Professional Documents
Culture Documents
Marin Report 102
Marin Report 102
Deepwater pit proves popular for TLP model tests Valuable training on LNG Floating
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Storage and Regasification Unit Complex coupled model tests for Petrobras
L
offs
IA
EC
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editorial
6
Dear Reader,
6 MARIN, MPRI and Swire Pacific Offshore (SPO) develop a Welcome to this Report. As this is my first edition
at the helm of MARIN, I will introduce myself in a
world-class deepwater Anchor Handling Simulator few lines to those of you who don’t know me yet.
Report interviews Captain Mark Randall, Project Manager of the Swire Marine Training
Centre (SMTC) in Singapore about whether the simulator has lived up to expectations.
I am a naval architect by training and have always
been fascinated by everything that sails and floats.
Based on this fascination I did my PhD on the in-
9 June 2011: 30th OMAE Conference & the Floating Wind triguing subject of ‘green water loading’, alongside
Turbine Challenge! my work as the manager of MARIN’s Offshore De-
partment. I share the enthusiasm of all my MARIN
colleagues for extending the boundaries of our
knowledge and indeed, we think we need to do this
10 Deepwater pit proves popular for TLP model tests to assist you with your problems and innovations.
We delve the inner depths of the deepwater pit and examine these challenging projects.
The other thing that fascinates me in this respect is
technical progress through cooperation. An open
colophon 12 Valuable training on LNG Floating Storage and dialogue and cooperation with clients and research
Regasification Unit partners is very important. Our future challenges
report is a news magazine of MARIN MARIN’s Full Mission Bridge simulators provided simulation training for what is believed are simply too complex to be solved alone.
Haagsteeg 2, P.O.Box 28 to be the world’s first FSRU installed offshore.
6700 AA Wageningen, The Netherlands With this special offshore edition we hope to share
P +31 317 49 39 11 some of the latest progress and projects. And we
have a interesting interview with Swire Pacific
F +31 317 49 32 45 14 Complex coupled model tests for Petrobras Offshore about its world-class, deepwater Anchor
Printing 5,500 Model tests were carried out simultaneously on three floaters in MARIN’s Offshore Basin. Handling Simulator.
The complexities of this test programme are unravelled for the first time.
Editorial Board Bas Buchner,
Henk van den Boom, Ellen te Winkel As part of our commitment to cooperation, MARIN is
(e.te.winkel@marin.nl) busy organising the OMAE 2011 conference, together
16 Increasing interest in tests for Vortex Induced Motions
14
with the Dutch offshore industry and OMAE. Together
Editorial consultant Helen Hill Report highlights the latest VIM tests. with INORE we have organised a special design and
build contest, the “Floating Wind Turbine Challenge”.
Design & Production You can find out more in this issue.
Verheul Communicatie 18 MARIN has the wind in its sails And of course, MARIN is present at the OTC. This
Alphen aan den Rijn, The Netherlands With the growth in renewable energy, there is an increasing focus on offshore wind.
year we will be there with a demo model of our
MARIN is actively participating in the development of the offshore wind energy sector.
Cover Screen shot of Anchor Handling deepwater Anchor Handling Simulator. I would
Simulator encourage you to come along to our OTC stand and
take a chance to try your skills on the simulator.
The editorial staff has made every attempt
to ensure the accuracy of the contents.
However, experience has shown that,
despite the best intentions, occasional
10 20 Managing fatigue in riser systems
Report puts the new MonaRisa Joint Industry Project in the spotlight.
And you are most welcome for a drink on Tuesday
May 3, 16.00 hrs.
18
errors might have crept in. MARIN cannot, 21 CrackGuard – it’s all in the name! you personally at OTC,
OMAE or at MARIN!
therefore, accept responsibility for these A new JIP will help ensure the structural integrity of marine structures. Report cracks the
errors or their consequences. For remarks case open.
or questions, please contact Ellen te Winkel. Bas Buchner
President
E-mail: e.te.winkel@marin.nl
14
2 report report 3
news news
More than 170 attendees at 26th FPSO Forum & JIP Week
OTC 2011 - May 2-5
MARIN will again attend OTC in Houston. Meet us at
papers From March 21 to 25 SBM Offshore hosted
the Dutch Pavilion (stand 2517) and train your Anchor the 26th FPSO Forum & JIP Week in Mona-
Handling skills! On Tuesday May 3, 16.00 hrs you are MARIN offers a wide selection co. With more than 170 attendees the
most welcome to join us for drinks and shake hands of papers and doctoral theses in event continued to attract all stakeholders
with our new President Bas Buchner. the field of hydrodynamics on in the FPSO industry; all major oil compa-
its website at www.marin.nl. nies, FPSO operators, engineering contrac-
tors, class societies and R&D organizations
C&SI - May 10-12 The most recent publications include: were present. In total ten Joint Industry
Projects had their progress meetings and
MARIN will be present at “Construction & Shipping Free-surface viscous flow solution three new JIPs had open meetings.
Industry” in Gorinchem, the Netherlands. Visit us at methods for ship hydrodynamics
stand 326 to discuss the latest technologies we offer Wackers, J., Koren, B., Raven, H.C., Theme of this year’s Open Forum was
the inland shipping industry and find out how you can Van der Ploeg, A., Starke, A.R., Deng, “Re-allocation & Life Time Extension” with
save fuel and reduce CO2 emissions just by a few clicks. G.B., Queutey, P., Visonneau, M., Hino, excellent presentations by SBM, Petrobras,
T. and Ohashi, K., Archives of Computa- Bluewater and several others. During this
tional Methods in Engineering, forum also three JIP initiatives were
Nor-Shipping - May 24-27 March 2011 presented.
You can again meet us at Nor-Shipping in Oslo. Calculation of bottom clearance MARIN launched three new JIP’s:
We would like to welcome you at stand C02-18a effects on Walrus submarine
within the Dutch Pavilion of HME (Hall C). hydrodynamics MONARISA
Bettle, M.C., Toxopeus, S.L. and Gerber, The initiative concerns integrity monitoring
A.G., International Shipbuilding Progress, of rigid and steel catenary risers. r iser which is already instrumented. and the development of computational
Harsh Weather Summit December 2010 Utilizing the approach developed for FPSO
hulls in the MONITAS JIP, the focus in this
The proposal is currently in preparation
and your input is highly valued.
simulation tool SHUTTLE, both for tandem
and side-by side offloading of oil and gas.
May 31 & June 1 Validation of an approach to analyse project is the processing of data from a Contact p.aalberts@marin.nl In phase III the focus is on in-situ measure-
and understand ship wave making minimum monitoring system to obtain ments for validation of the numerical results.
The 5th Harsh Weather Summit in Maastricht, the Netherlands, has been organised Raven, H.C., Journal of Marine Science meaningful data on the integrity and OFFLOADING OPERABILITY III Contact a.voogt@marin.nl
by E
nergyWise. The theme this year is “Discovering the next Arctic frontiers: from the and Technology, December 2010 fatigue lifetime of the riser. For the develop- Phase I and II of this JIP were successfully
Yamal Peninsula to the Chukchi Sea”. Meet us at the conference where Henk van den ment preferably use will be made of an completed and concerned model testing HELIOS
Boom will give a presentation on Helicopter operations on offshore vessels in harsh This JIP is aiming at improving both safety
weather, or visit us at our stand. and workability of helicopter operations on
offshore vessels. Existing practice to fly to
moving heli-decks is based on strict limita-
tions on heli-deck inclinations and heave
rate over the last 20 minutes. This strict
4 report report 5
MARIN, MPRI and Swire Pacific Offshore (SPO) develop together
World-class deepwater
Anchor Handling Simulator
6 report report 7
June 2011:
30th OMAE Conference & the
Floating Wind Turbine Challenge
waters, such as side rail cranes and anchor handling of chain and composites not surface has proven itself as an especially
recovery frames, and so simulation of these currently within the original capabilities of powerful teaching aid.
must be added to the current capabilities of the existing simulator. The calculations of In January 2010, This enthusiastic group of youngsters are Shallow Water basin of MARIN. During the
the simulation system.” weights and tensions by the system will “SMTC is now one of the very few training organising many interesting events such as MARIN technical visit, on the last day of the
well exceed the processing capability of the centres in the world where DP training can MARIN already started its the welcome reception and a tour through OMAE, the winning design of the Floating
As the industry moves to deeper water initial fit out of PCs, so the core processing be carried out in a full mission environment. Rotterdam harbour and there will be a lot of Wind Turbine Challenge will be announced
there is a requirement for SPO to invest in PCs were upgraded at the end of 2010. Rather than sit at a PC or DP control station efforts to organise the extra activities planned outside of the con- and visitors will be able to see the contest
vessels capable of operating in this sector, in a classroom, Swire crews can be trained ference programme. To enjoy this interest- entrants test their designs.
he adds. The first four of a new, 225t “The nature of the deep and ultra deepwater on the bridge of a vessel modelled exactly
OMAE 2011 conference, ing conference and to have a chance to visit
scenarios is such that rarely will a single
bollard pull “D-Class”, the first of what will on those in its own fleet, significantly
together with the Dutch the Dutch offshore industry and experience INORE brings together young researchers
undoubtedly be a succession of deepwater vessel be able to deal with the tensions enhancing the degree of realism. the Netherlands in summertime, we would from around the world to meet, collaborate
capable vessels, are now under construction. and loads, and so generally these activities offshore industry. A group like to invite you to join OMAE 2011 and share knowledge on renewable energy.
These vessels, which are the largest and will require multiple vessels. Simulated “The centre assists in demonstrating to clients (www.omae2011.com). Spurred on by the conviction that shipbuild-
most powerful ever built by SPO are combined exercises in which two vessels and customers how the company seeks to of around 30 young engi- ing and offshore knowledge can be applied
planned for delivery from January 2012. operate on the same mooring line together continually enhance the competence of its During the OMAE week technical tours will to new technology in offshore renewable
in a single exercise is another area where staff through the provision of (solely) discre- neers from various Dutch be organised to IHC shipyards and MARIN. energy, MARIN formed the Renewable
“The intent of ‘Phase II’ of the current upgrade the initial simulator design was incapable tionary training courses for its own seafarers. To complement the technical sessions of the Energy Team (RENT) in mid-2009.
programme is to ensure that the SMTC is able of delivering a satisfactory and stable SMTC demonstrates the company’s commit-
offshore companies have 30th OMAE in Rotterdam, MARIN and the Members of this RENT team soon came
to familiarise Swire crews on this new class performance.” These are aspects that will ment to being a preferred and quality volunteered their services International Network on Offshore Renewable across INORE’s representatives at conferences
of vessels well in advance of their delivery. be addressed by the partners as Phase II employer and it brings staff together, Energy (INORE), have organised a design and they were very impressed with the level
progresses. strengthens morale and significantly to ensure that the upcom- and build contest, the “Floating Wind of enthusiasm and dynamism of INORE.
“Deepwater training brings with it additional improves the safety training and culture.” Turbine Challenge”. It is very gratifying that MARIN has found
challenges and will place demands on the Powerful teaching aid Since training ing OMAE is a dynamic This challenge consists of developing and a good partner in INORE to contribute to
system, both from a hardware and software commenced in June 2007, the SMTC has Captain Randall is in no doubt that the new testing a small-scale, floating structure for a the long-term development of offshore
perspective that were not foreseen or tech- achieved all anticipated objectives. The training centre is already a highly valued and stimulating event. wind turbine in 24 hours! Small teams of renewable energy.
nically possible to simulate at the inception ability to ‘fly under water’ (standard with addition to the company and he looks for- students and young researchers will make
phase”, he adds. “Deepwater training and MARIN’s simulator) and demonstrate to ward to working with MARIN on Phase II of Olaf Waals & Sebastien Gueydon their floating turbines on-the-spot and then Competition registration is via the INORE website
simulation will involve visualisation and students what is happening beneath the the project, and beyond. o.waals@marin.nl their scaled models will be tested in the at www.inore.org/events/fwtchallenge.
8 report report 9
Ormen Lange TLP Wison TLP
111537
100067
Deepwater pit
proves popular for
TLP model tests
MARIN’s deepwater pit in the Offshore Basin allows
modeling of TLPs, including their tendons, over the full
water depth. Here, we delve the inner depths of the
deepwater pit and examine these challenging projects.
109949
in operational, extreme and survival condi- the WISON TLP concept was tested in wave,
tions. Basin waves were generated with current and wind corresponding to a severe
two different methods, denoted as random offshore environment prior to undertaking
phase (RP) and random coefficient (RC). the detailed design of the structure.
The application of RC-waves in the Offshore
Basin was one of the techniques new to The Papa Terra TLWP, designed by FloaTEC,
MARIN last year. is part of Papa Terra P61 field development
and will be accompanied in the field by a
The Big Foot TLP, which is designed by semi-submersible for tender assisted drilling
FloaTEC and operated by Chevron, represents and an FPSO for storage. All three floaters
three important milestones. Firstly, this was were modelled together in the Offshore Ba-
Jorrit-Jan Serraris, MARIN’s 9000th model! Secondly, Big Foot sin and linked to each other by means of a
Eelco Frickel & will be the world deepest TLP, at 1,581 m. hawser and fluid transfer lines. The presence
Jule Scharnke Big Foot actually required the use of the full of three floaters in the basin was again, one
j.j.serraris@marin.nl depth of the deepwater pit. The third mile- of the special moments of 2010.
102994
Papa Terra TLP Big Foot TLP
10 report report 11
Valuable training on
LNG Floating Storage and
Regasification Unit
12 report report 13
110512
110614
TAD semi submersible (right) coupled to TLWP (left) 3 body model tests in the Offshore Basin: TAD semi submersible, TLWP and FPSO (from left to right)
14 report report 15
Increasing interest in
tests for Vortex Induced Motions
For Marin 2010 was a very busy year for Vortex Induced
Motions (VIM) tests. Report highlights the latest tests.
104652 108012
BigFoot TLP Papa Terra field TAD and TLWP DeepDraft Semi® (Courtesy SBM Atlantia Inc.)
16 report report 17
117515
MARIN has the wind in its
sails pledging commitment
to offshore wind sector l Larger and more efficient wind tur-
bines are being installed offshore
due to the higher wind energy
potential. Nowadays, fixed offshore wind
turbines are being installed in shallow
water. However, technology is improving New wind set-up to test
With the growth in renewable energy, there is an increasing focus on and the wind turbines are expected to move floating offshore wind
to deeper water where the wind is more turbines in Offshore Basin
offshore wind. The offshore wind industry is maturing and going further frequent and stronger. The challenges of
fixed and floating offshore wind turbines
offshore into deeper and more challenging waters. MARIN too, is actively are very similar to those of the offshore
industry: safe and economic design,
participating in the development of the offshore wind energy sector. production, transportation, installation,
maintenance, repair and removal. Therefore,
Erik-Jan de Ridder, e.d.ridder@marin.nl MARIN is committed to the investigation,
design and development of these new fixed
and floating offshore wind turbines.
CFD results for existing wind set-up in Offshore Basin
110158
Model tests for floating wind tur-
bines In 2011, MARIN’s Renewable Energy
Team (RENT) will test three different floating ance of the wind turbine and vice-versa. of the final, dedicated wind setup as illus-
wind turbine concepts for the University of As wind turbines get taller even small pitch trated in the figures.
Maine-led DeepCwind project. The floaters or roll rotations can result in large motions
include a spar buoy, a tension leg platform at the location of the nacelle. To properly Wifi JIP At the end of 2010 more than 60
and a semi-submersible. The model tests predict the motions of the floater, rotation representatives of the international offshore
are being conducted to calibrate and of the rotor and the flexible nature of the wind industry gathered at the Offshore Wind
validate simulation codes for floating wind blades and tower, the structural response Seminar organised by MARIN and ECN. This
turbines. Therefore, great attention will be of the wind turbine on the floater needs to seminar provided a unique opportunity to see
paid to the coupling between aerodynamic be taken into account. MARIN and Energy model tests being carried out at MARIN’s fa-
and hydrodynamic behaviour. For example, Research Centre of the Netherlands (ECN) cilities that showed the impact of breaking
the modelling and documentation of the are working together to tackle the many waves against an offshore wind turbine.
wind field in the basin will be given special challenges of the design of an OFWT. This pilot series of model tests was carried
attention, as well as the relation between Therefore, the aero-elastic code PHATAS out with a special model of an offshore wind
turbine behaviour and wind loading on of ECN is being coupled to the multi-body, turbine with realistic flexibility. The tests
the rotor. time-domain simulation code, aNySIM of confirmed that breaking waves can induce
MARIN. This facilitates a simultaneous significant o scillations and accelerations in
From 2010 to 2014, MARIN will participate calculation of all the aspects of an OFWT the turbine, resulting in extreme fatigue loads
in the FP7 project “Future Deep Sea Wind in one numerical simulation. on the foundation, tower, turbine blades,
Turbine Technologies” (DeepWind). The shaft, gearbox and generator. To further
hypothesis of this project is that a new High quality local wind field in study this subject, MARIN and ECN, together
floating vertical axis rotor concept, specifi- MARIN’s Offshore Basin To assist in with a number of other partners, are in the
cally developed for offshore applications, the testing of floating wind turbines, MARIN process of starting up a Joint Industry Project
has the potential to offer better cost effi- is presently working on a high quality, local (JIP) with the acronym ‘WiFi’: Wave impacts
ciencies than existing offshore technology. wind field setup in its Offshore Basin. The on Fixed turbines. The objective of this
wind field is generated by a square bed WiFi JIP is to improve the manner in which
Simulation code for floating wind of 5*5 wind fans with guides and stators the effects of steep (and breaking) waves
turbine Designing an Offshore Floating (straighteners). By controlling the RPMs of are taken into account in the design meth-
Wind Turbine (OFWT) brings new mechani- the different rows, the vertical profile of the odology of fixed offshore wind turbines, so
cal constraints to the nacelle and the rotor. wind can be controlled. CFD calculations that optimized offshore wind turbines can
Breaking wave on a wind turbine scale model with realistic flexibility in the MARIN facilities during the Offshore Wind Seminar The motions of the floater affect the perform- are being carried out to assist in the design be developed.
18 report report 19
Report spotlights the new MonaRisa Joint Industry Project
CrackGuard
Managing fatigue it’s all in the name!
in riser systems A new JIP will help ensure the structural
integrity of marine structures. Report cracks
Following discussions with the industry and the success
the case open.
of Monitas, a new three-year JIP has launched, designed to
provide the offshore industry with specifications and a
methodology for Advisory Monitoring Systems for risers.
Different codes and regulations have been A three-year Joint Industry Project, Crack-
developed over the years to ensure that Guard is being launched, with the first
marine structures are designed, operated meeting held during the last FPSO Forum &
and maintained safely. And within these JIP Week in March.
As the offshore industry moves into deeper The MonaRisa JIP aims to develop an alter- rules, allowances are made for defects that The main goal of the project is to specify,
and deeper waters, there is an increasing native method by using the fatigue design should be monitored but that do not develop and test the CrackGuard approach,
focus on riser integrity management in order tool of the riser system and measurements jeopardise safe operations. Fatigue cracks, based on recent achievements in wireless
to ensure that the assets and operations are of the environmental conditions, vessel mo- which are very common in welded marine networking and micro/nano technology. The
managed in a cost-effective, reliable and tions and the riser deformations. As well as structures due to the cyclical character of project will start with a review of potential
safe manner. Riser Condition Monitoring and showing the lifetime consumption of the wave loading, are examples of such defects. applications. In addition, state-of-the-art
inspection, including processing and analyses riser system, the method will also explain Although there is a lot of effort being crack sensing, wireless communication and
of the monitored data, form an important why the actual lifetime consumption deviates undertaken to avoid cracks, operators are networking will be reviewed. Current
part of integrity management, providing from design predictions and it will advise obliged to periodically inspect structures knowledge on crack propagation rates and
valuable information about the accumulated how fatigue consumption can be reduced. for signs of fatigue. directions will also be reviewed in order to
fatigue damage and remaining lifetime of provide input for the future shape and size
the riser system. However, the actual Riser Proven technology The basis of the Cracks, which are too long for a safe opera- of the CrackGuard sensor. Once the system
Condition Monitoring systems do not show MonaRisa methodology is a proven technology tion, clearly have to be repaired but those of specification has been developed as a
Pieter Aalberts why the accumulated fatigue damage that was developed for FPSO hulls within the an acceptable length have to be followed prototype it will be tested under laboratory
p.aalberts@marin.nl deviates from design predictions. Monitas project. This methodology was devel- carefully during successive inspections. conditions and then on an FPSO.
oped only recently and measures, explains But growth rates are uncertain and it is not Participants are welcome to join!
and advises on lifetime consumption of FPSO known when cracks will reach their critical
structures as described by L’Hostis, Kaminski length. Therefore, operators usually either
and Aalberts in “Overview of the Monitas increase the inspection frequency or reduce
JIP”, Offshore Technology Conference, May the crack’s length, which leads to higher
3-6 2010, Houston, Texas, USA, OTC-20872. operational costs.
The methodology is schematised in the
figure below. For selected marine floating Affordable, simple system Interviews
structures equipped with risers, the meth- with operators revealed that they are seek-
odology and software will be developed ing an affordable and simple monitoring
and tested based on two years of measure- system for guarding the length of cracks
ments. Led by MARIN, MonaRisa will be that have been detected. Such a system
carried out in cooperation with representa- should only warn the operator when, and
tives from oil companies, vessel operators, which crack has reached its allowable
designers and authorities. A brainstorm length and the overall cost of the system
session was held during the JIP FPSO Week Mirek Kaminski should be competitive with the cost of an
in Monaco (March 21-25, 2011). trials@marin.nl additional visual inspection by a surveyor.
Source: PhD Thesis GauteStorhaug
20 report report 21
Model tests for early
assessment of Launch and
Recovery operations
DCNS chose MARIN to conduct an
operability study of the Launch and
Recovery system to be installed on
the new GOWIND type Offshore
Patrol Vessels (OPV) that are
currently under construction. o ne of the most innovative fea-
tures of the new OPV is a system
designed for the Launch and
Recovery of two manned, or unmanned
surface vehicles, which is located at the
active so procedures could be initiated
remotely at model scale.