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J. Cent. South Univ. Technol.

(2008) 15: 230−236


DOI: 10.1007/s11771−008−0044−5

The Discussion on Rheology in Petroleum and Nature Gas Reservoir


Stimulation

Lu Yongjun (卢拥军), Liang Chong (梁 冲), Xu Yun (胥 云), Chen Yandong (陈彦东),Shu yuhua(舒玉华)

(The Research Institute of Petroleum Exploration and Development-LangFang, LangFang 065007, China)

Abstract: Petroleum and nature gas are not only a kind of important resource, but also they are important strategic materials of our
country. All that enhancing the producing degree of petroleum and natural gas reservoir, increasing single well production and
extending the stimulation period of validity are important stratagem for petroleum and natural gas exploitation. Fracturing and
acidizing are the main methods for stimulation as well as one of representative examples of rheology theory application in
engineering. In this paper, basing on analysis of low permeability reservoir characteristics, fracturing and acidizing stimulation
principles and main controlling factors were discussed. And the mechanical characteristics, chemical reaction and rheological
behavior in the stimulation process were reviewed. Furthermore research trends afterwards including the material and fluid rheology
in oil and natural gas production process, the deep rock fracture initiation and extension rheology, and fracturing and acidizing
application rheology were also proposed in this paper.

Key words: fracturing; fracturing fluids; acid fracturing; acid fluids; low permeability; petroleum; rheology

necessary for us to understand this technology more


1 Introduction deeply from rheology aspect, meanwhile fracturing and
acidizing technology applications for a variety of
Low permeability reservoirs which should be complex reservoirs, the study on reservoir characteristics
stimulated to exploit economically, are of large has furthered from a single layer with low porosity and
proportion of these hard producing reserves in China. permeability to the complex lithology and nature
Fracturing and acidizing technology originated from the fractures as well as igneous rock formation that becomes
1947, has been applied over 60 years, which now a hot spot in recent years. From the rheology aspect,
becomes a mature, developmental, and effective modern rheology research of production stimulation has
engineering technology, and has been applied worldwide. been changed gradually from the traditional theory on
Fracturing and acidizing technology is to use the uniform continuous medium to the exploratory study
characteristics of fluid that can transmit pressure to inject on non-uniform, non-isothermal, multiphase medium.
non-Newtonian fluid into porous medium by high
pressure, so that the physical or chemical properties of 2 The basic characteristics of low
internal structure of porous medium change, cracks are permeability oil and gas reservoirs
formed, and rock permeability changes, as a result that
oil and gas wells production increase and water wells Low permeability oil and gas reservoirs are of low
injection rate increase. The technology is one of porosity, low permeability, low abundance, and low
representative examples of rheology theory application production. Their features include following items:
in engineering, including polymer rheology of new acid ⑴ Low porosity and permeability, resulting in low
fracturing fluid system and acid liquid system, rock natural production of oil and gas wells;
rheology, application rheology, rheological reaction ⑵ Very complex pore structure, resulting in oil and
dynamics. As for different exploitation methods of gas migration process more difficult, the control area of a
different oil and gas reservoir and different development single well small;
phases, selection of liquid system, selection of ⑶ Reservoir heterogeneity and anisotropy are
processing parameters, determination of reconstructing obvious, which is hard to predict and describe formations
scale are all strictly required. Therefore, it is very rich in hydrocarbon;
J. Cent. South Univ. Technol. (2008) 15: 230−236
2

Foundation item: Projects(10472134, 50490274) supported by the National Natural Science Foundation of China

Received date: 2007−10−21; Accepted date: 2007−12−27

Corresponding author: Lu Yongjun, Doctor candidate; Tel: +86−010−69213437; E-mail: lyj3437@163.com


J.
3 Cent. South Univ. Technol. (2008) 15: 230−236

⑷ High clay content and strong water sensitivity, productivity or water injectivity, under the condition that
making particles easier to form pore throat migrate and the bottom operating pressure is smaller than reservoir
clay inflate; rock breakdown pressure. Acidizing method can reduce
the majority of the skin factors, but the skin factor is a
⑸ These reservoirs are of high starting
combination of a series of factors, most of which is that
pressure ,making water injection and gas injection conventional matrix rock stimulation technology can not
difficult, formation pressure drops rapidly; change, thus, deep sand fracturing and acid fracturing
⑹ Formation damage may occur during fracturing technology are required.
and acidizing process, including water sensitive damage
of external fluid, residues damage and severe gas or 3.2 Acid fracturing technology
water breakthrough. Acid fracturing technology is that acid liquid is
squeezed into formation, opening the formation, acid
The comprehensive interaction among reservoir
liquid react with rock wall forming gaw so that channels
lithology, physical properties, temperature and pressure
and fractures are formed after the squeezing stopped,
characteristics, pore throat structure, surface wettability finally, formation is stimulated and oil and gas
of the rocks and oil and gas fluid properties makes low- production and water injectivity are enhanced, under the
permeability reservoir unique relative to the middle and condition that pressure is higher than formation
high permeability reservoirs. Stimulation technology breakdown pressure.
especially the application of fracturing and acidizing In addition that breakdown of the reservoir rock
mechanics is involved in this process in the research,
technology is greatly important for exploiting the low
complex acid rock interaction mechanism is also
permeability reservoirs economically and effectively. covered. Understanding degree of acidized fracture
conductivity is far behind that of Sand fracturing
3 Stimulation principles and main factors proppant fractures. By the effect of rock heterogeneity
controlling production and fingering phenomenon that hydrochloric acid
behaving as non-Newtonian flow through the formed
channels, non-uniform etching in acidizing forms
Crude oil and natural gas are stored in the
artificial fracture profile, meanwhile, earthworm holes
formation, matrix rock acidizing and hydraulic fracturing
occurring on fracture profile make acid etched rock
is to improve or even enhance the natural reservoir surface uneven, which causes forming a number of
connectivity between well bores and reservoirs. During "pillars" supporting the channels on horizontal direction
the production process, an equation that expresses Therefore, fractures conductivity depends on acid
productivity of a single well is shown as follow: etching patterns, rock strength and closure stress.

= (1)

Where is oil or gas flow rate; is absolute


permeability; is the formation thickenss; is
boundary pressure of reservoir; is bottom hole
flowing pressure; is reservoir radius; is
effective well bore radius; is comprehensive skin Fig.1 Acid liquid etched gaw
coefficient.

3.1 The stimulation method of acidizing


Acidizing technology is that acid liquid injected into
reservoir solves formation minerals near wellbore to
relieve formation damage near wells, to vary skin factor
of close well bore, to recover and enhance formation
permeability near wells, and to enhance oil and gas
J. Cent. South Univ. Technol. (2008) 15: 230−236
4

Fig.2 Acid liquid etched wormhole mold 3.3.2 Increasing oil drainage area
Long and high conductive artificial fractures are
3.3 Sand fracturing technology formed after fracturing and acidizing, Prats et al
3.3.1 Changing the liquid flow regime under proposed the relation between proppant fracture and
effective well bore radius considering pore pressure
formation
field around fractures as follow:
During producing process, pressure gradient (2)
force fluid to flow through pore medium, for many Cinco-Ley(1978) et al set up the function
reasons, there is an additional pressure drop near well between dimensionless conductivity equivalent well
bores, which changes radial (horizontal) direction bore radius for pseudo-radial flow. It is apparent that
flow and makes fluids flow toward well bores. high conductive artificial cracks extend oil drainage
Mechanism of radial direction flow is that pressure area which can supply higher single well production.
difference increase of reservoir is directly proportional
to the logarithm of distance. If permeability near well
bores decreases greatly, majority of total pressure
gradient is depleted near well bores. Artificial cracks
formed after sand fracturing stimulation alters single
radial direction flow, thus fluids flow into artificial
cracks first, then flow toward well bottom
monodirectionally, greatly reducing energy depletion.

Fig.3 Flow regime diagram plot before and after stimulation

Fig.4 Oil drainage area before stimulation Fig.5 Oil drainage area after stimulation

3.3.3 Multi-fracture stimulating mechanism on fracture length or its conductivity. If there are
For hypothetical double-wing shaped fracture branches, the area that fracture control will
symmetrical fractures in current hydraulic fracturing extend correspondently, making natural fracture
simulation, its stimulating mechanism mainly depends evolved and interconnected, thus quite complex
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5 Cent. South Univ. Technol. (2008) 15: 230−236

fracture network systems are formed, which extremely 4.2 Dispersing, soluting, viscosity increasing and
improve fluid flow channels in reservoirs and enhance cross-linking properties of polymer in water or
oil well productivity in a great extent. Therefore, oil acid solution
wells will remain everlasting high productivity after
When estimating liquid performance, we should
fracturing, making ultralow permeability reservoirs
consider substantially about the compatibility and low
development more economical.
damage of pumping liquid, meanwhile we should also
consider about the rheology of fracturing fluid and
4 Rheology in reservoir stimulation acid liquid. Pipeline friction resistance, liquid leakoff
and retarding performance of acidizing system are all
4.1 Fracture creation by water horsepower related with the rheology of fracturing fluid and acid
Deep stimulation processes by fracturing and liquid, polymer concentration and its relative
acidizing include rock initiation, fracture extension molecular weight can directly effect the rheology of
and proppant transport and placing or acid react with final fracturing fluid and acid liquid system,
rock form heterogenic etched fractures. However, the furthermore, dispersing and soluting properties of
processes of formation rock initiation and fracture polymer solution and acid liquid are effected by
extension is the typical rheology behavior that injected temperature, pH value and stirring rate. When
liquid creates fractures by high liquid horsepower. polymer disperses in solution, non-sequence structures
Rock and fluid mechanics and fluid loss theory is the formed by single molecules gradually grow into
basis what to control created fracture size and random plate entangled shapes whose entangling
geometric shape. That liquid pumping velocity is degree is strengthened as polymer concentration
faster than its diffusion in formation forces formation increases. Therefore solution viscosity can be seen as
pressure to elevate unavoidably, thus, the formation a function of polymer concentration. Chemical cross-
starts to break when formation pressure reaches at the link will occur when the concentration reaches at
value of breakdown, and a definite ‘net pressure’ critical overlapped value while inter-crosslink of
sustain fractures to extend. polymer will not occur but the inner crosslink of
Fracturing rock mechanism includes fracture polymer by adding crosslink agent when concentration
mechanics and fracture tip effects, mechanic is lower than critical overlapped value. Crosslinking
properties of fracture tip is proposed to explain the of polymer solution modifies the fluid viscoelasticity,
effect of rock resistance on fracturing pressure. which is of great engineering application values for
Tensile strength and shear-resistant rheology of rock further reducing the leakoff amount of porous medium
influences the horsepower magnitude for creating and flow frictional resistance, increase the fracture
fractures. Fluid mechanics research includes liquid fluid efficiency and sand control capacity.
viscosity, pumping rate and the loss properties of
porous medium. During the fracturing extending 4.3 The flow and friction properties of complex fluid
process, inner facture pressure gradient is determined in pipeline and fractures
by rheology of fracturing fluid, liquid flow velocity When fracturing fluid and acid liquid flow
and fracture width. Theories about controlling fluid through pipeline, perforating holes and artificial
flow in fractures are “conservation of momentum” and fractures, their rheology play important roles, which is
“lubrication theory”, where the increase of flow the same as frictional resistance plays an important
resistance will be more serious when the fracture role on wellhead pressure, liquid viscosity plays an
extends to high stress barrier bed. Therefore, keeping important role on fracture width and value of
up a definite ‘net pressure’ is necessary for fracture natural fracture formation plays an important role on
extension. In 1970, Nolte used coefficient to eliminating multi-fractures.
characterize the effect of pressure gradient and 4.3.1 Studies on liquid friction properties
established an equation (3) considering the fluid flow
Friction values of well bore can be approximately
in fracture and rheology which influence pressure to
obtained by analyzing liquid rheology and numerical
characterize the relationship among well bottom
solution of power law fluid flow equation from their
pressure, rock closure pressure and net pressure that
theory, however, its discrepancy is large. Foreign and
caused by water horsepower.
domestic researchers usually use indoor experiment
(3)
data and in-situ test data to quantitively analyze the
liquid friction including indoor multi-function loop
J. Cent. South Univ. Technol. (2008) 15: 230−236
6

test, in-situ pump instant shutoff and step down


minifrac test for analyzing perforation holes and near (6)
well bores friction.
The value of perforation fraction is affected by Where is the maximum of fracture width;
the number, diameter of holes and perforating phase. is net pressure; is fracture height; is
The effect of actual fraction of perforating holes on plane strain modulus, which is expressed as
fracturing pressure is usually neglected, and sand .
crush, acid erosion can further reduce pore hole According to the study on viscous force only, net
fraction. Following equation (4) is used to calculate pressure in fractures is a function of modulus, height
pore hole fractional resistance. and . Obviously, flow parameters of liquid
in fractures affect the net pressure, i.e. fracture width.
(4)
Discharge capacity can be proximately elevated by
twice as before calculated by equation (6), fracture
Where q is the total flow rate; is fluid density;
width increases by 20%, and power law value of non-
is the number of perforating holes; is perforating
Newtonian fluid is about one third.
coefficient; is coefficient of pore holes.
4.3.3 Effect of liquid rheology on multi-fracture and
Near-wellbore effect includes well bore
connection (perforation), tortuousity (fracture turning ‘fracture network’ formation
and twisting), phasing misalignment, and rock tight As for the formation that natural fractures are
and multi-fracture caused by the above factors, whose abundant, it is needed to stimulate to form long
uncertainty makes it difficult to forecast near-wellbore propped fractures. The effect of main fractures and
effect. And fracture turning and multi-fracture are the natural fractures on further extended orientation was
principal factors that affect the near-wellbore effect. studied in Warpinski and Teufel (1981~1987) work.
Before turning, fractures first open along the And Beugelsdijk and Pater et al (2000) carried on
orientation that deviate a big angle from or is vertical indoor studies what pointed out how to reasonably
to the maximum of principal stress, Fracture width select initial fracturing fluid and the value of
and prevent the opening of the stress difference is in stimulation to avoid multi-fracture according to
inversely proportional, but the pressure within rheological parameters of injecting liquid.
fractures is directly proportional to the stress As for low permeability reservoir and particular
difference. In addition, frictional resistance increases low permeability reservoir, ability that formation
when sanding liquid flow through fractures with matrix supplies oil and gas to fractures is so poor that
smaller width, all of which can result in that actual it is difficult for a single fracture to obtain expected
observed pressure calculated or during working stimulation effectiveness. Researchers in Langfang
process is higher than that predict. Mechanism that developed the ‘fracture network’ technology that
multi-fractures cause the increase of near-wellbore analyzes mechanics mechanism of fracture network
effect is similar to the above one. generation for a definite formation and achieves
4.3.2 Effect of flow in fractures on the fracture width ‘fracture network’ through which controls fluid flow
Liquid viscosity and injecting discharge parameters to modify stimulating net pressure.
capacity are the central parameters for fluid flow Equally it is required to keep on balance between
in fractures, which is the key to proppant fracturing fluid viscosity and loss when using ‘tip
transportation and affects net pressure as well fracture screen-out’ fracturing technology builds up ‘fracture
height and width. Net pressure is expressed by the network’ system.
equation (5) as follows: 4.3.4 Analysis of friction pressure properties of fluids
containing proppant
(5)
Solid-liquid mixed sand carrier and its rheology
are the key elements that affect the transport and
Basing on rock linear-elasticity theory and placing of hydraulic fracturing proppant in fractures.
rheology of Newtonian fluid, the relationship between Friction pressure of fluids containing proppant
opened fracture width and fluid flow parameters is increases as proppant concentration increases. For
given in the following expression (6): both laminar flow state and turbulent flow state, Shah
and Lee (1986) studied the alteration of incremental
magnitude of frictional pressure with flow velocity,
J.
7 Cent. South Univ. Technol. (2008) 15: 230−236

and established the equation of incremental magnitude characteristics changed. There is little research about
of friction pressure caused by proppant for turbulent the sand control slurry, it depends on the flow of
flow state: fracture geometry, temperature, time, proppant size,
(7) density and concentration. More recently, proppant
Where is fraction pressure ratio between transport has been evaluated in large slot-flow devices
sand carrier and non-sand carrier; is apparent at commercial testing labotatories, established the
viscosity ratio between sand carrier and non-sand relationship of apparent viscosity-shear rate. Gardner
carrier; is density ratio between sand carrier and and Eikerts’s (1982) studies shows that viscosity
non-sand carrier; is slope of logarithmic plot changes of the liquid for the concentration and
between fractional resistance and Renault Number shearing affect just the opposite. Meyer et al (1986)
(Hannah et al took it as 2). carried out a series research by an alternative
rheological measurement to calculated settlement rate
4.4 Fracturing fluid loss and gel breaking properties of proppant, respectively establish laminar and
at different temperature and pressure turbulent flow state’s relationship between proppant
Fracturing fluid loss influence the created settling rates and liquid properties, the function of the
fracture length and fracture shut off time, therefore, behavior index.
controlling fracturing fluid loss can further curtail Proppant has a great effect on rheology of
formation damage. Although waste damage can be fracturing fluid, which viscosity of slurry is higher
eliminated by decreasing guar gum concentration, than that of pure fracturing fluid. Gardner in the year
rheology modification caused by it may lead to more 1982 found that the viscosity of a crosslinked
liquid loss. Under in-situ condition, there are three fracturing fluid increased up to 230% with the
types of fracturing fluid loss: (1) translocation and addition of 6ppa proppant concentration. Nolte in
compression of reservoir fluid; (2) loss liquid or 1988 found that the equation of power law fluid is
fracturing fluid invasion into formation; the formation similar to the equation of Newtonian fluid, but only
of external filter cake. That temperature can change power index increases to n:
fluid rheology and overlay with pressure increase
(8)
liquid loss and accelerate the formation of filter cake.
The formation of filter cake is proportional to loss
volume, but it should be guaranteed that fracturing Rheology of fracturing fluid influences the
fluid flow back clean after stimulation, a common way proppant migration. Under shear gradient conditions
is to add proper scaled gel breaker into fracturing fluid in a pipe or fracture slot, proppant particles can
during pumping process. Gel breaker has obvious moveto the center of the fluid for viscoelastic fluids or
effect on fracturing fluid viscoelasticity, and toward the wall for non-Newtonian fluids that are not
increasing temperature accelerate fracturing fluid gel viscoelastic. Tehrani reported the control of particle
breaking. migration by the elastic properties of the suspending
fluid and the shear rate gradient which characterized
4.5 Proppant carrying flow and placing behavior of by liquid rheology, including shear viscosity and
normal stress as functions of the shear rate and
solid-liquid mixed fracturing fluid
and as functions of the frequency.
In fracturing process, slurry proppant transport is
Particle concentration has the effect of increasing
mainly affected by gravity, buoyancy and viscous
the frequency of interparticle interactions. The bulk
force, and its sand carrying behavior is directly
viscous stresses that drive particles together are a
affected by fracturing fluid rheology. Since fracturing
strong function of the suspension viscosity, which is a
fluid is non-Newtonian fluid, their apparent viscosity
function of the particle volume fraction. The main
and viscoelasticity not only depend on the shear stress
effect is that the resistance encountered by a particle
and forced stress, but also are they affected by
to movement in the suspension increases with the
temperature, fluid loss and chemical gel breaking
particle volume fraction. Phenomenon that particles
greatly. The viscosity of fracturing fluid will greatly
migrate away from high concentration zones to low-
reduce when flowing through pipeline, tubing and
concentration zones was observed by Gadala et al in
perforation holes, the shear rate slow down after
the year 1980 and its mechanism that is referred to as
arrival fracture but the temperature increased, both the
shear-induced self-diffusion was explained by
two situations are caused fracturing fluid Rheological
J. Cent. South Univ. Technol. (2008) 15: 230−236
8

Leighton et al in the year 1987. transfer and convecting transfer which is the key part.
The parameters that influence diffusion and
4.6 Reaction between non-Newtonian acid liquid and convection include temperature, acid liquid
rock and feature of acidized fractures concentration, flow rate of acid liquid in fractures,
Gelled acid, viscoelastic acid and crosslink acid acid liquid viscosity and type, and rock type.
whose viscosity and viscoelasticity is high are all non- Mechanism that rheology affects acid-rock reaction is
Newtonian fluid. Acid liquid rheology is of great that acid liquid viscosity relays the transfer of H+ ion
significance in engineering application, can reduce toward fracture surface and that gelled agent adsorb at
friction pressure and acid filtration and reaction rate, fracture surface to retard the connecting degree
forming long etched fractures. Effective distance of between acid and rock surface.
acid liquid and etched conformation on fracture Rheology of acid liquid equally affects fracture
surface is determined by acid-rock reacting velocity. etched conformation much. We use rheology of acid
Mechanism that determine acid-rock reacting velocity liquid to control acid-rock reaction to form different
include: (1) ions in the liquid move orientally by fractures and earthworm pores, meanwhile, to make
concentration difference which force ions to move effective acid liquid transport much more distantly, we
from high concentration area to low concentration inject liquids with different viscosity forming
area, and ion transfer is much faster at greater fingering phenomenon.
concentration difference; (2) the greater the flow rate
of acid liquid, the faster the convection and ion
transfer. H+ ion’s movement style includes diffusing

90℃ Gelled acid 90℃ ordinary acid


Fig.6 Rotating disk shape after the dissolution reaction

common vegetable gel polymer fracturing fluid, there


4.7 Fluid surface/interface chemical characteristics is waste and residue gel, a kind of visco-elastic
and flow-back behavior micelle fracturing fluid (no polymer) is developed
abroad and inland. Efficient discharge aiding agent
Fluid injected into porous medium and artificial
decrease the surface tension between fracturing fluid
fractures should be firstly flown back to ground after
and acid liquid filtrate, which reduce water lock effect
fracturing and acidizing stimulation to reduce residual
greatly, meanwhile that surfactant coalesce dispersing
waste in propped fractures, thereby, reservoir
agent can curtail the block of propped fracture/pore
permeability is enhanced, as a result that compressed
throat caused by the coalescence among broken
oil and gas is produced subsequently. This flow-back
fragments in gel broken liquid.
behavior is not only affected by fluid viscosity after
fracturing fluid and acid liquid breaking or acid-rock
interaction, but also is it affected by surface/interface 5. The development direction of rheology in
chemical characteristics of fluid injected into low permeability reservoir stimulation
formation. Fluid characteristics such as surface
tension, interfacial tension, dynamic angle and Low permeability oil reservoir stimulation is
viscosity directly determine the fluid wettability, considered as the main technology and method to
adsorption and retention on porous medium surface increase reserves and enhance production in oilfield
and influence final flow-back efficiency. As for
J.
9 Cent. South Univ. Technol. (2008) 15: 230−236

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(Edited by YANG Hua)

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