
W-43 W-44 4 W-25 1 W-26 5
DISPLAY-P1 WAKE-UP SYSTEM WAKE-UP
SP6

K2-5

K2-4
D FUSED POWER TO COILS W-38 6 W-27 W-27 10 PCC-P25 D
+ K6
5 MANUAL MANUAL
W-50 KEYSWITCH 5 W-28 1 2
W-29 8
STARTER SWITCH -
K2 +
3 B+ RETURN DISPLAY B+ RETURN
SP7

K6-6
K6-1
FUSED POWER TO SOLENOIDS W-54 POWER - 7 W-30 W-30 11
6 8 AUTO AUTO
W-14

K2-6

K2-1
FLASH BATT CHARG ALT W-62 3 W-15 W-31 12

W-58
8 HMI FUSED B+ PROTECTED B+
POWER TO 1302 W-51 15A W-32 6
7 W-38 F2-1 GND
W-37
F2-2 W-33 2
9 F2 LOCAL E-STOP
BGRAPH-P1 5 W-34 W-78 1
10A
10 1 2 WAKE-UP EBS LS
W-88
3 W-35
SP17 F4-2 F4-1
11 PCC NETA (+)
F4
4 W-36
12 PCC NETB (-)

W-53
W-48
W-47
13
BGRAPH-P6 PCC1302

K5-5

K5-4

K5-2
14 2 W-49
B+ RETURN
15 1 W-31
K5 + OPTIONAL HMI FUSED B+ GENSET CONTROL
TO PAGE 2 RUN -
C EJ1 CR1 C

K5-6

K5-3

K5-1
SECTION D-1

EBS-DR
JE PE

W-59

1
TO CUST TB10
ON SHEET1 W-32 2 2 W-33
W-52 1 1 W-13

W-05

W-54
FOR EBS OPTION

W-62
ESTOP OPTION: FOR INSTRUCTIONS GO TO PAGE
SECTION

K4-5
K4-4
W-60 FOR INSTRUCTIONS GO TO PAGE 6

+ SECTION A-5 W-60 13

K4
RELAY B+
STARTER -
TO PAGE 2 W-61 15
STARTER OUPUT

K4-1

K4-6
EJ2
SECTION B-1
W-50 W-61
14
W-01 10
16 20A BAT+ PCC-P20
W-16 2 1
W-51 W-02 21
15 W-83 F3-1 F3-2 BAT+
FUSED BATTERY B+ SP8
F3 W-03 20
10 W-46 BAT+
KEYSWITCH TO ECM
W-04 9
4 W-45 BAT+
B POWER RELAY OUTPUT B
W-05 3
9 RUN OUTPUT 19

5 W-06 W-06 12
GND GND
6 W-07 W-07 7
GND
GND
7 W-08 W-08 4
GND
GND
8 W-09 W-09 2
GND
GND
12 W-10 W-10 1
GND CHASSIS
GND CHASSIS
11 W-11 W-11 17
LOW COOLANT LEVEL
LOW COOLANT LEVEL
13 W-12 W-12 18
LOW FUEL LEVEL
LOW FUEL LEVEL
1 W-20
ECM CAN+
2 W-55 W-13 22
ECM CAN-
KEYSWITCH HS DRIVER PCC-P11
3 W-56 W-14 21
CAN SHIELD
KEYSWITCH OUT
F1= 10A FUSE FOR ENGINE CONTROL MODULE (ECM) FOR EBS OPTION 1 6
W-79
FOR INSTRUCTIONS GO TO PAGE 5 1 2
RELAY COIL B+
F2= 15A FUSE FOR ENGINE SMART COILS WB W-17 20

120-Ohm
A SECTION B4 A

R01
1 ECM CAN H
EBS-EB SP11
F3= 20A FUSE FOR 1302 GENSET CONTROL 2 WA 1 2 W-18 19
ECM CAN L
SP12
HARNESS LEGEND F4= 10A FUSE FOR SOLENOIDS & CHARGING ALTERNATOR 1 2 W-19 17
CAN SHIELD
CONTROL HARNESS SP18
A043G986 "K2 POWER" RELAY= ENABLES SMART COILS
UNLESS OTHERWISE SPECIFIED, ALL SIM TO
NONE DWN R_TAMBOLI
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
"K4 STARTER" RELAY= ENABLES STARTER DO NOT SCALE PRINT CKD M_TULADHAR
X #1 0.00- 4.99 +0.15/-0.08

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
"K5 RUN" RELAY= ENABLES SOLENOIDS, AND FLASHES BATTERY CHARGING ALTERNATOR .X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
- CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG SHEET DWG
"K6 KEYSWITCH" RELAY= PROVIDES BATTERY POWER TO K5 AND SIGNALS ECM SIZE REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 3 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 3 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J -- --- JPR JB J BUTLER 20SEP16

D D

ALTERNATOR
ALTERNATOR

PCC1302 PCC1302

1 W-252 2 2 F1
FIELD+ 1 2 2 F1
PCC-P17 V W
2 W-253 1 1 F2 U PCC-P17 FIELD+
FIELD- GROUND (L1) (L2) (L3) N 2 1 1 F2 U V W
FIELD- GROUND (L1) (L2) (L3) N
GENSET CONTROL FIELD-J ALTERNATOR
ALTERNATOR OPTIONAL
FIELD PLUG FIELD-J

SHUNT1

SHUNT2
FIELD PLUG

SHUNT1

SHUNT2
GENSET CONTROL
PMG

22 22
PCC-P11 PCC-P11
21 21

6 1 6 1
RELAY COIL B+ NOT USED RELAY COIL B+ NOT USED
C 20 20 C

P2
P3
P4
EBS-EB EBS-EB
19 19

17 17

AC-J
1
2
3
4
1 NOT USED 1 NOT USED

PMG-J
PCC-P25 1 PCC-P25 1

AC-J
1
2
3
4
1
2
3
4
EBS-DR

AC-P
EBS-DR
1
2
3
4
NOT USED
W-76

AC-P
1
2
3
4
10A
1 W-73 F5-1 F5-2
AC-INPUT-1 F5
PCC-P18 2 W-74
AC-INPUT-2
3 10A
1 F5-1 F5-2
AC-INPUT-1 F5
PCC-P18 2
AC-INPUT-2
3
B SHUNT EXCITATION CONFIGURATION B

PERMANENT MAGNET EXCITATION CONFIGURATION

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO

NONE DWN R_TAMBOLI
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
DO NOT SCALE PRINT
X #1 0.00- 4.99 +0.15/-0.08
CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
- CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG
SIZE
SHEET DWG
REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 4 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 4 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J -- --- JPR JB J BUTLER 20SEP16

HARNESS LEGEND
CPG EBS HARNESS
A049Y191

D D

ALTERNATOR

PCC1302
-F1 F1

ALTERNATOR -F2 F2 U V W
FIELD PLUG GROUND (L1) (L2) (L3) N

1
GENSET CONTROL OPTIONAL

SHUNT1

SHUNT2
EBS

1
EBS FIELD

1
JACK

1
EBS

F1

F2

EB

DR
C C

1 2 2
W-256
PCC-P17 FIELD+
2 1 1
W-257
FIELD-

W-259
FIELD-J EBS-P
22

AC-J
1
2
3
4
PCC-P11
21

AC-P
6 1 1

1
2
3
4
RELAY COIL B+
20

W-258
EBS-EB EBS-EB
19

17

1
B PCC-P25 EBS LS 1 1 B
EBS-DR EBS-DR

10A
1 F5-1 F5-2
AC-INPUT-1 F5
PCC-P18 2
AC-INPUT-2
3

ELECTRONIC BOOST SYSTEM EXCITATION CONFIGURATION

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO

NONE DWN R_TAMBOLI
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
DO NOT SCALE PRINT
X #1 0.00- 4.99 +0.15/-0.08
CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
- CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG
SIZE
SHEET DWG
REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 5 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 5 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-164916 J -- --- JPR JB J BUTLER 20SEP16

ALTERNATOR

OPTIONS HARNESS LEGEND

AUX101 HARNESS

D A043A230 PCC1302 OPTIONAL D

F1
AUXILIARY RELAY HARNESS
A042Z041 V W COOLANT HEATER OPTIONAL
F2 U
B+ EXTENSION HARNESS GROUND (L1) (L2) (L3) N
A043B108 READY-TO-LOAD ALTERNATOR HEATER
4

CUSTMR GND GENSET CONTROL

10
REMOTE START
11 FOR PCC1302 INTERFACE
W-212 CUSTMR IN 1
12 WITH ALTERNATOR
CUST-RETURN
W-210 13
CUST-OUTPUT1-COM
A1 + 4 A1 + W-211 6 REFER TO: 1
K11 4 K10 2

CUSTOMER CUSTOMER
1 A2 - 1 A2
- CUST-OUTPUT1-NO
3
W-214 7 SHUNT CONNECTION= PAGE 4
CUST-OUTPUT2-NO T-STAT
W-213 9 t
FOR PMG CONNECTION=PAGE 4

TB-DC FOR EBS CONNECTION=PAGE 5

CUST-OUTPUT2-COM
3 1 W-215 W-215 8 HOT
C C
4 2 PCC-TB1
JUMPER2 CRANK CASE VENTILATION
W-221 BLOW BY GAS HEATER
7 5
W-211 8 6 OPTIONAL
PROTECTED-B+
W-205
11 9 5
W-220 CUSTMR IN 2
12 10
JUMPER1 14 TERMINAL BLOCK
15 13 W-206 NEUTRAL
16 14 16

15 U V W N
BAT+
GND

GND
L1 L2 L3 L0
3
OPTIONAL
SHIELD

RS485-A
2

1 BATTERY CHARGER
RS485-B
3 PCCNETA(+) 2
AUX101-P14 WHITE 30A
3
1

4 PCCNETB(-) 2

4
5

1 SHIELD-END
AUX101-P1
TOOL WAKE-UP 5
GROUND
AUX101 2 STARTER SW
4 B+ STUD
BLACK
OPTIONAL 5 WAKE-UP AC TERMINAL CONNECTORS
B
B W-222 3 PCC-TB15
2
STARTER
1 ENGINE GROUND

OIL PRESSURE SENDER HARNESS

OIL P JACK A044V424

W
A B OIL PRESSURE
W-260 BATTERY
120VAC
SENDER
B
W-261
A OPTIONAL
C
W-262
C OIL PRESSURE SENDER
120VAC INPUT & GROUND
FACTORY INSTALLED CUSTOMER PROVIDED CIRCUIT
BACKED FROM GENERATOR SUCH
THAT CCV HEATER IS POWERED FROM
BOTH UTILITY & GENERATOR SOURCES.

1
ESTOP-JE E-STOP HARNESS
A043E232 FOLLOW NATIONAL ELECTRICAL CODE
2
W-201 FOR INSTALLATION.

1
NEUTRAL
1 FOR ESTOP INSTALLATION:
A W-202 NOTE: A
UNPLUG CONNECTOR PAIR PE/JE IN CONTROL HARNESS (A043G986) SECOND
1-2

2-2

E_STOP

GROUND CIRCUIT BREAKER

RECONNECT PE TO ESTOP-JE 1 FOR CANADIAN MARKET, CONNECT THE COOLANT HEATER POWER
CORD PLUG TO 120 VAC RECEPTACLE.
1-1

2-1

RECONNECT JE TO ESTOP-PE OPTIONAL

ESTOP-PE
PE/JE PAIR IN PAGE 3 SECTION C2 UNLESS OTHERWISE SPECIFIED, ALL SIM TO
NONE DWN R_TAMBOLI
2 DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
W-203 DO NOT SCALE PRINT CKD M_TULADHAR
X #1 0.00- 4.99 +0.15/-0.08

HOLE
1 5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
W-204 OPTIONAL EMERGENCY STOP .X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
FACTORY INSTALLED - CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG
SIZE
SHEET DWG
REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 6 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 6 of 8
 R R
PTC Creo Parametric
6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

QUIET CONNECT WITH SINGLE RA TRANSFER SWITCH ECO-164916 J -- --- JPR JB J BUTLER 20SEP16

NOTES:
TB4
BATTERY NEGATIVE (B-) 1. ALWAYS USE SEPARATE CONDUITS FOR POWER AND CONTROL WIRING.
TB1 4
RA
GENSET TRANSFER 2. TB9 IN GENSET IS ALSO LABELLED "READY TO LOAD" AND TB1-4.
REMOTE START SWITCH 3
TB5 1
D D
3. CONTROL WIRES TO BE 14 GA OR 16 GA STRANDED COPPER,
FUSED BATTERY POSITIVE (B+) MAXIMUM RUN IS 200 FEET ONE WAY.
QUIET CONNECT WITH OTEC AND RSS TRANSFER SWITCHES
TB8 7

TRANSFER CONTROL
TB9 3 BATTERY NEGATIVE (B-)
TB1 TB2-1
JUMPER ADDED IN OTEC
GENSET THE FIELD
(CONTROL CONNECTIONS)
TB2-2

BATTERY POSITIVE (B+)

TB8 TB2-3

REMOTE START
TB5 TB2-4
(AC POWER CONNECTIONS)

AC POWER CONNECTIONS

C QUIET CONNECT WITH MULTIPLE RA TRANSFER SWITCHES (UPTO 3) C

TB4
BATTERY NEGATIVE (B-)
TB1 4 NOTES: NOTES:
RA-1
GENSET TRANSFER
REMOTE START SWITCH 1 INSTALL INTERPOSING RELAY 0307-2817-01 OR EQUIVALENT 1. ALWAYS USE SEPARATE CONDUITS FOR POWER AND CONTROL WIRING.
TB5 1
FOR MORE THAN 1 SWITCH
FUSED BATTERY 2. CONTROL WIRES TO BE 14 GA OR 16 GA STRANDED COPPER,
POSITIVE (B+) MAXIMUM RUN IS 200 FEET ONE WAY.
TB8 7 2. USE FASTON CONNECTORS 0332-1993 OR EQUIVALENT FOR
RELAY CONNECTIONS.
3 ONLY APPLIES TO RSS TRANSFER SWITCHES WITH CONTROL.
TB9 3
85 86 3. DAISY CHAIN FROM SWITCH TO SWITCH.
RSS100-6866
4 USE APPROPRIATELY SIZED TERMINAL BOX FOR POWER CONDUCTORS. RSS200-6867
30 87
LUGS ARE RATED FOR 1 CONDUCTOR ONLY. RSS100-6634
1
C N-O RSS200-6655
5 5 INTERPOSING RELAY CAN BE INSTALLED IN GENSET OR RA-1. RSS100-6992
RSS200-6993
TRANSFER CONTROL 6. ALWAYS USE SEPARATE CONDUITS FOR POWER AND CONTROL WIRING. RSS100-7040
RELAY
RSS200-7041
(AC POWER 7. CONTROL WIRES TO BE 14 GA OR 16 GA STRANDED COPPER,
4
CONNECTIONS) RA-2 MAXIMUM RUN IS 200 FEET ONE WAY.
B TRANSFER B
SWITCH
1

AC TO RA-1
3
4 POWER
TO RA-2
J-BOX

TO RA-3

4
RA-3
TRANSFER
SWITCH
1

7
A A
3

UNLESS OTHERWISE SPECIFIED, ALL SIM TO

NONE DWN R_TAMBOLI
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
DO NOT SCALE PRINT
X #1 0.00- 4.99 +0.15/-0.08
CKD M_TULADHAR

HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR

DIM
.X # 0.8 10.00-17.49 +0.25/-0.13 DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
10JAN13 SITE CODE
- CONFIDENTIAL -FOR INTERPRETATION FIRST USED ON DWG
SIZE
SHEET DWG
REV
ANG TOL: # 1.0 SCALE: 1/1 PROPERTY OF CUMMINS
POWER GENERATION GROUP
OF DIMENSIONING AND
TOLERANCING, SEE
ASME Y14.5M-1994 ARROW PGF D A044K485 7 OF 7 J
6 5 4 3 2 1

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 7 of 8
Part A044K485 J
Description Legacy Name External Regulations Application Status Release Phase Code Security Classification Alternates
DIAGRAM,WIRING A044K485 None Production Only Production Confidential

Part Specifications :A044K485 J

Name Description Legacy Name
A030B356 SPECIFICATION,MATERIAL CES10903
A044K486 DRAWING,ENGINEERING A044K486

Drawing Name: A044K486 Revision: J

Part Name: A044K485 Revision: J
ECO-164916 Sheet 8 of 8