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Aerospace Science and Technology: James G. Coder, Dan M. Somers
Aerospace Science and Technology: James G. Coder, Dan M. Somers
Aerospace Science and Technology: James G. Coder, Dan M. Somers
a r t i c l e i n f o a b s t r a c t
Article history: Slotted, natural-laminar-flow (SNLF) airfoils are a novel aerodynamic concept that enable significant
Received 1 July 2020 performance improvements over conventional, single-element NLF airfoils. The S207, SNLF airfoil has
Received in revised form 27 August 2020 been designed using requirements derived from a transonic, truss-braced wing commercial aircraft
Accepted 13 September 2020
configuration. The airfoil is designed for a cruise Reynolds number of 13.2 × 106 and it exhibits a drag
Available online 22 September 2020
Communicated by Dionysios Angelidis
divergence Mach number exceeding 0.71. At these conditions, low drag is predicted to occur between lift
coefficients of 0.40 and 0.79. The S207 airfoil exhibits a range-based figure of merit nearly triple that
Keywords: of a turbulent airfoil representative of modern commercial transport aircraft. Slotted configurations also
Aerodynamics have benefits for low-speed, high-lift conditions representative of approach. The S207 airfoil exhibits a
Airfoil design low-speed, maximum lift coefficient in excess of 2.1, and is limited by compressibility effects around the
Natural laminar flow leading edge. Incorporation of this airfoil onto a transonic, truss-braced wing configuration shows strong
Boundary-layer transition potential for meeting mid- and far-term goals for reducing aircraft fuel/energy consumption.
© 2020 Elsevier Masson SAS. All rights reserved.
1. Introduction ML 1 Wi
Range = a∞ ln (1)
D T SFC Wf
Advanced airfoil design is a key enabling technology for achiev- simultaneous improvements to the aerodynamic performance
ing the substantial reductions in aircraft fuel/energy consumption (M L / D), propulsion (T S F C ), and structures (W i / W f ) are required.
Studies sponsored by NASA over the past 10-15 years have yielded
necessary to sustainably meet the ever-growing demands of com-
novel configurations such as the MIT/Aurora Double Bubble [2]
mercial aviation. Studies by the Air Transport Action Group, as
and the Boeing Transonic Truss-Braced Wing (TTBW) [3,4]. Both of
reported in the NASA Aeronautics Research Mission Directorate’s these concepts target transcontinental mission profiles typified by
Strategic Implementation Plan [1], indicate that improved vehicle the Boeing 737 and Airbus A320 with 150+ passenger capacities.
efficiency is a key enabler in achieving a net reduction in car- In terms of aerodynamic efficiency, both configurations anticipate
bon emissions. Pursuant to this goal, NASA has defined metrics for substantial improvements through achieving natural laminar flow
near-term (N+1), mid-term (N+2), and far-term (N+3) goals for re- (NLF) on the wing. Although this necessitates reduced wing sweep,
duction in fuel consumption relative to a 2005 best-in-class trans- the drag reduction more than offsets the reduction in cruise Mach
number. The need for this trade-off is echoed by Abbas et al. [5] in
port aircraft [1]. Achieving the far-term goals of 60-80% reduction
their review of aircraft performance improvement. An alternative
requires revolutionary changes to the aircraft configuration. If one
strategy is to use laminar-flow control [6,7], but this introduces
considers the well-known Breguet range equation, additional system-level trade-offs by requiring the addition of me-
chanical suction systems [6,8].
There are significant technical barriers in achieving large runs
of laminar flow at conditions relevant to commercial transport
aircraft in cruise. The flight conditions include both high Mach
* Corresponding author.
E-mail address: jcoder@utk.edu (J.G. Coder). numbers and high Reynolds numbers, and the aircraft configura-
1
Department of Mechanical, Aerospace and Biomedical Engineering. tions tend towards high wing loadings that drive up the section
https://doi.org/10.1016/j.ast.2020.106217
1270-9638/© 2020 Elsevier Masson SAS. All rights reserved.
J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Nomenclature
lift coefficients. A survey of the literature highlights the difficulty This work focuses on the design of an SNLF airfoil targeted
of airfoil design to simultaneously satisfy these three requirements. toward N+3 aircraft configurations with specific design require-
For example, the redesign of the NASA Common Research Model ments derived from the Mach 0.745 variant of the Boeing Tran-
for laminar flow decreased the design lift coefficient relative to the sonic Truss-Braced Wing (TTBW). The outcome of this effort is
fully turbulent baseline of C L = 0.5 [9]. Recent experimental stud- the S207, slotted, natural-laminar flow airfoil. This airfoil was first
ies by Xu et al. [10] on a laminar-flow wing focused on aircraft documented by Somers in Ref. [23], and this paper expounds on
lift coefficients in the range of 0.38 - 0.46. A laminar-flow opti- that work by providing a more detailed, contextual overview of
mization study by Rashad and Zingg [11] included a case based the design process and additional aerodynamic results. Transonic
on the Boeing 737-800; however, they did not include a sweep NLF design considerations are presented, including identification
correction when determining the equivalent section lift coefficient. of an appropriate turbulent baseline airfoil and a discussion on
Yang et al. [12] demonstrated an inverse design strategy for hy- the aerodynamic behaviors of slotted airfoils. The design process of
the S207 airfoil including iteration with the sizing of an associated
brid laminar-flow control on a glove affixed to a vertical stabilizer,
TTBW configuration is described. Finally, theoretical aerodynamic
and while they targeted very high Reynolds numbers, the airfoil
predictions are presented in the form of section characteristics and
and glove were symmetric with small effective incidence angles.
pressure distributions, and the impact on aircraft performance is
Eggleston et al. [13] experimentally demonstrated that supercriti-
briefly described.
cal airfoils could be designed to achieve extensive runs of laminar
flow. Zhang et al. [14] successfully coupled a genetic algorithm 2. Theoretical background
with a CFD solver to optimize a supercritical laminar-flow airfoil,
but their target lift coefficients were limited to 0.55. Similarly, Zhao 2.1. Laminar-turbulent transition mechanisms
et al. [15] used a Kriging-based surrogate optimization for optimiz-
ing a supercritical natural-laminar-flow airfoil with a lift coefficient The efficacy of natural laminar flow in enabling substantial
of 0.50. Higher lift coefficients were included in the CFD-based fuel-burn reductions for commercial aircraft requires consideration
optimization work of Robitaille et al. [16] for transport-relevant of potential mechanisms for laminar-turbulent transition. After a
flight conditions, but they were able to achieve laminar flow only top-level assessment of contemporary commercial aircraft and pro-
to ∼ 10% chord. Amoignon et al. [17] used an adjoint-based ap- posed N+3 configurations, and assuming that the aircraft encoun-
proach applied to the parabolized stability equations to optimize a ters very low levels of free-stream turbulence in cruise, the domi-
transonic airfoil with realistic constraints, and while they demon- nant transition mechanisms are identified to be:
strated transition delay, they did not appreciably reduce the wave
drag. 1) Streamwise (e.g. Tollmien-Schlichting) instabilities
Slotted, natural-laminar-flow (SNLF) airfoils are a novel con- 2) Crossflow instabilities
cept that show the potential to overcome the technical barri- 3) Attachment-line contamination
ers of single-element airfoils and achieve natural-laminar-flow in 4) Separation-induced transition
5) Görtler instabilities
flight-relevant conditions. SNLF airfoils were originally proposed
6) Surface imperfections
by Somers [18], and airfoils of this type have been designed for
low-speed [19], business-jet [20], and rotorcraft applications [21].
Of these potential mechanisms, the streamwise and crossflow in-
The basic concept of SNLF airfoils, described in more detail in the
stabilities are the most prominent early in the design process.
next section, exploits the interactions of a multielement airfoil to
Streamwise instability mechanisms are the more classical path to
allow favorable pressure gradients, which stabilize the boundary
natural transition on aerodynamic lifting surfaces, and their growth
layer, to extend further aft than is possible on a single-element can be suppressed by designing the forward portion of the airfoil
airfoil without turbulent separation. Slotted airfoils have also been (and by extension, the wing) to feature favorable pressure gradi-
demonstrated to reduce wave drag via an off-surface pressure re- ents. There are two key limiting factors in the extent of laminar
covery [22]. For low-speed operations, SNLF airfoils have substan- flow that may be achieved on an airfoil. First, an adverse pressure
tially higher maximum lift coefficients than their single-element gradient is always required on the upper surface when operating
counterparts, often with cl,max > 2.0. This offers the potential ben- at positive lift coefficients. This gradient is also known as the pres-
efit of reducing wing planform area and/or permitting a simpler, sure recovery, and if it is too strong, turbulent separation occurs
and therefore lighter, high-lift system. By providing these benefits and negates the benefits of laminar flow. Second, favorable pres-
simultaneously rather than through trade-offs and compromises, sure gradients on the upper surface are associated with reduced
SNLF airfoils effectively change the rules of airfoil design and al- lift. Moreover, the pressure gradients required to control instabil-
low a designer greater degrees of freedom. ity growth become more favorable as Reynolds number increases.
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Fig. 3. Boeing SUGAR High TTBW model installed in the NASA Ames 11-ft Unitary
Plan Wind Tunnel.
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Fig. 4. Predicted pressure distribution of the CRM.65 airfoil at reference conditions. Fig. 5. Sketch of desired single-element pressure distribution.
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Table 1
Initial airfoil design requirements derived from the Boeing M = 0.745 TTBW.
It was discovered early in the design process that the design re- Parameter Value Reynolds Number Mach Number
quirements derived from the Boeing Mach 0.745 TTBW configura- cl,max 2.3 16.0 × 106 0.225
tion were too aggressive. That is, a reasonable natural-laminar-flow cl,ll 0.39 13.2 × 106 ≥ 0.66 (0.70 actual)
cl,ul 0.65 13.2 × 106 ≥ 0.66 (0.70 actual)
airfoil that satisfied the design constraints could not be found. This
c m ,0 Unconstrained - -
actually exposes a dangerous pitfall of designing an airfoil against a (t /c )max Unconstrained - -
frozen aircraft configuration: the initial airfoil design requirements
were based on aircraft performance optima, which in turn were
strong functions of the original airfoil. Consequently, the aircraft
will likely work best with the original airfoil, and this combination
will be a local optimum. Finding a global fuel-burn optimum, or at
least a better local optimum, therefore requires the cruise condi-
tions, wing planform, and airfoil to be designed simultaneously in Fig. 7. S207, slotted, natural-laminar-flow airfoil.
a coupled manner.
One of the biggest challenges in this design, as outlined in the 4.4. Final geometry
previous section of this paper, is achieving natural laminar flow
at both high lift coefficient and high Mach number. It is more- With the design requirements frozen, a final single-element
or-less an “area under the curve” limitation. Without a valid and airfoil was designed and used as the basis of a slotted, natural-
suitable NLF airfoil as a starting place, the coupled airfoil/aircraft laminar-flow airfoil. The new, SNLF airfoil, termed the S207, is
design process cannot proceed. Thus, it was deemed advantageous pictured in Fig. 7. It features a thickness ratio of t /c = 13.49%, a
to relax the requirement for the upper limit of the low-drag lift- fore element chord that is 81.3% of the total airfoil chord, and an
coefficient range to cl,ul = 0.65 and M = 0.65 to find this starting aft element chord that is 29.7% of the total chord.
place. It was discovered early that both the high Reynolds number
associated with cl,ll , which primarily influences the lower surface, 5. Predicted aerodynamic characteristics
excessively constrained the design space, and drove the airfoil to
unacceptably large thicknesses approaching t /c = 20%. Thus, satis- 5.1. Theoretical methods
fying the original climb constraint results in a severe limitation on
cruise Mach number, which was deemed unacceptable. Overcom- Aerodynamic characteristics of the S207 airfoil have been pre-
ing this required the conditions on the lower surface to be relaxed, dicted using the MSES code [41]. MSES is a coupled Euler/integral-
and after system-level assessments, it was deemed more appropri- boundary-layer solver well-suited for analyzing multielement air-
ate to define the cl,ll conditions to be those of cruise. With these foils in transonic conditions. It features a three-equation boundary-
adjustments in place, an initial, viable, single-element airfoil was layer model. Two of the equations predict the displacement and
obtained. Theoretical section characteristics were provided as in- momentum thicknesses. The third equation is used for transition
puts for full aircraft performance predictions with a configuration prediction in the laminar boundary layer and a lag parameter in
based on the Mach 0.745 TTBW. Resizing of the TTBW aircraft by the turbulent boundary layer. The code is capable of predicting
Penn State University using the single-element airfoils and iterat- transition using either a full e N method [47] or the approximate
ing on the cruise conditions allowed the final design constraints envelope method of Drela and Giles [48]. For the cases analyzed
to be defined. The progression of single-element airfoils is shown here, the code was run using the approximate-envelope method
in Fig. 6, and the design requirements for the slotted configura- and a specified critical amplification factor of 9. For transition-
tion are detailed in Table 2. It was found during the design of the free cases, a boundary-layer trip was specified at 98% of the fore-
slotted configuration that a higher drag-divergence Mach number element upper surface to improve solver convergence. Without a
was attainable. As a result, limits of the low-drag, lift-coefficient trip, this location experiences a laminar separation bubble even at
range were designed to occur for M = 0.70, and drag divergence high-Reynolds number conditions. Additional transition-fixed cases
was found to occur beyond M = 0.71. were run including specifying transition at the leading edge of
6
J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Fig. 10. Effect of lift coefficient on predicted pressure distribution for M = 0.71 and Fig. 12. Effect of Mach number on predicted pressure distribution for cl = 0.70 and
Re = 13.2 × 106 . Re = 13.2 × 106 .
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
(a) Lift and Pitching Moment (a) Lift and Pitching Moment
Fig. 13. Possible effect of Görtler instabilities on predicted section characteristics for Fig. 15. Predicted low-speed section characteristics for Re = 16.0 × 106 .
Re = 13.2 × 106 and M = 0.71.
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J.G. Coder and D.M. Somers Aerospace Science and Technology 106 (2020) 106217
Funding sources
Acknowledgements
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