INTRODUCTION

(For Entire Hydro-Test Section)

...go to Air Volume Calculation Prepared by Md.Zafar
...go to Strength & Leak Test

Joint No. KM170 AM 05 KM 193 TF 60B

From to
Chainage CH. 170.060 CH. 193.898

Length Volume
Outer Dia Wall Thick Inner Dia
Sr. No.
(mm) (mm) (mm)
(mtr) (cubic mtr)
1 323.90 11.10 301.70 429.845 30.714
2 323.90 12.30 299.30 8.500 0.598
3 323.90 8.70 306.50 3.200 0.236
4 0.00 0.000
5 0.00 0.000
6 0.00 0.000
7 0.00 0.000

Avg. Wall Thickness t = 11.106 mm

Avg. Inner Radius Ri = 150.844 mm
Avg. Volume (per mtr) Vavg = 0.071 m3
Total Length of the Section Lt = 441.545 mtr
Total Volume of the Section Vt = 31.547 m3

The Ratio Ri /Ti = 13.583

 AIR VOLUME CALCULATION
...go to Strength & Leak Test Prepared by Md.Zafar
...return to HT Sec. Intro

Pipe Temp. ∆TP = 28.480 oC

Pressure (Dead Weight) P 117.000 Bar

Dimensional Coefficient K = 1.020 (for longitudinally welded pipe)
Isothermal Compressibility A = 43.500
Inner Pipe Radius (Avg.) Ri = 155.550 mm
Pipe Thickness (Avg.) t = 6.400 mm
Total Vol. of Section Vt = 1550.171 m3
Change of Pressure ∆P = 0.5 Bar

Theoretical Vol. of Water VP = (0.884 Ri / t + A) 10-6 ∙ Vt ∙ ∆P ∙ K

= 0.051 cubic meter (m3); or
= 51.377 Liters

Actual Vol. of Water VA = 690.000 Liters

Air Volume Ratio = Actual Vol. of Water VA / Theoretical Vol. of Water VP

= 13.430 (Which is greater than 1.02)

Air Volume Ratio is not Accepted…!!!

 STRENGTH & LEAK TEST
...return to Air Volume Calculation Prepared by Md.Zafar
...return to HT Sec. Intro

Initial Pipe Wall Temp. Ti = 29.130 oC

Initial Test Pressure Pi = 139.019 Bar
Final Pipe Wall Temp. Tf = 28.960 oC
Final Test Pressure Pf = 138.568 Bar
Change of Temperature ∆T = 0.170 oC
Change of Pressure ∆P = 0.451 Bar

Isothermal Compressibility A = 43.245

"B" the value of the difference between the thermal expansion of water & Steel at the pressure temperature at the end of the
test
T1 T T2
B
28 28.960 29
P1 130 263.690 271.821 272.160
P 138.568 264.487 272.478 272.811
P2 140 264.620 272.588 272.920

Accountable Pressure Change Due to Change of Temperature ∆Pt = B*∆T/ ((0.884 Ri / t) + A)

= 0.838 bar

Unaccountable Pressure Loss = ∆P - ∆Pt

= -0.387 Which is less than or equal to 0.3

bar (allowable Pr. loss)

The Strength/Leak Test for the Entire Section is Successfully Pass

 0.884
155.55
6.4
24.30469
21.48534 22988.50575
23009.99109
18191404.66
18.19140466
115.5