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AN200808191 - Introduction To PID Sensors
AN200808191 - Introduction To PID Sensors
Introduction to PID Sensors and VOC. The PID is traditionally cali- stated previously the linear range of
VOCs brated using 100 PPM isobutylene the PID sensor is normally 2000
because its sensitivity is near the PPM (isobutylene) which would
The photoionization detection (PID) midpoint of most VOCs, and it is place the linear maximum for am-
sensor used in the Biosystems non-toxic, and non-flammable at the monia more on the order of 17,000
PHD6 multigas detector is a broad- low concentrations used for calibra- PPM. Alternately if the PID channel
band sensor primarily designed to tion. Being the primary reference, was directly configured for an am-
detect volatile organic compounds its correction factor (CF) is defined monia scale, then the channel range
(VOCs), which are carbon contain- as 1.0. CF’s for all photoionizable would be limited to 0-3000 PPM
ing chemicals that can exist in gase- gases and vapors are calculated ammonia. It should be kept in mind
ous form at ambient temperatures. based on their sensitivity as com- about the former case that the end
The sensor will also detect certain pared to isobutylene. user and not the detector would
other toxic gases. have to apply the correction factor
The PID sensor has a linear re- to the displayed value to get the ac-
The body of the sensor is made up sponse up to 2000 PPM for materi- tual level of ammonia and that the
of a UV lamp, and an electrode als with an ionization potential simi- alarm setpoints would also have to
stack. Internal electronic circuitry, lar to isobutylene (CF~1). Sensitiv- be adjusted as they would be rele-
(an ASIC) is used regulate operation ity decreases when concentrations vant to isobutylene, not ammonia.
of both the lamp and stack. It is also exceed this value since some of the Extreme caution must be practiced
used to compensate the output sig- gas molecules may become shielded when using the Biosystems PHD6
nal for environmental conditions. from the UV light and fail to ionize. in this mode. Failure to do so can
There is also an onboard smart chip If the instrument will be used in this cause over-exposure, which can re-
used to store information such as se- type of environment, it should be sult in serious personal injury or
rial number, calibration dates, etc. calibrated with a high concentration death.
calibration gas. As a result, read-
When the target gas enters the sen- ings at the low end may become ar- Clamping / Resolution
sor’s sensing chamber, the photons tificially high.
emitted from the UV lamp break up The VOC display resolution limit of
the molecule into two ions, one The PID channel will allow a read- the Biosystems PHD6 with a new,
positively charged, one negatively ing of up to 3000 PPM, since for clean PID is 0.1 ppm isobutylene.
charged. The electric field created materials that are less ionizable than You must be aware of exposure
by the anode and cathode in the isobutylene (CF>1), the linear range limit guidelines for extremely toxic
stack attracts the ions, which results may be extended up to this amount. gases. Do not use the Biosystems
in an electric current. This current Please consult with Sperian Instru- PHD6 in any application where the
is then measured by the circuitry in mentation application support at target gas has an exposure limit be-
the sensor and a signal is sent to the (800) 711-6776 prior to using the low 0.1 ppm (and preferably greater
instrument, reporting the concentra- Biosystems PHD6 to monitor ex- than 0.3 ppm). Failure to do so can
tion. tremely high concentrations of any cause over-exposure, which can re-
gas/vapor. sult in serious personal injury or
The PhD6 PID sensor is designed death.
for use in either diffusion or pump The PhD6 PID channel may be con-
sampling modes. The advantage to figured by skilled operators in a In addition, the Biosystems PHD6
use of a pump is generally quicker way to maximize the working utilizes a clamping mechanism.
response and recovery, while for range. To highlight this case con- The standard clamp is 1 ppm for the
diffusive sampling retention of sider as a specific example, ammo- VOC channel. This means that
higher ozone concentrations, gener- nia (CF = 8.5). If the PID channel readings between – 0.9 ppm and
ated in the ionization chamber, can is left on an isobutylene set- + 0.9 ppm are displayed as 0 ppm.
act as cleaning agent for VOC resi- ting/scale, the detector subsequently This is not a problem with a gas
dues on electrode & lamp window used in an ammonia containing at- such as isobutylene, whose ceiling
surfaces. mosphere could read up to 3,000 alarm is 1800 ppm. But it can be an
PPM. On this scale, therefore, issue if the alarm is less than 1 ppm.
Linear and Working Ranges 3,000 PPM IB scale X 8.5 CF = In this case, the Biosystems PHD6
25,500 PPM ammonia. Theoreti- will automatically adjust the clamp
A PID is a broadband detector, with cally it is possible to read up to to equal the ceiling alarm level. So
a sensitivity that differs for each 25,500 PPM ammonia, however as if the ceiling alarm level for a par-
Page 1 of 7
Date April 21, 2009
Usage and Applications of PID No 1.1
Application Note Sensors By Michael Burt
ticular target gas is 0.5 ppm, read- Therefore when an instrument con- tal concentration of all photoioni-
ings between -0.4 ppm and +0.4 figuration of PID, CO and H2S is zable gases present in the sample.
will be displayed as 0 ppm. The necessary, for the best performance,
PID is active and detecting gas, only Sperian strongly recommends using For a VOC mix of known composi-
the reading is suppressed. separate CO and H2S sensors (p/ns tion, if the total concentration is
54-54-01 and 54-54-02) in place of within the linear range the PID, then
Methane Interference the DuoTox sensor (p/n 54-54-14). it is reasonable to assume that the
Questions regarding specific concentrations are additive without
The PID sensor response to target VOC cross-sensitivity on any toxic interference between the different
gases/vapors is measured in labora- gas sensor configurations should be VOCs. This additive result is based
tory air, with 20.9% oxygen, bal- referred to Sperian Instrumentation on each compound’s correction fac-
ance nitrogen. Some gases absorb application support at (800) 711- tor and can be approximated by:
UV light without causing any PID 6776.
response (eg methane, ethane). In CF(mix) = 1 / [(a/CF(A) + b/CF(B)
ambient atmospheres where these Correction Factors + c/CF(C)…]
gases are present, the measured
concentration of target gas will be PID sensors are broadband sensors. where CF (mix) is the correction
less than is actually present. Meth- They will detect many different factor for a gas mix containing PID
ane absorbs UV strongly, so for ac- compounds and few of these com- detectable gases A, B, C… , in rela-
curate measurements in methane pounds will show the same response tive proportions a: b: c…
containing atmospheres, calibrate when detected by the sensor.
with a gas containing the expected As an example a paint manufacturer
methane concentration. 50% LEL The calibration standard for PID formulates with a mixed solvent
methane (2.5% vol.) can reduce the sensors is 100 ppm isobutylene. Al- containing 25% methyl ethyl ke-
reading by up to 50%. though the most accurate way to de- tone, 10% toluene and 65% isopro-
tect VOCs is by calibrating directly panol. The questions then become:
Gases such as nitrogen and helium to the target gas, most common
do not absorb UV and do not affect VOCs have a known correction fac- 1) What is the CF for this mix?
PID sensor response. tor (CF) that can be applied to the
sensor reading so that an approxi- From the formula above, CF(mix) =
Cross-Sensitivity with Duo-Tox mate value can be determined when 1/[(0.25/0.77) + (0.10/0.55) +
Sensors calibrated to isobutylene. (0.65/4.35)]
Therefore CF(mix) = 0.44
The CO channel of the Duo-Tox The PHD 6 has a built in library of
sensor used in the PHD6 may ex- CFs for target VOCs. By selecting 2) What are the alarm setpoint(s)?
hibit cross-sensitivity to VOCs. one of the VOCs in the list, users
When exposed to 100 ppm isobutyl- will cause the instrument to auto- Using a very similar formula to the
ene, the CO reading may rise as matically apply the CF for that above:
high as 60 ppm. compound to the sensor reading.
PEL(mix) = 1 / [(a/PEL(A) +
Toxic gas sensors often have built- Further, when a compound is se- b/PEL(B) + c/PEL(C)…]
in filters which help prevent this lected from the library, the PhD6
type of cross-sensitivity. Over time, PID channel will automatically Ceiling/Danger PEL = 1/[(0.25/200)
these filters degrade due to age and show a 7 character abbreviation for + (0.10/300) + (0.65/200)]
exposure. In addition, the effec- the scale which has been chosen. Ceiling/Danger PEL = 207 PPM
tiveness of the filters depends Alarms will also be automatically
largely on the VOC being detected. set when a choice is made from the Similarly PEL(mix) for STEL and
Single CO sensors have better filtra- library. TWA would become respectively,
tion for VOCs than Duo-Tox sen- 320 PPM and 154 PPM.
sors. In fact, a new CO sensor usu- Complex VOC Gas Mixtures
ally will have essentially no cross- 3) How can this information be pro-
interference with 100 ppm isobutyl- A PID cannot distinguish between grammed into the PhD6 PID chan-
ene. different gases in a mixture, and its nel?
sensitivity to each gas differs. The
displayed reading represents the to-
Page 2 of 7
Date April 21, 2009
Usage and Applications of PID No 1.1
Application Note Sensors By Michael Burt
Through the PhD6 menu select detector can continue to be cali- known but their exact proportions
“custom” from the compound li- brated with isobutylene and the cus- are not. For this application we can
brary. Into the respective data fields tom scale will correspond to this use the above three materials and
configure the CF value as 1.52, solvent mix. simply assume composition is un-
alarm setpoints for Ceiling/Danger known. We can then construct a ta-
as 207 PPM, STEL as 320 PPM and There can be a case where the vola- ble to show how the PID would re-
TWA as 154 PPM. In this way the tile materials in a mixture are spond at a PEL value as follows:
It can be seen from the above table at10.6 eV (highest CF). Therefore TWA-PELs. A similar set of calcu-
that even though isopropanol is only if the TWA alarm setpoint is lations can be done for all other
moderately toxic, it is detected least changed to 46 PPM, then all other PEL types (ceiling & STEL).
well by the PID sensor operating vapors should be well below their
Page 3 of 7
Date April 21, 2009
Usage and Applications of PID No 1.1
Application Note Sensors By Michael Burt
PhD6 PID Sensor Compound Library with Correction Factors and Default Alarms
Page 4 of 7
Date 8/19/08
Usage and Applications of PID No 1.0
Application Note Sensors By
Page 5 of 7
Date 8/19/08
Usage and Applications of PID No 1.0
Application Note Sensors By
Note – An alarm setpoint of zero corresponds to the alarm being disabled. This is because there is no established OSHA PEL
(permissable exposure limit) established for these materials.
Page 7 of 7