Chhattisgarh State Power Generation Comp

CHHATTISGARH STATE POWER GENERATION COMPANY LIMITED Sheet - 1
PROJECT HIGHLIGHTS
1. Agency : Chhattisgarh State Power Generation

Company Limited
2. Project : Banji – Bundali Thermal Power Project in
village Bundali, distt. Korea, Chhattisgarh
3. Plant Capacity : 2x250 MW
5. Plant Configuration : Two units of 250 MW each
6. Location : Latitude 23º 06’ 35’’ N
Longitude 82º 16’ 11’’ N
: a) Distance from Manendragarh

town : 16 km
b) Distance from Highway

(NH - 78) : 16 km
7. Nearest Railway Station & : Paradol Railway Station on

Distance Anuppur – Chirmiri branch line
of South Eastern railway : 11 km
8. Nearest Airport : Raipur : 310 km
9. Nearest Port : Mumbai port : 700 km
10 Land Requirement A. Area within power plant boundary Acres
i. Main plant equipment & 133.50

water facilities
ii. Raw water reservoir 6.50
iii. Coal handling plant, 159.00
MGR & Railway facilities
iv. Green belt 100.00
B. Area outside power plant
i. Ash dyke area 125.00

ii. Township 100.00
iii. Corridor for water pipeline 6.00
iv. Corridor for rail line 80.00
Total 710.00
A Development Service for Industries & Utilities
Certificate No.07/170/J
11. Source of Water : Hasdeo River.
12. Water Requirement : 1855 Cu.m/hr.
13. Cooling System : Closed cycle cooling system with Natural Draft
Cooling Towers
14. Primary Fuel & Source : SECL coal fields.
15. Support Fuel & Source : HFO/LDO from nearest refinery/oil depots
16. Fuel Requirement:

i. Primary fuel/coal : 2.68 mtpa
With GCV of coal as 3400 kcal/kg, Station
Heat Rate 2450 kcal/kwh and 85% PLF.
ii. Support fuel (LDO/ HFO) : 4380 KL per year
17. Transportation
i. Coal By Railway System
ii. Support fuel By Railway System/road
18. Station Operation Philosophy : Base Load
19. Chimney : One twin flue chimney of 220 meter high
20. Power Evacuation plan : Through 220 KV transmission system
21. Project Commissioning : Unit 1 - 33 months

Schedule Unit 2 - 37 months
22. Life of the Plant : 25 years
23. Estimated Project Cost : ` 2934.76 Crores
24. Cost Per MW : ` 5.87 Crores
25. Levellised tariff at 85% PLF : ` 3.16/kwh
1.0 INTRODUCTION & EXECUTIVE SUMMARY
1.1 The State of Chhattisgarh is endowed with abundant mineral wealth and
is in the threshold of developing industrial infrastructure to cater to the
enhanced need of the region. With industrial development receiving
highest priority, this nascent state has taken up several infrastructural
developments. With the urbanization and increased use of power for
irrigation, has created a level of demand, which has outstripped the
growth of power generation in the state. Several projects have been
identified from time to time meeting the growing demand of power. This
is one of identified projects.
1.2 Installed capacity of Chhattisgarh system at the end of 10th plan was
6839.7 MW including own generation, share from various central sector
projects. As per the 17th EPS, peak load of Chhattisgarh system peak
load at the end of 12th plan will be 5375 MW and 7279 MW by end of
year 2016-17. Considering the utilization factors of 70% Chhattisgarh
system requires about 7628 MW & 10398 MW by the year 2021-22 by
the year 2016-17. In order to bridge the gap between power demand
and supply generating projects will have to be planned & executed.
Keeping in view the growth rate of power demand in the State of
Chhattisgarh. Justification of the project is discussed in Chapter - 2.
1.3 As per the Electricity Act 2003, any generating company may establish,
operate & maintain power generating station.
1.4 Chhattisgarh State Power Generation Company Limited (CSPGCL) is

the electricity generation company and is logically in the right direction
to install the proposed project. Chhattisgarh State Electricity Board was
formed as per the Notification of the Government of Chhattisgarh dated
15th November 2000, became functional w.e.f. 01.12.2000.

Chhattisgarh State Electricity Board has been further reorganized into
five companies in accordance with the provision contained in the
Section 131-134 of Electricity Act 2003 by the Govt. of Chhattisgarh.
Thus Chhattisgarh State Power Generation Company Limited
(CSPGCL) became functional w.e.f. 01.01.2009. CSPGCL being State
utility is logically in the right direction to install the proposed project.
1.5 M/s CSPGCL has engaged Desein Private Limited, Consulting

Engineers, for the preparation of Detailed Project Report of the
proposed 2x250 MW coal fired Thermal Power Project. The Detailed
Project Report besides bringing out broad equipment parameters
process flow inputs, present cost estimates and financial analysis in
line with Central Electricity Authority (CEA) guidelines, Central
Electricity Regulatory Commission (CERC) norms & SERC.
1.6 The proposed 2x250 MW power project site at Bundali village, block-
Manendragarh Korea District, Chhattisgarh. Nearest railway station is
Paradol at a distance of about 11 km.
1.7 The power plant will require about 1855 cu.m/hr. of raw water and 2.68
million tonnes of coal per annum at plant load factor of 85%.
1.8 Selection of unit rating & type of boiler unit has been discussed in
Chapter-4.0 and it is proposed to have two units each unit of 250 MW
capacity with conventional pulverized coal fired boiler.
1.9 Technical features outlining the salient parameters of the main plant and
equipment are discussed in the Chapter-5.0. The state-of-the-art
technology will be deployed for auxiliaries and sub-systems to ensure
safe and continuous operation of the units with minimum unscheduled

outages.
1.10 Coal receipt will be through Indian Railway System. Unloading will be
through track hoppers of coal handling plant of the power station. Coal
handling system has the capacity of 1000 tph for two-shift operation.
Two stage crushing; stacking, reclaiming & feeding system have been
envisaged with provision of inter-connection with existing coal handling
system.
1.11 Fly ash generated is proposed to be handled in dry form. Bottom ash
will be extracted and disposed off by slurry disposal system. Ash
utilization will be as per MOEF guidelines. It is proposed to use ash for
the manufacture of cement, bricks & building material etc. Excess fly
ash will be disposed off in high concentration slurry form to ash dyke
1.12 Water will be drawn from Hasdeo River. The clarification and
demineralisation of plant water has been envisaged. Circulating water
system will be closed circuit cooling system using cooling towers. Make
up of water will be drawn from Hasdeo River. Clarified water will be
used for cooling tower makeup. Natural draft cooling towers are
proposed in view of low O&M Cost.
1.13 The electrical system proposed will be equipped with adequately sized
equipments and with generous redundancy to ensure uninterrupted
operation. Electrical equipment and systems are discussed in Chapter
6.2 of the report. Power will be evacuated through 220 KV transmission
lines.
1.15 The proposed station envisages the state-of-the-art Distributed Digital

Control & Management Information System (DDCMIS) which will
integrate various closed loop sub-systems, open loop sub-systems,
monitoring and information sub-system covering the entire plant. The
system will also integrate the various proprietary control packages
supplied by the main equipment vendors for harmonious plant operation.
In Chapter – 6.3 of the report, instrumentation and control philosophy of
the proposed station is dealt in adequate detail.
1.16 Civil engineering aspects envisaged are given in the Chapter – 6.4
would be necessary to provide the staff colony for accommodating the
staff required for the O&M activities of the power plant.
1.17 To minimize emission of Suspended Particulate Matter (SPM) along with

boiler flue gases, Electrostatic Precipitators of high efficiency adequate
size will be provided at exit end of each boiler to bring down SPM
emission level under 50mg/Nm3. One twin-flue 220 m high stack will be
provided for the proposed units. Waste Water from the plant will be
properly treated before re-use and/or disposal. Discussion on the entire
environmental aspects has been detailed out in Chapter-8.0.
1.18 Adequate facilities will be developed for execution of the project based
on EPC package for BTG alongwith C&I and Civil works implementation
through the supplier selected for the purpose on Turnkey basis. All
remaining balance of plant equipment will be implemented through
agencies deployed in the field through open tender/limited enquiry. In
Chapter–9.0 of the report, O&M staff requirement for operation and
maintenance has been detailed out. This may under go revision as per
CSPGCL own norms of manpower requirement. The training
requirement of O&M persons is also discussed in this Chapter.
1.19 The schedule of commissioning is 33 months for Unit-I and 37 months

for Unit-II from the investment approval.
1.20 It is proposed to finance the project such that Capital structure is built up
of Equity Capital 20% & Loan Capital 80%. The equity capital will be
built up by CSPGCL. Project cost with interest during construction is
estimated as ` 2934.76 Crores i.e. ` 5.87 Crores/MW. Levelised tariff at
85% PLF is estimated as ` 3.16/kwh.
2.0 NEED FOR THE PROJECT
2.1 Power Scenario in Chhattisgarh
“Power Sector Report ” as per CEA website of Chhattisgarh State,

the installed capacity and share of power available from Central
Sector and Private Power Companies as on 31.3.2011is given in
Table–2.1. Likely capacity addition during 11th Plan including best
efforts project for Chhattisgarh system is given in Table 2.2.
TABLE – 2.1
(Figures in MW)
Sector Hydro Nuclear Wind/

Thermal NES. Total
Coal Gas Diesel Total
State 120.00 2060.00 0.00 0.00 2060.00 0.0 19.05 2199.05
Private 0.00 1600.00 0.00 0.00 1600.00 0.0 231.90 1831.00
Central 0.00 804.00 00.00 0.00 804.00 47.52 0.00 851.82

Sector
Share
Total 120.00 4464.00 00.00 0.00 4464.00 47.52 250.95 4882.47
TABLE – 2.2
LIKELY CAPACITY ADDITION DURING 11TH PLAN INCLUDING BEST EFFORT PROJECTS
FOR THE STATE: - CHATTISGARH
Project Name Installed Capacity Benefits Commissioned Unit wise

Capacity Addition Shares /Slipped during Commissioning
Status
Type
(MW) During XIth of state 2007-2012 Date/ (Likely Date
Plan (MW) (MW) of
(MW) Commissioning)
CENTRAL-SECTOR
SIPAT STPS II U-4,5 T C 1000.00 1000.00 158 COMM 1000.00 27.05.2008
1.08.2008
BHILAI JV U-1,2 T C 500.00 500.00 50 COMM 500.00 20.04.2008
12.07.2009
*KORBA ST.-III U-7 T C 500.00 500.00 81 COMM 500.00 26.12.2010
KAHALGAON 6,7 T C 1000.00 1000.00 20 COMM 1000.00 16.03.2008
31.07.2009
CENTRAL – SECTOR TOTAL 309.00
STATE-SECTOR
KORBA EAST EXTN. U-2 T C 250.00 250.00 250.00 COMM 250.00 11.12.2007
STATE - SECTOR TOTAL 250.00
PRIVATE SECTOR
LANCO (AMARKANTAK) T U 600.00 600.00 600 COMM 600.00 04.06.2009,
25.03.2010
U-1,2
RAIGARH TPP-(JINDAL) T C 1000.00 1000.00 1000 COMM 1000.00 2.09.2007
PH I & II U-1,2,3,4 10.02.2008
6.03.2008
17.06.2008
PRIVATE-SECTOR TOTAL:- 1600
WITH BEST EFFORTS
VINDHYACHAL IV U-2 T U 1000.00 500.00 31.27 (2011-2012)
SIPATI T U 1980.00 1980.00 313 (2010-2011)
MAUDA TPP U - 1 T U 1000.00 500.00 31.27 (2011-2012)
PRIVATE-SECTOR TOTAL:- 375.54
GRAND-TOTAL 2534.54
NOTE: U - UNDER CONSTRUCTION PROJECTS

C - COMMISSIONED
* SHARES FROM CENTRAL SECTOR PROJECTS FOR WHICH M.O.P. ORDERS
ARE YET TO BE ISSUED ARE TENTATIVE
From the Table 2.1 it will be seen that Chhattisgarh State has
installed capacity of 4882.47 MW including Central Sector Share.
With likely capacity addition (as per Table 2.2) the capacity
availability will be about 5258.01 MW (i.e. 4882.47+375.54) by the
year 2011-12 i.e. by end of 11th plan period.
Actual power supply position of Chhattisgarh system at the end of 10 th

Plan end, for the year 2010-11 and likely power supply position at the
end of 11th Plan are given in Table 2.3.
TABLE 2.3
Peak Peak Peak Peak Energy Energy Energy Energy

Demand Met Deficit/ Deficit/ require- Availa- Deficit/ Deficit/
Surplus Surplus ment bility Surplus Surplus
(MW) (MW) (MW) (%) (MU) (MU) (MU) (%)

10th Plan end 2631 1907 -724 -27.5 14063 13169 -894 -6.4
2010-11 3148 2838 -310 -9.8 9250 11017 -175 -1.7

4
Likely supply 3565 3501 -64 -1.8 21785 27470 5685 26.2
position by
end of 11th
Plan
From the above table, it may be also seen the State of Chhattisgarh
suffered peaking power deficit of 8.8% and energy deficit of (-) 1.7%
during year 2010-11.
As per the likely power supply position by end of 11th plan,

Chhattisgarh System will have energy surplus of 26.2%. The peak
deficit will be 1.8%. The above scenario will be only in the event of
commissioning of the identified best efforts projects and availability of
share from those projects
The long term forecast of electrical energy requirements and that of

peak electric load demand for the years 2011-12, 2016-17 & 2021 -
2022 as given in the 17th Electric Power Survey of India for
Chhattisgarh System is given below:-
Period Energy Requirement Peak Load

(Gwh) (MW)
2011-12 21785 3565

2016-17 33076 5375
2021-22 45116 7279
Considering utilization factors of 70%, Chhattisgarh system requires

installed capacity of 7678 MW by year 2016-17 and 10398 MW by
the year 2021-22. Thus to meet growing power requirement, power
projects are to be planned and implemented.
Considering the above scenario, the need for installing 2x250 MW TPP
is fully justified.
2.2 Government Policy for Power Generation/Requirements of

Input/ Clearance
2.2.1 In the State of Chhattisgarh the Electricity Act 2003 has come in force.
As per Electricity Act 2003, clause 7 “Any Generating Company may
establish, operate and maintain a generating station without obtaining
licence under this act if it complies with technical standards relating to
connectivity with the grid.
CSPGCL being generating company is logically in the right direction to

install the proposed project.
2.2.2 Requirement of input/clearances
2.2.2.1 Electricity Act 2003 do not indicate special requirement like clearances
from the concerned statutory or non-statutory authorities for setting up
thermal power plant. However clause 10 (3) stipulates that generating
company will:-
a. Submit technical details regarding its generating station to

appropriate commission (i.e. CERC/SERC) and the Authority
(i.e. CEA).
b. Co-ordinate with central transmission utility or state transmission

utility as the case may be for transmission of electricity
generated by it.
2.2.2.2 As per GOI guidelines for setting up of power project, various

Inputs/Statutory/Non statutory inputs are to be tied-up.
Relevant requirements & status thereof are as follows:-
Sr. Requirements Status

No.
1. Approval of Competent Approval of competent authority will
Authority be obtained at appropriate stage
3. Land availability Land has been identified. CSPGCL
will take necessary steps for
acquisition of land
4. Water Availability Water requirement is estimated as
1855 cu.m/hr.
The source of water is identified as
Hasdeo River.
Water Resource Department,
Govt. of Chhattisgarh will be
approached by CSPGCL for
Sr. Requirements Status

No.
allocation of water
5. Coal Availability Coal requirement is estimated as
2.68 million tonnes per annum.
Ministry of Coal / SLC (Long Term)
will be approached by CSPGCL for
allocation of coal.
6. Environment Clearance The project falls in Category “B” of
the Ministry of Environment &
Forest notification dated 14th
September, 2006 and as such the
State Environment Impact
Assessment Authority will be
approached for Terms of
Reference (TOR) for EIA studies.
EIA studies will be conducted and
the report will be submitted for
obtaining Environmental clearance.
7. Airport Authority Clearance Airport Authority will be approached
for Chimney Height for their NOC forinstalling stack
upto 220 meter height.
8. Power Absorption & The power will be evacuated on
Evacuation Plan 220 KV voltage level transmission
system for the absorption in the
State.
Chhattisgarh Power Transmission
Corporation Limited will be taking
necessary steps for evacuation of
power as per the power evacuation
scheme planned by them.
9. Approval by State Approval of Chhattisgarh for sale of
Regulatory Commission/ energy within the State and CERC
Central Regulatory for sale of electricity (if any) to
Commission other states will have to be
obtained at appropriate stage.
3.0 BASIC REQUIREMENTS
3.1 Infrastructure Requirements
A power station requires a number of basic inputs such as land, fuel,

water etc. Sitting of power station is primarily governed by the following
basic considerations:
a) Availability of land
b) Rail/road accessibility
c) Availability of fuel and proximity to source
d) Availability of water and proximity to source
e) Load demand/ Power absorption plan
f) Environmental consideration
The most important criteria for selection of site for TPS is availability of
land with least R&R issues, fuel availability and its transportation, water
availability and acceptability from environmental considerations.
3.2 Site Selection
The basic requirement for establishing the project was studied in the
backdrop of available infrastructure facilities and requirement of
developing facilities to ensure compatibility and adequacy of system.
Various sites in Korea District were explored and three (3) potential
sites for the project were identified.
Site – 1 Bundali
Site – 2 Banji
Site – 3 SajaPahar
The site – 1, i.e. Bundali has been selected in view of adequate land
availability, proximity to water source, least R&R issue etc.
3.3 Site Features
The selected site at Bundali village, Korea District, Chhattisgarh.

Nearest Railway station is Paradol at a distance of about 11 km.
Raipur Airport is 310 km away. The grid co-ordinates of the
proposed power plant are at Longitude 23º 06’ 35’’ N and Latitude 82º
16’ 11’’ N. Location map is given in Annexure 3.0
a) Land
Breakup of land required for the proposed units is as follows:-
Land Requirement
A. Area within power plant boundary Acres

i. Main plant equipment & 133.50
water facilities
ii. Raw water reservoir 6.50
iii. Coal handling plant, MGR & Railway 159.00
facilities
iv Green belt 100.00
B. Area outside power plant
i. Ash dyke area 125.00
ii. Township 100.00
iii. Corridor for water pipeline 6.0
iv. Corridor for rail line 80.00
Total 710.00
b) Rail/Road Accessibility
The nearest town Manendragarh is about 16 km from site. The

site is also well connected by road NH-78. Road network is
available for approach to site. Paradol Railway Station on
Annupur-Chirmiri broad gage of SER of about 11 km Railway
link from Paradol Railway siding to site will be made for the
transportation of coal and fuel oil for the power plant. The rail
system will be developed as per recommendation of the study
conducted for the purpose. No problem is envisaged in
accessibility and transportation of heavy equipment to site by
road or rail.
c) Fuel & its Availability & Transportation
. Coal
Requirement of coal for the proposed TPP has been estimated

as 2.68. Million tones per annum. Major coal fields available
near the proposed project are at Sohagpur & also Bishrampur.
As per the “study & action plan to promote & develop

Chhattisgarh as the power hub of the Country” by PFC, the coal
reserves in Sohagpur Coal fields is approx 105 million tonnes
under Chhattisgarh & around 3760 million tones under MP. Coal
reserve in Bishrampur coal fields is approx 1450 million tonnes.
Hence, availability of coal will be either from Sohagpur coal
fields or from Bishrampur coal fields However, coal linkage or
allocation of captive coal mines will be for the propose project
will be as per MOC/SLC . CSPGCL will approach MOC/ SLC
for allocating coal for the proposed TPS.
Coal will be transported by Railway system
Fuel oil
Support fuel will be transported by road tankers or by Indian

Railway system. Start-up fuel will be Light Diesel Oil (LDO) and
support fuel will be HFO.
d) Availability of Water
Requirement of make-up water for the proposed TPS has been

estimated as 1855 cum/hr.
Hasdeo River has been identified as source of water. The river
is flowing on South-West direction of the proposed site at a
distance of about 01 km. Take-up point may be constructed
river. However a weir will be required to be constructed across
the river at a suitable location to meet the water requirement for
the proposed power project. This, will be taken up at appropriate
time by CSPGCL with Water Resource Department, Govt. of
Chhattisgarh
e) Power evacuation
The generated power from the power plant switchyard will be

evacuated at 220 KV voltage level to Bishrampur S/S through
220 KV transmission lines. For absorption in the state.
Chhattisgarh State Power Transmission Company (CSPTCL)
will be implementing the power evacuation scheme as per the
plan envisaged by them.
f) Environmental Aspects
The Power Plant will be developed based on the guidelines of

the State Environmental Authorities. Suitable provisions will be
incorporated in the design of buildings, structures, and selection
of equipment so that there are no adverse effects due to
emissions, noise, and contamination of soil, water and air. A
twin flue stack of 220 meters height will be provided for the
generating units as per the guidelines.
M/s CSPGCL will obtain TOR for conducting the EIA studies and
the recommendations and environmental stipulation will be
followed during the implementation phase of the project.
4.0 UNIT RATING AND TYPE OF BOILER FOR THE PROJECT
4.1 Unit Rating
The plant is proposed to be established on the basis of unitized system.

The 500 MW capacity can be built up by:-
i. 2 units of 250 MW
ii. 1 unit of 500 MW
The plant is proposed to be built, based upon selection of configuration

to achieve:-
i) Economy of scale to achieve least per MW installed cost.
ii) Better efficiency of large sized boiler and steam turbine and lower
overall heat rate.
iii) Lower land requirement.
iv) Economical O&M cost aspects
v) Lower staff requirement and accordingly colony size.
vi) Higher net saleable power on account of higher efficiency and

lower auxiliary power consumption.
To achieve better efficiency of the plant and more competitive tariff a

higher size unit of 500 MW can be adopted However the outage of unit
will result in total loss of the plant capacity. A configuration of 2x250
MW will be advantageous as at least 50% of generation is available
with the outage of one unit. The plant capacity with two generating
units also gives flexibility in operation by adjusting load as per supply &
load demand.
Thus a unit size of 250 MW would be optimum considering relevant

aspects. 250 MW units are already in operation at a number of
stations in the country and adequate expertise in operation and
maintenance are locally available.
4.2 Boiler Technology for the Plant
On a general comparison of pulverized fuel boiler and CFBC boiler it

emerges that fluidized bed boiler are about 1% less efficient and cost is
higher than conventional pulverized fuel boiler. Unburnt carbon loss is
1 to 1.5% less in PF boiler and auxiliary consumption is also 9% as
compared to 11% in CFBC boiler. In case of the project at Banji-
Bundali domestic coal contains about 0.5% sulphur, therefore the SO2
emission will be well within the limits. Keeping in view of
characteristics of coal and project cost economy, pulverized fuel
technology is preferred than CFBC technology for boilers of the
proposed unit 2x250 MW Bundali TPP.
5.0 TECHNICAL FEATURES OF THE BOILER & TG PLANT
5.1 Design Philosophy
The basic plant designs consider the proven concept as far as possible.
Judicious provision to be considered for reasonable spare capacities in
various system and system components and interchangeability of
equipment/ system. State of art technology has been considered for
design of the proposed system.
5.1.1 Steam Generating Unit & Auxiliaries
1. The steam generating unit is sized for 810 tphr. steam flow
(minimum) at 155 kg/cm2 (g) minimum super heater outlet steam
pressure and 540(5)C steam temperature re-heated steam
flow at RH out let 37.31 kg/cm2(g) pressure 540+50C
temperature at MCR with specified coal. This will ensure
adequate margin over the requirement of Turbine at 100% MCR
to cater for:
i) Auxiliary Steam requirement for atomization of fuel oil,

soot blowing operation, fuel oil system.
ii) Derating of the steam generating units with ageing,
covering VWO flow of steam turbine.
The steam generator will be semi-outdoor, natural circulation,

radiant reheat, dry bottom, balanced draft, single drum type unit
designed for firing pulverized coal as prime fuel. The complete
furnace section will be of welded membrane well construction,
arranged as a pressure tight envelope with requisite number of
tilting tangential burners, (in case of corner fired) or fixed,

horizontal turbulent burners, (in case of front/rear end fired).
Each steam generator will be designed to operate with "the HP

Heaters out of service" condition (resulting in lower feed water
temperature at Economizer inlet) and deliver steam to meet the
Turbo generator requirement at 100% MCR. The steam
generator will be suitable for operation with 60% capacity HP-LP
Turbine bypass system envisaged for Turbo-generator.
All the pressure parts of main boiler section will be in

accordance with the latest applicable IBR. The material used for
pressure parts will be in accordance with the codes and
standards.
The complete furnace section will be of welded wall type

arranged as a gas and pressure tight envelop circulation system
will be complete with necessary number of unheated down
comers, supply and riser piping.
Super heated steam section will consist horizontal LT super

heater section, pendent radiant platen super heater and final
pendent super heater. Adequately sized de-super heater will be
provided in between LTSH and platen super heater for control of
final super heater steam temperature.
Re-heater will be arranged in one section in between radiant

super heater and final super heater section. Reheater –
desuper heater are envisaged in emergency at inlet to reheater
for use during any abnormal emergency conditions.
Economiser will be arranged in between LTSH section and

regenerative air heater.
Each steam generator will be designed for continuous operation

while burning 100% coal and with coal burning along with oil
support for flame stabilization at low loads. Adequate number of
coal burners at various elevator levels with four burners at one
level fed from boiler mills will be provided. Steam Generator
will be designed so as to not require oil support for flame
stabilization beyond 40% BMCR when firing worst coal and to
minimize the use of fuel oil. The steam generator and its
auxiliaries will be sized suitably such that the Unit could operate
in synchronism with interconnected electrical network at
frequency which may go as low as 47.5 Hz.
All provisions in the steam generator design and fuel firing

system will be made to reduce the NOx emission from steam
generator which will not be more than 650 mg/Nm3 at the ESP
outlet at 6% oxygen. The Nox calculated includes that from fuel
as well as thermal Nox.
5.1.2 Boiler Air & Flue Gas/Draft System
a) Air Heaters
The boiler furnace and flue gas passages will be designed for
low gas velocity of 10 m/s to minimize erosion and slagging
effect.
Air pre-heaters will be rotary regenerative type with electric

motor as main drive and air motor as standby drive will be
provided for each boiler at back end of the boiler connected with
gas duct. Each air pre-heater will be for 60% Boiler MCR load.
Two (2) nos. Steam Coil Air Pre-heaters (SCAPH) will be
located in the secondary air by pass ducting, in between FD fan
and regenerative air heater. SCAPH will be used to heat up air
entering the regenerative air heater to prevent any possible low
temperature corrosion by maintaining cold end temperature
above acid dew point during boiler start-up and low load
operating conditions.
Regenerative air heater proposed will be of tri-sector type in

which the primary air and secondary air are independently
heated in the same heater. In this type of air heater, the heating
surface and alternatively heated up by flue gas passing through
and cooled by air passing over its. The heat is absorbed by
heat transfer matrix from the flue gas and then released to air.
The regenerative air heater will have gas tight insulated casing
and rest on necessary steel structure. The system will be
complete with lubricating oil system, cleaning & washing drives,
control systems.
b) Draft System
Each boiler will be provided with suitable draft system having

two (2) 60% rated centrifugal/axial, reaction type Forced Draft
Fans (FDF) with silencer and two (2) 60% rated radial
centrifugal type double suction Induced Draft Fans (IDF), with
inlet damper control.
Suitability of radial fan vis-à-vis axial fan for ID fan application

indicates that aerofoil centrifugal fan can operate with better
efficiency. The aerofoil blade shapes minimize turbulence and
are of low noise characteristics. The blades and centrifugal can
be fitted with wear plates and replaceable section for greater
wear protection. The blade shape minimizes dust build up and
reduces down time for cleaning.
The ID fans will be coupled to electrical motor drives through

hydraulic coupling for optimizing power consumption. Fans will
be provided with margin on flow and head of not less than 20%
and 40% respectively.
Primary air fans will be 2x60% capacity axial reaction centrifugal

type.
c) Safety Valves & Vents
- Safety valves will be provided at high temperature super

heater outlet, steam drum, reheater inlet & outlet.
- Start up vents will be provided at reheater & superheater

headers.
- Blowdown & flash tank unit complete with blowdown

recovery system etc. will be provided.
d) Soot Blowers
Each boiler will be provided with a set of soot blowers, which will
be automatic, sequential, electrically operated type, arranged for
on-line cleaning of the furnace, super heaters, reheaters, air
heaters economiser. Steam for the soot blowing system will be
from PRDS system. The soot blowing system will comprises of
long retractable soot blower wall blower (for furnace) a rotary
swivel arm type for air pre-heater. The system will be complete
with piping, valves and fittings etc.
e) Structural Works
The complete boiler will be top supported type with all

supporting structural steel, columns, duct pressure part
supporting column, beam, bracings ceiling girders and all inter
connecting members. A system of platforms & galleries and
access to various parts of the unit will be provided. Stairways
will be arranged for both sides of boiler.
Adequate weather protection will be provided to cover boiler roof, drum

level, burner operating floor, feeder floor and for instruments and
operating personnel. Necessary lining and insulation alongwith fixing
materials to limit outside surface temperature to a safe value are
provided.
5.1.3 Boiler Feed Pumps
The unit will comprise of 3x50% electric motor driven boiler feed pumps
per unit with the booster pumps mounted on the common shaft. Each
pump will be designed to give parameters to suit the steam generator
requirements. The feed pump will be able to handle feed water of pH.
8.5 to 9.5 and of temperature upto 185 deg. C (tentative).
The boiler feed pump will be of horizontal, centrifugal type. The boiler
feed pump outer casing will be of barrel type with end removal. The
inner pump assembly comprising of shaft, impellers, stage casings will
be capable of being removed and replaced as a unit without disturbing
the feed piping. Each feed pump will be equipped with mechanical seal
at drive end and non-drive of the shaft. The pump will be of robust
construction and does not require warm-up. The shaft of booster pump
and the electric drive motor, drive motor and gear box, gear box and
boiler feed pump will be connected by diaphragm type dry coupling.
The boiler feed water system will be designed to operate primarily in an
automatic mode over the range of system design loads. The
arrangement will provide automatic start-up one of the standby feed
pump under conditions like tripping of the running BFP’s and/or
discharge header pressure low etc.
5.1.4 Pulverizing Plant
Comparison of use of tube mill & bowl mill is given in Table.
Sr. Description Bowl Mill Tube Mill

No.
1. Advantages * Simple to operate * Robust Mill
* Less noisy * High availability
* Less rotating parts &Excellent

* Less no. of auxiliaries response to load
changes due to
large quantities of
pulverised coal
readily available.
* Clean environment
due to no Mill
rejects -(No reject
handling system
required due to the
inherent design)
* Can handle high

abrasive coal,
* Balls can be added

on line
2. Disadvantage * Reduction in output * High Power
s with Rollers wear Consumption and
extra control logics
* For wear part
replacement mill shut * Consumption of
down is required grease which,
cannot be used.
*Reject handling
system required * Occupies more
space
*Continuous monitoring
required
3. Customer Customers operating Tube Mill users, like
Trends Bowl Mills prefer to go APSE (APGENCO),
for Bowl Mills for the RSEB (RRVUNL),
reason that: HSEB (HSPGCL),
DVC etc., have
* Low cost consistently gone for
Tube Mills
* Low Power
Consumption
*Occupies lesser space
Each steam generator will be provided with “n” number operating + one
(1) as standby mills, while generating at BMCR with worst coal. Coal fed
size to mills will be (-) 25 mm.
The pulverizer and its motor will be capable of being started after having
tripped without removing the coal contained in the pulverizer. The
equipment will be designed to operate over a wide range of capacity to
minimize start-stop during load changes. All wearing parts will be
arranged such that they are replaced easily, without total dismantling of
the pulverizer. Design will be such that heavy parts can be handled easily
for maintenance purpose.
Adequate instrumentation for safe operation of the pulverizer will be

furnished. Suitable primary airflow measurement device will be
provided at air inlet of each pulverizer.
Shut-off gates of sturdy construction will be provided at outlet of each
raw coal bunker. These gates will be motor operated from the
operating floor level and ensure dust tight enclosure. In addition to
isolation gates, rod gates will also be provided to control coal flow from
bunker.
Coal chutes of approved type and size will be provided between raw
coal bunker shut off gate and inlet to the coal feeder and from feeder to
the pulverizers. Height of coal chute between bunker outlet and feeder
inlet will be adequately maintained to prevent hot air to come out.
Material of chute will be stainless steel. Coal chutes will be provided
with poke holes. An emptying chute, suitable for loading trucks at
ground floor, will also be provided.
Apart from the pulverizers, boiler unit will be equipped with gravimetric
raw coal feeders. Mill reject handling system of adequate capacity will
be provided.
Primary Air Fans and seal air fans of adequate capacity will be complete
with necessary ducting, local instruments, valves, suitable for remote
operation from the control room, etc will be included with the sealing
system designed so as to prevent any leakage of coal dust into the
bearing and atmosphere.
The pulverized coal will be conveyed to the PC burners at Boiler

corner/front/rear. Adequate number of fuel oils burners for `start up’
and low load operations’ will be located between the PC burners.
5.1.5 Electrostatic Precipitator
Each steam generating unit will be provided with 2 Nos. electrostatic

precipitators comprising of eight sections in the directions of gas flow
and two bus section perpendiculars to gas flow for collection of fly ash.
The ESP will have a collection efficiency of around 99.9%. The outlet
dust concentration from the chimney will be limited to 100mg/N cu.m
with one field out as per the latest regulation of Central Pollution
Control Board. Each ESP will be provided with adequate number of
ash hoppers having capacity suitable for storing ash collected in at
least one (1) shift operation of the Boiler at 100% MCR.
ESP will be complete with insulators, gas distribution screens, gas

screening plate, high voltage emitting system, collecting electrodes
system, rapping mechanism and transformer rectifier units etc.
The ESP will be equipped with microprocessor based control/ EPIC

controllers or approved equal means to restrict the power consumption.
The typical technical parameters and features of the boilers of 250 MW

unit are given in the following table:-
Boiler
1 2 3
Particulars (per boiler) Units Parameters at BMCR

Super heater outlet steam flow tph 810
Steam pressure at SH outlet Kg/Sq.cm(g) 155

0
Steam temperature at SH outlet C 540+5
Reheat steam flow Tph 700
0
Steam temp. at RH inlet C 343.0
0
Steam temp. at RH outlet C 540+5
Steam pressure at RH inlet kg/Sq.cm(g) 39.3
Steam pressure at RH outlet Kg/Sq.cm(g) 37.2

Feed water flow Tph 810
Drum pressure Kg/Sq.cm(g) 169.5
Feed water temperature at 0C 247
Ecco. Inlet
Flue gas outlet temperature at 0C 140
ESP inlet
Excess air(at 100% MCR) % 20%
Superheat temp control By spray
RH control By burner tilt + spray +
excess air adjustment.
FD Fans Nos./Type 2 Nos. axial reaction
type blade pitches
controlled with
silencer & drive motor.
ID Fans Nos./Type 2x60% double suction
1 2 3
radial fans with inlet

damper and hydraulic
coupling & drive
motor.
PA Fans Nos./Type 2x60% axial reaction
fan with blade pitch
controller with silencer
and drive motor.
Soot blowers As Per manufacturers
design
Regenerative pre-heaters Rotary type bisector/
tri-sector electric
motor driven.
Auxiliary drive: Air
motor
0
C
Ambient air temperature
48.5
(i) Maximum 6.5
(ii) Minimum 0
C 50
(iii) Reference
temperature for
Electrical Equipment
Efficiency at MCR More than 86%
Boiler Feed Pump
Number per boiler : 3x50% Electric motor
driven
(2 working + 1
standby)
Type : Multistage barrel type
horizontal, with
booster pump
5.2 Steam Turbine Generator Unit
5.2.1 Steam Turbine
The each steam turbine 250 MW MCR will be three cylinders, (one HP,
one IP and one LP cylinders), high pressure 3000 RPM, multistage,
tandem compound, single reheat, condensing reaction turbine unit with
six (6) uncontrolled extractions for regenerative feed water heating &
steam sealings. The HP and IP cylinder will be single flow type and LP
cylinder will be double flow type.
The Turbo-generator set will be designed for a minimum throttle steam

flow at Turbine valve wide open (V.W.O.) condition of 105% of Turbine
MCR condition. The turbine will be rated for a minimum of 250 MW and
will be capable of both constant and variable pressure operation as
well as with both HP heaters out.
5.2.1.1 HP Turbine
The HP turbine will be designed with single flow. This will have a
double - shell casing consisting of axially split inner shell enclosing the
rotor and barrel-type outer shell. Main steam to the HP turbine will be
supplied through two combined stop and control valves. The exhaust
branch will be located below the turbine.
5.2.1.2 IP Turbine
The IP-turbine will be designed with single flow. This will have a double
- shelled casing with horizontally split inner casing, and outer casing.
Reheat steam will be admitted through two combined stop and control
valves of the IP turbine. The valves will be arranged on either side of IP
casing. The exhaust branches will be on the top of the casing.
5.2.1.3 LP Turbine
The LP turbine will be double flow type horizontally split fabricated LP

casing of multi-shell constructions. The casing of LP turbine will be
connected to IP cylinder by two cross over pipes.
5.2.1.4 Blading
The entire turbine stage of HP Turbine will be provided with reaction

blading LP parts will have inverted T-roots and shrouding. The last
stage of LP moving blades will be of twisted and will have no lacing
wires or shrouding. They will be drop forged and will have fir-tree roots
that will fit into similar grooves in the rotor. Guide blades of HP & IP
will be with inverted T-roots and shrouding. The guide blades of the
last three stage of LP turbine will be of fabricated construction.
5.2.1.5 Valves
The HP-Turbine will be fitted with two combined emergency stop valve
and control valves for main steam admission. Two combined stop and
control valves will be installed at the IP-Turbine for hot reheat steam
admission.
Each combined valve consists of a stop valve and a control valve that
will be mounted on a common body. Every stop valve and control
valve will be equipped with separate Electro-Hydraulic-Actuator. The
main steam valves will be directly mounted on the HP-turbine.
5.2.1.6 Gland Steam Sealing System
A fully automatic gland sealing steam supply system will be provided

for the TG Set. HP & IP turbine shaft glands will be sealed to prevent
escape of steam into the atmosphere and the LP turbine glands will be
sealed for preventing leakage of atmospheric air into the turbine.
Steam will be used for sealing these spring backed labyrinth glands.
All shaft glands, sealing the steam in the cylinders will be of the axial-
flow labyrinth type.
During start-up and low loads seal steam will be supplied to the turbine
glands from the auxiliary steam header or cold reheat line through a
seal steam regulating valve. During normal operation, the HP and IP
turbines will be of self-sealing type and under that condition the
auxiliary / CRH steam source will be cut off and the leak-off steam from
HP and IP glands will be used for sealing the LP glands. The excess
leak-off steam will be led to the condenser.
A gland steam condenser will be provided to condense and return to

the cycle, all gland leaks off steam. Gland steam condenser will be of
surface type design. 2x100% capacity air exhausters will be provided
to remove non-condensable gases from the gland steam condenser.
The exhaust gases will be led over the TG hall roof level.
The turbine will have an over speed limit of (+) 10%, the critical speeds
being at (-) 15% below and (+) 15% above the normal speed while the
turbine blades are tuned for a frequency variation from (+) 3% to (-)
5%.
5.2.1.7 Bearings and Couplings
The journal bearings and one combined journal & thrust bearing will be
used for supporting the turbine shafting system. The combined journal
and thrust bearing at the rear of the HP turbine comprises a self-
adjusting journal bearing and a thrust bearing to accept the unbalanced
residual thrust. The other journal bearings will also be of the self-
adjusting type. Bearing temperatures will be acquired by
thermocouples located directly under the white-metal lining of the
bottom shell in the journal bearings and in two diametrically opposed
pads in the thrust bearing.
The individual turbine shafts will be rigidly coupled together by means

of integral flanges.
5.2.1.8 Turbine Oil System
The oil system will supply oil for lubrication and cooling of turbine and
generator bearings, and to the hydraulic shaft turning gear during start-
up and shutdown. This system will be provided with AC & DC powered
oil pumps. To improve lubrication of the bearings during start-up and
shut down, a jacking oil system will be installed which also supplies
motive oil to turning gear.
A separate, self contained high-pressure fluid system with dedicated

pumps will be provided for valve actuation. The system will specifically
include the following:
(a) The main oil pump will be centrifugal/gear type. The turbine
shaft will directly drive it. It will have sufficient capacity to handle
lube oil requirement of the bearings and emergency seal oil

requirements.
(b) 2 x 100% AC aux. Oil pumps for start-up, slowdown of TG unit

and as standby to MOP for automatic operation. These pumps
will be in service during start up till the main oil pump takes over
the supply.
(c) 1x100% DC emergency oil pump for meeting lube oil

requirements of bearings during emergency with automatic
starting on low lube oil pressure preset value.
(d) One (1x100%) each AC & DC motor jacking oil pumps will be
provided to lift the rotor at the bearing during turning gear
operation.
(e) Seal oil pumps to supply oil for generator seals by separate AC
driven oil pumps.
(f) Oil tank of sufficient capacity for oil changes. 2x100% duty
vapour extraction fans. The 2x100% capacity oil coolers will be
provided for oil cooling.
(g) A lube oil purification unit will be permanently installed for each
unit for the total oil charge on a continuous basis.
5.2.1.9 Governing Systems
The turbine will be equipped with two channel digital turbine controller
ensuring stable operation under all operating condition, including grid
disturbances and level throw off condition. The turbine governing
system will be designed for high accuracy, high operating speed and
sensitivity. It permit governed run up to rated speed of the turbine. The

linear power output/frequency characteristics will be adjusting between
close limit while machine is in operation.
5.2.1.10 Turbine Drain System
To avoid thermal stress and possible deformation of the turbine casing,

the condensate produced by the condensing steam during warm up of
the turbine will be discharged into the condenser.
5.2.1.11 Turning Gear
High speed hydraulic turning gear is envisaged to ensure uniform and

rapid heating/cooling of casing during start up/tripped conditions.
Manual turning gear will also be provided in addition to the hydraulic
turning gear.
5.2.1.12 HP - LP Bypass Station
60% H.P. and L.P. Turbine bypass station will be provided to act not
only as a protection to the turbine during pressure rise resulting from
sudden load throw-off but also to enable operation of the unit at loads
lower than the control load. Further HP/LP bypass will permit quick,
repeated hot starts of the unit on its tripping.
The LP bypass station will be connected to the hot reheat line and
discharges the steam into the condenser. The hot reheat steam will be
desuperheated by means of condensate injection. The bypass system
shall be in operation when the steam turbine is not able to receive the
entire steam quantity, e.g. during start-up or in case of a load rejection.
The HP and LP bypass stations will be capable of meeting the

following requirements:
(a) Quick start up of the steam generator from cold, warms & hot
conditions.
(b) Parallel operation of the bypass with turbine under large load
throw-off.
(c) House load operation followed by large load throw-off.
(d) To keep the steam generator in operation so as to avoid a fire

out in the steam generator following full load rejection.
5.2.2 Condensing Equipment
1. The function of the condenser is to condense the steam

exhausted from the LP cylinders and to produce and maintain as
high a vacuum as possible in order to increase the enthalpy
drop, which can be utilised in the turbine.
2. The condenser will be a two pass single shell surface type, box
type construction with divided water box design. The steam
space will be of rectangular cross-section to achieve optimum
utilization of the enclosed volume for the necessary condensing
surface. The condenser will be located below the LP turbine and
form an integral part of it.
3. The steam dome, shell and hot well are steel fabrications, as are
the water boxes. The condenser will be fixed supported on the
foundation beneath.
4. The LP turbine outer casing will be connected to the condenser

through the steam dome. The steam dome will be welded to the
exhaust casing of the turbine with the result that the LP turbine
cylinder and the condenser form a unit.
5. The direction of circulation water flow will be at right angle with

the turbine axis and in one pass. The condenser tube bundles,
on which the exhaust steam from the turbine condenses, will
consist of straight tubes with smooth surfaces and running right
angle with the turbine axis in the steam space of the condenser.
The condenser tubes rest in tube support plates at regular
intervals along their length to prevent impermissible tube
vibration when the condenser is in service. Tube sheets on the
circulating water inlet and outlet sides will act as partitions se-
parating the steam space from the cooling waterside. Both ends
of the tubes, through which circulating water flows, are roller-ex-
panded into the tube sheets. On the cooling waterside the water
boxes will be provided with a coating to prevent contact
corrosion.
6. The condenser tubes will be divided into tube bundles designed

to promote uniform flow. Tubes will be of stainless steel. The
following general aspects of possible improvements will be
considered:
 Lowest possible condenser inlet pressure influenced by

the pressure drop between the LP-turbine diffuser and
condenser tubes, the heat transfer coefficient of the tubes
and the activation of the entire heat-exchange surface.
 Smallest possible condenser heat losses.
 Minimized oxygen content in the condensate
7. Motor operated butterfly valves and expansion joints will be

provided at both CW pump and condenser ends. Condenser
circulating water piping will be arranged for two inlets at the top
and two outlets at the bottom. Cleanliness factor for condenser
design will be 85 percent while oxygen content of hot well water
will be maintained around 0.005 cc/liter. On load tube cleaning
equipment will be provided to minimize tube deposit even while
operating. Hotwell capacity will be equivalent to 5 min. duration.
The temperature rise of circulating water will be limited to 10.0C
max. with under the rated steam entry into the condenser.
Water velocity through tubes will be limited to 2 m/s. The
circulating water will be drawn from the circulating water sump.
Arrangement for on load maintenance of condenser will be
provided.
5.2.2.1 Air Extraction
The unit will comprise of (2x100%) vacuum pumps along with all
accessories and instrumentation for condenser air evacuation. The
vacuum pumps and accessories will be used to create vacuum by
removing air and non-condensate gases from steam condenser during
plant operation. Vacuum pumps will be of single / two stage liquid ring
type with rotor eccentric to the casing with both stages (if two stage
pump is selected) mounted on a common shaft. Vacuum pumps will
be sized as per latest HEI requirements.
5.2.2.2 Condensate Pumps
Each unit will have 3x50% capacity motor driven condensate extraction
pumps (two operating and one standby). The condensate pumps will
be vertical canister type, multistage centrifugal diffuser design with a
double suction first stage designed for condensate extraction service

having low suction head requirement. The pumps will be capable of
handling the condensate from the condenser together with feed heater
drains when the machine is operating at maximum unit output with HP
Heaters out with 3% make-up and discharging this quantity through the
LP heaters to the deaerator. The pump will have adequate margins on
capacity and head to cater for most adverse conditions of operation
such as:
a) HP & LP bypass in operation.
b) HP heaters out of service and unit operating at its maximum

load during an under frequency operation.
5.2.3 Regenerative Feed Heating Cycle
Regenerative feed heating system will be designed for all operating

conditions including transients like sudden load throw-off, HP-LP
bypass in operation, one or two heaters going out of service etc. The
condensate from the condenser will be pumped by the condensate
extraction pumps through the train of LP heaters to the deaerator. In
deaerator, the condensate will be heated to saturation temperature and
fed to the boiler feed pump, which increases the feed water pressure to
suit the steam generator requirements. Finally the feed water is fed to
the boiler through a feed regulating station.
5.2.3.1 LP & HP Heaters
Regenerative feed heating cycle will consist of three LP heaters, one

drain cooler, gland steam condenser, deaerator and two HP heaters.
Three (3) low-pressure horizontal feed water heaters will be provided.

The LP heater 1 will be mounted in the condenser neck and uses an
external drain cooler. The LP heater 1 will be individually isolated and
bypassed. LP heater 2 and LP heater 3 will be equipped with integral
drain cooling and condensing zones and will be provided with a
common isolation and bypass.
Two (2) high-pressure horizontal heaters will be provided with both

drain cooling and desuperheating zones in addition to the normal
condensing zone. Both HP heaters will be provided with individual
bypasses to allow isolation and maintenance. Group protection will be
provided.
Feed water will be heated by uncontrolled turbine extraction steam

from turbine inter-stage tap-offs and cold reheat line in feed water
heaters. The equipment will be designed in accordance with latest
applicable standard / codes of heat Exchanger Institute. ASME, IBR
etc. The feed water heaters will be of U-tube with all welded stainless
steel tubes, surface type and horizontal with integral condensing and
drain cooling zones. The HP heaters will also have de-superheating
zone.
5.2.3.2 Deaerator
The deaerator is provided to remove the dissolved corrosive gas from

feed water. The deaerator consists of integral vent condenser
deaerating heater and feed water storage tank of adequate capacity.
Deaerator will be variable pressure spray-cum-tray type designed to
deaerate all the incoming condensate and drain flow to keep the
oxygen content of the condensate below the permissible limit of 0.005
cc/liter and Co2 will be reduced to traces. The deaerator normally

operates by taking extraction steam from the IP turbine except during
low load operation and start up when it is pegged with steam drawn
from the auxiliary steam header. Deaerator will be elevated to provide
sufficient NPSH for the boiler feed pumps. The deaerator and feed
water tank will be designed and constructed to international standard
like HEI, TEMA, ASME Section-VIII Division-I etc.
5.2.4 The brief typical turbine parameters of 250 MW unit are as under:-
Turbine Unit At TMCR
Type - Tandem Compound

Number of cylinders - Three (3)
Type of governing - Electro hydraulic
Speed RPM 3000
Rated output (continuous) KW 250,000

2
Steam pressure before Kg/cm 150
emergency stop valve
0
Steam temperature before C 537
emergency stop valve
Reheat steam inlet pressure Kg/cm2(g 35.7
0
Reheat steam temperature C 537
SH Steam flow required with tph 737.6
0% make-up
Reheat steam flow tph 663.3
Rated pressure at exhaust of ata 0.0992

LP turbine
Rated quantity of circulating M3/hr 33,000
water to condenser
0
Maximum temperature rise of C 100C
circulating water

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CHHATTISGARH STATE POWER GENERATION COMPANY LIMITED Sheet - 1

1. Agency : Chhattisgarh State Power Generation

3. Plant Capacity : 2x250 MW

5. Plant Configuration : Two units of 250 MW each

6. Location : Latitude 23º 06’ 35’’ N

Longitude 82º 16’ 11’’ N

: a) Distance from Manendragarh

b) Distance from Highway

7. Nearest Railway Station & : Paradol Railway Station on

8. Nearest Airport : Raipur : 310 km

9. Nearest Port : Mumbai port : 700 km

10 Land Requirement A. Area within power plant boundary Acres

i. Main plant equipment & 133.50

B. Area outside power plant

i. Ash dyke area 125.00

A Development Service for Industries & Utilities

11. Source of Water : Hasdeo River.

12. Water Requirement : 1855 Cu.m/hr.

16. Fuel Requirement:

i. Coal By Railway System

ii. Support fuel By Railway System/road

18. Station Operation Philosophy : Base Load

19. Chimney : One twin flue chimney of 220 meter high

20. Power Evacuation plan : Through 220 KV transmission system

21. Project Commissioning : Unit 1 - 33 months

23. Estimated Project Cost : ` 2934.76 Crores

24. Cost Per MW : ` 5.87 Crores

25. Levellised tariff at 85% PLF : ` 3.16/kwh

A Development Service for Industries & Utilities

1.0 INTRODUCTION & EXECUTIVE SUMMARY

1.4 Chhattisgarh State Power Generation Company Limited (CSPGCL) is

A Development Service for Industries & Utilities

15th November 2000, became functional w.e.f. 01.12.2000.

1.5 M/s CSPGCL has engaged Desein Private Limited, Consulting

A Development Service for Industries & Utilities

safe and continuous operation of the units with minimum unscheduled

A Development Service for Industries & Utilities

1.15 The proposed station envisages the state-of-the-art Distributed Digital

1.17 To minimize emission of Suspended Particulate Matter (SPM) along with

A Development Service for Industries & Utilities

1.19 The schedule of commissioning is 33 months for Unit-I and 37 months

A Development Service for Industries & Utilities

2.0 NEED FOR THE PROJECT

2.1 Power Scenario in Chhattisgarh

“Power Sector Report ” as per CEA website of Chhattisgarh State,

Sector Hydro Nuclear Wind/

Coal Gas Diesel Total

State 120.00 2060.00 0.00 0.00 2060.00 0.0 19.05 2199.05

Private 0.00 1600.00 0.00 0.00 1600.00 0.0 231.90 1831.00

Central 0.00 804.00 00.00 0.00 804.00 47.52 0.00 851.82

A Development Service for Industries & Utilities

Project Name Installed Capacity Benefits Commissioned Unit wise

NOTE: U - UNDER CONSTRUCTION PROJECTS

A Development Service for Industries & Utilities

Actual power supply position of Chhattisgarh system at the end of 10 th

Peak Peak Peak Peak Energy Energy Energy Energy

(MW) (MW) (MW) (%) (MU) (MU) (MU) (%)

2010-11 3148 2838 -310 -9.8 9250 11017 -175 -1.7

As per the likely power supply position by end of 11th plan,

A Development Service for Industries & Utilities

The long term forecast of electrical energy requirements and that of

Period Energy Requirement Peak Load

2011-12 21785 3565