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Service Manual Carrier
Service Manual Carrier
CONTENTS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM. . . . 3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . 4
INDOOR PCB CIRCUIT DIAGRAM . . . . . 5
OUTDOOR PCB CIRCUIT DIAGRAM . . . 9
ERROR DETECTION . . . . . . . . . . . . . . .11
PARTS (INDOOR UNIT) . . . . . . . . . . . . .13
PARTS (OUTDOOR UNIT) . . . . . . . . . . .17
ACCESSORIES . . . . . . . . . . . . . . . . . . . 20
SPECIFICATIONS
2011.03.30 1
DIMENSIONS
unit : mm
INDOOR UNIT
205 : Installed state
790
203
280
140 *1
*1
145 *1
Drain pipe diameter
10
16.2 mm
*1: Vertical flap is downward
Liquid pipe diameter : 6.35 mm
Gas pipe diameter : 12.7 mm
OUTDOOR UNIT
790 290
540
540
2011.03.09 2
REFRIGERANT
SYSTEM DIAGRAM
Heat exchanger
(indoor unit)
Muffler
Muffler
Strainer
4-Way valve
Expansion valve
Heat exchanger
(outdoor unit) Strainer
Refrigerant direction
Cooling
Heating
2011.03.30 3
TO COMMUNICATION BOARD
( OPTION )
INDICATOR
PCB ASSY
INDOOR UNIT CIRCUIT DIAGRAM
1 2 3 4 5 6 7 8
CN201 CN8
RED RED
1 1 1 1 1
WHITE ORANGE
2 2 2 2 2
WHITE YELLOW LOUVER
3 3 3 CN5 3 3 M
4
WHITE
4 4 CN3 4 4
PINK OUTDOOR UNIT
WHITE BLUE
5 5 5 5 5
WHITE
6 6 6 CONTROLLER
WHITE COMPRESSOR
7 7 7 PCB ASSY REACTOR
( MAIN PCB ) THERMISTOR ASSY RED R
BLACK
1 1 W7
BLACK
2 2 ( PIPE TEMP. ) W8 WHITE
CM
BLUE CN4 BLACK WHITE W10 S
1 1 3 3 RED W9
YELLOW BLACK W11 BLACK C
2 2 4 4 ( ROOM TEMP. )
WHITE
3 3
CONTROLLER RED
CN7 PCB ASSY 1 1
FM BLACK
4 4 THERMISTOR BLACK 2 2
( PIPE TEMP. ) BLACK 1 1 3 3
5 5 2 2 CN800 4 4
BLACK
FM FAN MOTOR
RED
6 6 1
BLACK
3 3 CN71 5 5 WHITE
THERMISTOR BLACK
4 4 6 6 YELLOW
2 7 7 BROWN or BLUE
FAN MOTOR ( DISCHARGE TEMP. )
CN6 3 TEST
RED
4 1 1 BLUE
BLACK 2 2
5 THERMISTOR 1 1 CN40 3 3 ORANGE
2 2 CN70 4 4 YELLOW PMV EXPANSION
( OUTDOOR TEMP. ) BLACK
3 3 5 5 WHITE
VALVE
CN1 W4
1 2 3 4 5 BLACK
W101
1 2 3 4 5 WHITE
W102
BLACK
CN30 1 1
RED
BLACK
GREEN
WHITE
RED
W4 4-WAY VALVE
2 2 BLACK 4WV
BLACK
W1
WHITE
W2
TERMINAL GREEN
W3
THERMAL
GREEN
FUSE 102 1 2 3 L N
EARTH
POWER SOURCE
TERMINAL
1 2 3
TERMINAL
2011.03.09 4
CONTROLLER PCB ASSEMBLY
TERMINAL
HP-T3102A-1-A1-L2P
F1 ( MAIN PCB )
L UL1430 AWG22 BLACK 1
AC250V 3.15A
K09DS-100GHSE-C1
1 2
POWER SOURCE CN1
N UL1430 AWG22
AC230V 2 WHITE 3
2013485-1
50Hz 4 WHITE
SERIAL
3 UL1430 AWG22 RED 5
INDOOR PCB
CIRCUIT DIAGRAM
W4
UL1015 E
AWG22 EARTH
CONTROL UNIT GREEN
1 BLACK
THERMISTOR ( PIPE TEMP. )
EZ-0101YHSE CN4
B04B-PL I SK-1
2 BLACK
EARTH WHITE
3
4
BLACK
BLACK
THERMISTOR ( ROOM TEMP. )
1 RED
2 ORANGE
CN5
3 YELLOW M LOUVER
BLUE 1
B05B-PL I SK-1
WHITE 4 PINK
YELLOW 2
5 BLUE
WHITE 3 CN7
DC FAN MOTOR FM BLACK 4 B5 ( 6-5 ) B-XARK-1-A UL1061 AWG28 x 5
RED
5
RED 6
UL3226 AWG22 x 5
3 WHITE 3
CN3 CN201
4 WHITE 4
B07B-PL I SK-1 JB20-07
WHITE 5 WHITE 5 WHITE
OPTION 6 WHITE 6
7
7 WHITE
UL1061 AWG26 x 7
CN6-1 RED 1
CN6-2 WHITE 2
CN305 1 WHITE 1
CN6-3 BLACK 3
B05B-XASK-1-A 2 WHITE 2
4 WHITE
3 WHITE 3
5
CN301 4 WHITE 4 CN8 1
UL1061 AWG26 x 3
SJH20-08WSF 5 WHITE 5 SJH20-08WSFB
WHITE WHITE 2
CN6
WIRED REMOTE CONTROL 1
6 6
B5B-PH-K-S 3 TEST
7 7
( OPTION )
WHITE
2 CN303 4
B3B-XH-AM 8 WHITE 8 5
EXTERNAL INPUT 3 WHITE
UL1007 AWG24 x 6
COMMUNICATION PCB ASSEMBLY
1 CN304 K08DG-0801HSE-CA0
EXTERNAL OUTPUT 2 B2B-XH-AM
WHITE
2011.03.30 5
INDOOR UNIT
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
K09DS-100GHSE-C1
W4 GREEN
B 340V
E
F1 L5 R3
CN1 L1 56k C5
2013485-1 250V 18mH 20*20*18 0.01 T1
<1/4W> D3 15V
WHITE FH1 3.15A FH2 TP0035-31 x 2 <SS11V> 0.6A - 10mH D5 <ECQE> MY082N
1
S1NBC60 D1FL20U
1 2 10 15V 15V-2 15V-3
3 R2
AC I N 2 1 R53, R54
5 VA1 C1 + 22k <1/4W> 100 2 9
C10 + JM1 R57
C9 L2 5V
0.1 x2 <1/4W> 220/ 0R0 0R0
470V 3
- 4
C4 + 3 8 330/ BLm18
<TND07V> <ECQU> 25V <BD102>
68/ D2 25V
4 7
420V UF4007
4 3
5 6 D4 +
D1FL20U
R6 R7
A
I C8 150 1.0k
TNY274PN <1/10W> <1/10W>
R11
5 S D 4 D7 27k R10
6 S 1SS355 <1/10W> 10k
IC2 7 S BP_M 2
C11 <1/10W>
HI2003R3 8 S EN_UV 1 1
Q6 0.1 1%
2
2SA1576A <F>
5V <R>
3 3
18 14 10 5 4 3 2 1 C12 C
REF
8 7 6 5 4 3 2 1 0.1
2 1
3 R9 15V
<F> Q5 R8 I C6 A 10k
1 9
C29 A 2SC4081 1.0k TL431 I Z 2 <1/10W>
1000p <R> <1/10W> 1% VCC I C13-8
R15 15V CN5
<E> JM2 1.0k G/V
uLN2003ADR
A B05B-PL I SK-1
0R0 <1/10W> A 8
1
WHITE
R12, R48 I C1-32 A R31 - R34
470 <1/4W> C21 47 <1/10W> x 4
x2 1 16 2
0.01 I C1-54
<B> I C1-53
2 15 3 LOUVER
A
3 14 4
I C1-52
12 5
I C1-31 4 13 5
I C1-51
I C13-5 I C13-1 - I C13-4
5V
uLN2003ADR uLN2003ADR x 4
R13 CN3
10k 5V B07B-PL I SK-1
WHITE
<1/10W> R29, R28, R27
I C1-42 1
3 270 <1/10W> x 3
2 R14 C20 2
1.0k 0.01 I C1-23
Q1 3
I C13-6 1 5V
<1/10W> A<B>
RT1N241M I C1-22
A 4
uLN2003ADR I C1-21 I NDICATOR PCB ASSY
R55
5V 5
11 6
I C1-30 10k
R45 6
<1/10W> BZ1 5V
15V 10k
1 CS VCC 8 PS1240P02BT 7
I C1-73 C36 <1/10W> R36 R37
3 DI DO 4 10 7
I C1-71 BZ I C1-80 10k 47
2 SK NC 7 0.1 I C1-36 A
5V I C1-72 C41 R46 <1/10W> <1/10W>
5V I C1-70
5 GND TEST 6 <F>
I C13-7 0.1 1.0k
R44 C50
CN6 R49, R51 R43 uLN2003ADR <F> A <1/10W> C25
10k 1000p
B5B-PH-K-S I C1-1 1000p
10k <1/10W> <1/10W> I C12 10k <R>
WHITE
x2 A A <1/10W> A<R> A
1 S-93C66BD0 I
I C1-79
2 I C1-76 15V-2 340V
TEST 3 I C1-77
CN7
4 C42 C44 15V-3 B5 ( 6-5 ) B-XARK-1-A
RED
5 1000p 1000p 5V 5V Q3
DTA124EUA R25 5
<R> <R> 1
10k 4
A
A
Q2 2
<1/10W>
IC1 + C18 C24 C19 RT1N241M 3 3 1%
3 DC FAN MOTOR
uPD78F1154AGK 10/ 1.0 1.0 2 2
25V <F> <F> I C1-39
R86 - R88 5V 74 P00 VCC 19 A 1
5V I C1-40 1
CN9 10k <1/10W> x 3 I C1-73 73 P01 EVCC 20
A A R26
72 P02 AVREF0 59 C6 +
B07B-PASK-1 I C1-72 8.2k
WHITE R89 I C1-71 71 P03 AVREF1 56 10/
R56, R58, R59 10k I C1-70 70 P04 P51 42
I C1-42 <1/10W> 25V
1 I C1-39 39 P05 P52 43 1%
100 <1/10W> x 3 <1/10W> 38 P06 P53 44 A A 5V A
2
I C1-10 I C1-54 54 P10 P54 45
3 I C1-53 53 P11 P55 46
I C1-8 R21
52 P12 P60 21
4 I C1-52 I C1-21
FLASH I C1-9 I C1-51 51 P13 P61 22 10k
I C1-22
5 I C1-13 50 P14 P62 23 <1/10W>
I C1-23
49 P15 P63 24
6
48 P16 P64 26
7 C80 R47 47 P17 P65 27 C23 R20
1000p 10k 68 P20 P66 28 5V 340V
1000p 1.0k CN8
67
<R> <1/10W> P21 P67 29
<R> <1/10W> SJH20-08WSF
A 66 P22 P70 37
A A WHITE
65 P23 P71 36 I C1-36 R19 R30 R22
5V 64 P24 P72 35 R23 8
63 P25 P73 34
I C1-35 10k 100k 10k
62 P26
1.0k <1/10W> <1/10W> <1/10W> 5
P74 33
I C1-62 I C1-33 <1/10W> A
L4 R39 61 P27 P75 32 4
CN4 I C1-61
40 P30 P76 31
I C1-32 I C1-35 COMMUNICATION PCB ASSY
0R0 10k R38 I C1-40 I C1-31
I C1-4 3 ( OPTION )
B04B-PL I SK-1 L6 1.0k
25 P31 P77 30 I C1-30
WHITE <1/10W> 9 P40 P90 55 2
I C1-9 I C1-55 I C1-41
0R0 1% <1/10W> 8 P41 P110 57
4 I C1-8 1
I C1-61 7 P42 P111 58 I C1-55
3 L3 C28 P43 P120 1 C14 C15 R42 5V
6 I C1-1
THERMISTOR 2 0R0 R40 0.1 5 P44 P121 15 1 1000p 0.1 1.0k 5V
I C1-5
<F> I C1-4 4 P45 P122 14 2 X1 <R> <F> <1/10W>
1 1.0k A A A R72 R71 R52
A A 3 P46 P123 12 8.00MHz
<1/10W> 2 P47 P124 11 3
1.0k 10k 100k
I C1-62 R60, R61 <CSTLS>
41 P50 P130 69 A
R41 C31 I C1-41 <1/10W> <1/10W> <1/10W>
I C1-10
10 *RESET P140 80 10k <1/10W> x 2 I C1-80 I C1-33
49.9k 0.1 I C1-13
13 FLMD0 P141 79
I C1-79
16 REGC P142 78 I C1-5
<1/10W> <F> C17 17 GND 77
P143
1% A A I C1-77 C51
1.0 60 AGND P144 76
I C1-76 0.1
18 EGND
<F> P145 75
<F>
A A
2011.01.12 6
INDOOR UNIT
INDICATOR PCB ASSEMBLY
K07BJ-0900HSD-D0
5V 5V
CN201
7 - JB / PL I
L=230 #26 / 1061
1
D201 SLR-343MC GREEN 2
D202 SLR-343DC ORANGE 3
D203 SLR-343MC GREEN 4
5
SW201 6
KSHC611BT 7
A
I C201 5V
GP1UM261 A
VCC 2
OUT 1
GND 3
C202 + R202 C203
47/ 47 0.1
A 10V <1/4W> <F>
A
2011.01.12 7
TO CONTROLLER POWER
PCB ASSENBLY 13V
390V
CN301 R301 C302 T301 D303 JM303
SJH20-08WSF 390k 1000p SW161-1 RF101L2S 0R0
1 10
8
<1/4W> <E>
POWER 2
3
GND 5
5
HA / EX I N 4 4 6 C306 R309
+ 18k
HA / EX OUT 3 R302 100/
25V <1/10W>
WIRED I N 2 270
WIRED OUT 1 <1/4W>
D301
UF4007
C301
+ D302 12V
4.7/
450V RF101L2S
I C301 12V
R306 1.0k
LNK603PG 1%
5 S D 4
R303
6 S 18k R304 36k C311 +
<1/10W> 100/
Model : UTY-XCBXZ1
7 S BP_M 2
1%
8 S FB 1 25V
C305 R305 6.2k
1.0
<B>
1%
COMMUNICATION PCB ASSEMBLY
A A K08DG-0801HSE-CA0
13V
E. X. L301
0R0
R312
1.2k
<1/4W> CN303
B3B-XH-AM
C313
I C306 0.01 1
EXTERNAL I NPUT
PS2501L-1 <B> 2
4 1 3
3 2
A
L302
0R0
1
A 12V 13V
R331
22k I C308 13V 8
PS2501L-1 I C304-1 C304
3 <1/10W>
Q304 2 4 1 BA10393F I C304 0.1
DTC143EUA 3 2 1 +
3 <F>
4
1 - 2
R315
2.7k 13V
A R318
A <1/10W>
15.4k
<1/10W>
1%
R319
12V 13V I C304-2 5
+ 7 28k
6 -
<1/10W> 13V 13V 13V
BA10393F
R316 1% CN305
R322 R317 B05B-XASK-1-A
1.2k I C309 10k D307
<1/4W> 10k D1F60
PS2501L-1 <1/10W>
<1/10W> 1
1 4 1% 1
3 2
3 2 3
2 C310 R320
2
L303 3
D306
1000p 390 0R0 4
R330 DAN217U
Q302
1 <R> <1/4W>
2.7k 5
DTC143EUA <1/10W> 3 1%
2
A
1
Q303
DTC143EUA TO WIRED REMOTE
CONTROL
C309
0.01
<B>
2011.01.12 8
OUTDOOR PCB
CIRCUIT DIAGRAM
INVERTER ASSEMBLY
EZ-0100MHUE
15mH 10A
REACTOR
TO INDOOR UNIT EMI FILTER EMI FILTER W7 RED
U B
L 1 UL1015 AWG20 BLACK W101
W8
B V B
WHITE
M
N
2 UL1015 AWG20 WHITE
W102
W
W9 BLACK
B B UL3271 AWG16 x 3
SERIAL COMPRESSOR
3 UL1015 AWG20 RED W4
B
EMI FILTER UL3271 UL3271
L UL1015 AWG14 BLACK W1 AWG14
WHITE
AWG14
RED
B
POWER SOURCE
AC230V N UL1015 AWG14 WHITE
W2
50Hz B
CN30 1 BLACK
UL1015 AWG16 GREEN W3 2-1747052-3 2 BLACK 4-WAY VALVE
EARTH B
W10 W11 BLUE
B B
WIRE W/TERMINAL ( CORE )
1015#22 GREEN
TERMINAL
THERMISTOR ( PIPE TEMP. )
BLACK 1
BLACK 2 CN71
BLACK 3
B04B-PL I RK-1
6 YELLOW
7 BROWN or BLUE
DC FAN MOTOR
1 RED
BLACK 1
CN70
B05B-PL I SK-1
WHITE
3 ORANGE M
2 4 YELLOW
B03B-PL I SK-1
BLACK 3 WHITE 5 WHITE
2011.03.30 9
OUTDOOR UNIT
CONTROLLER PCB ASSEMBLY
K10BO-100EHUE-C1
F100
5A R401 - R410 15V
POWER SOURCE DCV
250V W101 REACTOR 0.1 <3/4W> 1% x 10 U V W
AC230V L300 W7 W8 W9
50Hz D102 47uH
FH100 FH101 R1 DCV-F C201 C200 +
L1 UF4007 <ELC0607>
W1 H-0017-2 TP00351-31 J512Q35E400X290 D100, D101 0.22 22/
FH1 x 2 FH2 SC-10-E55J R103
BLACK
x2 W10 W11 <F> 35V
LL25XB60 x 2 100 15V-2
L
2 <1/2W> C100 C101
F1 C4 12V +
1 + +
VA1 3 4 Q100 660/ 660/
20A 0.015 C203 C202 + C212 C220
W100 470V 3
- 4 RJP60D0DPM 2 450V 450V +
250V <YE> C6 2 1 0.22 22/ 0.1 47/ D203
<TND07V> C1 1
RD24FM
0.1 2.2 JM5 <F> 35V <F> 25V
K1 3
VA2 <LE-M> <LE> DW12D1 0R0 U V W
C5 R177
470V 0.015 PR/I C40-6
W2 2
+
1 47k C205 C204 +
WHITE <TND07V> <YE> 0.22 22/
N 3
- 4
POW_GND <F> 35V
W102 R179 5V-2
SA1 39k
RA-302M 3 VUFB NC 19 I C200
15V-2 <1/10W> I C140-2 R172 15V-2
15V-2
15V-2 Q171 I C120-2 4 VVFB PS219A4-AST
W3 BA2903F 4.7k 5 VWFB NC 20
EARTH GREEN R176 2SC2411K 1
5
TC7W08 6 UP
8
5V C175 150
3
<Y>
2 7 + 6
2 3 - 6 3
5 VCC C147 7 VP N 21
1.0 <1/4W> I C140-3 8 WP
HYIC1 R175 Q172 C173 R170 0.1
<B> 1
BA2903F G / V 9 VP1 W 22
HU2001R3 R23 R21 1 470 DTA143EUA 0.1 470 <F> 10 VNC
R20 2 4
27k 39k 15V <F> C170 11 UN V 23
18 14 10
5V 5 4 3 2 1 1.0k R126 82.5k Q170 5V R173 12 VN
8 7 6 5 4 3 2 1 ZXL/45P 3 R180 10k
R127, R128 1% R178 D170 2SB1695 5V 13 WN U 24 DCV
2.2k 4.7k R218
S I/57P D105 2 1
3.3k 1% I C103-1 22 RB550VA 5V-2
14 VN1
INDOOR UNIT
REMOTE CONTROL
2011.03.02 11
OUTDOOR UNIT
LED ERROR
on Discharge temperature abnormal
2011.01.21 12
PARTS
INDOOR UNIT
10
4
5
2
2011.01.25 13
INDOOR UNIT
21
24
26
25
23
22
2011.01.25 14
47
48
33
46
INDOOR UNIT
34
32 44 36
45 38
37
39 41 43
42
40
35
50 31
49
2011.01.25 15
INDOOR UNIT
52 51
55
58
53
59
57
56
54
Ref Description Parts number
2011.03.30 16
4 5
PARTS
OUTDOOR UNIT
9
12 8
6
11
16
10
2
2011.01.26 17
OUTDOOR UNIT
21
28
29
27 26
22
25
23
24
25 Muffler 9316276017
27 Solenoid 9970110023
2011.11.16 18
OUTDOOR UNIT
31
32
33
35
36
34
Ref. Description Part number
36 Terminal 9900435028
2011.03.30 19
ACCESSORIES
9317665001
Remote control
9319208008
9318912005
Battery (penlight)
0600185541
Cloth tape
9310519004
OPTION
Name and Shape Part number
UTR-FA16-2
2011.03.09 20
1101G3873