Operation & Maintenance Manual: Delta 8.0m SX Work Boat For Saipem Delta 3

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Delta 8m SX Workboat

Delta 8.0m SX Work boat


For
SAIPEM
Delta 3

Operation &
Maintenance
Manual

7304 U3 Delta 8.0m SX Work Boat.


7304 U3 Delta 8.0m SX Work Boat. 2

Important – Please Read

This manual covers the operation and maintenance of the Delta 8m SX work
Boat. Please read the manual before operating the craft. This manual is
designed as a reference guide during the service life of the craft and therefore
should be retained for future use.

This manual should be read in conjunction with the separately supplied


manufacturers manuals for such items as the engine, waterjet and battery
charger.

HELMSMAN MUST WEAR ENGINE CUT-OUT SAFETY LANYARD


AT ALL TIMES WHEN THE CRAFT IS IN OPERATION

This Delta 8m SX work boat is a high performance vessel and only responsible
persons having relevant experience and training should operate this machine.
The instructions contained in this operation and maintenance manual must be
carefully observed by all those intending to use the craft to ensure a long, safe
and trouble free life. Owners are recommended, in their own interest, to entrust
all maintenance and repair work to Delta Power Group or their approved
representative. Failure to do so may invalidate any warranty.

If you require additional copies of this manual or have any technical queries
regarding its content, please contact your Delta representative or Delta Power
Group headquarters.

Delta Power Group


Newby Road Industrial Estate
Hazel Grove
Stockport
Cheshire
SK7 5DR
Tel: +44 (0) 161 456 6588
Fax: +44 (0) 161 456 6686
Email: technical@deltapower.co.uk

Page 2
7304 U3 Delta 8.0m SX Work Boat. 3

Contents Page
1. Technical Data Page 4
2. Get to know your new Delta fast rescue craft Page 5
3. Operation Page 6
3.1. Engine Access Page 6
3.2. Console equipment Page 7
3.3. Transom deck drains Page 8
3.4. Batteries & Isolators Page 8
3.5. Battery Charging Page 8
3.6. Fuel System Page 9
3.7. Fuel monitor & sender Page 10
3.8. Engine Throttle & Gear Controls Page 11
3.9. Steering Page 11
3.10. Bilge Pumps Page 12
3.11. Power Sockets Page 13
3.12. Switches & Fuses Page 13
3.13. Fendering Page 14
3.14. Equipment stowage Page 14
3.15. Off-load Release Hook Page 14
3.16. Hook operation: Boat in stored position Page 15
3.17. Hook operation: Launching of boat Page 15
3.18. Hook operation: Preparing for ‘hook up’ Page 16
3.19. Pre-Boat Start Checks Page 17
3.20. Boat Started Checks Page 17
3.21. Forward Seat Removal Page 18
3.22. Raw Water System Page 19

4. Safety Systems Page 19


4.1. Fire Extinguishers Page 19
4.2. Self Righting Page 19
4.3. MCA CAT 3 Equipment Page 20
5. Emergency Procedures Page 21
5.1. Battery failure Page 21
5.2. Fuel contamination Page 21
5.3. Capsize procedure Page 21
5.4. Emergency steering Page 21
6. Routine Maintenance Page 22
6.1. Engine Page 22
6.2. Waterjet Page 22
6.3. General Craft Page 22
6.4. Steering Page 22
6.5. Fuel Tank Page 22
6.6. Fendering System Page 22
6.7. GRP Hull Page 23
6.8. Fire Safety Precautions Page 23
6.9. Self righting System Page 24
6.10. Gas Cylinder Page 24
6.11. Daily Boat Maintenance Schedule Page 24
6.12. Daily Boat Check List Page 25
6.13. Lifting Hook Page 26
7. Trouble shooting Page 27
8. Notes Page 28
9. Service Record Page 29
10. Parts List Page 30
11. Operational spares list Page 34
12. Certificates Page 35

Page 3
7304 U3 Delta 8.0m SX Work Boat. 4

1. Technical Data:

Technical Specification
Boat Delta 8.0m SX
Type Work Boat/Crew Transfer
Manufacturer Delta Power Group, United Kingdom
Specification Dimensions Length Overall 8.05m
Internal 6.90m
Beam Overall 2.60m
Internal 2.18m

Height Including SRF 2.64m

Weight Unladen 2585kg


Capacity 8 Persons 660kg
General Fuel Diesel 155 litres
Power 240hp
Propulsion Diesel/Jet
Construction Hull GRP
Lifting Frame Stainless Steel
Self Righting Frame Aluminium
Self Righting Bag Hypalon
Wheelhouse n/a

High density polyethylene foam core material complete with a bonded


Buoyant Collar
aluminium attachment strip and sprayed outer polyurethane coating.

Lifting System Single Point


Lifting Hook Henriksen 3.5t
Painter Release N/A
Towing Post Max SWL :1850kg (towing a craft of similar size & weight)
Engine Yanmar 4LHA-STP
Gearbox ZF Marine ZF63C
Driveshaft NDE Clark
Drive Hamilton 213 Waterjet
Steering Hydraulic
Craft Electric's 12V D.C. (Twin independent starting systems)
Ship Power < 55V AC (-10%+15%) (If fitted)
Batteries 2 x Varta 12V 74 Ah

Page 4
7304 U3 Delta 8.0m SX Work Boat. 5

2. Get to know your new Delta fast rescue craft:

Self-Righting Anchor
Bag (folded) Light

Radar Auto/manual
reflector Self Righting
Hook System
Release
Hook
Self Righting
Bag Gas
cylinder
Boarding
platform

Fendering

Lifting
Frame

Bow
protector Fuel
Filler

Fuel Tank
Access Cover
And
Removable seats
Bow Locker
VHF (Under boarding
Antenna platform)

Exhaust

Liferaft
Jet
protector Boat Controls /
Engine Instrumentation
GPS
Antenna
Transom
Towing Post deck drains
Page 5
7304 U3 Delta 8.0m SX Work Boat. 6

3. OPERATION

3.1 Engine Access

Release the side and forward catches on the engine cover. This will allow the engine
cover to be pulled off in the direction of the arrow shown. This will expose the main and
forward areas of the diesel engine. To gain access to the aft of the engine and batteries,
hinge the upper console moulding backwards so that the steering wheel rests on the seat
squab.

Please note that if additional access is required for servicing, etc, then the hinge pins can
be removed so that the top moulding comes fully off. Remember to disconnect all cables
and services first. To gain greater access to the gearbox, remove the batteries and FRP
battery tray within the engine housing.

Top
Console
Section

Engine
Cover

Gearbox /
Engine
Inspection hatch
(Both sides)

Fire
Extinguisher
insertion point

To close, firstly return the top console section to its normal position and then replace the
front removable cover making sure that it is seated properly all round.
A quick visual inspection of the gearbox, forward prop shaft section and engine can be
made by removing the two 6” round hatches on both sides of the console.

Exposed moving parts in engine compartment

Page 6
7304 U3 Delta 8.0m SX Work Boat. 7

3.2 Console Equipment (where fitted)

Access to Seat Squabs


Emergency And
Handheld Steering Backrest
searchlight

Circuit breaker
access hatch

Air vent

Air Intakes

Jet Access
Hatch

Catches
Removable
Access Plate
Manual Bilge
Pump

GPS (Garnin
556 sounder) Compass

Yanmar
Gear shift Instrument
Control panel
Switch Box c/w
12v socket
Throttle &
Waterjet
Controls

Stop/Start Panel
With Lanyard
Access to
Battery Isolator
Manual Bilge
55vAC Ship Pump
Power socket Bilge Pump
Handles
Air vent
Access to sea
water strainer
Page 7
7304 U3 Delta 8.0m SX Work Boat. 8

3.3 Transom Deck Drains

The craft is fitted with a free draining deck via two transom deck drains. These can be
closed using the attached cord and clam cleat mounted to the transom.

3.4 Batteries & Isolators

The craft is equipped with a twin start battery system, which consists of two independent
12v DC batteries of the maintenance free type. These are situated in the engine
compartment at the aft under the helm console section. Access is by drawing engine
cover forwards and then hinging helm console backwards. The batteries are secured into
the battery tray with ratchet type straps that should be checked periodically.

The craft is fitted with a single three-way rotary isolator located under the helm seat.
Access is via the round screw-in hatch on the starboard side of the console directly below
the seat base squab. This has three positions, OFF, ON and COMBINED. ‘OFF’ isolates
all the craft electrics. ‘ON’ is craft operating on battery 1. COMBINED is craft operating
on both batteries in parallel. To charge both batteries from the engine select the
COMBINED position.
Batt 1: Port battery (start).
Batt 2: Stbd battery (systems power).

3.5 Battery Charging

The onboard AC battery charger charges both onboard batteries. This operates when the
craft is connected to a suitable 55V AC supply from the mother ship. The charger is self-
regulating.

The AC Battery Charger is located under the upper console section.

The AC power supply socket is located next to the transom on the port side of the
console. This will accept a 55V AC power supply from the mother ship.

Page 8
7304 U3 Delta 8.0m SX Work Boat. 9

3.6 Fuel System

The craft is equipped with a single under deck fuel tank of 155 litre (34 gallon) capacity.
The tank is located under the foredeck. Filling is via the 2” filler situated at the bow.

An inspection plate is fitted to the tank under the fuel tap deck hatch.

System schematic:

Fuel/water
separator

Stop cock

Tank

Fuel shut off tap located


under 6” round deck
hatch on fore deck.

Hatch is labelled ‘FUEL


SHUT OFF TAP’

Fuel feed

Fuel return Engine

Page 9
7304 U3 Delta 8.0m SX Work Boat. 10

3.7 Fuel Monitor & Sender

The craft is fitted with an eight segment graduated LED display located next to the engine
instrument panel. When only the last LED is lit approx. 20 litres of fuel remains.

The fuel sender is a vertical hollow tube containing reed switches at pre-determined
intervals. A doughnut shaped float around this tube containing a magnet activates the
reed switches as it moves up or down the tube. These are calibrated as accurately as
possible but because of the irregular shape of the fuel tank and the tolerances of the reed
switches, the indications must be used as a guide only.

Please note that when filling up the tank, the calibration will not necessarily compare with
when emptying due to the nature of the switches.

To check the sender, unscrew the unit out of the top of the tank and check the resistance
of the switches. All senders have a 470Ω resistor on the top switch and 24Ω on the other
seven.

RED
12V+

BLACK

BLUE
12V-

SENDER

Page 10
7304 U3 Delta 8.0m SX Work Boat. 11

3.8 Engine Throttle & Gear Controls

When seated in the helm position there is a dual throttle lever to the right, which controls
engine rpm and the water jet bucket. To the left is a gearbox control.

The engine rpm and water jet bucket control unit is a twin lever type with the engine rpm
lever identified by its red handle. This red handle can be pre-set at a chosen engine rpm
by utilising the red friction control at the base of the lever. The black handled lever
operates the water jet bucket. In the centre indented position the bucket is in neutral.
Push the lever up and the bucket raises, push the lever down and the bucket lowers.
The control is proportional. Please consult your Hamilton jet operating manual for further
advice as to bucket operation.

The port control unit features a single lever and operates the gearbox. In the central
indented position the gearbox is in neutral (i.e. no drive). Push the lever up to engage
forward gear. A second indented position should be felt – at this point the gear has been
engaged. Reverse gear should only be used in an emergency to back flush the jet unit.
For reverse thrust the water jet bucket should be used.

Reverse gear should only be used in an emergency to back flush the


jet unit. For reverse thrust the water jet bucket should be used.

Do not start the engine with drive to the water jet engaged. Ensure
that water jet bucket control is in neutral (central) position and
gearbox in neutral.

3.9 Steering

The steering is hydraulic. The helm pump is directly operated by the steering wheel and
drives a hydraulic ram on the water jet to turn the steering nozzle.

Consult water jet manual for further details on steering system.

High pressures can build up in hydraulic system – release bleed cap


with extreme caution.

Page 11
7304 U3 Delta 8.0m SX Work Boat. 12

3.10 Bilge Pumps

The craft is equipped with 4 bilge pumps as follows:

Engine compartment: An electric bilge pump is situated at the aft of the engine / water jet
compartment. There is a sensor next to this bilge pump which switches on an LED on
the switch box if water is detected. The pump can then be switched on. When the water
has been removed the LED will go off and the pump can be switched off.
The second electric pump is located forward of the engine. This pump is also switched on
or off when the warning LED operates.

In the unlikely event that the electric bilge pumps fail in any way or power is lost, a
manual bilge pump is fitted. This is situated on the port side of the helm console.

A second manual bilge pump is fitted to the starboard side of the console and this drains
the rest of the under deck area.

The manual bilge pump handles are located on the rear of the helmsman’s seat.

Engine compartment Under deck

1
Transom
outlets

1 = Manual under deck bilge (located on port side of console)


2 = Manual engine compartment bilge (located on starboard side of console)
3 = Electric fwd engine compartment bilge c/w auto sensor
4 = Electric aft engine compartment bilge c/w auto sensor

Page 12
7304 U3 Delta 8.0m SX Work Boat. 13

3.11 Power Sockets

The craft has an external 12V-power socket located on the switch box panel.

The socket is wired through the isolator on to the starboard battery and protected by a
10A circuit breaker.

The hand held searchlight supplied as part of the craft’s MCA safety equipment (see
section 3) is supplied with a roaming lead and corresponding power plug.

3.12 Switches & Circuit Breakers

The Circuit breakers are located through the front hatch below the console top section..

If a system fault occurs in an individual system, the circuit breaker in that system will be
activated and the button will pop out. The circuit breaker can be reset by depressing the
button. If the fault is recurrent the problem should be identified and rectified at the earliest
opportunity.

Nav
Nav Anchor
Anchor VHF GPS Fwd Bilge Aft Bilge Horn Bilge 12v
Lights
Lights Light
Light Radio Pump Pump Sensor Socket

Page 13
7304 U3 Delta 8.0m SX Work Boat. 14

3.13 Fendering

The craft features a solid buoyant fendering system. This takes the form of foam filled
sections bolted onto the craft’s bulwark. Unlike a traditional RIB with inflated tubes, these
foam filled derivatives are virtually indestructible and maintenance free. If any damage is
sustained by an individual section of fendering, the closed cell foam filling will not soak up
or hold any seawater, deteriorate or reduce in function from exposure to the weather.

3.14 Equipment Stowage

Attention should be paid to carefully stow all onboard equipment so that all safety gear is
readily accessible in an emergency situation. Equipment can be stored in the removable
seating by hinging the seat squab to one side.

3.15 Off-load Release Hook

The craft is equipped with a Henriksen HMK3.5 off-load rescue boat hook. This is bolted
to an approved lifting structure.

The hook should be checked for proper operation, damage and loose parts at each
cleaning and lubrication. Any problem related to proper hook operation must be reported
immediately to the Duty Officer and remedied at once if safe operation is to be
maintained.

3.16 Hook operation: Boat in stored position (the boat is connected to the hook)

Handle should be in locked (upper) position. The lock pin should be mounted.

WHEN USING SINGLE POINT LIFT SYSTEM POSITION CREW


SAFELY AFT OF THE HOOK POSITION

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7304 U3 Delta 8.0m SX Work Boat. 15

3.17 Off-load Release Hook: Launching of the Boat

WHEN USING SINGLE POINT LIFT SYSTEM POSITION CREW


SAFELY AFT OF THE HOOK POSITION

Page 15
7304 U3 Delta 8.0m SX Work Boat. 16

3.18 Hook operation: Recovery of boat

WHEN USING SINGLE POINT LIFT SYSTEM POSITION CREW


SAFELY AFT OF THE HOOK POSITION

Page 16
7304 U3 Delta 8.0m SX Work Boat. 17

3.19 Pre-Boat Start Checks

Before starting the craft’s engines the following checklist should be carried out as ‘good
boating practice’. DO NOT RUN ENGINE IN GEAR WHILST OUT OF WATER.

Check all safety equipment onboard and in order including lifting


1
hook & painter release system.

Check engine cooling water strainers and intake grills for blockages.
2
Check sea cock is open.

3 Check engine oil & water levels.

Check fuel shut-off tap for fuel tank is OPEN and sufficient fuel
4
onboard for operation.

5 Ensure main battery isolator is on "1" or "2" position.

6 Check throttle is in neutral.

7 Check for contamination in fuel/water separators.

8 Check for AC ship power disconnected.

9 Check correct operation of steering.

10 Ensure transom drains are lowered.

3.20 Boat Started Checks

After starting the craft’s engines the following checklist should be carried out as ‘good
boating practice’.

1 Check nav igational sy stems including radios f or correct operation

2 Check engine instrumentation f or normal running lev els

3 Inv estigate any running irregularities

Page 17
7304 U3 Delta 8.0m SX Work Boat. 18

3.21 Forward Seat Removal

The vessel is fitted with removable forward seating.

Seat Pod

Allen Head
Fixing Bolts

Deck Plate

To remove the seats:

1) Using a M8 allen key loosen the locking bolts around the seat pod base.
2) Remove each bolt taking care to keep the M8 washer and M8 split washer on the bolt.
3) Lift the seat pod straight up and clear of the deck plates.

To fit a seat:

1) Remove any dirt or grit from the deck rails and bottom of the base plate
2) Lift the seat pod onto the deck plate.
3) Line the locking bolt holes on the seat pod base and deck plate together.
4) Hand turn each locking bolt into the deck runner approximately 2 turns.
5) Check the seat pod is correctly sat in place and hand tighten each of the locking bolts.

Page 18
7304 U3 Delta 8.0m SX Work Boat. 19

3.22 Raw Water System

The raw water pickup shut of valve can be accessed through the side hatch in front of the
rear stbd seat. Always ensure that the valve is in the open position prior to launching the
craft. The raw water strainer is located under the access hatch on the stbd side of the
console base. This should be periodically inspected and the strainer removed and
cleaned.

NOTE: DO NOT RUN ENGINE IN GEAR WHILST OUT OF WATER

The engine is fitted with a dry running pump and can be started prior to launching the
craft.
 Maximum Dry Run Time 3mins
 Maximum Dry Run Engine speed 1000 RPM
 Minimum Time Between Dry Runs 1 Hour

The Hamilton water jet is fitted with a dry running kit. Please consult the supplied
Hamilton manual for details. Note the following running time limits apply to the water jet
only.

 Maximum Dry Run Time 3mins


 Maximum Dry Run Engine speed 1000 RPM
 Minimum Time Between Dry Runs 1 Hour

4 SAFETY SYSTEMS:

4.1 Fire Extinguishers

The craft is supplied with two 2kg Dry Powder Fire Extinguishers. There is a fire
extinguisher insertion point located on the stbd side of the console where the fire
extinguisher can be inserted in the event of fire.
The extinguishers feature a pressure gauge on the neck of the unit. If the needle is in
either red section, remove and replace the fire extinguisher.

4.2 Self Righting

The craft is equipped with an Auto/manual activated self-righting system. This consists of
2
a stowed inflation bag mounted on top of an A-frame, a CO /N gas bottle and activation
system.

Upon inversion of the craft the helmsman will fall out thus cutting the engine via the
safety lanyard. The engine will shut off automatically to avoid water ingress. On
inversion the the automatic self righting system will be activated and the inflation bag
inflated. The system can also be activated manually by pulling the (pull to operate)
labelled release handle on the transom (which will read the right way up when craft
inverted).Once inflated the craft will right itself whereupon the crew can re-enter the boat
and restart.

Please refer to section 5 for self-righting procedures.

Page 19
7304 U3 Delta 8.0m SX Work Boat. 20

4.3 MCA Equipment

The craft is supplied with the following safety equipment in accordance with the standard
laid down by International Life-Saving Appliance (LSA) Code Resolution MSC.48 (66).

Equipment Item Quantity


Rescue Quoit 2
Thermal Protective Aid 2
Fire Fighting Equipment Portable Fire Extinguisher 2
Fire Bucket with Lanyard 1
General Sea Anchor 1
Torch 1
Manual Bilge Pump 2
First Aid Kit 1
Paddles 2
Buoyant Bailer 1
Whistle 1
Sponge 2
Buoyant Safety Knife 1
Painter Line 1
Standard Searchlight 1
Navigation Lights 1
Radar Reflector 1
Boat Hook 1

All items should be stowed securely when the craft is in operation

Page 20
7304 U3 Delta 8.0m SX Work Boat. 21

5. Emergency Procedures

5.1 Battery Failure

In the unlikely event of a battery failing, switch the isolator to the ‘BOTH’ position to use
both batteries linked in parallel.

Ensure that any battery faults are rectified when the craft is recovered before the craft is
launched again.

5.2 Fuel Contamination

In the event of fuel contamination, ensure that the contaminated fuel is removed and the
tank cleaned at the next available opportunity.

5.3 Capsize Procedure

In the unlikely event of capsize the craft is likely to sit upside down on its buoyant fender.
The crew should assemble at the rear and stay clear of the craft while the automatic self
righting system rights the craft. To operate manually the crew should assemble at the
rear of the craft and stay together. When ready one crew member should pull the self-
righting release handle. This will be clearly labelled and will read the right way up when
the craft is inverted. When released the crew should stay clear as the boat rights. Once
righted the crew should climb back into the craft, clear the engine compartment of excess
water via the bilge pumps and re-start the engine.

Remember to reposition throttles in neutral before restarting.

5.4 Emergency Steering

If for any reason the hydraulic steering fails then the water jet can be manually steered
using the emergency steering facility. This is accessed through the large round hatch in-
between the aft two seats.

Page 21
7304 U3 Delta 8.0m SX Work Boat. 22

6 Routine Maintenance

6.1 Engine

All engine maintenance, whether weekly, monthly etc, is to be carried out to the
manufacturers specifications. Complete repair and maintenance can be found in the
appropriate engine manual.

6.2 Water Jet

All water jet maintenance whether weekly or monthly is to be carried out to the
manufacturer’s specifications. Complete repair and maintenance information can be
found in the appropriate manual.

6.3 General Craft

The general craft is designed and built so as to minimise services and maintenance
requirements.

6.4 Steering, Throttle box and Cable maintenance

Make periodic inspections for corrosion on metallic parts and replace any affected parts if
required. Keep all parts free from grit, dirt and salt build up. After maintenance, recheck
all fastenings after a few hours of use, and if loosened re-torque for security. For more
detailed information on maintenance of the steering assembly, consult the manufacturer’s
manuals.

Warning: High pressures can build up in hydraulic steering


systems.

6.5 Fuel Tanks, Lines & Filters

Check the fuel water separator regularly for any water contamination; the water is heavier
than fuel and will settle to the bottom of the bowl and is a distinctive lighter colour. Any
such contamination can be drained out of the separator using the fittings on the unit.

Fuel filters should be checked periodically for contamination and cleaned when
necessary. Replace all filters after 200hrs of operation.

Do not use fuel, which has been stowed onboard for more than three months.

6.6 Fendering System

Under normal conditions the buoyant foam filled fendering system is virtually
maintenance free. Periodic inspection should be made for any damage. Always clean
off oil deposits as soon as possible, using soap and water or normal household
detergent. NEVER USE SOLVENTS.

It is advisable that the craft be cleaned before storing for any length of time by washing
down with clean, fresh water.

For Fendering repairs or replacement please refer to Delta Power Group or their
approved representative.

Page 22
7304 U3 Delta 8.0m SX Work Boat. 23

6.7 GRP Hull

Under normal conditions, there are no daily, weekly or monthly checks other than as
follows:

Generally inspect for damage such as cracked gel coat or small chips along sharp edges
and corners. For example: chines.

Cleaning the inside of the hull by making up a solution of bleach and water and pouring it
into the hull from the bow, rocking the craft to make sure the solution wets the whole
compartment, leave it for as long as possible (24 hrs) and then drain and rinse. This will
kill off anything that may have grown inside the hull.

Scrub the outer hull clean of any dirt or marine growth.

For hull repairs please refer to Delta Power Group or their approved representative.

6.8 Fire Safety Precautions

Always ensure that all fire extinguishers are serviced regularly to the manufacturer’s
specifications. Fuel is extremely flammable and highly explosive under certain
conditions. Always stop the engine and do not smoke or allow open flames or sparks
near the craft when refuelling or changing fuel tanks. Do not use adhesives or solvents in
the presence of an open flame, sparks or hot surfaces. Observe no smoking when
repairs are carried out.

6.9 Self Righting System

Every year the self-righting bag should be opened for a visual survey.

This can be done as follows;

Firstly open the pressure relief valve with a blunt instrument making sure not to damage
the seal. This will release the vacuum and allow the bag to be unfolded. DO NOT
UNSCREW THE VALVE.

FIG 2

FIG 1

FIG 4
FIG 3

Page 23
7304 U3 Delta 8.0m SX Work Boat. 24

Inspect the bag for any damage that may cause a problem. If inflated a test pressure of 2
PSI should be achieved. Any defects should be reported and Delta Power Services or
their local representative consulted.

Make sure that the inflation valve is properly closed and begin to fold the bag back up.
Firstly push each end of the bag into itself so as to reduce the width to the top of the
frame (see fig 1). Make sure that one end overlaps the other inside the bag.

Releasing ends in the middle straighten out into a square (fig 2). Pull bag as far forward
as possible and straighten at the front of the frame (fig 3). Fold material back and straps
the bungee across the bag from port to starboard (fig 4). Now remove the blunt
instrument from the pressure relief valve.

6.10 Gas Cylinder

The cylinder is stowed on the A-frame with two clamps and contains a gas mix of Carbon
Dioxide and Nitrogen to avoid freezing upon discharge. The cylinder should be checked
annually for condition and the weight checked against the gross weight marked on the
cylinder. Every 3 years the cylinder should be tested and recharged at an authorised Life
Raft test station.

6.11 Daily Boat Maintenance Schedule

Daily Boat Maintenance Schedule


Area of Boat Checks to be made √
Fenders Are free from damage
Hull Check hull integrity
Deck Ensure inspection hatches are secure
Filler caps closed
Bilge Check integrity of pumps and correct operation
Consoles Seats and backs are securely fastened
Check steering and throttle controls
Equipment Safety equipment
First aid
Check fire extinguisher pressures
Electrics Check switches for correct operation of boat electric systems and navigation aids
GPS/ Sounder
Bilge Pump 1
Bilge Pump 2
Manual bilges
VHF Radio
Navigation Lights
Steering Steering wheel
Check for hydraulic leaks
Fuel Fuel filter bulb
Drive Check for exhaust water
Check oil levels
Check power steering
Check bucket operation
Check throttle neutral
Check for oil & water leaks
Visually check oil level

Page 24
7304 U3 Delta 8.0m SX Work Boat. 25

6.12 Daily Boat Check List

Daily Boat Check List

Week Ending:

Name/Number of boat: MON TUE WED THUR FRI SAT SUN


AM PM AM PM AM PM AM PM AM PM AM PM AM PM

Fender Check fender in order

Ensure boat can be


Steering
manoeuvred
Check water & oil
Gauges
levels
Check enough fuel for
Fuel
journey
Be sure that batteries
Batteries
are charged
Check bucket
Hydraulics
operation
Test bilge to ensure
Bilge
working order

Electrics

Check strainer for


Pre-Start Up
blockage
Check fuel shut off is
open
Battery isolators are
on
Check valves and
seacocks are open
Check throttle is in
neutral
Check for water in
fuel separator

Start-Up Check fuel gauges

Check condition &


Hook
operation
Painter Check condition &
Release operation

Checked by:

Date
Fault/Defect Action Taken Hours
Rectified

Page 25
7304 U3 Delta 8.0m SX Work Boat. 26

6.13 Lifting Hook

The lifting hook is an essential part of the craft and its regular servicing and maintenance
is paramount to the crafts safe operation.

The following quick reference table is only a guide to annual hook maintenance.
Consult supplied Hook operation, maintenance and inspection manuals before
carrying out any work to system.

1 The control to be performed by users/maintenance personnel.


2 Remove all impurities (salt/grease/dirt/etc) with fresh water.
3 Visually inspect and check that the following parts are free of deformation
and defects:
Bush
Identification and instruction labels
Side supports
Release handle
Lock pin for release handle
Springs
Latch for entry ring
4 Test the function by simulating hook-load and engage the release handle.
The hook should release when the hook-load is in the range of 5-30kgs.
Check that the hook is moving unimpeded for correct release.
5 Inspect the hook mounting for mechanical defects. In case of hook
removal the nuts must be renewed – M30, A4 (stainless).
6 Visually inspect the lifting eye/strap.

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7304 U3 Delta 8.0m SX Work Boat. 27

7 Trouble Shooting

Please consult all relevant operation manuals for individual equipment on board.

Malfunction Possible Cause What to do


No response when ignition Battery Isolators OFF Check battery isolator is
started switched to the ON or
COMBINED position.
Engines will not start but Gear box in gear Reposition gear shift to central
isolators ON neutral position
Engine starts but turns over Flat battery Link batteries by turning isolator
slowly to ‘COMBINED’. Recharge
offending battery as soon as
possible.
Engine tries to start but will not Fuel starvation Check fuel tap is ON.Check fuel
fire or runs but cuts out soon water separator for
afterwards contamination.
Electrical item cuts out Auto resetting circuit breaker Switch electrical function off and
repetitively tripping due to short in system investigate possible cause of
short
Craft’s performance Jet intake grill fouling Check intake and remove fouling
poor/excessive running vibration items
Impeller damage Check impeller
Impeller fouling Back-flush jet by running in
reverse gear
Steering wheel difficult to turn Ram system obstructed Check actuating ram on water jet
Steering wheel turns without Insufficient hydraulic fluid in Replace and bleed hydraulic
affect system system as required
Steering wheel ‘lumpy’ to turn Air in hydraulic system Bleed system, topping up
hydraulic fluid as required.
Batteries very fast empty Battery capacity reduced Replace batteries
because of wastage and/or
sulphating/stagnation
Lifting hook system does not Consult hook operation and Do not continue to launch or
work correctly. maintenance manual recover craft – investigate and
rectify immediately.

Fuel monitor stays lit all of the Break in the connection between Check the BLACK and BLUE
time the monitor and the sender wires
Fuel monitor lights are all on Faulty monitor Replace monitor
except some in middle
Monitor functions correctly but Sender is faulty Remove and check sender.
level is erratic and two lights go Replace if necessary.
out at same time

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7304 U3 Delta 8.0m SX Work Boat. 28

8 Notes:

Page 28
7304 U3 Delta 8.0m SX Work Boat. 29

9 Service Record:

Service Record
Service Agent
Date Work Carried Out Stamp/Authorised
Signature

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7304 U3 Delta 8.0m SX Work Boat. 30

10 Delta 8m SX Workboat Parts List

Stock code Description No.


444-1193 -6868 Aerial MD20 Wippy 156 -162Mhz+Cable 1
490-12623 -188 A-frame - Bottle bracket 4
433-7493A-188 A-Frame mounted gas bottle bracket Orange 4
823-7725 -736 All round white light 1
444-10822 -6868 Antennae, GA30 1
477-12635 -830 Auto / manual self righting system 1
4705000P Bailer - Plastic 1
434-7926 -674 Ball Valve T-Port LP 3/8*BSP 1
59A-9184 -130 Battery Varta 74 Amp 2
4364609S-7870 Bilge Switch automatic Osculati 2
4440105P Black Offshore Compass 105 -flush mount 1
466-8403 -188 Boarding Platform 1
433C080B Bolt - U 8mm 1
433C08PB Bolt - U 8mm backing plate 1
433B025F-2452 Bow eye non -snag Including Test 1
466-10651 -188 Bracket - Anchor Light MOR 1
4331001T Bracket - Seahawk Steering Ram S/S Drg 6352 1
444010BP Bracket kit for Offshore 105 compass 1
433-6223 -736 Bremen Searchlight 1
422-10631 -674 Bronze Equal Hex Nipple, 1.5" 1
422-10630 -674 Bronze Equal Tee (FxFxF) 1.5" 1
423-9601 -674 Bronze Hi-Flo Scoop Fitting 1 1/2"BSP 1
434206WX Bulkhead fitting PL 1 1/2 BSP 1
434204WX Bulkhead fitting, PL 1" 1
4341BSWP Bung - Short Drain 2
895M30PI Cable - Gland 30mm 2
8971648C Cable - Ties 160 x 4.8mm Black 100
982-2673 -1339 Cat C First Aid Box 1
4702906A-9653 Chain 6mm Galvanised ( Mtrs ) ( Short Link ) 10
4702908A-9653 Chain 8mm Galvanised ( Mtrs ) ( Short Link ) 10
466-4200 -9202 Charger - Ladac Battery Clamp (Drg 7106) 1
428-10640 -9764 Check Valve, (Bronze), 1" BSP 2
428-10641 -9764 Check Valve, (Bronze), 1.5" BSP 2
432200CB Clamcleat Cub 2
434-8278 -2197 Clip for Plastic pipe 15mm -Ellia 4
4258112X Clip - JCS (Jubilee) 104-112mm, Mikalor 'Super clamp" 1
433-3383 -674 Clip - P Stainless Steel 35mm opening 10
436-10807 -7870 Connector - Plastic 25mm 2
5910kb2a Control box Morse twin KB clutch/throttle 1
477-12143 -2243 Cylinder Charge4.OOkg Refurbish +Charge -Leafiield 1
433K055B D ring 55mm 1
3507000M Delta logos 2
49422D1P Dorade box vent Red 90mm 2
4341BCWP Drain Bung Caps 4
59A-4265 -97 Drive Belt for Hamilton 213 Jet 1
59ADB80N Drive shaft 65A12101, length 1170 1
823-12577 -674 Dual Circuit Battery isolator 1
428-9612 -674 DZR Brass Ball Valve, 11/2"BSP F/F 1
847-4111 -8277 Eaton Toggle Switch 1 Pole on/off 5
444-1976 -889 Echomax Radar Reflector 1

Page 30
7304 U3 Delta 8.0m SX Work Boat. 31

Stock code Description No.


434756WX Elbow 1 1/2" FF 1
429E242X Elbow 1/2 BSP MF Bz 1
429E141X Elbow 3/8" MF Tonval ATD 6
422-10597 -674 Elbow 90 Deg (Bronze) 1" BSP 2
422-10598 -674 Elbow 90Deg (Bronze) 1.5" BSP 2
434734BM Elbow Gusher Urchin 4
845-7881 -8607 Enclosure - Box G/R/E -260 x 160 x 90 ( inc sil gasket ) 1
845-11520 -659 Enclosure - Polycarbonate 200 x 120 x 92 1
5E4F100V Exhaust outlet, 4", with check valve 1
4751200P Extinguisher - Fire 2kg ABC Manual powder 2
4942360R-1843 Fan - Demisting Slime line 12vdc 60 x 15mm 1
4241250E Filter Complete Diesel Separ SWK2000/5 1
4705001P Float - Red 70mm 1
458-10629 -5640 Foam - PE30 White 2 mtrs x 1 mtr x 200mm 6
458-2880 -659 Foam -Edging Strip 25mm x 6mm 3
466-7736 -9202 Frame - 8M MOR Lifting Outer Spacer Plates-Set 1
466-12523 -188 Frame, Stern Protection 1
421-7517 -9202 Fuel Tank MOR/Seahawk -155ltr s/steel 1
425125BC Fuel Filler Black 2" 1
44200RGW Fuel gauge round red/green LED 1
4420130W Fuel sender 30cm 1
444-12484 -9317 Garmin 556s (Including Sounder) 1
111-9123 -729 Gelcoat - GC65PA Orange (New2009)/4193 20
473-1121 -4296 Hand held Fog Horn 1
466-4178 -2452 Handle - Grab 250mm (Drg 6654) 2
466-12524 -188 Handrails, Side (Set) 2
435210BQ Hatch 10" Round Locking Black 1
435206BQ Hatch 6 round locking Black 6
435407BQ Hatch 7" x 11" locking Black 7
4651350H Henriksen hook Type HMK 3.5 1
433-9375 -1839 Hinge - Removable pin 2
433H157P Hinge - Stainless Steel 35 x 70mm 8
430-11077 -5620 Horn, Mini compact single Stainless Steel 1
428H656D-7755 Hose - End .3/8 F For R7 Hose 2
424125OE Hose - 3/8 BSP Female Adaptor-16mm NPT, for SEPAR 2
428Y83AX Hose - connector 1/2 BSP x 16mm Hose tail 1
428Y646X Hose - connector 3/8 BSPF 3/8 DZR 4
434-4865 -674 Hose - connector 3/8"BSP x 10mm Hose tail 6
428N634H Hose - Connector1/4 NPT Male to 3/8 BSPP Male (steel) 2
4340616X Hose - tail 1 1/2 1
426H646M Hose - tail 3/8F, Swagelok 2
422-10599 -674 Hose Connector (Bronze) 1" BSP (25mm Hose) 2
422-10600 -674 Hose Connector (Bronze) 1.5" BSP (38mm Hose) 6
423-11639 -7755 Hose -Self Righting S/S -1.8 mrs 1
913-8680 -4296 Hydrostatic release(liferaft) 1
444-12502 -9317 Icom CP24 Charging Lead 1
44341E0G-6868 Icom M505 Flush Mount Kit 1
444-6365 -6868 Icom model 505 with command Mic (VHF/DSC) 1
444-12500 -9317 Icom, IC-M23 Buoyant Hand Held VHF 1
466-7636 -188 Jockey Pod Forward Grab Loop (Long) 3
4362740X Johnson Electric Bilge pump L750 cartridge 2
472-12450 -889 Knife Floating 1

Page 31
7304 U3 Delta 8.0m SX Work Boat. 32

Stock code Description No.


4330006B-9635 Lacing Eye 6mm S/S 2
823-9270 -9596 Ladac 4041LB55C Dual Lifeboat battery charger, 55vac 1
474-12397 -4296 Lifebuoy, Traditional 30" Round Lifebuoy 2.5KG 2
474-10718 -4296 Life raft, Charter 8 Man, Solas B Pack ISO 9650, Type 1 1
462000AT Long Backrest 4
412-10926 -9791 Low Friction Control Cable 1.75m, Teleflex Green 1
412-10927 -9791 Low Friction Control Cable, 2.00m, Teleflex Green 1
412-12486 -9791 Low Friction Control Cable, 3.50m Teleflex Green 1
4474MCAO MCA Torch 1
458-2537 -8114 MOR Seahawk Instrument Screen (Drg 6659) 1
465-2554 -188 MOR/Seahawk Deck Plate 1
466-10856 -9202 MOR/Seahawk Emergency Steering Handle 1
44705BOM Nav Light 12v Masthead ( Clear) 1
44702BOM Nav Light 12v Port ( Red ) Blk 1
44701BOM Nav Light 12v Starboard (Green) 1
44704BOM Nav Light 12v Stern (Clear) Blk 1
444-1380 -889 Navigational Eqpt Hand Held Compass 1
429N222X Nipple - hex 3/8 x 3/8 1
429NC36X Nipple Hex 1 1/2" F - 3/4" MBSP 2
4346106M Nut - caps M6 black plastic 3
429N103X Nut - flanged 3/8" 1
429N016X Nut Flanged 1 1/2" 1
994-11234 -659 O Rings 5/16 x 7/16 *BS011* 4
474-9426 -4296 Ocean Rescue Line 30" 1
4703100P Paddles 2
432602BR Plate - Webbing 50mm Plas Black 32
8450433R Polycarbonate Enclosure 240 x 160 x 90 1
433J200O Protex Catch Stainless Steel 4
4361203 Pump- Bilge, Gusher Urchin through deck 2
375-1301 -9653 Ratchet Strap Stainless Steel -4 Mtrs 2
436-10806 -7870 Reducer - silicone 28 - 25mm 4
474-7760 -889 Rope - Ladder 4 step 1
4522112E-6021 Rope - 12mm Polypropylene 3 Strand staple spun 20
432104BB Rope - stopper Black 4mm 4
474-9423 -4296 Safety Line - 2 Hook Strain Indicator 2
470-3284 -889 Safety Sea Anchor 1
466-9229 -9202 Seahawk Steering Bracket 1
912-10632 -7361 Sealant - Sikaflex -291 Black 310ml 3
912-5638 -7811 Sealant/Adhesive Sikaflex 221 White 310ml 3
220-8235 -9438 Seat Back Pad 8
433M008A Shackle - Bow 8mm 1
458-2339-1839 Shackle - D Galvanised 10mm 3
451-3303 -6021 Shock Cord Black 8mm x 2m 2
300-12641 9412 Sign - Lifebuoy - Vinyl Text - Delta -1 2
300-12643 -9412 Sign - Lifebuoy - Vinyl Text - Saipem -7000 2
422-10440 -674 Skin Fitting (Bronze) 1" BSP x 85mm 2
422-10596 -674 Skin Fitting (Bronze) 1.5" BSP 2
4341BLWP Sockets - Long Drain (60mm x 27mm) 3
471-10501 -7850 Solas No 2 Card 1
983-2752 -2273 Sponge Large 1
411-12485 -953 Steering, Special Seastar Helm & Ram 1
84RED11B-9890 Storage Lidded Boxes Black- 600 X 400 X 340mm 1

Page 32
7304 U3 Delta 8.0m SX Work Boat. 33

Stock code Description No.


4708003P Stoppers - Leak Size 3 2
4701200P Telescopic Boat Hook 1
82108P0X Terminal - Battery +ve 8mm post-Positive 2
82108NOX Terminal - Battery -ve 8mm post-Negitive 2
4712201C Thermal Protective Aid 2
4740100B Throwing Line 2
462002AT Top Mount Backrest 4
466-7739 -188 Transom Towing Post 1
932-10717 -9777 Transport Fendering 2
480-12594 -188 tread plate 400mm x 230mm x 5mm 1
340A100L Valve - A10 2
340B070L Valve - B7 3
428B253X Valve - Ball 3/8 BSP FF lever 1
340NE0IM Valve - Neoprene Inlet 2
434-12481 -674 Valve-Ball L Port 3/8 BSP 1
422205SX Vent - 1/2 breather 1
4942210V Vetus Sirrocco shell vent 2
53213JAM Water jet Hamilton 213 with Dry Run Bearing 1
4243060X Water Strainer 1.5 inch 1
432702BB Webbing bridge 50mm Plastic Black 8
4734000P Whistle - Plastic 1
894095BL Witches Hat -Small -105mm-65mm 1
894140bl-674 Witches Hat Large 1
522-1775-503 Yanmar 4LHA-STP (240 hp) Diesel engine 1
932-7400 -4948 10kg Jet Anchor 1
220-8236 -9438 15" Seat squab 8
444-1372 -889 3" Barometer 1
932-8433 -4948 6Kg folding anchor 1
466-7254 -188 8m MOR H Frame Fabrication 1
466-7734 -9202 8m MOR Single Point Lifting Frame 1
466-10550 -188 8m MOR A Frame (Echomax) 1
465-3031 -188 8m MOR Rear Seat Grab Loop (Short) 2

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7304 U3 Delta 8.0m SX Work Boat. 34

11 Delta 8m SX Workboat operational spares List

Yanmar 4LHA-STP service / spare parts for 1000hrs operation:-

Part No. Description Quantity


59A-4734 -6543 Strainer - for Oil + Filter Lube 5
59A-5588 -503 Strainer - for Fuel / Filter 5
424-3829 -171 Filter - Replacement for Separ SWK2005/50 5
59A-4933 -6543 Anode,(small) Yanmar 4LHA-STP 20
5AM4LH1E Anode, Yanmar 4LHA-STP 8
59A-4832 -6543 Turbo Exhaust/Mixer Elbow Gasket For 4LHA STP 2
5E9773EB-6543 Exhaust V-Clamp 2
59A-5211 -6543 Alternator Belt for Yanmar 4LHA STP 2
59A-1091-7696 Drive Belt for dry running Water Pump 2
433-8731 -9523 Havoline Extended Life Antifreeze/Coolant 20Ltr 3
59D1540S-895 Oil - Supergrade 15w/40-25 Ltrs 3
59A-5592 -895 Oil Dexron type 11 ATF-20Ltrs 1
59A-9475 -895 Oil - Hydraulic HLP15 - 10 Ltrs 2
Hamilton HJ213 Water Jet:
5AJ2301H Anode, Button, Hamilton 213 8
5AJ2302H Anode, Bar, Hamilton 213 10
59A-4265 -97 Drive Belt for Hamilton 213 Jet 2
Optional spares:
59A-7278 -6543 Starter Motor for 4LHA-STP 1
59A-9190 -503 Std Alternator for 4LHA-STP 1
59A-7560 -503 Fuel injector valve assy 4LHA-STP 4
412-10926 -9791 Low Friction Control Cable 1.75m, Teleflex Green 1
412-10927 -9791 Low Friction Control Cable, 2.00m, Teleflex Green 1
412-12486 -9791 Low Friction Control Cable, 3.50m Teleflex Green 1
59A-4834 -6543 Safety Lanyard Stop Switch Cap 2
59A-3541 -6543 Thermostat Yanmar 4LHA-STP 1
59A-7852 -503 Thermostat gasket B Yanmar 4LHA-STP 1
1018 Replacement bow protector (Delta1) 1
4479011S-2273 Bulb-Festoon (For Nav Lights) 12 Volt 10 watt 12
320-7376 -1348 Fender bumper (Black) 3
Self righting
433-10211 -2243 Cylinder Assembly + Charge & Leafield Valve 1
340-12651 -830 Re-charge kit ( Comprising -Cylinder – 38 grams, 2
Cartridge, Manual Firing indicator )

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7304 U3 Delta 8.0m SX Work Boat. 35

12. Certificates
Craft load test certificate

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7304 U3 Delta 8.0m SX Work Boat. 36

Lifting frame certificate

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7304 U3 Delta 8.0m SX Work Boat. 37

Henriksen hook certificate

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7304 U3 Delta 8.0m SX Work Boat. 38

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7304 U3 Delta 8.0m SX Work Boat. 39

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7304 U3 Delta 8.0m SX Work Boat. 40

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7304 U3 Delta 8.0m SX Work Boat. 44

Self righting system certificates

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7304 U3 Delta 8.0m SX Work Boat. 45

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7304 U3 Delta 8.0m SX Work Boat. 46

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7304 U3 Delta 8.0m SX Work Boat. 47

Fuel tank certificate

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7304 U3 Delta 8.0m SX Work Boat. 48

Liferaft certificate

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7304 U3 Delta 8.0m SX Work Boat. 49

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7304 U3 Delta 8.0m SX Work Boat. 50

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