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The Discussion On Rheology in Petroleum and Nature Gas Reservoir Stimulation
The Discussion On Rheology in Petroleum and Nature Gas Reservoir Stimulation
Lu Yongjun (卢拥军), Liang Chong (梁 冲), Xu Yun (胥 云), Chen Yandong (陈彦东),Shu yuhua(舒玉华)
(The Research Institute of Petroleum Exploration and Development-LangFang, LangFang 065007, China)
Abstract: Petroleum and nature gas are not only a kind of important resource, but also they are important strategic materials of our
country. All that enhancing the producing degree of petroleum and natural gas reservoir, increasing single well production and
extending the stimulation period of validity are important stratagem for petroleum and natural gas exploitation. Fracturing and
acidizing are the main methods for stimulation as well as one of representative examples of rheology theory application in
engineering. In this paper, basing on analysis of low permeability reservoir characteristics, fracturing and acidizing stimulation
principles and main controlling factors were discussed. And the mechanical characteristics, chemical reaction and rheological
behavior in the stimulation process were reviewed. Furthermore research trends afterwards including the material and fluid rheology
in oil and natural gas production process, the deep rock fracture initiation and extension rheology, and fracturing and acidizing
application rheology were also proposed in this paper.
Key words: fracturing; fracturing fluids; acid fracturing; acid fluids; low permeability; petroleum; rheology
Foundation item: Projects(10472134, 50490274) supported by the National Natural Science Foundation of China
⑷ High clay content and strong water sensitivity, productivity or water injectivity, under the condition that
making particles easier to form pore throat migrate and the bottom operating pressure is smaller than reservoir
clay inflate; rock breakdown pressure. Acidizing method can reduce
the majority of the skin factors, but the skin factor is a
⑸ These reservoirs are of high starting
combination of a series of factors, most of which is that
pressure ,making water injection and gas injection conventional matrix rock stimulation technology can not
difficult, formation pressure drops rapidly; change, thus, deep sand fracturing and acid fracturing
⑹ Formation damage may occur during fracturing technology are required.
and acidizing process, including water sensitive damage
of external fluid, residues damage and severe gas or 3.2 Acid fracturing technology
water breakthrough. Acid fracturing technology is that acid liquid is
squeezed into formation, opening the formation, acid
The comprehensive interaction among reservoir
liquid react with rock wall forming gaw so that channels
lithology, physical properties, temperature and pressure
and fractures are formed after the squeezing stopped,
characteristics, pore throat structure, surface wettability finally, formation is stimulated and oil and gas
of the rocks and oil and gas fluid properties makes low- production and water injectivity are enhanced, under the
permeability reservoir unique relative to the middle and condition that pressure is higher than formation
high permeability reservoirs. Stimulation technology breakdown pressure.
especially the application of fracturing and acidizing In addition that breakdown of the reservoir rock
mechanics is involved in this process in the research,
technology is greatly important for exploiting the low
complex acid rock interaction mechanism is also
permeability reservoirs economically and effectively. covered. Understanding degree of acidized fracture
conductivity is far behind that of Sand fracturing
3 Stimulation principles and main factors proppant fractures. By the effect of rock heterogeneity
controlling production and fingering phenomenon that hydrochloric acid
behaving as non-Newtonian flow through the formed
channels, non-uniform etching in acidizing forms
Crude oil and natural gas are stored in the
artificial fracture profile, meanwhile, earthworm holes
formation, matrix rock acidizing and hydraulic fracturing
occurring on fracture profile make acid etched rock
is to improve or even enhance the natural reservoir surface uneven, which causes forming a number of
connectivity between well bores and reservoirs. During "pillars" supporting the channels on horizontal direction
the production process, an equation that expresses Therefore, fractures conductivity depends on acid
productivity of a single well is shown as follow: etching patterns, rock strength and closure stress.
= (1)
Fig.2 Acid liquid etched wormhole mold 3.3.2 Increasing oil drainage area
Long and high conductive artificial fractures are
3.3 Sand fracturing technology formed after fracturing and acidizing, Prats et al
3.3.1 Changing the liquid flow regime under proposed the relation between proppant fracture and
effective well bore radius considering pore pressure
formation
field around fractures as follow:
During producing process, pressure gradient (2)
force fluid to flow through pore medium, for many Cinco-Ley(1978) et al set up the function
reasons, there is an additional pressure drop near well between dimensionless conductivity equivalent well
bores, which changes radial (horizontal) direction bore radius for pseudo-radial flow. It is apparent that
flow and makes fluids flow toward well bores. high conductive artificial cracks extend oil drainage
Mechanism of radial direction flow is that pressure area which can supply higher single well production.
difference increase of reservoir is directly proportional
to the logarithm of distance. If permeability near well
bores decreases greatly, majority of total pressure
gradient is depleted near well bores. Artificial cracks
formed after sand fracturing stimulation alters single
radial direction flow, thus fluids flow into artificial
cracks first, then flow toward well bottom
monodirectionally, greatly reducing energy depletion.
Fig.4 Oil drainage area before stimulation Fig.5 Oil drainage area after stimulation
3.3.3 Multi-fracture stimulating mechanism on fracture length or its conductivity. If there are
For hypothetical double-wing shaped fracture branches, the area that fracture control will
symmetrical fractures in current hydraulic fracturing extend correspondently, making natural fracture
simulation, its stimulating mechanism mainly depends evolved and interconnected, thus quite complex
J.
5 Cent. South Univ. Technol. (2008) 15: 230−236
fracture network systems are formed, which extremely 4.2 Dispersing, soluting, viscosity increasing and
improve fluid flow channels in reservoirs and enhance cross-linking properties of polymer in water or
oil well productivity in a great extent. Therefore, oil acid solution
wells will remain everlasting high productivity after
When estimating liquid performance, we should
fracturing, making ultralow permeability reservoirs
consider substantially about the compatibility and low
development more economical.
damage of pumping liquid, meanwhile we should also
consider about the rheology of fracturing fluid and
4 Rheology in reservoir stimulation acid liquid. Pipeline friction resistance, liquid leakoff
and retarding performance of acidizing system are all
4.1 Fracture creation by water horsepower related with the rheology of fracturing fluid and acid
Deep stimulation processes by fracturing and liquid, polymer concentration and its relative
acidizing include rock initiation, fracture extension molecular weight can directly effect the rheology of
and proppant transport and placing or acid react with final fracturing fluid and acid liquid system,
rock form heterogenic etched fractures. However, the furthermore, dispersing and soluting properties of
processes of formation rock initiation and fracture polymer solution and acid liquid are effected by
extension is the typical rheology behavior that injected temperature, pH value and stirring rate. When
liquid creates fractures by high liquid horsepower. polymer disperses in solution, non-sequence structures
Rock and fluid mechanics and fluid loss theory is the formed by single molecules gradually grow into
basis what to control created fracture size and random plate entangled shapes whose entangling
geometric shape. That liquid pumping velocity is degree is strengthened as polymer concentration
faster than its diffusion in formation forces formation increases. Therefore solution viscosity can be seen as
pressure to elevate unavoidably, thus, the formation a function of polymer concentration. Chemical cross-
starts to break when formation pressure reaches at the link will occur when the concentration reaches at
value of breakdown, and a definite ‘net pressure’ critical overlapped value while inter-crosslink of
sustain fractures to extend. polymer will not occur but the inner crosslink of
Fracturing rock mechanism includes fracture polymer by adding crosslink agent when concentration
mechanics and fracture tip effects, mechanic is lower than critical overlapped value. Crosslinking
properties of fracture tip is proposed to explain the of polymer solution modifies the fluid viscoelasticity,
effect of rock resistance on fracturing pressure. which is of great engineering application values for
Tensile strength and shear-resistant rheology of rock further reducing the leakoff amount of porous medium
influences the horsepower magnitude for creating and flow frictional resistance, increase the fracture
fractures. Fluid mechanics research includes liquid fluid efficiency and sand control capacity.
viscosity, pumping rate and the loss properties of
porous medium. During the fracturing extending 4.3 The flow and friction properties of complex fluid
process, inner facture pressure gradient is determined in pipeline and fractures
by rheology of fracturing fluid, liquid flow velocity When fracturing fluid and acid liquid flow
and fracture width. Theories about controlling fluid through pipeline, perforating holes and artificial
flow in fractures are “conservation of momentum” and fractures, their rheology play important roles, which is
“lubrication theory”, where the increase of flow the same as frictional resistance plays an important
resistance will be more serious when the fracture role on wellhead pressure, liquid viscosity plays an
extends to high stress barrier bed. Therefore, keeping important role on fracture width and value of
up a definite ‘net pressure’ is necessary for fracture natural fracture formation plays an important role on
extension. In 1970, Nolte used coefficient to eliminating multi-fractures.
characterize the effect of pressure gradient and 4.3.1 Studies on liquid friction properties
established an equation (3) considering the fluid flow
Friction values of well bore can be approximately
in fracture and rheology which influence pressure to
obtained by analyzing liquid rheology and numerical
characterize the relationship among well bottom
solution of power law fluid flow equation from their
pressure, rock closure pressure and net pressure that
theory, however, its discrepancy is large. Foreign and
caused by water horsepower.
domestic researchers usually use indoor experiment
(3)
data and in-situ test data to quantitively analyze the
liquid friction including indoor multi-function loop
J. Cent. South Univ. Technol. (2008) 15: 230−236
6
and established the equation of incremental magnitude characteristics changed. There is little research about
of friction pressure caused by proppant for turbulent the sand control slurry, it depends on the flow of
flow state: fracture geometry, temperature, time, proppant size,
(7) density and concentration. More recently, proppant
Where is fraction pressure ratio between transport has been evaluated in large slot-flow devices
sand carrier and non-sand carrier; is apparent at commercial testing labotatories, established the
viscosity ratio between sand carrier and non-sand relationship of apparent viscosity-shear rate. Gardner
carrier; is density ratio between sand carrier and and Eikerts’s (1982) studies shows that viscosity
non-sand carrier; is slope of logarithmic plot changes of the liquid for the concentration and
between fractional resistance and Renault Number shearing affect just the opposite. Meyer et al (1986)
(Hannah et al took it as 2). carried out a series research by an alternative
rheological measurement to calculated settlement rate
4.4 Fracturing fluid loss and gel breaking properties of proppant, respectively establish laminar and
at different temperature and pressure turbulent flow state’s relationship between proppant
Fracturing fluid loss influence the created settling rates and liquid properties, the function of the
fracture length and fracture shut off time, therefore, behavior index.
controlling fracturing fluid loss can further curtail Proppant has a great effect on rheology of
formation damage. Although waste damage can be fracturing fluid, which viscosity of slurry is higher
eliminated by decreasing guar gum concentration, than that of pure fracturing fluid. Gardner in the year
rheology modification caused by it may lead to more 1982 found that the viscosity of a crosslinked
liquid loss. Under in-situ condition, there are three fracturing fluid increased up to 230% with the
types of fracturing fluid loss: (1) translocation and addition of 6ppa proppant concentration. Nolte in
compression of reservoir fluid; (2) loss liquid or 1988 found that the equation of power law fluid is
fracturing fluid invasion into formation; the formation similar to the equation of Newtonian fluid, but only
of external filter cake. That temperature can change power index increases to n:
fluid rheology and overlay with pressure increase
(8)
liquid loss and accelerate the formation of filter cake.
The formation of filter cake is proportional to loss
volume, but it should be guaranteed that fracturing Rheology of fracturing fluid influences the
fluid flow back clean after stimulation, a common way proppant migration. Under shear gradient conditions
is to add proper scaled gel breaker into fracturing fluid in a pipe or fracture slot, proppant particles can
during pumping process. Gel breaker has obvious moveto the center of the fluid for viscoelastic fluids or
effect on fracturing fluid viscoelasticity, and toward the wall for non-Newtonian fluids that are not
increasing temperature accelerate fracturing fluid gel viscoelastic. Tehrani reported the control of particle
breaking. migration by the elastic properties of the suspending
fluid and the shear rate gradient which characterized
4.5 Proppant carrying flow and placing behavior of by liquid rheology, including shear viscosity and
normal stress as functions of the shear rate and
solid-liquid mixed fracturing fluid
and as functions of the frequency.
In fracturing process, slurry proppant transport is
Particle concentration has the effect of increasing
mainly affected by gravity, buoyancy and viscous
the frequency of interparticle interactions. The bulk
force, and its sand carrying behavior is directly
viscous stresses that drive particles together are a
affected by fracturing fluid rheology. Since fracturing
strong function of the suspension viscosity, which is a
fluid is non-Newtonian fluid, their apparent viscosity
function of the particle volume fraction. The main
and viscoelasticity not only depend on the shear stress
effect is that the resistance encountered by a particle
and forced stress, but also are they affected by
to movement in the suspension increases with the
temperature, fluid loss and chemical gel breaking
particle volume fraction. Phenomenon that particles
greatly. The viscosity of fracturing fluid will greatly
migrate away from high concentration zones to low-
reduce when flowing through pipeline, tubing and
concentration zones was observed by Gadala et al in
perforation holes, the shear rate slow down after
the year 1980 and its mechanism that is referred to as
arrival fracture but the temperature increased, both the
shear-induced self-diffusion was explained by
two situations are caused fracturing fluid Rheological
J. Cent. South Univ. Technol. (2008) 15: 230−236
8
Leighton et al in the year 1987. transfer and convecting transfer which is the key part.
The parameters that influence diffusion and
4.6 Reaction between non-Newtonian acid liquid and convection include temperature, acid liquid
rock and feature of acidized fractures concentration, flow rate of acid liquid in fractures,
Gelled acid, viscoelastic acid and crosslink acid acid liquid viscosity and type, and rock type.
whose viscosity and viscoelasticity is high are all non- Mechanism that rheology affects acid-rock reaction is
Newtonian fluid. Acid liquid rheology is of great that acid liquid viscosity relays the transfer of H+ ion
significance in engineering application, can reduce toward fracture surface and that gelled agent adsorb at
friction pressure and acid filtration and reaction rate, fracture surface to retard the connecting degree
forming long etched fractures. Effective distance of between acid and rock surface.
acid liquid and etched conformation on fracture Rheology of acid liquid equally affects fracture
surface is determined by acid-rock reacting velocity. etched conformation much. We use rheology of acid
Mechanism that determine acid-rock reacting velocity liquid to control acid-rock reaction to form different
include: (1) ions in the liquid move orientally by fractures and earthworm pores, meanwhile, to make
concentration difference which force ions to move effective acid liquid transport much more distantly, we
from high concentration area to low concentration inject liquids with different viscosity forming
area, and ion transfer is much faster at greater fingering phenomenon.
concentration difference; (2) the greater the flow rate
of acid liquid, the faster the convection and ion
transfer. H+ ion’s movement style includes diffusing
whose research field and contents involve rheology in RHEOLOGICAL CHARACTERISTICS OF FRACTURING
many aspects. The rules and methods of rheology FLUIDS OF FENUGREED GUM WITH BCL-61 DURING
studies are of great significance to guide the CROSSLINKING PROCESS, CHEMICAL ENGINEERING OF
development and production of oil and gas. For
OIL AND GAS, Vol.29 No.5, Oct.2000. (in Chinese)
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oil and gas reservoir stimulation, we should further
strengthen and develop the studies on the development Crosslink of Gelled Acid Provides Broader Range of Acid Fracturing
of fracturing & acidizing materials and fluid rheology, Injection Rates, PERTOLEUM SOCIETY, PAPER 2004-036.
the deep rock breakdown and extension rheology, and [12] LuYongjun, FangBo. CHARACTERIZATION OF VISCO-
application rheology of fracturing acidizing ELASTICITY AND THIXOTROPY FOR CO2 FOAM
engineering. FRACTURING FLUIDS. NARURAL GAS INDUSTRY, Vol.25
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