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Transmission procurement of a South German plant manufacturer

Details
Demand 18 units per week (50 weeks per year)
Order costs 500 Euro per order
Holding costs 1000 Euro per year and unit
Lead time 5 weeks

Optimale Bestellmenge 30 units


ROP 90 units

Thinking in cost scenarios (to determine the ROP incl. safety stock)
Stockout costs 800 Euro per stockout
Demand during lead time (as discrete distribution)
probability of
Quantity occurrence
70 0.06 90
80 0.29
90 0.34
100 0.21
110 0.1
1

Number of orders per year 30


Optimal ROP incl. safety stock 110

Possible demands during the Average Additional costs


Possible ROP lead time additional compared to
incl. safety stock 70 80 90 100 110 costs ROP at 90
60 240000 480000 720000 960000 1200000 720000
70 0 240000 480000 720000 960000 480000
80 10000 0 240000 480000 720000 255000
90 20000 10000 0 240000 480000 102500
100 30000 20000 10000 0 240000 35000
110 40000 30000 20000 10000 0 20000 82500
120 50000 40000 30000 20000 10000 30000
0.06 0.29 0.34 0.21 0.1

Programming assistance for scenario cells


if ROP* >= DDLT
(Difference between ROP* and DDLT) x holding costs per year
else
(Difference between ROP* and DDLT) x stockout costs per unit
x number of orders per year

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