PRE-COMMISSIONING

INSPECTION FORM
Al-AJEAL OIL
SERVICES

CLIENT GENEST MODEL 

ENG, S/NO PRE. COMM. DATE

KVA/KW MODE OF OPERATION

ENGINE
Item Description of Inspection/Pre-Commissioning Yes No Remarks
1 Exhaust pipe flange seals/traps/Exhaust flexible bellow INSPECTION
2 Check all water connecting hoses are properly secure & kink INSPECTION
3 Check all fuel, lube, bypass connecting hoses are secure & kink INSPECTION
4 Signs of any dents, damage or missing for air, fuel, lube filters INSPECTION
5 Ensure all moving parts are safely guarded INSPECTION
For new engine only !!!
6 Check Engine label are in accordance to purchase and sales spec.
Not for our job.
7 Signs of dent, damage, distort or missing (for all – except Item 4) INSPECTION
8 Check lube/coolent levels INSPECTION
9 Check for leaks (lines, gaskets, drain plug). INSPECTION
Loading engine with
water, oil and fuel will
Tested the engine on load with synchronized operatiom with load
10 be after we sure that all
shearing.
inspections, reparations
and tests done.
11 Any abnormal vibration or Sound during load opération. INSPECTION
First start of engine
will be after we sure
12 Any abnormal smoke or leakage from engine. that all inspections,
reparations and tests
done.
ALTERNATOR
Item Description of Inspection/ Pre-Commissioning Yes No Remarks
1 Check Alternator guard are properly secure INSPECTION
2 Check Alternator label are in accordance to spec. INSPECTION
3 Check all connections of power and metering cables. INSPECTION
4 Signs of dent, damage, distort or missing INSPECTION
Loading engine with
water, oil and fuel will
5 Any abnormal vibration or Sound during load opération. be after we sure that all
inspections, reparations
and tests done.
RADIATOR
Item Description of Inspection/ Pre-Commissioning Yes No Remarks
1 Check Radiator guard are properly secure, if any INSPECTION
2 Signs of dent, damage, distort or missing INSPECTION
3 Ensure drainage point is blank off with plug INSPECTION
CONTROL AND SYNCHRONIZING..
Item Description of Inspection/ Pre-Commissioning Yes No Checked/Verified Ok
1 Operation of Auto/manual starting system. COMMISSIONING
2 Metering of Electrical and Mechinical measurement. INSPECTION
3 Battery charging/Pre-heating status. INSPECTION
4 Synchronizing parameters and wattmeteric operation. PRE-COMMISSIONING
 This activity need to
5 General shutdown through local and external emergency switches,
delete
6 Operation of generator mounted moterized ACB on Auto and PRE-COMMISSIONING
7 Test of remote starting order on Auto through ATS panel. PRE-COMMISSIONING
GENERAL
Item Description of Inspection/ Pre-Commissioning Yes No Checked/Verified Ok
1 Panel, Instruments, Gauges scales are appropriate INSPECTION
2 Tidyness & cleanliness of components. INSPECTION
INSPECTION AFTER
3 Paint work (touch-up in necessary)
PAINTING
COMMISSIONING
4 Starting and cranking order, AND STARTUP
PROCEDURE
Synchronizing and sequence of load shearing on AUTO. PRE-COMMISSIONING
5

My notes :
 Generally, all these activities (after readings my notes) could be inspection and pre-
commissioning activities in same time
 I did not find any activities about unloading of old oil and used water from machine – in the
case if it no operated longer of 3 months.
 Probably, this list has a fokus to new, never used , machine. In that case – all activities from
this list are pre-commissioning activities.
 MTU includes turbine also. Probably we’ll need additional time to visuallu check it.