PARTS SERVICE

ND051 (E)

See list with

affected models

GRAM September 2014

SUBJECT: Alarm Codes List

Models affected: R1.4-2.5, R1.6N, R1.6-2.0HD (D435)

Reason: Technical update

Technical Description:

In this Part Service Gram you find an updated overview of the D435 alarm codes list.

VCM module alarms:

CODE MASTER – NODE 01 CODE SLAVE - NODE 33

8-01 WATCHDOG 8-33 WATCHDOG
19-01 LOGIC FAILURE #1 19-33 LOGIC FAILURE #1
199-01 OVERLOAD 199-33 OUT1/2 COIL SH.
200-01 WRONG PARAMETER 200-33 OUT3/4 COIL SH.
201-01 WRONG SLAVE VER. 201-33 OUT5/6 COIL SH.
202-01 HM MISMATCH 202-33 OUT7/8 COIL SH.
203-01 TILLER MISMATCH 203-33 LASER COIL SH.
204-01 BATTERY LOW 204-33 BAT OUT COIL SH.
205-01 RESET ENCODER 205-33 LOAD BRK COIL SH
206-01 BATTERY OUT 206-33 ALARM COIL SH.
208-01 EEPROM KO 207-33 WATCH DOG MASTER
209-01 PARAM RESTORE 208-33 EEPROM KO
210-01 WRONG RAM MEM. 209-33 PARAM RESTORE
211-01 PUMP INC. START 210-33 WRONG RAM MEM.
213-01 ENCODER LOCKED 1 211-33 PEV DRV. OPEN
214-01 ENCODER LOCKED 2 212-33 PEV DRV. SHORT.
215-01 OUT PORT PULL-UP 213-33 VALVE MISM. OUT
217-01 ANALOG INPUT 215-33 OUT PORT PULL-UP
218-01 RESET ENCODER KO 217-33 ANALOG INPUT
219-01 VALVE ENABLE 218-33 IN. MISM. D
222-01 LIFT/LOW LEVER 219-33 IN. MISM. A/E
223-01 NO CAN MSG. 223-33 NO CAN MSG.
224-01 WAITING FOR NODE 224-33 NO CAN MSG. 4
225-01 CONTROLLER MISM. 225-33 CONTROLLER MISM.
226-01 PUMP IN ALARM 227-33 NO CAN MSG. 14
227-01 NO CAN MSG. 14 228-33 NO CAN MSG. A
228-01 NO CAN MSG. A 231-33 DRV. SHRT A
229-01 SDO TRAC. 232-33 DRV. OPEN A
230-01 INTERLOCK FORK 233-33 DRV. SHRT B
231-01 CARRIAGE LEVER 234-33 DRV. OPEN B
232-01 TILT LEVER 243-33 COIL OPEN A

INTERCHANGEABILITY: N/A
PARTS STOCK: N/A
EFFECTIVE SERIAL NUMBER: N/A

Page 1 of 5 DCN 25124 Rev. 04

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previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement.
 CODE ALARM MASTER CODE ALARM SLAVE
233-01 SIDE SHIFT LEVER 244-33 COIL OPEN B
234-01 WAITING PCF 245-33 COIL OPEN BRAKE
235-01 WRONG CONFIG 246-33 DRV. SHRT BRAKE
236-01 NO CONFIG BACKUP 247-33 DRV. OPEN BRAKE
237-01 NO CONFIG MASTER
238-01 PCF TIMEOUT
239-01 REACH SENS OUT R
240-01 REACH ACQ. SENS.
241-01 M/S PAR CHK MISM
242-01 PARAM TRANSFER
243-01 PRESELECTOR
244-01 CHECK UP
245-01 SEATBELT
246-01 NO CAN MSG. C
247-01 NO CAN MSG. 6
248-01 NO CAN MSG. 10
249-01 CAN BUS DISPLAY

Please refer to the Service Manual for descriptions of the alarm codes.
Be aware that some new alarm codes are not reported in the Service Manual, please refer to the
following table for their description.

CODE ALARM Cause Troubleshooting

Timeout on the local CAN BUS Switch OFF and ON the truck. If the alarm is still
223-01 NO CAN MSG 5
present replace the board.
There is a problem in the communication of HM Verify the communication between the controllers. If
229-01 SDO TRAC
between VCM and traction. all is ok try to replace the board.
Reach position analog sensor is out of range. Check that the sensor works correctly.
239-01 REACH SENS OUT R Repeat the acquisition.
The maximum value acquired by reach position Repeat the acquisition.
240-01 REACH ACQ SENS
sensor is lower than the minimum acquired.
This alarm is a notification that the programmed After completing maintenance, please turn the CHECK
244-01 CHECK UP maintenance is required. UP DONE option to level ON.
The deadman switch is depressed while the Check the seat and the deadman switches.
operator is not on the seat. Use the console in order to verify that the switches are
245-01 SEAT read correctly by VCM. Check the wiring.
When all of the above conditions are checked and
nothing has found, replace the controller.
No CAN message from traction controller. Check the CAN connection on traction controller side.
246-01 NO CAN MSG. C Verify that the traction communicates on CAN bus.
No CAN message from EPS. Check the CAN connection on steering controller side.
247-01 NO CAN MSG. 6
Verify that the steering communicates on CAN bus.
No CAN message from DISPLAY. Check the CAN connection on display side.
248-01 NO CAN MSG. 10 Verify that the display communicates on CAN bus .

249-01 CAN BUS DISPLAY The key relay driven by display is open. Check the relay.

No CAN message from traction controller. Check the CAN connection on traction controller side.
223-33 NO CAN MSG C
Verify that the traction communicates on CAN bus
Timeout on the local CAN BUS. Switch OFF and ON the truck. If the alarm is still
224-33 NO CAN MSG 4
present replace the board
This fault appears when the no load is connected • It is recommended to check the wire harness
between the output NEVP9 and the positive. assembly to see whether the coil is connected to the
correct pin and there are no interruptions.
245-33 COIL OPEN BRAKE • If, in spite of connecting the coil to the correct pin or
replacing it, the alarm remains, the problem is in the
logic board of the control device, which must be
replaced.
The driver of output NEVP9 has shorted. • Check for a short circuit or low impedance between
one of the outputs and –BATT.
246-33 DRV SHRT BRAKE • The driver circuit is damaged in the logic board,
which must then be replaced.
VCM is not able to enable the output NEVP9. This kind of failure is not connected to external
247-33 DRV OPEN BRAKE
components; replace the logic board.

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We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment
previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement.
ACE2 Traction module alarms:

CODE MASTER - NODE 2 CODE SLAVE - NODE 34

8-02 WATCHDOG 8-34 WATCHDOG
17-02 LOGIC FAILURE #3 17-34 LOGIC FAILURE #3
18-02 LOGIC FAILURE #2 18-34 LOGIC FAILURE #2
19-02 LOGIC FAILURE #1 19-34 LOGIC FAILURE #1
30-02 VMN LOW 30-34 VMN LOW
31-02 VMN HIGH 31-34 VMN HIGH
37-02 CONTACTOR CLOSED 37-34 CONTACTOR CLOSED
38-02 CONTACTOR OPEN 38-34 CONTACTOR OPEN
53-02 STBY I HIGH 53-34 STBY I HIGH
60-02 CAPACITOR CHARGE 60-34 CAPACITOR CHARGE
62-02 TH. PROTECTION 62-34 TH. PROTECTION
65-02 MOTOR TEMPERAT. 65-34 MOTOR TEMPERAT.
66-02 BATTERY LOW 66-34 BATTERY LOW
74-02 DRIVER SHORTED 74-34 DRIVER SHORTED
75-02 CONTACTOR DRIVER 75-34 CONTACTOR DRIVER
78-02 VACC NOT OK 78-34 VACC NOT OK
79-02 INCORRECT START 79-34 INCORRECT START
80-02 FORW + BACK 80-34 FORW + BACK
82-02 ENCODER ERROR 82-34 ENCODER ERROR
201-02 WRONG SLAVE VER. 201-34 WRONG SLAVE VER.
202-02 VDC LINK OVERV. 202-34 VDC LINK OVERV.
203-02 TILLER MISMATCH 203-34 TILLER MISMATCH
204-02 BRAKE RUN OUT 204-34 BRAKE RUN OUT
205-02 STOP RQ.FROM EPS 205-34 STOP RQ.FROM EPS
206-02 INIT VMN HIGH 206-34 INIT VMN HIGH
207-02 INIT VMN LOW 207-34 INIT VMN LOW
208-02 EEPROM KO 208-34 EEPROM KO
209-02 PARAM RESTORE 209-34 PARAM RESTORE
210-02 WRONG RAM MEM. 210-34 WRONG RAM MEM.
211-02 STALL ROTOR 211-34 STALL ROTOR
212-02 WAITING SLAVE 212-34 WAITING SLAVE
213-02 HARWARE FAULT 213-34 HARWARE FAULT
214-02 POT ACCEL MISM. 214-34 POT ACCEL MISM.
215-02 POT BRAKE MISM. 215-34 POT BRAKE MISM.
218-02 SENS MOT TEMP KO 218-34 SENS MOT TEMP KO
219-02 PEV NOT OK 219-34 PEV NOT OK
220-02 VKEY OFF SHORTED 220-34 VKEY OFF SHORTED
223-02 MC COIL SHOR. 223-34 MC COIL SHOR.
224-02 WAITING FOR NODE 224-34 WAITING FOR NODE
226-02 VACC OUT RANGE 226-34 VACC OUT RANGE
228-02 TILLER OPEN 228-34 TILLER OPEN
229-02 OUTPUT MISMATCH 229-34 OUTPUT MISMATCH
230-02 230-34 WD SYNCRO
231-02 NO SLAVE ENABLE 231-34 NO SLAVE ENABLE
232-02 DIR SEL OUT RANG 232-34 DIR SEL OUT RANG
233-02 POWER MOS SHORT 233-34 POWER MOS SHORT
235-02 COIL SHOR. EB. 235-34 COIL SHOR. EB.
236-02 CURRENT GAIN 236-34 CURRENT GAIN
237-02 ANALOG INPUT 237-34 ANALOG INPUT
239-02 CONTROLLER MISM. 239-34 CONTROLLER MISM.
241-02 M/S PAR CHK MISM 241-34 INPUT MISMATCH
242-02 PARAM TRANSFER 242-34 SP MISMATCH
243-02 THROTTLE PROG. 243-34 THROTTLE PROG.
245-02 IQ MISMATCHED 245-34 IQ MISMATCHED
246-02 AUX DRIV.OPEN 246-34 AUX DRIV.OPEN
247-02 DATA ACQUISITION 247-34 DATA ACQUISITION
248-02 NO CAN MSG. 248-34 NO CAN MSG.
250-02 THERMIC SENS. KO 250-34 THERMIC SENS. KO
251-02 WRONG SET BAT. 251-34 WRONG SET BAT.
252-02 WRONG ZERO 252-34 WRONG ZERO
253-02 FIELD ORIENT. KO 253-34 FIELD ORIENT. KO
254-02 AUX DRIV.SHRT. 254-34 AUX DRIV.SHRT.

Page 3 of 5 - ND051R00EHE

We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment
previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement.
Please refer to the Service Manual for descriptions of the alarm codes.
Be aware that the alarm codes 239-02 and 239-34 are not reported in the Service Manual, please
refer to the following table for their description.

CODE ALARM Cause Troubleshooting

Wrong customer ID code found in the protected Replaced the controller.
239-02 CONTROLLER
area of memory where this parameter are
239-34 MISM.
stored.

ACE2 Pump module alarms:

CODE MASTER - NODE 5 CODE SLAVE - NODE 37

8-05 WATCHDOG 8-37 WATCHDOG
17-05 LOGIC FAILURE #3 17-37 LOGIC FAILURE #3
18-05 LOGIC FAILURE #2 18-37 LOGIC FAILURE #2
19-05 LOGIC FAILURE #1 19-37 LOGIC FAILURE #1
30-05 VMN LOW 30-37 VMN LOW
31-05 VMN HIGH 31-37 VMN HIGH
37-05 CONTACTOR CLOSED 37-37 CONTACTOR CLOSED
38-05 CONTACTOR OPEN 38-37 CONTACTOR OPEN
53-05 STBY I HIGH 53-37 STBY I HIGH
60-05 CAPACITOR CHARGE 60-37 CAPACITOR CHARGE
62-05 TH. PROTECTION 62-37 TH. PROTECTION
65-05 MOTOR TEMPERAT. 65-37 MOTOR TEMPERAT.
74-05 DRIVER SHORTED 74-37 DRIVER SHORTED
75-05 CONTACTOR DRIVER 75-37 CONTACTOR DRIVER
82-05 ENCODER ERROR 82-37 ENCODER ERROR
201-05 WRONG SLAVE VER. 201-37 WRONG SLAVE VER.
202-05 VDC LINK OVERV. 202-37 VDC LINK OVERV.
204-05 BRAKE RUN OUT 204-37 BRAKE RUN OUT
206-05 INIT VMN HIGH 206-37 INIT VMN HIGH
207-05 INIT VMN LOW 207-37 INIT VMN LOW
208-05 EEPROM KO 208-37 EEPROM KO
209-05 PARAM RESTORE 209-37 PARAM RESTORE
210-05 WRONG RAM MEM. 210-37 WRONG RAM MEM.
211-05 STALL ROTOR 211-37 STALL ROTOR
212-05 WAITING SLAVE 212-37 WAITING SLAVE
213-05 HARWARE FAULT 213-37 HARWARE FAULT
218-05 SENS MOT TEMP KO 218-37 SENS MOT TEMP KO
219-05 PEV NOT OK 219-37 PEV NOT OK
220-05 VKEY OFF SHORTED 220-37 VKEY OFF SHORTED
223-05 MC COIL SHOR. 223-37 MC COIL SHOR.
224-05 WAITING FOR NODE 224-37 WAITING FOR NODE
228-05 TILLER OPEN 228-37 TILLER OPEN
229-05 OUTPUT MISMATCH 229-37 OUTPUT MISMATCH
230-05 230-37 WD SYNCRO
231-05 NO SLAVE ENABLE 231-37 NO SLAVE ENABLE
233-05 POWER MOS SHORT 233-37 POWER MOS SHORT
235-05 COIL SHOR. EB. 235-37 COIL SHOR. EB.
236-05 CURRENT GAIN 236-37 CURRENT GAIN
237-05 ANALOG INPUT 237-37 ANALOG INPUT
239-05 CONTROLLER MISM. 239-37 CONTROLLER MISM.
241-05 M/S PAR CHK MISM 241-37 INPUT MISMATCH
242-05 PARAM TRANSFER 242-37 SP MISMATCH
245-05 IQ MISMATCHED 245-37 IQ MISMATCHED
246-05 AUX DRIV.OPEN 246-37 AUX DRIV.OPEN
247-05 DATA ACQUISITION 247-37 DATA ACQUISITION
248-05 NO CAN MSG. 248-37 NO CAN MSG.
250-05 THERMIC SENS. KO 250-37 THERMIC SENS. KO
251-05 WRONG SET BAT. 251-37 WRONG SET BAT.
252-05 WRONG ZERO 252-37 WRONG ZERO
253-05 FIELD ORIENT. KO 253-37 FIELD ORIENT. KO
254-05 AUX DRIV.SHRT. 254-37 AUX DRIV.SHRT.

Page 4 of 5 - ND051R00EHE

We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment
previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement.
Please refer to the Service Manual for descriptions of the alarm codes.
Be aware that the alarm codes 239-02 and 239-34 are not reported in the Service Manual, please
refer to the following table for their description.

CODE ALARM Cause Troubleshooting

Wrong customer ID code found in the protected Replaced the controller.
239-05 CONTROLLER
area of memory where this parameter are
239-37 MISM.
stored.

EPS module alarms:

CODE MASTER - NODE 6 CODE SLAVE - NODE 38

8 WATCHDOG 8 WATCHDOG
13 EEPROM KO 13 EEPROM KO
16 LOGIC FAILURE #4 16 LOGIC FAILURE #4
17 LOGIC FAILURE #3 17 LOGIC FAILURE #3
32 VMN NOT OK 32 VMN NOT OK
48 MAIN CONT. OPEN 48 MAIN CONT. OPEN
53 STBY I HIGH 53 STBY I HIGH
60 CAPACITOR CHARGE 60 CAPACITOR CHARGE
61 HIGH TEMPERATURE 61 HIGH TEMPERATURE
65 MOTOR TEMPERAT. 65 MOTOR TEMPERAT.
70 HIGH CURRENT 70 HIGH CURRENT
71 POWER FAILURE #3 71 POWER FAILURE #3
72 POWER FAILURE #2 72 POWER FAILURE #2
73 POWER FAILURE #1 73 POWER FAILURE #1
84 STEER SENSOR KO 84 STEER SENSOR KO
85 STEER HAZARD 85 STEER HAZARD
202 ACQ ABORTED 202 ACQ ABORTED
203 ENC PULSES ACQ 203 ENC PULSES ACQ
206 CAN BUS WARN 206 CAN BUS WARN
207 207 SP MISMATCH
208 208 OUT MISMATCH
209 W.D. SYNCRO 209 W.D. SYNCRO
210 WRONG SLAVE VER. 210 WRONG SLAVE VER.
212 WRONG RAM MEM. 212 WRONG RAM MEM.
213 PARAM RESTORE 213 PARAM RESTORE
214 FB JERK 214 FB JERK
215 CAN BUS KO M/S 215 CAN BUS KO M/S
219 STEPPER MOT MISM 219 STEPPER MOT MISM
220 MOTOR LOCKED 220 MOTOR LOCKED
221 M/S PAR CHK MISM 221 M/S PAR CHK MISM
225 CURRENT GAIN 225 CURRENT GAIN
228 POSITION ERROR 228 POSITION ERROR
237 SLAVE ALARM 237 WAITING MASTER
238 EPS NOT ALIGNED 238 EPS NOT ALIGNED
240 KEYOFF 240 KEYOFF
241 FB SENSOR LOCKED 241 FB SENSOR LOCKED
242 Q LINE SENSOR KO 242 Q LINE SENSOR KO
243 D LINE SENSOR KO 243 D LINE SENSOR KO
244 PARAM TRANSFER 244 PARAM TRANSFER
245 DATA ACQUISITION 245 DATA ACQUISITION
247 CAN BUS KO 247 CAN BUS KO
250 250 INPUT MISMATCH
251 INIT VMN NOT OK 251 INIT VMN NOT OK

Please refer to the Service Manual for alarm code explanations.

Page 5 of 5 - ND051R00EHE

We reserve the right to make changes in design or add improvements without incurring the obligation to make such changes in equipment
previously manufactured. The content of this publication is for information only and will not be considered for warranty reimbursement.