AR35.30-P-0620A Remove/install rear axle shaft 7.3.

08
MODEL 129, 140, 202, 203.006 /016 /206 /706 /216, 208, 209.3 /4, 210
Screwed rear axle shaft
MODEL 203.004 /204 with CODE (450) Taxi version
Screwed rear axle shaft
MODEL 170
Screwed rear axle shaft

Illustrated on model 140

P35.30-0207-05

Remove/install
Danger! Risk of death caused by vehicle slipping orAlign vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off of the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
1 Remove exhaust system at flange connection If necessary, when removing the left or right
rear axle shaft
Model 129 with engines 104, 119, 120 AR49.10-P-7280FA
Model 140 with engine 104, 119, 120 AR49.10-P-7280FB
For the following models, refer to Remove
complete exhaust system:
Model 129 with engines 112, 113 AR49.10-P-7000AB
Model 140 with engine 603 ra49006027000x
Model 170 with engines 111.943/946/973 AR49.10-P-7000G
Model Series 170 with Engine 111.958/983 AR49.10-P-7000GS
Model 170 with Engine 112 AR49.10-P-7000SV
Model Series 202 with Series 104, 111 engine AR49.10-P-7000D
Model 202 with engine 601 ra49006010100x
Model 202 with engine 604, 605 AR49.10-P-7000I
Models 202, 210 with engine 611 and model AR49.10-P-7000HB
210 with engines 612, 613
Model 202, 208 with engine 112, 113 AR49.10-P-7000AU
Model 208 with engine 111.945/975 AR49.10-P-7000DA
Model 208 with engine 111.944/956/982
Model 209 with engine 612 AR49.10-P-7000PP
Model 209 with ENGINE 112, 113 AR49.10-P-7000PV
Model 209 with engine 271.940 AR49.10-P-7000QK
Model 209 with engine 271.942 AR49.10-P-7000QD
Model 210.0 with engines 104, 604.912, model AR49.10-P-7000B
210.0 with engines 111.942/947/970, 605,
model 210.020 with engine 606
Model 210 with engine 604.917
Model 210.2 with engine 111.942/947/970, AR49.10-P-7000BA
602, 605, 606
Model 210 with engine 111.957
Model 210 with engine 112.921/941, 113 AR49.10-P-7000A
Model 210 with engine 112.911/914
Model 210 with engine 119 AR49.10-P-7000EA
Model Series 210.0 with Series 602 engine, AR49.10-P-7000C
Model Series 210.025 with Series 606 engine
Model 203 with engine 112 AR49.10-P-7000PV
Model 203 with engine 611, 612.962 AR49.10-P-7000PP
Model 203 with engine 612.990 AR49.10-P-7000PF
2 Remove exhaust system from pipe connection Model 140 with engine 606 AR49.10-P-7281H

© Daimler AG, 11/23/14, G/10/08 / ar35.30-p-0620a / Remove/install rear axle shaft Page 1/3
MODEL 129, 140, 202, 203.006 /016 /206 /706 /216, 208, 209.3 /4, 210 Screwed rear axle shaft MODEL 203.004 /204 with CODE (450) Taxi version Screwed rear axle shaft MODEL 170 Screwed ...
3 Remove pipe routing rail Model 129 with ABS [antilock brake system]/
ASR [acceleration slip regulation] up to 05/95,
when removing the right rear axle shaft (37).
4 Detach control rod at level control or level Model 129 with ADS
sensor
5 Detach cover of fuel pump assembly Vehicles with gasoline engine, except model
203
6 Detach twelve-point nut on rear axle (37) Installation: Replace twelve-point collar AR35.30-P-0115-01A
nut.
*BA35.30-P-1001-01A
7 Remove rear wheel
Remove/install wheels, rotate if necessary AP40.10-P-4050Z
8 Press rear axle shaft (37) out of the rear axle Do not damage rotor for rpm sensor and
shaft flange boot on the rear axle shaft (37).
If the rear axle shaft (37) is difficult to remove:

Press rear axle shaft (37) out of rear axle

shaft flange:
Models 129, 140, 202, 210 up to 02/96 AR35.30-P-0115-03A
Extraction and insertion tool *210589034300
Model 129, 140, 202, 210 as of 02/96 AR35.30-P-0115-03B
Model 170, 203, 208, 209
Extraction and insertion tool *210589034300
Bracket *210589014000
Rear axle shafts with forged centers (without Model 129, 140, 202, 210 as of 02/96 BT35.30-P-0005-01A
core hole)
9 Detach rear axle shaft (37) from connecting In order to prevent wheel bearing damage,
flange the vehicle must not be moved on the wheels
when the rear axle shaft (37) is removed.
Move rear axle (37) shaft to approximately
horizontal position, push together and remove
diagonally downwards from connecting flange.
Ensure that when loosening the bolts the
tool insert is properly inserted in the polygon
head or hexagon socket profile. Clean the
polygon head profile or hexagon socket profile
if necessary.
Installation: Replace self-locking polygon
head bolts, hexagon socket bolts or torx bolts
and washers.
Oil thread and bolt head contact surface lightly.
*BA35.30-P-1002-01A
Rear axle shaft diameter increased Model 129 with acceleration skid control (ASR) BT35.30-P-0002-01A
code 471
Rear axle shaft and connecting flange Model 129 BT35.30-P-0004-01A
centered
Checking
10 Check constant velocity joints, boots and end If outer constant velocity joint is defective:
cover for leaks and damage
Replace entire rear axle shaft.
If the inner constant velocity joint is
defective, the boots are damaged or leaking or
the end cover is damaged, replace the
appropriate parts:
Remove the inner constant velocity joint or
boots on the rear axle shaft (37).
Models 129, 140, 170, 202, 208, 209, 210, AR35.30-P-0660A
models 203.006/016/206/706/216
Model 203.004 /204 with taxi version code 450
11 Install in the reverse order

Rear axle shaft

Number Designation Model 129 Model 140 Model 170

BA35.30-P-1001-01A Collar nut, rear axle shaft to rear axle shaft flange Stage 1 Nm 220 320 220

Stage 2 ° - - -

BA35.30-P-1002-01A Self-locking bolt, rear axle shaft to connecting flange M10 Nm 70 70 70

(thread and bolt head contact surface oiled)

M12 Nm 100 100 -

© Daimler AG, 11/23/14, G/10/08 / ar35.30-p-0620a / Remove/install rear axle shaft Page 2/3
MODEL 129, 140, 202, 203.006 /016 /206 /706 /216, 208, 209.3 /4, 210 Screwed rear axle shaft MODEL 203.004 /204 with CODE (450) Taxi version Screwed rear axle shaft MODEL 170 Screwed ...
 Rear axle shaft

Number Designation Model 202 Model 203 Model 208

BA35.30-P-1001-01A Collar nut, rear axle shaft to rear axle shaft flange Stage 1 Nm 220 220 220

Stage 2 ° - - -

BA35.30-P-1002-01A Self-locking bolt, rear axle shaft to connecting flange M10 Nm 70 70 70

(thread and bolt head contact surface oiled)

M12 Nm - - -

Rear axle shaft

Number Designation Model 209 Model

except 209.377/
209.377/ 477,
477,
model 209
model 209
with code
without P98
code P98

BA35.30-P-1001-01A Collar nut, rear axle shaft to rear axle shaft flange Stage 1 Nm 220 320

Stage 2 ° - -

BA35.30-P-1002-01A Self-locking bolt, rear axle shaft to connecting flange M10 Nm - -

(thread and bolt head contact surface oiled)

M12 Nm - -

Rear axle shaft

Number Designation Model Model

210.0 210.2/6

BA35.30-P-1001-01A Collar nut, rear axle shaft to rear axle shaft flange Stage 1 Nm 220 320

Stage 2 ° - -

BA35.30-P-1002-01A Self-locking bolt, rear axle shaft to connecting flange M10 Nm 70 70

(thread and bolt head contact surface oiled)

M12 Nm - -

210 589 01 40 00 210 589 03 43 00

Bracket Extraction and insertion tool

© Daimler AG, 11/23/14, G/10/08 / ar35.30-p-0620a / Remove/install rear axle shaft Page 3/3
MODEL 129, 140, 202, 203.006 /016 /206 /706 /216, 208, 209.3 /4, 210 Screwed rear axle shaft MODEL 203.004 /204 with CODE (450) Taxi version Screwed rear axle shaft MODEL 170 Screwed ...