Page 1 of 10

SERVICE BULLETIN CODE

DESCRIPTION
3 2015 0146
FILING LOCATION

EX1200-6-201
SUBJECT
PROCEDURE FOR REPLACING EX1200-6 OIL COOLER FAN MOTOR
[MANUFACTURER CHANGED FROM Parker TO KYB]

OUTLINE
This Service Bulletin is to inform of the procedure for replacing with the new fan motor. Currently, the
fan motor manufactured by Parker (P/No.4669841) is being used. However, the fan motor will be
changed to the one manufactured by KYB (P/No.YA00005829) in the machines produced in the future.
Although the fan motor manufactured by Parker will remain as the service parts for modification, this
Service Bulletin provides the procedure for replacing the Parker fan motor in the current machine with
the KYB fan motor.
Refer to the details of the modification and work procedure on the following pages.

Thoroughly read the safety section in the operator’s manual and service manual before starting the work to
ensure the safe work. Welding work, if any, should only be done by qualified welders.
After replacing the major hydraulics and engines or installing them optionally, be sure to register S/Nos. of
the replaced or optionally-installed devices in Global e-Service (MMR, HR, MME, G-Claim)

Machine Model(s): EX1200-6

Machine Serial Nos.: The first S/No.~S/No.001589, and S/No.001591

DESCRIPTION

Refer to the following page(s).

DWN
CHKD
SA/GI: EX1200-6-056 APPD
 Page 2 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION

EX1200-6-201

CONTENTS

1 Change details ................................................................................................................ 3

1-1 Changed parts ............................................................................................................... 3

1-2 Modification procedure .................................................................................................. 3

 Page 3 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
1 Change details
EX1200-6-201
1-1 Changed parts
Table 1 shows the list of the parts to be changed when replacing the fan drive.
In the case of modification to the new fan motor in the already-delivered machines, order the parts listed on the
right side of Table 1.
Pre-change (Parker) Post-change (KYB)
Kit No. P/No. Qty Part name P/No. Qty Part name
000 7052897 1 Bracket ⇒ YA40023278 1 Bracket
003 4669841 1 Motor; Oil ⇒ YA00005829 1 Motor; Oil
004 J921240 2 Bolt × J271230 3 Bolt; Sems
005 A590112 4 Washer; Plane × J222016 2 Washer
006 J950012 2 Nut × J921650 2 Bolt
008 3111222 1 Coupling ⇒ 4720297 1 Coupling
009 J222016 1 Washer Abolished
010 J953016 1 Nut Abolished
011 New 4720342 1 Stopper
018 4294357 1 Hose ⇒ 4640837 1 Hose
019 4489342 1 Adapter; S × A852334 1 Elbow; S
027 Z971489 2 O-ring × 4506424 3 O-ring
028 Z986910 4 Flange; Split × A853366 4 Elbow; S
029 M341030 8 Bolt; socket × 4113447 3 Socket
030 New 4446569 1 Elbow; S
106 4187308 5 O-ring ⇔ 4187308 7 O-ring
123 Z971489 2 O-ring Abolished
124 4673497 1 Hose × XV00001975 2 Hose
125 4673496 1 Hose Abolished
144 New YD00001712 1 Hose
145 New 4658115 1 Hose
147 New 4639977 1 Valve; relief
148 New J901002 2 Bolt
149 New A590110 2 Washer; Plane
150 A853266 1 Elbow; S ⇔ A853266 2 Elbow; S
151 New A853166 1 Adapter; S
207 6025696 1 Step ⇒ YA40028630 1 Step
210 J281235 8 Bolt; Sems ⇔ J281235 12 Bolt; Sems
214 New Z449490 4 Washer; Plane
221 8110371 1 Bracket ⇒ YA40022142 1 Bracket
222 8110372 1 Bracket ⇒ YA40022143 1 Bracket
223 New YA40022144 1 Bracket
301 J271235 6 Bolt; Sems ⇔ J271235 6 Bolt; Sems
302 4465051 1 Elbow ⇔ 4465051 1 Elbow
303 A590120 2 Washer ⇔ A590120 2 Washer
304 4465189 1 Nut ⇔ 4465189 1 Nut
305 4190274 1 Clip ⇔ 4190274 1 Clip
306 J271025 1 Bolt; Sems ⇔ J271025 1 Bolt; Sems
307 M341236 6 Bolt; socket ⇔ M341236 6 Bolt; socket
308 J271230 4 Bolt; Sems ⇔ J271230 4 Bolt; Sems
Table 1 Fan drive ordered parts list

1-2 Modification procedure

Perform the modification according to the following procedure.

Fan drive mounting

position
* Vacuuming the hydraulic oil
tank before starting the work
prevents oil from flowing out.
 Page 4 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
① Removing the fan motor assembly piping
Remove the step and piping as shown below: EX1200-6-201
Refer to EX1200-6 Workshop Manual (PUB No.18J-J-00, Volume 2
Upperstructure, Chapter 11 Fan Motor).

(207) Step
P/No.6025696~1
(210) Bolt; Sems
P/No.J281235~4 [M12X35]
(221) Bracket
P/No.8110371~1
(222) Bracket
P/No.8110372~1
(308) Bolt; Sems
P/No.J271230~4 [M12X30]

(124) Hose (302) Elbow

P/No.4673497~1 P/No.4465051~1

(125) Hose
P/No.4673496~1

② Removing the motor sub-assembly

Remove the fan guard from the oil cooler, and remove the motor sub-assembly.

The duct (P/No.878109) will be reused. (301) Bolt; Sems The fan (P/No.4670618)
P/No.J271235~6 will be reused.
[M12X35]

(210) Bolt; Sems

P/No.J281235~4 [M12X35] (307) Bolt; Socket
P/No.M341236~6 [M12X35]
 Page 5 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
③ Sub-assembling of new fan motor (manufactured by KYB)
Perform sub-assembly of the motor and brackets according to the following EX1200-6-201
figures.

(000) Bracket
P/No.YA40023278~1
(301) Bolt; Sems
P/No.J271235~6 [M12X35]

(018) Hose
P/No.4640837~1

(003) Motor oil

P/No.YA00005829~1

a
 Page 6 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION

EX1200-6-201

(019) Elbow; S (005) Washer

P/No.A852334~1 P/No.J222016~2
(006) Bolt
P/No.J921650~24
[M16X50]
Apply LOCTITE 262.

(027) O-ring (305) Clip

P/No.4506424~1 P/No.4190274~1
(029) Socket (306) Bolt; Sems
P/No.4113447~1 P/No.J271025~14
[M10X25]

20°

(106) O-ring
P/No.4187308~1 A
(028) Elbow; S
P/No.A853366~1

(302) Elbow
P/No.4465051~1
(303) Washer
P/No.A590120~2
(304) Nut
P/No.4465189~1

DETAIL a

(106) O-ring
P/No.4187308~1
(028) Elbow; S
P/No.A853366~1
(030) Elbow; S
P/No.4446569~1

VIEW A
 Page 7 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION

EX1200-6-201

(004) Bolt; Sems

P/No.J271230~3
[M12X30]
Tightening torque: 90 N∙m
Apply LOCTITE 262.
(Existing parts)
Duct
P/No.878109~1
(210) Bolt; Sems
P/No.J281235~4
(006) Coupling [M12X35]
P/No.4720297~1
The surface of the (011) Stopper
spigot joint (160 in P/No.4720342~1
diameter) must face
the fan side.

④ Installing the fan

After the completion of sub-assembly of the motor and brackets, install the fan to the coupling according to the
following figure.

(307) Bolt; Socket

P/No.M341236~6
[M12X35]
Tightening torque: 130 N∙m
Apply LOCTITE 262.

(Existing parts) Fan

P/No.4670618~1
Install the fan with
stamped mark 908
facing the core side.
 Page 8 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
⑤ Installing the motor sub-assembly
After the completion of sub-assembly of the motor, brackets and fan, install the EX1200-6-201
motor sub-assembly to the oil cooler frame. After completion of installing the
sub-assembly, install the fan guard.
For how to install the parts, refer to EX1200-6 Workshop Manual (PUB No.18J-J-00, Volume 2 Upperstructure,
Chapter 11 Fan Motor).

⑥ Installing the valve bracket

Install the valve installation bracket for the oil motor to the main frame.

(222) Bracket (221) Bracket

P/No.YA40022143~1 P/No.YA40022142~1
(308) Bolt; Sems (308) Bolt; Sems
P/No.J281230~2 P/No.J281230~2
[M12X30] [M12X30]

(223) Bracket
P/No.YA40022144~1
(210) Bolt; Sems
P/No.J281235~4
[M12X35]
 Page 9 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
⑦ Installing the fan motor piping
Install the piping according to the following figures. EX1200-6-201

(124) Hose (144) Hose

P/No.XV00001975~2 P/No.YD00001712~1
(106) O-ring (106) O-ring
P/No.4187308~2 P/No.4187308~1
Install to the Elbow; S on Install to the Elbow; S side.
the Valve; Relief side.

(145) Hose
P/No.4187308~1
(106) O-ring
P/No.4187308~2

(029) Socket
P/No.4113447~2
(027) O-ring
P/No.4506424~2 (028) Elbow; S
P/No.A853366~2

(150) Elbow; S
P/No.A853266~2

(147) Valve; Relief

P/No.4639977~1
(148) Bolt
P/No.J901002~ 2
(151) Adapter; S [M10X110]
P/No.A853166~1 (149) Washer; Plane
P/No.A590110~2
⑧ Installing the cover and steps
Install the cover and steps that were removed in step ② according to the Workshop Manual.
However, replace the step shown in the following figure.

(207) Step
P/No.YA40028630~1
(214) Washer; Plane
P/No.Z449490~4
(210) Bolt; Sems
P/No.J281235~4 [M12X35]
 Page 10 of 10
SERVICE BULLETIN CODE
DESCRIPTION
3 2015 0146
FILING LOCATION
⑨ Bleeding air, Break-in, and check for oil leakage
After the completion of the steps up to ⑧, refill the fan motor with the hydraulic oil,
EX1200-6-201
bleed air from the hydraulic pressure system, and perform the break-in according
to the following procedure. At this time, check the fan for abnormal vibration or
abnormal noise. Additionally, check for oil leakage from the fan drive piping.

Drain port
(for refilling with oil)

Drain port
(for bleeding air)

<Procedure for refilling with hydraulic oil>

1. Loosen the plug of the drain port (for bleeding air).
2. Remove the cap of the drain port (oil filler), and refill with the hydraulic oil.
3. Amount of the oil to refill through the port is 380 cc to 580 cc.
4. Install the plug (motor accessory) of the drain port (for bleeding air) after
refilling with the hydraulic oil. (Tightening torque: 22.6±1.0 N∙m)

Procedure for break-in

1. Turn the engine stop switch to ON, perform cranking for 5 seconds, and then wait for 30 seconds.
Perform cranking for 5 seconds again, and check that the fan motor lightly rotates.
If the fan motor remains stopped at this time, repeat cranking again.
2. Start the engine, and check the fan for abnormal noise with the engine idling.
3. After break-in operation for 5 minutes with the engine idling, increase the engine speed gradually and
perform the break-in operation.
4. After checking for abnormal vibration, abnormal noise, oil leakage, etc., raise the hydraulic oil temperature
to 50°C, and check the fan speed.
(Generally, apply the reflection tape to the fan and measure the speed by using the digital tachometer.)
* Fan speed
1380 ± 50 min-1 (Engine speed: 1800 min-1, Fan pump displacement angle: Maximum)
Selecting "Fan control disabled" by using MPDr. or removing the solenoid valve connector of the fan pump
regulator maximizes the fan pump displacement angle.

This concludes the works of this Service Bulletin.