Professional Documents
Culture Documents
ATA 00 24.06.2008 - B2 Ready To Print
ATA 00 24.06.2008 - B2 Ready To Print
A319/320/321 (CFM56-5)
Line and Base Maintenance Course- B2
Training Manual
PART 66 LEVEL 3
ATA 00
Documentation
For training purpose and internal use only. Copyright by MTO S 7 ENGINEERING. All rights reserved. No parts of this training
manual may be sold or reproduced in any form without permission of MTO S 7 ENGINEERING.
Maintenance Training Manual
Maintenance Training Organization S7E A319/320/321
CLEANING/PAINTING (C/P) (PAGES 701 TO 799) . . . . . . . . . . . . 60 OPERATOR INFORMATION TELEX (OIT) . . . . . . . . . . . . . . . . . . . . . 142
APPROVED REPAIRS (R) (PAGES 800-899) . . . . . . . . . . . . . . . . . 62 OPERATIONS ENGINEERING BULLETIN (OEB) . . . . . . . . . . . . . . . . 144
AIRCRAFT DOCUMENTATION RETRIEVAL SYSTEM . . . . 64 SERVICE BULLETIN (SB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 SERVICE INFORMATION LETTER (SIL) . . . . . . . . . . . . . . . . . . . . . . 148
TROUBLE SHOOTING MANUAL . . . . . . . . . . . . . . . . . . . . . . . . 66 TECHNICAL FOLLOW-UP (TFU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
TROUBLE SHOOTING PHILOSOPHY . . . . . . . . . . . . . . . . . . . . . . 66 TECHNICAL PUBLICATIONS COMBINED INDEX (TPCI) . . . . . . . . . 152
GENERAL USE OF THE TSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 LESS OFTEN USED DOCUMENTATION . . . . . . . . . . . . . . . . . . . 154
INDEX OF WARNINGS/MALFUNCTIONS (I-W/M) . . . . . . . . . . . . . 69 MAINTENANCE PLANING DOCUMENT (MPD) . . . . . . . . . . . . . . . . . 154
INDEX OF CFDS FAULT MESSAGES (I-CFDS) . . . . . . . . . . . . . . . 73 (ILLUSTRATED) TOOL AND EQUIPMENT MANUAL (TEM) . . . . . . . 156
INTRODUCTION (INTRO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 APU BUILD-UP MANUAL (ABM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
STANDARD ATA CHAPTERS (21....80) . . . . . . . . . . . . . . . . . . . . . 79 AIRPLANE CHARACTERISTICS AIRPORT PLANNING (AC) . . . . . . 158
GENERAL
INTRODUCTION
Purpose of this course
The purpose of this course ist to familiarize maintenance personnel with
the documentation used (directly or indirectly) for line and base
maintenance.
• Flight Operations
• Line and base maintenance
• Shop and overhaul maintenance
• Engineering
- provides information :
• to operate
• to maintain
The aim of the ATA 100 specification is to standardize the format and
data organization of each aircraft manufacturer’s manuals and also
between manuals.
The Ata 100 numbering system uses a six digit dash number PB 001-099 Description and operation
breakdown, which divides the documented material into chapter
PB 201-299 Maintenance Practices (ie: pressurizing, jacking energ. etc.)
(system), section (subsystem) and subject (unit).
PB 301-399 Servicing (ie: replenishment, lubricating etc.)
Page Block - Breakdown PB 401-499 Removal/Installation - Deactivation/Reactivation
Page block numbers are used to separate the subjects within manual PB 501-599 Adjustment/Test
chapters into topics for easy reference. PB 601-699 Inspection/Check
PB 701-799 Cleaning/Painting
A Page Block (PB) is related to a specific type of information.
PB 801-899 Approved Repairs
The „Page Block“ system applies to the
TSM Page Block breakdown
• AMM
• CMM PB 101-199 Fault symptoms
• SRM PB 201-299 Fault isolation procedures
• TSM
PB 301-399 Task supporting data
Use FOR TRAINING PURPOSSES ONLY
DOCUMENTATION LISTS
Flight Operation
Abbreviatio
Designation Media Type Format Revision
n
Cabin Attendant Operating Manual CAOM Paper Customized AIRBUS SPEC. As required
Flight Crew Operating Manual FCOM / OM Paper Customized AIRBUS SPEC. As required
(Master) Minimum Equipment List (M)MEL Paper Customized AIRBUS SPEC. As required
Configuration Deviation List CDL Paper Customized AIRBUS SPEC. As required
Further Documentation
Designation Abbreviation Media Type Format Revision
All Operator Telex AOT Paper / CD-Rom Envelope AIRBUS SPEC. As required
Operator Information Telex OIT Paper / CD-Rom Envelope AIRBUS SPEC. As required
Operations Engineering Bulletin OEB Paper Customized AIRBUS SPEC. As required
Service Bulletin SB Paper Customized ATA 100 As required
Service Information Letter SIL Paper / Disc Envelope ATA 100 As required
Technical Follow-Up TFU Paper / CD-Rom Envelope AIRBUS SPEC. monthly
Consumable Material List CML Paper Generic ATA 100 Every 6 months
Component Maintenance Manual CMM Paper / Microfilm Envelope ATA 100 Every 3 months
Duct Repair Manual DRM Paper Envelope ATA 100. Every 3 months
ECAM SYSTEM Logic Book ESLB Paper Envelope AIRBUS SPEC. As required
Maintenance Facility Planning MFB Paper Envelope AIRBUS SPEC. As required
Non Destructive Testing Manual NTM Paper Envelope ATA 100 Every 3 months
Power Plant Build Up Manual PBM Paper Customized ATA 100 As required
Support Equipment Summary SES Paper Generic AIRBUS SPEC. Every 3 months
CUSTOMIZATION REVISION
Description There are two types of revisions: normal and temporary
The Technical Documentation consists of • normal revisions are calendar scheduled
customized manuals and non-customized manuals: • Temporary revisions are used for urgent information requiring
• a customized manual: immediate attention or advanced notification.
contains only the information applicable to a particular airline or a They are on yellow pages or on yellow diskettes.
group of operators.
• a non-customized manual
contains information applicable to all airlines for one aircraft type.
A non-customized manual is called GENERIC if the information is
applicable to all aircraft models / types / series. (I.e.: all AIRBUS
types)
A non-customized manual is called ENVELOPE when the
information is applicaple to only one specific aircraft model / type
/ series. (I.e.: A320 only)
Use FOR TRAINING PURPOSSES ONLY
MEDIA
The Airbus Industrie Technical Publications are provided on different media, as applicable
Use FOR TRAINING PURPOSSES ONLY
EFFECTIVITY
Use FOR TRAINING PURPOSSES ONLY
99 the next pages will be numbered: -99, A00, A1, A2, A3 etc ...-599,
A500, A501, A502, etc
Deactivation/Reactivation Procedures
The Deactivation/Reactivation procedures originate from the MASTER
MINIMUM EQUIPMENT LIST (MMEL) and the CONFIGURATION
DEVIATION LIST (CDL).
These procedures are incorporated in the AMM at Chapter-Section level
in page block 401 and complete the concise description of the MMEL
and CDL.
Deactivation
The deactivation procedures describe the procedures to perform to fly
with a system or a part of system failed.
Reactivation
The reactivation procedures describe the maintenance operations to be
performed to restore the system to normal operation after deactivation of
the faulty component.
The index here below lists only the MMEL and CDL
Deactivation/Reactivation procedures requiring a maintenance operation
and incorporated in the AMM.
For each AMM procedure a cross reference to MMEL or CDL task is
made in the paragraph ”Reason for the job”
Use FOR TRAINING PURPOSSES ONLY
Materials
All materials prescribed for use during maintenance procedures are
recorded in chapter
• 20-31-00 General use & APU
• 70-00-00 Use specific to engines.
Job Set-up Information
To facilitate the preparation of the job, the information about
• Expendable Parts
• and Referenced lnformation to perform a certain procedure is
given
Component location
Contains the following information:
• Functional Identification number (FIN)
• Component name
• instrument panel number for controls/indicators
• Zone
• Access Door numbers.
• ATA reference for removal/installation.
System description
The system concerned is detailed
Power Supply (if applicable)
This Paragraph provides essentialy an illustration showing electrical
circuit supply.( Block diagram, simplified schematic).
Interface (if applicable)
Use FOR TRAINING PURPOSSES ONLY
Description
These topics are used for procedures which provide general
Maintenance
Practice Procedures such as :
Aircraft jacking
• Aircraft leveling
• Application of electrical, pneumatic, hydraulic powe
• Opening/closing of engine cowling, MLG doors, etc
• Installation of complex safety devices
• Etc
Example:
To pressurize the Green Hydraulic System.
Refer to the sub-chapter 29-10-00 (Main Hydr. Power) page block 218.
The procedure for the Green system is shown on Page 219.
Use FOR TRAINING PURPOSSES ONLY
be required.
• General Visual Inspection (GVI) :
A visual examination of an interior or exterior area, installation or
assembly to detect obvious damage, failure or irregularity. This level
of inspection is made from within touching distance unless otherwise
specified. A mirror may be necessary to ensure visual access to all
surfaces in the inspection area. This level of inspection is made
under normally available lighting conditions
such as daylight, hangar lighting, flashlight or drop-light and may
require removal or opening of access panels or doors. Stands,
ladders or platforms may be required to gain proximity to the area
being checked.
• Special Detailed Inspection (SDI) :
An intensive examination of a specific item, installation, or assembly to
detect damage, failure or irregularity
Physical Benefits:
• Compact size of the medium.
• High storage capacity (approximately 220.000 pages in 3 CD-
Roms).
• No time consumable updating of paper
• Multiple access paths at information, thus reducing Aircraft turn
around times.
• Higher Quality of printing and more practical than roll film.
ADRES objectives:
• Reduce look-up time.
• Multiple access to data.
• Reduce revision time and cost.
• Reduce size and storage.
Use FOR TRAINING PURPOSSES ONLY
fault.
Post Flight Report (PFR) Example
For example, there has been made the following entry in the log book:
”VENT EXTRACT FAULT”.
A copy of the POST FLIGHT REPORT printout is shown on the following
page ( FIGURE 1 ).
In the part ECAM WARNING MESSAGES you can find conformity with
the entry of the log book.
A correlation between the ECAM message and a FAILURE message,
send by the system BITE of the corresponding system computer, is also
possible.
The correlation will be done by comparing the ATA chapter and the time
(GMT) from ECAM message and FAILURE message. They must
correspond.
INTRODUCTION (INTRO)
The introduction describes the purpose of the TSM and gives
information for the usage of the TSM and the CFDS e.t.c.
The table of contents of the INTRO is shown on the next page
Use FOR TRAINING PURPOSSES ONLY
AMTOSS
AIRCRAFT MAINTENANCE TASK ORIENTATED SUPPORT
SYSTEM
Description
AMM and TSM maintenance procedures are prepared in accordance
with AMTOSS
(Aircraft Maintenance Task orientated Support System).
It is a logical approach to organize maintenance Tasks and Subtasks.
AMTOSS consists of 2 parts:
• The Aircraft Maintenance Manual and the Trouble Shooting
Manual
- Organized in Tasks and Subtasks
- Using a unique numbering system
• The Production Management Data Base (PMDB):
- Providing maintenance planning data for each Task and
Subtask published in the AMM/TSM
Use FOR TRAINING PURPOSSES ONLY
GRAPHIC LIST
1 Identification of the Location of an items by means of:
• Ribs in pylons, wings and vertical or horizontal stabilizers
• Frames in fuselage
• Zones ...
2 Functional Item Number (FIN)
3 FIgure Item
Use FOR TRAINING PURPOSSES ONLY
DETAILLED LIST
1 Figure Number
The figure number refers to the corresponding illustration. Should
modifications or system variants necessitate an additional figure, this will
be introduced with a sequential alpha suffix, for example, a modified
version of figure 1 would be figure 1a; further variant of the same figure
would be figure 1b, and so on.
2 Item Number
An item number is assigned to each part listed in the detailled parts list.
Item numbers are broken in sequence for the insertion of additional
items.
3 Variant Item Number
A variant item number is used in order to show a new evolution of a part
number. Only the basic item is illustrated.
4 Non-illustrated Part
Parts with item Numbers preceded by a dash are not illustrated.
5 Part Number
Part identifier containing up to 15 digits (combination of alpha, numeric
and ash as apllicable)
6 Quantity (Unit per Assy)
A numeric entry in the column headed: „UNIT PER ASSY“ indicate the
quantity of the part used in one next higher assembly or installation. For
Use FOR TRAINING PURPOSSES ONLY
total quantity per aircraft for one location refer to alpha-numericaql index.
Where items are listed for reference purposes (lead item of the figure),
the indication „REF“ is shown in the „UNIT PER ASSY) column.
7 Reference item
The first 4 Items are the „Lead Items“ of the figure. They are listed for
reference purposes. Refer for NHA (where shown) for Actual Quantity.
8 Effectivity (Usage)
Applicability of parts to aircraft is noted by a six digits numeric fleet
effectivity
code. The absence of a code indicates that the part is effective for
all aircraft of a customer‘s fleet.
9 Detail cross reference
This cross reference indicates where the installation or assembly is broken
down to its component parts.
10 Attaching parts
Attaching parts are listed immediately following the item they attach and
the same indenture level. The first item is precede by the phrase „Attaching
parts“ and the last one is followed by the symbol „***“.
Quantity shown is the quantity required to attached one part.
11 Component Maintenance Manual (CMM) cross-reference
„CM XX XX XX“ identifies the CMM providing detail coverage of the item
shown in the part number column.
The abbreviations TDS (Technical Data Sheet), IPC, ACMM (Abbreviated
Component Maintenance Manual), CMS (Component Maintenance
Sheet) and OM (Overhaul Manual) can be found as well.
NOTE: WHERE A CMM EXCEEDS 100 PAGES , THE NOTE IS IPC
INSTEAD OF CMM.
12 Parts replacement data
Use FOR TRAINING PURPOSSES ONLY
mechanical equipment, access doors, floor panels and some lining - the conditions/actions/information to be considered when installing the
items.This list may be used in connection with the WDM and the AMM. It Replacing PN.
may be used to quickly locate an item in the IPC, based on on-aircraft - the Replacing PN, with its associated Cage Code, is the PN that can be
investigation findings (reading of the FIN), or to quickly locate the zone installed under the mentioned conditions, instead of the old PN.
identification for access doors, floor panels or lining items.
This double-entry document (by PN and by FIN) gives for each item, the
PN, FIN, CSN (Catalog Sequence Number) containing the item,
keyword, MSN effectivity, overlength PN and the optional PN.
Some circuits include a great number for identical items identified with
the same FIN root (ie 151MH). The trailers for these FINs (151MH101 to
151MH471) can be replaced by the symbol * (151MH* equal to
151MH101 to 151MH 471). In such a case, only the generic FIN shall
appear in the ACRT.
- * Standart Practices block(s) of aircraft for which dthe diagram is valid. each block has 6 digits:
- Alphabetical Index the first 3 digits give the FSN of the first aircraft for which the diagram is
- Numerical index valid, the last 3 digits give the FSN of the last aircraft of the block for which
- Diagrams the diagram is vailid. The effectivity statement can have one or more
• Aircraft wiring list (AWL) blocks.
- Introduction
- * Standart Practices
- Equipment List
- Hook-up List
(NSA) but the standard PN cannot replace the equivalent PN. - and the gauge of the wire
Presentation of each 20-4X chapter • These chapters provide the user with repair processes:
• 20-42-XX: Sleeves and Ferrules - 20-53-2X: Electrical Cable Repair Processes
The selection is performed according to: - 20-53-3X: Conduit Reapi Processes
- the type of terminal on which the sleeve is installed - 20-53-4X: Bundles Attachements Repair Processes
- the type and gauge of the wire - 20-53-5X: Standard Electrical Item Repair Processes
• 20-43-1X: Splices
The selection is performed according the type of wire to which the splice
is connected. Use the splice allocation table (Ref. 20-53-29) to select the
splice for wire repair purposes.
NOTE: WHEN SPLICES ARE ADDED ON WIRES, IT IS
RECOMMENDED TO INITIATE A COC PROCEDURE TO UPDATE
THE CONCERNED WIRING DIAGRAM (WDM)
NOTE: FOR EACH ALLOWABLE DAMAGE INFORMATION AND THE Bulletin List.
CORRESPONDING FIGURES AND DIAGRAMS OF CHAPTER 52 THR This Lists are to be found in:
57 HAVING AN EFFECTIVITY RELATED TO THE WEIGHT - Chapter 51, 54 and 56 - Chapter Level
VARIANTS OR GROUP OF WEIGHT VARIANTS AND THE AIRCRAFT - Chapter 52 - Door Level
TYPE, REFER TO: - Chapter 53 - Chapter section level
- The „Weight Variant Identification List“ to find all necessary - Chapter 55 - Main assembly level
information related to weight variants, their maximum weights - Chapter 57 - Wing section Level
and the modification associated to the aircraft type at the time of PROCEDURE FOR MANUAL USAGE
A/C delivery. For the efficient use of this manual, the following procedure is
- The „Service Bulletin/Weight Variant List“ to find all necessary recommended.
information related to possible changes of the weight variants Step 1 - Determine damage classification.
due to Service Bulletin embodiment. • Using the manual chapter index, locate the chapter which refers to
• Repairs the damaged part.
The section „Repairs“ contains sufficient information to enable the • Locate the section, which refers to the damaged part in the table of
operator to carry out permissible. Each of the repair examples is Contents.
described with the aid of a diagram, which in turn is supplemented by • In the relevant chapter, refer to the topic „Allowable Damage“
material lists and procedural instructions given in the subsequent pages. Step 2 - Identify the damaged part in the manual.
- Standard practices, general procedures, typical repairs and • Locate the section and the subsection which refers to the damaged
rework procedures within allowable damage, applicable to more part in the Table of Contents.
than one chapter are included in chapter 51. • Refer to the figure reference at section and subsection level.
- As service experience indicates a requirement, this manual will • Locate the relevant figure, identify the damaged component and
revised to include actual, specific repairs to both primary and refer to the relevant identification page.
Use FOR TRAINING PURPOSSES ONLY
MISCELLANEOUS DOCUMENTATION
ALL OPERATOR TELEX (AOT)
Description
The AOT is used to launch an urgent action, which is required to be
taken by the operators concerned, due to an event/finding which has
implications on the airworthiness of the affected AIRBUS INDUSTRIE
aircraft, or serious operational impact for the operator.
The AOT is used in place of the „ALERT SERVICE BULLETIN“ to
provide the fastest possible means of communication.
The technical information contained in the AOT is approved under the
authority of (DGAC) design organization approval (certificate C01).
The content of an AOT may later be rendered mandatory by the
airworthiness authorities through an Airworthiness Directive (AD) or a
„Consigne de Navigability“ (CN)
Use FOR TRAINING PURPOSSES ONLY
• TFU in abeyance
There is no more engineering activity taking place. The issue is of
minor consequence and does not require a modification. It is not
processed further until the modification is bought by an operator or
can be introduced in a future standard.
• Volume 2:
Contains additional information supporting and illustrating the
A319/A320/A321 maintenance program.
electrical or thermal properties, as well its dimensions, without bringing • Visual and other NDT procedures
about any change in those properties. This manual was compiled to • NDT procedures other than visual
conform to the ATA Spec. 100. It contains all essential procedures and
applications of nondestructive testing. The breakdown appears in
sections and parts (refer to figure 100). A general explanation can be
found in chapter 51, together with an explanation of the individual
sections and parts. chapter 51 contains other reference data such as
structural breakdown and station reference data.
The purpose of this manual is to provide proven inspection methods for
use on the aircraft. The procedures in this manual are not necessarily a
mandatory requirement for inspection. The inspection is intended to give
a proven inspection method, which has been developed on the aircraft.
The procedure in this manual are mandatory where they are the subject
of an Airworthiness Directive, Inspection
procedures needed for a safe operation. It shall take account of This chapter contains the flight preparation procedures.
the different types of aeroplanes or variants used by the operator. • Chapter 9, Dangerous Goods.
• OM-C, this part compromises all instructions and information • Chapter 10, Security.
needed for the area of operation. This chapter contains an excerption from the ICAO Annex 17. They
• OM-D, this part compromises all training instructions for are legally binding for each of the more than 170 member states of
the ICAO.
personnel required for a safe operation. • Chapter 11, Handling of Accidents & Occurrences.
Main principle of the Operations Manual part A (OM-A) • Chapter 12, Rules of the AIr.
In the event of wilful or negligent infringement of the rules contained in This chapter contains a compilation of ICAO standards,
this manual, all Lufthansa staff concerned may become subject to Recommended Practices and Procedures for international
disciplinary action. operations..
If such infringement constitutes an offence against national legal • Chapter 13, Crew Regulations.
provisions it may also result in legal action by the appropriate aviation This chapter describes the behaviour of the crew in public wither
authority. they are on duty or not.
• Chapter 14, Country Regulations
gear, etc. is not listed and must be operative for all flights.
NOTE: ALL ITEMS WHICH ARE RELATED TO THE
AIRWORTHINESS OF THE AIRPLANE AND NOT INCLUDED
ON THE LIST ARE AUTOMATICALLY REQUIRED TO BE
OPERATIVE.
Equipment obviously not required for safe operation of the airplane such
as galley equipment, pasenger convenience items, etc. is not listed.
Criteria for Dispatch
The decision of the commander to have allowable inoperative items
corrected prior to flight will take precedence over the provisions
contained in the Minimum Equipment List. The commander may request
requirements above the minimum listed, whenever in his judgment such
added equipment is essential