SERVICE PROGRAMME

Crawler Excavators
B-models Construction Equipment

Machine Model Serial no. Operating hours Date of delivery Page

1 (6)
Owner Date Dealer Sign.

The Service Programme is to be used as a check list in connection with Warranty Inspections and maintenance.

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.
See the Service Guide regarding specifications and the Operator’s Manual regarding information about controls and changes/
replacements.
.

First First Daily 50 250 500 1000 2000 4000 Notes

OPERATING HOURS / INTERVAL 100 1000

A = Warranty Inspections
B = Maintenance A A B B B B B B B
1 GENERAL

1:1 Test-run and check:

- Start and stop functions (including cold-
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start devices, if fitted)
- Instructions, lighting, indicators, hazard
warning flasher, wipers, washers, horn,
rear-view mirrors, decals/plates, travel
and swing alarm (if fitted)
- Machine’s warning system
- Air conditioning system (if fitted)
- Machine’s access roads
1:2 Lubricate according to lubrication chart in
Operator’s Manual: † † † † † † † † †
- Digging equipment
- Undercarriage
- Superstructure
1:3 Tightening torque of screw, check:
- Track shoe, random check † † † † † †
- Pipe clamp on digging equipment
- Cab mounting
- Hydraulic pump, motor, main control
valve, etc.
1:4 Tank/reservoirs and lines/pipes for all types
of fluids: † † † † † † † † †
- Check for leakage
2 ENGINE

2:1 Engine oil level, check † † † † † † † † †

2:2 Engine oil, change. Requirements for 500
hours interval between changes, see Oper- † † † † †
ator’s Manual.
2:3 Engine oil filter, change. Requirements for
500 hours interval between changes, see † † † † †
Operator’s Manual.
2:4 Coolant level, check
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Volvo Construction Equipment Customer Support EXC Please send comments about the Service Programme to
214-1 Doil-Dong, Pyongtaek-City, Gyeonggi-Do sp@volvo.com
Korea
 SERVICE PROGRAMME

Machine Model Serial no. Operating hours Date of delivery Page

2 (6)

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.
First First Daily 50 250 500 1000 2000 4000 Notes
OPERATING HOURS / INTERVAL 100 1000

A = Warranty Inspections
B = Maintenance A A B B B B B B B
2:5 Coolant, change (every 2000 hours)
- every 3000 hours with coolant filter † †
- every 6000 hours for D12D, D7E with
coolant filter
- every 6000 hours with Volvo coolant
VCS (without coolant filter)
2:6 Coolant and anti freeze, check
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2:7 Intake system, check
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2:8 Air cleaner, primary filter, replace
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2:9 Air cleaner, secondary filter, replace (when
necessary, see Operator’s Manual) † † †
2:10 Engine bracket bolts, check tightening
† †
2:11 Belt tension and tensioner, check
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2:12 Fan hub, check
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2:13 Condensed water in fuel tank, drain (every
100 hours) † † † † † †
2:14 Coolant filter, replace (if fitted)
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2:15 Water in water separator, drain
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2:16 Fuel filter, replace
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2:17 Water separator element, replace
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2:18 Turbo charger, check for leakage
† †
2:19 Vibration damper, check for damage
† † †
2:20 Fuel tank, breather filter, change
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2:21 Oil in intercooler, drain
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2:22 Radiator and intercooler, clean † † † †
 SERVICE PROGRAMME

Machine Model Serial no. Operating hours Date of delivery Page

3 (6)

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.
First First Daily 50 250 500 1000 2000 4000 Notes
OPERATING HOURS / INTERVAL 100 1000

A = Warranty Inspections
B = Maintenance A A B B B B B B B
2:23 Engine valve clearance, check and adjust
- D6D/D7D/D7E (every 1500 hours) † †
- D10B (every 2000 hours)
- D12C/D12D/D16E (every 4000 hours)
2:24 Injector preload, check and adjust
† †
2:25 IEGR, adjustment of double rocker arms,
check (if fitted). NOTE: only at first 1000 †
hours. Following checks are carried out at
the same intervals as for valve adjustment.
3 ELECTRICAL SYSTEM

3:1 Proper operation for lights/horn and wiring,

check
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3:2 Battery electrolyte level, check and refill if
necessary. Check and replace if necessary † † † † † † †
only for EC140B (with shield type)
3:3 Alternator and starter, check
† † † †
4 POWER TRANSMISSION

4:1 Travel drive gear, oil level, check † † † † † † †

4:2 Travel drive gear oil. change (initially after
500hours. † † †
7 FRAME, TRACK UNIT

7:1 Track tensions, check (every 100 hours) † † † † † †

7:2 Upper and lower frames, check for cracks
and scuffing damage † † † † † † † † †
7:3 Rollers, check wear and leakage
† † † † † † † † †
8 CAB AND INTERIOR

8:1 All hinges, grease † † † †

8:2 Warning/operation decals and covers/
doors, check † † † †
8:3 Windscreen wiper, check for function and
condition † † † † † † † † †
8:4 Washer fluid level, check (freezing point in
winter) † † † † † † † † †
 SERVICE PROGRAMME

Machine Model Serial no. Operating hours Date of delivery Page

4 (6)

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.
First First Daily 50 250 500 1000 2000 4000 Notes
OPERATING HOURS / INTERVAL 100 1000

A = Warranty Inspections
B = Maintenance A A B B B B B B B
8:5 Air conditioning unit, check
† † † † † † † † †
– Ambient filter, check and clean
† † † † †
– Main filter, check and clean
† † † †
– Ambient / main filter, change
† †
9 HYDRAULIC SYSTEM, DIGGING
EQUIPMENT, SPECIAL FUNCTIONS

9:1 Hydraulic oil level, check

† † † † † † † † †
9:2 Hydraulic oil, change
† †
9:3 Hydraulic tank, strainer, clean (replace if
necessary) † †
9:4 Hydraulic oil return filter element, change.
initially after 250 hours † † † †
9:5 Drain filter, replace. Initially after 250 hours
† † † † †
9:6 Pilot filter element, replace. Initially after
250 hours † † † †
9:7 Hydraulic cooler & fins, clean
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9:8 Hydraulic pressure setting, check
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9:9 Breather filter in hydraulic tank, change
† † †
9:10 Hoses and pipes, check for damage and
wear † † † † † † † † †
9:11 Slewing drive gear case oil, change. Initially
after 500 hours † † †
9:12 Return filter of option line, change (every
200 hammer operating hours) † † † † †
9:13 Accumulator pressure, check.
† † †
 SERVICE PROGRAMME

Machine Model Serial no. Operating hours Date of delivery Page

5 (6)

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.
First First Daily 50 250 500 1000 2000 4000 Notes
OPERATING HOURS / INTERVAL 100 1000

A = Warranty Inspections
B = Maintenance A A B B B B B B B
10 GREASING POINTS (every 10 hours during
the first 100 hours)

10:1 Boom cylinders mounting pin (2 points)

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10:2 Boom foot mounting pin (2 points), connec-
tion pin boom & arm (2 points) † † † † † † † †
10:3 Boom cylinder rod end pin (2 points)
† † † † † † † †
10:4 2nd boom cylinder mounting pin (only 2
pieces boom) † † † † † † † †
10:5 Connection pin 1st boom & 2nd boom (2
points, only 2 pieces boom) † † † † † † † †
10:6 2nd boom cylinders rod end pin (only 2
pieces boom) † † † † † † † †
10:7 Arm cylinder mounting pin (1 point)
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10:8 Bucket cylinder mounting point (1 point)
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10:9 Arm cylinder rod end pin (1 point)
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10:10 Connecting pin of arm and bucket (1 point)
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10:11 Connecting pin of arm and link (1 point)
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10:12 Bucket cylinder rod end (1 point)
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10:13 Connection pin of bucket and connecting
rod (2 points) † † † † † † † †
10:14 Dozer blade cylinders mounting & rod end
(if fitted). † † † † † † †
10:15 Dozer blade mounting pin (if fitted)
† † † † † † †
10:16 Slewing ring bearing
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 SERVICE PROGRAMME

Machine Model Serial no. Operating hours Date of delivery Page

6 (6)

Please pay attention to safety and environment instructions in Operator’s and Service Manuals
for the machine concerned.

Notes
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Ref. No. VOE2144355135 English

Printed in Korea 2006.02 CST

Volvo, Pyongtaek