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Introduction To Structural Health Monitoring: January 2006
Introduction To Structural Health Monitoring: January 2006
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The Structural Health Monitoring consists to give, at every moment during the
life of a structure, a diagnosis on the « state » of the constitutive materials, of the
different parts, and of the full assembly of these parts constituting the structure as a
whole. The state of the structure must remain in a nominal domain resulting from
the design. It can be altered by the normal aging due to the usage and the action of
the environment, and by accidental events. Thanks to the time-dimension of
monitoring, which allows to consider the full history data base of the structure, and
to the help of the Usage Monitoring, it can also allow a prognosis (evolution of
damage, residual life…).
Considering just the first function, the diagnosis, we could estimate that
Structural Health Monitoring is a new and improved way to make Non Destructive
Evaluation. This is partially true, but Structural Health Monitoring is much more. It
involves the integration of sensors, possibly smart materials, data transmission,
computational power, and processing ability inside the structures. It allows to
reconsider the design of the structure and the full management of the structure itself
and of the structure considered as a part of wider systems. This is schematically
presented in Figure 1.
In Figure 1, the organization of a typical Structural Health Monitoring system is
given in details. The first part of the system, which corresponds to the structural
integrity monitoring function, can be defined by: i) the type of physical
phenomenon, closely related to the damage, which is monitored by the sensor, ii) the
type of physical phenomenon which is used by the sensor to produce a signal
(generally electric) sent to the acquisition and storage sub-system. Several sensors of
same types, constituting a network can be multiplexed and their data merged with
those from other types of sensors. Possibly, others sensors, monitoring the
environment conditions, allow to perform the usage monitoring function. The signal
Nevertheless, the analysis of the various causes of aircraft accidents points out
the relatively low influence of maintenance deficiency. Figure 3 shows that
maintenance is only responsible of 14% of hull loss. Furthermore, it can be noticed
that only 4% of all accidents are due to structure weakness. It can be concluded that,
thanks to the introduction of SHM, even an improvement of maintenance and a
decrease of structure-caused accidents by a factor of 2 would lead to a global
reduction of accident lower than 10 %, which is far from what is needed to avoid an
important increase of the number of accidents in the near future if air traffic still
increases.
The economic motivation is stronger, principally for end-users. In effect, for
structures with SHM systems, the envisaged benefits are constant maintenance costs
and reliability, instead of increasing maintenance costs and decreasing reliability for
classical structures without SHM (see Figure 4).
Figure 3. Origin of hull losses: safety record-worldwide commercial jet fleet, from [GOR 97].
The economic impact of the introduction of SHM for aircraft is not easy to
evaluate. It depends on the usage conditions, and furthermore, it is difficult to
appreciate the impact on the fabrication cost of the structure. The price of SHM
systems must not cancel the expected maintenance cost savings. Easier is the
evaluation of time saved by the new type of maintenance based on SHM
introduction. Such evaluation can be found, for military aircraft, in [BAR 97], who
reports that for a modern fighter aircraft featuring both metal and composite
structure, an estimated 40% plus can be saved on inspection time by the use of smart
monitoring systems. Table 1 presents the figures resulting from this evaluation.
100 44.0
Table 1. Estimated time saved on inspection operations by the use of Structural Health
Monitoring, for modern fighter aircraft, from [BAR 97].
Still in the aeronautic domain, for constructors there is a benefit, too. Taking into
account in the design the permanent presence of sensors will permit to reduce the
safety margins in some critical areas. Mass reduction will be then possible, giving
higher performances to the aircraft : less fuel consumption, higher maximum range.
Since the end of the eighties, the concept of smart or intelligent materials and
structures has become more and more present in the mind of engineers. These new
ideas were particularly welcome in the fields of aerospace and civil engineering. In
fact, the concept is presently one of the pushing factor to innovation in all domains.
The concept of Smart Materials/Structures (SMS) can be considered as a step in
the general evolution of man-made objects as shown in figure 5. There is a
continuous trend from simple to complex in the man production, starting from the
use of homogeneous materials, given by nature and taken with their natural
properties, followed by multi materials (in particular, composite materials) allowing
to constitute structures with properties adapted to specific uses. In fact, composite
materials and multi materials are replacing homogeneous materials in more and
more numerous structures. This is particularly true in the aeronautic domain. For
instance, composite parts are now currently used or envisaged for modern aircraft
(see for instance in Figure 6 the project of the 7E7 Dreamliner of Boeing, which has
50% of its structures made of composites). It is worth to notice that this aircraft is
the first one for which it is clearly planed to embed SHM systems, in particular
systems for impact detection.
6 Structural Health Monitoring – Chapter I
Figure 6. Example of the increasing importance of composites in civil aircraft: the 7E7
Dreamliner has 50% of its structure made of composites. For this aircraft, impact detection
monitoring systems are envisaged for outer panels.
The next step consists in making the properties of the materials and structures
adapted to the changing environmental conditions. This needs to make them
sensitive, controllable and active. The various level of such “intelligence”
corresponds to the existence of one, two or all three qualities. So sensitive,
controllable and autoadaptive materials/structures can be distinguished. Classically,
three types of SMS exist: SMS controlling their shape, SMS controlling their
vibrations, and SMS controlling their health. It is clear that materials and structures
integrating Structural Health Monitoring systems, belong, at least for short term, to
the less smart type of SMS. In effect, quasi all works achieved in this field only
intent to make materials/structures sensitive, by embedding sensors. The next step
Introduction to SHM 7
Table 2. Parallelism between medical activities and Structural Health Monitoring, from
[GAN 92].
Often, another analogy is also described, like in [BER 03] between the nervous
system of living beings and structures instrumented by sensors and equipped with a
central processor (see Figure 9). The gap between living systems and artefacts is
perhaps smaller in this case and the study of the functioning of the nervous system
and brain is useful to conceive control systems (adaptive control influenced by the
environment). After detection of the damage by the sensors embedded in the
structure, the central processor can build a diagnosis and a prognosis and decide of
Introduction to SHM 9
Figure 8. Sketch of human skin showing the variety of sensors and actuators making it a
really smart structure, taken from [MON 74].
Figure 9. Analogy between the nervous system of man and a structure with Structural Health
Monitoring, from [ROG 93].
Biomimetics can help to find new ideas, but we must avoid to try to copy as near
as possible nature, since we do not use the same materials and the same fabrication
processes. For example, there is a bio inspiration which had a strong influence on
the strategy adopted by many researchers, which consists to suppose that it is
mandatory to embed the sensors inside the materials of the structure. Such a choice
10 Structural Health Monitoring – Chapter I
Sensors for Health Monitoring can be incorporated into the components during
the manufacturing process of the composite. Thus, in a global approach including
the processing stage, the sensors can be used first to monitor the processing
parameters in order to optimise the initial materials properties. The physical
parameters of the material which can be monitored during the process are varied:
refractive index, viscoelastic properties, conductivity… A range of techniques is
available allowing their on-line monitoring: electrical techniques [KRA 91, PIC 99],
electro-mechanical impedance technique using embedded piezo-patches [JAY 97,
GIU 03], acousto-ultrasonics (or optical techniques using fiber-optic sensors [CHA
01, DEGa 02]). It could be interesting to mix such different sensors achieving a
multidetection [CHA 00].
For temperature during the process and inside the composite, once again various
optical fiber-based sensor systems are available. These are predominantly based on
fluorescence decay measurements [LIU 00], fiber Bragg gratings [LIU 98, DEW 99] or
modified extrinsic fiber Fabry-Perot sensors [DEGb 02].
There is an intermediate phase of the life of a structure that can need Structural
Health Monitoring too: between the end of the manufacturing process and the
beginning of the functioning phase, for certain structures, a lot of handling and
transportation operations take place. During this phase which could be called the
pre-usage phase of the structure, accidental loads, not known by the end-user, may
occur and threaten the structure reliability. A good illustration of such a risk is given
in [GUN 99]. On January 17, 1997, the Delta II mission 241 failed when the rocket
exploded after a flight of 12.5 seconds, with the consequence of loosing the first of
the new block of the Global Positioning Satellites (GPS) – see Figure 10 -. The
occurrence of a damage caused by such handling overloading, the rocket being
transported by road before to be fired, was highly suspected. The remedy consist in
equipping the structure with a SHM system registering the shocks occurred during
the full pre-usage phase.
For such type of structural health monitoring, it is easier to detect the possibly
damaging events than the inferred damage. The possible sensors can be resistive
strain gages or strain-sensitive fiber optic sensors for the quasi static loads and
acoustic emission sensors for impact type loads.
Introduction to SHM 11
Figure 10. Delta II mission 241 explosion, from [GUN 99], a catastrophic failure which could
have been avoided by pre-usage health monitoring – a) Road transportation: the rocket is inside
the trailer, here detached; b) Delta II liftoff; c) The explosion, initiated from a crack in one of
the graphite epoxy motors situated at the base of the rocket.
Figure 11. Aircraft Structural Health Management system architecture, from [IKE 99].
Figure 12. The two possible attitudes of the experimenter defining passive and active
monitoring.
SHM is born from the conjunction of several techniques and has common basis
with NDE. This is illustrated by figure 14 taken from [CHA 99]. In fact, several
NDE techniques can be converted into SHM techniques by integrating the sensors
and the actuators inside the monitored structure, like in Figure 12b. For instance
traditional ultrasonic testing can be easily converted in an acousto-ultrasonic SHM
system using embedded or surface-mounted piezoelectric patches.
An intermediate solution can be found by only embedding the emitter, or the
receiver, the other part of the system being kept outside of the structure. Figure 15,
taken from [WALSH 99] illustrates this concept. This author calls it the Non
Destructive Evaluation Ready Material (NDERM) concept. A perhaps better
denomination could be: NDE Ready Structure (NDERS) or NDE Cooperative
Structure (NDECS).
Such a solution is a priori interesting in two situations:
- when it is easy to position the emitter inside the structure, during the process, in
a region where it is difficult, or impossible, to produce a stimulation from outside
without dismounting the structure;
14 Structural Health Monitoring – Chapter I
Figure 14. The basic components of Structural Health Monitoring, taken from [CHA 99].
Introduction to SHM 15
Figure 15. NDE Cooperative Structures (NDECS), an intermediate solution between NDE
and SHM, taken from [WAL 99]. a) Conventional ultrasonic (surface contact) NDE, b) Smart
material with active and passive embedded sensors, c) NDECS: embedded elements improves
resolution and depth of penetration of conventional ultrasonic NDE system
energy industry, mechanical industry…) which use other materials, at other scales
and in other environments, and if we define more closely the possible damage to
detect, the diversity is much more wide than it appears in table 3.
To satisfy these needs, the variety of sensing techniques is tremendous, and for a
given damage, several techniques can be satisfactorily applied. The sensors which
can be used are based on various physical phenomena and are made of very different
materials. Although not considering the optical sensors, table 4 shows the diversity
of physical phenomena and sensor materials which can be used. All this explains
why Structural Health Monitoring, as all research in Smart Materials and Structures,
is eminently multidisciplinary.
delaminations, the distribution of the various types of methods is given in Figure 18,
for the period 1997-2003. The statistics are based in this case on a wider
bibliographical data base counting near of 1150 references. The distribution is
similar to the one found for aerospace engineering (Figure 17). As shown in Figure
18, in each family of sensors, there are a wide variety of specific sensors.
Figure 17. Main types of sensors used for structural health monitoring, depending on the
types of application: comparison between aerospace engineering and civil engineering,
statistics based on the communications to the 1st and 2nd IWSHM of Stanford in 1997 and
1999, taken from [BAL 2001 a].
Figure 18. Type of sensors used in the references related to the monitoring of delaminations
in composite structures. Statistics based on a general survey of SHM literature for the period
1997-2003 (1150 references).
Introduction to SHM 19
Figure 19. Methods used for the monitoring of delaminations in composite structures
of the two conferences is shown in Figure 20: the origins of the authors of
communications are really complementary between America and Europe. The part
of Asia and Pacific is nearly the same for the two conferences.
The addition of the two conferences can be considered as representative of the
world community of Structural Health Monitoring. Figure 21 shows that the number
of countries in which research groups and/or industries are working in the field is very
large: 37 countries sent speakers or attendees to these two conferences of 2002-2003.
If we consider the number of papers presented in these two conferences, it
appears that they are in a constant progression, for instance, for the Stanford
Conference, from 65 in 1997 to 184 in 2003 (see Figure 22).
Figure 20. Respective attendance to the European Workshop on SHM (1st EWSHM, Cachan
2002) and to the International Workshop on SHM (4th IWSHM, Stanford, 2003)
Figure 21. World distribution of speakers and attendees at the fourth IWSHM (2003) and first
EWSHM (2002) considered as a whole. White disks correspond to countries sending
attendees and disks with a black center to countries sending speakers.
Introduction to SHM 21
Figure 22. Development of the SHM community: number of papers presented at the
Workshops on SHM (IWSM and EWSHM). This evaluation is based on the published
proceedings.
11. Conclusion
In the context described in the previous paragraph, the need for courses on the
subject is obvious. New researchers and engineers are attracted by the topic. For
beginners, the field is rather difficult due to multidisplinarity of the subject. This is
the reason for publishing the present book, which is the fruit of a short course of
continuing education given at the Ecole Normale Supérieure of Cachan (Paris) by a
group of specialists from several European countries.
The book is structured following the types of monitoring techniques,
independently of the fields of application. In each chapter, both sensing techniques
and related data reduction techniques are described. Each chapter is conceived as an
introduction to the monitoring technique, giving a large list of references in which
the reader can continue to explore the state-of-the-art and the potential applications.
12. References
September 12-14, 2001, Stanford, CA, ed. Fu-Kuo Chang, CRC Press, Boca Raton,
London, New-York, Washington D.C., 2001, pp.12-29.
[BAR 97] BARTELDS G., “Aircraft structural health monitoring, prospects for smart solutions
from a European viewpoint”, Structural Health Monitoring – Current Status and
Perspectives, Proceedings of the First International Workshop on Structural Health
Monitoring, Stanford, CA, September 18-20, 1997, Lancaster – Basel, Technomic
Publishing Co, Inc, p. 293-300.
[BER 03] BERAL B., SPECKMANN H., “Structure Health Monitoring (SHM) for aircraft
structures: a challenge for system developers and aircraft manufacturers”, Structural
Health Monitoring 2003, From diagnostics & Prognostics to Structural Health
Management, Proceedings of the 4th International Workshop on Structural Health
Monitoring, Stanford, CA, September 15-17, 2003, Lancaster, PA, DEStech Publications,
Inc, p. 12-29.
[BOI 02] BOIS C., HOCHARD C., “Measurement and modelling for the monitoring of damaged
laminate composite structure”, Structural Health Monitoring 2002, Proceedings of the
First European Workshop on Structural Health Monitoring, Cachan, France, July 10-12,
2002, Lancaster, PA, DEStech Publications, Inc, p. 425-432.
[CHA 00] CHAILLEUX E., SALVIA M., JAFFREZIC-RENAULT N., JAYET Y. MAZZOUZ A., SEYTRE G.,
“In situ multidetection cure monitoring of an epoxy-amine system” , Journal of Advanced
Sci., 12, 3, 2000, p. 291-297.
[CHA 01] CHAILLEUX E., SALVIA M., JAFFREZIC-RENAULT N., MATEJEC V., KASIC I., “In situ
study of the epoxy cure process using a fiber optic sensor”, Smart Materials and
Structures, 10, 2001, p. 1-9.
[CHA 99] CHANG F.-K., “Structural Health Monitoring: A summary report on the First
International Workshop on Structural Health Monitoring, September 18-20, 1997”,
Structural Health Monitoring 2000, Proceedings of the Second International Workshop on
Structural Health Monitoring, Stanford, CA, September 8-10, 1999, Lancaster – Basel,
Technomic Publishing Co, Inc, p. xix-xxiv.
[CHA 02] CHANG F.-K., “Ultra reliable and super safe structures for the new century”,
Structural Health Monitoring 2002, Proceedings of the First European Workshop on
Structural Health Monitoring, Cachan, France, July 10-12, 2002, Lancaster, PA, DEStech
Publications, Inc, p. 3-12.
[CHO 99] CHOI Y.K., SALVIA M., “Processing and modelling of adaptive glass-epoxy
laminates with embedded shape memory alloys”, Proceedings of the 10th International
Conference on Adaptive Structures and Technologies, Paris, France, 1999, Lancaster-
Basel, Technomic Publishing Co, Inc., p. 221-228.
[DEGa 02] DEGAMBER B., FERNANDO G.F., «Process monitoring of fibre reinforced polymer
composites», Materials Research Bulletin, Special issue on optical fibre sensors, March
2002.
[DEGb 02] DEGAMBER, B., DUMITRESCU O., FERNANDO G.F., “Microwave processing of
thermosets: non-contact cure monitoring and fibre optic temperature sensors”, Int. Conf.
Fibre Reinforced Composites 2002, Newcastle, March 26-28, 2002, p. 416-423.
[DER 02] DE ROSSI D., CARPI F., LORUSSI F., MAZZOLDI A., SCILINGO P., TOGNETTI A.
“Electroactive polymer fibers and fabrics for distributed, conformable and interactive
systems”, Structural Health Monitoring 2002, Proceedings of the First European
Workshop on Structural Health Monitoring, Cachan, France, July 10-12, 2002, Lancaster,
PA, DEStech Publications, Inc, p. 106-114.
[DER 03] DERRISO M.M., PRATT D.M., HOMAN D.B., SCHROEDER J.B., BORTNER R.A.,
“Integrated Vehicle Health Management: the key to future aerospace systems”, Structural
Health Monitoring 2003, From diagnostics & Prognostics to Structural Health
Introduction to SHM 23
[KRA 98] KRAPEZ J.-C., TAILLADE F., GARDETTE G., BALAGEAS D., “La vibrothermographie
par ondes de Lamb : vers une nouvelle méthode de CND ?”, (in French), Journée Soc.
Franç. des Thermiciens, March 31, 1998, Châtillon.
[LEM 00 a] LEMISTRE M., MARTINEZ D., BALAGEAS D.L., “Electromagnetic structural health
monitoring for carbon-epoxy multilayer materials”, Proceedings of European COST F3
Conference, Ed. J. A., Güemes, Madrid, Spain, 2000, pp.687-695.
[LEM 00 b] LEMISTRE M., OSMONT D., BALAGEAS D.L., “Active health monitoring system
based on wavelet transform analysis of diffracted Lamb waves”, SPIE Proceedings, vol.
4073, 2000, p. 194-202.
[LIN 02] LIN M., POWERS W.T., QING X., KUMAR A., DEARD S.J., “Hybrid piezoelectric/fiber
optic SMART layers for Structural Health Monitoring”, Structural Health Monitoring
2002, Proceedings of the First European Workshop on Structural Health Monitoring,
Cachan, France, July 10-12, 2002, Lancaster, PA, DEStech Publications, Inc, p. 641-648.
[LIU 96] LIU, T., AL-KHODAIRI, F., WU, M., IRLE, M., FERNANDO, G. F., “In-situ strain
monitoring in composites using an embedded extrinsic Fabry-Perot interferometric sensor
and a CCD detection system”, SPIE, Fibre Optic Sensors V, Beijing, China, SPIE
Proceedings Series, vol. 2895, 1996, p. 279-287.
[LIU 98] LIU T., FERNANDO G. F., RAO Y. J., JACKSON D. A., ZHANG L., BENNION I.,
“Simultaneous strain and temperature measurements using a multiplexed fibre Bragg
grating sensor and an extrinsic Fabry-Perot sensor”, Journal of Smart Structures and
Materials, 7, 1998, p. 550-556.
[LIU 00] LIU T., FERNANDO G. F., ZHANG Z., GRATTAN K. T. V., “Simultaneous strain and
temperature measurements in composites using an extrinsic Fabry-Perot sensor and a
rare-earth doped fibre”, Sensors and Actuators-A Physical, 80, 3, 2000, p. 208-215.
[MON 95] MONITOR BRITE-EURAM Project N°: BE 95-1524, 1995.
[MON 74] MONTAGNA, W., RARAKKAL P.F., The structure and function of skin, Academic
Press, Inc., New-York,1974.
[MOT 99] MOTOKU M., VALDYA U.K., JANOWSKI G.M., “Parametric studies on self-repairing
approaches for resin infused composites subjected to low velocity impact”, Smart
Materials and Structures, 8, 1999, p. 623-638.
[OTT 88] OTT J., O’LONE R. G., “737 fuselage separation spurs review of safeguards”,
Aviation Week and Space Technology, 1988, May 9, p. 92-95,
[PAG 02] PAGET C.A., GRONDEL S., LEVIN K., DELEBARRE C., “Damage detection in
composite by a wavelet-coefficient technique”, Structural Health Monitoring 2002,
Proceedings of the First European Workshop on Structural Health Monitoring, Cachan,
France, July 10-12, 2002, Lancaster, PA, DEStech Publications, Inc, p. 313-320.
[PIC 99] PICHAUD S., DEUTEUTRE X., FIT A., STEPHAN F., MAAZOUZ A., PASCAULT J.P.,
“Chemorheological and dielecric study of epoxy-amine for processing control”, Polymer Intern.,
48, 1999, p 1205-1218.
[RNE 02] RENSON L., “Health Monitoring Systems for future reusable launchers”, Structural
Health Monitoring 2002, Proceedings of the First European Workshop on Structural
Health Monitoring, Cachan, France, July 10-12, 2002, Lancaster, PA, DEStech
Publications, Inc, p. 65-75.
[ROG 93] ROGERS C. A., Intelligent Material Systems and Structures, Report from the Center
for Intelligent Material Systems and Structures, Program Div. of Technomic Publishing
Co, Inc, Lancaster, PA, 1993.
[STA 99] STASZEWSKI W.J., BIEMANS C., BOLLER C., TOMLINSON G.R., “Impact damage
detection in composite structures – Recent advances”, Structural Health Monitoring 2000,
Introduction to SHM 25