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Operation & Maintenance Manual: Delta 8.0m SX Work Boat For Saipem Delta 3
Operation & Maintenance Manual: Delta 8.0m SX Work Boat For Saipem Delta 3
Operation & Maintenance Manual: Delta 8.0m SX Work Boat For Saipem Delta 3
Operation &
Maintenance
Manual
This manual covers the operation and maintenance of the Delta 8m SX work
Boat. Please read the manual before operating the craft. This manual is
designed as a reference guide during the service life of the craft and therefore
should be retained for future use.
This Delta 8m SX work boat is a high performance vessel and only responsible
persons having relevant experience and training should operate this machine.
The instructions contained in this operation and maintenance manual must be
carefully observed by all those intending to use the craft to ensure a long, safe
and trouble free life. Owners are recommended, in their own interest, to entrust
all maintenance and repair work to Delta Power Group or their approved
representative. Failure to do so may invalidate any warranty.
If you require additional copies of this manual or have any technical queries
regarding its content, please contact your Delta representative or Delta Power
Group headquarters.
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Contents Page
1. Technical Data Page 4
2. Get to know your new Delta fast rescue craft Page 5
3. Operation Page 6
3.1. Engine Access Page 6
3.2. Console equipment Page 7
3.3. Transom deck drains Page 8
3.4. Batteries & Isolators Page 8
3.5. Battery Charging Page 8
3.6. Fuel System Page 9
3.7. Fuel monitor & sender Page 10
3.8. Engine Throttle & Gear Controls Page 11
3.9. Steering Page 11
3.10. Bilge Pumps Page 12
3.11. Power Sockets Page 13
3.12. Switches & Fuses Page 13
3.13. Fendering Page 14
3.14. Equipment stowage Page 14
3.15. Off-load Release Hook Page 14
3.16. Hook operation: Boat in stored position Page 15
3.17. Hook operation: Launching of boat Page 15
3.18. Hook operation: Preparing for ‘hook up’ Page 16
3.19. Pre-Boat Start Checks Page 17
3.20. Boat Started Checks Page 17
3.21. Forward Seat Removal Page 18
3.22. Raw Water System Page 19
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1. Technical Data:
Technical Specification
Boat Delta 8.0m SX
Type Work Boat/Crew Transfer
Manufacturer Delta Power Group, United Kingdom
Specification Dimensions Length Overall 8.05m
Internal 6.90m
Beam Overall 2.60m
Internal 2.18m
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Self-Righting Anchor
Bag (folded) Light
Radar Auto/manual
reflector Self Righting
Hook System
Release
Hook
Self Righting
Bag Gas
cylinder
Boarding
platform
Fendering
Lifting
Frame
Bow
protector Fuel
Filler
Fuel Tank
Access Cover
And
Removable seats
Bow Locker
VHF (Under boarding
Antenna platform)
Exhaust
Liferaft
Jet
protector Boat Controls /
Engine Instrumentation
GPS
Antenna
Transom
Towing Post deck drains
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3. OPERATION
Release the side and forward catches on the engine cover. This will allow the engine
cover to be pulled off in the direction of the arrow shown. This will expose the main and
forward areas of the diesel engine. To gain access to the aft of the engine and batteries,
hinge the upper console moulding backwards so that the steering wheel rests on the seat
squab.
Please note that if additional access is required for servicing, etc, then the hinge pins can
be removed so that the top moulding comes fully off. Remember to disconnect all cables
and services first. To gain greater access to the gearbox, remove the batteries and FRP
battery tray within the engine housing.
Top
Console
Section
Engine
Cover
Gearbox /
Engine
Inspection hatch
(Both sides)
Fire
Extinguisher
insertion point
To close, firstly return the top console section to its normal position and then replace the
front removable cover making sure that it is seated properly all round.
A quick visual inspection of the gearbox, forward prop shaft section and engine can be
made by removing the two 6” round hatches on both sides of the console.
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Circuit breaker
access hatch
Air vent
Air Intakes
Jet Access
Hatch
Catches
Removable
Access Plate
Manual Bilge
Pump
GPS (Garnin
556 sounder) Compass
Yanmar
Gear shift Instrument
Control panel
Switch Box c/w
12v socket
Throttle &
Waterjet
Controls
Stop/Start Panel
With Lanyard
Access to
Battery Isolator
Manual Bilge
55vAC Ship Pump
Power socket Bilge Pump
Handles
Air vent
Access to sea
water strainer
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The craft is fitted with a free draining deck via two transom deck drains. These can be
closed using the attached cord and clam cleat mounted to the transom.
The craft is equipped with a twin start battery system, which consists of two independent
12v DC batteries of the maintenance free type. These are situated in the engine
compartment at the aft under the helm console section. Access is by drawing engine
cover forwards and then hinging helm console backwards. The batteries are secured into
the battery tray with ratchet type straps that should be checked periodically.
The craft is fitted with a single three-way rotary isolator located under the helm seat.
Access is via the round screw-in hatch on the starboard side of the console directly below
the seat base squab. This has three positions, OFF, ON and COMBINED. ‘OFF’ isolates
all the craft electrics. ‘ON’ is craft operating on battery 1. COMBINED is craft operating
on both batteries in parallel. To charge both batteries from the engine select the
COMBINED position.
Batt 1: Port battery (start).
Batt 2: Stbd battery (systems power).
The onboard AC battery charger charges both onboard batteries. This operates when the
craft is connected to a suitable 55V AC supply from the mother ship. The charger is self-
regulating.
The AC power supply socket is located next to the transom on the port side of the
console. This will accept a 55V AC power supply from the mother ship.
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The craft is equipped with a single under deck fuel tank of 155 litre (34 gallon) capacity.
The tank is located under the foredeck. Filling is via the 2” filler situated at the bow.
An inspection plate is fitted to the tank under the fuel tap deck hatch.
System schematic:
Fuel/water
separator
Stop cock
Tank
Fuel feed
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The craft is fitted with an eight segment graduated LED display located next to the engine
instrument panel. When only the last LED is lit approx. 20 litres of fuel remains.
The fuel sender is a vertical hollow tube containing reed switches at pre-determined
intervals. A doughnut shaped float around this tube containing a magnet activates the
reed switches as it moves up or down the tube. These are calibrated as accurately as
possible but because of the irregular shape of the fuel tank and the tolerances of the reed
switches, the indications must be used as a guide only.
Please note that when filling up the tank, the calibration will not necessarily compare with
when emptying due to the nature of the switches.
To check the sender, unscrew the unit out of the top of the tank and check the resistance
of the switches. All senders have a 470Ω resistor on the top switch and 24Ω on the other
seven.
RED
12V+
BLACK
BLUE
12V-
SENDER
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When seated in the helm position there is a dual throttle lever to the right, which controls
engine rpm and the water jet bucket. To the left is a gearbox control.
The engine rpm and water jet bucket control unit is a twin lever type with the engine rpm
lever identified by its red handle. This red handle can be pre-set at a chosen engine rpm
by utilising the red friction control at the base of the lever. The black handled lever
operates the water jet bucket. In the centre indented position the bucket is in neutral.
Push the lever up and the bucket raises, push the lever down and the bucket lowers.
The control is proportional. Please consult your Hamilton jet operating manual for further
advice as to bucket operation.
The port control unit features a single lever and operates the gearbox. In the central
indented position the gearbox is in neutral (i.e. no drive). Push the lever up to engage
forward gear. A second indented position should be felt – at this point the gear has been
engaged. Reverse gear should only be used in an emergency to back flush the jet unit.
For reverse thrust the water jet bucket should be used.
Do not start the engine with drive to the water jet engaged. Ensure
that water jet bucket control is in neutral (central) position and
gearbox in neutral.
3.9 Steering
The steering is hydraulic. The helm pump is directly operated by the steering wheel and
drives a hydraulic ram on the water jet to turn the steering nozzle.
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Engine compartment: An electric bilge pump is situated at the aft of the engine / water jet
compartment. There is a sensor next to this bilge pump which switches on an LED on
the switch box if water is detected. The pump can then be switched on. When the water
has been removed the LED will go off and the pump can be switched off.
The second electric pump is located forward of the engine. This pump is also switched on
or off when the warning LED operates.
In the unlikely event that the electric bilge pumps fail in any way or power is lost, a
manual bilge pump is fitted. This is situated on the port side of the helm console.
A second manual bilge pump is fitted to the starboard side of the console and this drains
the rest of the under deck area.
The manual bilge pump handles are located on the rear of the helmsman’s seat.
1
Transom
outlets
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The craft has an external 12V-power socket located on the switch box panel.
The socket is wired through the isolator on to the starboard battery and protected by a
10A circuit breaker.
The hand held searchlight supplied as part of the craft’s MCA safety equipment (see
section 3) is supplied with a roaming lead and corresponding power plug.
The Circuit breakers are located through the front hatch below the console top section..
If a system fault occurs in an individual system, the circuit breaker in that system will be
activated and the button will pop out. The circuit breaker can be reset by depressing the
button. If the fault is recurrent the problem should be identified and rectified at the earliest
opportunity.
Nav
Nav Anchor
Anchor VHF GPS Fwd Bilge Aft Bilge Horn Bilge 12v
Lights
Lights Light
Light Radio Pump Pump Sensor Socket
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3.13 Fendering
The craft features a solid buoyant fendering system. This takes the form of foam filled
sections bolted onto the craft’s bulwark. Unlike a traditional RIB with inflated tubes, these
foam filled derivatives are virtually indestructible and maintenance free. If any damage is
sustained by an individual section of fendering, the closed cell foam filling will not soak up
or hold any seawater, deteriorate or reduce in function from exposure to the weather.
Attention should be paid to carefully stow all onboard equipment so that all safety gear is
readily accessible in an emergency situation. Equipment can be stored in the removable
seating by hinging the seat squab to one side.
The craft is equipped with a Henriksen HMK3.5 off-load rescue boat hook. This is bolted
to an approved lifting structure.
The hook should be checked for proper operation, damage and loose parts at each
cleaning and lubrication. Any problem related to proper hook operation must be reported
immediately to the Duty Officer and remedied at once if safe operation is to be
maintained.
3.16 Hook operation: Boat in stored position (the boat is connected to the hook)
Handle should be in locked (upper) position. The lock pin should be mounted.
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Before starting the craft’s engines the following checklist should be carried out as ‘good
boating practice’. DO NOT RUN ENGINE IN GEAR WHILST OUT OF WATER.
Check engine cooling water strainers and intake grills for blockages.
2
Check sea cock is open.
Check fuel shut-off tap for fuel tank is OPEN and sufficient fuel
4
onboard for operation.
After starting the craft’s engines the following checklist should be carried out as ‘good
boating practice’.
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Seat Pod
Allen Head
Fixing Bolts
Deck Plate
1) Using a M8 allen key loosen the locking bolts around the seat pod base.
2) Remove each bolt taking care to keep the M8 washer and M8 split washer on the bolt.
3) Lift the seat pod straight up and clear of the deck plates.
To fit a seat:
1) Remove any dirt or grit from the deck rails and bottom of the base plate
2) Lift the seat pod onto the deck plate.
3) Line the locking bolt holes on the seat pod base and deck plate together.
4) Hand turn each locking bolt into the deck runner approximately 2 turns.
5) Check the seat pod is correctly sat in place and hand tighten each of the locking bolts.
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The raw water pickup shut of valve can be accessed through the side hatch in front of the
rear stbd seat. Always ensure that the valve is in the open position prior to launching the
craft. The raw water strainer is located under the access hatch on the stbd side of the
console base. This should be periodically inspected and the strainer removed and
cleaned.
The engine is fitted with a dry running pump and can be started prior to launching the
craft.
Maximum Dry Run Time 3mins
Maximum Dry Run Engine speed 1000 RPM
Minimum Time Between Dry Runs 1 Hour
The Hamilton water jet is fitted with a dry running kit. Please consult the supplied
Hamilton manual for details. Note the following running time limits apply to the water jet
only.
4 SAFETY SYSTEMS:
The craft is supplied with two 2kg Dry Powder Fire Extinguishers. There is a fire
extinguisher insertion point located on the stbd side of the console where the fire
extinguisher can be inserted in the event of fire.
The extinguishers feature a pressure gauge on the neck of the unit. If the needle is in
either red section, remove and replace the fire extinguisher.
The craft is equipped with an Auto/manual activated self-righting system. This consists of
2
a stowed inflation bag mounted on top of an A-frame, a CO /N gas bottle and activation
system.
Upon inversion of the craft the helmsman will fall out thus cutting the engine via the
safety lanyard. The engine will shut off automatically to avoid water ingress. On
inversion the the automatic self righting system will be activated and the inflation bag
inflated. The system can also be activated manually by pulling the (pull to operate)
labelled release handle on the transom (which will read the right way up when craft
inverted).Once inflated the craft will right itself whereupon the crew can re-enter the boat
and restart.
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The craft is supplied with the following safety equipment in accordance with the standard
laid down by International Life-Saving Appliance (LSA) Code Resolution MSC.48 (66).
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5. Emergency Procedures
In the unlikely event of a battery failing, switch the isolator to the ‘BOTH’ position to use
both batteries linked in parallel.
Ensure that any battery faults are rectified when the craft is recovered before the craft is
launched again.
In the event of fuel contamination, ensure that the contaminated fuel is removed and the
tank cleaned at the next available opportunity.
In the unlikely event of capsize the craft is likely to sit upside down on its buoyant fender.
The crew should assemble at the rear and stay clear of the craft while the automatic self
righting system rights the craft. To operate manually the crew should assemble at the
rear of the craft and stay together. When ready one crew member should pull the self-
righting release handle. This will be clearly labelled and will read the right way up when
the craft is inverted. When released the crew should stay clear as the boat rights. Once
righted the crew should climb back into the craft, clear the engine compartment of excess
water via the bilge pumps and re-start the engine.
If for any reason the hydraulic steering fails then the water jet can be manually steered
using the emergency steering facility. This is accessed through the large round hatch in-
between the aft two seats.
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6 Routine Maintenance
6.1 Engine
All engine maintenance, whether weekly, monthly etc, is to be carried out to the
manufacturers specifications. Complete repair and maintenance can be found in the
appropriate engine manual.
All water jet maintenance whether weekly or monthly is to be carried out to the
manufacturer’s specifications. Complete repair and maintenance information can be
found in the appropriate manual.
The general craft is designed and built so as to minimise services and maintenance
requirements.
Make periodic inspections for corrosion on metallic parts and replace any affected parts if
required. Keep all parts free from grit, dirt and salt build up. After maintenance, recheck
all fastenings after a few hours of use, and if loosened re-torque for security. For more
detailed information on maintenance of the steering assembly, consult the manufacturer’s
manuals.
Check the fuel water separator regularly for any water contamination; the water is heavier
than fuel and will settle to the bottom of the bowl and is a distinctive lighter colour. Any
such contamination can be drained out of the separator using the fittings on the unit.
Fuel filters should be checked periodically for contamination and cleaned when
necessary. Replace all filters after 200hrs of operation.
Do not use fuel, which has been stowed onboard for more than three months.
Under normal conditions the buoyant foam filled fendering system is virtually
maintenance free. Periodic inspection should be made for any damage. Always clean
off oil deposits as soon as possible, using soap and water or normal household
detergent. NEVER USE SOLVENTS.
It is advisable that the craft be cleaned before storing for any length of time by washing
down with clean, fresh water.
For Fendering repairs or replacement please refer to Delta Power Group or their
approved representative.
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Under normal conditions, there are no daily, weekly or monthly checks other than as
follows:
Generally inspect for damage such as cracked gel coat or small chips along sharp edges
and corners. For example: chines.
Cleaning the inside of the hull by making up a solution of bleach and water and pouring it
into the hull from the bow, rocking the craft to make sure the solution wets the whole
compartment, leave it for as long as possible (24 hrs) and then drain and rinse. This will
kill off anything that may have grown inside the hull.
For hull repairs please refer to Delta Power Group or their approved representative.
Always ensure that all fire extinguishers are serviced regularly to the manufacturer’s
specifications. Fuel is extremely flammable and highly explosive under certain
conditions. Always stop the engine and do not smoke or allow open flames or sparks
near the craft when refuelling or changing fuel tanks. Do not use adhesives or solvents in
the presence of an open flame, sparks or hot surfaces. Observe no smoking when
repairs are carried out.
Every year the self-righting bag should be opened for a visual survey.
Firstly open the pressure relief valve with a blunt instrument making sure not to damage
the seal. This will release the vacuum and allow the bag to be unfolded. DO NOT
UNSCREW THE VALVE.
FIG 2
FIG 1
FIG 4
FIG 3
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Inspect the bag for any damage that may cause a problem. If inflated a test pressure of 2
PSI should be achieved. Any defects should be reported and Delta Power Services or
their local representative consulted.
Make sure that the inflation valve is properly closed and begin to fold the bag back up.
Firstly push each end of the bag into itself so as to reduce the width to the top of the
frame (see fig 1). Make sure that one end overlaps the other inside the bag.
Releasing ends in the middle straighten out into a square (fig 2). Pull bag as far forward
as possible and straighten at the front of the frame (fig 3). Fold material back and straps
the bungee across the bag from port to starboard (fig 4). Now remove the blunt
instrument from the pressure relief valve.
The cylinder is stowed on the A-frame with two clamps and contains a gas mix of Carbon
Dioxide and Nitrogen to avoid freezing upon discharge. The cylinder should be checked
annually for condition and the weight checked against the gross weight marked on the
cylinder. Every 3 years the cylinder should be tested and recharged at an authorised Life
Raft test station.
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Week Ending:
Electrics
Checked by:
Date
Fault/Defect Action Taken Hours
Rectified
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The lifting hook is an essential part of the craft and its regular servicing and maintenance
is paramount to the crafts safe operation.
The following quick reference table is only a guide to annual hook maintenance.
Consult supplied Hook operation, maintenance and inspection manuals before
carrying out any work to system.
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7 Trouble Shooting
Please consult all relevant operation manuals for individual equipment on board.
Fuel monitor stays lit all of the Break in the connection between Check the BLACK and BLUE
time the monitor and the sender wires
Fuel monitor lights are all on Faulty monitor Replace monitor
except some in middle
Monitor functions correctly but Sender is faulty Remove and check sender.
level is erratic and two lights go Replace if necessary.
out at same time
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8 Notes:
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9 Service Record:
Service Record
Service Agent
Date Work Carried Out Stamp/Authorised
Signature
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12. Certificates
Craft load test certificate
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Liferaft certificate
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