PEKN

A&A GREEN PHOENIX GROUP

JOINT STOCK COMPANY (PHENIKAA)
MECHANICAL DATASHEET FOR

FILLING STATION U-605, U-705

PEKN RESIN MANUFACTURE FACTORY PLANT

JCEM JOB NO. J2018-18
TVC JOB NO. VD-161

DOCUMENT NO. J2018-18/VD161-ME-MDS-002

Total Page (Including this page): 05 sheets

1 05-Aug-19 For Final P. V. Tien N. H. N. Tu T. T. Phuc N. D. Chuyen

0 14-Feb-19 For Approval < = = = = = Original Sign = = = = = >
REV. DATE DESCRIPTION MADE CHECKED APPROVED AUTH’D

For Project Use Only:

 PEKN RESIN MANUFACTURE FACTORY PLANT
JCEM Job No. J2018-18
TVC Job No. VD-161
MECHANICAL DATASHEET FOR FILLING
STATION U-605, U-705
05-Aug-19 Rev.1 Project Doc. No. J2018-18/VD161-ME-MDS-002 Page 2 of 5

Originator Distribution PR CV ME PP EE IN QC PC PJ Site JCEM Total

Project No. of Copy 1 1 ORG. 1 1 1 1 1 8

Revision History Sheet

Rev Date Description

0 14-Feb-19 For Approval
1 05-Aug-19 For Final
 Page 3 of 5

DATA SHEET
FOR
FILLING STATION

CUSTOMER A&A GREEN PHOENIX JOINT STOCK COMPANY DOCUMENT NO. J2018-18/VD161-ME-MDS-002
LOCATION HOA LAC HIGH INDUSTRIAL ZONE, THACH THAT, HA NOI, VIET NAM REV DATE MADE CHECKED APPROVED PEM
UNIT PEKN RESIN MANUFACTURE FACTORY PLANT PROJECT 0 14-Feb-19 < = = = = = Original Sign = = = = = >
SUPPLIER * JOB NO J2018-18/VD161 1 05-Aug-19 P. V. Tien N. H. N. Tu T. T. Phuc N. D. Chuyen
ITEM NO. U-605/ U-705 REQ'N -
SERVICE: FILLING STATION
NO. REQ'D (WORKING 2 / STANDBY 0 / TOTAL 2 )
OPERATING DATA:
1 Equipment name : IBC Filling Station Number required (incl. spare) : 2
2 Service : Filling for IBCs Mounted : Floor mounted
3 Flow rate : Gravity flow for Mixing tank R-602 Location : Indoor
4 Pressure drop : * bar Area classification : Zone 2, Gas Group IIB, T4
5 Type of liquid : Unsaturated polyester Size of drum (DxH) : approx. 600x900 mm
6 Viscosity ranges : 350-500 cP Number of drum : *
7 Density of material : 1200-1300 kg/m3 Bung opening size of drum : *
o
8 Operating Temperature : 60 C Scale type : Platform scales
o
9 Design Temp : 90 C Number scales : 1
10 Through put : 12 IBC tank/h Number loadcells per scale : 4
11 Capacity Req'd : 12 ton/h Number pallets (1200x1200) : 1
12 Number of product : Unsaturated polyester Full scale : * kg
13 Foamy : No Tare weight : * kg
14 Flammable/Explosive (Y/N) : Yes Net weight : * kg
15 Solids : No Gross weight : * kg
16 Extraction requirement : No Dimension of IBC : 1200x1000x1000 mm
17 Safety requirement : Yes Utility air pressure : Approx. 7 barg
18 Air consumption : * m3/h
19 CONSTRUCTION:
20 Manufacturer : * Valve connection & size
21 Model : * Inlet :
22 Type : * Return : NA
23 Operation : Automatic Discharge : NA
24 Filling Start : Manual Interlock:
25 Stop : Auto & Manual
26 Valve type : VTA Ball valve Piping Connections:
27 Platform type : Weighing platform Product Inlet : 4"
28 Dimension : approx. 1300 x 1300 mm Exhaust outlet : 2"
29 Total weight : * kg Instrument air : *
30 Conveyor type : Roller
31 Vertical Travel Length : *
32 Filing position : Top filling: Yes Sub-surface filling: NA
33 PERFORMANCE: MATERIAL
34 Operation range : Wetted part : SS304
35 Graduation : Weight Platform : SS304
36 Accuracy : ± 0.2 or better Roller : SS304
37 Max. Viscosity for liquid : 500 Seal / gasket : PTFE
38 Max. Temp. for liquid : 60 Earthing : SS304
39 Function control valve : Structure frame : CS
40 Step filling : Yes Filling nozzle : SS304
41 Seimi-auto mode : Fast: Dribble: Slow: Swivel Joint : SS304
42 Manual mode : Fast: Dribble: Slow: Boom : CS
43 Filing time per container : * min Piping : SS304
44 Filling stage : Two-stage filling head, non-drip
45 Capable of rotation through : 180 degree
48 ACCESSORIES:
49 Switches : YES Fleixible hose : YES
50 Positioner : YES Inlet Filling Valve : *
51 Solenoid : YES Air operated filling nozzle : YES
52 Control panel : YES Instrumentation : YES
53 Roller : YES Safety switches : YES
54 Swivel joint : YES Air hoist : NA
55 Load celll : YES Air block : YES
56 Earthing lug : YES Fume hood : NO
57 Operator handle : YES Weight meter : YES
58 Operator contol station : YES Boom locking device : YES
59 Drip collector : * Numeric operator keyboard : YES
60 Air filter regulator : YES
61 NOTES:
62 *: Asterish by Vendor
 Page 4 of 5

DATA SHEET
FOR
FILLING STATION

CUSTOMER A&A GREEN PHOENIX JOINT STOCK COMPANY DOCUMENT NO. J2018-18/VD161-ME-MDS-002
LOCATION HOA LAC HIGH INDUSTRIAL ZONE, THACH THAT, HA NOI, VIET NAM REV DATE MADE CHECKED APPROVED PEM
UNIT PEKN RESIN MANUFACTURE FACTORY PLANT PROJECT 0 14-Feb-19 < = = = = = Original Sign = = = = = >
SUPPLIER * JOB NO J2018-18/VD161 1 05-Aug-19 P. V. Tien N. H. N. Tu T. T. Phuc N. D. Chuyen
ITEM NO. U-605/ U-705 REQ'N -
SERVICE: FILLING STATION
NO. REQ'D (WORKING 2 / STANDBY 0 / TOTAL 2 )
1 SPECIFICATIONS:
2 The filling station shall be provided with the following features
3 1). The system must provide easy access for flushing and draining procedures
4 2). IBCs to be filled on pallets.
5 3). Controls/ control philosophy must be operator friendly
6 4). Filling nozzle to be attached to pneumatically driven cylinder block
7 5). Batch controller to control filling and close nozzle at predetermined weight
8 6). Operator control handle and filling nozzle to suit filling of IBC's
9 7). Quick release fitting for flushing purposes
10 8). Filling accuracy to be ±0.2kg or better.
11 9). All wetted parts shall be made of stainless steel
12 10). 180 degree slewing boom is required
13 11). Any paint on equipment, structure etc damaged during construction shall be repainted,
14 12). The operator control station with push buttons shall be mounted adjacent to the operator handle
15 13). Operator control station shall be provided with the following feature
16 - Push button for boom releasing/locking
17 - Start push buttons
18 - Manual load/unload push button
19 - Emergency stop push button
20 - Tare out push button
21 The following features shall also be provided on the Local control panel
22 - Auto/Manual selector switch
23 - Lamp test, reset push button
24 - Other necessary push buttons and inditions
25 14). Filling nozzle raised and lowered by air cylinder block
26 15). Batch filling controlled by load cells
27 16). Length of filling arm determined by coverage required to cover over platform scales
28 17). Containers to be vented to existing exhaust system
29 18). Flexible hoses shall be fitted with camlock coupling
30 19). Equipment shall be suitable for top filling
31 20). Automatic abort if filling nozzle is not aligned with bung opening
32 21). Heavy duty disc brakes shall be provided for position locking
33 22). At Auto filling mode, When pressing the start button the lance travels to the inside of the ibc. Machine automatically "tare out" the load and start filling cycle
34 23). At Manual filling mode, the operator will guide and/or lower the lance into the ibc opening, then press the 'Tare-out' button to tare out
35 and press the load/unload button to load and unload the drum
36 24). Asbestor is not applied for all gaskets
37 25). Vendor's scope of supply is as specified in page 1 and the attached sketch which shall include but not limited to the following:
38 - Structure Support Column with slewing boom
39 - Operator handle
40 - Operator control station with push buttons
41 - Local control panel
42 - Operator keyboard
43 - Platform scales with loadcells, weight meter, etc.
44 - Air cylinder block
45 - Installation and inspection and commisioning
46 - Swivel joint, Flexible hoses and quick connections
47 - Filling valve
48 - Filling head with air operated filling nozzle and fume hood for gas collection
49 - Boom locking device
50 - Name plate
51 - Earthing lugs
52 - Bolts, Nut and studs
53 - Pipework and valves necessary for connection to Purchaser piping
54 - Tubing and tube fitting within the equipment package
55 - instrument and control cables within the equipment package including cabling between the panel and weight scale, cable trays, ladders, etc.
56 - 2-years operation spare parts
57 - Foundation Bolts
58 26). Vendor shall responsible for the material, design, fabrication , inspection, testing, surface treatment, painting, packing and transportation.
59 27). The vendor shall submit the control philosophy
60 28). The stainless steel equipments shall be cleaned after hydro. Test, pickling and passivation for inner surface.
61 29). Vendor shall provide the following documents together with the quotation
62 - List of net weight. - Air cylinder block specification
63 - Scope of supply - Sketch of Shape size If required
64 - Material List - Air Cylinder specification
65 - Commissioning and 2-years operation spare parts - Painting specification
66 - Delivery time - Piping specification
67 - Valve specification
68 30). The filling unit shall be designed for vertical travel (up/down) to cater for filling 1000L IBC
69