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Insulator

Insulators
Catalog
Distribution & Transmission
for 15-69kV Applications

www.hubbellpowersystems.com
Page 1 | January 2019
Table of Contents
PDI/VLS

1. Veri*Lite™ Deadend & Suspension Insulators


PDV
VLLP

2. Veri*Lite™ Line Post Insulators


/VLS
QUADRI*SIL®

3. Quadri*Sil® Insulators

4. Braced Line Post Insulators


BLP
HI*LITE®

5. Hi*Lite® Insulators
STATION POSTS

6. Station Post Insulators


GLASS

7. Toughened Glass Insulators

Page 2 | January 2019


PDI/VLS
Veri*Lite™
Deadend &
Suspension
Insulators
for 15-69kV Applications

Experience & Reliability

Page 1-3 | January 2019


PDI Mechanical Characteristics

0.625" (16mm) Diameter Rod Deadend Insulators


PDI/VLS

0.625 Dia. Pin FORGED STEEL


END FITTINGS
D

1.62 1.56

0.70 Dia. Hole

Length

Mechanical Characteristics
Diameter Standard
Length Inches Net Wt. Package Torsion 2
SML 3
RTL 4
Proof
Catalog No. of Inches (mm) pounds Qty ft-lb pounds pounds pounds
Number Sheds (mm) (kg) (N-m) (kN) (kN) (kN)
D d Box Pallet
4010150215 5 12.50 3.9 2.7 2.3 15 540 35 15,000 7,500 10,000
(318) (99) (69) (1.0) (47) (70) (35) (44.5)
4010280215 10 17.50 3.3 2.4 2.5 15 360 35 15,000 7,500 10,000
(445) (84) (61) (1.1) (47) (70) (35) (44.5)
4010250215 10 18.75 3.8 2.8 2.7 15 360 35 15,000 7,500 10,000
(475) (97) (71) (1.2) (47) (70) (35) (44.5)
4010350215 8 25.00 3.0 2.8 15 300 35 15,000 7,500 10,000
(635) (76) (1.3) (47) (70) (35) (44.5)
4010460215 10 23.00 4.4 3.0 2.9 15 300 40 15,000 7,500 10,000
(584) (112) (76) (1.3) (55) (70) (35) (44.5)

RUS Accepted

SML — Specified Mechanical Load is the tension load that a Veri*Lite insulator can withstand during a 90-second test without failure. SML is comparable to the
2

M&E strength rating of porcelain insulators.


3
RTL — A Routine Test Load value is equal to 50% of the SML value.
4
Proof Test — The mechanical tension load applied at the factory to each insulator for ten (10) seconds.

NOTE: PDI Type insulators are intended for applications which are within 75° of horizontal to allow proper shed drainage.

Page 1-4 | January 2019


PDI Electrical Characteristics
0.625" (16mm) Diameter Rod Deadend Insulators

PDI/VLS
Length

0.60
0.74

0.78

1.13

Electrical Characteristics

Leakage Dry Arc Critical Power SL


Flashover
Catalog Distance Distance Impulse RIV Arc of # of Insulator
Type ANSI - kV
Numbers Inches Inches Flashover kA 4-1/4 Class
(mm) (mm) Dry-kV Wet-kV Pos-kV Neg-kV Test kV Max. cycles Bells
4010150215 PDI-15 16 8.1 100 80 150 170 15 <10 150 2 DS15
(406) (205)
4010280215 PDI-28 26 12.6 140 120 235 250 20 <10 150 — DS28
(660) (320)
4010250215 PDI-25 31 14.3 155 135 270 280 30 <10 150 3 DS35
(787) (363)
4010350215 PDI-35 33 20 200 160 325 360 30 <10 150 4 —
(838) (508)
4010460215 PDI-46 37.6 19.1 195 175 360 365 30 <10 150 — DS46
(955) (485)

KEY TO THE CATALOG NUMBERS


X 01X X X X 21 5
4 = ESP™ Rubber SML
8 = Silicone Rubber
Ferrous
Example: Cat. #4013250215 is a Veri*Lite
0 = Standard Pin End-fitting insulator, 25 kV. Rated with standard pin
1 = Hex Pin and rotated end-fitting (ferrous) 15,000
3 = S tandard Pin Type 0 = Standard Marking
6 = CSA or Sample
lbs. SML, plus standard markings.
Rotated End-fitting
5 = ANSI 52-3 Ball & Socket Testing
6 = IEC 16mm Ball & Socket

Page 1-5 | January 2019


VLS Mechanical Characteristics
0.625" (16mm) Diameter Rod Suspension Insulators
PDI/VLS

Length

SOCKET
BALL
D

Mechanical Characteristics

D Standard
Net Wt. Package
Catalog No. of Length Diameter 1
SML 2
RTL 3
Proof
pounds Qty
Numbers Sheds Inches (mm) Inches pounds (kN) pounds (kN) pounds (kN)
(kg)
(mm) Carton Pallet
4050021301 4 11.5 5.9 4 12 96 15,000 7,500 10,000
(292) (150) (1.8) (70) (35) (44.5)
4050029001** 4 12.5 5.9 4 12 96 15,000 7,500 10,000
(318) (150) (1.8) (70) (35) (44.5)
4050031301 6 17.25 5.9 4 12 96 15,000 7,500 10,000
(438) (150) (1.8) (70) (35) (44.5)
4050041301 8 23 5.9 5 12 96 15,000 7,500 10,000
(584) (150) (2.3) (70) (35) (44.5)
4050051301 10 28.75 5.9 6 12 48 15,000 7,500 10,000
(730) (150) (2.8) (70) (35) (44.5)
4050061301 12 34.5 5.9 7 12 48 15,000 7,500 10,000
(876) (150) (3.2) (70) (35) (44.5)

SML — Specified Mechanical Load is the tension load that a Veri*Lite insulator can withstand during a 90-second test without failure. SML is comparable to the
1

M&E strength rating of porcelain insulators.

2
RTL — A Routine Test Load value is equal to 50% of the SML value.

3
Proof Test — The mechanical tension load applied at the factory to each insulator for ten (10) seconds.

Page 1-6 | January 2019


VLS Electrical Characteristics
0.625” (16mm) Diameter Rod Suspension Insulators

PDI/VLS
Length

TONGUE
CLEVIS

Electrical Characteristics

Leakage Dry Arc Critical Power Equivalent


Flashover
Catalog Distance Distance Impulse RIV Arc number of Volt*/
Type ANSI - kV
Numbers Inches Inches Flashover kA 5¾” X10” Class
(mm) (mm) Dry-kV Wet-kV Pos-kV Neg-kV Test kV Max. μV cycles Bells
4050021301 VLS-2 23 11.75 135 110 225 255 21 <10 150 2 15/25
(584) (298)
4050029001** VLS-2 23 11.75 135 110 225 255 21 <10 150 2** 15/25
(584) (298)
4050031301 VLS-3 39 18 190 140 320 330 32 <10 150 3 35/46
(991) (457)
4050041301 VLS-4 54 23.7 255 190 420 435 48 <10 150 4 46/69
(1372) (602)
4050051301 VLS-5 69 29.5 315 245 500 510 48 <10 150 5 69
(1753) (749)
4050061301 VLS-6 84 35.2 370 305 610 580 48 <10 150 6 69
(2134) (894)

* Phase-to-Phase voltage.

** Replaces two 10” x 6-1/4” distribution deadend bells. Suffix Code Tower-end Line-end
1201*** ANSI Y-Clevis ANSI 52-3 Ball
*** Y-Clevis fitting only available on 405003 and above.
1301 ANSI 52-3 Socket ANSI 52-3 Ball
VLS insulators are available with ANSI and IEC ball/socket end fittings and also with clevis/
1400 ANSI 52-6 Clevis ANSI 52-6 Tongue
tongue end fittings. Please use the following 4-digit suffix codes after the first 6-digits of the
catalog number. 2A07 IEC 16 mm Socket IEC 16 mm Ball

Page 1-7 | January 2019


End Fitting Details (Inches)
PDI/VLS

PDI
PDI Clevis 
Clevis PDI Tongue 

.07
0.43
0.60
1.7
0.70 DIA 0.70 DIA

1.62 1.56

1.13

PDI Clevis
PDI Ball PDI Socket
ANSI 52-3 & IEC-16 mm  ANSI 52-3 & IEC-16 mm  

0.68 ANSI
(0.69 IEC)

1.27 2.56 0.80

1.27

Page 1-8 | January 2019


End Fitting Details (Inches)

VLS Ball VLS Socket

PDI/VLS
ANSI 52-3 & IEC-16 mm ANSI 52-3 & IEC-16 mm

0.68 ANSI
(0.69 IEC)

2.50 0.80
1.27

1.27

VLS Y-Clevis VLS Clevis 

0.88 DIA HOLE


45° 0.75
0.94
1.88
1.91

1.48

0.69 DIA HOLE

VLS Tongue 

0.55

0.69 DIA HOLE

1.54

Page 1-9 | January 2019


End Fitting Details (Inches)
PDI/VLS

Cotter
Part No. 86166-4002

Clevis Pin
Part No. 81257-4206

1.75

0.625

2.0

Hex Pin
Part No. 89858-4206

1.75

0.63

2.0

Page 1-10 | January 2019


Notes
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PDI/VLS
_____________________________________________________________________________________________________________________

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Page 1-11 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
PDI/VLS
Veri*Lite™
LINE POST
INSULATORS
for 15-69kV Applications

Experience & Reliability

Page 1-13 | January 2019


Catalog Number Key - Veri*Lite Line Post Insulators - Silicone

8 0 S 0 6 9 0 2 0 9

Polymer Type Bottom End Fitting


80S = Veri*Lite SR Polymer 00 = Gain Base-Transverse
09 = 3/4” Stud Base
10 = 7/8” Stud Base
PDV

Hardware Finish
VLLP
/VLS

0 = Standard Top End Fitting


0 = Teardrop Blade*
Rating 1 = Horizontal Clamptop
2 = Vertical Clamptop
15 = 15kV (1.5” rod) 5 = 5” B.C. Through
25 = 25kV (1.5” rod) 6 = Horizontal Clamptop (longer pintle bolt)
28 = 35kV (1.5” rod) A = Vertical Clamptop (longer pintle bolt)
46 = 46kV (1.75” rod) F = ‘F’ Neck
69 = 69kV (1.75” rod) H = Hotstick Operable Universal Clamp
K = Universal Clamp
B = Universal Clamp w/ Eyenut

Dimensioning *Teardrop Blade only available for 46-69kV


0 =ANSI C29.18 Quality Conformance Tests
6 = Sample Tests
9 = Special

Horizontal Clamptop & Gain Base Vertical Clamptop & Stud F-Neck & Stud Base
(0100) Base (0209 & 0210) (0F09 & 0F10)

Page 2-14 | January 2019


Silicone Rubber Line Post Insulators
Veri*Lite™ Silicone Rubber Line Post Insulators with Universal Clamp for 15-
69kV Applications
The Ohio Brass Universal Clamp end fitting is used with the Veri*LiteTM
Line Post (VLLP) insulator family. Combining the proven direct bond
silicone technology of the Ohio Brass VLLP design, the Universal Clamp
offers a flexible range-taking connection that can be installed in
either the vertical or horizontal direction. The Universal Clamp design
eliminates the need for a separate additional conductor clamp; saving
both money and installation time. In addition, the optional hotstick-
operable feature provides flexibility for live-line work.

VLLP
Design Features
• Proven direct bond interface
• Weathersheds molded with proprietary silicone rubber compound
• Universal clamp works for a conductor diameter range of 0.30” (7.6
mm) to 1.34” (34 mm) to provide flexibility in the field
• Hot Stick option allows for live-line operability
• Can be installed in vertical or horizontal directions, thus reducing
inventory
• Integral design eliminates need for additional trunnion clamp
• Meets requirements of the latest edition of CSA 411.6 and ANSI
C29.18

Page 2-15 | January 2019


Line Post Mechanical and Electrical Characteristics

Dry Arc
ANSI “X” Dimen- Line & Ground End Intermediate
Post Catalog CEA LWI- Intermediate Distance
kV Line Base C29.18 sion Inches Shed Dia. Inches Shed Dia.
Style Number WG-02 Class Shed Quantity Inches
Class (mm) (mm) Inches (mm)
(mm)
Horz Clamptop Gain 80S015-0100 51-31 12.5 (318)
Horz Clamptop 3/4 - 10 Tap 80S015-0109 51-21 13.3 (339)
15 Vert Clamptop 3/4 - 10 Tap 80S015-0209 51-11 LP-15 12.8 (324) 4.8 (121) 0 7.4 (188)
Vert F-Neck 3/4 - 10 Tap 80S015-0F09 51-1F 12.4 (315)
PDV

Vert U-Clamp 3/4 - 10 Tap 80S015-0K09 -- 13.2 (334)


VLLP

Horz Clamptop Gain 80S025-0100 51-32 14.3 (362)


/VLS

Horz Clamptop 3/4 - 10 Tap 80S025-0109 51-22 15.1 (383)


25 Vert Clamptop 3/4 - 10 Tap 80S025-0209 51-12 LP-25 14.5 (368) 5.2 (132) 2 3.8 (96) 9.6 (244)
Vert F-Neck 3/4 - 10 Tap 80S025-0F09 51-2F 14.2 (360)
Vert U-Clamp 3/4 - 10 Tap 80S025-0K09 -- 14.9 (379)
Horz Clamptop Gain 80S028-0100 51-33 16.5 (420)
Horz Clamptop 3/4 - 10 Tap 80S028-0109 51-23 17.4 (441)
35 Vert Clamptop 3/4 - 10 Tap 80S028-0209 51-13 LP-28M 16.8 (425) 5.1 (130) 4 4.6 (117) 11.7 (297)
Vert F-Neck 3/4 - 10 Tap 80S028-0F09 51-3F 16.5 (418)
Vert U-Clamp 3/4 - 10 Tap 80S028-0K09 -- 17.2 (438)
Horz Blade Gain 80S046-0000 -- 19.2 (488)
Horz Blade 3/4 - 10 Tap 80S046-0009 -- 20.0 (508)
Horz Clamptop Gain 80S046-0100 51-34 19.0 (482)
46 Horz Clamptop 3/4 - 10 Tap 80S046-0109 51-24 LP-46 19.8 (504) 7.1 (179) 6 4.4 (112) 14.4 (390)
Vert Clamptop 3/4 - 10 Tap 80S046-0209 51-14 20.1 (510)
Vert F-Neck 3/4 - 10 Tap 80S046-0F09 51-4F 19.5 (495)
Vert U-Clamp 3/4 - 10 Tap 80S046-0K09 -- 19.6 (498)
Horz Blade Gain 80S069-0000 -- 25.8 (656)
Horz Blade 3/4 - 10 Tap 80S069-0009 -- 26.6 (676)
Horz Clamptop Gain 80S069-0100 51-36 25.6 (650)
69 Horz Clamptop 3/4 - 10 Tap 80S069-0109 51-26 LP-69M 26.5 (672) 7.5 (190) 8 5.2 (132) 22.3 (566)
Vert Clamptop 3/4 - 10 Tap 80S069-0209 51-15 26.8 (680)
Vert F-Neck 3/4 - 10 Tap 80S069-0F09 -- 26.1 (663)
Vert U-Clamp 3/4 - 10 Tap 80S069-0K09 -- 26.2 (667)

NOTES:
1. Maximum Design Tension for Clamptop is 2500 pounds (11 kN) - See addendum #1
2. 15, 25 & 28 kV Units use 1.5 inch (38 mm) Diameter Rod
3. 46 & 69 kV Units use 1.75 inch (44 mm) Diameter Rod
4. Maximum Design Tension for Teardrop Blade is 5000 pounds (22 KN)

Page 2-16 | January 2019


Leakage Impulse Impulse
Distance Critical Positive SCL pounds MDCL/WCL Net Weight
Dry-kV Wet-kV Carton Pallet Max/Crate kV
Inches Flashover Withstand (kN) pounds (kN) pounds (kg)
(mm) Pos. kV kV
9.8 (4.5) 36
6.9 (3.1) 60
11.0 (279) 90 70 150 140 2800 (12.5) 1235 (5.5) 6.5 (2.9) 3 60 -- 15
6.6 (3.0) 60
6.9 (3.1) 60

VLLP
10.3 (4.7) 36
7.3 (3.3) 60
17.3 (439) 110 75 185 170 2800 (12.5) 1235 (5.5) 7.0 (3.2) 3 60 -- 25
7.1 (3.2) 60
7.3 (3.3) 60
11.2 (5.1) 36
8.2 (3.7) 60
26.1 (662) 135 100 215 200 2800 (12.5) 1235 (5.5) 7.8 (3.5) 3 60 -- 35
8.0 (3.6) 60
8.2 (3.7) 60
19.7 (8.9) 14/21/28/35
14.6 (6.6) 70
18.6 (8.4) 14/21/28/35
34.3 (872) 170 125 260 235 2800 (12.5) 1235 (5.5) 13.5 (6.1) -- -- 70 46
14.1 (6.4) 70
13.9 (6.3) 70
13.5 (6.1) 70
22.1 (10.0) 14/21/28/35
16.9 (7.7) 35
21.0 (9.5) 14/21/28/35
58.2 (1478) 230 180 360 330 2470 (11.0) 1235 (5.5) 15.9 (7.2) -- -- 35 69
16.5 (7.5) 35
12.0 (5.4) 35
15.9 (7.2) 35

Universal Clamptop & Stud F-Neck & Stud Base Vertical Clamptop & Stud
Base (0K09 & 0K10) (0F09 & 0F10) Base (0209 & 0210)

Page 2-17 | January 2019


Post Base Fittings Dimensions
PDI Clevis B
0.82

E
10.0
3/4-10 UFS-2B THREAD
7/8-9 UFS-2B THREAD
PDV

C D
VLLP

1.25
/VLS

0.82

15, 25 & 35 kV Horizontal Gain Base 15, 25 & 35 kV Stud Base


PDI Clevis
Post Line Fittings Dimensions (In Inches) 

B
B
A C
A
D F

I
E C
15-69 kV 15-69 kV
Horizontal Clamptop Cap Vertical Clamptop Cap

Line Post Fittings Dimensions (in inches)


Type A B C D E F H I Material
Stud Base 4.06 2.25 4.40 1.38 0.50 3/4-10 UFS-2B - - 60-40-18 DI
H. Clamptop Cap 4.00 4.75 0.62 0.38 0.69 5/8-11 UFS-2B - - 60-40-18 DI
V. Clamptop Cap 4.00 5.38 1.12 0.38 - 5/8-11 UFS-2B 3.38 1.63 60-40-18 DI

Page 2-18 | January 2019


Post Base Fittings Dimensions PDI Tongue 
B B
G

A
E
E


D C A
F

C D

VLLP
F

H
46 & 69 kV Horizontal Gain Base 46 & 69 kV Stud Base

Post Line Fittings Dimensions (In Inches) 

A I
G
B
4.0 2.29
R 1.00 C

H
2.42
R .1.0 D

2.875±.050
15-69 kV F-Neck Cap 46 & 69 kV Two Hole Blade

Line Post Fittings Dimensions (in inches)


Type A B C D E F G H Material
H. Gain Base 14.50 7.00 12.00 10.00 6.75 1.25 x 0.88 0.88 4.00 60-40-18 DI
Stud Base 4.22 2.875 5.50 1.50 0.50 3/4-10 UFS-2B or - - 60-40-18 DI
7/8-9 UFS-2B
Two Hole Blade 2.75 1.38 0.50 4.00 0.75 1.00 Dia. 0.50 R 0.44 R 60-40-18 DI

Page 2-19 | January 2019


Application Curves for Veri*Lite Insulators
How to use the application curves. After you values, find the allowable longitudinal load to be
have established the loading cases, you can use the 900 pounds.
curves to determine whether a specific Veri*Lite When the posts are loaded in tension the cantilever
unit meets your loading requirement. loading due to the combined effects of longitudi-
For example, consider the installation of a Veri*Lite nal, vertical and tensile loads should not exceed the
post number 80S025-0100 on a line with a vertical rated tension working value.
cantilever load of 800 pounds and a compression IMPORTANT: The application curves should not
load of 900 pounds. By entering the curve at these be extrapolated.

80S015, 80S025 & 80S028 HORIZONTAL STYLE


1400
PDV
VLLP
/VLS

1200

1000
VERTICAL LOAD, LBF

800 0 Longitudinal
300 Longitudinal
600 Longitudinal
900 Longitudinal
600 1200 Longitudinal
VERTICAL LOAD, LBF

400

200

0
-3000 -2000 -1000 0 1000 2000 3000 LINE POST
Compression Tension APPLICATION CURVES
TRANSVERSE LOAD, LBF 9-12-05

80S015, 80S025 & 80S028 VERTICAL STYLE


1400

1200

1000
TRANSVERSE LOAD, LBF

800 0 Longitudinal
300 Longitudinal
600 Longitudinal
900 Longitudinal
1200 Longitudinal
600

400

200

0
-3000 -2000 -1000 0 1000 2000 3000 LINE POST
Compression VERTICAL LOAD, LBF Tension APPLICATION CURVES
9-12-05

Maximum deflection for any of the post styles is approximately 1.75" at SCL.
Curves are shown using a 2.0 safety margin to SCL

Page 2-20 | January 2019


Application Curves for Veri*Lite Insulators
How to use the application curves. After you values, find the allowable longitudinal load to be
have established the loading cases, you can use the 900 pounds.
curves to determine whether a specific Veri*Lite When the posts are loaded in tension the cantilever
unit meets your loading requirement. loading due to the combined effects of longitudi-
For example, consider the installation of a Veri*Lite nal, vertical and tensile loads should not exceed the
post number 80S025-0100 on a line with a vertical rated tension working value.
cantilever load of 800 pounds and a compression IMPORTANT: The application curves should not
load of 900 pounds. By entering the curve at these be extrapolated.

80S046 & 80S069 HORIZONTAL STYLE


1400

VLLP
1200

1000
VERTICAL LOAD, LBF

800 0 Longitudinal
300 Longitudinal
600 Longitudinal
900 Longitudinal
1200 Longitudinal
600
VERTICAL LOAD, LBF

400

200

0
-3000 -2000 -1000 0 1000 2000 3000 LINE POST
Compression TRANSVERSE LOAD, LBF Tension APPLICATION CURVES
9-12-05

80S046 & 80S069 VERTICAL STYLE


1400

1200

1000
TRANSVERSE LOAD, LBF

800 0 Longitudinal
300 Longitudinal
600 Longitudinal
900 Longitudinal
1200 Longitudinal
600

400

200

-3000 -2000 -1000 0 1000 2000 3000 LINE POST


Compression Tension APPLICATION CURVES
VERTICAL LOAD, LBF 9-12-05

Maximum deflection for any of the post styles is approximately 1.75" at SCL.
Curves are shown using a 2.0 safety margin to SCL

Page 2-21 | January 2019


Line Post Insulator Studs

DF19M Series
Serrated collar and lockwasher secure unit to line post
insulator and prevent accidental disassembly. Cut threads
above serrated collar, rolled threads below collar.

For Steel Crossarms For Steel Crossarms


Dimensions (in.)
PDV

Hardware Standard Weight


Catalog No.
VLLP

A B C D Included Package 100 Pcs.


/VLS

(1) reg. hexnut and


DF19M1 1-1/8 1-3/4 5/8 3/4 100 pcs. 43 lbs.
(2) spring lockwashers
(1) reg. hexnut and
DF19M3 1-1/8 1-3/4 3/4 3/4 100 pcs. 54 lbs.
(2) spring lockwashers
(1) reg. hexnut and
875833001 1-3/8 2 7/8 7/8 100 pcs. 85 lbs.
(2) spring lockwashers

DF19M3

For Wood Crossarms


Dimensions (in.) Standard Weight
Catalog No. Hardware Included
A B C D Package 100 Pcs.
(1) sq. nut, (1) sq. washer
DF19M2 1-1/8 7 5/8 3/4 50 pcs. 102 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
DF19M4 1-1/8 7 3/4 3/4 40 pcs. 140 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
DF19M19 1-1/8 10 5/8 3/4 25 pcs. 176 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
DF19M20 1-1/8 12 5/8 3/4 25 pcs. 192 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
*DF19M29 1-1/8 14 3/4 3/4 20 pcs. 234 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
*DF19M32 1-1/8 24 3/4 3/4 15 pcs. 342 lbs.
(1) spring lockwasher, (1) MF locknut
(1) sq. nut, (1) sq. washer
875843001 1-3/8 8 7/8 3/4 50 pcs. 277 lbs.
(1) spring lockwasher, (1) MF locknut
DF19M2
*DF19M29 and DF19M32 include (1) additional double coil lockwasher.

Page 2-22 | January 2019


Suspension Trunnion Bolted Aluminum Clamptop Clamps

For standard voltage applications with all aluminum,


ACSR or aluminum alloy conductor.

Designed for use on tangent suspension spans with


horizontal or vertical post insulators.

Keeper is reversible for proper fit on different size


conductors.

VLLP
Material: Body and Keeper—356-T6 aluminum alloy
Hardware—Galvanized steel
Anti-static spring 302 stainless steel

Ultimate Dimension Inches (mm)


Former Clamping Approx Wt.
Catalog Body
Catalog Fig. No. Range Each
Number Strength L W J
Number Inches (mm) lbs. (kg)
lbs. (kN)
0.25-0.57 2,800 5-1/4 3-7/8 1/2
TSC57 270660-3002 1 0.42 (0.19)
(6.3-14.4) (12.46) (133.3) (98.4) (12.7)
0.35-0.86 2,800 5-1/4 3-7/8 1/2
TSC86 - 1 0.45 (0.20)
(8.8-21.8) (12.46) (133.3) (98.4) (12.7)
0.50-1.06 2,800 5-1/4 3-7/8 1/2
TSC106 270661-3002 1 0.62 (0.28)
(12.7 - 26.9) (12.46) (133.3) (98.4) (12.7)
1.00-1.50 2,800 5-1/4 3-7/8 1/2
TSC150 270662-3002 1 0.64 (0.29)
(25.4-38.1) (12.46) (133.3) (98.4) (12.7)
1.50-2.00 2,800 5-1/4 3-7/8 1/2
TSC200 270663-3002 2 0.75 (0.34)
(38.1-50.8) (12.46) (133.3) (98.4) (12.7)
NOTES:
1. Recommended torque on bolts; 1/2”—480 in. lbs.
2. Anti-static spring can be supplied by adding “ARIV” to catalog number. Example, TSC57ARIV.
3. Clamptop clamps can be mounted directly on Veri*Lite posts, if the posts are ordered with the horizontal or vertical clamptop option.

Page 2-23 | January 2019


Pole Top Insulator Bracket

D
PDV

A
VLLP

E
/VLS

IB2

Typical Side View D

A
B

IB3, IB4, IB5, IB6

Mounts post or pin type insulator to top of pole. Variety of bolt hole locations for mounting to pole.
Minimum
Accepts Accepts
Catalog Ultimate Dim. Dim. Dim. Dim. Dim. Top Plate Approx. Ship
Insulator Mounting
Number Bending Moment A B C D E (width x depth) Wt. Each
Stud Dia. Bolt Dia.
at Base
IB2 20,000 in-lbs 5" N/A 10 3/4" 1" 4.2 lbs.
5/8" 3 3/4" Sq.
IB3* 30,000 in-lbs 8" 5 1/4" 13" 1 1/2" 6.2 lbs.
5"
IB4 40,000 in-lbs 5/8" or 3/4" 8" 5 1/4" 13 3/4" 1" 4" x 3 3/4" 7.0 lbs
IB5 50,000 in-lbs 5/8" or 3/4" 8" 5 1/2" 14" 1 1/4" 4" Sq. 9.8 lbs.
IB6 60,000 in-lbs 8" 5 3/4" 6" 15" 1 1/2" 4 1/2" Sq. 11.9 lbs.
* RUS Listed, eb - Bracket, pole top

Page 2-24 | January 2019


Pole Top Insulator Bracket

Angle Crossarm Bracket


Mounts post insulators at 30° angle on crossarm for use
on running corners.

Approx. Ship
Mtg. Bolt Stud Bolt
Catalog No. Crossarm Size Wt. Lbs per
Diameter Diameter
100 pcs.
3-3/4” x 4-3/4” Max. and
1XAB 3/4” 3/4” 610
Round Crossarms

VLLP
Ductile iron per ASTM A-536
Hot dipped galvanized per ASTM A-153

Post Insulator Curved Base Bracket


This bracket can be used for mounting distribution post-type insulators
31/2" R
from 15 kV to 34.5 kV on the side of the pole. The base has a pole- W
shape back for convenient installation. Brackets can be placed in a
phase-over-phase arrangement or can be mounted on opposite sides of
the pole for “armless” construction. /16" Dia. hole
11

L X
Insulators not included.
3
/8"
A
Dimension (in) Approx. Ship
Angle
Catalog No. Wt. Lbs per
L D W A
100 pcs. 41/2"
*C2060009 9-1/2 13/16 4 15° 1220 10" D
†*C2060010 12 13/16 4 15° 1669
load table
C2060011 15 13/16 4 15° 2066 11
/16" x 11/4" slot
*These brackets have 13/16" stringing block holes.
†RUS listed
C2060009

Page 2-25 | January 2019


Pole Top Insulator Bracket

Post Insulator Side Mounted Brackets 51/4" 83/4"


The bracket is formed from high-quality 3/8” x 2-1/2” bar 11
/16" x 13/8" slot
steel and hot dip galvanized. It can be utilized to mount
11
/16" x 13/8"
distribution post insulators from 15 kV to 34.5 kV. slot 13
/16" hole 30°
30°

Catalog No. Pole


Insulator Approx. Ship 13
/16" hole 13
/16"
Mounting 41/2"
Stud Bolts Wt. Lbs per
PDV

8 /2 "
1 81/2" hole
Bolts
VLLP

13/16” 11/16” Required 100 pcs.


Required
/VLS

Hole Hole
†*C2060209 16919 Two 5/8” 3/4” 650
13
/16" x 15/16" slot
11
/16" hole
C2060162 - Two 5/8” 3/4” 440
11
/16" hole

*This bracket is designed to facilitate a stringing block.


†RUS listed
C2060162       C2060209

Post Insulator Uni-Brackets


Chance Uni-Brackets are a clean-appearing, low-cost
method of mounting three post-type insulators atop a pole
completely eliminating the crossarm. The brackets can be
installed on the pole in less than five minutes, requiring only
two 3/4” bolts for attachment. Uni-Brackets fit poles  having 1817/32"
a pole-top diameter from 6” to 8-1/2”.   Slot on top is 11/16” 81/4" /16" Hole
13

x 2-1/4”.
/16" Holes
11
60° 9 /2"
1

No. 9183 brackets can be adapted to a variety of distribution


construction using post-type insulators from 15kV through
34.5 kV. 3
/8" x 21/2" /16" x 11/4"
13

Stock Hole

Insulator Approx. Ship


Catalog No. Stud Bolts Wt. Lbs per
Required 100 pcs.
†9183 5/8” 2100 No. 9183
†Includes both sections of bracket

Page 2-26 | January 2019


Notes
_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

VLLP
_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

Page 2-27 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
PDI/VLS
QUADRI*SIL®
Insulators
for 69 kV Applications & Above
Silicone Rubber Direct Bond

Page 1-29 | January 2019


Catalog Number Key
The Quadri*Sil® Insulators Numbering Scheme is organized according to a smart numbering system. Each group of digits de-
fines a characteristic of the product you are ordering. To fill out this form, start on “a: Insulator Type.” Then, fill in your selection
in the box corresponding to the letter “a.” Apply the same rule for all the other sections.

a INSULATOR TYPE P - POST | S - SUSPENSION d WEATHERSHED PROFILE

a) Insulator type. Defines your insulator type: Post or Suspension


Suspension. Select “P” or “S” for Post or Suspension,
S = Standard Leakage Distance (2.5)
respectively, and fill in your selection in the box designated
for “a.” In this example, we selected a suspension insulator. H = High Leakage Distance (2.9 or 3.3)
E = Extra High Leakage Distance (4.2)

S
Post
a b b b c c c d e f f g
S = Standard Leakage Distance
E = Extra High Leakage Distance
b MECHANICAL STRENGTH
QUADRI*SIL®

d) Weathershed Profile. Defines the leakage distance


design. For a suspension insulator with standard leakage
Suspension (SML), Rod Diameter
distance, use “S.” For a suspension insulator with high
025 = 25kip (111kN), 5/8" (16mm) leakage distance, use “H.” For a line post, only the
030 = 30kip (133kN), 5/8" (16mm) standard leakage distance design is available. Fill in your
050 = 50kip (222kN), 7/8" (22mm) selection in the box designated for “d.” For example, if you
want an insulator with high leakage distance, you would
080 = 80kip (355kN), 1 1/4" (32mm)
place an “H” in the box designated “d.”
120 = 120kN, 5/8" (16mm)
133 = 133kN, 7/8" (22mm) S 0 2 5 0 4 9 H
160 = 160kN, 7/8" (22mm) a b b b c c c d e f f g
210 = 210kN, 7/8" (22mm)

Post, Rod Diameter


250 = Series 250, 2.5" (63.5 mm) e TOP FITTING
300 = Series 300, 3.0" (76.2 mm) Suspension Insulators Line Post Insulators
350 = Series 350, 3.5" (88.9 mm) 0 = Chain Eye 0 = Tear Drop Blade
1 = ANSI Ball 1 = Horizontal Clamptop
b) Strength. Defines the mechanical strength of your
insulator. Fill in your selection in the boxes designated for 2 = Y-Clevis 2 = Vertical Clamptop
“b.” 3 = ANSI Socket 3 = 5” (127 mm) Bolt Circle
Note: kip = Kilopound, kN = Kilonewton 4 = ANSI Straight Clevis 5/8” (16 mm) Tapped Hole
For example, if you want a Suspension insulator with 25 kip, 7 = IEC Ball Fitting 5 = 5” (127 mm) Bolt Circle
this is what your form would look like so far: 16 mm for 120 kN 5/8” (16 mm) Through Hole
20 mm for 160 kN and 210 kN 9 = Long Tear Drop Blade
S 0 2 5
8 = IEC Straight Clevis
a b b b c c c d e f f g
A = IEC Socket
16 mm for 120 kN
c POLYMER LENGTH 20 mm for 160 kN and 210 kN

3 digits for distance between metal parts, in inches e) Top Fitting. Defines the top end fitting of your insulator.
Fill in your selection in the box designated for “e.” For
c) Polymer length. Defines the polymer length of the example, if you want a suspension insulator with a
insulator (please use catalog tables for possible polymer Y-clevis top end fitting, you would place a “2” in the box
lengths). Fill in your selection in the boxes designated for designated for “e.”
section “c.” For example, if you want a 49-inch polymer
length, enter:
S 0 2 5 0 4 9 H 2

S 0 2 5 0 4 9 a b b b c c c d e f f g

a b b b c c c d e f f g

Page 3-30 | January 2019


f BOTTOM FITTING example

Suspension Insulators Line Post Insulators (250 Series Only)*


00 = Chain Eye 02 = Aluminum Gain 12”
01 = ANSI Ball (305 mm) CL1 mounting Suspension Insulator, 25 kip, 49” of Polymer Length,
02 = Y-Clevis 03 = Aluminum Flat 8”x 10” Standard Leakage Distance Profile (2.5), Top Fitting:
03 = ANSI Socket (203 mm x 254 mm), 15/16” Y-Clevis, Bottom Fitting: ANSI Ball, No Corona Ring
04 = ANSI Straight Clevis (24 mm) hole diameter S025049S2010
07 = IEC Ball Fitting 04 = Aluminum Flat 8”x 13”
16 mm for 120 kN (203 mm x 330 mm), 15/16”
20 mm for 160 kN and 210 kN (24 mm) hole diameter
08 = IEC Straight Clevis 05 = 5” (127 mm) Bolt Circle, 5/8”
0A = IEC Socket (16 mm) tapped hole
16 mm for 120 kN 07 = Steel Gain 12” (305 mm)
20 mm for 160 kN and 210 kN CL mounting, 15/16”
(24 mm) hole diameter
08 = Steel Flat 8”x 13”
(203 mm x 330 mm) MS2, 15/16”
(24 mm) hole diameter
15 = 5” (127 mm) Bolt Circle, 5/8”
*For 300 & 350 Series refer to (16 mm) through hole
appropriate catalog section. Center Line
1

Horizontal x Vertical
2

Mounting Pattern Spacing

QUADRI*SIL®
f) Bottom Fitting. Defines the bottom end fitting of your
insulator. Fill in your selection in the boxes designated for “f.”
For example, if you want an ANSI ball bottom end fitting,
you would place “01” in the boxes designated for “f.”

S 0 2 5 0 4 9 H 2 0 1
a b b b c c c d e f f g

g RINGS
Line Post Insulator, 2.5” (63.5 mm) Rod Diameter,
0 = No Ring Required 21.9” Polymer Length, Standard Leakage Distance,
A = ≥220 kV, 8” (203 mm) ring for suspension, 12” Top Fitting: Tear Drop Blade, Bottom Fitting: 2-Piece
(305 mm) ring for series 250 post, Aluminum Gain Base, No Corona Ring
15" (381 mm) ring for series 300 & 350 post. P250021S0020
B = ≥330 kV, 12” (305 mm) ring for suspension, 15”
(381 mm) ring for series 250 post
C = ≥400 kV, 12” (305 mm) line end and 8
(203 mm) ground end ring for suspension
D = ≥500 kV, 15” (381 mm) line end and 8”
(203 mm) ground end ring for suspension
E = ≥735 kV, 15” (381 mm) line end and 12”
(305 mm) ground end ring for suspension

g) Rings. Defines your need for a Corona Ring. Fill in your
selection in the box designated for “g.” The example below
shows a selection of a corona ring for 220 kV, 8” (203 mm)
for a suspension insulator. Thus, “A” was placed in the box
designated for “g.”

S 0 2 5 0 4 9 H 2 0 1 A
a b b b c c c d e f f g

Your complete part number will be S025049H201A

Your final catalog number


should look like this
Fill out boxes according to instructions a b b b c c c d e f f g

Page 3-31 | January 2019


Section Length
High Leak Design

Suspension Insulators Standard Design


Mechanical Ratings SML = 25 kip/120 kN RTL = 12.5 kip/60 kN
Rod Diameter: 5/8" (16 mm)

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse
Typical Line Voltage, kV 1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
69 110 132 161 220 330 400 (kV) (kV) (kV) (kV) (kV) (kV)
(kV)
S025021S2010 / S120021S2010 021 33.3 (846) 21.5 (546) 55 (1397) 220 210 370 350 145 315 300
S025021H2010 / S120021H2010 021 33.3 (846) 22 (559) 64 (1626) 220 210 370 350 150 325 305
S025023S2010 / S120023S2010 023 35.4 (899) 23.7 (602) 60 (1524) 250 235 415 395 165 350 330
S025023H2010 / S120023H2010 023 35.4 (899) 24.1 (612) 71 (1803) 250 235 415 395 165 355 335
S025030S2010 / S120030S2010 030 41.9 (1064) 30.2 (767) 77 (1956) 315 305 525 510 210 445 430
S025030H2010 / S120030H2010 030 41.9 (1064) 30.6 (777) 90 (2286) 320 305 535 515 210 450 435
S025036S2010 / S120036S2010 036 48.4 (1229) 36.6 (930) 93 (2362) 385 365 635 620 255 540 525
S025036H2010 / S120036H2010 036 48.4 (1229) 37.1 (942) 110 (2794) 390 370 645 620 260 540 535
S025043S2010 / S120043S2010 043 54.9 (1394) 43.1 (1095) 110 (2794) 460 435 730 725 300 630 625
S025043H2010 / S120043H2010 043 54.9 (1394) 43.6 (1107) 129 (3277) 465 440 740 730 305 635 630
S025047S2010 / S120047S2010 047 59.2 (1504) 47.4 (1204) 121 (3073) 500 475 800 795 330 690 685
S025047H2010 / S120047H2010 047 59.2 (1504) 47.9 (1217) 142 (3607) 510 475 805 800 330 695 690
S025051S2010 / S120051S2010 051 63.5 (1613) 51.8 (1316) 132 (3353) 540 510 865 865 360 750 750
S025051H2010 / S120051H2010 051 63.5 (1613) 52.2 (1326) 155 (3937) 540 510 875 870 360 760 755
S025056S2010 / S120056S2010 056 67.8 (1722) 56.1 (1425) 143 (3632) 585 545 935 935 385 810 810
S025056H2010 / S120056H2010 056 67.8 (1722) 56.5 (1435) 168 (4267) 585 550 940 940 390 815 815
QUADRI*SIL®

S025060S2010 / S120060S2010 060 72.1 (1831) 60.4 (1534) 154 (3912) 625 580 1000 1005 410 870 875
S025060H2010 / S120060H2010 060 72.1 (1831) 60.9 (1547) 181 (4597) 625 585 1010 1010 415 880 880
S025064S2010 / S120064S2010 064 76.5 (1943) 64.7 (1643) 165 (4191) 660 615 1065 1075 435 930 940
S025064H2010 / S120064H2010 064 76.5 (1943) 65.2 (1656) 194 (4928) 665 615 1070 1075 440 940 945
S025069S2010 / S120069S2010 069 80.8 (2052) 69 (1753) 176 (4470) 695 650 1130 1140 465 990 995
S025069H2010 / S120069H2010 069 80.8 (2052) 69.5 (1765) 207 (5258) 700 650 1135 1145 465 995 1005
S025073S2010 / S120073S2010 073 85.1 (2162) 73.4 (1864) 187 (4750) 735 685 1200 1210 490 1050 1060
S025073H2010 / S120073H2010 073 85.1 (2162) 73.8 (1875) 220 (5588) 740 690 1205 1215 495 1055 1065
S025077S2010 / S120077S2010 077 89.4 (2271) 77.7 (1974) 198 (5029) 780 720 1260 1275 515 1105 1120
S025077H2010 / S120077H2010 077 89.4 (2271) 78.1 (1984) 233 (5918) 780 720 1270 1280 515 1115 1125
S025081S2010 / S120081S2010 081 93.7 (2380) 82 (2083) 209 (5309) 815 745 1325 1345 540 1165 1180
S025081H2010 / S120081H2010 081 93.7 (2380) 82.5 (2096) 246 (6248) 820 750 1330 1345 540 1170 1185
S025086S2010 / S120086S2010 086 98.1 (2492) 86.3 (2192) 220 (5588) 860 780 1400 1420 560 1220 1240
S025086H2010 / S120086H2010 086 98.1 (2492) 86.8 (2205) 259 (6579) 860 795 1410 1420 565 1225 1245
S025090S2010 / S120090S2010 090 102.4 (2601) 90.6 (2301) 231 (5867) 890 815 1460 1485 585 1275 1300
S025090H2010 / S120090H2010 090 102.4 (2601) 91.1 (2314) 272 (6909) 895 820 1470 1495 585 1285 1305
S025094S2010 / S120094S2010 094 106.7 (2710) 95 (2413) 242 (6147) 925 850 1520 1545 610 1335 1355
S025094H2010 / S120094H2010 094 106.7 (2710) 95.4 (2423) 285 (7239) 930 855 1540 1560 615 1340 1365
S025099S2010 / S120099S2010 099 111 (2819) 99.3 (2522) 253 (6426) 960 875 1575 1600 630 1395 1415
S025099H2010 / S120099H2010 099 111 (2819) 99.7 (2532) 298 (7569) 965 880 1585 1610 635 1395 1425
S025103S2010 / S120103S2010 103 115.3 (2929) 103.6 (2631) 264 (6706) 990 890 1640 1670 655 1445 1475
S025103H2010 / S120103H2010 103 115.3 (2929) 104.1 (2644) 310 (7874) 995 895 1645 1670 660 1450 1485
S025107S2010 / S120107S2010 107 119.7 (3040) 107.9 (2741) 275 (6985) 1010 920 1690 1725 675 1500 1530
S025107H2010 / S120107H2010 107 119.7 (3040) 108.4 (2753) 323 (8204) 1015 920 1695 1730 675 1510 1535
S025112S2010 / S120112S2010 112 124 (3150) 112.2 (2850) 286 (7264) 1040 945 1750 1790 695 1555 1590
S025112H2010 / S120112H2010 112 124 (3150) 112.7 (2863) 336 (8534) 1045 950 1755 1795 700 1565 1595
S025116S2010 / S120116S2010 116 128.3 (3259) 116.6 (2962) 297 (7544) 1070 975 1815 1850 720 1615 1645
S025116H2010 / S120116H2010 116 128.3 (3259) 117 (2972) 349 (8865) 1075 980 1820 1855 720 1620 1655
S025120S2010 / S120120S2010 120 132.6 (3368) 120.9 (3071) 308 (7823) 1100 1000 1875 1915 735 1665 1705
S025120H2010 / S120120H2010 120 132.6 (3368) 121.3 (3081) 362 (9195) 1105 1005 1880 1920 740 1670 1710
S025125S2010 / S120125S2010 125 136.9 (3477) 125.2 (3180) 319 (8103) 1125 1030 1935 1975 760 1720 1755
S025125H2010 / S120125H2010 125 136.9 (3477) 125.7 (3193) 375 (9525) 1130 1035 1940 1980 760 1725 1765
S025129S2010 / S120129S2010 129 141.3 (3589) 129.5 (3289) 330 (8382) 1155 1055 1990 2040 780 1770 1815
S025129H2010 / S120129H2010 129 141.3 (3589) 130 (3302) 388 (9855) 1160 1060 1995 2045 780 1780 1820
S025133S2010 / S120133S2010 133 145.6 (3698) 133.8 (3399) 341 (8661) 1180 1080 2050 2100 795 1825 1870
S025133H2010 / S120133H2010 133 145.6 (3698) 134.3 (3411) 401 (10185) 1185 1085 2055 2105 800 1830 1875
S025138S2010 / S120138S2010 138 149.9 (3807) 138.2 (3510) 352 (8941) 1205 1105 2110 2160 815 1880 1925
S025138H2010 / S120138H2010 138 149.9 (3807) 138.6 (3520) 414 (10516) 1210 1110 2115 2165 820 1885 1930
S025142S2010 / S120142S2010 142 154.2 (3917) 142.5 (3620) 363 (9220) 1230 1130 2165 2220 835 1930 1980
S025142H2010 / S120142H2010 142 154.2 (3917) 142.9 (3630) 427 (10846) 1235 1135 2170 2225 835 1935 1980

Notes:
Dimensional and electrical values displayed in main Section Length Adjustment Table, Base End Fittings: Y-clevis-Ball (201)
table are for an insulator with Y-clevis and Ball end Bottom Top and Bottom End Fitting Digits Length Change
fittings. Top Fitting
Fitting (“e” & “f”) in Catalog Number inches (mm)
Y-Clevis Eye 200 1.62 (41)
For voltages above 400 kV, other section lengths, or Eye ANSI 52-5 Ball 001 0.02 (0)
end fitting combinations, please contact your HPS Eye Eye 000 1.64 (42)
representative.
ANSI 52-5 Socket ANSI 52-5 Ball 301 -1.15 (-29)
IEC 16 mm Socket IEC 16 mm Ball A07 -0.03 (-1)
Electrical values are without corona ring. For
voltages equal to or greater than 220 kV, refer to ANSI 52-6 Clevis Eye 400 0.82 (21)
the dedicated page within this section for corona
To determine the section length for an insulator with a different end fitting combination, please add or subtract the
rings and associated physical/electrical changes to displayed length change in the table above. For configurations not shown, use the Catalog Number Key or contact your
the above data. HPS representative.

Page 3-32 | January 2019


Section Length
High Leak Design

Suspension Insulators Standard Design


Mechanical Ratings SML = 30 kip RTL = 15 kip
Rod Diameter: 5/8” (16 mm)

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse
Typical Line Voltage, kV 1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
69 110 132 161 220 330 400 (kV) (kV) (kV) (kV) (kV) (kV)
(kV)
S030021S2010 021 33.3 (846) 21.5 (546) 55 (1397) 220 210 370 350 145 315 300
S030021H2010 021 33.3 (846) 22 (559) 64 (1626) 220 210 370 350 150 325 305
S030023S2010 023 35.4 (899) 23.7 (602) 60 (1524) 250 235 415 395 165 350 330
S030023H2010 023 35.4 (899) 24.1 (612) 71 (1803) 250 235 415 395 165 355 335
S030030S2010 030 41.9 (1064) 30.2 (767) 77 (1956) 315 305 525 510 210 445 430
S030030H2010 030 41.9 (1064) 30.6 (777) 90 (2286) 320 305 535 515 210 450 435
S030036S2010 036 48.4 (1229) 36.6 (930) 93 (2362) 385 365 635 620 255 540 525
S030036H2010 036 48.4 (1229) 37.1 (942) 110 (2794) 390 370 645 620 260 540 535
S030043S2010 043 54.9 (1394) 43.1 (1095) 110 (2794) 460 435 730 725 300 630 625
S030043H2010 043 54.9 (1394) 43.6 (1107) 129 (3277) 465 440 740 730 305 635 630
S030047S2010 047 59.2 (1504) 47.4 (1204) 121 (3073) 500 475 800 795 330 690 685
S030047H2010 047 59.2 (1504) 47.9 (1217) 142 (3607) 510 475 805 800 330 695 690
S030051S2010 051 63.5 (1613) 51.8 (1316) 132 (3353) 540 510 865 865 360 750 750
S030051H2010 051 63.5 (1613) 52.2 (1326) 155 (3937) 540 510 875 870 360 760 755
S030056S2010 056 67.8 (1722) 56.1 (1425) 143 (3632) 585 545 935 935 385 810 810
S030056H2010 056 67.8 (1722) 56.5 (1435) 168 (4267) 585 550 940 940 390 815 815

QUADRI*SIL®
S030060S2010 060 72.1 (1831) 60.4 (1534) 154 (3912) 625 580 1000 1005 410 870 875
S030060H2010 060 72.1 (1831) 60.9 (1547) 181 (4597) 625 585 1010 1010 415 880 880
S030064S2010 064 76.5 (1943) 64.7 (1643) 165 (4191) 660 615 1065 1075 435 930 940
S030064H2010 064 76.5 (1943) 65.2 (1656) 194 (4928) 665 615 1070 1075 440 940 945
S030069S2010 069 80.8 (2052) 69 (1753) 176 (4470) 695 650 1130 1140 465 990 995
S030069H2010 069 80.8 (2052) 69.5 (1765) 207 (5258) 700 650 1135 1145 465 995 1005
S030073S2010 073 85.1 (2162) 73.4 (1864) 187 (4750) 735 685 1200 1210 490 1050 1060
S030073H2010 073 85.1 (2162) 73.8 (1875) 220 (5588) 740 690 1205 1215 495 1055 1065
S030077S2010 077 89.4 (2271) 77.7 (1974) 198 (5029) 780 720 1260 1275 515 1105 1120
S030077H2010 077 89.4 (2271) 78.1 (1984) 233 (5918) 780 720 1270 1280 515 1115 1125
S030081S2010 081 93.7 (2380) 82 (2083) 209 (5309) 815 745 1325 1345 540 1165 1180
S030081H2010 081 93.7 (2380) 82.5 (2096) 246 (6248) 820 750 1330 1345 540 1170 1185
S030086S2010 086 98.1 (2492) 86.3 (2192) 220 (5588) 860 780 1400 1420 560 1220 1240
S030086H2010 086 98.1 (2492) 86.8 (2205) 259 (6579) 860 795 1410 1420 565 1225 1245
S030090S2010 090 102.4 (2601) 90.6 (2301) 231 (5867) 890 815 1460 1485 585 1275 1300
S030090H2010 090 102.4 (2601) 91.1 (2314) 272 (6909) 895 820 1470 1495 585 1285 1305
S030094S2010 094 106.7 (2710) 95 (2413) 242 (6147) 925 850 1520 1545 610 1335 1355
S030094H2010 094 106.7 (2710) 95.4 (2423) 285 (7239) 930 855 1540 1560 615 1340 1365
S030099S2010 099 111 (2819) 99.3 (2522) 253 (6426) 960 875 1575 1600 630 1395 1415
S030099H2010 099 111 (2819) 99.7 (2532) 298 (7569) 965 880 1585 1610 635 1395 1425
S030103S2010 103 115.3 (2929) 103.6 (2631) 264 (6706) 990 890 1640 1670 655 1445 1475
S030103H2010 103 115.3 (2929) 104.1 (2644) 310 (7874) 995 895 1645 1670 660 1450 1485
S030107S2010 107 119.7 (3040) 107.9 (2741) 275 (6985) 1010 920 1690 1725 675 1500 1530
S030107H2010 107 119.7 (3040) 108.4 (2753) 323 (8204) 1015 920 1695 1730 675 1510 1535
S030112S2010 112 124 (3150) 112.2 (2850) 286 (7264) 1040 945 1750 1790 695 1555 1590
S030112H2010 112 124 (3150) 112.7 (2863) 336 (8534) 1045 950 1755 1795 700 1565 1595
S030116S2010 116 128.3 (3259) 116.6 (2962) 297 (7544) 1070 975 1815 1850 720 1615 1645
S030116H2010 116 128.3 (3259) 117 (2972) 349 (8865) 1075 980 1820 1855 720 1620 1655
S030120S2010 120 132.6 (3368) 120.9 (3071) 308 (7823) 1100 1000 1875 1915 735 1665 1705
S030120H2010 120 132.6 (3368) 121.3 (3081) 362 (9195) 1105 1005 1880 1920 740 1670 1710
S030125S2010 125 136.9 (3477) 125.2 (3180) 319 (8103) 1125 1030 1935 1975 760 1720 1755
S030125H2010 125 136.9 (3477) 125.7 (3193) 375 (9525) 1130 1035 1940 1980 760 1725 1765
S030129S2010 129 141.3 (3589) 129.5 (3289) 330 (8382) 1155 1055 1990 2040 780 1770 1815
S030129H2010 129 141.3 (3589) 130 (3302) 388 (9855) 1160 1060 1995 2045 780 1780 1820
S030133S2010 133 145.6 (3698) 133.8 (3399) 341 (8661) 1180 1080 2050 2100 795 1825 1870
S030133H2010 133 145.6 (3698) 134.3 (3411) 401 (10185) 1185 1085 2055 2105 800 1830 1875
S030138S2010 138 149.9 (3807) 138.2 (3510) 352 (8941) 1205 1105 2110 2160 815 1880 1925
S030138H2010 138 149.9 (3807) 138.6 (3520) 414 (10516) 1210 1110 2115 2165 820 1885 1930
S030142S2010 142 154.2 (3917) 142.5 (3620) 363 (9220) 1230 1130 2165 2220 835 1930 1980
S030142H2010 142 154.2 (3917) 142.9 (3630) 427 (10846) 1235 1135 2170 2225 835 1935 1980

Notes:
Dimensional and electrical values displayed in main Section Length Adjustment Table, Base End Fittings: Y-clevis-Ball (201)
table are for an insulator with Y-clevis and Ball end Bottom Top and Bottom End Fitting Digits Length Change
fittings. Top Fitting
Fitting (“e” & “f”) in Catalog Number inches (mm)
Y-Clevis Eye 200 1.62 (41)
For voltages above 400 kV, other section lengths, or Eye ANSI 52-5 Ball 001 0.02 (0)
end fitting combinations, please contact your HPS Eye Eye 000 1.64 (42)
representative.
ANSI 52-5 Socket ANSI 52-5 Ball 301 -1.15 (-29)
IEC 16 mm Socket IEC 16 mm Ball A07 -0.03 (-1)
Electrical values are without corona ring. For
voltages equal to or greater than 220 kV, refer to ANSI 52-6 Clevis Eye 400 0.82 (21)
the dedicated page within this section for corona ANSI 52-6 Clevis ANSI 52-5 Ball 401 -0.8 (-20)
rings and associated physical/electrical changes to To determine the section length for an insulator with a different end fitting combination, please add or subtract the
the above data. displayed length change in the table above. For configurations not shown, use the Catalog Number Key or contact your
HPS representative.

Page 3-33 | January 2019


Section Length
High Leak Design

Suspension Insulators Standard Design


Mechanical Ratings SML = 160 kN RTL = 80 kN
Rod Diameter: 7/8” (22 mm)

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse
Typical Line Voltage, kV 1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
69 110 132 161 220 330 400 (kV) (kV) (kV) (kV) (kV) (kV)
(kV)
S160021S2010 021 35.7 (907) 21.6 (549) 55 (1397) 220 210 370 350 145 315 300
S160021H2010 021 35.7 (907) 22.5 (572) 74 (1880) 225 215 375 355 150 330 315
S160023S2010 023 37.9 (963) 23.8 (605) 60 (1524) 250 235 415 395 165 350 330
S160023H2010 023 37.9 (963) 24.7 (627) 82 (2083) 255 240 420 400 170 360 345
S160030S2010 030 44.4 (1128) 30.3 (770) 77 (1956) 320 305 525 510 210 445 430
S160030H2010 030 44.4 (1128) 31.1 (790) 104 (2642) 320 310 540 520 215 455 445
S160036S2010 036 50.8 (1290) 36.8 (935) 93 (2362) 385 365 635 625 260 540 530
S160036H2010 036 50.8 (1290) 37.6 (955) 126 (3200) 395 375 650 625 265 550 540
S160043S2010 043 57.3 (1455) 43.2 (1097) 110 (2794) 460 435 730 725 300 630 625
S160043H2010 043 57.3 (1455) 44.1 (1120) 149 (3785) 470 445 745 735 310 640 635
S160047S2010 047 61.6 (1565) 47.6 (1209) 121 (3073) 500 475 800 800 330 690 690
S160047H2010 047 61.6 (1565) 48.4 (1229) 164 (4166) 515 480 810 805 335 705 700
S160051S2010 051 66 (1676) 51.9 (1318) 132 (3353) 540 510 865 860 360 755 750
S160051H2010 051 66 (1676) 52.7 (1339) 179 (4547) 545 515 880 875 365 765 765
S160056S2010 056 70.3 (1786) 56.2 (1427) 143 (3632) 585 545 935 935 385 810 810
S160056H2010 056 70.3 (1786) 57.1 (1450) 194 (4928) 590 555 945 945 390 825 825
QUADRI*SIL®

S160060S2010 060 74.6 (1895) 60.5 (1537) 154 (3912) 625 580 1000 1005 410 870 875
S160060H2010 060 74.6 (1895) 61.4 (1560) 209 (5309) 630 590 1015 1015 420 885 890
S160064S2010 064 78.9 (2004) 64.8 (1646) 165 (4191) 660 615 1065 1075 435 930 940
S160064H2010 064 78.9 (2004) 65.7 (1669) 224 (5690) 670 620 1075 1080 445 945 950
S160069S2010 069 83.2 (2113) 69.2 (1758) 176 (4470) 695 650 1130 1140 465 990 1000
S160069H2010 069 83.2 (2113) 70 (1778) 239 (6071) 705 655 1140 1150 470 1000 1010
S160073S2010 073 87.6 (2225) 73.5 (1867) 187 (4750) 735 685 1200 1210 490 1050 1060
S160073H2010 073 87.6 (2225) 74.3 (1887) 254 (6452) 745 695 1210 1220 495 1060 1075
S160077S2010 077 91.9 (2334) 77.8 (1976) 198 (5029) 780 720 1260 1275 515 1110 1125
S160077H2010 077 91.9 (2334) 78.7 (1999) 268 (6807) 785 725 1275 1285 520 1120 1130
S160081S2010 081 96.2 (2443) 82.1 (2085) 209 (5309) 815 745 1325 1345 540 1165 1180
S160081H2010 081 96.2 (2443) 83 (2108) 283 (7188) 825 755 1335 1350 545 1175 1195
S160086S2010 086 100.5 (2553) 86.4 (2195) 220 (5588) 860 780 1400 1420 565 1220 1240
S160086H2010 086 100.5 (2553) 87.3 (2217) 298 (7569) 865 800 1415 1425 570 1235 1255
S160090S2010 090 104.8 (2662) 90.8 (2306) 231 (5867) 890 815 1460 1485 585 1280 1305
S160090H2010 090 104.8 (2662) 91.6 (2327) 313 (7950) 900 825 1475 1500 590 1290 1310
S160094S2010 094 109.2 (2774) 95.1 (2416) 242 (6147) 925 850 1520 1545 610 1340 1360
S160094H2010 094 109.2 (2774) 95.9 (2436) 328 (8331) 935 860 1545 1565 615 1350 1370
S160099S2010 099 113.5 (2883) 99.4 (2525) 253 (6426) 960 875 1575 1605 630 1395 1420
S160099H2010 099 113.5 (2883) 100.3 (2548) 343 (8712) 970 885 1590 1615 635 1405 1430
S160103S2010 103 117.8 (2992) 103.7 (2634) 264 (6706) 990 890 1640 1670 655 1445 1475
S160103H2010 103 117.8 (2992) 104.6 (2657) 358 (9093) 1000 900 1650 1675 660 1460 1485
S160107S2010 107 122.1 (3101) 108 (2743) 275 (6985) 1010 920 1695 1725 675 1505 1530
S160107H2010 107 122.1 (3101) 108.9 (2766) 373 (9474) 1020 925 1700 1735 680 1515 1545
S160112S2010 112 126.4 (3211) 112.4 (2855) 286 (7264) 1045 950 1755 1790 700 1560 1590
S160112H2010 112 126.4 (3211) 113.2 (2875) 388 (9855) 1050 955 1760 1800 705 1570 1600
S160116S2010 116 130.8 (3322) 116.7 (2964) 297 (7544) 1070 975 1815 1855 720 1615 1650
S160116H2010 116 130.8 (3322) 117.5 (2985) 403 (10236) 1080 985 1825 1860 720 1620 1660
S160120S2010 120 135.1 (3432) 121 (3073) 308 (7823) 1100 1005 1875 1915 740 1665 1705
S160120H2010 120 135.1 (3432) 121.9 (3096) 418 (10617) 1110 1010 1885 1925 745 1680 1715
S160125S2010 125 139.4 (3541) 125.3 (3183) 319 (8103) 1125 1030 1935 1980 760 1720 1760
S160125H2010 125 139.4 (3541) 126.2 (3205) 433 (10998) 1135 1040 1945 1985 765 1730 1770
S160129S2010 129 143.7 (3650) 129.6 (3292) 330 (8382) 1155 1055 1995 2040 780 1775 1815
S160129H2010 129 143.7 (3650) 130.5 (3315) 448 (11379) 1165 1065 2000 2050 780 1785 1825
S160133S2010 133 148 (3759) 134 (3404) 341 (8661) 1180 1080 2055 2100 795 1830 1870
S160133H2010 133 148 (3759) 134.8 (3424) 463 (11760) 1190 1090 2060 2110 800 1840 1885
S160138S2010 138 152.4 (3871) 138.3 (3513) 352 (8941) 1205 1105 2110 2160 815 1880 1925
S160138H2010 138 152.4 (3871) 139.1 (3533) 478 (12141) 1215 1115 2120 2170 820 1890 1935
S160142S2010 142 156.7 (3980) 142.6 (3622) 363 (9220) 1230 1130 2170 2220 835 1935 1980
S160142H2010 142 156.7 (3980) 143.5 (3645) 493 (12522) 1240 1140 2175 2230 840 1940 1990

Notes:
Dimensional and electrical values displayed in main Section Length Adjustment Table, Base End Fittings: Y-clevis-Ball (201)
table are for an insulator with Y-clevis and Ball end Bottom Top and Bottom End Fitting Digits Length Change
fittings. Top Fitting
Fitting (“e” & “f”) in Catalog Number inches (mm)
Y-Clevis Eye 200 1.71 (43)
For voltages above 400 kV, other section lengths, or Eye ANSI 52-8 Ball 001 0.31 (8)
end fitting combinations, please contact your HPS Eye Eye 000 2.02 (51)
representative.
ANSI 52-8 Socket ANSI 52-8 Ball 301 -1.27 (-32)
IEC 20 mm Socket IEC 20 mm Ball A07 0.26 (7)
Electrical values are without corona ring. For
voltages equal to or greater than 220 kV, refer to Clevis IEC 19-L Eye 800 0.80 (20)
the dedicated page within this section for corona Clevis IEC 19-L IEC 20 mm Ball 807 0.06 (2)
rings and associated physical/electrical changes to To determine the section length for an insulator with a different end fitting combination, please add or subtract the
the above data. displayed length change in the table above. For configurations not shown, use the Catalog Number Key or contact your
HPS representative.

Page 3-34 | January 2019


Section Length
High Leak Design

Suspension Insulators Standard Design


Mechanical Ratings SML = 50 kip/210 kN RTL = 25 kip/105 kN
Rod Diameter: 7/8” (22 mm)

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse
Typical Line Voltage, kV 1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
69 110 132 161 220 330 400 (kV) (kV) (kV) (kV) (kV) (kV)
(kV)
S050021S2010 / S210021S2010 021 33.3 (846) 21.5 (546) 55 (1397) 220 210 370 350 145 315 300
S050021H2010 / S210021H2010 021 33.3 (846) 22 (559) 64 (1626) 220 210 370 350 150 325 305
S050023S2010 / S210023S2010 023 35.4 (899) 23.7 (602) 60 (1524) 250 235 415 395 165 350 330
S050023H2010 / S210023H2010 023 35.4 (899) 24.1 (612) 71 (1803) 250 235 415 395 165 355 335
S050030S2010 / S210030S2010 030 41.9 (1064) 30.2 (767) 77 (1956) 315 305 525 510 210 445 430
S050030H2010 / S210030H2010 030 41.9 (1064) 30.6 (777) 90 (2286) 320 305 535 515 210 450 435
S050036S2010 / S210036S2010 036 48.4 (1229) 36.6 (930) 93 (2362) 385 365 635 620 255 540 525
S050036H2010 / S210036H2010 036 48.4 (1229) 37.1 (942) 110 (2794) 390 370 645 620 260 540 535
S050043S2010 / S210043S2010 043 54.9 (1394) 43.1 (1095) 110 (2794) 460 435 730 725 300 630 625
S050043H2010 / S210043H2010 043 54.9 (1394) 43.6 (1107) 129 (3277) 465 440 740 730 305 635 630
S050047S2010 / S210047S2010 047 59.2 (1504) 47.4 (1204) 121 (3073) 500 475 800 795 330 690 685
S050047H2010 / S210047H2010 047 59.2 (1504) 47.9 (1217) 142 (3607) 510 475 805 800 330 695 690
S050051S2010 / S210051S2010 051 63.5 (1613) 51.8 (1316) 132 (3353) 540 510 865 865 360 750 750
S050051H2010 / S210051H2010 051 63.5 (1613) 52.2 (1326) 155 (3937) 540 510 875 870 360 760 755
S050056S2010 / S210056S2010 056 67.8 (1722) 56.1 (1425) 143 (3632) 585 545 935 935 385 810 810
S050056H2010 / S210056H2010 056 67.8 (1722) 56.5 (1435) 168 (4267) 585 550 940 940 390 815 815

QUADRI*SIL®
S050060S2010 / S210060S2010 060 72.1 (1831) 60.4 (1534) 154 (3912) 625 580 1000 1005 410 870 875
S050060H2010 / S210060H2010 060 72.1 (1831) 60.9 (1547) 181 (4597) 625 585 1010 1010 415 880 880
S050064S2010 / S210064S2010 064 76.5 (1943) 64.7 (1643) 165 (4191) 660 615 1065 1075 435 930 940
S050064H2010 / S210064H2010 064 76.5 (1943) 65.2 (1656) 194 (4928) 665 615 1070 1075 440 940 945
S050069S2010 / S210069S2010 069 80.8 (2052) 69 (1753) 176 (4470) 695 650 1130 1140 465 990 995
S050069H2010 / S210069H2010 069 80.8 (2052) 69.5 (1765) 207 (5258) 700 650 1135 1145 465 995 1005
S050073S2010 / S210073S2010 073 85.1 (2162) 73.4 (1864) 187 (4750) 735 685 1200 1210 490 1050 1060
S050073H2010 / S210073H2010 073 85.1 (2162) 73.8 (1875) 220 (5588) 740 690 1205 1215 495 1055 1065
S050077S2010 / S210077S2010 077 89.4 (2271) 77.7 (1974) 198 (5029) 780 720 1260 1275 515 1105 1120
S050077H2010 / S210077H2010 077 89.4 (2271) 78.1 (1984) 233 (5918) 780 720 1270 1280 515 1115 1125
S050081S2010 / S210081S2010 081 93.7 (2380) 82 (2083) 209 (5309) 815 745 1325 1345 540 1165 1180
S050081H2010 / S210081H2010 081 93.7 (2380) 82.5 (2096) 246 (6248) 820 750 1330 1345 540 1170 1185
S050086S2010 / S210086S2010 086 98.1 (2492) 86.3 (2192) 220 (5588) 860 780 1400 1420 560 1220 1240
S050086H2010 / S210086H2010 086 98.1 (2492) 86.8 (2205) 259 (6579) 860 795 1410 1420 565 1225 1245
S050090S2010 / S210090S2010 090 102.4 (2601) 90.6 (2301) 231 (5867) 890 815 1460 1485 585 1275 1300
S050090H2010 / S210090H2010 090 102.4 (2601) 91.1 (2314) 272 (6909) 895 820 1470 1495 585 1285 1305
S050094S2010 / S210094S2010 094 106.7 (2710) 95 (2413) 242 (6147) 925 850 1520 1545 610 1335 1355
S050094H2010 / S210094H2010 094 106.7 (2710) 95.4 (2423) 285 (7239) 930 855 1540 1560 615 1340 1365
S050099S2010 / S210099S2010 099 111 (2819) 99.3 (2522) 253 (6426) 960 875 1575 1600 630 1395 1415
S050099H2010 / S210099H2010 099 111 (2819) 99.7 (2532) 298 (7569) 965 880 1585 1610 635 1395 1425
S050103S2010 / S210103S2010 103 115.3 (2929) 103.6 (2631) 264 (6706) 990 890 1640 1670 655 1445 1475
S050103H2010 / S210103H2010 103 115.3 (2929) 104.1 (2644) 310 (7874) 995 895 1645 1670 660 1450 1485
S050107S2010 / S210107S2010 107 119.7 (3040) 107.9 (2741) 275 (6985) 1010 920 1690 1725 675 1500 1530
S050107H2010 / S210107H2010 107 119.7 (3040) 108.4 (2753) 323 (8204) 1015 920 1695 1730 675 1510 1535
S050112S2010 / S210112S2010 112 124 (3150) 112.2 (2850) 286 (7264) 1040 945 1750 1790 695 1555 1590
S050112H2010 / S210112H2010 112 124 (3150) 112.7 (2863) 336 (8534) 1045 950 1755 1795 700 1565 1595
S050116S2010 / S210116S2010 116 128.3 (3259) 116.6 (2962) 297 (7544) 1070 975 1815 1850 720 1615 1645
S050116H2010 / S210116H2010 116 128.3 (3259) 117 (2972) 349 (8865) 1075 980 1820 1855 720 1620 1655
S050120S2010 / S210120S2010 120 132.6 (3368) 120.9 (3071) 308 (7823) 1100 1000 1875 1915 735 1665 1705
S050120H2010 / S210120H2010 120 132.6 (3368) 121.3 (3081) 362 (9195) 1105 1005 1880 1920 740 1670 1710
S050125S2010 / S210125S2010 125 136.9 (3477) 125.2 (3180) 319 (8103) 1125 1030 1935 1975 760 1720 1755
S050125H2010 / S210125H2010 125 136.9 (3477) 125.7 (3193) 375 (9525) 1130 1035 1940 1980 760 1725 1765
S050129S2010 / S210129S2010 129 141.3 (3589) 129.5 (3289) 330 (8382) 1155 1055 1990 2040 780 1770 1815
S050129H2010 / S210129H2010 129 141.3 (3589) 130 (3302) 388 (9855) 1160 1060 1995 2045 780 1780 1820
S050133S2010 / S210133S2010 133 145.6 (3698) 133.8 (3399) 341 (8661) 1180 1080 2050 2100 795 1825 1870
S050133H2010 / S210133H2010 133 145.6 (3698) 134.3 (3411) 401 (10185) 1185 1085 2055 2105 800 1830 1875
S050138S2010 / S210138S2010 138 149.9 (3807) 138.2 (3510) 352 (8941) 1205 1105 2110 2160 815 1880 1925
S050138H2010 / S210138H2010 138 149.9 (3807) 138.6 (3520) 414 (10516) 1210 1110 2115 2165 820 1885 1930
S050142S2010 / S210142S2010 142 154.2 (3917) 142.5 (3620) 363 (9220) 1230 1130 2165 2220 835 1930 1980
S050142H2010 / S210142H2010 142 154.2 (3917) 142.9 (3630) 427 (10846) 1235 1135 2170 2225 835 1935 1980

Notes:
Dimensional and electrical values displayed in main Section Length Adjustment Table, Base End Fittings: Y-clevis-Ball (201)
table are for an insulator with Y-clevis and Ball end Bottom Top and Bottom End Fitting Digits Length Change
fittings. Top Fitting
Fitting (“e” & “f”) in Catalog Number inches (mm)
Y-Clevis Eye 200 1.71 (43)
For voltages above 400 kV, other section lengths, or Eye ANSI 52-8 Ball 001 0.31 (8)
end fitting combinations, please contact your HPS Eye Eye 000 2.02 (51)
representative.
ANSI 52-8 Socket ANSI 52-8 Ball 301 -1.27 (-32)
IEC 20 mm Socket IEC 20 mm Ball A07 0.26 (7)
Electrical values are without corona ring. For
voltages equal to or greater than 220 kV, refer to Clevis IEC 19-L Eye 800 0.80 (20)
the dedicated page within this section for corona Clevis IEC 19-L IEC 20 mm Ball 807 0.06 (2)
rings and associated physical/electrical changes to To determine the section length for an insulator with a different end fitting combination, please add or subtract the
the above data. displayed length change in the table above. For configurations not shown, use the Catalog Number Key or contact your
HPS representative.

Page 3-35 | January 2019


Suspension Insulators
Mechanical Ratings SML = 80 kip/355 kN RTL = 40kip/177.5kN
Rod Diameter: 1.25” (32 mm)

Hubbell Power Systems offers an 80k lbs insulator for extra high voltage applications
where increase mechanical strength is required. The 80k lbs (300kN) insulator is part
of the reliable Quadri*Sil product line, ensuring ultimate protection against weather
and contaminants.

• Cost reduction due to the increased strength of a single string replacing a double string
• Significant weight reduction when compared to porcelain counterparts
• Quadri*Sil’s patented four point sealing system
• Integral corona shielding ring
• Proprietary silicone-rubber compound
• Uniform circumferential crimp method
QUADRI*SIL®

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Typical Line Voltage, kV Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse
1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
(kV) (kV) (kV) (kV) (kV) (kV)
330 500 765 (kV)
S080094H0000 94 115.8 (2941) 96.1 (2440) 321 (8153) 940 820 1485 1530 615 1335 1375
S080099H0000 99 120.1 (3050) 100.5 (2552) 336 (8534) 980 855 1550 1595 640 1395 1435
S080103H0000 103 124.5 (3162) 104.8 (2661) 351 (8915) 1025 880 1615 1660 660 1450 1490
S080107H0000 107 128.8 (3271) 109.1 (2771) 365 (9271) 1065 910 1675 1720 680 1505 1545
S080112H0000 112 133.1 (3380) 113.4 (2880) 380 (9652) 1110 940 1740 1785 705 1565 1605
S080116H0000 116 137.4 (3490) 117.7 (2989) 394 (10007) 1150 965 1805 1850 720 1620 1665
S080120H0000 120 141.7 (3599) 122.1 (3101) 409 (10388) 1195 995 1870 1910 745 1680 1715
S080125H0000 125 146.1 (3710) 126.4 (3210) 424 (10769) 1240 1020 1935 1975 765 1740 1775
S080129H0000 129 150.4 (3820) 130.7 (3319) 438 (11125) 1280 1045 2000 2035 780 1800 1830
S080133H0000 133 154.7 (3929) 135 (3429) 453 (11506) 1325 1070 2065 2095 800 1855 1885
S080135H0000 135 156.9 (3985) 137.2 (3484) 460 (11684) 1345 1085 2095 2125 810 1885 1910
S080140H0000 140 161.2 (4094) 141.5 (3594) 475 (12065) 1390 1110 2160 2185 830 1940 1965
S080144H0000 144 165.5 (4203) 145.8 (3703) 490 (12446) 1435 1135 2225 2245 850 2000 2020
S080148H0000 148 169.8 (4312) 150.1 (3812) 504 (12801) 1475 1155 2290 2305 865 2060 2070
S080153H0000 153 174.1 (4422) 154.5 (3924) 519 (13182) 1520 1180 2355 2365 885 2115 2125
S080157H0000 157 178.5 (4533) 158.8 (4033) 533 (13538) 1565 1200 2420 2425 900 2175 2180
S080164H0000 164 184.9 (4696) 165.3 (4198) 555 (14097) 1630 1235 2515 2510 925 2260 2255
S080168H0000 168 189.3 (4808) 169.6 (4307) 570 (14478) 1675 1255 2580 2565 940 2320 2305
S080172H0000 172 193.6 (4917) 173.9 (4417) 585 (14859) 1720 1275 2645 2625 955 2380 2360
S080174H0000 174 195.7 (4970) 176.1 (4472) 592 (15036) 1740 1285 2675 2650 960 2405 2385
S080179H0000 179 200.1 (5082) 180.4 (4582) 607 (15417) 1785 1305 2740 2710 975 2465 2435
S080183H0000 183 204.4 (5191) 184.7 (4691) 621 (15773) 1830 1325 2805 2765 990 2520 2485
S080187H0000 187 208.7 (5301) 189 (4800) 636 (16154) 1875 1340 2870 2820 1005 2580 2535
S080192H0000 192 213 (5410) 193.3 (4909) 651 (16535) 1920 1360 2935 2875 1020 2640 2585
S080196H0000 196 217.3 (5519) 197.7 (5021) 665 (16891) 1965 1375 3000 2930 1030 2700 2635
S080200H0000 200 221.7 (5631) 202 (5130) 680 (17272) 2010 1390 3065 2980 1040 2755 2680
S080205H0000 205 226 (5740) 206.3 (5240) 694 (17627) 2055 1405 3130 3035 1050 2815 2730
S080209H0000 209 230.3 (5849) 210.6 (5349) 709 (18008) 2100 1420 3190 3085 1065 2870 2775
S080213H0000 213 234.6 (5958) 214.9 (5458) 724 (18389) 2145 1435 3255 3140 1075 2925 2825

Page 3-36 | January 2019


Corona Performance
Quadri*Sil® insulators are RIV and corona free through 161 kV. The use of an external corona shielding ring is re-
quired at 220 / 230 kV and above. The table below details the rings necessary for 220 / 230 kV and above.

Recommended Corona Ring Installation Table


Normal Applications: Top Grounded, Bottom Energized
Recommended Corona Rings by Line Voltage 25 kip, 30 kip, 120 kN 133 kN , 50 kip, 160 kN, 210 kN 80 kip
Line Voltage (kV) Ground End Line End Ground End Line End Ground End Line End Ground End Line End

220/230 kV None 8" (203 mm) - 2717613001 - 2717613002 - 2717613003

330/345 kV None 12" (305 mm) - 2717053001 - 2717053002 - 2717053003

400 kV 8" (203 mm) 12" (305 mm) 2717613001 2717053001 2717613002 2717053002 2717613003 2717053003

500 kV 8" (203 mm) 15" (381 mm) 2717613001 2717513001 2717613002 2717513002 2717053003 2717513003

QUADRI*SIL®
8.0” 12.0” 15.00”
(203 mm) (305 mm) (381 mm)

2.44” 3.44” 4.10”


(62 mm) (87 mm) (104 mm)

Quadri*Sil Suspen- Quadri*Sil Suspen- Quadri*Sil Suspen-


sion Insulator sion Insulator sion Insulator

Part Number 271761 Part Number 271705 Part Number 271751

Electrical/Dimensional Changes to the Suspension Insulator with External Corona Ring


Physical and Electrical Characteristics 220/230 kV Ring 330/345 kV Ring 400 kV Ring 500 kV Ring
Dry Arc Distance inches (mm) -0.63 (-16) -1.32 (33.5) -1.95 (49.5) -2.67 (67.8)
Leakage Distance inches (mm) 0 0 0 0
ANSI 60 Hz Flashover Dry — kV -10 -20 -20 -30
ANSI 60 Hz Flashover Wet — kV -10 -10 -20 -30
ANSI Critical Flashover Positive — kV -10 -20 -30 -40
ANSI Critical Flashover Negative — kV -10 -20 -30 -50
IEC Wet Switching Impulse Withstand — kV N/A N/A N/A N/A
IEC Power Frequency Wet Withstand — kV -10 -10 -20 -30
IEC Lightning Impulse Withstand Positive — kV -10 -20 -30 -40
IEC Lightning Impulse Withstand Negative — kV -10 -20 -30 -50
Net Weight pounds (kg) 2.1 (1.0) 2.9 (1.3) 5.0 (2.3) 6.5 (2.9)

Page 3-37 | January 2019


Most Common End Fittings

45º
øD

Chain Eye A
A Y-Clevis
A C
B Dimensions in. (mm) Dimensions in. (mm)
SML B SML
A B C D A B Bolt Dia.
25 kip 0.62 0.62 2.00 2.00 25 kip 0.75 1.53 0.75
(111 kN) (15.74) (15.74) (50.80) (50.80) (111 kN) (19.05) (38.86) (19)
0.62 0.62 2.00 2.00 0.75 1.53 0.75
120 kN 120 kN
(15.74) (15.74) (50.80) (50.80) (19.05) (38.86) (19)
30 kip 0.75 0.75 2.00 2.00 30 kip 0.88 1.59 0.88
(133 kN) (19.05) (19.05) (50.80) (50.80) (133 kN) (22.35) (40.39) (22)
36 kip 0.75 0.75 2.00 2.00 36 kip 0.88 1.59 0.88
(160 kN) (19.05) (19.05) (50.80) (50.80) (160 kN) (22.35) (40.39) (22)
QUADRI*SIL®

0.75 0.75 2.00 2.00 0.88 1.59 0.88


210 kN 210 kN
(19.05) (19.05) (50.80) (50.80) (22.35) (40.39) (22)
50 kip 0.75 0.75 2.00 2.00 50 kip 0.88 1.59 0.88
(222 kN) (19.05) (19.05) (50.80) (50.80) (222 kN) (22.35) (40.39) (22)

PD Straight Clevis Ball/Socket


A
Dimensions in. (mm) SML CLASS
SML
CLASS A B PD 25 kip
25 kip ANSI 1.22 0.75 0.62 ANSI 52-5
(111 kN)
(111 kN) 52-6 (31) (19) (16)
1.22 0.75 0.62 120 kN IEC 16mm
120 kN IEC 16C
(31) (19) (16) 30 kip
30 kip ANSI 1.22 0.75 0.62 ANSI 52-5
(133 kN)
(133 kN) 52-6 (31) (19) (16)
36 kip 1.38 0.83 0.75 36 kip ANSI 52-8
IEC 19L
(160 kN) (35) (21) (19) (160 kN) (IEC 20 mm)
1.38 0.83 0.75 210 kN IEC 20 mm
210 kN IEC 19L
(35) (21) (19)
50 kip
50 kip ANSI 52-11
N/A
(222 kN) (222 kN)

Page 3-38 | January 2019


Horizontal Line Post Insulators
2.5” (63.5 mm) Rod Diameter

Section Length

Clamptop:
Maximum Design Tension = 2,500 lbs. (11.1 kN) Horizontal Clamptop End Fitting
Two-Hole Blade: Increases the section length
Maximum Design Tension = 7,500 lbs. (33.4 kN) dimensions by 0.75”

ANSI Values IEC Values

QUADRI*SIL®
Selection Guide: Typical Line Nominal Leakage
Section Strike Dis-
(2)
60-Hz (2)
Voltage, kV(1) Catalog Num- Polymer Distance
(2)
60-Hz (2) Impulse (2) Impulse Impulse (2) Impulse SCL lbs.
Length inches tance inches 60-Hz
(2)
1-minute
bers Length inches Wet Positive Negative Positive Negative (kN)
(mm) (mm) Dry Flash- Wet With-
inches (mm) Flashover Critical Critical Withstand Withstand
over (kV) stand
69 110 132 161 220 330 (kV) (kV) (kV) (kV) (kV)
(kV)
P250024S0020 024 36.9 (937) 25.0 (635) 63 (1600) 255 235 385 505 195 365 475 5000 (22.2)
P250026S0020 026 39.3 (998) 27.4 (696) 69 (1753) 280 255 425 540 215 400 510 5000 (22.2)
P250031S0020 031 44.0 (1117) 32.2 (818) 82 (2083) 330 300 510 615 255 480 580 4490 (20.0)
P250036S0020 036 48.8 (1239) 37.1 (942) 95 (2413) 380 345 580 690 290 550 655 3950 (17.6)
P250043S0020 043 55.9 (1419) 44.3 (1125) 113 (2870) 455 405 700 800 340 665 760 3340 (14.9)
P250048S0020 048 60.6 (1539) 49.2 (1250) 126 (3200) 515 450 770 880 380 730 835 3030 (13.5)
P250053S0020 053 65.3 (1658) 54.0 (1372) 139 (3531) 565 495 855 950 420 810 900 2770 (12.3)
P250058S0020 058 70.1 (1780) 58.8 (1494) 151 (3835) 600 525 920 1025 445 870 970 2550 (11.3)
P250060S0020 060 72.4 (1838) 61.3 (1557) 158 (4013) 625 540 955 1065 455 905 1010 2460 (10.9)
P250065S0020 065 77.2 (1960) 66.1 (1679) 170 (4318) 675 580 1035 1140 490 980 1080 2280 (10.1)
P250070S0020 070 81.9 (2080) 70.9 (1801) 183 (4648) 720 615 1115 1215 520 1055 1150 2130 (9.5)
P250075S0020 075 86.6 (2199) 75.8 (1925) 196 (4978) 765 650 1190 1290 550 1130 1225 2000 (8.9)
P250080S0020 080 91.4 (2321) 80.6 (2047) 208 (5283) 815 680 1265 1360 575 1200 1290 1890 (8.4)
P250087S0020 087 98.5 (2501) 87.9 (2233) 227 (5766) 880 735 1380 1475 620 1310 1400 1740 (7.7)
P250092S0020 092 103.2 (2621) 92.7 (2355) 240 (6096) 925 765 1455 1550 650 1380 1470 1650 (7.3)
P250096S0020 096 107.9 (2740) 97.6 (2479) 252 (6401) 975 800 1535 1625 680 1455 1540 1570 (7.0)
P250101S0020 101 112.7 (2862) 102.4 (2601) 265 (6731) 1015 830 1610 1700 705 1525 1615 1500 (6.7)
P250104S0020 104 115.1 (2923) 104.8 (2662) 271 (6883) 1040 845 1650 1735 715 1565 1645 1460 (6.5)
P250106S0020 106 117.4 (2981) 107.2 (2723) 278 (7061) 1060 860 1685 1770 730 1600 1680 1430 (6.4)
P250109S0020 109 119.8 (3042) 109.7 (2786) 284 (7214) 1085 875 1725 1810 740 1635 1715 1400 (6.2)
P250111S0020 111 122.2 (3103) 112.1 (2847) 290 (7366) 1105 890 1765 1850 755 1675 1755 1370 (6.1)

Notes:
1. For voltages above 330 kV, other section lengths, or end fitting combinations, please contact your HPS representative.

2. Electrical values are without corona ring. For voltages equal to or greater than 220 kV, refer to the dedicated page within this section for corona rings and associated
physical/electrical changes to the above data.

3. The catalog number shown in the table is for a 2.5’’ (63.5mm) rod diameter line post with a two hole blade on the line end and a rigid base on the tower end. For other
end fitting combinations, please refer to the Catalog Number Key located at the front of this section.

Page 3-39 | January 2019


Horizontal Line Post Insulators with Rigid Base
2.5” (63.5 mm) Rod Diameter

Section Length Horizontal Clamptop End


Fitting
Increases the section length
dimensions by 0.75”

14.00”

12.00”

Clamptop:
Maximum Design Tension = 2,500 lbs. (11.1 kN)
Two-Hole Blade:
Maximum Design Tension = 7,500 lbs. (33.4 kN)
1.50” 0.95”Ø
QUADRI*SIL®

5”Dia.

ANSI Values IEC Values


Selection Guide: Typical Line Nominal Leakage
Section Strike Dis-
(2)
60-Hz (2)
Voltage, kV(1) Catalog Num- Polymer Distance
(2)
60-Hz (2) Impulse (2) Impulse Impulse (2) Impulse SCL lbs.
Length inches tance inches 60-Hz
(2)
1-minute
bers Length inches Wet Positive Negative Positive Negative (kN)
(mm) (mm) Dry Flash- Wet With-
inches (mm) Flashover Critical Critical Withstand Withstand
over (kV) stand
69 110 132 161 220 330 (kV) (kV) (kV) (kV) (kV)
(kV)
P250024S0500 024 35.7 (906) 25 (635) 63 (1600) 255 235 385 505 195 365 475 5000 (22.3)
P250026S0500 026 38.1 (968) 27.4 (696) 69 (1753) 280 255 425 540 215 400 510 5000 (22.3)
P250031S0500 031 42.8 (1087) 32.2 (818) 82 (2083) 330 300 510 615 255 480 580 4340 (19.3)
P250036S0500 036 47.6 (1209) 37.1 (942) 95 (2413) 380 345 580 690 290 550 655 3830 (17)
P250043S0500 043 54.7 (1389) 44.3 (1125) 113 (2870) 455 405 700 800 340 665 760 3250 (14.5)
P250048S0500 048 59.4 (1509) 49.2 (1250) 126 (3200) 515 450 770 880 380 730 835 2960 (13.2)
P250053S0500 053 64.1 (1628) 54 (1372) 139 (3531) 565 495 855 950 420 810 900 2710 (12.1)
P250058S0500 058 68.9 (1750) 58.8 (1494) 151 (3835) 600 525 920 1025 445 870 970 2500 (11.1)
P250060S0500 060 71.2 (1808) 61.3 (1557) 158 (4013) 625 540 955 1065 455 905 1010 2410 (10.7)
P250065S0500 065 76 (1930) 66.1 (1679) 170 (4318) 675 580 1035 1140 490 980 1080 2240 (10)
P250070S0500 070 80.7 (2050) 70.9 (1801) 183 (4648) 720 615 1115 1215 520 1055 1150 2100 (9.3)
P250075S0500 075 85.4 (2169) 75.8 (1925) 196 (4978) 765 650 1190 1290 550 1130 1225 1970 (8.8)
P250080S0500 080 90.2 (2291) 80.6 (2047) 208 (5283) 815 680 1265 1360 575 1200 1290 1860 (8.3)
P250087S0500 087 97.3 (2471) 87.9 (2233) 227 (5766) 880 735 1380 1475 620 1310 1400 1710 (7.6)
P250092S0500 092 102 (2591) 92.7 (2355) 240 (6096) 925 765 1455 1550 650 1380 1470 1630 (7.3)
P250096S0500 096 106.7 (2710) 97.6 (2479) 252 (6401) 975 800 1535 1625 680 1455 1540 1550 (6.9)
P250101S0500 101 111.5 (2832) 102.4 (2601) 265 (6731) 1015 830 1610 1700 705 1525 1615 1480 (6.6)
P250104S0500 104 113.9 (2893) 104.8 (2662) 271 (6883) 1040 845 1650 1735 715 1565 1645 1440 (6.4)
P250106S0500 106 116.2 (2951) 107.2 (2723) 278 (7061) 1060 860 1685 1770 730 1600 1680 1410 (6.3)
P250109S0500 109 118.6 (3012) 109.7 (2786) 284 (7214) 1085 875 1725 1810 740 1635 1715 1380 (6.1)
P250111S0500 111 121 (3073) 112.1 (2847) 290 (7366) 1105 890 1765 1850 755 1675 1755 1350 (6)

Notes:
1. For voltages above 330 kV, other section lengths, or end fitting combinations, please contact your HPS representative.

2. Electrical values are without corona ring. For voltages equal to or greater than 220 kV, refer to the dedicated page within this section for corona rings and associated
physical/electrical changes to the above data.

3. The catalog number shown in the table is for a 2.5’’ (63.5mm) rod diameter line post with a two hole blade on the line end and a rigid base on the tower end. For other
end fitting combinations, please refer to the Catalog Number Key located at the front of this section.

Page 3-40 | January 2019


Vertical Line Post Insulators
2.5” (63.5 mm) Rod Diameter

Maximum Design Tension = 2,500 lbs. (11.1 kN)

0.6875’’ Dia. (17 mm ) 5” Dia. Bolt Circle


(127 mm)

11’’
(279 mm)

0.8125’’ Dia.
(21 mm)
Section
8’’
(203 mm)

QUADRI*SIL®
0.9375’’ Dia.
4’’ (24 mm)
(102 mm)

4.125’’ 4.125’’
(105 mm) (105 mm)
8’’
(203 mm)

1.125’’
(29 mm)

3.875’’
(98 mm)
Cat. No. 75115
Rated 134,400 lb.-in.

ANSI Values IEC Values


Selection Guide:
Nominal
Typical Line Volt- Section Length Strike Dis- Leakage Dis- (2) (2)
Impulse Impulse
(2) (2)
60-Hz (2)
Impulse (2) Impulse SCL lbs.
Polymer
tance inches tance inches 60-Hz Dry 60-Hz Positive Negative 1-minute Wet Positive Negative
(2)
age, kV(1) Catalog Numbers inches
Length Flashover Wet Flash- (kN)
(mm) (mm) (mm) Critical Critical Withstand Withstand Withstand
inches (kV) over (kV)
69 110 132 161 (kV) (kV) (kV) (kV) (kV)
P250024S2050 024 35.0 (889) 25.0 (635) 63 (1600) 255 235 385 505 195 365 475 5000 (22.3)
P250026S2050 026 37.4 (950) 27.4 (696) 69 (1753) 280 255 425 540 215 400 510 5000 (22.3)
P250031S2050 031 42.3 (1074) 32.2 (818) 82 (2083) 330 300 510 615 255 480 580 4200 (18.7)
P250036S2050 036 47.1 (1196) 37.1 (942) 95 (2413) 380 345 580 690 290 550 655 3720 (16.6)
P250043S2050 043 54.4 (1382) 44.3 (1125) 113 (2870) 455 405 700 800 340 665 760 3180 (14.2)
P250048S2050 048 59.2 (1504) 49.2 (1250) 126 (3200) 515 450 770 880 380 730 835 2900 (12.9)
P250053S2050 053 64.1 (1628) 54.0 (1372) 139 (3531) 565 495 855 950 420 810 900 2660 (11.8)
P250058S2050 058 68.9 (1750) 58.8 (1494) 151 (3835) 600 525 920 1025 445 870 970 2460 (10.9)
P250060S2050 060 71.3 (1811) 61.3 (1557) 158 (4013) 625 540 955 1065 455 905 1010 2370 (10.5)
Notes:
1. For voltages above 161 kV, other section lengths, or end fitting combinations, please contact your HPS representative.

2. Electrical values are without corona ring. For voltages equal to or greater than 220 kV, refer to the dedicated page within this section for corona rings and associated physi-
cal/electrical changes to the above data.

3. The catalog number shown on the table is for a 2.5” (63.5mm) rod diameter line post with a vertical clamptop on the line end and a 5’’ Bolt Circle with tapped holes on the
ground end. For other end fitting combinations, please refer to the Catalog Number Key located at the front of this section.

Page 3-41 | January 2019


Vertical Line Post Assembly
2.5” (63.5 mm) Rod Diameter

7.44’’
(189 mm)

5.75’’
(146 mm) 2.0’’
(51 mm)

2.0’’
(51 mm)
QUADRI*SIL®

1.625’’ (41 mm)

D
7.438’’
(189 mm)

Table A Table B

Selection Guide:
Nominal “B” “C” “D”
Typical Line “A” Length
Polymer “XX” Length Length Diameter
Voltage, kV(1) Catalog Numbers inches Style
Length Code(2) inches inches inches
(mm)
inches (mm) (mm) (mm)
69 110 132 161
P250024S2XX0 024 34.7 (881) 20 Face 20 (508) 12 (305) 0.8125 (21)
P250026S2XX0 026 37.1 (942) 21 Side 20 (508) 12 (305) 0.8125 (21)
P250031S2XX0 031 42 (1067) 22 Face 20 (508) 12 (305) 0.9375 (24)
P250036S2XX0 036 46.8 (1189) 23 Side 20 (508) 12 (305) 0.9375 (24)
P250043S2XX0 043 54.1 (1374) 24 Face 31.75 (806) 16 (406) 0.8125 (21)
P250048S2XX0 048 58.9 (1496) 25 Side 31.75 (806) 16 (406) 0.8125 (21)
P250053S2XX0 053 63.6 (1615) 26 Face 31.75 (806) 16 (406) 0.9375 (24)
P250058S2XX0 058 68.4 (1737)
P250060S2XX0 060 70.7 (1796)

Notes:
1. Insulators in Table A have the same electrical and mechanical characteristics as those on page with a vertical clamptop on
the line end and a 5” Bolt Circle on the ground end.

2. According to your preferred mounting configuration, replace the “xx” in catalog number from Table A with the two-digit
“xx” code from Table B.

Page 3-42 | January 2019


Mechanical Ratings
Line post insulators are cantilever support members, with ratings defined as follows:

Specified Cantilever Load (SCL)


SCL is the ultimate cantilever strength rating of the Quadri*Sil® line post insulator.
SCL is identical to the minimum average breaking load (ABL) rating in previous
catalogs.

Reference Cantilever Load (RCL)


RCL represents the maximum recommended load in cantilever that a Quadri*Sil® post
insulator is designed to withstand during its life span. RCL equals 50 percent of the
SCL, and is identical to the insulator’s maximum working load (MWL) and maximum
design cantilever load (MDCL).

Combined Load Charts


Line design loads for most insulators include tension, or compression, in addition to
the primary vertical cantilever load. Longitudinal loading should also be considered.
Contact your Hubbell Power Systems representative to request combined load charts.

Corona Performance

QUADRI*SIL®
Line Post Insulators
2.5” (63.5 mm) Rod Diameter Horizontal

Application 161 kv & Below 230 kv 345 kv 500 kv


Line End NONE PSPISCRCL0123006 2739713001 PSPISCRCL0153003
Ground End NONE NONE NONE 2739713001

Electrical/Dimensional Changes to the Insulator with External Corona Ring


Physical & Electrical Characteristics 220/230 kV Ring 330/345 kV Ring 500 kV Rings
Dry Arc Distance inches (mm) -1.86 (-47) -2.58 (-66) -5.7 (-144)
Leakage Distance inches (mm) 0 0 0
ANSI 60 Hz Flashover Dry — kV -20 -30 -60
ANSI 60 Hz Flashover Wet — kV -20 -20 -50
ANSI Critical Flashover Positive — kV -30 -40 -90
ANSI Critical Flashover Negative — kV -30 -40 -90
IEC Wet Switching Impulse Withstand — kV N/A N/A N/A
IEC Power Frequency Wet Withstand — kV -20 -20 -50
IEC Lightning Impulse Withstand Positive — kV -30 -40 -90
IEC Lightning Impulse Withstand Negative — kV -30 -40 -90
Net Weight pounds (kg) 3.4 (1.5) 5.2 (2.3) 10.4 (4.7)

Page 3-43 | January 2019


Base Fittings
2.5” (63.5 mm) Rod Diameter

G
Aluminum & Steel Gain
øI

H
A B 14’’ Dia.
(356 mm) 7’’ Dia.
(178 mm)

3.38’’ (86 mm)

F J 4.44’’ (113 mm)


D
QUADRI*SIL®

Aluminum & Steel Flat


øI G

H
A B

F C
D

Horizontal and Vertical Bases inches (mm)

Type (Code) A B C D E F G H I J K Material


4.75 6.25 3.63 0.90 5.0 0.69
5” Bolt Circle (15) - - - - - 60-40-18 D.I.
(121) (159) (92) (23) (127) (18)
4.75 6.25 3.63 0.90 5.0
5” Bolt Circle (05) - - - 5/8 - 11 UFS - - 60-40-18 D.I.
(121) (159) (92) (23) (127)
12.0 14.0 8.06 6.13 5.56 0.5 0.94 0.94 X 1.31
Aluminum Gain (02) - 12º - 6063 T5 AL
(305) (356) (205) (156) (141) (13) (24) (24x33)
12.0 14.0 8.06 6.13 5.56 0.5 0.81 0.94 X 1.31
Aluminum Gain (12) - 12º - 6063 T5 AL
(305) (356) (205) (156) (141) (13) (21) (24x33)
12.0 15.0 8.33 6.5 6.04 0.38 0.94 0.94 X 2.0 Low Carbon
Steel Gain (07) - 12º - Steel
(305) (381) (212) (165) (153) (10) (24) (24x51)
10.0 12.0 8.0 10.0 5.0 4.0 0.5 0.94
Aluminum Flat (03) 12º - - 6063 T5 AL
(254) (305) (203) (254) (127) (102) (13) (24)
10.0 12.0 8.0 10.0 5.0 4.0 0.5 0.81
Aluminum Flat (13) 12º - - 6063 T5 AL
(254) (305) (203) (254) (127) (102) (13) (21)
13.0 15.0 8.0 10.0 6.5 4.0 0.38 1.125 X 0.94 0.94 X 2.0 12.0 Low Carbon
Steel Flat (08) 12º Steel
(330) (381) (203) (254) (165) (102) (10) (26x24) (24x51) (305)
13.0 15.0 8.0 10.0 6.5 4.0 0.5 0.94 0.94 X 1.31 12.0
Aluminum Flat (04) 12º 6063 T5 AL
(330) (381) (203) (254) (165) (102) (13) (24) (24x33) (305)
13.0 15.0 8.0 10.0 6.5 4.0 0.5 0.81 0.81 X 1.31 12.0
Aluminum Flat (14) 12º 6063 T5 AL
(330) (381) (203) (254) (165) (102) (13) (21) (21x33) (305)

Page 3-44 | January 2019


Line Fittings
2.5” (63.5 mm) Rod Diameter

Two Hole Blade Horizontal Clamptop


A
øI E I
F

F øB
øB E
L G øC
H
øJ
J
L is outer radius
M is inner radius
M
A
D D

QUADRI*SIL®
5” Bolt Circle Vertical Clamptop
Line or Base Fitting Part per ANSI C29.7
øB
I

I D øC

E
F

øC

E øB

Horizontal and Vertical End Fittings inches (mm)


Type (Code) A B C D E F G H I J L M Material
5.73 4.0 0.75 5.25 1.25 1.50 2.00 1.0 1.44 0.5R 0.44R
2 Hole Blade (0) - 60-40-18 D.I.
(146) (102) (19) (133) (32) (38) (51) (25) (37) (12.7R) (11R)
5.73 4.0 0.75 7.75 1.25 4.0 4.5 1.0 1.44 0.5R 0.44R
2 Hole Long Blade (9) - 60-40-18 D.I.
(146) (102) (19) (197) (32) (102) (114) (25) (37) (12.7R) (11R)
8.24 4.0 3.30 1.12 4.72 4.0 0.75
H. Clamptop (1) - - 5/8 - 11 UFS - - 60-40-18 D.I.
(209) (102) (84) (28) (120) (102) (19)
4.75 6.25 3.63 0.90 5.0
5” Bolt Circle (3) - - - 5/8 - 11 UFS - - - 60-40-18 D.I.
(121) (159) (92) (23) (127)
4.75 6.25 3.63 0.90 5.0 0.69 x Holes
5” Bolt Circle (5) - - - - - - 60-40-18 D.I.
(121) (159) (92) (23) (127) (18 x Holes)
5.88 4.0 3.30 1.12 5.37 4.0 1.06
V. Clamptop (2) - 5/8 - 11 UFS - - - 60-40-18 D.I.
(149) (102) (84) (28) (136) (102) (27)

Page 3-45 | January 2019


Clamptop Clamps inches (mm)

3.875’’
(98 mm)

15º

5.25’’
(133 mm)

20º
QUADRI*SIL®

0.594’’ Dia.
(15 mm)
Figure 1

3.875’’
(98 mm)

15º

5.25’’
(133 mm)

20º
0.594’’ Dia.
(15 mm)
Figure 2

Fig. No. Catalog Number Body & Keeper Material Ring Clamping Range Inches (mm) Ultimate Body Strength lbs. (kN)

1 TSC57 356-T6 AL 0.25 - 0.57 (6.3 - 14.4) 2800 (12.46)

1 TSC86 356-T6 AL 0.35 - 0.86 (8.8 - 21.8) 2800 (12.46)

1 TSC106 356-T6 AL 0.50 - 1.06 (12.7 - 26.9) 2800 (12.46)

1 TSC150 356-T6 AL 1.00 - 1.50 (25.4 - 38.1) 2800 (12.46)

2 TSC200 356-T6 AL 1.50 - 2.00 (38.1 - 50.8) 2800 (12.46)

Page 3-46 | January 2019


Jumper Clamps and Assemblies
0.5’’ Dia.
(13 mm)
To fit 0.75’’ (19 mm)
THK Plate

4.25’’
(108 mm) 2.375’’
(60 mm)

5’’ 2.625’’ 18’’


(127 mm) (67 mm) (457 mm)
Figure 1

Figure 3

QUADRI*SIL®
18’’
(457 mm)

18’’
Figure 2 (457 mm)
Figure 4

Catalog Number Catalog Number


Figure Yoke Type Clamping Range Inches (mm)
2.5" Posts 3.0" Posts
1.00 - 1.40
1 976423002 976423002 None
(25 - 36)
1.40 - 1.60
1 976423003 976423003 None
(36 - 41)
1.60 - 2.00
1 600643001 600643001 None
(41 - 51)
1.00 - 1.40
2 2717243001 2738383001 Dual
(25 - 36)
1.40 - 1.60
2 2717253001 2738393001 Dual
(36 - 41)
1.60 - 2.00
2 2717263001 2738403001 Dual
(41 - 51)
1.00 - 1.40
3 2721763001 2738413001 Triple
(25 - 36)
1.40 - 1.60
3 2721773001 2738423001 Triple
(36 - 41)
1.60 - 2.00
3 2721783001 2738433001 Triple
(41 - 51)
1.00 - 1.40
4 2721793001 2738443001 Quad
(25 - 36)
1.40 - 1.60
4 2721803001 2738453001 Quad
(36 - 41)
1.60 - 2.00
4 2721813001 2738463001 Quad
(41 - 51)

Jumper clamps are not intended for tangent span applications.

Page 3-47 | January 2019


Horizontal Line Post Insulators
3.0” (76.2 mm) Rod Diameter

Hubbell Power Systems offers a transmission product line to meet the needs of today’s power utility. The 3”
Quadri*Sil® Line Post is an addition to the reliable product line that boasts a redundant four point sealing
system. The Quadri*Sil® product line will ensure the utmost protection against weather and contaminants in
an unpredictable environment.

• Proprietary silicone rubber compound

• Direct bond design

• Uniform circumferential crimp


QUADRI*SIL®

Clamptop:
Maximum Design Tension = 2,500 lbs. (11.1 kN)
Two-Hole Blade
Maximum Design Tension = 12,500 lbs. (55.6 kN)

ANSI Values IEC Values


Selection Guide: Nominal Section Strike Leakage 60-Hz
Catalog Numbers Polymer Length Distance Distance 60-Hz 60-Hz Critical Critical Impulse Impulse SCL lbs.
Typical Line Voltage, kV 1-minute
ANSI / IEC Length inches inches inches Dry Wet Impulse Impulse Positive Negative (kN)
Wet
inches (mm) (mm) (mm) Flashover Flashover Positive Negative Withstand Withstand
Withstand
69 115 138 161 230 345 (kV) (kV) (kV) (kV) (kV) (kV)
(kV)
P300025S0040 025 38.5 (978) 27.9 (708) 82 (2083) 275 245 425 520 200 400 485 7500 (33.4)
P300026S0040 026 39.7 (1008) 29.2 (741) 88 (2235) 290 255 445 540 215 415 505 7500 (33.4)
P300031S0040 031 44.4 (1128) 34.0 (863) 101 (2565) 335 300 520 615 255 490 575 7500 (33.4)
P300036S0040 036 49.1 (1247) 38.9 (988) 116 (2946) 385 345 595 690 285 560 650 6670 (29.7)
P300042S0040 042 55.0 (1397) 44.9 (1140) 134 (3404) 445 400 690 785 340 685 740 5810 (25.8)
P300047S0040 047 59.7 (1516) 49.8 (1265) 149 (3785) 490 445 765 860 375 725 815 5261 (23.4)
P300052S0040 052 64.4 (1636) 54.7 (1389) 164 (4166) 540 490 840 935 410 790 884 4820 (21.4)
P300053S0040 053 65.6 (1666) 55.9 (1420) 168 (4267) 550 500 860 955 425 810 900 4720 (20.9)
P300057S0040 057 69.1 (1755) 59.5 (1511) 179 (4547) 585 535 915 1010 450 865 955 4440 (19.8)
P300058S0040 058 70.3 (1786) 60.7 (1542) 183 (4648) 600 545 935 1030 460 880 975 4350 (19.3)
P300063S0040 063 75.0 (1905) 65.6 (1666) 198 (5029) 645 590 1010 1105 495 950 1045 4040 (17.9)
P300064S0040 064 76.2 (1935) 66.8 (1697) 201 (5105) 660 600 1030 1125 510 970 1065 3970 (17.7)
P300068S0040 068 79.7 (2024) 70.4 (1788) 212 (5385) 695 635 1085 1180 535 1025 1120 3770 (16.8)
P300069S0040 069 80.9 (2055) 71.6 (1819) 216 (5486) 705 645 1105 1200 545 1045 1140 3710 (16.5)
P300074S0040 074 85.6 (2174) 76.5 (1943) 231 (5867) 755 690 1180 1275 585 1115 1210 3480 (15.5)
P300078S0040 078 90.3 (2294) 81.4 (2068) 246 (6248) 800 735 1255 1350 620 1185 1280 3280 (14.6)
P300083S0040 083 95.0 (2413) 86.2 (2189) 261 (6629) 850 780 1330 1430 655 1255 1350 3100 (13.8)
P300085S0040 085 96.2 (2443) 87.4 (2220) 265 (6731) 860 790 1350 1445 670 1275 1370 3050 (13.6)
P300089S0040 089 100.9(2563) 92.3 (2344) 280 (7112) 910 835 1425 1520 705 1345 1440 2900 (12.9)
P300094S0040 094 105.6(2682) 97.1 (2466) 294 (7468) 955 880 1500 1600 740 1420 1515 2760 (12.3)
P300095S0040 095 106.8(2713) 98.4 (2499) 298 (7569) 970 890 1520 1615 755 1435 1530 2720 (12.1)
P300099S0040 099 110.4(2804) 102.0 (2591) 309 (7849) 1005 925 1575 1675 780 1490 1585 2630 (11.7)
P300100S0040 100 111.5(2832) 103.2 (2621) 313 (7950) 1015 935 1595 1690 790 1510 1605 2600 (11.6)
P300105S0040 105 116.2(2951) 108.0 (2743) 328 (8331) 1065 980 1670 1770 825 1580 1675 2480 (11.0)

Notes:
1. For voltages above 345 kV, other section lengths, or end fitting combinations, please contact your HPS representative.

2. Electrical values are without corona ring. For voltages equal to or greater than 220 kV, please contact your HPS representative.

3. The catalog number shown in the table is for a 3.0’’ (76.2mm) rod diameter line post with a two hole blade on the line end and an aluminum gain
base on the tower end. For other end fitting combinations, please contact your HPS representative.

Page 3-48 | January 2019


Base Fittings
3.0” (76.2 mm) Rod Diameter

G
Aluminum & Steel Gain
øI

H
A B 14’’ Dia.
(356 mm) 7’’ Dia.
(178 mm)

3.38’’ (86 mm)

F J 4.44’’ (113 mm)


D

QUADRI*SIL®
Aluminum & Steel Flat
øI G

H
A B

F C
D

Horizontal and Vertical Bases inches (mm)


Type (Code) A B C D E F G H I J K Material
14.0 17.0 8.08 7.75 5.95 0.53 1.06 1.06 X 2.56
Aluminum Gain (02) - 14° - 6063 T5 AL
(356) (432) (205) (197) (151) (13) (27) (27 X 65)
13.0 15.0 9.0 11.0 6.5 4.67 0.62 0.92
Aluminum Flat (03) 14° - - 6063 T5 AL
(330) (381) (229) (279) (165) (119) (16) (23)
17.0 10.0 7.75 4.12 0.5 1.06 X 2.56 14.0 Low Carbon
Steel Flat (04) - - 14° - Steel
(432) (254) (197) (105) (13) (27 X 65) (356)
6.36 5.91 4.37 5.0
5" Bolt Circle (05) - - - - 5/8-11 UFS - - 60-40-18 D.I.
(162) (150) (111) (127)
14.0 17.0 9.65 7.75 7.03 0.5 1.06 1.06 X 2.56 Low Carbon
Steel Gain (07) - 14° - Steel
(356) (432) (245) (197) (179) (13) (27) (27 X 65)
13.0 15.0 9.0 11.0 6.5 4.12 0.5 0.92 LOW CARBON
Steel Flat (08) 14° - - STEEL
(330) (381) (229) (279) (165) (105) (13) (23)
10.0 12.0 8.0 10.0 5.0 4.12 0.5 0.81 LOW CARBON
Steel Flat (13) 14° - - STEEL
(254) (305) (203) (254) (127) (105) (13) (21)
17.5 11.0 7.0 4.67 0.62 1.06 X 2.00 14.0
Aluminum Flat (14) - - 14° - 6063 T5 AL
(445) (279) (178) (119) (16) (27 X 51) (356)

Page 3-49 | January 2019


Line Fittings
3.0” (76.2 mm) Rod Diameter

Two Hole Blade Horizontal Clamptop


A
øI E I
F

F øB
øB E
L G øC
H
øJ
J
L is outer radius
M is inner radius
M
A
D D
QUADRI*SIL®

5” Bolt Circle Vertical Clamptop


Line or Base Fitting Part per ANSI C29.7
øB
I

I D øC

E
F

G
E

øC

øB

Horizontal and Vertical End Fittings inches (mm)


Type (Code) A B C D E F G H I J L M Material
6.2 5.6 0.75 6.12 1.57 2.00 2.50 1.0 1.44 0.5R 0.44R
Teardrop Blade (0) - 60-40-18 D.I.
(157) (142) (19) (155) (40) (51) (64) (25) (37) (12.7R) (11R)
8.64 5.6 3.88 1.12 4.72 4.0 0.75
H. Clamptop (1) - - 5/8-11 UFS - - 60-40-18 D.I.
(219) (142) (99) (28) (120) (102) (19)
6.34 5.6 3.88 1.12 5.37 4.0 1.06
V. Clamptop (2) - 5/8-11 UFS - - - 60-40-18 D.I.
(161) (142) (99) (28) (136) (102) (27)
6.36 5.91 4.37 5.0
5" Bolt Circle (3) - - - - 5/8-11 UFS - - - 60-40-18 D.I.
(162) (150) (111) (127)

Page 3-50 | January 2019


Horizontal Line Post Insulators
3.5” (88.9 mm) Rod Diameter

Hubbell Power Systems offers a transmission product line to meet the needs of today’s power utility. The 3.5”
Quadri*Sil® Line Post is an addition to the reliable product line that boasts a redundant four point sealing
system. The Quadri*Sil® product line will ensure the utmost protection against weather and contaminants in
an unpredictable environment.

• Proprietary silicone rubber compound


• Direct bond design
• Uniform circumferential crimp

QUADRI*SIL®
Two-Hole Blade
Maximum Design Tension = 12,500 lbs. (55.6 kN)

ANSI Values

Nominal Polymer Section Length inches Strike Distance inches Leakage Distance inches Net Weight
Catalog Number SCL lbs. (kN)
Length inches (mm) (mm) (mm) Critical Impulse Critical Impulse LBS(kg)
60-Hz Dry Flash- 60-Hz Dry Flash-
Flashover Positive Flashover Nega-
over (kV) over (kV)
(kV) tive (kV)
115 138 161 230 345 400

P350057S0070 57 71.5 (1816) 58.5 (1486) 151.2 (3840) 575 525 900 995 5910 (26.3) 176.3 (80.1)

P350061S0070 61 76.1 (1933) 63.2 (1605) 163.8 (4161) 620 565 970 1070 5420 (24.1) 181.8 (82.5)

P350066S0070 66 80.7 (2050) 68.0 (1727) 176.4 (4481) 670 610 1045 1145 5000 (22.3) 187.2 (85.0)

P350071S0070 71 85.3 (2167) 72.8 (1849) 189.0 (4801) 715 655 1120 1220 4250 (18.9) 192.7 (87.5)

P350085S0070 85 99.1 (2517) 87.0 (2210) 226.8 (5761) 855 785 1340 1440 3830 (17.0) 209.0 (94.9)

P350090S0070 90 103.7 (2634) 91.8 (2332) 239.4 (6081) 905 830 1415 1515 3260 (14.5) 214.4 (97.3)

P350099S0070 99 112.8 (2865) 101.3 (2573) 264.6 (6721) 995 915 1565 1660 2720 (12.1) 225.3 (102.3)

P350109S0070 109 122.0 (3099) 110.8 (2814) 289.8 (7361) 1090 1005 1710 1810 2410 (10.7) 236.2 (107.2)

P350118S0070 118 131.2 (3332) 120.3 (3056) 315.0 (8001) 1135 1090 1860 1960 2250 (10.0) 247.1 (112.2)

P350123S0070 123 135.8 (3449) 125.1 (3178) 327.6 (8321) 1180 1135 1930 2035 2100 (9.3) 252.5 (114.6)

P350128S0070 128 140.4 (3566) 129.8 (3297) 340.3 (8644) 1220 1180 2005 2105 2030 (9.0) 258.0 (117.1 )

Notes:
1. Electrical values are without corona ring. For voltages greater than 220kV corona rings may be required. Contact your HPS representative.
Dimensions are within allowable tolerances as specified by IEC 61952 and ANSI C29.17.

2. The catalog number shown in this table is for a 3.5" rod diameter line post with a two hole blade on the line end and a
steel gain base on the tower end. Other end fitting combinations are available, please contact your HPS representative.

Page 3-51 | January 2019


Base Fittings
3.5” (88.9 mm) Rod Diameter

G Steel Gain
øI

B 14’’ Dia.
H A
(356 mm) 7’’ Dia.
(178 mm)

F D
QUADRI*SIL®

Steel Flat
øI
G

H A B

F C
D

Horizontal and Vertical Bases inches (mm)


Type (Code) A B C D E F G H I J K Material
14 18 14 8 7.5 0.5 15 1.06 1.06x3.06
Steel Gain (07) Low Carbon Steel
(356) (457) (356) (203) (190) (13) (381) (27) (27x78)
15 18 10 12 8 6.4 0.5 15 1.38x3 1.38x3 14
Steel Flat (03) Low Carbon Steel
(381) (457) (254) (305) (203) (163) (13) (381) (35x76) (35x76) (356)

Page 3-52 | January 2019


Line Fittings
3.5” (88.9 mm) Rod Diameter

Two Hole Blade


øI

F
øB E
L G
H

J
L is outer radius
M is inner radius
M
A
D

5” Bolt Circle

QUADRI*SIL®
Line or Base Fitting
øB

øC

Horizontal and Vertical End Fittings inches (mm)

Type (Code) A B C D E F G H I J L M Material


6.2 5.6 0.75 8.17 2.21 3.52 3.96 1 1.38 0.5 0.44
Teardrop Blade (0) 60-40-18 DI
(157) (142) (19) (207) (56) (89) (100) (25) (35) (13) (11)
8.29 6.25 5.6 1.5 5 6.4
5" Bolt Circle (3) 5/8-11 UFS 60-40-18 DI
(210) (158) (142) (305) (127) (162)

Page 3-53 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
PDI/VLS
Quadri*Sil
Braced Line Post
Insulators
for 69 kV Applications & Above

These insulating structures offer vastly improved vertical


load capabilities over conventional line posts, while
retaining the advantages of a fixed conductor position.

Page 1-55 | January 2019


Catalog Number Key
Please follow the instructions in the Insulator Selection Guide and return the filled-out form to your Hubbell Power Systems
representative. Filling out the form with as much information as possible will ensure that our engineers receive all the critical
dimensions and information needed to design your braced line post assembly. For information on braced line post assemblies
not included in this catalog, please contact your HPS representative.

a ASSEMBLY TYPE e INTERNAL USE

The first three digits define the insulator type. In this 000 – Sequential number to address each variation or
example, we picked a Braced Line Post; therefore, we model
entered “BLP” in the boxes designated for “a.”
Fill in your selection in the box designated for section “e.”
B L P In this example, the braced line post is the first in a series, as
a a a b b b c d d e e e designated by “001.”

B L P 0 7 5 F 1 2 0 0 0
b POLYMER LENGTH
a a a b b b c d d e e e
Polymer length of the line post member (in inches). The
nominal polymer length (in inches) of the line post insulator is
specified to help define voltage rating of the braced line post example
assembly. Refer to the Horizontal Line Post Insulators table in
the Quadri*Sil section for appropriate polymer lengths.

Fill in your selection in the boxes designated for section “b.” Braced Line Post Insulator, 75” Line Post Polymer Length,
For example, if you want a Braced Line Post with a 75-inch Flat Base, 12 degrees of Upsweep Angle, Variation/Model
polymer length, enter “075.” 001 BLP075F12001

B L P 0 7 5
a a a b b b c d d e e e
BLP

c TYPE OF LINE POST BASE

A single letter is used to identify the type of base. Please


refer to the base drawings for hole patterns and dimensions
located in the Quadri*Sil section.

F – Flat
G – Gain
P – Pivoting

Fill in your selection in the box designated for section “c.”


For example, if you want a flat base, enter “F.”

B L P 0 7 5 F
a a a b b b c d d e e e

d UPSWEEP ANGLE

The upsweep angle of the assembly is defined to help


identify the assembly. Typically, braced line post assemblies
will have 12 degrees of upsweep angle, and horizontal-V
and pivoting-V assemblies will have 0 degrees.

Fill in your selection in the box designated for section “d”


for the upsweep

B L P 0 7 5 F 1 2
a a a b b b c d d e e e

Page 4-56 | January 2019


Assembly Drawings
Braced Line Post Horizontal-V
AS-50
5’’ )
3. mm
89
( SUPPLIED BY
CUSTOMER
X AS-50
’’ )
3.5mm
(89

D X
B

C D
B
C
APPROX 62º
9 5’’
)
m
(8 3.
m

APPROX 50º

AS-50

3.5’’
(89 mm)
12º
AS-50

A
A

Gain Base Mounting


12.0’’

BLP
(305 mm)

8.06’’
Pivoting Horizontal-V (205 mm)

0.94’’ 1.31’’
(24 mm) (33 mm)
3.5’’ (89 mm)
AS-50
Flat Base Mounting
4.0’’
(102 mm) 10’’
X (254 mm)
0.94’’ Dia.
(24 mm)

10.0’’
(254 8’’
mm)
(203 mm)
D
B

Pivoting Base Mounting


APPROX 50º

8.0’’
2.75’’ (203 mm)
3.5’’ (70 mm)
(89 mm)
AS-50

8.0’’
(203
mm)

2.75’’
(70 mm) 0.81’’ Dia.
(21 mm)

Page 4-57 | January 2019


Dimensions and Strength Ratings
Braced Line Post Assembly Horizontal-V Assembly Pivoting Horizontal-V Assembly

Braced Line Post Assembly


Typical Catalog Catalog Component Insulators A B C D X Maximum Loadings
System Number Number inches inches inches inches inches Vertical Tension Compression Longitudinal
kV Gain Base Flat Base Post Suspension (mm) (mm) (mm) (mm) (mm) lbs (kN) lbs (kN) lbs (kN) lbs (kN)
115/138 BLP043G12000 BLP043F12000 P250043S0XX0 S025060S0000 55.9 (1420) 73.8 (1875) 74.0 (1880) 80.8 (2052) 2.0 (51) 11130 (49.5) 7500 (33.4) 7500 (33.4) 1625 (7.2)
115/138 BLP046G12000 BLP046F12000 P250046S0XX0 S025066S0000 58.2 (1478) 80.3 (2040) 82.0 (2083) 87.3 (2217) 2.0 (51) 11350 (50.5) 7500 (33.4) 7500 (33.4) 1550 (6.9)
161 BLP051G12000 BLP051F12000 P250051S0XX0 S025075S0000 63.0 (1600) 88.9 (2258) 90.0 (2286) 95.9 (2436) 2.0 (51) 11390 (50.7) 7500 (33.4) 7500 (33.4) 1415 (6.3)
161 BLP058G12000 BLP058F12000 P250058S0XX0 S025084S0000 70.1 (1781) 97.5 (2477) 96.0 (2438) 104.5 (2654) 2.0 (51) 11240 (50) 7500 (33.4) 7500 (33.4) 1250 (5.6)
230 BLP075G12000 BLP075F12000 P250075S0XX0 S025107S000A 86.6 (2200) 121.3 (3081) 118.0 (2997) 128.3 (3259) 2.0 (51) 11220 (49.9) 7500 (33.4) 7500 (33.4) 985 (4.4)
230 BLP080G12000 BLP080F12000 P250080S0XX0 S025116S000A 91.4 (2322) 129.9 (3299) 127.0 (3226) 136.9 (3477) 2.0 (51) 11260 (50.2) 7500 (33.4) 7500 (33.4) 930 (4.1)
BLP

Horizontal-V Assembly
Typical Catalog Catalog Component Insulators A B C D X Maximum Loadings
System Number Number inches inches inches inches inches Vertical Tension Compression Longitudinal
kV Gain Base Flat Base Post Suspension (mm) (mm) (mm) (mm) (mm) lbs (kN) lbs (kN) lbs (kN) lbs (kN)
115/138 BLP041G00000 BLP041F00000 P250041S0XX0 S025040S0000 54.7 (1389) 54.3 (1379) 51.0 (1295) 61.3 (1557) 18.0 (457) 10050 (44.7) 7500 (33.4) 7500 (33.4) 1715 (7.6)
115/138 BLP046G00000 BLP046F00000 P250046S0XX0 S025045S0000 59.5 (1511) 58.7 (1491) 55.0 (1397) 65.7 (1669) 20.0 (508) 10070 (44.8) 7500 (33.4) 7500 (33.4) 1550 (6.9)
161 BLP053G00000 BLP053F00000 P250053S0XX0 S025053S0000 66.8 (1697) 67.3 (1709) 61.0 (1549) 74.3 (1887) 22.0 (559) 10000 (44.5) 7500 (33.4) 7500 (33.4) 1355 (6.0)
161 BLP055G00000 BLP055F00000 P250055S0XX0 S025058S0000 69.2 (1758) 71.6 (1819) 66.0 (1676) 78.6 (1996) 24.0 (610) 10240 (45.5) 7500 (33.4) 7500 (33.4) 1300 (5.8)
230 BLP072G00000 BLP072F00000 P250072S0XX0 S025075S000A 86.1 (2187) 88.9 (2258) 79.0 (2007) 95.9 (2436) 28.0 (711) 10010 (44.5) 7500 (33.4) 7500 (33.4) 1015 (4.5)
230 BLP080G00000 BLP080F00000 P250080S0XX0 S025084S000A 93.4 (2372) 97.5 (2477) 85.0 (2159) 104.5 (2654) 30.0 (762) 9960 (44.3) 7500 (33.4) 7500 (33.4) 930 (4.1)

Pivoting Horizontal-V Assembly


Typical Catalog Catalog Component Insulators A B C D X Maximum Loadings
System Number Number inches inches inches inches inches Vertical Tension Compression Longitudinal
kV Gain Base Flat Base Post Suspension (mm) (mm) (mm) (mm) (mm) lbs (kN) lbs (kN) lbs (kN) lbs (kN)
115/138 — BLP041P00000 P250041S0390 S025043S0000 53.1 (1349) 52.2 (1326) 50.0 (1270) 59.2 (1504) 18.0 (457) 10140 (45.1) 7500 (33.4) 7500 (33.4) 7500 (33.4)
115/138 — BLP048P00000 P250048S0390 S025049S0000 57.9 (1471) 58.7 (1491) 56.0 (1422) 65.7 (1669) 20.0 (508) 10270 (45.7) 7500 (33.4) 7500 (33.4) 7500 (33.4)
161 — BLP053P00000 P250053S0390 S025051S0000 65.2 (1656) 65.1 (1654) 60.0 (1524) 72.1 (1831) 22.0 (559) 10070 (44.8) 7500 (33.4) 7500 (33.4) 7500 (33.4)
161 — BLP055P00000 P250055S0390 S025056S0000 67.6 (1717) 69.5 (1765) 65.0 (1651) 76.5 (1943) 24.0 (610) 10310 (45.9) 7500 (33.4) 7500 (33.4) 7500 (33.4)
230 — BLP072P00000 P250070S0390 S025075S000A 84.5 (2146) 88.9 (2258) 81.0 (2057) 95.9 (2436) 28.0 (711) 10150 (45.1) 7500 (33.4) 7500 (33.4) 7500 (33.4)
230 — BLP080P00000 P250080S0390 S025081S000A 91.8 (2332) 95.4 (2423) 84.0 (2134) 102.4 (2601) 30.0 (762) 10150 (45.1) 7500 (33.4) 7500 (33.4) 7500 (33.4)

Notes:
1. Corona rings are required and included for 220 kV and above.
2. Base end fitting for posts is code “02’’ for a gain base or “03’’ for a flat base. Replace the “XX” with the appropriate code.
3. Maximum loads are for single loads in the specified direction.
4. Contact your Hubbell Power Systems representative to request combined load charts.
5. Additional voltages and assemblies available. Contact you HPS representative to inquire.

Page 4-58 | January 2019


Notes
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_____________________________________________________________________________________________________________________

BLP
_____________________________________________________________________________________________________________________

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_____________________________________________________________________________________________________________________

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Page 4-59 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
Hi*Lite XL
Braced Line Post
Insulators
for 69 kV Applications & Above

BLP
These insulating structures offer vastly improved vertical
load capabilities over conventional line posts, while
retaining the advantages of a fixed conductor position.

Page 4-61 | January 2019


Hi*Lite® XL Assemblies
Braced Line Post Assembly Horizontal-V Assembly Pivoting Horizontal-V Assembly

Braced Line Post Assembly


Typical Catalog # Catalog # Component Insulators Dimensions (in.) Maximum Loadings** (lb.)
System kV Gain Base Flat Base Post Suspension A B C D X Vertical Tension Compression Longitudinal
115/138 234220 234221 522008 511010 53.7 72.8 74.0 79.8 2 11280 7500 12500 1730
115/138 234222 234223 522009 511211 58.8 81.9 83.0 88.9 2 11280 7500 12500 1550
161 234224 234225 522010 511013 64.1 91.1 91.0 98.1 2 11280 7500 12500 1410
161 234226 234227 522011 511014 69.4 97.2 96.0 104.2 2 11280 7500 12500 1280
230 * 234228 234229 522014 511018 85.0 121.6 118.0 128.6 2 11280 7500 11810 1020
BLP

230 * 234230 234231 522015 511219 90.3 130.7 127.0 137.7 2 11280 7500 10470 960

Horizontal V Assembly
Typical Catalog # Catalog # Component Insulators Dimensions (in.) Maximum Loadings** (lb.)
System kV Gain Base Flat Base Post Suspension A B C D X Vertical Tension Compression Longitudinal
115/138 234232 234233 522008 511007 54.9 54.6 51.0 61.6 18 9980 7500 12500 1680
115/138 234234 234235 522009 511008 60.1 60.7 56.0 67.7 20 9980 7500 12500 1510
161 234236 234237 522010 511009 65.5 66.7 61.0 73.7 22 9980 7500 12500 1370
161 234238 234239 522011 511010 70.9 72.8 66.0 79.8 24 9980 7500 12500 1250
230 * 234240 234241 522014 511013 86.9 91.1 80.0 98.1 28 9980 7500 12500 1000
230 * 234242 234243 522015 511014 92.3 97.2 85.0 104.2 30 9980 7500 12500 930

Pivoting Horizontal V Assembly


Typical Catalog # Catalog # Component Insulators Dimensions (in.) Maximum Loadings** (lb.)
System kV Gain Base Flat Base Post Suspension A B C D X Vertical Tension Compression Longitudinal
115/138 — 234244 522008 511007 55.2 54.6 51.0 61.6 18 9980 7500 12500 —
115/138 — 234245 522009 511008 60.4 60.7 56.0 67.7 20 9980 7500 12500 —
161 — 234246 522010 511009 65.8 66.7 61.0 73.7 22 9980 7500 12500 —
161 — 234247 522011 511010 71.2 72.8 66.0 79.8 24 9980 7500 12500 —
230 * — 234248 522014 511013 87.2 91.1 80.0 98.1 28 9980 7500 12500 —
230 * — 234249 522015 511014 92.6 97.2 85.0 104.2 30 9980 7500 12500 —
Contact your HPS representative for designs utilizing the optional pivoting strut member.
*  Corona rings are required for 230 kV and above.
** Maximum loads are for single loads in the specified direction.

Page 4-62 | January 2019


Assembly Drawings

Braced Line Post Horizontal-V

AS-50
5’’ )
3. mm
9
(8 SUPPLIED BY
CUSTOMER
X AS-50
’’ )
3.5mm
(89

D X
B

C D
B
C
APPROX 62º
9 5’’
)
m
(8 3.
m

APPROX 50º

AS-50

3.5’’
(89 mm)
12º
AS-50

BLP
A
A

Flat Base Mounting Gain Base Mounting


4.0’’
(102 mm) 12.0’’
10’’ (305 mm)
(254 mm)
0.94’’ Dia.
(24 mm)
8.06’’
(205 mm)
10.0’’
(254 8’’
mm)
(203 mm)

0.94’’ 1.31’’
(24 mm) (33 mm)

Page 4-63 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
PDI/VLS
HI*LITE
Insulators
for 69 kV Applications & Above
ESP Rubber, Live Interface

Page 1-65 | January 2019


Catalog Number Key
Hi*Lite XL Suspension Insulators

a HI*LITE XL e LABELING
51 = 2.5" S.L. (63mm) 1 = English
A1 = 2.9" S.L. (73mm) 2 = Metric
D1 = 3.3" S.L. (83mm) R = With 8" Corona Ring
G1 = 3.8 S.L. (96mm) W = With 12" Corona Ring

Fill in your selection in the box designated for section “e.”


S.L. = Specified Leak (approx. leak/dry arc) In this example, Metric is requested.
+These codes apply to our ESP silicone alloy compound. For
other polymer materials contact Ohio Brass D 1 0 0 0 8 2
a a b c d d e f g g
For example, if you want a suspension insulator with
83 mm (3.3” S.L.), this is what your form would look like so
far: f GROUND END FITTINGS
D 1 1 = ANSI Ball
a a b b c d d e e e 0 = Chain Eye
2 = Y-Clevis
b 3 = ANSI Socket
STRENGTH
4 = ANSI Straight Clevis
0 = 120kN, 5/8" (16mm) 8 = IEC Straight Clevis
1 = 25k lbs. SML (111kN), 5/8" (16mm) A = IEC Socket
2 = 36k lbs. SML (160kN)/30k lbs. SML (133kN), 7/8" (22mm)
3 = 50k lbs. (210kN/222kN), 7/8" (22mm) Fill in your selection in the box designated for section
“f” In this example, an IEC Socket is requested.
5 = 30k lbs. (133kN), 5/8" (16mm)
D 1 0 0 0 8 2 A
For example, if you want a suspension insulator with 120kN
SML, this is what your form would look like so far: a a b c d d e f g g

D 1 0
a a b c d d e f g g g LINE END FITTINGS

00 = Chain Eye
c CONSTRUCTION 01 = ANSI Ball
02 = Y-Clevis
HI*LITE

0 = Standard Hardware/ 0 Added Sheds


03 = ANSI Socket
1 = Standard Hardware/ 2 Added Sheds
04 = ANSI Straight Clevis
For example, if you want a suspension insulator with 07* = IEC Ball
Standard Hardware/ 0 Added Sheds, this is what your form
08 = IEC Straight Clevis
would look like so far:
*For 160 kN, 20 mm ball, use “09” code.
D 1 0 0
Fill in your selection in the box designated for section “g.”
a a b c d d e f g g
In this example, an ANSI Ball is requested is requested.

D 1 0 0 0 8 2 A 0 7
d WEATHERSHED CONFIGURATION
a a b c d d e f g g

Number of sheds equals this number times four, plus any


added sheds listed in the construction example
For example, if you want a suspension insulator with
32 Sheds, this is what your form would look like so far: 83mm (3.3" S.L) suspension insulator, 120kN SML strength,
standard hardware/ 0 added sheds, 32 sheds, Metric
D 1 0 0 0 8 labeling, IEC Socket ground fitting with an IEC ball line end
a a b c d d e f g g
fitting. D100082A07

(1) For IEC Ball and Socket fittings, contact Hubbell Power Systems.
(2) Metric labeling of ANSI, or IEC insulators.

Page 5-66 | January 2019


Suspension Insulators Section Length
Mechanical Ratings SML = 25,000 lbs/111 kN RTL = 12,500 lbs/56 kN
5/8” (16 mm) Rod Diameter

3.7"

Selection Guide: Section Dry Arc Leakage


(2)
60 (2)
Critical Net
Typical Line Voltage, kV Catalog Number Number Flashover Flashover
Length Distance Distance Weight
with Y-Clevis - of ANSI ANSI
inches inches inches pounds
69 115 138 161 230 345 52.5 Ball Sheds
(mm) (mm) (mm) Dry-kV Wet-kV Pos-kV Neg-kV (kg)
34.7 24.7 61 4.8
5110041201 16 245 240 410 390
(881) (627) (1549) (2.2)
40.7 30.7 76 5.6
5110051201 20 310 295 505 490
(1034) (780) (1930) (2.5)
46.8 36.8 92 6.4
5110061201 24 370 350 605 595
(1189) (935) (2337) (2.9)
53.0 42.9 107 7.1
5110071201 28 430 405 700 695
(1346) (1090) (2718) (3.2)
59.1 49.1 122 8.0
5110081201 32 490 455 795 795
(1501) (1247) (3099) (3.6)
65.1 55.1 138 8.8
5110091201 36 545 505 890 890
(1654) (1397) (3505) (4.0)
71.3 61.2 152 9.5
5110101201 40 600 555 985 990
(1811) (1554) (3861) (4.3)
77.4 67.4 168 10.4
5110111201 44 655 605 1080 1090
(1966) (1712) (4267) (4.7)
83.5 73.5 184 11.2
5110121201 48 710 655 1170 1185
(2121) (1867) (4674) (5.1)
89.5 79.5 198 11.9
5110131201 52 760 700 1260 1280
(2273) (2019) (5029) (5.4)
95.7 85.6 214 12.7
5110141201 56 810 750 1350 1370
(2431) (2174) (5436) (5.8)
101.8 91.7 229 13.5
5110151201 60 855 790 1440 1465
(2586) (2329) (5817) (6.1)
108.0 97.9 245 14.4
5110161201 64 905 835 1530 1560
(2743) (2487) (6223) (6.5)
114.0 103.9 260 15.2
5110171201 68 945 880 1615 1650

HI*LITE
(2896) (2639) (6604) (6.9)
120.1 110.0 275 15.9
5110181201 72 990 920 1705 1740
(3051) (2794) (6985) (7.2)
126.2 116.2 290 16.7
5110191201 76 1030 960 1790 1830
(3205) (2951) (7366) (7.6)

Notes:
1. For voltages above 345 kV, and other section lengths, contact Hubbell Power Systems.
2. Tests in accordance with ANSI C29.1. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within
this section for corona rings and associated physical/electrical changes to the above data.

Ground Line Suffix Length Change Weight Change


Fitting Fitting Code Inches mm lbs kg
Eye Ball 1001 -0.06 -1.5 -2.5 -0.11
Eye Eye 1000 1.28 32.5 -2.5 -0.11
Socket Ball 1301 -0.97 -24.6 -0.05 -0.01
Clevis Ball 1401 -1.00 -25.4 -0.15 -0.07
Y-Clevis Eye 1200 1.34 34.0 0 0
Clevis Eye 1400 0.34 8.6 -0.15 -0.007
For configurations not shown contact Hubbell Power Systems, Inc.

Page 5-67 | January 2019


Suspension Insulators Section Length

Mechanical Ratings SML = 30,000 lbs/133 kN RTL = 15,000 lbs/67 kN


5/8” (16 mm) Rod Diameter
3.7"

Selection Guide: Section Dry Arc Leakage


(2)
60 (2)
Critical Net
Typical Line Voltage, kV Catalog Number Number Flashover Flashover
Length Distance Distance Weight
with Y-Clevis - of ANSI ANSI
inches inches inches pounds
69 115 138 161 230 345 52.5 Ball Sheds
(mm) (mm) (mm) Dry-kV Wet-kV Pos-kV Neg-kV (kg)
34.7 24.7 61 4.8
5150041201 16 245 240 410 390
(881) (627) (1549) (2.2)
40.7 30.7 76 5.6
5150051201 20 310 295 505 490
(1034) (780) (1930) (2.5)
46.8 36.8 92 6.4
5150061201 24 370 350 605 595
(1189) (935) (2337) (2.9)
53.0 42.9 107 7.1
5150071201 28 430 405 700 695
(1346) (1090) (2718) (3.2)
59.1 49.1 122 8.0
5150081201 32 490 455 795 795
(1501) (1247) (3099) (3.6)
65.1 55.1 138 8.8
5150091201 36 545 505 890 890
(1654) (1397) (3505) (4.0)
71.3 61.2 152 9.5
5150101201 40 600 555 985 990
(1811) (1554) (3861) (4.3)
77.4 67.4 168 10.4
5150111201 44 655 605 1080 1090
(1966) (1712) (4267) (4.7)
83.5 73.5 184 11.2
5150121201 48 710 655 1170 1185
(2121) (1867) (4674) (5.1)
89.5 79.5 198 11.9
5150131201 52 760 700 1260 1280
(2273) (2019) (5029) (5.4)
95.7 85.6 214 12.7
5150141201 56 810 750 1350 1370
(2431) (2174) (5436) (5.8)
101.8 91.7 229 13.5
5150151201 60 855 790 1440 1465
(2586) (2329) (5817) (6.1)
108.0 97.9 245 14.4
5150161201 64 905 835 1530 1560
(2743) (2487) (6223) (6.5)
114.0 103.9 260 15.2
5150171201 68 945 880 1615 1650
HI*LITE

(2896) (2639) (6604) (6.9)


120.1 110.0 275 15.9
5150181201 72 990 920 1705 1740
(3051) (2794) (6985) (7.2)
126.2 116.2 290 16.7
5150191201 76 1030 960 1790 1830
(3205) (2951) (7366) (7.6)
Notes:
1. For voltages above 345 kV, and other section lengths, contact Hubbell Power Systems.
2. Tests in accordance with ANSI C29.1. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within
this section for corona rings and associated physical/electrical changes to the above data.

Ground Line Suffix Length Change Weight Change


Fitting Fitting Code Inches mm lbs kg
Eye Ball 1001 -0.06 -1.5 -2.5 -0.11
Eye Eye 1000 1.28 32.5 -2.5 -0.11
Socket Ball 1301 -0.97 -24.6 -0.05 -0.01
Clevis Ball 1401 -1.00 -25.4 -0 .15 -0.07
Y-Clevis Eye 1200 1.34 34.0 0 0
Clevis Eye 1400 0.34 8.6 -0.15 -0.007
For configurations not shown contact Hubbell Power Systems, Inc.

Page 5-68 | January 2019


Suspension Insulators Section Length

Mechanical Ratings SML = 50,000 lbs/222 kN RTL = 25,000 lbs/111 kN


7/8” (22 mm) Rod Diameter
4.0"

Selection Guide: Section Dry Arc Leakage


(2)
60 (2)
Critical Net
Typical Line Voltage, kV Catalog Number Number Flashover Flashover
Length Distance Distance Weight
with Y-Clevis - of ANSI ANSI
inches inches inches pounds
115 138 161 230 345 500 52.5 Ball Sheds
(mm) (mm) (mm) Dry-kV Wet-kV Pos-kV Neg-kV (kg)
55.8 42.9 106 12.7
5130071001 28 430 400 700 695
(1417) (1090) (2692) (5.8)
62.0 49.0 121 13.7
5130081001 32 490 455 795 795
(1574) (1245) (3073) (6.2)
68.0 55.0 136 14.8
5130091001 36 545 505 890 890
(1727) (1397) (3454) (6.7)
74.1 61.2 151 15.9
5130101001 40 600 555 985 990
(1882) (1554) (3835) (7.2)
80.3 67.3 167 16.9
5130111001 44 655 605 1080 1090
(2040) (1709) (4242) (7.7)
92.4 79.5 197 19.1
5130131001 52 760 700 1260 1280
(2347) (2019) (5004) (8.7)
98.5 85.6 212 20.2
5130141001 56 810 745 1350 1370
(2502) (2174) (5385) (9.2)
104.7 91.7 228 21.2
5130151001 60 855 790 1440 1465
(2659) (2329) (5791) (9.6)
116.8 103.9 258 24.4
5130171001 68 945 875 1615 1650
(2967) (2639) (6553) (11.1)
123.0 110.0 273 24.5
5130181001 72 990 915 1705 1740
(3124) (2794) (6934) (11.1)
129.1 116.2 288 25.5
5130191001 76 1030 955 1790 1830
(3279) (2951) (7315) (11.6)
141.2 128.3 319 27.6
5130211001 84 1110 1035 1960 2005
(3586) (3259) (8103) (12.5)
153.5 140.6 349 29.8
5130231001 92 1180 1105 2125 2175
(3899) (3271) (8885) (13.5)
165.7 152.7 379 31.9
5130251001 100 1245 1175 2285 2345

HI*LITE
(4209) (3879) (9627) (14.5)
177.9 165.0 410 34.0
5130271001 108 1305 1240 2445 2510
(4519) (4191) (10414) (15.4)
184.1 171.1 425 35.1
5130281001 112 1330 1270 2520 2590
(4676) (4346) (10795) (15.9)
Notes:
1. For voltages above 500 kV, and other section lengths, contact Hubbell Power Systems.
2. Tests in accordance with ANSI C29.1. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within
this section for corona rings and associated physical/electrical changes to the above data.

End Fitting Example Ground Line Suffix Length Change Weight Change
You need the electrical and mechanical characteristics of Fitting Fitting Code Inches mm lbs kg
Catalog #5130101001. But, a Y-clevis is needed at the ground Y-Clevis Ball 1201 -0.58 -14.7 0.4 0.18
end instead of an eye. From the table at the right, find the Eye Eye 1000 1.26 32.0 -0.4 -0.18
code for the Y-clevis/ball configuration 1201. You should order Socket Ball 1301 -0.72 -18.3 0.4 0.18
Catalog #5130101201. The same process is used for 5/8" (25k)
Y-Clevis Eye 1200 -0.58 -14.7 0 0
and 7/8" (30k) insulators.
For configurations not shown contact Hubbell Power Systems, Inc.

Page 5-69 | January 2019


Corona Performance
Hi*Lite insulators are RIV and corona free through 161 kV. The use of an external corona shielding ring is required at
220 / 230 kV and above. The table below details the rings necessary for 220 / 230 kV and above.

Normal Applications
230 kV Ring 345 kV Ring 500 kV Rings
Insulator
Ground End Line End Ground End Line End Ground End Line End

Suspension25/30 K SML None 2717613001 None 2717053001 2717613001 2717513001

Suspension 50 K SML None 2717613002 None 2717053002 None 2717513002

The physical and electrical values for the insulators detailed on previous pages of this section are shown
without corona protection above 161 kV. Hubbell Power Systems, Inc. has therefore provided the table
below that yields the physical and electrical changes to the insulator when rings are installed for voltages
above 161 kV.

15.0"
12.0"

8.0"

Part Number 271761 Part Number 271705 Part Number 271751


HI*LITE

Physical & Electrical Change Table


Physical & Electrical Characteristics 230 kV Ring 345 kV Ring 500 kV Rings

Dry Arc Distance inches (mm) -1.2 (-30.48) -2 (-50.8) -5 (-127.0)

Leakage Distance inches (mm) 0 0 0

60 Hz Flashover Dry - kV -10 -15 -30

60 Hz Flashover Wet - kV 0 0 0

Critical Flashover Positive - kV -15 -25 -65

Critical Flashover Negative - kV -20 -30 -65

Net Weight pounds (kg) 2.1 (0.9) 2.9 (1.3) 6.5 (3.0)

Page 5-70 | January 2019


Most Common End Fittings

øD
B
B
A

A C
B

Chain Eye ANSI Ball/Socket

C
45º
B

A
A A
D
B

HI*LITE
Y-Clevis Fitting ANSI Clevis

SML Dimensions Inches (MM)


Fitting Type ANSI Class
k-LB (kN)
A B C D
25 (111) - 30 (133) - 0.62 1.00 2.00 0.62
CHAIN EYE
50 (222) - 0.75 1.00 2.00 0.85
25 (111) - 30 (133) 52-5 0.73 1.29 - -
BALL & SOCKET
50 (222) 52-11 0.92 1.63 - -
25 (111) - 30 (133) - 0.75 1.53 - -
Y-CLEVIS
50 (222) - 0.88 1.59 - -
CLEVIS 25 (111) - 30 (133) 52-6 0.62 0.75 1.50 1.10

Page 5-71 | January 2019


Section Length Section Length
Suspension Insulators x Type

A10..
x mm (in.)

97 (3.8)
y mm (in.)

114 (4.5)
Mechanical Ratings SML = 111 kN (25,000 lbs.)
D10.. 109 (4.3) 140 (5.5)
RTL = 55 kN (12,500 lbs.) 94 mm (3.7")
5/8” (16 mm) Rod Diameter Standard Design
y High Leak Design G10.. 130 (5.1) 160 (6.3)

(2)
IEC Wet
IEC Power
(2) (2) IEC Lightning
Selection Guide Leakage Distance Switching
Catalog Number Dry Arc Freq. Wet Impulse Withstand (ANSI
Typical Line Voltage, kV (1) mm (in.) XX = Section Length Impulse
with ANSI 52-5 No.of Sheds Distance Withstand Critical Impulse F.O.) kV
mm (in.) Withstand
ball and Y-Clevis mm (in.) (ANSI 60 Hz.
(ANSI 60 Hz.
70 110 132 161 220 330 400 51 A1 D1 G1 Wet F.O.) kV Pos-kV Neg-kV
Dry F.O.) kV
1160 1340 1530 1760 725 470 260 135 275 255
XX10032201 12
(45) (53) (60) (69) (28.6) (18.5) (180) (180) (310) (285)
1550 1790 2040 2350 881 625 345 180 365 350
XX10042201 16
(61) (70) (80) (92) (34.7) (24.6) (245) (240) (410) (390)
1940 2230 2540 2920 1033 775 420 220 450 440
XX10052201 20
(76) (88) (100) (115) (40.7) (30.6) (310) (295) (505) (490)
2320 2680 3060 3520 1189 930 500 260 540 530
XX10062201 24
(91) (105) (120) (138) (46.8) (36.8) (370) (350) (605) (595)
2710 3130 3570 4110 1345 1090 570 305 630 620
XX10072201 28
(107) (122) (140) (162) (53.0) (42.9) (430) (405) (700) (695)
3100 3580 4080 4700 1501 1245 650 340 715 710
XX10082201 32
(122) (141) (160) (185) (59.1) (49.0) (490) (455) (795) (795)
3490 4020 4580 5280 1654 1395 720 380 800 800
XX10092201 36
(137) (158) (180) (207) (65.1) (55.0) (545) (505) (890) (890)
3880 4480 5100 5870 1810 1555 790 420 885 890
XX10102201 40
(152) (176) (200) (231) (71.3) (61.2) (600) (555) (985) (990)
4270 4930 5610 6460 1966 1710 860 455 970 975
XX10112201 44
(168) (194) (221) (254) (77.4) (67.3) (655) (605) (1080) (1090)
4660 5370 6120 7050 2121 1865 930 490 1050 1065
XX10122201 48
(183) (211) (241) (277) (83.5) (73.5) (710) (655) (1170) (1185)
5040 5820 6620 7630 2274 2015 995 525 1135 1145
XX10132201 52
(198) (229) (261) (300) (89.5) (79.5) (760) (700) (1260) (1280)
5430 6270 7140 8220 2430 2175 1060 560 1215 1230
XX10142201 56
(214) (247) (281) (323) (95.7) (85.6) (810) (750) (1350) (1370)
5820 6720 7650 8810 2586 2330 1120 595 1295 1315
XX10152201 60
(229) (264) (301) (347) (101.8) (91.7) (855) (790) (1440) (1465)
6210 7170 8160 9400 2742 2485 1185 625 1375 1400
XX10162201 64
(244) (282) (321) (370) (108.0) (97.9) (905) (835) (1530) (1560)
6600 7610 8670 9980 2894 2635 1240 655 1455 1480
XX10172201 68
(260) (299) (341) (393) (114.0) (103.9) (945) (880) (1615) (1650)
6990 8060 9180 10570 3050 2795 1300 690 1530 1565
XX10182201 72
(275) (317) (361) (416) (120.1) (110.0) (990) (920) (1705) (1740)
7380 8510 9700 11170 3206 2950 1355 720 1610 1645
XX10192201 76
(290) (335) (381) (439) (126.2) (116.2) (1030) (960) (1790) (1830)
7770 8960 10210 11760 3362 3105 1410 745 1685 1725
HI*LITE

XX10202201 80
(306) (353) (402) (463) (132.4) (122.3) (1070) (1000) (1875) (1920)
8150 9400 10710 12330 3514 3260 1460 775 1760 1800
XX10212201 84
(321) (370) (421) (485) (138.4) (128.3) (1110) (1040) (1960) (2005)
8540 9860 11220 12930 3670 3415 1510 800 1835 1880
XX10222201 88
(336) (388) (442) (509) (144.5) (134.4) (1145) (1075) (2040) (2090)
8930 10310 11740 13520 3826 3570 1560 830 1910 1955
XX10232201 92
(351) (406) (462) (532) (150.7) (140.6) (1180) (1110) (2125) (2175)
Notes:
1. For voltages above 400 kV, and other section lengths, contact your HPS representative.
2. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within this section for corona rings and
associated physical/electrical changes to the above data.

End Fitting Example Length Change


Ground Fitting Line Fitting Suffix Code
You need the electrical and mechanical charactieristics of Inches mm
Catalog #5110102201. But chain eye is needed at the ground Eye Eye 2000 +1.5 +39
end instead of a Y-clevis. From the table at the right, find the Eye ANSI 52-5 Ball 2001 +0.0 +1
code for the chain eye/ANSI ball configuration 2001.You should ANSI 52-5 Socket ANSI 52-5 Ball 2301 - 0.9 - 25
order catalog number 5110102001. The same process is used Y-Clevis Eye 2200 +1.4 +37
for other strength Hi*Lite XL insulators. ANSI 52-5 Socket Eye 2400 +0.4 +11

Page 5-72 | January 2019


Section Length Section Length
Suspension Insulators x Type x mm (in.) y mm (in.)

A10.. 97 (3.8) 114 (4.5)


Mechanical Ratings SML = 120 kN RTL = 60 kN
D10.. 109 (4.3) 140 (5.5)
5/8” (16 mm) Rod Diameter 94 mm (3.7")
y High Leak Design G10.. 130 (5.1) 160 (6.3)
Standard Design

(2)
IEC Wet
IEC Power
(2) (2) IEC Lightning
Selection Guide Leakage Distance Switching
Catalog Number Dry Arc Freq. Wet Impulse Withstand (ANSI
Typical Line Voltage, kV (1) mm (in.) XX = Section Length Impulse
with ANSI 52-5 No.of Sheds Distance Withstand Critical Impulse F.O.) kV
mm (in.) Withstand
ball and Y-Clevis mm (in.) (ANSI 60 Hz.
(ANSI 60 Hz.
70 110 132 161 220 330 400 51 A1 D1 G1 Wet F.O.) kV Pos-kV Neg-kV
Dry F.O.) kV
1160 1340 1530 1760 725 470 260 135 275 255
XX00032A07 12
(45) (53) (60) (69) (28.6) (18.5) (180) (180) (310) (285)
1550 1790 2040 2350 881 625 345 180 365 350
XX00042A07 16
(61) (70) (80) (92) (34.7) (24.6) (245) (240) (410) (390)
1940 2230 2540 2920 1033 775 420 220 450 440
XX00052A07 20
(76) (88) (100) (115) (40.7) (30.6) (310) (295) (505) (490)
2320 2680 3060 3520 1189 930 500 260 540 530
XX00062A07 24
(91) (105) (120) (138) (46.8) (36.8) (370) (350) (605) (595)
2710 3130 3570 4110 1345 1090 570 305 630 620
XX00072A07 28
(107) (122) (140) (162) (53.0) (42.9) (430) (405) (700) (695)
3100 3580 4080 4700 1501 1245 650 340 715 710
XX00082A07 32
(122) (141) (160) (185) (59.1) (49.0) (490) (455) (795) (795)
3490 4020 4580 5280 1654 1395 720 380 800 800
XX00092A07 36
(137) (158) (180) (207) (65.1) (55.0) (545) (505) (890) (890)
3880 4480 5100 5870 1810 1555 790 420 885 890
XX00102A07 40
(152) (176) (200) (231) (71.3) (61.2) (600) (555) (985) (990)
4270 4930 5610 6460 1966 1710 860 455 970 975
XX00112A07 44
(168) (194) (221) (254) (77.4) (67.3) (655) (605) (1080) (1090)
4660 5370 6120 7050 2121 1865 930 490 1050 1065
XX00122A07 48
(183) (211) (241) (277) (83.5) (73.5) (710) (655) (1170) (1185)
5040 5820 6620 7630 2274 2015 995 525 1135 1145
XX00132A07 52
(198) (229) (261) (300) (89.5) (79.5) (760) (700) (1260) (1280)
5430 6270 7140 8220 2430 2175 1060 560 1215 1230
XX00142A07 56
(214) (247) (281) (323) (95.7) (85.6) (810) (750) (1350) (1370)
5820 6720 7650 8810 2586 2330 1120 595 1295 1315
XX00152A07 60
(229) (264) (301) (347) (101.8) (91.7) (855) (790) (1440) (1465)
6210 7170 8160 9400 2742 2485 1185 625 1375 1400
XX00162A07 64
(244) (282) (321) (370) (108.0) (97.9) (905) (835) (1530) (1560)
6600 7610 8670 9980 2894 2635 1240 655 1455 1480
XX00172A07 68
(260) (299) (341) (393) (114.0) (103.9) (945) (880) (1615) (1650)
6990 8060 9180 10570 3050 2795 1300 690 1530 1565
XX00182A07 72
(275) (317) (361) (416) (120.1) (110.0) (990) (920) (1705) (1740)
7380 8510 9700 11170 3206 2950 1355 720 1610 1645
XX00192A07 76
(290) (335) (381) (439) (126.2) (116.2) (1030) (960) (1790) (1830)
7770 8960 10210 11760 3362 3105 1410 745 1685 1725

HI*LITE
XX00202A07 80
(306) (353) (402) (463) (132.4) (122.3) (1070) (1000) (1875) (1920)
8150 9400 10710 12330 3514 3260 1460 775 1760 1800
XX00212A07 84
(321) (370) (421) (485) (138.4) (128.3) (1110) (1040) (1960) (2005)
8540 9860 11220 12930 3670 3415 1510 800 1835 1880
XX00222A07 88
(336) (388) (442) (509) (144.5) (134.4) (1145) (1075) (2040) (2090)
8930 10310 11740 13520 3826 3570 1560 830 1910 1955
XX00232A07 92
(351) (406) (462) (532) (150.7) (140.6) (1180) (1110) (2125) (2175)
Notes:
1. For voltages above 400 kV, and other section lengths, contact your HPS representative.
2. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within this section for corona rings and
associated physical/electrical changes to the above data.

Length Change
Ground Fitting Line Fitting Suffix Code
Inches mm
Eye Eye 2000 +2.3 +59
Eye IEC 16 mm Ball 2007 +1.0 +26
Y-Clevis IEC 16 mm Ball 2207 +0.9 +24
Y-Clevis Eye 2200 +2.2 +57
IEC 16C Clevis Eye 2800 +1.2 +31

Page 5-73 | January 2019


Suspension Insulators Section Length
x
Section Length Type
x mm
(in.)
y mm
(in.)
Mechanical Ratings SML = 160 kN (36,000 lbs.) A12.. 97 (3.8) 114 (4.5)
RTL = 80 kN (18,000 lbs.) D12.. 109 (4.3) 140 (5.5)
7/8” (22 mm) Rod Diameter 101 mm (4.0")
y High Leak Design G12.. 130 (5.1) 160 (6.3)
Standard Design
Insulators with either ANSI ball and/or socket
end-fittings will be rated 133 kN (30,000 lbs.)
SML and 66 kN (15,000 lbs.) RTL.
(2)
IEC Wet
IEC Power
(2) (2) IEC Lightning
Selection Guide Leakage Distance Switching
Catalog Number Dry Arc Freq. Wet Impulse Withstand (ANSI
Typical Line Voltage, kV (1) mm (in.) XX = Section Length Impulse
with ANSI 52-5 No.of Sheds Distance Withstand Critical Impulse F.O.) kV
mm (in.) Withstand
ball and Y-Clevis mm (in.) (ANSI 60 Hz.
(ANSI 60 Hz.
70 110 132 161 220 330 400 51 A1 D1 G1 Wet F.O.) kV Pos-kV Neg-kV
Dry F.O.) kV
1150 1340 1530 1760 795 470 260 135 275 255
XX20032A09 12
(45) (53) (60) (69) (30.8) (18.5) (180) (180) (310) (285)
1540 1790 2040 2350 951 625 345 180 365 350
XX20042A09 16
(60) (70) (80) (92) (37.0) (24.6) (245) (240) (410) (390)
1920 2230 2540 2920 1104 775 420 220 450 440
XX20052A09 20
(75) (88) (100) (115) (43.5) (30.6) (310) (295) (505) (490)
2310 2680 3060 3520 1260 930 500 260 540 530
XX20062A09 24
(91) (105) (120) (138) (49.6) (36.8) (370) (350) (605) (595)
2700 3130 3570 4110 1416 1090 570 305 630 620
XX20072A09 28
(106) (122) (140) (162) (55.8) (42.9) (430) (405) (700) (695)
3080 3580 4080 4700 1572 1245 650 340 715 710
XX20082A09 32
(121) (141) (160) (185) (61.9) (49.0) (490) (455) (795) (795)
3470 4020 4580 5280 1724 1395 720 380 800 800
XX20092A09 36
(136) (158) (180) (207) (67.9) (55.0) (545) (505) (890) (890)
3850 4480 5100 5870 1880 1555 790 420 885 890
XX20102A09 40
(151) (176) (200) (231) (74.0) (61.2) (600) (555) (985) (990)
4240 4930 5610 6460 2036 1710 860 455 970 975
XX20112A09 44
(167) (194) (221) (254) (80.2) (67.3) (655) (605) (1080) (1090)
4630 5370 6120 7050 2192 1865 930 490 1050 1065
XX20122A09 48
(182) (211) (241) (277) (86.3) (73.5) (710) (655) (1170) (1185)
5010 5820 6620 7630 2344 2015 995 525 1135 1145
XX20132A09 52
(197) (229) (261) (300) (92.3) (79.5) (760) (700) (1260) (1280)
5400 6270 7140 8220 2500 2175 1060 560 1215 1230
XX20142A09 56
(212) (247) (281) (323) (98.5) (85.6) (810) (750) (1350) (1370)
5790 6720 7650 8810 2656 2330 1120 595 1295 1315
XX20152A09 60
(228) (264) (301) (347) (104.6) (91.7) (855) (790) (1440) (1465)
6170 7170 8160 9400 2812 2485 1185 625 1375 1400
XX20162A09 64
(243) (282) (321) (370) (110.7) (97.9) (905) (835) (1530) (1560)
6560 7610 8670 9980 2965 2635 1240 655 1455 1480
XX20172A09 68
(258) (299) (341) (393) (116.7) (103.9) (945) (880) (1615) (1650)
6940 8060 9180 10570 3120 2795 1300 690 1530 1565
XX20182A09 72
(273) (317) (361) (416) (122.9) (110.0) (990) (920) (1705) (1740)
HI*LITE

7330 8510 9700 11170 3276 2950 1355 720 1610 1645
XX20192A09 76
(288) (335) (381) (439) (128.9) (116.2) (1030) (960) (1790) (1830)
7720 8960 10210 11760 3432 3105 1410 745 1685 1725
XX20202A09 80
(304) (353) (402) (463) (135.2) (122.3) (1070) (1000) (1875) (1920)
8100 9400 10710 12330 3585 3260 1460 775 1760 1800
XX20212A09 84
(319) (370) (421) (485) (141.2) (128.3) (1110) (1040) (1960) (2005)
8490 9860 11220 12930 3741 3415 1510 800 1835 1880
XX20222A09 88
(334) (388) (442) (509) (147.3) (134.4) (1145) (1075) (2040) (2090)
8870 10310 11740 13520 3897 3570 1560 830 1910 1955
XX20232A09 92
(349) (406) (462) (532) (153.4) (140.6) (1180) (1110) (2125) (2175)
Notes:
1. For voltages above 400 kV, and other section lengths, contact your HPS representative.
2. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within this section for corona rings and
associated physical/electrical changes to the above data.

Ground Line Suffix Length Change


SML kN (lbs.)
Fitting Fitting Code Inches mm
Eye Eye 160 kN (36K) 2000 +1.5 +40
Eye IEC 20 mm Ball 160 kN (36K) 2009 +0.8 +21
Y-Clevis Eye 160 kN (36K) 2200 +1.0 +27
Eye ANSI 52-5 Ball 133 kN (30K) 2001 +0.1 +2
Y-Clevis IEC 20 mm Ball 160 kN (36K) 2209 +0.3 +8
Y-Clevis ANSI 52-5 Ball 133 kN (30K) 2201 - 0.4 - 11
ANSI 52-5 Socket ANSI 52-5 Ball 133 kN (30K) 2301 - 1.3 - 35

Page 5-74 | January 2019


Section Length Section Length x mm y mm
Suspension Insulators x Type

A13..
(in.)
97 (3.8)
(in.)
114 (4.5)
Mechanical Ratings SML = 210 kN RTL = 55 kN
D13.. 109 (4.3) 140 (5.5)
7/8” (22 mm) Rod Diameter
101 mm (4.0")
y High Leak Design G13.. 130 (5.1) 160 (6.3)
ANSI fittings are capable of 222 kN SML (50K lbs.) Standard Design

(2)
IEC Wet
IEC Power
(2) (2) IEC Lightning
Selection Guide Leakage Distance Switching
Catalog Number Dry Arc Freq. Wet Impulse Withstand (ANSI
Typical Line Voltage, kV (1) mm (in.) XX = Section Length Impulse
with ANSI 52-5 No.of Sheds Distance Withstand Critical Impulse F.O.) kV
mm (in.) Withstand
ball and Y-Clevis mm (in.) (ANSI 60 Hz.
(ANSI 60 Hz.
70 110 132 161 220 330 400 51 A1 D1 G1 Wet F.O.) kV Pos-kV Neg-kV
Dry F.O.) kV
1150 1340 1530 1760 795 470 260 135 275 255
XX30032A07 12
(45) (53) (60) (69) (30.8) (18.5) (180) (180) (310) (285)
1540 1790 2040 2350 951 625 345 180 365 350
XX30042A07 16
(60) (70) (80) (92) (37.0) (24.6) (245) (240) (410) (390)
1920 2230 2540 2920 1104 775 420 220 450 440
XX30052A07 20
(75) (88) (100) (115) (43.5) (30.6) (310) (295) (505) (490)
2310 2680 3060 3520 1260 930 500 260 540 530
XX30062A07 24
(91) (105) (120) (138) (49.6) (36.8) (370) (350) (605) (595)
2700 3130 3570 4110 1416 1090 570 305 630 620
XX30072A07 28
(106) (122) (140) (162) (55.8) (42.9) (430) (405) (700) (695)
3080 3580 4080 4700 1572 1245 650 340 715 710
XX30082A07 32
(121) (141) (160) (185) (61.9) (49.0) (490) (455) (795) (795)
3470 4020 4580 5280 1724 1395 720 380 800 800
XX30092A07 36
(136) (158) (180) (207) (67.9) (55.0) (545) (505) (890) (890)
3850 4480 5100 5870 1880 1555 790 420 885 890
XX30102A07 40
(151) (176) (200) (231) (74.0) (61.2) (600) (555) (985) (990)
4240 4930 5610 6460 2036 1710 860 455 970 975
XX30112A07 44
(167) (194) (221) (254) (80.2) (67.3) (655) (605) (1080) (1090)
4630 5370 6120 7050 2192 1865 930 490 1050 1065
XX30122A07 48
(182) (211) (241) (277) (86.3) (73.5) (710) (655) (1170) (1185)
5010 5820 6620 7630 2344 2015 995 525 1135 1145
XX30132A07 52
(197) (229) (261) (300) (92.3) (79.5) (760) (700) (1260) (1280)
5400 6270 7140 8220 2500 2175 1060 560 1215 1230
XX30142A07 56
(212) (247) (281) (323) (98.5) (85.6) (810) (750) (1350) (1370)
5790 6720 7650 8810 2656 2330 1120 595 1295 1315
XX30152A07 60
(228) (264) (301) (347) (104.6) (91.7) (855) (790) (1440) (1465)
6170 7170 8160 9400 2812 2485 1185 625 1375 1400
XX30162A07 64
(243) (282) (321) (370) (110.7) (97.9) (905) (835) (1530) (1560)
6560 7610 8670 9980 2965 2635 1240 655 1455 1480
XX30172A07 68
(258) (299) (341) (393) (116.7) (103.9) (945) (880) (1615) (1650)
6940 8060 9180 10570 3120 2795 1300 690 1530 1565
XX30182A07 72
(273) (317) (361) (416) (122.9) (110.0) (990) (920) (1705) (1740)
7330 8510 9700 11170 3276 2950 1355 720 1610 1645
XX30192A07 76
(288) (335) (381) (439) (128.9) (116.2) (1030) (960) (1790) (1830)
7720 8960 10210 11760 3432 3105 1410 745 1685 1725

HI*LITE
XX30202A07 80
(304) (353) (402) (463) (135.2) (122.3) (1070) (1000) (1875) (1920)
8100 9400 10710 12330 3585 3260 1460 775 1760 1800
XX30212A07 84
(319) (370) (421) (485) (141.2) (128.3) (1110) (1040) (1960) (2005)
8490 9860 11220 12930 3741 3415 1510 800 1835 1880
XX30222A07 88
(334) (388) (442) (509) (147.3) (134.4) (1145) (1075) (2040) (2090)
8870 10310 11740 13520 3897 3570 1560 830 1910 1955
XX30232A07 92
(349) (406) (462) (532) (153.4) (140.6) (1180) (1110) (2125) (2175)
Notes:
1. For voltages above 400 kV, and other section lengths, contact your HPS representative.
2. Electrical values are without corona ring. For voltages equal to or greater than 161 kV, refer to the dedicated page within this section for corona rings and
associated physical/electrical changes to the above data.

Ground Line Length Change


Suffix Code
Fitting Fitting Inches mm
Eye Eye 2000 +1.5 +40
Eye IEC 20mm Ball 2007 +0.7 +18
ANSI 52-11 Socket ANSI 52-11 Ball 2301 - 0.6 - 16
Eye ANSI 52-11 Ball 2001 +0.1 +2
Y-Clevis Eye 2200 +0.7 +19
Y-Clevis ANSI 52-11 Ball 2201 - 0.5 - 13
Y-Clevis IEC 20 mm Ball 2207 +0.1 +4
Eye IEC 19L Clevis 2800 +1.2 +31

Page 5-75 | January 2019


Most Common End Fittings

45º
øD

Chain Eye A
A Y-Clevis
A C
B Dimensions mm (in.) Dimensions mm (in.)
SML B SML
A B C D A B Bolt Dia.
111 kN 15.74 25.4 50.8 15.74 111 kN 19.05 38.86 19
(25K lbs.) (0.62) (1.00) (2.00) (0.62) (25K lbs.) (0.75) (1.53) (0.75)
120 kN 15.74 25.4 50.8 15.74 120 kN 19.05 38.86 19
(0.62) (1.00) (2.00) (0.62) (0.75) (1.53) (0.75)
133 kN 19.05 25.4 50.8 21.59 133 kN 22.35 40.39 22
(30K lbs.) (0.75) (1.00) (2.00) (0.85) (30K lbs.) (0.88) (1.59) (0.88)
160 kN 19.05 25.4 50.8 21.59 160 kN 22.35 40.39 22
(36K lbs.) (0.75) (1.00) (2.00) (0.85) (36K lbs.) (0.88) (1.59) (0.88)
210 kN 19.05 25.4 50.8 21.59 210 kN 22.35 40.39 22
(0.75) (1.00) (2.00) (0.85) (0.88) (1.59) (0.88)
222 kN 19.05 25.4 50.8 21.59 222 kN 22.35 40.39 22
(50K lbs.) (0.75) (1.00) (2.00) (0.85) (50K lbs.) (0.88) (1.59) (0.88)

Straight Clevis
HI*LITE

PD Ball/Socket
A Dimensions mm (in.)
SML SML Class
Class A B PD
111 kN ANSI 36 19 16 111 kN
ANSI 52-5
(25K lbs.) 52-6 (1.41) (0.75) (0.62) (25K lbs.)
36 19 16 120 kN
120 kN IEC 16C IEC 16 mm
(1.41) (0.75) (0.62)
133 kN ANSI 36 19 16 133 kN
ANSI 52-5
(30K lbs.) 52-6 (1.41) (0.75) (0.62) (30K lbs.)
160 kN 46 21 19 160 kN IEC 20 mm
IEC 19L
(36K lbs.) (1.81) (0.83) (0.75) (36K lbs.) (ANSI 52-8)
46 21 19 210 kN
210 kN IEC 19L IEC 20 mm
(1.81) (0.83) (0.75)
222 kN 222 kN
N/A ANSI 52-11
(50K lbs.) (50K lbs.)

Page 5-76 | January 2019


Catalog Number Key
Hi*Lite XL 2.5" Line Post Insulators

a HI*LITE XL POST f LINE END FITTINGS

The first 2 digits define the insulator type. In this example, 0 = Two Hole Blade
we picked a Hi*Lite XL Line Post; therefore, we entered
1 = Horizontal Clamptop
“52” in the boxes designated for “a.”
2 = Vertical Clamptop
5 2 5 = 5" Bolt Circle (through)
a a b b c d d e e e 9 = Two Hole Long Blade

Fill in your selection in the box designated for section “f” In


this example, a Two Hole Blade is requested.
b STRENGTH

2 = 2.5" DIA 5 2 2 0 0 8 1 1
a a b c d d e f g g
For example, if you want a Line Post with 2.5" DIA, this is
what your form would look like so far:

5 2 2
g BASE END FITTINGS
a a b c d d e f g g

00 = Unitary D.I. Gain (15/16" Holes)


02 = Al Gain 12 CL (15/16” Holes)
c CONSTRUCTION
03 =Al Flat 8x10 (15/16” Holes)
0 = Standard Hardware 04 = Al Flat 8x13 (15/16” Holes)
1 = Dull Hardware 05 = 5” Bolt Circle (tapped 11/16”
For example, if you want an insulator with Standard 07 = Steel Gain (15/16” Holes)
Hardware, this is what your form would look like so far: 08 = Steel Flat 8 x 13 (15/16” Holes)

Fill in your selection in the box designated for section “g.”


5 2 2 0
In this example, an Al Gain 12 CL (15/16” Holes) base end
a a b c d d e f g g fitting is requested is requested.

d WEATHERSHED CONFIGURATION
5 2 2 0 0 8 1 1 0 2

HI*LITE
Number of sheds equals this number times two a a b c d d e f g g

For example, if you want an insulator with 16 Sheds,


this is what your form would look like so far:
5 2 2 0 0 8 example
a a b c d d e f g g

Hi*Lite XL Line Post, 2.5" DIA strength, standard hardware,


e LABELING 16 sheds, English labeling, Horizontal Clamptop line End
Fitting with an Al Gain 12 CL (15/16” Holes)base end fitting.
1 = English 5220081102
2 = Metric (1)
M = English w/12” Corona Ring

Fill in your selection in the box designated for section “e.”


In this example, English is requested.

5 2 2 0 0 8 1
a a b c d d e f g g

(1) Metric labeling only. Insulators and hardware are ANSI.

Page 5-77 | January 2019


Horizontal Line Posts
2.5” (63.5 mm) Rod Diameter

Two Hole Blade End Fitting Reduces


the “X” dimension by 0.75"

Clamptop:
Maximum Design Tension = 2,500 lb (11.1 kN)
Two-Hole Blade:
Maximum Design Tension = 7,500 lb. (33.4 kN)

Selection Guide: (2)


60 (2)
Critical
Typical Line Voltage, kV Net
Dry Arc Leakage Flashover Flashover RCL
Catalog # with Gain Base “X” Length Number Weight
Distance Distance ANSI ANSI pounds
& Clamptop End Fittings Inches (mm) of Sheds pounds
69 115 138 161 230 345 inches (mm) inches (mm) (kN)
Wet- Neg- (kg)
Dry-kV Pos-kV
kV kV
33.5 23 54 2500 47
5220041100 8 215 195 340 455
(851) (584) (1372) (11.1) (21.3)
38.6 28 68 2500 50
5220051100 10 270 245 420 535
(980) (711) (1727) (11.1) (22.7)
43.9 33 82 2135 54
5220061100 12 325 295 505 620
(1115) (838) (2083) (9.5) (24.5)
49.2 39 96 1865 57
5220071100 14 385 340 590 705
(1250) (991) (2438) (8.3) (25.9)
54.5 44 110 1650 61
5220081100 16 440 385 675 785
(1384) (1118) (2794) (7.3) (27.7)
59.6 49 124 1490 65
5220091100 18 490 430 760 865
(1514) (1245) (3150) (6.6) (29.5)
64.8 55 138 1350 68
5220101100 20 545 475 845 950
(1646) (1397) (3505) (6.0) (30.9)
70.1 60 152 1235 72
5220111100 22 600 520 930 1035
HI*LITE

(1781) (1524) (3861) (5.5) (32.7)


75.4 65 166 1140 75
5220121100 24 650 560 1015 1115
(1915) (1651) (4216) (5.0) (34.1)
80.5 71 180 1060 79
5220131100 26 700 600 1095 1195
(2045) (1803) (4572) (4.7) (35.9)
85.8 76 194 990 82
5220141100 28 755 635 1180 1280
(2180) (1930) (4928) (4.4) (37.2)
91.1 81 208 925 86
5220151100 30 805 675 1265 1365
(2314) (2057) (5283) (4.1) (39.0)
96.3 87 222 870 89
5220161100 32 855 710 1350 1445
(2446) (2210) (5639) (3.6) (40.4)
101.4 92 236 820 93
5220171100 34 905 745 1435 1525
(2575) (2337) (5994) (3.6) (42.2)
106.7 97 250 780 97
5220181100 36 955 780 1520 1610
(2710) (2464) (6350) (3.5) (44.0)
112.0 103 264 740 100
5220191100 38 1005 810 1605 1695
(2845) (2616) (6706) (3.3) (45.4)
Notes:
1. Tests in accordance with ANSI C29.1. Electrical values are without corona ring.
2. RCL is the maximum continuous load at which the post should be applied. For voltages above 161 kV refer to the page discussing
corona rings in this section. Dimensions are within allowable tolerances as specified in ANSI C29.11.

Page 5-78 | January 2019


Vertical Line Posts
2.5” (63.5 mm) Rod Diameter
Maximum Design Tension = 2500 lbs. (11.1 kN)

Maximum Design Tension = 2,500 lbs. (11.1 kN)

0.6875’’ Dia. 5” Dia. Bolt


(17 mm ) Circle
(127 mm)

11’’
(279 mm)

0.8125’’
Dia.
Section (21 mm)
Length 8’’
(203
mm) 0.9375’’
4’’ Dia.
(102 (24 mm)
mm)

4.125’’ 4.125’’
(105 (105
mm) mm)

1.125’’
(29
mm)

0.8125’’ x 1” 3.875’’
Slot (98 mm)
(21 mm x 25 Cat. No. 75115
mm) Rated 134,400 lb.-in.

HI*LITE
Selection Guide: (2)
60 (2)
Critical
Typical Line Voltage, kV Net
Dry Arc Leakage Flashover Flashover RCL
Catalog # with 5” Bolt “X” Length Number Weight
Distance inches Distance ANSI ANSI pounds
Circle & Vert. Clamptop(3) Inches (mm) of Sheds pounds
69 115 138 161 (mm) inches (mm) (kN)
(kg)
Dry-kV Wet-kV Pos-kV Neg-kV
30.7 23 54 2500 27
5220041205 8 215 195 340 455
(780) (584) (1372) (11.1) (12.3)
35.9 28 68 2475 30
5220051205 10 270 245 420 535
(912) (711) (1727) (11.0) (13.6)
41.3 33 82 2115 34
5220061205 12 325 295 505 620
(1049) (838) (2083) (9.4) (15.4)
46.7 39 96 1850 37
5220071205 14 385 340 590 705
(1186) (991) (2438) (8.2) (16.8)
52.1 44 110 1640 41
5220081205 16 440 385 675 785
(1323) (1118) (2794) (7.3) (18.6)
57.4 49 124 1480 45
5220091205 18 490 430 760 865
(1458) (1245) (3150) (6.6) (20.4)
Notes:
1. Tests in accordance with ANSI C29.1.
2. RCL is the maximum cantilever continuous load at which the post should be applied.
3. Mounting Base Catalog No. 75115 may be ordered with these Catalog numbers for a vertical assembly.

Page 5-79 | January 2019


Vertical Line Posts
2.5” (63.5 mm) Rod Diameter

7.44’’
(189 mm)

5.75’’
(146 mm) 2.0’’
(51 mm)

2.0’’
(51 mm)

1.625’’ (41 mm)

D
7.438’’
(189 mm)
HI*LITE

Table A Table B
Selection Guide:
Typical Line Voltage, kV Catalog # with Vertical
(1 )
“A” Length “XX” “B” Length “C” Length “D” Length
Style
Clamptop & Base Code Inches (mm) Code Inches (mm) Inches (mm) Inches (mm)
69 115 138 161
35.6 20 12 0.8125
52200412XX 20 Face
(772) (508) (305) (21)
20 12 0.8125
41.0 21 Side
52200512XX (508) (305) (21)
(904)
20 12 0.9375
22 Face
46.4 (508) (305) (24)
52200612XX
(1041) 20 12 0.9375
23 Side
(508) (305) (24)
51.8
52200712XX 31.75 16 0.8125
(1179) 24 Face
(806) (406) (21)
57.0 31.75 16 0.8125
52200812XX 25 Side
(1316) (806) (406) (21)
57.4 31.75 16 0.9375
52200912XX 26 Face
(1448) (806) (406) (24)

Page 5-80 | January 2019


Base Fittings
2.5” (63.5 mm) Rod Diameter
G øI Aluminum & Steel Gain

H
A B 14’’ Dia.
(356 7’’ Dia.
mm) (178 mm)

3.38’’ (86 mm)

F J 4.44’’ (113 mm)


D

Aluminum & Steel Flat


øI G

H
A B

HI*LITE
F C
D

Horizontal and Vertical Bases inches (mm)

Type (Code) A B C D E F G H I J K Material


4.75 6.25 3.63 0.90 5.0 0.69
5” Bolt Circle (15) - - - - - 60-40-18 D.I.
(121) (159) (92) (23) (127) (18)
4.75 6.25 3.63 0.90 5.0
5” Bolt Circle (05) - - - 5/8 - 11 UFS - - 60-40-18 D.I.
(121) (159) (92) (23) (127)
12.0 14.0 8.06 6.13 5.56 0.5 0.94 0.94 X 1.31
Aluminum Gain (02) - 12º - 6063 T5 AL
(305) (356) (205) (156) (141) (13) (24) (24x33)
12.0 14.0 8.06 6.13 5.56 0.5 0.81 0.94 X 1.31
Aluminum Gain (12) - 12º - 6063 T5 AL
(305) (356) (205) (156) (141) (13) (21) (24x33)
12.0 15.0 8.33 6.5 6.04 0.38 0.94 0.94 X 2.0 Low Carbon
Steel Gain (07) - 12º - Steel
(305) (381) (212) (165) (153) (10) (24) (24x51)
10.0 12.0 8.0 10.0 5.0 4.0 0.5 0.94
Aluminum Flat (03) 12º - - 6063 T5 AL
(254) (305) (203) (254) (127) (102) (13) (24)
10.0 12.0 8.0 10.0 5.0 4.0 0.5 0.81
Aluminum Flat (13) 12º - - 6063 T5 AL
(254) (305) (203) (254) (127) (102) (13) (21)
13.0 15.0 8.0 10.0 6.5 4.0 0.38 1.125 X 0.94 0.94 X 2.0 12.0 Low Carbon
Steel Flat (08) 12º Steel
(330) (381) (203) (254) (165) (102) (10) (26x24) (24x51) (305)
13.0 15.0 8.0 10.0 6.5 4.0 0.5 0.94 0.94 X 1.31 12.0
Aluminum Flat (04) 12º 6063 T5 AL
(330) (381) (203) (254) (165) (102) (13) (24) (24x33) (305)
13.0 15.0 8.0 10.0 6.5 4.0 0.5 0.81 0.81 X 1.31 12.0
Aluminum Flat (14) 12º 6063 T5 AL
(330) (381) (203) (254) (165) (102) (13) (21) (21x33) (305)

Page 5-81 | January 2019


Line Fittings
2.5” (63.5 mm) Rod Diameter

Two Hole Blade Horizontal Clamptop


A
øI E I
F

F øB
øB E
L G øC
H
øJ
J
L is outer radius
M is inner radius
M
A
D D

5” Bolt Circle Vertical Clamptop


Line or Base Fitting Part per ANSI C29.7
øB
I

I D øC

E
F

G
E
øC
HI*LITE

øB

Horizontal & Vertical End Fittings (in.)


Type (Code)* A B C D E F G H I J L M Material
2 Hole Blade (0) 5.73 4.0 - 0.75 5.25 1.25 1.50 2.00 1.0 1.44 0.5R 0.44 R 60-40-18 D.I.
2 Hole Long Blade (9) 5.73 4.0 - 0.75 7.75 1.25 4.0 4.5 1.0 1.44 0.5R 0.44R 60-40-18 D.I.
H. Clamptop (1) 8.24 4.0 3.30 1.12 4.72 4.0 - - 5/8 - 11 UFS 0.75 - - 60-40-18 D.l.
5" B.C. (3) 4.75 6.25 3.63 0.90 5.0 - - - 5/8 - 11 UFS - - - 60-45-12 D.I.
5" B.C. (5) 4.75 6.25 3.63 0.90 5.0 - - - 0.69 x Holes - - - 60-45-12 D.I.
V. Clamptop (2) 5.88 4.0 3.30 1.12 5.37 4.0 1.06 - 5/8 - 11 UFS - - - 60-40-18 D.I.
*Code is the 2nd number in the Suffix Code of the Catalog Number.

Page 5-82 | January 2019


Corona Performance
Horizontal Line Posts
2.5” (63.5 mm) Rod Diameter

Recommended
Torque
10 ft.-lb.

3.4375’’
(87 mm)

Recommended
Torque
45 ft.-lb.
12’’
(305 mm)

Part Number 2721273001


Control Ring

Application 161 kV & below 230 kV 345 kV

Line End NONE 2721273001 2721273001

HI*LITE
Ground End NONE NONE NONE

Page 5-83 | January 2019


Catalog Number Key
Hi*Lite XL 3.0" Line Post Insulators

a HI*LITE XL POST e LABELING

The first 2 digits define the insulator type. In this example, 1 = English
we picked a Hi*Lite XL Line Post; therefore, we entered
2 = Metric (1)
“52” in the boxes designated for “a.”
M = English w/15” Corona Ring
5 2
Fill in your selection in the box designated for section “e.”
a a b b c d d e e e In this example, English is requested.

5 2 3 0 0 8 1
a a b c d d e f g g

b STRENGTH
f LINE END FITTINGS
3 = 3.0" DIA
0 = Two Hole Blade
For example, if you want a Line Post with 3.0" DIA, this is 1 = Horizontal Clamptop
what your form would look like so far:
2 = Vertical Clamptop

5 2 3 Fill in your selection in the box designated for section “f” In


a a b c d d e f g g this example, a Two Hole Blade is requested.

5 2 3 0 0 8 1 1
a a b c d d e f g g

c CONSTRUCTION
0 = Standard Hardware g BASE END FITTINGS
1 = Dull Hardware
02 = Al Gain (1-1/16” Hole and 1-1/16” x 2-5/9” Slot)
For example, if you want an insulator with
Standard Hardware, this is what your form would look like 04 = St Flat 14” CL (1-1/16” x 2-9/16” Slots)
so far: 05 = 5” Bolt Circle (Tapped)
07 =St Gain (1-1/16” Hole and 1-1/16” x 2-5/9” Slot)
5 2 3 0 08 = St Flat 9” x 13” (59/64” Holes)
HI*LITE

a a b c d d e f g g
Fill in your selection in the box designated for section “g.”
In this example, a St Flat 14” CL (1-1/16” x 2-9/16” Slots)
base end fitting is requested is requested.

5 2 2 0 0 8 1 1 0 4
d WEATHERSHED CONFIGURATION
a a b c d d e f g g

Number of sheds equals this number times two

For example, if you want an insulator with example


16 Sheds, this is what your form would look like so far:

5 2 3 0 0 8 Hi*Lite XL Line Post, 2.5" DIA strength, standard hardware,


16 sheds, English labeling, Horizontal Clamptop line End
a a b c d d e f g g
Fitting with a St Flat 14” CL (1-1/16” x 2-9/16” Slots) base
end fitting. 5230081104

(1) Metric labeling only. Insulators and hardware are ANSI.

Page 5-84 | January 2019


Horizontal Line Posts
Hi*Lite XL 3.0"

Horizontal Clamptop End Fitting


Increases the “X” dimension by 1”

Clamptop:
Maximum Design Tension = 2,500 lb (11.1 kN)
Two-Hole Blade:
Maximum Design Tension = 12,500 lb. (55.6 kN)

Selection Guide: (2)


60 (2)
Critical
Typical Line Voltage, kV Net
Dry Arc Leakage Flashover Flashover (2)
RCL
Catalog # with Flat Base “X” Length Number Weight
Distance inches Distance ANSI ANSI pounds
& Two Hole Blade Inches (mm) of Sheds pounds
69 115 138 161 230 345 (mm) inches (mm) (kN)
(kg)
Dry-kV Wet-kV Pos-kV Neg-kV
38.8 29 77 4405 90
5230051004 10 295 250 445 540
(986) (737) (1956) (19.6) (40.8)
43.8 34 93 3780 95
5230061004 12 345 295 530 620
" (1113) (864) (2362) (16.8) (43.1)
49.0 39 108 3295 100
5230071004 14 395 335 615 705
(1245) (991) (2743) (14.7) (40.9)
54.8 45 124 2920 106
5230081004 16 445 380 695 790
(1392) (1143) (3150) (13.0) (48.1)
59.3 50 140 2620 110
5230091004 18 495 420 780 870
(1506) (1270) (3556) (11.7) (49.9)
64.5 55 156 2380 115
5230101004 20 545 465 865 955
(1638) (1397) (3962) (10.6) (52.2)
69.5 60 171 2185 120
5230111004 22 590 505 950 1035
(1765) (1524) (4343) (9.7) (54.4)

HI*LITE
74.7 66 187 2015 125
5230121004 24 640 550 1035 1120
(1897) (1676) (4750) (9.0) (56.7)
79.9 71 203 1865 130
5230131004 26 685 590 1120 1200
(2029) (1803) (5156) (8.3) (58.9)
85.0 76 218 1740 135
5230141004 28 735 640 1205 1285
(2159) (1930) (5537) (7.7) (61.2)
90.2 82 234 1630 141
5230151004 30 780 670 1290 1365
(2291) (2083) (5944) (7.2) (63.9)
95.2 87 250 1535 146
5230161004 32 825 710 1370 1445
(2418) (2210) (6350) (6.8) (66.2)
100.4 92 265 1450 151
5230171004 34 870 755 1455 1530
(2550) (2337) (6731) (6.5) (68.5)
105.5 98 281 1370 156
5230181004 36 915 795 1540 1615
(2680) (2489) (7137) (6.1) (70.8)
110.7 103 297 1300 161
5230191004 38 960 835 1625 1695
(2812) (2616) (7544) (5.8) (73.1)
115.9 108 313 1240 166
5230201004 40 1000 875 1710 1780
(2944) (2743) (7950) (5.5) (75.3)

Notes:
1. Tests in accordance with ANSI C29.1. Electrical values are without corona ring.
2. RCL is the maximum continuous load at which the post should be applied. Electrical values are shown for insulators without rings. For electricals with rings,
contact Hubbell Power Systems.

Page 5-85 | January 2019


Vertical Line Posts
Hi*Lite XL 3.0"
Maximum Design Tension = 2,500 lb (11.1 kN)

Maximum Design Tension = 2,500 lbs. (11.1 kN)

0.6875’’ Dia. 5” Dia. Bolt


(17 mm ) Circle
(127 mm)

11’’
(279 mm)

0.8125’’
Dia.
Section (21 mm)
Length 8’’
(203
mm) 0.9375’’
4’’ Dia.
(102 (24 mm)
mm)

4.125’’ 4.125’’
(105 (105
mm) mm)

1.125’’
(29
mm)

0.8125’’ x 1” 3.875’’
Slot (98 mm)
(21 mm x 25 Cat. No. 75115
mm) Rated 134,400 lb.-in.
HI*LITE

Selection Guide: (2)


60 (2)
Critical
Typical Line Voltage, kV Net
Dry Arc Leakage Flashover Flashover RCL
Catalog # with 5” Bolt “X” Length Number Weight
Distance inches Distance ANSI ANSI pounds
Circle & Vert. Clamptop(3) Inches (mm) of Sheds pounds
69 115 138 161 (mm) inches (mm) (kN)
(kg)
Dry-kV Wet-kV Pos-kV Neg-kV
38.0 29 77 2500 54
5230051205 10 295 250 445 540
(965) (737) (1956) (11.1) (24.5)
43.2 34 93 2500 59
5230061205 12 345 295 530 620
(1097) (864) (2362) (11.1) (26.8)
48.5 39 108 2500 64
5230071205 14 395 335 615 705
(1219) (991) (2743) (11.1) (29.1)
53.8 45 124 2500 69
5230081205 16 445 380 695 785
(1367) (1143) (3150) (11.1) (31.4)
59.2 50 140 2500 74
5230091205 18 495 420 780 870
(1504) (1270) (3556) (11.1) (33.6)
64.5 55 156 2335 79
5230101205 20 545 465 865 950
(1638) (1397) (3962) (10.4) (35.9)
Notes:
1. Tests in accordance with ANSI C29.1.
2. RCL is the maximum cantilever continuous load at which the post should be applied.

Page 5-86 | January 2019


5” Bolt Circle
Base Fittings Line or Base Fitting
Hi*Lite XL 3.0”
Aluminum & Steel Flat øB

I
øI G

E E

øC
H
A B

K
A

F C D
D
E

G øI Aluminum & Steel Gain

H
A B 14’’ Dia.
(356 7’’ Dia.
mm) (178 mm)

HI*LITE
3.38’’ (86
mm)
F J 4.44’’ (113 mm)
D

Horizontal & Vertical Bases (in.)


Type (Code) A B C D E F G H I J K Material
14.0 17.0 8.08 7.75 5.95 0.53 1.06 1.06 X 2.56
Aluminum Gain (02) - 14° - 6063 T5 AL
(356) (432) (205) (197) (151) (13) (27) (27 X 65)
13.0 15.0 9.0 11.0 6.5 4.67 0.62 0.92
Aluminum Flat (03) 14° - - 6063 T5 AL
(330) (381) (229) (279) (165) (119) (16) (23)
17.0 10.0 7.75 4.12 0.5 1.06 X 2.56 14.0
Steel Flat (04) - - 14° - Low Carbon Steel
(432) (254) (197) (105) (13) (27 X 65) (356)
6.36 5.91 4.37 5.0
5” Bolt Circle (05) - - - - 5/8-11 UFS - - 60-40-18 D.I.
(162) (150) (111) (127)
14.0 17.0 9.65 7.75 7.03 0.5 1.06 1.06 X 2.56
Steel Gain (07) - 14° - Low Carbon Steel
(356) (432) (245) (197) (179) (13) (27) (27 X 65)
13.0 15.0 9.0 11.0 6.5 4.12 0.5 0.92
Steel Flat (08) 14° - - Low Carbon Steel
(330) (381) (229) (279) (165) (105) (13) (23)
10.0 12.0 8.0 10.0 5.0 4.12 0.5 0.81
Steel Flat (13) 14° - - Low Carbon Steel
(254) (305) (203) (254) (127) (105) (13) (21)
17.5 11.0 7.0 4.67 0.62 1.06 X 2.00 14.0
Aluminum Flat (14) - - 14° - 6063 T5 AL
(445) (279) (178) (119) (16) (27 X 51) (356)
*Code is the 2nd number in the Suffix Code of the Catalog Number.

Page 5-87 | January 2019


Line Fittings
Hi*Lite XL 3.0”

Vertical Clamptop Horizontal Clamptop


Part per ANSI C29.7
A
I
E I
F
D øC

øB
E
F

øC
G
øJ

A D

øB

Two Hole Blade


øI

F
øB E
L G
HI*LITE

J
L is outer radius
M is inner radius

A
D

Horizontal & Vertical End Fittings (in.)

Type (Code)* A B C D E F G H I J K L M Material


Two Hole Blade 6.16 5.63 3.84 0.75 6.12 1.57 2.0 2.5 - 1.44 1.24 0.5R 0.44 R 60-40-18 D.I.
H. Clamptop (1) 8.64 5.63 3.84 1.12 4.72 4.0 - - 5/8 - 11 UFS 0.75 - - - 6063 T5 Al
V. Clamptop (2) 6.31 5.63 3.84 1.12 5.37 4.0 1.06 - 5/8 - 11 UFS - - - - Low Carbon Steel
*Code is the 2nd digit in the Suffix Code of the Catalog Number.

Page 5-88 | January 2019


Clamptop Clamp
Hi*Lite XL 3.0"

3.875’’
3.875’’ (98 mm)
(98 mm)

15º 15º

5.25’’ 5.25’’
(133 mm) (133 mm)

20º
0.594’’ Dia. 20º
(15 mm) 0.594’’ Dia. (15 mm)
Figure 1 Figure 2

Clamptop clamps can be mounted directly on Hi*Lite XL posts if the posts are ordered with the horizontal or vertical clamptop option.

Catalog Number Fig. No. Body & Keeper Material Clamping Range Inches (mm) Ultimate Body Strength Lbs. (kN)
TSC57 1 356-T6 Al 0.25-0.57 (6.3-14.4) 2800 (1.273)
TSC106 1 356-T6 Al 0.50-1.06 (12.7-26.9) 2800 (1.273)
TSC150 1 356-T6 Al 1.00-1.50 (25.4-38.1) 2800 (1.273)
TSC200 2 356-T6 Al 1.50-2.00 (38.1-50.8) 2800 (1.273)

Jumper Clamps and Assemblies


Catalog Clamping Range
Fig. No. Yoke Type
Number Inches (mm)
0.5’’ Dia. 1.00 - 1.40
(13 mm) 1 976423002 None
To fit 0.75’’ (19 mm) (25 - 36)
THK Plate
1.40 - 1.60
1 976423003 None
4.25’’ (36 - 41)
(108 mm) 2.375’’

HI*LITE
(60 mm)
1.60 - 2.00
1 600643001 None
(41 - 51)
1.00 - 1.40
2 2717243001 Dual
(25 - 36)
5’’ 2.625’’ 18’’ 1.40 - 1.60
(127 mm) (67 mm) (457 mm) 2 2717253001 Dual
Figure 1
(36 - 41)
1.60 - 2.00
Figure 3 2 2717263001 Dual
(41 - 51)
1.00 - 1.40
3 2721763001 Triple
(25 - 36)
1.40 - 1.60
3 2721773001 Triple
(36 - 41)
18’’
(457 mm) 1.60 - 2.00
3 2721783001 Triple
(41 - 51)
1.00 - 1.40
4 2721793001 Quad
(25 - 36)
18’’
1.40 - 1.60
4 2721803001 Quad
Figure 2 (457 mm) (36 - 41)
Figure 4 1.60 - 2.00
4 2721813001 Quad
(41 - 51)

Page 5-89 | January 2019


Corona Performance
Line Posts
Hi*Lite XL 3.0"

Recommended
Torque
10 ft.-lb.

4.1’’
(104 mm)

Recommended
Torque
45 ft.-lb.
15’’
(381 mm)

Part Number 2737743001


Control Ring
HI*LITE

Application 138/161 kV 230 kV 345 kV

Line End NONE 2737743001 2737743001


Ground End NONE NONE NONE

Page 5-90 | January 2019


Notes
_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

HI*LITE
_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

Page 5-91 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
STATION POST
INSULATORS
for 15 kV Applications & Above

Experience & Reliability

Page 93 | January 2019


Polymer Station Post Characteristics - 110kV to 350kV BIL

Catalog Number 233460-3001 232686-3001 232685-3001 233192-3001 233187-3001

BIL kV 110 150 200 250 350

Technical Reference Equivalent 205 208 210 214 216

Height Inches (mm) 10 (254) 14 (356) 18 (457) 22 (559) 30 (762)

Leakage Distance In (mm) 17.5 (445) 27 (685) 40 (1015) 49 (1240) 76 (1930)

Wet 60Hz Withstand kV 45 80 120 150 230

Cantilever Strength lbs. (kN) 3710 (16.5) 2390 (10.67) 1750 (7.78) 1390 (6.23) 980 (4.369)

Tension Strength lbs (kN) 10000 (44.5) 10000 (44.5) 10000 (44.5) 10000 (44.5) 10000 (44.5)

Compression Strength lbs. (kN) 15,000 (66.7) 10000 (44.5) 15,000 (66.7) 15,000 (66.7) 15,000 (66.7)

Torsion Strength in-lbs (N-m) 3000 (339) 3000 (339) 3000 (339) 3000 (339) 3000 (339)
STATION POSTS

Number of Weathersheds 3 4 6 7 11

Bolt Circle in (mm) 3 (76) 3 (76) 3 (76) 3 (76) 3 (76)

Net Weight lbs (kg) 13.5 (6.2) 22.5 (10.2) 25 (11.3) 28 (12.7) 33 (15.0)

Page 6-94 | January 2019


Polymer Station Post Characteristics - 350kV to 550kV BIL

Catalog Number 232301-3001 232336-3001 232199-3001 232337-3001

BIL kV 350 350 550 550

Technical Reference Equivalent - 278 - 286

Height Inches (mm) 30 (762) 30 (762) 45 (1143) 45 (1143)

Leakage Distance In (mm) 63 (1600) 64 (1626) 102 (2590) 109 (2770)

Wet 60Hz Withstand kV 190 190 300 320

Cantilever Strength lbs. (kN) 1400 (6.23) 2900 (12.90) 930 (4.14) 1850 (8.23)

Tension Strength lbs (kN) 30,000 (133) 30,000 (133) 30,000 (133) 30,000 (133)

STATION POSTS
Compression Strength lbs. (kN) 50,000 (222) 50,000 (222) 50,000 (222) 50,000 (222)

Torsion Strength in-lbs (N-m) 9000 (1017) 9000 (1017) 9000 (1017) 9000 (1017)

Number of Weathersheds 7 8 11 12

Bolt Circle in (mm) 3 (76) 5 (127) 3 (76) 5 (127)

Net Weight lbs (kg) 30 (13.6) 30 (13.6) 42 (19.0) 42 (19.0)

Page 6-95 | January 2019


Polymer Station Post Characteristics - 650kV to 750kV BIL

Catalog Number 232300-3001 232338-3001 232309-3001 232339-3001

BIL kV 650 650 750 750

Technical Reference Equivalent - 288 - 291

Height Inches (mm) 54 (1372) 54 (1372) 62 (1575) 62 (1575)

Leakage Distance In (mm) 128 (3250) 130 (3300) 148 (3760) 156 (3960)

Wet 60Hz Withstand kV 380 380 430 450

Cantilever Strength lbs. (kN) 770 (3.42) 1520 (6.76) 670 (2.98) 1310 (5.83)

Tension Strength lbs (kN) 30,000 (133) 30,000 (133) 30,000 (133) 30,000 (133)

Compression Strength lbs. (kN) 50,000 (222) 50,000 (222) 50,000 (222) 50,000 (222)
STATION POSTS

Torsion Strength in-lbs (N-m) 9000 (1017) 9000 (1017) 9000 (1017) 9000 (1017)

Number of Weathersheds 14 14 16 17

Bolt Circle in (mm) 3 (76) 5 (127) 3 (76) 5 (127)

Net Weight lbs (kg) 51 (23.0) 51 (23.0) 54 (24.5) 54 (24.5)

Page 6-96 | January 2019


Polymer Station Post Characteristics - 900kV to 1050kV BIL

Catalog Number 232375-3001 232638-3001

BIL kV 900 1050

Technical Reference Equivalent 304 312

Height Inches (mm) 80 (2032) 92 (2337)

Leakage Distance In (mm) 204 (5180) 241 (6121)

Wet 60Hz Withstand kV 560 640

Cantilever Strength lbs. (kN) 990 (4.45) 860 (3.83)

Tension Strength lbs (kN) 30,000 (133) 30,000 (133)

Compression Strength lbs. (kN) 35,000 (156) 3,350 (14.9)

STATION POSTS
Torsion Strength in-lbs (N-m) 9000 (1017) 9000 (1017)

Number of Weathersheds 22 25

Bolt Circle in (mm) 5 (127) 5 (127)

Net Weight lbs (kg) 72 (32.7) 83.4 (37.8)

Page 6-97 | January 2019


Porcelain Station Post Characteristics - 95kV to 110kV BIL

Catalog Number PSP202-3001 PSP222-3002 PSP205-3001 PSP225-3002

BIL kV 95 95 110 110

Technical Reference Equivalent TR-202 TR-222 TR-205 TR-225

Height Inches (mm) 7-1/2 (190) 10 (254) 10 (254) 12 (305)

Leakage Distance In (mm) 10.5 (267) 10.5 (267) 15.5 (394) 15.5 (394)

Wet 60Hz Withstand kV 30 30 45 45

Cantilever Strength lbs. (kN) 2000 (8.9) 4000 (17.8) 2000 (8.9) 4000 (17.8)

Tension Strength lbs (kN) 7,000 (31) 15000 (67) 8500 (38) 20000 (89)

Compression Strength lbs. (kN) 10000 (44.5) 20000 (89.0) 10000 (44.5) 20000 (89.0)

Torsion Strength in-lbs (N-m) 6,000 (678) 12000 (1356) 7000 (791) 14000 (1585)

Net Weight lbs (kg) 9.9 (4.5) 21.6 (9.8) 15.4 (7.0) 24.7 (11.2)
STATION POSTS

Page 6-98 | January 2019


Porcelain Station Post Characteristics - 150kV to 200kV BIL

Catalog Number PSP208-3001 PSP227-3002 PSP210-3001 PSP231-3002

BIL kV 150 150 200 200

Technical Reference Equivalent TR-208 TR-227 TR-210 TR-231

Height Inches (mm) 14 (356) 14 (356) 18 (457) 20 (508)

Leakage Distance In (mm) 24 (610) 24 (610) 37 (950) 37 (950)

Wet 60Hz Withstand kV 60 60 80 80

Cantilever Strength lbs. (kN) 2000 (8.9) 4000 (17.8) 2000 (8.9) 4000 (17.8)

Tension Strength lbs (kN) 10000 (45) 20000 (89) 12000 (53) 25000 (107)

Compression Strength lbs. (kN) 10000 (44.5) 20000 (89.0) 15000 (66.7) 30000 (134.0)

Torsion Strength in-lbs (N-m) 8000 (900) 16000 (1815) 10000 (1130) 20000 (2260)

Net Weight lbs (kg) 27.5 (12.5) 43.0 (19.5) 34.4 (15.6) 55.1 (25.0)

STATION POSTS

Page 6-99 | January 2019


Porcelain Station Post Characteristics - 250kV to 350kV BIL

Catalog Number PSP214-3001 PSP267-3002 PSP216-3001 PSP278-3002

BIL kV 250 250 350 350

Technical Reference Equivalent TR-214 TR-267 TR-216 TR-278

Height Inches (mm) 22 (559) 24 (610) 30 (762) 30 (762)

Leakage Distance In (mm) 43 (1092) 43 (1092) 72 (1829) 72 (1829)

Wet 60Hz Withstand kV 100 100 145 145

Cantilever Strength lbs. (kN) 2000 (8.9) 4000 (17.8) 1500 (6.7) 3000 (13.4)

Tension Strength lbs (kN) 14000 (62) 25000 (107) 16000 (72) 25000 (107)

Compression Strength lbs. (kN) 15000 (66.7) 60000 (267) 25000 (112) 60000 (267)
STATION POSTS

Torsion Strength in-lbs (N-m) 12000 (1356) 20000 (2260) 15000 (1700) 40000 (4520)

Net Weight lbs (kg) 45.2 (20.5) 61.7 (28.0) 66.1 (30.0) 83.1 (37.8)

Page 6-100 | January 2019


Porcelain Station Post Characteristics - 550kV to 650kV BIL

Catalog Number PSP208-3001 PSP227-3002 PSP210-3001 PSP231-3002

BIL kV 150 150 200 200

Technical Reference Equivalent TR-208 TR-227 TR-210 TR-231

Height Inches (mm) 14 (356) 14 (356) 18 (457) 20 (508)

Leakage Distance In (mm) 24 (610) 24 (610) 37 (950) 37 (950)

Wet 60Hz Withstand kV 60 60 80 80

Cantilever Strength lbs. (kN) 2000 (8.9) 4000 (17.8) 2000 (8.9) 4000 (17.8)

Tension Strength lbs (kN) 10000 (45) 20000 (89) 12000 (53) 25000 (107)

Compression Strength lbs. (kN) 10000 (44.5) 20000 (89.0) 15000 (66.7) 30000 (134.0)

Torsion Strength in-lbs (N-m) 8000 (900) 16000 (1815) 10000 (1130) 20000 (2260)

STATION POSTS
Net Weight lbs (kg) 27.5 (12.5) 43.0 (19.5) 34.4 (15.6) 55.1 (25.0)

Page 6-101 | January 2019


Porcelain Station Post Characteristics - 750kV to 900kV BIL

Catalog Number PSP291-3001 PSP295-3002 PSP304-3001 PSP308-3002

BIL kV 750 750 900 900

Technical Reference Equivalent TR-291 TR-295 TR-304 TR-308

Height Inches (mm) 62 (1575) 62 (1575) 80 (2032) 80 (2032)

Leakage Distance In (mm) 132 (3353) 132 (3353) 165 (4191) 165 (4191)

Wet 60Hz Withstand kV 315 315 385 385

Cantilever Strength lbs. (kN) 1200 (5.4) 1850 (8.3) 950 (4.2) 1450 (6.5)

Tension Strength lbs (kN) 20000 (89) 25000 (111) 20000 (89) 25000 (111)

Compression Strength lbs. (kN) 60000 (267) 75000 (334) 60000 (267) 75000 (334)
STATION POSTS

Torsion Strength in-lbs (N-m) 40000 (4520) 90000 (10170) 40000 (4520) 90000 (10170)

Net Weight lbs (kg) 168.6 (76.5) 218.5 (99.1) 251.2 (114.2) 290.8 (132.2)

Page 6-102 | January 2019


Porcelain Station Post Characteristics - 1050kV BIL

Catalog Number PSP312-3001 PSP316-3002 PSP362-3003

BIL kV 1050 1050 1050

Technical Reference Equivalent TR-312 TR-316 TR-362

Height Inches (mm) 92 (2337) 92 (2337) 92 (2337)

Leakage Distance In (mm) 198 (5029) 198 (5029) 198 (5029)

Wet 60Hz Withstand kV 455 455 455

Cantilever Strength lbs. (kN) 800 (3.6) 1250 (5.6) 2300 (10.2)

Tension Strength lbs (kN) 20000 (89) 25000 (111) 40000 (178)

STATION POSTS
Compression Strength lbs. (kN) 60000 (267) 75000 (334) 100000 (445)

Torsion Strength in-lbs (N-m) 40000 (4520) 90000 (10170) 120000 (13560)

Net Weight lbs (kg) 256 (116.4) 317.3 (144.2) 462.7 (210.3)

Page 6-103 | January 2019


Porcelain Station Post Characteristics - 1300kV BIL

Catalog Number PSP324-3002 PSP369-3003

BIL kV 1300 1300

Technical Reference Equivalent TR-324 TR-369

Height Inches (mm) 106 (2692) 106 (2692)

Leakage Distance In (mm) 231 (5867) 231 (5867)


STATION POSTS

Wet 60Hz Withstand kV 525 525

Cantilever Strength lbs. (kN) 1000 (7.0) 2050 (9.1)

Tension Strength lbs (kN) 25000 (111) 25000 (111)

Compression Strength lbs. (kN) 75000 (334) 90000 (401)

Torsion Strength in-lbs (N-m) 90000 (10170) 90000 (10170)

Net Weight lbs (kg) 341.5 (155.2) 443.2 (201.5)

Page 6-104 | January 2019


Porcelain Station Post Characteristics - 1470kV to 1800kV BIL

Catalog Number PSP372-3003 PSP379-3003 PSP391-3003

BIL kV 1470 1550 1800

Technical Reference Equivalent TR-372 TR-379 TR-391

Height Inches (mm) 122 (3099) 128 (3251) 152 (3861)

Leakage Distance In (mm) 264 (6706) 280 (7112) 330 (8382)

STATION POSTS
Wet 60Hz Withstand kV 590 620 710

Cantilever Strength lbs. (kN) 1750 (7.8) 1700 (7.5) 1400 (6.2)

Tension Strength lbs (kN) 20000 (89) 20000 (89) 20000 (89)

Compression Strength lbs. (kN) 60000 (267) 60000 (267) 60000 (267)

Torsion Strength in-lbs (N-m) 40000 (4520) 40000 (4520) 40000 (4520)

Net Weight lbs (kg) 462.6 (210.3) 488.5 (222.0) 610 (277.3)

Page 6-105 | January 2019


About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
Toughened
Glass Insulators

Experience & Reliability

Page 107 | January 2019


Notes
_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________
GLASS

_____________________________________________________________________________________________________________________

_____________________________________________________________________________________________________________________

Page 7-108 | January 2019


Hubbell Incorporated
The late 1800’s marked an era of invention and business development in the United States, and Hubbell Incorporated
was right there, on the forefront, pioneering new product designs and manufacturing innovations that would light
the way to future success. Harvey Hubbell II, who founded the company in 1888 in Bridgeport, Connecticut, was one
of the nation’s true entrepreneurs. In 1896, he patented the “pull socket” with built-in switch, an invention that
transformed Thomas Edison’s electric bulb by providing a means of safe control. Amazingly, the same light bulb
socket with its on-off pull chain remains in use today. He also invented the electrical plug and duplex receptacles
that are found wherever electrical power is used. The organization developed a reputation for products of the
highest quality that still serves as a hallmark of the company today.
More than a century of technological innovation and rapid growth has followed, establishing Hubbell Incorporated
as a worldwide leader in the manufacture of quality electrical and electronic products for the commercial, industrial,
lighting, residential, utility and telecommunications markets.
Beyond internal product development, Hubbell has had a long history of growth through acquisitions. Many of the
powerful brands currently in the portfolio today have come through seamlessly integrating other successful and
related businesses into the Hubbell family.
Founded in Mansfield, OH, Ohio Brass is the market leader in polymer insulators used on transmission and
distribution lines. Hubbell Power Systems, Inc. (HPS) purchased Ohio Brass in 1978. Product offering includes
suspension, deadend, station, line post and braced line posts. Products are tested to the applicable ANSI, IEEE, IEC
and CSA.

Verescence La Granja
Verescence La Granja is a member of the Verescence Group.
The Verescence Group is present throughout the world with 4 glass production sites (Brazil, France, Spain and
United States) and over 3,200 employees. It is now the world leader in specialty glass products with a turnover of
330 million euros.
Production of toughened glass bells is in one factory, Verescence La Granja which is in the forefront of Quality
and Technology and has benefited from regular investment throughout its existence. Verescence La Granja has an
on-going innovation policy for toughened glass suspension insulator as well as RTV coated insulators. They have
experience in high voltages of up to 765kV in over 100 countries on all continents.
Verescence La Granja’s core values include:
• The customer always comes first and no compromises will be made in providing the best quality, service and
value to our customers.
• Employee involvement and empowerment by leveraging the knowledge and skills of every one of their
employees.
• Teamwork where no individual is greater than the team and we can accomplish more by working together than
separately.

Hubbell has partnered with Verescence La Granja, a company who closely aligns with our core values and vision.
Each company has over 80 years experience in the insulator market and collectively has over 200 million insulators
GLASS

installed.

Page 7-109 | January 2019


Glass Insulator Features - Technical advantages
What is toughened glass?
Toughened or tempered glass bells are produced with a process of controlled thermal treatment to increase its strength
compared to normal glass. There are pre-stresses induced to the glass bell via a quick but controlled cooling of the
heated glass. This tempering puts the outside surface into compression and inside surface into tension. Sudden excessive
mechanical or electrical shock causes the bell to break into small defined particles and not into splinters like regular
glass.

High thermal and mechanical resistance


Toughened glass insulators, due to the thermal treatment received, offer great resistance to both the mechanical stress
which is normal for suspension insulators, as well as accidental impacts which may occur during transport, handling and
installation. They are also highly resistant to sudden changes in temperature.

Reduced aging
This is true even when insulators are subjected to large mechanical loads. Toughened glass is immune to micro-crack
propagation caused by variation in temperature and loads.

High dielectric resistance and homogeneous potential distribution


Dielectric strength is very high due to the homogeneity of the glass, which makes them practically impossible to
puncture. The insulator has high electrical capacitance and achieves homogeneous potential distribution in strings,
thereby helping to improve the phenomenon of radio interference and the corona effect.

Easy inspection and mechanical reliability


Toughened glass insulators offer a very important advantage: the insulator is either intact or shattered. There is no
chance to have internal cracks or electrical punctures. If the glass were to break for any reason, it would break up
into small pieces, whilst the mechanical resistance of the insulator “stub“ remains practically the same as that of the
intact insulator. This makes power line inspection work easier because it can be done using the naked eye, from the
ground or from a helicopter. Thus, the insulator string maintains nearly all of its original mechanical properties until
maintenance work can be done to replace the insulator. Furthermore, thanks to the homogeneity of the glass, the
annual spontaneous shattering rate for installed Verescence La Granja insulators (measured empirically by the world’s
main electricity operators) has been shown to be below the 0.02% that is normally required by our customers, thereby
significantly reducing maintenance costs.

Effective solution to minimize RIV


To avoid RIV, a treatment is applied to the lip of the cap called flocking. This insulation compound called flock provides
a conductive coating to act as a dielectric flux distributor. This compound has the dielectric strength to withstand
the potential and avoid corona formation. It also has other important advantages such as to prevent direct contact
between the metal cap and the glass shell, and to avoid cement dust around the cap.

Quality, environment, CERTIFICATE


OF REGISTRATION

health, and safety


This is to certify that

HUBBELL POWER SYSTEMS, INC./THE OHIO


BRASS COMPANY
1850 Richland Avenue East, Aiken, South Carolina 29801 USA
operates a

Quality Management System


which complies with the requirements of

ISO 9001:2008
for the following scope of registration

Improving our quality is a priority for Hubbell Power Systems and


Manufacture of surge arrestors, polymer insulators, and cable accessories for
transmission and distribution areas of the Electric Utility Industry. Dependent on
Wadsworth, OH File No. 002196 for clause 7.3 Design & Development.

Certificate No.: CERT-0088303 Original Certification Date: February 21, 1994


File No.: 002457 Current Certification Date: June 22, 2015

Verescence La Granja and forms part of our mission for the fu-
Issue Date: May 27, 2015 Certificate Expiry Date: June 21, 2018

Chris Jouppi

ture. Quality has been incorporated from the innovation process


President, Samer Chaouk
________________________________________________________________________________
QMI-SAI Canada Limited Head of Policy, Risk and Certification

onwards in order to meet the expectations of our customers and


ISO 9001

Registered by:
SAI Global Certification Services Pty Ltd, 680 George St, Level 37-38, Sydney, NSW, 2000, Australia with QMI-SAI Canada Limited, 20 Carlson
Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification.
GLASS

While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate
remains the property of SAI Global and must be returned to them upon request.
To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/

end users regarding new processes, product differentiation and


market responsiveness.

ISO 9001 ISO 14001 OHSAS 18001

Page 7-110 | January 2019


Laboratory
Hubbell Power Systems and Verescence La Granja have an insulator laboratory designed for carrying out all sample and
type tests complying with the standards established by ANSI and CSA, amongst others.

For this purpose, the labs have different facilities:

High Voltage Facility With a power frequency generator and an impulse generator

Mechanical Testing Facility With two tensile machines with a capacity of up to 100T and 30T, respectively

Thermal Facility Consisting of a special room for performing thermal and thermal-mechanical tests

Pollution Chamber To test performance in polluted conditions and to carry out tracking and erosion tests

Direct Current Facility (HVDC) With a direct current transformer and all associated measurement and control instruments

Other Equipment Designed by our engineers for carrying out special tests requested by our clients

Type Tests and Special Tests


For each type of toughened glass insulator, there are available type test reports and special test reports in accordance
with applicable standards. Our laboratory technicians also collaborate with these institutions in order to perform said
tests on both individual insulators and complete strings.

These reports serve to demonstrate, once again, the quality and reliability of our products. They are regularly updated
and are available to any client who wishes to consult them.

Thermal Shock as Routine Test


The main standards for toughened glass insulators, such as ANSI C29.2B, includes thermal shocks as routine test. Before
its assembly with their metal components, the shell of toughened glass insulators are subject to thermal shock cycles
of Cold-to-hot (ambient temperature to a temperature at least 300 ºC higher and maintained for at least 1 minute)
followed immediately by Hot-to-cold (glass shell is completely immersed in water at a temperature not exceeding 50ºC).

In addition, standard CSA C411.1-10 requires a third thermal shock, identical to the first one, for a deeper elimination
of possible defective pieces. Thanks to the toughening process, during the thermal shocks every glass shell with any
kind of inclusion or defect shatters, guaranteeing its full elimination during the manufacturing process.

Heat Soak Test


To minimize the risk of spontaneous shattering by particles of nickel sulfide (NiS) in the glass, a special treatment
called “Heat Soak Test” ensures the complete elimination of NiS inclusion during the manufacturing process. This
treatment comprises of a thermal cycle, which is characterized by a phase of heating to at least 300 ° C and maintained
at a temperature of 280 ºC during 2 hours. Finally, it is progressively cooled to room temperature. The application of
this technology to the manufacture of glass shell results in a greater reduction in the rate of spontaneous rupture
and increased reliability of the insulator in service, thus reducing maintenance costs involved in replacing damaged
insulators of high voltage lines in service.
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Manufacturing Process
1. Glass melting and composition
The glass that is used in these insulators is obtained through a very specific melting process, using a modern furnace and
control technology which have been specially designed by Verescence La Granja. This guarantees excellent quality glass in
terms of homogeneity and chemical composition.

2. Forming
Verescence La Granja’s expertise and technology in the pressing process, together with recent investments, enable us to
produce the most demanding insulator shapes and sizes that the market requires, going beyond the requirements of
international standards.

3. Tempering and thermal shocks


Tempering is the thermal treatment applied to the glass immediately after forming. The first stage is thermal balancing,
to homogenize the temperature throughout the entire depth of the piece. The second stage is the hardening itself which
is done by cooling the outer areas to create residual compressive stress on the surface and tensile stress on the inside. This
provides improved mechanical, thermal and electrical properties, as well as guaranteeing unbeatable resistance to ageing.

After hardening, all the pieces are subjected to thermal shocks, always beyond the gradients established by international
standards. These shocks guarantee the elimination of any pieces which are faulty due to inclusions, high stress or Nickel
Sulphur particles.
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4. Assembly
The process for assembling the glass and metal parts is carried out in the same industrial plant as the rest of the manufacturing
process, in a highly automated workshop using technology designed by Verescence La Granja. It is based on the hot curing of
high resistance, low expansion coefficient aluminous cement, in order to achieve excellent mechanical stability over time and
high residual mechanical resistance, close to that of an intact insulator.

5. Testing and trials


100% of the glass parts are subjected to severe thermal shocks and strict controls in order to eliminate defects and to make
sure that they offer the reliability required in order to perform the function for which they are intended.

100% of the insulators are subjected to demanding quality checks carried out by automatic systems, including routine
mechanical test.

Maximum quality levels are guaranteed by means of an exhaustive process monitoring system which constantly measures and
checks all the variables using automatic data capture systems. At the end of the whole process, statistical quality checks are
carried out for all manufactured batches.

The range of glass insulators offered by Hubbell Power Systems complies with the main international and national standards:

- ANSI (American National Standards Institute)

- CSA (Canadian Standards Association)

- IEC (International Electrotechnical Commision)

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Page 7-113 | January 2019


Suspension Insulator Components
Suspension insulators consist of the following elements:

- One dielectric made of toughened glass with the appropriate properties and shape for the environmental conditions in
which it must function.

- One hot-dip galvanized nodular or ductile malleable cast iron cap.

- One hot-dip galvanized forged steel pin.

- The cap and pin are assembled on the glass piece using aluminous cement with the appropriate properties to withstand
the thermomechanical efforts.

- Lastly, the insulator cap has a stainless steel or phosphor bronze locking device (split pin) which secures the coupling of the
units.

Similarly, the pins may be protected using an anti-corrosion zinc sleeve (sacrificial anode), when requested. This zinc sleeve is
strongly recommended for insulators which are going to be used in lines with heavy pollution. Insulators for direct current lines
are always supplied with this sleeve.

On clevis and tongue type insulators, the caps are equipped with a forged steel bolt and pin and galvanized per ASTM A153
standards.

Dielectric Cap Regular pin

Pin with zinc sleeve Split pin


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Page 7-114 | January 2019


Range
The range of suspension insulators offered by Hubbell Power Systems complies with the main international and national
standards: ANSI and CSA.

For each standard, there is a wide variety of mechanical resistances ranging from 15,000 to 90,000 lbs, covering different
possible types of power lines and substations.

Within each standard and for each mechanical load, the suspension insulators are divided into three groups depending on the
shape of the glass piece, which is adapted to different environmental conditions. The three groups are as follows:

Standard profile insulators

These are the most common and most frequently used insulators for low pollution lines, where they
perform well due to their small, well-spaced ribs and a creepage distance which exceeds the requirements
of the ANSI C29.2 standards and CSA C411 standards.

Anti-pollution or Anti-fog profile insulators

We offer two different shapes which are recommended for areas with medium to heavy pollution. Their longer creep-
age distance, which exceeds the requirements of the ANSI C29.2 standards and CSA C411 standards, is achieved due to
deeper ribs and reduces the effects of pollution without increasing the length of the string.

Open profile or Aerodynamic insulators

Due to their completely flat dielectric profile, this type of insulator is highly recommended for desert areas because the
absence of ribs helps to reduce the accumulation of residues, particularly on the inner surface of the dielectric. At the
same time, its shape permits regular and constant airflow which enables the wind to perform a self-cleaning process.
These can also be used in areas of critical industrial or mixed pollution (desert and industrial pollution).

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Silicone-coated insulators (RTV)
Silicone-coated insulators offer an excellent
alternative which guarantees optimum
performance for high voltage overhead lines
in areas with heavy pollution. They minimize
leaking currents and thereby reduce operation
and maintenance costs.

The product used to coat the insulators is


Room Temperature Vulcanization (RTV) silicone
which contains mineral fillers embedded in the
silicone itself.

This silicone increases the hydrophobic nature


of the insulator’s surface, thereby improving its
performance in polluted areas. Furthermore,
the fillers absorb the energy of any possible
electric arcs and serve to protect the integrity
of the coating.

Silicone-coated insulators are an economical solution because they eliminate the need to regularly clean glass insulators
whilst still maintaining the mechanical reliability that glass suspension insulators have demonstrated over the years.

In short, silicone-coated insulators were created by bringing together suspension insulator technology and high
performance silicone and, as a result, they offer mechanical reliability together with excellent performance against
pollution.

This is a future solution which is present today in the world’s main transport and distribution networks.
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Page 7-116 | January 2019


Mechanical, Electrical, and Dimensional Data
The guaranteed mechanical and electrical values for each insulator
are those recommended by the ANSI, CSA and IEC standards. Similarly,
the dimensional data (spacing, diameter, coupling standard, creepage
distance) also comply with the indications of said standards.

The following pages provide detailed information about the values


for each model. There are also tables specifying the electrical ratings
for strings according to the number of insulators, geometric and
dimensional details and applicable standard.

For ease of identification, glass bell mechanical loading is identified by


color markings on the top end cap.

• 30,000 lbs (140 kN) - Yellow Band


• 40,000 lbs (180 kN) - Blue Band
• 50,000 lbs (222 kN) - Red Band

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Page 7-117 | January 2019


ANSI & CSA Standards - Standard Profile

Minimum Electro- Mechanical


ANSI Spacing Diameter Creepage Routine
Catalog CSA mechanical Failing Impact
Profile Type Class mm mm mm Test
Number Type Load/Resistance Strength
C29.2B (inch) (inch) (inch) kN (lbs)
kN (lbs) N-m (in-lbs)
Ball & 70 146 255 320 35 45
PSN70146 52-3 L CS-3*
Socket (15,000) (5-3/4) (10) (12-5/8) (7,500) (400)
Ball & 100 146 255 320 50 45
PSN100146 52-3 H -
Socket (22,000) (5-3/4) (10) (12-5/8) (11,000) (400)
Ball & 120 146 255 320 60 45
PSN12146 52-5 L CS-5*
Socket (25,000) (5-3/4) (10) (12-5/8) (12,500) (400)
Standard

Ball & 140 146 255 320 70 45


PSN14146 52-5 H -
Socket (30,000) (5-3/4) (10) (12-5/8) (15,000) (400)
Ball & 160 146 280 380 80 45
PSN160146 52-8 L CS-8*
Socket (36,000) (5-3/4) (11) (15) (18,000) (400)
Ball & 180 146 280 380 90 45
PSN180146 52-8 H -
Socket (40,000) (5-3/4) (11) (15) (20,000) (400)
Ball & 222 156 280 380 111 45
PSN21156 52-11 CS-11*
Socket (50,000) (6-1/8) (11) (15) (25,000) (400)
All insulators can be supplied with reinforced/extra galvanization, anti-corrosion zinc sleeve, and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100146 to PCN100146.
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Page 7-118 | January 2019


70kN through 222kN (15,000 lbs through 50,000 lbs)

Power Power Critical Critical RIV Test


ANSI C29.2 Puncture Maximum Approximate Number of
Catalog Frequency Frequency Flashover Flashover Voltage RMS
Insulation Voltage RIV at 1000 Net Weight Insulators
Number Dry Wet Positive Negative to Ground
Type in Oil kHz (µV) kg (lbs) per crate
(kV) (kV) (kV) (kV) (kV)
3.4
PSN70146 B 80 50 125 130 130 10 50 6
(7.6)
3.8
PSN100146 B 80 50 125 130 130 10 50 6
(8.4)
3.9
PSN12146 J 80 50 125 130 130 10 50 6
(8.6)
3.9
PSN14146 J 80 50 125 130 130 10 50 6
(8.6)
6.3
PSN160146 K 80 50 125 130 130 10 50 6
(13.9)
6.4
PSN180146 K 80 50 125 130 130 10 50 6
(14.1)
7.5
PSN21156 K 80 50 140 140 130 10 50 6
(16.5)
All insulators can be supplied with reinforced/extra galvanization, anti-corrosion zinc sleeve, and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100146 to PCN100146.

Suffix Codes for


Additional Options

DC Zinc Sleeve
RTV RTV Coating
EG Extra Galvanization
RG Reinforced Galvanization
If more than one suffix code is
required, please add them to the
end of the standard part number
in the order shown above.
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Page 7-119 | January 2019


ANSI & CSA Standards - Anti-Pollution Profile
Minimum Electro- Mechanical
Spacing Diameter Creepage
Catalog mechanical Failing Routine Test Impact
Profile Type mm mm mm
Number Load/Resistance kN (lbs) Strength
(inch) (inch) (inch)
kN (lbs) N-m (in-lbs)
100 146 255 390 50 45
PSN100P146 Medium
(22,000) (5-3/4) (10) (15-11/32) (11,000) (400)
120 146 255 390 60 45
PSN12P146 Medium
(25,000) (5-3/4) (10) (15-11/32) (12,500) (400)
Anti-Pollution

140 146 280 445 70 45


PSN14P146 Medium
(30,000) (5-3/4) (11) (17-1/2) (15,000) (400)
160 171 320 545 80 45
PSN16P171 Medium
(36,000) (6-3/4) (12-5/8) (21-1/2) (18,000) (400)
180 160 330 545 90 45
PSN18P160 Medium
(40,000) (6-19/64) (13) (21-1/2) (20,000) (400)
222 171 330 545 111 45
PSN21P171 Medium
(50,000) (6-3/4) (13) (21-1/2) (25,000) (400)
All insulators can be supplied with anti-corrosion zinc sleeve and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100P146 to PCN100P146.
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Page 7-120 | January 2019


100kN through 222kN (22,000 lbs through 50,000 lbs)
Power Power Critical Critical RIV Test
ANSI C29.2 Puncture Maximum Approximate Number of
Catalog Frequency Frequency Flashover Flashover Voltage RMS
Insulation Voltage RIV at 1000 Net Weight Insulators
Number Dry Wet Positive Negative to Ground
Type in Oil kHz (µV) kg (lbs) per crate
(kV) (kV) (kV) (kV) (kV)
4.8
PSN100P146 B 95 55 140 120 130 10 50 6
(10.7)
4.9
PSN12P146 J 95 55 140 120 130 10 50 6
(10.8)
8.9
PSN14P146 J 90 55 140 140 130 10 50 6
(19.5)
8.3
PSN16P171 K 105 65 170 160 130 10 50 6
(18.3)
9.5
PSN18P160 K 100 60 145 145 130 10 50 6
(20.9)
10.1
PSN21P171 K 100 60 145 145 130 10 50 6
(22.2)
All insulators can be supplied with anti-corrosion zinc sleeve and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100P146 to PCN100P146.

Suffix Codes for


Additional Options

DC Zinc Sleeve

RTV RTV Coating

EG Extra Galvanization

RG Reinforced Galvanization

If more than one suffix code is required,


please add them to the end of the standard
part number in the order shown above.
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Page 7-121 | January 2019


ANSI & CSA Standards - Open Profile
Minimum Electro- Mechanical
Spacing Diameter Creepage Routine
Catalog mechanical Failing Impact
Profile Type mm mm mm Test
Number Load/Resistance Strength
(inch) (inch) (inch) kN (lbs)
kN (lbs) N-m (in-lbs)
Ball & 70 146 380 350 35 45
PSN70D146
Socket (15,000) (5-3/4) (15) (13-3/4) (7,500) (400)

Ball & 100 146 380 350 50 45


PSN100D146
Socket (22,000) (5-3/4) (15) (13-3/4) (11,000) (400)

Ball & 120 146 380 365 60 45


PSN12D146
Socket (25,000) (5-3/4) (15) (14-1/4) (12,500) (400)
Open Profile

Ball & 140 146 380 365 70 45


PSN14D146
Socket (30,000) (5-3/4) (15) (14-1/4) (15,000) (400)
Ball & 160 146 420 375 80 45
PSN160D146
Socket (36,000) (5-3/4) (16) (14-3/4) (18,000) (400)
Ball & 180 146 420 375 90 45
PSN180D146
Socket (40,000) (5-3/4) (16) (14-3/4) (20,000) (400)
Ball & 222 156 420 375 111 45
PSN21D156
Socket (50,000) (6-1/8) (17) (14-3/4) (25,000) (400)

All insulators can be supplied with anti-corrosion zinc sleeve and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100D146 to PCN100D146.
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Page 7-122 | January 2019


70kN through 222kN (22,000 lbs through 50,000 lbs)
Power Power Critical Critical RIV Test
ANSI C29.2 Puncture Maximum Approximate Number of
Catalog Frequency Frequency Flashover Flashover Voltage RMS
Insulation Voltage RIV at 1000 Net Weight Insulators
Number Dry Wet Positive Negative to Ground
Type in Oil kHz (µV) kg (lbs) per crate
(kV) (kV) (kV) (kV) (kV)
3.9
PSN70D146 B 65 50 100 100 130 10 50 6
(8.6)
3.9
PSN100D146 B 65 50 100 100 130 10 50 6
(8.6)
5.6
PSN12D146 J 65 50 100 100 130 10 50 6
(12.3)
7.5
PSN14D146 J 65 50 100 100 130 10 50 6
(16.5)
8.0
PSN160D146 K 75 50 105 105 130 10 50 6
(17.6)
8.0
PSN180D146 K 75 50 105 105 130 10 50 6
(17.6)
8.0
PSN21D156 K 75 50 105 105 130 10 50 6
(17.6)

All insulators can be supplied with anti-corrosion zinc sleeve and/or RTV silicone coating upon request.
*For insulators meeting CSA standards, please change the PS prefix to PC, for example PSN100D146 to PCN100D146.

Suffix Codes for


Additional Options

DC Zinc Sleeve

RTV RTV Coating

EG Extra Galvanization

RG Reinforced Galvanization

If more than one suffix code is


required, please add them to the
end of the standard part number
in the order shown above.
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Page 7-123 | January 2019


ANSI & CSA Standard Profile Flashover Voltages
Models PSN70146/PSN100146/PSN12146/PSN14146/PSN160146/PSN180146 PSN21156
Ø x S: 255 x 146 mm (11” x 5¾") Ø x S: 280 x 156 mm (11” x 6-1/8")
Ø x S: 280 x 146 mm (11” x 5¾")
Power frequency Impulse wave Power frequency Impulse wave
Nº of units
Dry Wet + – Dry Wet + –
2 145 90 220 255 145 90 230 230
3 205 130 315 320 210 130 325 330
4 270 170 410 420 275 170 425 440
5 325 215 500 510 330 215 515 540
6 380 255 595 605 385 255 610 630
7 435 295 670 695 435 295 700 720
8 485 335 760 780 490 335 790 810
9 540 375 845 860 540 375 880 900
10 590 415 930 945 595 415 970 990
11 640 455 1015 1025 645 455 1060 1075
12 690 490 1105 1105 695 490 1150 1160
13 735 525 1185 1190 745 525 1240 1245
14 785 565 1265 1275 790 565 1330 1330
15 830 600 1345 1360 840 600 1415 1420
16 875 635 1425 1440 890 635 1500 1510
17 920 670 1505 1530 935 670 1585 1605
18 965 705 1585 1615 980 705 1670 1700
19 1010 740 1665 1700 1025 740 1755 1795
20 1050 775 1745 1785 1070 775 1840 1890
21 1100 810 1825 1870 1115 810 1925 1985
22 1135 845 1905 1955 1160 845 2010 2080
23 1180 880 1985 2040 1205 880 2095 2175
24 1220 915 2065 2125 1250 915 2180 2270
25 1260 950 2145 2210 1290 950 2260 2365
26 1300 985 2220 2295 1330 985 2390 2465
27 1340 1015 2300 2380 1370 1015 2470 2555
28 1380 1045 2375 2465 1410 1045 2570 2650
29 1425 1080 2455 2550 1455 1080 2650 2740
30 1460 1110 2530 2635 1490 1110 2740 2830
Flashover voltage according to American standard ANSI C29.1 for standard profile suspension insulator strings not equipped with arcing horns nor grading rings.

According to the American standard, the average value of three tested strings must equal or exceed:
- 95% of the guaranteed value given on the data sheet for low frequency dry flashover voltage.
- 90% of the guaranteed value given on the data sheet for low frequency wet flashover voltage.
- 92% of the guaranteed value given on the data sheet for critical impulse flashover voltage.
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ANSI & CSA Anti-Pollution Profile Flashover Voltages
Models PSN100P146/PSN12P146 PSN16P171
Ø x s: 255 x 146 mm (10” x 5¾") Ø x s: 320 x 171 mm (12 7/12” x 6¾")
Ø x s: 280 x 146 mm (11” x 5¾")
Power frequency Impulse wave Power frequency Impulse wave
Nº of units
Dry Wet + – Dry Wet + –
2 155 95 270 260 160 110 315 300
3 215 130 380 355 230 145 440 410
4 270 165 475 435 290 155 550 505
5 325 200 570 520 350 225 660 605
6 380 240 665 605 405 265 775 705
7 435 275 750 690 460 310 870 800
8 485 315 835 775 515 355 970 900
9 540 350 920 860 570 390 1070 1000
10 590 375 1005 950 625 430 1170 1105
11 640 410 1090 1040 680 460 1270 1210
12 690 440 1175 1130 735 495 1370 1315
13 735 470 1260 1220 790 530 1465 1420
14 785 500 1345 1310 840 565 1565 1525
15 830 525 1430 1400 885 595 1665 1630
16 875 555 1515 1490 935 630 1765 1735
17 920 580 1600 1595 980 660 1860 1845
18 965 615 1685 1670 1030 690 1960 1945
19 1010 640 1770 1755 1075 725 2060 2040
20 1055 670 1850 1840 1120 755 2155 2140
21 1100 695 1930 1925 1165 785 2245 2240
22 1145 725 2010 2010 1210 820 2340 2340
23 1190 750 2090 2095 1255 850 2430 2440
24 1235 780 2170 2180 1300 885 2525 2540
25 1280 810 2250 2265 1345 910 2620 2635
26 1325 835 2330 2350 1385 945 2710 2735
27 1370 860 2410 2435 1430 975 2805 2835
28 1410 890 2490 2520 1470 1005 2900 2935
29 1455 915 2560 2600 1515 1035 2980 3025
30 1495 940 2630 2680 1555 1065 3060 3120
Flashover voltage according to American standard ANSI C29.1 for Anti-pollution profile suspension insulator strings not equipped with arcing horns nor grading rings.

According to the American standard, the average value of three tested strings must equal or exceed:
- 95% of the guaranteed value given on the data sheet for low frequency dry flashover voltage.
- 90% of the guaranteed value given on the data sheet for low frequency wet flashover voltage.
- 92% of the guaranteed value given on the data sheet for critical impulse flashover voltage.

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Page 7-125 | January 2019


Packaging
The insulators are packed in short strings inside wooden crates which are custom-made for each model. The crates also
have a plastic UV resistant strap or band to guarantee stability and easy handling. The crates are evenly stacked on pal-
let bases and are secured using an appropriately tightened plastic strap. Furthermore, each pallet is wrapped in a plastic
cover to protect the insulators from dust and dirt. The pallets themselves can be stacked in order to ensure optimum
use of space during transport and storage.

All the pallets used receive a high-temperature treatment to prevent humidity and mildew. They are homologated in
accordance with the prevailing guidelines of ISPM 15 standards.

For RTV silicone-coated insulators, there is a reinforced packing system using polyurethane foam which adapts to each
insulator and provides additional protection appropriate for their surface treatment. Special care is taken during the
transport and storage of these products.
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Traceability
Our IT system allows us to obtain real-time information about the availability and location of our products, as well as their
traceability. Similarly, all the traceability information for each individual insulator is entirely computerized. This makes it possible
for us to achieve full traceability, in a fast and simple way, for both the components used in insulator manufacturing and the
results obtained in each control: final control, raw material controls (in Verescence La Granja and suppliers’ laboratories) and
production process controls. This ensures constant monitoring, from manufacturing right through to customer delivery. Our
radio frequency system (EAN128) is associated to WM SAP.

Real time pallet Order reception Storing and Control and update
recording and label and pallet arrangement of of quality status
printing movements using a pallets via radio changes
bar code scanner frequency

FIFO arrangement Full traceability of Speedy and reliable System run entirely
and secure loading pallets reception under SAP

Transport
When it comes to transporting the insulators to their final destination, Verescence La
Granja works with the sector’s leading specialist companies in order to offer a safe, fast
and efficient service.
Airbag

Manuals are available to help resolve any doubts which may arise regarding the handling
and installation of our insulators, whilst also providing recommendations for correct
maintenance.
Airbag

The use of airbags inside containers is another measure which Verescence La Granja
has implemented in its most critical transport services in order to make sure that the
merchandise reaches our clients in optimum condition. Airbags are inserted between the
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pallets to prevent damage and to secure the load during the journey.

Page 7-127 | January 2019


Notes
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About Hubbell Power Systems
Hubbell Power Systems (HPS) manufactures a wide
variety of transmission, distribution, substation, OEM and
telecommunications products used by utilities. HPS products are
also used in the civil construction, transportation, gas and water
industries. Our product line includes construction and switching
products, tools, insulators, arresters, pole line hardware, cable
accessories, test equipment, transformer bushings and polymer
precast enclosures and equipment pads.

Because Hubbell has a policy of continuous


product improvement. We reserve the right
to change design and specifications without
notice.
GLASS

©
Copyright 2019 Hubbell Incorporated
Printed in U.S.A. | Rev. 01/2019

Catalog CA_08_051_E

www.hubbellpowersystems.com
Page 7-132 | January 2019

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