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ATA 71 Eng Operating Limits
ATA 71 Eng Operating Limits
TASK 71-00-00-910-803-A
Engine Operation Limits and Guidelines
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE
CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN
OCCUR.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
B. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-00-00-780-802-A). Test No. 13 - Main Oil Pressure Test and Adjustment
(Ref. 72-00-00-210-809-A). Visual Examination (after an Exhaust Gas Temperature (EGT) Over-
temperature)
(Ref. 72-00-00-210-810-A). Inspection of the Engine after N1/N2 Over Speed Operation
(Ref. 72-00-00-210-811-A). Inspection of the Engine after Engine Oil Overtemperature
(Ref. 79-00-00-210-810-A). Visual Inspection of the Engine Oil System
(Ref. 79-00-00-281-802-A). Inspection of the Magnetic Chip Collectors for Oil Contamination
Engine Operation Limits and Guidelines - Engine Drain Location
Engine Operations and Guidelines - EGT Margin Adjustment - A319/A320 SHEET 1
Engine Operations and Guidelines - Outside Air Temperature Limit - A319/A320 SHEET 1
Engine Operations and Guidelines - EGT Margin Adjustment - A321 SHEET 1
Engine Operations and Guidelines - Outside Air Temperature Limit - A321 SHEET 1
A B
2.5 BLEED
ACTUATOR INTEGRATED
(DR11) DRIVE GENERATOR PYLON FUEL
DRAIN MAST
INTEGRATED
FUEL PUMP
AND CONTROL
ICN-PW1000G-C-710000-P-77445-06639-A-002-01
(DR41)
ECOLOGY
TANK
ENGINE DRIVEN
(FB02)
PUMP
(DR51)
THRUST
REVERSER
DOOR
(DR01)
A
PW V
N_MM_710000_2_QAA0_01_02
PYLON
STRUCTURE
THRUST
REVERSER
DOOR
ICN-PW1000G-C-710000-P-77445-06640-A-002-01
DRAIN
MAST
B
H-06640 (0915)
PW V
N_MM_710000_2_QAA0_02_02
70
60 3,000 ft.
50
40 2,000 ft.
EGT Margin relative to Realistic Worst Case
30
EGT Margin
20
Calculation Pt.
10
-40
-60
-80
-90
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55
o
Outside Air Temperature ( C)
H-22529 (1116)
PW V
N_MM_710000_2_QAG0_01_00
60
-1,000 ft.
50 Sea Level
2,000 ft.
40 3,000 ft.
Outside Air Temperature Limit ( C)
o
30
20
10
0
10,000 ft.
16,600 ft.
ICN-PW1000G-C-710000-P-77445-22530-A-001-01
-10
And Above
5,000 ft. 7,000 ft.
-20
-25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
N_MM_710000_2_QAH0_01_00
90
80 5,000 ft.
EGT Margin relative to Realistic Worst Case
70 3,000 ft.
60 2,000 ft.
50 Sea Level
16,600 ft.
40 -1,000 ft.
And Above
30 EGT Margin
10,000 ft. Calculation Pt.
20
7,000 ft.
10
ICN-PW1000G-C-710000-P-77445-22531-A-001-01
-10
-10 -5 0 5 10 15 20 25 30 35 40 45 50 55
o
Outside Air Temperature ( C)
H-22531 (1116)
PW V
N_MM_710000_2_QAJ0_01_00
55
50
45
-1,000 ft.
Outside Air Temperature Limit ( C)
40
o
25
5,000 ft.
20
16,600 ft.
10
And Above
5
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10
N_MM_710000_2_QAK0_01_00
3. Job Set-up
Subtask 71-00-00-869-355-A
A. Not Applicable
CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS
AND PREVENT DAMAGE TO THE ENGINE.
4. Procedure
Subtask 71-00-00-910-056-A
A. Engine Operation Limits and Guidelines
(1) Exhaust Gas Temperature (EGT) limits - fahrenheit (celsius)
(a) Starting: 1982 deg.F (1083.33 deg.C) ground start, 1982 deg.F (1083.33 deg.C) air start.
(b) Takeoff, for up to five minutes: 1982 deg.F (1083.33 deg.C).
(c) Maximum continuous: 1909 deg.F (1042.78 deg.C).
(d) If EGT over temperature occurs at start, idle and higher power, do this procedure
(Ref. AMM TASK 72-00-00-210-809) .
(2) Rotor operation speed limits (redline speed limit) - RPM
(a) Maximum N1: 100 percent (10047 RPM).
(b) Maximum N2: 100 percent (22300 RPM).
(c) If the engine has operated at more than N1 or N2 redline speed limit, do this procedure
(Ref. AMM TASK 72-00-00-210-810) .
(3) Vibration (VIB) guidelines - cockpit units
NOTE: High VIB levels are usual during engine start operations. If high VIB levels return to normal as
the engine becomes stable at idle speed, no troubleshooting is necessary.
CAUTION: YOU MUST ONLY USE THE ENGINE OILS SPECIFIED IN SERVICE BULLETIN
PW1000G-D-79-00-0002-00A-930A-D. IT IS NOT RECOMMENDED TO MIX DIF-
FERENT BRANDS OF APPROVED OILS, BUT IT IS PERMITTED IN THE LIMITS
SPECIFIED IN THE SERVICE BULLETIN. THE USE OF UNAPPROVED TYPES OR
BRANDS OF OILS IS NOT PERMITTED AND CAN CAUSE DAMAGE TO THE EN-
GINE.
(a) For a list of approved engine oil brands, types and specifications, refer to oil system Service
Bulletin (SB) PW1000G-D-79-00-0002-00A-930A-D.
(5) Oil pressure limits - psi (bar)
(a) The engine main oil pressure maximum limit is 270 psi (18.62 bar) when the engine is operating
at or above idle speed.
(b) The engine main oil pressure minimum limit varies with the engine N2 speed. The limit ranges
from 65 psi (4.48 bar) for idle speeds 13500 N2 RPM and below, linearly increasing with N2 from
65 psi (4.48 bar) at 13500 N2 RPM to 166 psi (11.45 bar) at redline N2 RPM.
(c) If the main oil pressure is out of the limits, refer to (Ref. AMM TASK 71-00-00-780-802) .
(d) When an engine operates with the main oil pressure below the minimum limit, determine
the cause and perform the corrective action before you continue operation, refer to
(Ref. AMM TASK 79-00-00-281-802) .
(e) The indicated oil pressure can vary between the engines by as much as 45 psi (3.10 bar). This
can happen when you operate at the same oil temperature and N2 speed and will be acceptable
and not be an indication of an oil system malfunction.
(6) Oil temperature limits
(a) The engine main oil temperature maximum limit varies with the engine power level. The limit
decreases from 305 deg.F (151.67 deg.C) at idle power, to 295 deg.F (146.11 deg.C) at cruise
power and to 285 deg.F (140.56 deg.C) at high power.
(b) The engine main oil temperature minimum limit at start is -40 deg.F (-40.00 deg.C) and at takeoff
is 125 deg.F (51.67 deg.C) (Ref. AMM TASK 72-00-00-210-811) .
(7) Oil consumption guidelines
(a) Maximum oil consumption is 0.2 quarts (0.19 liters) per hour.
(b) If engine increases its oil consumption, do a visual inspection of the engine oil system
(Ref. AMM TASK 79-00-00-210-810) .
NOTE: The oil quantity instrument in the cockpit only shows oil quantity in the oil tank. It does
not show oil quantity in the engine. After engine shutdown, oil returns to the oil tank and
cockpit oil indicator shows an increase in oil quantity.
NOTE: Oil consumption is typically quite low in this engine so timely and accurate updates to en-
gine records are necessary to evaluate engine oil condition.
(a) Refer to SB PW1000G-D-79-00-0002-00A-930A-D for a list of approved fuels and additives for
use in PW1000G-JM engines.
(10) Engine fuel leakage limits
(a) The maximum engine seal leakage limits for external fuel system components during engine
operation and after shutdown are shown in Table 202 given below. See the figure:
(Ref. Fig. Engine Operation Limits and Guidelines - Engine Drain Location)
Table 202 - Engine External Component Fuel Seal Leakage Limits
NOTE: *During engine motor-to-start: - If a steady stream of fuel is observed coming from the
overboard vent in the drain mast, the engine should be shut down and restart. If a steady
stream of fuel is observed during the next motor-to-start, replace the ecology tank. - If
fuel leakage is less than or equal to ten drops/minute, proceed to idle. *Engine at idle: -
If a steady stream of fuel is observed coming from the overboard vent in the drain mast
after one minute at idle, the engine should be shut down and restart. If a steady stream
of fuel is observed during the next run to idle, replace the ecology tank. - A fuel leakage
rate of five drops per minute at idle is acceptable and no maintenance action is required.
*After Shutdown: - After engine shutdown, the ecology system may overfill and result in
overboard leakage out the drain mast. A fuel leakage rate of five drops per minute is ac-
ceptable under these conditions and no maintenance action is required. If leakage ex-
ceeds five drops/min, draining the ecology tank is recommended. *Required maintenance
actions if any limits above are exceeded is to replace the ecology tank (or drain the eco-
logy tank if aircraft is at an out station where no replacement ecology tank is available).
NOTE: The Electronic Engine Control (EEC) will automatically command the Starter Air
Valve (SAV) closed after 15 minutes to ensure the starter duty cycle is not exceed.
NOTE: The EEC will automatically command the SAV closed after 15 minutes to ensure the
starter duty cycle is not exceed.
Subtask 71-00-00-970-068-A
B. Engine Condition Monitoring
(1) The margin adjustment is calculated relative to a "realistic worst case" takeoff flight condition (EGT
margin calculation point).
(2) EGT margin calculation point
NOTE: These points do not show the pinch points where EGT margin is a minimum. Engines with
EGT margin more than zero at the pinch point will have positive EGT margin at all maximum
continuous flight conditions.
Subtask 71-00-00-970-069-A
C. Assessing EGT Margin at Other Takeoff Conditions for PW1100G-JM Engines Installed on A319/A320
Aircraft
(1) For a given takeoff condition (pressure altitude and OAT), obtain the DELTA EGT margin value from
the figure:
(Ref. Fig. Engine Operations and Guidelines - EGT Margin Adjustment - A319/A320 SHEET 1)
Add this value to the realistic worst case EGT margin calculated in advanced diagnostics and engine
management to obtain the margin at the desired condition (Contact Pratt & Whitney Engine Services
for help in acquiring access to advanced diagnostics and engine management reporting.)
(2) PW1127G-JM example
(3) Takeoff condition
(a) OAT = 95.09 deg.F (35.0 deg.C)
(b) Pressure altitude = 2000 ft. (609.59 m)
(c) Obtain DELTA EGT margin from the figure:
(Ref. Fig. Engine Operations and Guidelines - EGT Margin Adjustment - A319/A320 SHEET 1)
(d) DELTA EGT = -70 deg.F (-57 deg.C)
(e) Calculate EGT margin at desired condition (assumed realistic worst case margin = 185 deg.F (85
deg.C))
(f) Margin = 185 deg.F (85 deg.C) + (-70 deg.F (-57 deg.C)) = 115 deg.F (46 deg.C)
(g) For PW1127G-JM, PW1127GA-JM, PW1127G1-JM, PW1124G-JM, PW1124G1-JM and
PW1122G-JM. See the figure:
(Ref. Fig. Engine Operations and Guidelines - EGT Margin Adjustment - A319/A320 SHEET 1)
Subtask 71-00-00-970-070-A
D. Estimate the OAT Limit for PW1100G-JM Engines Installed on A319/A320 Aircraft
(1) This chart is intended to be used as a diagnostic tool for estimating the OAT limit at a selected takeoff
pressure altitude, using the takeoff EGT margin at the realistic worst case calculated in advanced
diagnostics and engine management.
(2) PW1127G-JM example
(a) Calculated realistic worst case takeoff EGT margin
(b) Margin = 122 deg.F (50 deg.C)
(c) Selected takeoff condition
(d) Pressure altitude = 2500 ft. (761.99 m)
(e) Determine OAT limit from the figure:
(Ref. Fig. Engine Operations and Guidelines - Outside Air Temperature Limit - A319/
A320 SHEET 1)
(f) OAT limit = 99 deg.F (37.2 deg.C)
(g) For PW1127G-JM, PW1127GA-JM, PW1127G1-JM, PW1124G-JM, PW1124G1-JM and
PW1122G-JM. See the figure:
(Ref. Fig. Engine Operations and Guidelines - Outside Air Temperature Limit - A319/
A320 SHEET 1)
Subtask 71-00-00-970-071-A
E. Assessing EGT Margin at Other Takeoff Conditions for PW1100G-JM Engines Installed on A321 Aircraft
(1) For a given takeoff condition (pressure altitude and OAT), obtain the DELTA EGT margin value from
the figure:
(Ref. Fig. Engine Operations and Guidelines - EGT Margin Adjustment - A321 SHEET 1)
(a) Add this value to the realistic worst case EGT margin calculated in advanced diagnostics and
engine management to obtain the margin at the desired condition (Contact Pratt & Whitney
Engine Services for help in acquiring access to advanced diagnostics and engine management
reporting).
(2) PW1133G-JM example
(3) Takeoff condition
(a) OAT = 95.9 deg.F (35.5 deg.C)
(b) Pressure altitude = 2000 ft. (609.59 m)
(c) Obtain DELTA EGT margin from the figure:
(Ref. Fig. Engine Operations and Guidelines - EGT Margin Adjustment - A321 SHEET 1)
(d) DELTA EGT = 3.6 deg.F (-15.8 deg.C)
(e) Calculate EGT margin at desired condition ((assumed realistic worst case margin = °F)(assumed
realistic worst case margin = °C))
(f) Margin = 113.0 deg.F (45.0 deg.C) + 3.6 deg.F (-15.8 deg.C) = 116.6 deg.F (47.0 deg.C)
(g) For PW1133G-JM, PW1133GA-JM and PW1130G-JM. See the figure: .(Ref. Fig. Engine
Operations and Guidelines - EGT Margin Adjustment - A321 SHEET 1)
Subtask 71-00-00-970-072-A
F. Estimate the OAT Limit for PW1100G-JM Engines Installed on A319/A320/A321 Aircraft
(1) This chart is intended to be used as a diagnostic tool for estimating the OAT limit at a selected takeoff
pressure altitude, using the takeoff EGT margin at the realistic worst case calculated in advanced
diagnostics and engine management.
(2) PW1133G-JM example
(3) Calculated realistic worst case takeoff EGT margin
(4) Margin = 13 deg.F (-10.6 deg.C)
(5) Selected takeoff condition
(6) Pressure altitude = 2500 ft. (761.99 m)
(7) Determine OAT limit. See the figure:
(Ref. Fig. Engine Operations and Guidelines - Outside Air Temperature Limit - A321 SHEET 1)
(8) OAT limit = 75 deg.F (23.9 deg.C)
(9) For PW1133G-JM, PW1133GA-JM and PW1130G-JM. See the figure:
(Ref. Fig. Engine Operations and Guidelines - Outside Air Temperature Limit - A321 SHEET 1)
(10) Examine the assembly for foreign objects, damage and correct assembly.
End of document