HIGH PRESSURE AUTOMATIC WASHING SYSTEM

SUPERWASH 2.0

Rel. 2016/12 - Translation from original instruction

2

ATTENTION
Information provided in this document is reserved and protected by law.
Reading, copying or using this material without being authorized, as well as disclosing this information, is strictly
forbidden.
This manual can’t be reproduced, even partially, without prior authorization.
This edition replaces the previous issues and reviews.
The manufacturer reserves the right to modify this manual without prior notice.

SIMEM
viale dell’Industria, 24 - 37046 MINERBE (Verona) ITALY
Tel. +39 0442 640014 - Fax +39 0442 640273
e-mail: info@simem.com

INDEX
SECTION 1
GENERAL INFORMATION .............................. 5
1.1 INTRODUCTION .................................................... 5
1.2 THIS MANUAL CONCERNS THE FOLLOWING
PEOPLE ................................................................ 5
1.3 GUARANTEE ......................................................... 5
1.3.1 GUARANTEE EXCLUSIONS ..................... 5
SECTION 2
DESCRIPTION AND CHARACTERISTICS
OF EQUIPMENT ............................................. 6
2.1 IDENTIFICATION .................................................. 6
2.2 DESCRIPTION OF THE EQUIPMENT ................. 6
2.3 USE ....................................................................... 6
2.4 INCORRECT USE ................................................. 7
2.5 CONTROL POST ................................................... 7
2.6 ADOPTED RULES ................................................. 9
2.7 TECHNICAL CHARACTERISTICS ....................... 9
SECTION 3
GENERAL SAFETY REGULATIONS ........... 10
3.1 SAFETY .............................................................. 10
3.1.1 GENERAL SAFETY REGULATIONS ....... 10
3.1.1.1 CLOTHING ................................................11
3.1.2 MOVEMENT AND INSTALLATION RULES11
3.2 LEGEND OF KEYS ............................................. 12
3.2.1 VALUES CONVERSION ........................... 13
3.3 PROTECTION GUARDS AND SAFETY
DEVICES ............................................................. 13
3.3.1 PROTECTION GUARDS ON EQUIPMENT 13
3.3.2 PERSONAL PROTECTION DEVICES .... 13
3.3.3. RESIDUAL RISKS ................................... 13
3.4 NOISE LEVEL ...................................................... 14
3.5 SAFETY SIGNS (PICTOGRAMS) ........................ 14
3.6 ENVIRONMENTAL PROTECTION AND
POLLUTION ......................................................... 14
SECTION 4
TRANSPORTATION AND INSTALLATION ... 15
4.1 TRANSPORTATION ............................................ 15
4.1.1 LOADING AND TRANSPORTING ........... 15
4.1.2 MOVEMENT BY CRANE .......................... 15
4.1.3 LIFTING INSTRUCTIONS ........................ 16
4.2 INSTALLATION .................................................... 16
4.2.1 FASTENING TO THE GROUND .............. 16
4.2.2 CLEANING THE EQUIPMENT ................ 16
4.2.3 ELECTRICAL CONNECTION ................... 16
4.3 CONNECTIONS .................................................. 17
4.4 GENERAL CHECK ............................................... 17
3
SECTION 5
USE ................................................................ 19
5.1 USE ...................................................................... 19
5.1.1 CONTROL PANEL .................................... 19
5.1.2 STARTING ............................................... 19
5.2 “TOTAL STOP” ..................................................... 20
5.3 AFTER USING THE EQUIPMENT ...................... 20
SECTION 6
MAINTENANCE ............................................ 21
6.1 ORDINARY MAINTENANCE ................................. 21
6.1.2 AFTER THE FIRST 8 WORKING HOURS 22
6.1.3 EVERY 8 WORKING HOURS .................. 22
6.2 WASHING THE EQUIPMENT .............................. 22
6.3 CHECKING THE BOLT TIGHTENING ................ 22
6.4 TABLE OF RECOMMENDED LUBRICANTS ...... 22
6.5 THE SYSTEM TO RETAIN PRESSURE HOSES 22
6.5.1 OPERATING PRINCIPLE (FIG. 7.8) ......... 23
6.5.2 ASSEMBLING INSTRUCTIONS ............... 23
6.6 PERIOD OF NON-USE ....................................... 24
6.7 DISMANTLING .................................................... 24
6.7.1 GENERAL RECOMMENDATIONS .......... 24
6.7.2 OILS AND GREASE FOR LUBRICATION 24
6.7.3 DISMANTLING THE SYSTEM ................. 24
6.8 EXTRAORDINARY MAINTENANCE ................... 24
6.9 LIST OF STANDARD MAINTENANCE
OPERATIONS ..................................................... 25
SECTION 7
ASYNCHRONOUS MOTORS ........................ 26
7.1 GENERAL WARNINGS ....................................... 26
7.1.1 GENERAL OPERATING
CHARACTERISTICS ............................... 26
7.1.2 SAFETY WARNINGS ............................... 26
7.1.3 RECEPTION ............................................ 26
7.1.4 WARNING RELEVANT TO THE
INSTALLATION ......................................... 26
7.2 INSTALLATION .................................................... 27
7.2.1 MOTOR CONNECTION ........................... 27
7.3 CONNECTION OF ACCESSORIES .................... 27
7.4 PERIODICAL MAINTENANCE ............................ 27
7.5 TROUBLESHOOTING ............................................ 28
SECTION 8
WASHING PLANT ........................................ 30
8.1 CONDITIONS AND LIMITS OF USE ................... 30
8.2 GENERAL RECOMMENDATIONS ...................... 30
8.3 GENERAL SAFETY REGULATIONS .................. 30
8.4 ORDINARY MAINTENANCE ............................... 30
 4

8.4.1 MAINTENANCE OF VALVES

(SEE THE FIG.8.1) ................................... 30
8.4.2 REMOVE/INSTALL THE MANIFOLD
(SEE THE FIG. 8.2) .................................. 31
8.4.3 REPOSITION THE CERAMIC PISTONS
(SEE THE FIG. 8.3) .................................. 32
8.4.4 REPLACE STUFFING BOXES
(FIG. 8.4 A-B) ............................................ 32
8.4.5 PERIOD OF THE PUMP’S NON-USE ...... 32
8.5 LUBRICATION ..................................................... 33
8.5.1 OIL CHANGE ............................................ 33
8.6 SWING REDUCTION UNIT OF THE WASHING
SYSTEM .............................................................. 33
8.6.1 LUBRIFICATION – MAINTENANCE ........ 33
8.6.2 INSTALLATION ......................................... 33
8.7 AUTOMATIC PRESSURE REGULATOR
(SEE THE FIG. 8.6).............................................. 35
8.7.1 INSTRUCTIONS FOR CALIBRATING
MAXIMUM PRESSURE ............................ 35
8.7.2 USE AND SAFETY INSTRUCTIONS ....... 35
8.8 SAFETY VALVE ................................................... 35
8.9 TROUBLESHOOTING ........................................ 36

SECTION 9
AUTOMATION ............................................... 37
9.1 STARTUP ............................................................. 37
9.1.1 SWITCHING ON LOGO! ........................... 37
9.1.2 OPERATING STATUS............................... 37
9.1.2.1 OPERATING STATUS OF THE LOGO!
BASIC MODULE ....................................... 37
9.1.2.2 OPERATING MODES OF THE LOGO!
EXTENSION MODULES........................... 37
9.2 CONFIGURING THE PROTECTION OF MENU
ACCESS .............................................................. 38
9.2.1 SETTING LOGO! FROM THE
ADMINISTRATOR LEVEL TO THE
OPERATOR’S OPERATOR ...................... 39
9.2.2 CONFIGURING THE ACCESS
PROTECTION TO THE MENUS
OF LOGO! ................................................. 40
9.3 RECAP THE LOGO! MENUS .............................. 40
9.4 OPERATION ....................................................... 41
9.4.1 MANUAL MODE ....................................... 41
9.4.2 AUTOMATIC MODE ................................. 41
9.4.3 USING WASHING LANCES ..................... 41
9.4.4 DRAIN OR DISCHARGE OF WATER....... 41
9.5 CONFIGURATION PARAMETERS ...................... 41
9.6 MANAGING THE ALARMS .................................. 43

SECTION 10
SPARE PARTS ............................................. 44
10.1 NORMS FOR ORDERING ........................ 44

SECTION 1
GENERAL INFORMATION
1.1 INTRODUCTION
The following information is considered necessary for the
working knowledge, good use and normal maintenance
of «SUPERWASH», a high pressure automatic washing
system, hereinafter called the equipment, supplied by
SIMEM of Minerbe (Verona) in Italy, hereinafter called the
Manufacturer.
Failure to observe the instructions herein described, carrying
out unauthorized modifications and incorrect use, lead to the
annulment of the product guarantee by the Manufacturer.
The illustrations contained in the manual are not binding.
All technical information contained in the manual is the
exclusive property of SIMEM and must be considered
confidential. Reproduction or divulgence, even in part, is
forbidden without authorization from the Manufacturer.
WARNING
The equipment described in this manual is NOT a
machine and does not bear the CE mark therefore it
MUST NOT be used separately but it will be integrated
in a machine or a group of machines or other partly
completed machines and all together they will make
a machine that will undergo the marking procedure
according to the 2006/42/EC directive before being
sold and used.
This manual forms an integral part of the machine and
must always accompany it whenever it is moved or
resold. It must be kept in a dry place that can easily be
accessed for rapid consultation during the life-span
of the machine. If it is damaged or lost, immediately
request another copy from the Manufacturer.
This manual consists of two parts, the first giving a general
description and the second detailing information about each
single component.
The information in the «General Safety Regulations» section
is also valid for the individual components.
1.2 THIS MANUAL CONCERNS THE
FOLLOWING PEOPLE
This manual is the essential instrument for those who take
care of equipment, such as:
- people in charge of transporting and handling the
machine;
- various types of operators;
- people in charge of maintenance;
- people in charge of the final dismantling.
Before carrying out any operations, the above-mentioned
people must have read and learnt this manual.
5
1.3 GUARANTEE
The Manufacturer guarantees its newly manufactured
products for a period of 12 (twelve) months from the delivery
date. Upon receipt, check that the machine is intact and
complete.
Any claims must be presented in writing within 8 (eight)
days of receipt of the machine.
The guarantee only covers the free repair or replacement
of parts (excluding electrical parts) that turn out to be faulty
after careful examination by the Manufacturer’s technical
department.
The replacement or repair of parts under guarantee shall
in no case extend the terms of guarantee.
The purchaser can only avail himself of the rights of
guarantee if he has followed the conditions regarding the
guarantee service, also listed in the supply contract.
1.3.1 GUARANTEE EXCLUSIONS
The guarantee becomes invalid (besides the terms quoted
in the supply contract):
- Should there be a maneuvering error attributable to the
operator.
- Should the damage be attributable to insufficient
maintenance.
- Should the machine be altered as a consequence of
repairs carried out by the user without the consent of the
Manufacturer or through the installation of non-original
spare parts, and the damage be attributable to these
alterations.
- Should the instructions in this manual not be followed.
- The guarantee also excludes damage deriving from
carelessness, negligence, bad use, improper use of the
machine, exceptional circumstances or cases of force
majeure.
WARNING
The removal of the safety devices with which the
machine is equipped automatically annuls the
guarantee and the responsibility of the Manufacturer.
 6

SECTION 2
DESCRIPTION AND CHARACTERISTICS OF EQUIPMENT

2.1 IDENTIFICATION - software for managing automatic mode, which can

The machine is equipped with an identification plate 1 (Fig.
2.1) which gives the following data:
- Name and address of the Manufacturer;
- Equipment model;
- Serial number;
- Manufacturing year;
- Job number.
The data on the identification plate must always be quoted
when requesting spare parts and/or service interventions,
filling in the form reproduced on the last page of the manual.
2.2 DESCRIPTION OF THE EQUIPMENT
The automatic high pressure washing plant (see the fig.
2.1) includes the following parts:
- two motorized swinging hoses mounted on the mixing
chambers and equipped with special replaceable
nozzles; alternatively, two motorized rotating washing
heads can be connected.
- two ceramic piston pumps (position 1) – capacity: 60
l/min – total power: 22 kW – maximum pressure: 180
BAR
- a pneumatic valve group to select the zone and the
manual nozzle (position 2);
- tubing for washing the equipment externally;
- power control board (position 4) including the following:
- IP55 vertical metal cabinet equipped with protective
glass door;
- modular PLC equipped with touch screen positioned
in front of the board;
be configured, and is installed on the operator’s
switchboard (position 3)
The washing plant can be started at the end of each work
shift or at the end of the production cycle for a partial
washing of the mixer and/or the entire plant of concrete
production on which it is installed.
WARNING
This equipment cannot be used separately as its
specific functional nature requires integration with
other machines/equipment.
The machine is fitted with specific protective devices aimed
at preventing accidents of an electrical or mechanical
nature.
The equipment runs off of electricity energy by means of
motors, both of which are run from a special electric control
panel.
2.3 USE
The unit is designed and built for washing concrete mixing
plants by means of a high pressure system that uses clean
water.
The unit is designed to wash objects and any other suitable
surfaces by using filtered fresh water sprayed by water
pressure jet.
Any other use is forbidden.

SIMEM
V.le dell’industria 24 - 37046 Minerbe - (VR) Italy
Phone: +39 0442 640014 - Fax: +39 0442 640273

3
www.simem.com - email: info@simem.com

Model

Serial n°

Year Job n°

4
1

2.1

ATTENTION
- Minimum operating temperature of the pumped liquid:
5° C.
- Maximum operating temperature of the pumped liquid:
40° C.
- Pressure of the operating liquid: 180 bar.
- Operating flow of the liquid: 60 l/min.
- Pressure of the suction liquid: Min 2 bar - Max 4 bar.
- Capacity of the suction liquid: Min 60 l/min.
- Air to supply the system: 6 bar
- Strictly follow pressure and rate found on the technical
plate
ATTENTION
The sucked liquid must be free of sand or any other
suspended solids. Otherwise, the pump functioning
would be adversely affected (gaskets, pistons).
It is the user’s responsibility to make sure that any
accessories and equipment not supplied by the Manufacturer
of the machine conform to the technical characteristics of
the machine and the regulations in force.
One operator can autonomously carry out all loading/
unloading operations.
The environmental data for using the equipment are the
following:
- operating temperature of components = from -20 to
+40°C
- altitude = 1000 m above the sea level
- max operating temperature = from +5 to +40 °C
The data concerning the type of water to be used are the
following:
- PH Water: value between 4 to 11
- Water hardness: from 10-12 °f (French degree) or higher.
If the water turned out to be too hard (approximately
30°f or more) is necessary to proceed to make it more
fresh, to prevent limescale deposits on the pump.
Conversion >> 1°f = 10 mg/l CaCO3 = 10 ppm
- Solids dissolved in water: use clean water from
aqueduct. Use upstream of the pump a filter with filtering
capacity of between 25 and 50 microns.
For different uses SIMEM will supply the equipment for
particular environments.
7
2.4 INCORRECT USE
- Don’t use the equipment unless the plant integrated
in it is declared to be in conformity with the local law
provisions in the country where it will be installed.
- It is forbidden to use the equipment in a potentially
inflammable atmosphere (magnesium powder, etc.) or
explosive atmosphere (ATEX)
- Don’t use inflammable or explosive liquids with the
equipment.
- The suction liquid must not contain sand or other
suspended particles that can cause a malfunctioning
of the pump (i.e. gaskets and pistons).
- Don’t use the equipment without liquid
- It is forbidden to use the equipment for food products
- it is forbidden to use the equipment for products that
may cause bacteriological contamination.
- it is forbidden to use the equipment if the gaskets are
not intact
- it is forbidden to use water jets under pressure on
electrical and/or electrified parts
- it is forbidden to aim water jets at people, animals or
objects.
- It is forbidden to install unauthorized components in the
equipment
- It is forbidden to use the equipment in a horizontal or
inclined position. Install and use the equipment in the
vertical position only.
- It is forbidden to leave the equipment during the
operation in the automatic cycle.
- It is forbidden to use the equipment with salt water.
DANGER
Any other use of the equipment not covered by this
manual absolves the Manufacturer of each and any
responsibility for injury or damage to people, animals
or property.
2.5 CONTROL POST
The control post is in front of the equipment’s switchboard.
It comprises of a switchboard and a few cards where the
input and output signals are connected. The operator must
set the control system of the equipment to make it work
properly. See the automation manual supplied separately
to know further details about the operator’s switchboard.
The Maintenance Mode must have priority on the Automatic
mode.
DANGER
The equipment cannot be left unattended while it is
running in the automatic cycle.
8

DECLARATION OF INCORPORTATION
(All. IIB DIR. 2006/42/EC)

THE MANUFACTURER

SIMEM S.p.A.
Company
Viale dell’Industria, 24 37046 Minerbe Verona Italy
Address Zip code Town Province Country

DECLARES THAT THE PARTLY COMPLETED MACHINERY

Description Type/Model

Serial number Manufacturing year Designed use

Comprising of the following components:

Type/model Serial number Type/model Serial number Type/model Serial number

Satisfies the following essential requirements given in attachment 1 of the 2006/42/EC Directive:
1.1.1 - 1.1.2 - 1.1.3 - 1.1.5 -1.2.1 - 1.2.2 - 1.2.3 - 1.2.4.1 - 1.2.4.2 – 1.2.4.3 - 1.2.6 – 1.2.7 - 1.3.1 - 1.3.2 - 1.3.4 - 1.3.7 - 1.3.8 - 1.4.1 - 1.4.2.1 - 1.4.3 -
1.5.1 - 1.5.2 – 1.5.3 – 1.5.4 – 1.5.5 – 1.5.6 – 1.5.7 - 1.5.8 – 1.5.11 – 1.6 - 1.7

The relevant technical documentation was completed in accordance with Attachment VII B.

It complies with the Directives:

x 2014/30/EU Directive of the European Parliament and of the Council of 26 February 2014 on the harmonization of the laws of the Member States
relating to electromagnetic compatibility.
x 2014/35/EU Directive of the European Parliament and of the Council of 26 February 2014 on the harmonization of the laws of the Member States
relating to the making available on the market of electrical equipment designed for use within certain voltage limits.
x 2014/68/EU Directive of the European Parliament and of the Council of 15 May 2014 on the harmonization of the laws of the Member States relating
to the making available on the market of pressure equipment.

Moreover, the manufacturer declares that the partly completed machinery was designed and made in accordance with the following
standards:
UNI EN ISO 12100:2010 UNI EN ISO 4413:2012
Safety of machinery Safety requirements for systems and their components – Hydraulic systems
UNI EN ISO 4414:2012
Safety requirements for systems and their components – Pneumatic systems
The electrical components were designed, made and installed in accordance with the regulations in force and in particular:
CEI EN 60204-1
Electrical equipment

The manufacturer commits to providing information relevant to partly completely machinery upon the request of national authorities.

The legal person that is authorized to draw the relevant technical documentation is the technical department of Simem SpA with offices at Viale
dell’Industria 24 – Minerbe (Verona) Italy

The partly completed machinery must not be used unless the final machine where it will be integrated to will be declared as compliant with
the provisions of the 2006/42/EC directive and marked “CE”
The Manufacturer
The Managing Director

Minerbe, ……………….. ………………………………….

SIMEM Spa | V.le dell’industria 24 - 37046 Minerbe - (VR) Italy

Phone: +39 0442 640014 - Fax: +39 0442 640273 | www.simem.com - info@simem.com
R.E.A.: VR091057 | Numero mecc.: VR003164 | Capitale sociale: € 5.000.000
Num. Reg. Imprese: 8331 | Codice Fiscale e Partita IVA: 00223770231
2.2
 9

2.6 ADOPTED RULES

The high pressure washing system is an equipment
in conformity with the following European regulations
(Fig. 2.2):
• Directive 2014/30/EU of the European Parliament and
the Council of 26th February 2014 concerning the
harmonization of the law within the European members
relevant to electromagnetic compatibility.
• Directive 2014/35/EU of the European Parliament and
the Council of 26th February 2014 concerning the
harmonization of the law within the European members
relevant to the electrical materials which is used within
specific voltage limits.

Reference to harmonized standards:

UNI EN ISO 12100:2010 - Safety of machinery
UNI EN ISO 4413:2012 - Safety requirements for systems
and their components – Hydraulic systems
UNI EN ISO 4414:2012 - Safety requirements for systems
and their components – Pneumatic systems

The parts of the electrical installation were designed, made

and installed in conformity with the regulations in force and
in particular:
CEI EN 60204-1 Electrical equipment

2.7 TECHNICAL CHARACTERISTICS

The SUPERWASH washing plant is comprised of a metal
cabinet which contains pumps, motors, piping, a control
board with a PLC and an operator’s switchboard. 4 lifting
eyebolts are positioned on the cabinet. (See Fig. 2.3).

The cabinet size is approx. 1520 x 520 x H=1700 mm

The cabinet weighs about 350 Kg

350 Kg
1700 mm
52
0m

1520 mm
2.3
m
 10
SECTION 3
GENERAL SAFETY REGULATIONS
3.1 SAFETY
The user must provide personnel instruction on injury
risks, safety devices and general accident prevention rules
covered by directives and legislation in the country of use.
The safety of the operator is one of the main concerns of
the machine manufacturer.
When creating a new machine, we try to foresee all
potential dangerous situations and adopt appropriate safety
measures.
Nevertheless, the level of accidents caused by the
imprudent and inexpert use of machinery remains very high.
Distraction, thoughtlessness and overconfidence often
cause accidents, as well as tiredness and drowsiness.
It is therefore obligatory to read this manual very carefully,
paying particular attention to the safety regulations and
those operations which are especially dangerous.
The personnel must have the psychophysical requisites
and the technical knowledge to perform the operations they
are in charge of.
All operators must be prepared, informed and trained about
the risks and the behavior to follow in the event that an
emergency occurs.
Pay attention to and obey the notice plates applied to the
machine; they must always be legible.
Use suitable instruments, equipment and tools that cannot
decrease the safety levels or damage the equipment during
the operations of installation, use and maintenance.
The equipment components must not be modified without
getting the Manufacturer’s authorization.
The Manufacturer declines any responsibility for
the lack of observance of the safety and prevention
regulations listed in this manual.
It also declines any responsibility for damage caused
by the improper use of the equipment or alterations
carried out without authorization.
Take note of this symbol where it is displayed in the
manual. It indicates potentially dangerous situations.
There are three levels of danger:
DANGER
The signal for the highest level of danger, warning that
failure to carry out the operations described correctly
causes serious injury, death or long-term health risks.
WARNING
The «WARNING» signal means that failure to carry out
the operations described correctly may cause serious
injury, death or long-term health risks.
CAUTION
This signal means that failure to carry out the operations
described correctly may cause damage or injury to the
equipment and/or people.
3.1.1 GENERAL SAFETY REGULATIONS
ATTENTION
If the equipment is sold separately and is going to be
integrated in a system with other machines, the user
will provide the control and safety systems described
in this document.
DANGER
Before carrying out any operations of maintenance,
regulation and operation, check that the equipment is
disconnected from any electrical, hydraulic, pneumatic
and mechanic source.
- The Manufacturer Company refuses all liabilities for the
inobservance of the safety and prevention regulations
given in this manual. Furthermore, the Manufacturer
refuses all responsibility for damage due to the wrongful
use of the equipment or modifications carried out without
authorization. The user must consider that he will be
responsible for the possible damage due to the incorrect
usage of the equipment.
- Safety is the operator’s primary goal. Never use the
equipment unless it is in good condition. Always check
the equipment before using it.
- The user commits to have the equipment used only by
trained and qualified personnel.
- The equipment cannot be used by people who have
not read and understood this manual, as well as people
who are not skilled enough, are not in a good mental
and physical condition or are under 18.
- The user must take all measures to prevent unauthorized
people from using the equipment.
- The user must inform his personnel about the application
and observance of the safety provisions.
- The user must inform the Manufacturer if he detects
any defects or malfunctions of the equipment, as well
as possible hazards.
- The operator must always wear the personal protection
devices and follow the instructions of this manual.
- The operator must follow the hazard notices and
warning plates indicated on the equipment.
- The operator can’t perform any operation or interventions
he is not entitled to.

- The equipment was tested only with the equipment
provided. Assembling other pieces of other brands, as
well as other modifications can change the equipment’s
characteristics and compromise its operational safety.
- Always use original spare parts.
- The equipment cannot operate if the protection guards
are removed or damaged.
- The equipment cannot operate in an environment where
there is risk of explosion or fire.
- Any regulations must be carried out when the equipment
is still and the motor is off.
- IT IS FORBIDDEN TO LEAVE THE EQUIPMENT
WHILE THE MOTOR IS RUNNING.
- Make sure that there are no underground electrical
cables, gas pipelines or other hazards in the area where
the equipment has to be installed.
- Make sure that all the safety devices are integral before
using the equipment.
- Before working for the first time, become familiar with
the control devices and their functions.
- The area where the equipment is installed is a
“dangerous area,” especially for people who are not
trained to use it.
- Before using the equipment, make sure that there are
no people or animals or obstacles around it.
- An “exposed” person means a person who is in a
“dangerous area”, the operator must stop the equipment
immediately and move the person away.
- If the protection cases are removed, replace them before
using the equipment.
- Only use the recommended oil.
- Keep lubricants out of the reach of children. Read the
warnings and precautions indicated on the lubricant
containers. Wash your hands carefully and thoroughly
after use.
- After servicing and repairing the equipment, make
sure that all work is completed, the safety devices are
enabled and the protection guards are reassembled
before starting the equipment.
- Don’t touch the moving parts and keep yourself at a
safe distance.
- It is forbidden to remove or tamper with the safety
devices.
- Read and learn the instruction manual of the motor
which is supplied separately.
- If maintenance is to be carried out in poorly lit areas, use
additional lamps which can guarantee a safe operation
in accordance with the law in force.
ATTENTION
Use a working platform to get to those parts of the
equipment that can only be reached by ladders or
service plans. Use a suitable working platform to
prevent operators from slipping or falling.
11
- The equipment must not be used by untrained people.
- The use of water pressure jets may be dangerous. Do
not point water jets at people and/or animals, electrical
parts or the machine itself.
- Don’t use the equipment when people or animals are
in the surroundings.
- Do not direct the jet at your own clothes or shoes to in
an attempt to clean them.
- Don’t start the machine if the connections, the nozzle
or the high pressure pipe are damaged. Replace the
broken parts with similar ones. The pipes must have
the same characteristics as the ones that are replaced
(i.e. max operating pressure, manufacturing date,
manufacturer).
- The user must work in safe conditions either for himself
and other people.
In particular, the operator shall do the following:
• he will not work in conditions of an unstable balance;
• the high pressure jet generates a kickback on the
nozzle grip; therefore, make sure you stay stable on
the ground before using the unit.
• use suitable protective devices;
• use goggles and anti-slipping rubber shoes;
• avoid the dispersal of polluting, toxic or otherwise
harmful substances into the environment.
3.1.1.1 CLOTHING
- Wear suitable clothes. Avoid using loose clothes
which could get caught on moving parts. Moreover the
operator should not keep scissors or pointed tools in
his pockets.
- During the maintenance and repairing operations, the
operators must use personal protection devices suitable
to the carried out operation, such as safety gloves, anti-
slip shoes etc.
- To enter areas where there are no ladders and/or
gangways, use slings with a safety eyebolt. These areas
have been reduced to a minimum and are marked with
notices.
3.1.2 MOVEMENT AND INSTALLATION RULES
WARNING
Operations for unloading, lifting and moving the
equipment must be carried out by specialized
personnel with the necessary technical competence
and experience.
- The user and his personnel agree to read in advance
and follow the instructions in this manual. They further
agree to follow any instructions supplied by specialized
personnel.
- The user provides appropriate individual protection
(gloves, protective shoes, helmet, etc.) and proper
equipment for his personnel before unloading, lifting
and moving the equipment.
- Do not let more than one person works at different tasks
on the same equipment at the same time as this could
cause dangerous situations.
 12
In choosing the position of the equipment, it is the user’s
responsibility to consider:
- that it’s not placed in a damp position and it’s protected
from the elements;
- that the positioning area is free from depressions,
perfectly level, on a non-slip floor and able to bear the
weight of the equipment;
- that there is an ample operation zone around the
equipment, free from obstacles to aid maintenance and
rapid access to the different points of the equipment;
- that the installation site is guarded or closed off to
prevent the equipment’s free access to outsiders or
people unqualified to use it;
- that there is good lighting in keeping with norms;
- that the electric power system is equipped with an earth
connection in accordance with the laws in force.
DANGER
Lifting and transportation can be very dangerous if not
carried out with extreme caution: keep other people at
a distance, clear and delimit the transfer area, check
the integrity and suitability of the available means, do
not touch suspended loads and stay at a safe distance.
Check that the relevant area is clear and that there is
sufficient «escape space »; a free and safe area which
can be reached quickly if the load should fall.
3.2 LEGEND OF KEYS
In this manual, the following words mean:
a) “danger”: a potential source of hazard or damage to
one’s health;
b) “dangerous area”: any area inside and/or close to the
equipment where the presence of a person can be
hazardous to the safety and health of that person;
c) “exposed person”: any person who is completely or
partially inside a dangerous zone;
d) “operator”: the person or persons in charge of the
installation, operation, adjustment, cleaning, servicing
or moving of the equipment;
e) “risk”: the combination of the probability and seriousness
of an accident or damage to one’s health;
f) “protection guard”: a component of the equipment used
to provide protection by means of a barrier;
g) “protection device”: a device that reduces the risk; it can
be alone or combined with a protection guard;
h) “designed use”: the use of the equipment in conformity
with the information supplied in the user’s instructions;
i) “incorrect and possible use”: the use of the equipment
that is different from that use indicated in the user’s
instructions, which can be derived from possible human
behavior.
l) ”specialized personnel”: people trained and authorized
by the Manufacturer to service or repair the equipment.
They know the equipment and its operating mode as
well as its safety devices and methods to operate
and can prevent any risks. These people can also be
enabled to install and handle the equipment.
m) “Authorized assistance center”: it is the Center authorized
by the Manufacturer; they provide specialized personnel
to carry out operations relevant to the assistance,
extraordinary maintenance and repair, even complex
ones, which the equipment needs to be kept in a good
condition.
The following is an example of the operators’ qualifications:
- Laborer: an operator without specific skills, able to carry
out simple tasks ordered by qualified technicians.
- Operator in charge of lifting means and handling:
operator enabled to operate with lifting equipment and
handling materials and machines strictly in accordance
with the manufacturer’s instructions and the law in force
in the country where the equipment is used.
- Equipment operator of 1st level: operator without
specific skills able to carry out simple tasks such as
controlling the equipment by the keypad, loading and
unloading the materials during the production with all
installed and activated protection guards; this operator
cannot use the equipment with the JOG control.
- equipment operator of 2nd level: operator able to
carry out the tasks of the operator of 1st level and use
the equipment with the JOG control to carry out easy
operations such as starting up the production and
restoring it after a break or a regulation.
- Mechanic: a qualified technician able to control the
equipment in normal conditions and with the JOG
control with disabled protections, as well as to carry out
adjustments, maintenance and repairs. The mechanic
cannot operate in the electrical live installations.
- Electrician: a qualified technician able to control the
equipment in normal conditions and with the JOG
control with disabled protections, as well as to carry
out any type of electrical interventions as well as
adjustments, maintenance and repairs. The electrician
can operate when voltage is present in branch boxes
and cubicles.
- Manufacturer’s technician: qualified technician provided
by the manufacturer to solve special problems or
perform a specific operation agreed upon by the user.
He can be a mechanic, and electrician or a software
operator, depending on the needs.
DANGER
The instruction and use manual must be read, learnt
and kept for the whole duration of the equipment life
until it is dismantled.
If the manual is damaged or lost, immediately ask for
a copy to the Manufacturer.
The inobservance of the “Section – General safety
norms” and tampering safety devices will relieve the
Manufacturer from any liabilities in the event of an
accident, damage or malfunctioning of the equipment.

3.2.1 VALUES CONVERSION
1 mm = 0,0394 inch = 0,00328 foot
1 m = 39,4 inch = 3,28 foot = 1,09 yard
1 Nm = 0,738 lbf.ft = 8,85 lbf.in
1 °C = 33,8 Fahrenheit = 274,2 Kelvin
1 bar = 0,987 atm = 14,5 PSI (=lbf/in²) = 0.1 MPa
1 kW = 1,341 hp
1 lt/min = 0,264 gallon (US)/min
3.3 PROTECTION GUARDS AND SAFETY
DEVICES
3.3.1 PROTECTION GUARDS ON EQUIPMENT
The SUPERWASH is equipped with a STOP button that
stops the it.
The STOP button has a priority as regards to the startup
controls.
After the equipment is stopped, feeding is interrupted to the
motors’ control circuits.
During the ordinary and extraordinary maintenance
operations, the SUPERWASH must not be able to function
with inspection doors open; therefore, the control or
operating selector switch must be designed to perform the
following simultaneously:
- exclude all other controls or operating modes,
- prevent the activation of dangerous functions both
intentional and unintentional on the SUPERWASH sensors.
If the above conditions cannot be met simultaneously, the
selector switch of the control or of the operating modes must
activate other measures of protection that can ensure a safe
intervention zone. Moreover, the operator must be able to
control all the components he is working with from his post.
The control system was designed so that, after a stop, a
restore or a modification, feeding the SUPERWASH can’t
cause any hazardous situations.
In particular, the control system can’t start unexpectedly in
the event of power failure.
Disconnecting the electrical feeding is to be performed to
prevent the accidental ignition of the SUPERWASH.
The opening of the disconnecting switch complies with
IEC 60947-3 regulations and it controls the release of the
unlocking keys of the mixer inspection doors as well as the
block of the disconnecting switch itself. The operator will
use 3 voltage indicator lamps to check if some voltage is
still present downstream of the disconnecting switch. If no
tension is present, the operator can use the two keys to
open the mixer inspection doors.
If the mixer inspection doors open, the following must be
prevented: the ignition of the high pressure electrovalves,
the rotating heads and or the swinging pipes of washing
and pumps.
These components must be stopped in safe conditions.
3.3.2 PERSONAL PROTECTION DEVICES
The plant operators must be equipped with personal
protection devices such as gloves, reinforced shoes, hard
hat, earplugs and goggles, if needed. Each operator must
use the following PPE:
13
Head protection device
- High density polyethylene hard hat.
Eye protection device
- Goggles to wear around the use of abrasive wheels,
drillers, nail gun, etc.;
- Mask for those who use the welding machine.
Hand protection device
- Leather gloves if sharp or dirty objects are handled or
tools are used.
Foot protection device
- Shoes with tips and soles reinforced with steel.
Ear protection devices
- Earplugs.
Ear protection devices of the respiratory tract
- Anti-dust mask
It must be used when the equipment which causes dust is
used or when cleaning is carried out.
Fall protection devices
- Safety harnesses
They must be used when working in high areas not
protected by barriers.
Protective clothes
- windbreaker.
The employer will inform the employees about the correct
use of the personal protection devices and will also provide
the manufacturer’s technical charts as well as the relevant
medical information.
ATTENTION
Before using a personal protection device, the operator
must sure it is in good condition.
3.3.3. RESIDUAL RISKS
The operators must be informed about the following residual
risks:
1) Danger of the mechanical nature
- The operator must always use the personal protection
devices suitable for the maintenance to carry out.
2) The equipment parts are very hot soon after stopping
the equipment
- During maintenance and cleaning operations, the
operator might come into contact with parts of the
equipment that are still hot; therefore, suitable protection
devices, such as gloves, must always be worn.
3) Danger from circuits under pressure
- Before carrying out maintenance and/or repair,
discharge the residual pressure of the hydraulic plant.
 14

3.4 NOISE LEVEL

The sound level tests, carried out in accordance with
the relevant standards, produced a result lower than 70
dB(A). The operator can therefore work without protective
headphones, unless he is working in an environment with
other machinery.
In such a case, the user must set about carrying out an
accurate reading of the sound level of all working machinery.
If the resulting level is higher than 70 dB, the operator must
take steps and adopt suitable protective headphones.
DANGER
THE INCORRECT USE OF THE EQUIPMENT CAN
CAUSE DAMAGE AND SERIOUS ACCIDENTS.
THE OPERATORS AND THE TECHNICIANS FOR
MAINTENANCE MUST READ THIS MANUAL
CAREFULLY AND LEARN IT.

3.5 SAFETY SIGNS (PICTOGRAMS)

The equipment was designed by adopting all possible
solutions for the protection and safety of the operator.
Nevertheless, the equipment may still produce further
residual risks, since it’s not possible to completely eliminate
these risks in certain conditions of use.
These potential risks are indicated on the equipment on
stickers, briefly signaling the different unsafe and dangerous
situations.
The equipment body also carries further labels or metal
plates, giving the user information or help regarding use
or maintenance.

WARNING

Keep the adhesive labels clean and replace them

immediately if they come off or are damaged.

3.6 ENVIRONMENTAL PROTECTION AND

POLLUTION
Follow the law in force concerning the use and disposal of
the products used for cleaning and servicing the equipment
and see their manufacturer’s instructions.
keep the labels and instructions of the used products; in
the event that liquids or other chemical substances are
digested, call a doctor immediately and provide him with
the labels and instructions.
- Follow the law of the country where the equipment is used
as concerns the disposal of products for cleaning and
servicing it. Dispose of the special waste by authorized
companies and keep the receipt they have issued.
- In the event that the equipment is dismantled, follow
the anti-pollution regulations of the country where the
equipment is installed.

DANGER

If any unsafe or anomalous situation is detected, call

the Manufacturer.

Keep the manual in a safe place and read it periodically,

in particular the safety regulations.

The manual must be delivered with the equipment if

it is sold.
 15

SECTION 4
TRANSPORTATION AND INSTALLATION

4.1 TRANSPORTATION
The equipment can be easily transported, on a long journey,
by trucks or railway carriages. CAUTION

Before moving on to lifting work, make sure that

DANGER
Lifting and transportation can be very dangerous if not
carried out with extreme caution: keep other people at
a distance, clear and delimit the transfer area, check
the integrity and suitability of the available means,
do not touch suspended loads and stay at a safe
distance. Check that the relevant area is clear and that
there is sufficient «escape space»; a free and safe
area which can be reached quickly if the load should
fall. Operations for unloading, lifting and moving
the equipment must be carried out by specialized
personnel with the necessary technical competence
and experience. The equipment is supplied with motor
oil and hydraulic oil at the correct level.
the equipment has been emptied completely of any
contents and that any mobile parts have been well
blocked.
4.1.2 MOVEMENT BY CRANE
Make sure there is a crane and balance with adequate
carrying capacity for lifting the equipment. The fastening
points for lifting are clearly visible and are indicated by
adhesive labels (see Fig. 4.1). Alternatively use a forklift
to move the equipment: use the spaces marked by “A” in
the Fig. 4.1.
Lift the equipment with extreme caution and transfer it
slowly onto the truck or railway carriage without making
any sudden movements.

4.1.1 LOADING AND TRANSPORTING

Before loading the equipment, check that the transportation
means are enabled for the transportation and have suitable
capacity. Consult the “2.6. TECHNICAL SPECIFICATIONS”
section for the maximum weight and dimensions. This data
is useful for checking viability through tunnels or narrow
roads.
350 Kg

ATTENTION

When handling the equipment, the operator must wear

suitable protection devices (such as gloves, reinforced
shoes, goggles, etc.). After that, load the equipment.
The equipment is generally wrapped in nylon heat-shrunk
protective film and supplied in vertical position. In this
way, the equipment can be moved, loaded or unloaded
using crane and cables or chains with appropriate carrying
capacity and suitably marked, fastening it to the points
arranged for this purpose.
1700 mm

ATTENTION

The equipment must be transported and/or handled

only in a vertical position as given in Fig. 4.1. Do
not transport or handle the equipment in a different
position.

DANGER
52

Before running the equipment, check the lubricant level

0 m

in the pump. 1520 mm

m

A 4.1
 16
DANGER
Lifting and transportation can be very dangerous if not
carried out with extreme caution: keep other people at
a distance, clear and delimit the transfer area, check
the integrity and suitability of the available means, do
not touch suspended loads and stay at a safe distance.
During transportation, loads must not be lifted more
than 20 centimeters from the ground. Check that the
relevant area is clear and that there is sufficient «escape
space»: a free and safe area that can be reached quickly
if the load should fall.
CAUTION
The surface onto which the equipment is to be loaded
must be perfectly level to prevent the load from being
moved in any way.
After the equipment has been transferred onto the truck or
carriage, make sure that it stays fixed in position. Fasten
the equipment firmly to the surface on which it is positioned
using cables or chains which are taut at the fastening
point on the surface and sufficient for the mass to prevent
movement.
After transportation and before freeing the equipment, check
that its state and position do not constitute a danger.
Then remove the cables and move on to unloading, using
the same means and method adopted for loading.
4.1.3 LIFTING INSTRUCTIONS
CAUTION
The parts that weigh 25 kg or more must be lifted with
a crane or a hoist of suitable dimensions.
Use cables suitable to the weight to lift, refer to the table
and the diagrams given in the Section 2.6.
If a part cannot be easily removed from the equipment by a
hoist, the following controls should be performed:
• Check that all the bolts that fix the part to other parts
are removed to it can be moved freely.
• Check that there are no other parts that prevent the part
from being removed.
4.2 INSTALLATION
ATTENTION
Unpack the machine and make sure it is integral and
not damaged. If it is damaged, don’t use the machine.
Instead, call the dealer.
For packing and transporting reasons, some
components can be loose; in this case, assemble them
in accordance with the instructions of this manual.
ATTENTION
The equipment must be installed in a vertical position
only as given in Fig. 4.1. Do not install the equipment
in a different position.
After making sure that the equipment is intact, proceed to
its positioning.
It is advisable to consider the following when choosing the
positioning of the equipment:
- that the positioning area is perfectly level, on a floor
able to bear the weight of the equipment;
- that there is an ample operation zone around the
equipment free from obstacles;
- that the installation site is guarded or closed off to
prevent free access to the equipment to outsiders or
people unqualified to use it;
- that it is positioned near the general switch with
differential.
- that the power system is equipped with an earth
connection in accordance with the norms in force;
- that the work environment is not in an explosive
atmosphere.
4.2.1 FASTENING TO THE GROUND
Position the equipment on the ground by using the
supporting base.
If the equipment is installed in a container, fix it firmly (fix it
to the wall and the floor with the proper brackets). See the
assembling diagrams supplied separately.
4.2.2 CLEANING THE EQUIPMENT
After correctly positioning the equipment and before
making the various connections, the equipment must be
carefully cleaned with special detergents, removing the dirt
accumulated during transportation and movement or from
any protective oil on the painted or non-painted surfaces.
DANGER
These liquids must not be nebulized, but absorbed
and used with a rag which must then be disposed of in
accordance with the relevant anti-pollution measures.
4.2.3 ELECTRICAL CONNECTION
Check the electrical system diagram supplied separately
for any doubts concerning the electrical system.
ATTENTION
The installer carrying out the connection must have the
specific technical and professional requirements and
be officially registered.
Previously installed systems must also be checked
so that they can be updated to meet the most recent
standards on safety and state-of-the-art systems.
 17

First of all, check that the operating current of the electrical

system to which the equipment is connected to corresponds
with the power voltage in use in the work environment.
The equipment is supplied without a power cable. Connect
a power cable to the control panel, which must be fitted
with a thermal differential switch with a ground connection.

4.3 CONNECTIONS
The washing system is made up as given in Fig. 4.2:
- 2 or 4 outputs controlled by electronically controlled
valves connected to the mixer cover. Depending on
the user’s needs, the outputs can be connected to the
rotating washing heads as well.
- 1 output controlled by an electronically controlled valve
that forces water out of tubing by blowing air into it.
- 1 output for the connection of a manual washing
nozzle. This output is not controlled by an electronically
controlled valve but by a manual operating valve that
is installed upstream of the circuit. Depending on the
user’s needs, 2 or 3 manual nozzles can be installed.

No coupling is supplied for connecting machines sold

separately; therefore, it will be the user’s responsibility
to connect the equipment to the tubing.

If the equipment is going to be integrated in a plant

by SIMEM, the connection arrangements will be made
during the construction of the unit.

4.4 GENERAL CHECK

WARNING

Before using the equipment:

- Carefully check the efficiency and perfect functioning
of the safety devices.
- Check that there are no damaged components and
that all components are correctly mounted and work
perfectly.
- Faulty safety devices or damaged components must
be repaired or replaced by specialized personnel or
at a service centre authorized by the Manufacturer.
- If the operator has doubts about the safety of the
equipment for any reason, stop the equipment,
check the cause of such doubts and contact the
Manufacturer’s service centre.
18

Usare solo con acqua pulita di rete Usare solo con acqua pulita di rete
Only use with clean water Only use with clean water
A utiliser seulement avec l’eau de l’aqueduc A utiliser seulement avec l’eau de l’aqueduc

 
Nur leitungwasser verwendung Nur leitungwasser verwendung
Ingresso acqua Ingresso acqua
Usar solo con agua limpa de red Usar solo con agua limpa de red
Water inlet Water inlet
Entrée d'eau Entrée d'eau
Wasserzulauf Wasserzulauf
Entrada de agua Entrada de agua
Ø 2” - min 2÷ max 4 bar - min 60 lt/min Ø 2” - min 2÷ max 4 bar - min 60 lt/min

Scarico acqua Ingresso aria Scarico acqua

Discharge water Air inlet Discharge water
Drainez l'eau Entrée d'air Drainez l'eau
Drainez l'eau Lufteinlass Drainez l'eau
Escurrir el agua Entrada de aire Escurrir el agua
Ø1” mm Ø14 mm - 6 bar Ø1” mm

D
Special version
C
B

A
B A
C
D
Testa rotante di lavaggio Collettore SUPERWASH bullonato al mixer
Washing revolving head SUPERWASH manifold bolted to the mixer
Tête rotative à laver Collecteur boulonné à le mélangeur pour SUPERWASH
Drehkopf Wasch Verteiler verschraubt mit dem Mischpult für SUPERWASH
Cabezal auto-rotante para lavado Múltiples atornillado a la mesa de mezclas para SUPERWASH

Lancia manuale
Manual hose nozzle
Lance manuelle
Lanze
Lanza manual
A
B
C
D
E

4.2

SECTION 5
USE
5.1 USE
ATTENTION
Before starting the equipment, the operator should
have read and understood all parts of this manual, in
particular the section devoted to safety.
Before starting any operation, check that the equipment
is in order, that the lubricating oils are at the right level
and that all parts subject to wear and deterioration are
fully efficient.
If the plant is used in an environment with low
temperature make sure that there is no ice in the
equipment or that equipment is not blocked by ice.
DANGER
The equipment and the installation area must be
constantly carefully watched by the operator to prevent
unauthorized people from getting close to the danger
zones. The area must also always be kept clean and
free from obstacles.
Adjustment and preparation procedures must always
be carried out with the equipment switched off.
- The equipment must be used by trained staff only.
- High pressure jets can be dangerous if used improperly.
Don’t point the jet at people and/or animals, electrical
equipment or the machine itself.
Don’t use the equipment if people or animals are in the
surroundings.
- Do not direct the jet to your own clothes or shoes in an
attempt to clean them.
- Don’t start the machine if the connections, the nozzle
or the high pressure pipe are damaged. Replace the
broken parts with similar ones. The pipes must have
the same characteristics as the ones to be replaced
(i.e. max operating pressure, manufacturing date,
manufacturer).
- The user must work in safe conditions either for himself
or other people.
In particular, the operator shall do the following:
• he will not work under conditions of an unstable
balance;
• the high pressure jet generates a kickback on the
nozzle grip; therefore, make sure you stay stable on
the ground before using the unit.
• use suitable protective devices;
• use goggles and anti-slipping rubber shoes;
• avoid the dispersal of polluting, toxic or harmful
substances into the environment.
19
5.1.1 CONTROL PANEL
The whole working cycle of the equipment is run by an
electrically-operated control panel.
ATTENTION
The control panel is specially created each time to
meet the specific requirements of the user. Refer to
the Electrical Diagrams attached separately for its
functions.
ATTENTION
The sequence of the operation cycle and the use of
the equipment must be described in the automation
manual.
DANGER
Don’t aim water jets under pressure at electrical and/
or electrified parts. Do not aim water jets at people or
animals.
5.1.2 STARTING
DANGER
WHEN THE EQUIPMENT IS WORKING, THE
OPERATOR MUST BE POSITIONED NEAR THE
CONTROL PANEL. IT IS ONLY POSSIBLE TO
WORK THE EQUIPMENT CORRECTLY FROM THIS
POSITION. THE OPERATOR MUST STOP THE
EQUIPMENT BEFORE LEAVING THE CONTROL
POST.
ATTENTION
Use only clean water supplied by the water network of
the place where the equipment is installed.
Before using the Superwash, make sure that the filter
cartridge is in good condition and that the water connections
are tightened properly (see Fig. 5.1). Then continue as
follows:
1 - open the water supply valve
2 - press the start button
3 - press the manual nozzle and keep it open for a few
seconds to eliminate water in piping
4 - Switch the equipment off, open the manual nozzle to
discharge pressure in the pipes
 20

A safety valve is integrated in the water supply line (position
F, Fig. 5.2).
A safety valve is inserted on the water supply line (pos. “F”
Fig. 5.2).
The water pressure on the supply line must not exceed 4
bar and the capacity must be more than 60 l/min; the water
input is controlled by opening the valve (pos. “A” Fig. 5.1)
manually. The input water pressure can be checked by the
gauge which is installed on the water loading line (pos. “B”
Fig. 5.2).
Water pumps work properly if two conditions are met:
1 - water under pressure must be present (position B, see
the fig 5.1: setting is minimum 2 and maximum 4 bar)
2 - air under pressure must be present (position C, see
the fig 5.1: setting is minimum 5 and maximum 6 bar).
ATTENTION
for more than 10 seconds (time can be set manually by the
operator’s panel in front of the board), the pumps switch
off automatically to preserve the system; when water is
requested again, the system reactivates itself automatically.
5.3 AFTER USING THE EQUIPMENT
After using the equipment, clean any residue from the work
cycle, incrustations or other damp and/or dusty materials.
After using the equipment, position it on an even surface
indoors. Clean it properly to make the equipment last longer.
If the equipment is not used for a long period of time, clean
the equipment, lubricate it and cover it with a waterproof
cloth in order to prevent the passage of dust and humidity.
Protect the unpainted metal parts with lubricant and cover
them with a plastic cloth. Position the equipment indoors
in a safe and dry place.
If the equipment is stored in an unattended place, pay
attention that it won’t be subject to any impact or tampering.

The operating pressures of the water line and the air

line must be calibrated while the equipment is being
started up as it is not possible to foresee the real
operating pressure in the place where the equipment
will be installed.
ATTENTION
Before using the equipment again after a long stop,
carry out the checks described in section 4.4.

DANGER

Each pump must be regulated to the max pressure

of 180 bars. Check with the pressure gauge (position
E, see Fig. 5.1) that the maximum pressure is not be
exceeded. If pressure is exceeded, use the proper
pressure regulator (pos. “D” Fig. 5.1). The regulation
procedure is given in the Section 8.7.1.

5.2 “TOTAL STOP”

The washing system is equipped with a “TOTAL STOP”
function controlled by the PLC positioned in the machine;
this function stops the pump when no water is being
consumed in order to save power and water. The pump
is activated by the operator who uses the manual nozzle
or by the mixer’s washing system to which the machine is
connected. The system is preset so that, if water is not asked

C A

B F

E
D

5.1 5.2

SECTION 6
MAINTENANCE
6.1 ORDINARY MAINTENANCE
The equipment was designed and made to allow access
in safe conditions to all areas where adjustment and/or
maintenance are needed.
ATTENTION
Ordinary maintenance consists of a number of periodic
operations that aim at maintaining the good functioning
of the equipment. Follow the instructions relevant
to maintenance given in this manual will make the
equipment lasts longer and its use more economical.
CAUTION
Contact the manufacturer for extraordinary maintenance
operations not given in this manual.
DANGER
BEFORE PERFORMING ANY MAINTENANCE, MAKE
SURE THAT THE EQUIPMENT IS FIXED TO THE
ANCHORING POINTS AND POSITIONED ON AN EVEN
SURFACE.
THE OPERATORS IN CHARGE OF MAINTENANCE
MUST BE PROPERLY TRAINED.
THE OPERATORS MUST WEAR SUITABLE PROTECTION
DEVICES SUCH AS GLOVES, REINFORCED SHOES,
GOGGLES, ETC.).
The protection guards and/or the casings removed
during maintenance must be repositioned back in their
places after maintenance operation.
ATTENTION
After carrying out maintenance and before running
the equipment again, have it checked by specialized
personnel, in particular, carry out the checks described
in section 4.4.
6.1.1 RECOMMENDATIONS
Before starting maintenance, read the “Section 2 Safety and
Prevention” and follow the warnings and recommendations
below.
21
ATTENTION
No ordinary and/or extraordinary operations of
maintenance must be performed during the emergency
stop.
ATTENTION
- Wait until the equipment cools down before
changing the oil.
- Only use the recommended oil.
- Keep lubricants away from the reach of children.
- Read warnings and precautions found on the
lubricants’ containers carefully. After using a
lubricant, wash your hands properly.
- Dispose of oil and lubricant in accordance with the
anti-pollution regulations of the country where the
plant is located.
- Do not swallow lubricants/fluids. In the event that
the oil/lubricant comes into contact with the eyes,
properly wash the area with large amounts of water
and go to the Emergency Room if necessary.
- Do not use other points, except for the specified
ones, to lift the equipment.
- Make sure that lifting equipment is suitable for
performing any operations safely.
- Make sure that there is the proper ventilation when
cleaning to avoid the accumulation of toxic vapors.
- Do not weld indoors or in non-ventilated places.
- Do not weld painted surfaces as toxic vapors could
form. Remove paint with the proper products, wash
the surface and let it dry.
ATTENTION
Before maintaining, regulating and preparing the
equipment for working operations, make sure that it
is disconnected from any electrical, pneumatic and
mechanical power source.
Make sure that the equipment is completely still
For the operator’s safety, use a work platform to reach
equipment parts where there are no stairs or floors.
In the event that maintenance is needed in poorly lit
areas, use additional lamps to ensure the operators’
safety in accordance with the regulations in force.
 22

6.1.2 AFTER THE FIRST 8 WORKING HOURS 6.3 CHECKING THE BOLT TIGHTENING
Each new equipment must be checked after the first 8 hours Here follows the table for tightening the bolts on the
of operation: equipment according to the tightening values
- check that all nuts and bolts are tightened properly.
- check that there are no oil leakages from the pump. class 8,8 class 10,9
Ø
- check that the oil level is correct in the pump. Kgm Nm Kgm Nm
M4 0,3 3,0 0,4 4,3
Spare parts must meet the Manufacturer’s prescriptions.
Use original spare parts only. M5 0,6 6,0 0,9 8,5
M6 1,1 10,3 1,5 14,7
6.1.3 EVERY 8 WORKING HOURS
M7 1,8 17,2 2,5 24,5
Repeat the following checks systematically and regularly:
M8 2,6 25,5 3,6 35,3
- Check that the equipment operates properly and that
M10 5,1 50,0 7,2 70,6
there are no anomalous vibrations or noises.
M12 8,9 87,3 12,5 122,6
- Check that the electrical system operates correctly.
M14 14,1 138,3 19,8 194,2
- Before a new use of the equipment, make sure that
there are no oil spills on the ground. M16 21,5 210,8 30,5 299,1
M18 29,5 289,3 42,0 411,9
M20 42,0 411,9 59,0 578,6
WARNING
M22 57,0 559,0 80,1 784,5
In such a case, DO NOT OPERATE the equipment and M24 72,6 711,0 102,0 1000,0
first ascertain where the oil leak is. M27 107,0 1049,0 151,1 1481,0
The possible causes may be: M30 145,1 1422,0 205,1 2010,0
- Damage to the pump M33 197,1 1932,0 277,1 2716,0
M36 253,2 2481,0 356,2 3491,0
DANGER
6.4 TABLE OF RECOMMENDED
After ascertaining the entity of the damage, contact an LUBRICANTS
Authorized Service Center.
Regarding the table of recommended lubricants, see the
scheme shown in the section 8.
The lubrication of any equipment with rotating and/
or rubbing parts is a highly important step for the long
life and functionality of the equipment. Therefore, carry 6.5 THE SYSTEM TO RETAIN PRESSURE
out lubrication operations systematically and at regular HOSES
intervals. Then periodically lubricate the different joints and The force released from a pressure hose, in the event of
moving parts. a connection break, can be very dangerous for objects or
people nearby. The retention system was designed to stop
6.2 WASHING THE EQUIPMENT the travel of a disconnected hose and prevent that pressure
inside it from creating a dangerous “whip effect”. Thanks to
With regard to cleaning, therefore, certain precautions
this system, the hose is anchored by a rope to the plant to
and tips need to be followed. The following, especially, is
protect both the operators and the components.
compulsory:
It is essential that the system is assembled properly in
- DO NOT USE detergents which contain aggressive, order for it to work correctly. If the system is not assembled
irritating or non-biodegradable chemical products. correctly and in accordance with the instructions, the system
- DO NOT WASH any plastic parts with detergents won’t work properly.
containing trichloroethylene or chlorothene.

Do not wash the equipment with jets of water or high ATTENTION

pressure water. Use a piece of cloth soaked in water.
Special environmental conditions such as ultraviolet
light, ozone, salt water, chemical agents (i.e. solvents,
fuel, oil grease, volatile chemical compounds, acids,
disinfectants and other aggressive agents) can wear
the string gasket faster;
• Replace the gasket every 4 years if the string is not
assembled;
• Replace the gasket every 2 year if the string is
assembled;

ATTENTION
The system must never be used again after an
explosion, if a pipe has taken off or if it is replaced
because it will no longer be safe. The assembler will
be held responsible for reusing the system.
6.5.1 OPERATING PRINCIPLE (FIG. 7.8)
Taking off of a pipe (Step 1)
The system will not operate during the phase of extraction
of the hose but, if properly applied, makes sure that the
tube is completely disengaged from the sleeve that holds it.
During this stage, the hose acquires speed and power due
to the increase of the pressure of the liquid contained in it.
Release of pressure (Step 2)
In this phase, the liquid under pressure flows out from the
hose and starts releasing the force it keeps inside it and
turns into a “whip” that may be dangerous for objects or
people nearby.
6.1
23
Retaining the pipe (Step 3)
After the pipe takes off of the connection and releases its
pressure, it must be kept in place and that is when the
system activates itself: the steel rope is taut and deflects
while the plate cuts the rubber of the hose and prevents
the band from detaching so that the rope stays attached to
the pipe. The string and plate deflect and absorb the force
released by the hose. This is a very critical phase that
occurs in a few fractions of a second and the materials and
the systems that were tested before prevent the dangerous
movement of the hose.
6.5.2 ASSEMBLING INSTRUCTIONS
Select the suitable parts according to the following
instructions (Fig. 6.2):
- Place the string at a “Y” distance, which is equal to the
length “X” of the connection bush; therefore “X”=”Y”;
make sure that the gasket is still free after tightening
the connection and is in the position shown in Fig. 6.2
6.2
 24
- Tighten the string screw so that the gasket underneath
adheres completely to the pipe and the string is fixed
into place; pay attention that the ends of the string do
not tighten the cutting plate.
- Fix into that position the supplied self-locking nut;
therefore, “Z”=”W”(Fig. 6.2); that allows the correct
adherence of the string on the external surface of the
pipe as well as the expansion of the pipe during the
working phase.
- For standard assembling types, at 45°, 90° or combined,
follow the instructions given in figures 6.2.
6.6 PERIOD OF NON-USE
In the event of not using the equipment for a long period of
time, it is necessary to:
- Make sure that the product inside the equipment has
been unloaded completely.
- Carefully wash any traces of dirt off the equipment,
using a pressure washer.
- Carry out an accurate check and, if necessary, replace
the damaged or worn parts.
- Fully lock all the bolts using a dynamometric wrench.
- Accurately lubricate manually each point as required.
If these steps are methodically carried out, the user will reap
the benefits as he will find equipment in excellent condition
when operation begins again.
ATTENTION
When the equipment is to be used again, have it
checked by an authorized person who will carry out
the provisions given in section 4.4.
6.7 DISMANTLING
WARNING
If the equipment is dismantled, obey the anti-pollution
laws and, in particular, dispose of used lubricants and the
different components on the basis of their composition.
6.7.1 GENERAL RECOMMENDATIONS
The components which are replaced must be disposed of
in accordance with the law in force in the country where the
equipment is installed.
6.7.2 OILS AND GREASE FOR LUBRICATION
These products are not water-soluble and are slowly
attacked by microorganisms; therefore, the following
materials must be disposed of authorized companies in
accordance with the regulations in force:
• mineral oil for lubrication (it deposits in proper containers
which must be emptied periodically);
• used mineral oil;
• filter cartridges;
• pieces of cloth or paper used to clean the equipment;
• mechanic, electric, electronic components which
contains oils or grease.
6.7.3 DISMANTLING THE SYSTEM
If the equipment has to be dismantled, separate its
components and dispose of them in accordance with the
regulation in force relevant to the disposal of waste.
Dispose of old lubricants and detergents according to their
composition.
We recommend that the user call for an authorized company.
- Discharge the gas in the pressure accumulators and
the compressed air tanks.
- Empty the tanks of oil and grease and dispose the
lubricants.
- it can be dangerous to use a blowtorch because it
causes the combustion of plastic, rubber, paint and
residual oil.
- The internal side of the equipment is free from acid or
radioactive substances.
ATTENTION
For disposing the various components, call for
authorized centers which can also issue the disposal
receipt.
6.8 EXTRAORDINARY MAINTENANCE
The equipment was designed and built so that the operator
can access into it safely when maintenance and/or
regulation is needed.
These are repairing or replacing operations that aim at
restoring the equipment’s standard operating conditions.
The installed components must be identical or equivalent
in performance and dimensions of the replaced ones and
must be in accordance with the specifications provided by
the manufacturer.
Extraordinary maintenance is caused by equipment
failure; the equipment must only be repaired by qualified
technicians.
These interventions need a deep knowledge of the
equipment as well as the relevant risks and the safety
procedures to follow.
The interventions not included in the “ordinary maintenance”
list are considered as “extraordinary maintenance
interventions.”
If exceptional events occur, the operator’s technicians
will have to obey the following procedures to carry out
extraordinary maintenance:
• check the condition of the damaged groups
• report the events, the result of the inspections and other
remarks to the manufacturer. The manufacturer or the
authorized assistance center will assess the situation.
Therefore, the ordinary technicians will assess the most
suitable solution among the following ones:
• the manufacturer sends a trained and authorized
technician to carry out the necessary interventions;
• or the manufacturer authorized the user’s ordinary
technicians to carry out the interventions after providing
additional instructions;
 25

If the client does not use original parts or parts authorized
by the manufacturer, the manufacturer will have no liabilities
about the operation of the equipment or the operator’s
safety.
The authorization or the instructions must be in written
form. The manufacturer refuses all liabilities if a written
authorization as not issued.
- Replace the pump oil after 50 operating hours and later
every 500 hours of operation.
- Check the valve groups and the pump gaskets every
1000 hours of operation and replace them if it is
necessary
- Check the water pipes every year and replace them if
it is necessary.

ATTENTION
After maintenance and before restoring the equipment, have
it checked carefully by specialized personnel and follow the
checks given in section 4.4.

6.9 LIST OF STANDARD MAINTENANCE

OPERATIONS
Check the water filter weekly and clean it if it is dirty (see
Fig. 6.3).
1 – disconnect the equipment from mechanical,
electrical, hydraulic and pneumatic sources
2 – close the ball valve which supplies the hydraulic
system (position “A” fig. 6.3)
3 – open the ball valve (position “B” fig 6.3) placed at the
base of the filter so as to discharge the water contained
in the supply pipe and in the filter.
4 – check the filter and replace it if it is necessary
5 – properly position the valves which were activated
before.

6.3
 26
SECTION 7
ASYNCHRONOUS MOTORS
Please remember that the motors described in this manual
comply with the following European Directives:
- Directive 2014/30/EU of the European Parliament
and the Council of 26th February 2014 concerning the
harmonization of the law within the European members
relevant to electromagnetic compatibility.
- Directive 2014/35/EU of the European Parliament
and the Council of 26th February 2014 concerning the
harmonization of the law within the European members
relevant to the electrical materials which is used within
specific voltage limits.
Please remember that the electric motor is a component and
must not be used before being installed in the equipment
(or a complete system) that complies with the requirements
of “Equipment Directive” 2006/42/EEC.
7.1 GENERAL WARNINGS
7.1.1 GENERAL OPERATING CHARACTERISTICS
- continuous operation - S1 (IEC) 100%
- environmental temperature: - 15 °C ÷ + 40 °C
- maximum altitude: 1.000 m above sea level;
- rated power and voltage: IEC 60034
7.1.2 SAFETY WARNINGS
An improper use of the motor, an incorrect installation, the
removal of the protection guards or safety devices, and poor
maintenance can all result in serious injury and damage to
people and objects. Therefore, the motor must be handled,
installed, commissioned, serviced and repaired by qualified
personnel only (in accordance with the standard IEC364).
DANGER
The electric motors have live parts, moving parts and
parts with temperatures over 50° C.
ATTENTION
Any operations on the motor must be carried out when
the motor is stopped and disconnected from the power
supply.
Disconnect all accessories, if any, and eliminate any
possibility of starting up the motor.
In single phase motors, the condenser might be loaded so
that the motor terminal board can be live.
7.1.3 RECEPTION
Check that the motor corresponds to the item you ordered
and that it was not damaged during the transport. A
damaged motor cannot be used.
The eyebolts, if any, on the motor case should be used to
lift the motor only.
The motor should be stored indoors, in a dry place, without
vibrations and corrosive agents. After a long period of
storage, we recommend checking the insulation between
the coil windings and the ground.
ATTENTION
During and immediately after the measurement, a
dangerous voltage will be present on the terminals:
don’t touch the terminals.
For new coil windings, the measured value must be higher
than 10 MΩ with the coil winding at temperature of 25°C.
Lower values mean that there is moisture on the coil
windings; in this case, dry them.
7.1.4 WARNING RELEVANT TO THE INSTALLATION
ATTENTION
The motor cannot be used in aggressive environments due
to a risk of explosion.
Position the motor in so that there is a large gap for the
passage of air on the fan side; indeed, insufficient air
circulation affects the thermal exchange.
Other heat sources that might affect the temperature and
cooling air of the motor should be kept far from the motor.
All holes for discharging condensation must be pointed
downwards to facilitate the draining. Protect the motor,
if possible, from the sun (the motor temperature might
increase excessively), from bad weather (the motor should
be protected by a rain cover) and from water splashes (seal
the terminal board and the cable inlet with rubber cement).
Foundations: it should have a proper side to guarantee
stable fixing.
ATTENTION
Couplings: we recommend a H7 tolerance for the hole
of the parts coupled on the shaft ends; before coupling,
clean and lubricate the contact surfaces to prevent a
seizure.
To protect the motor bearings, use the extractors (tie
bars) for assembling and disassembling the motor. We
recommend warming the joints and pulleys, if any, up to
60-80°C before assembling.
 27

7.2 INSTALLATION Grounding

7.2.1 MOTOR CONNECTION
ATTENTION
Before carrying out the electrical connections, make
sure that power supply corresponds to the electrical
data given in the table
Before carrying out the electrical connections, make sure
that power supply corresponds to the electrical data given
in the table. Perform the electrical installation in accordance
with the diagrams given on the sheet in the terminal board
case. Use the cables of a suitable diameter to avoid
overcharging and/or create an excessive drop of voltage
on the motor terminals.
Three-phase motor
Pay attention to the connections in the terminal board and
consider the connection diagram given on the motor plate;
the minimum voltage refers to the ∆ connection, while the
maximum voltage refers to the Y connection. The star-
triangle start up is possible only when the network voltage
corresponds to the ∆ value.
The metal parts of the motor, which are not live usually,
must be connected to the ground by means of the marked
terminal found in the terminal board case (use a cable with
a suitable diameter).
7.3 CONNECTION OF ACCESSORIES
Connection of thermal protection devices
The terminals are inside the motor terminal board. Before
carrying out the connection, check the characteristics given
on the adhesive plate, which shows the type of protection.
ATTENTION
After carrying out the connection, make sure that the
electrical terminals are properly tightened; position
the gasket correctly and close the terminal board. If
the installation place is subject to water droplets or
splashes, use rubber cement to seal the terminal board
and the cable inlet.
7.4 PERIODICAL MAINTENANCE

Rotation direction
ATTENTION
We recommend that you check the motor rotation before
coupling it to the equipment; when the rotation direction Maintenance should be performed in safe conditions,
is wrong, people and/or objects might be damaged (we meaning that the motor is stopped and disconnected
recommend removing the tongue from the end of the shaft from the power supply.
to avoid the shaft from coming out abruptly). To modify the
rotation direction of three-phase motors, reverse the two
feeding phases of the line.

Coppie di serraggio - Tightening torques

1) Coppia di serraggio dadi esagonali morsettiera motore (collegamento elettrico)

2) Coppia di serraggio bulloni fissaggio componenti motore (scudi, flange, piedi,scatola morsettiera,copri ventola,morsetto di terra)

1) Tightening torque hexagonal nuts terminal block (electrical connection).

2) Tightening torque fixing screws of the motor parts (shields, flanges, feet, terminal box, fan cover, earth terminal).

Collegamento Motore Trifase

Three-phase motor connection

  Y
220 380
380 415
480 690
Collegamento Collegamento
Connection ∆ Connection Y
 28

- Check that there is no dust, oil or other residuals on

the whole cooling circuit (case, air inlet from the fan
side, independent cooling fan) so that the motor won’t
ATTENTION
overheat because of the normal cooling cycle can’t
occur. The motor has a degree of IP55 insulation; therefore,
- Check that the motor works without vibrations or use a dry cloth to clean it and, in order to prevent the
anomalous noises. If the motor vibrates, check the infiltration of water, DO NOT USE a water pressure jet.
motor seat and make sure that the coupled equipment
is balanced.
7.5 TROUBLESHOOTING
- Check that the shaft seals are in good condition and
The following table gives some information relevant to the
lubricate them periodically as these parts touch other
failures of the motors
moving parts during the operation and they wear fast.
If the seals are worn, replace them with original spare
parts.
- Check the condition of the bearings.

The duration of the bearings varies in accordance with

the type of load and start up applied to the motor. It also
depends on the temperature and environmental humidity.
Excessive noise usually means that the bearings should
be replaced. If the unit has been commissioned recently,
check the coupling first. If noise continues, the bearings
should be replaced.

PROBLEM CAUSE SOLUTION

The motor does not start Damaged fuses Replace the fuses with similar ones and regulate them properly
Overload Check and reset the switches
Insufficient power Make sure that the available power corresponds to the power
given on the motor plate
Incorrect connections Check that the connections correspond to the motor connection
diagram
Interrupted connections An anomalous noise is detected. Check the connections
Mechanical failure Check that the motor and the coupled equipment work freely.
Check bearings and lubricant
Short-circuit in the stator Signaled by the fuse failure. The motor must be wound up
Faulty rotor Check if parts or rings are broken
Overloaded motor Reduce the load
The motor stalls A phase might be open Check the connection cables
Wrong application Check dimensioning with the manufacturer
Overload Reduce load
Too low voltage Make sure the motor is fed by the correct voltage. Check the
connection
Open circuit Damaged fuses, check the various switches and the relays
The motor works but then Power missing Check the connections to the line, fuses and the various switches
stops or decreases speed
The motor does not reach Voltage drop in the line Check the connections. Make sure that the cable diameters are
the rated speed correct. Change the inlets on the transformer to get the correct
voltage on the terminals
Inertia too high Check the rotor regulations
Rotor’s bars damaged Search for cracks close to the short-circuit rings. A new rotor might
be necessary because repair is temporary
Acceleration time too long Excessive load Reduce the load
and/or absorption too high Low voltage during the start up Check the cable diameters are correct
Faulty rotor Replace the rotor
Voltage too low Give more power to the line
Wrong rotation Wrong phases Reverse the two phases
 29

The motor overheats when Overload Reduce load

it is loaded Cooling fins clogged by dirt Clear the ventilation holes to provide the motor with a constant
air flow
The motor might have an open phase Check that the cables are connected firmly and correctly
A coil winding phase is earthing improperly Detect it and repair it
Asymmetrical phase voltage Check the various connections from the transformer to the motor
The motor vibrates The motor is not aligned Align the motor
Weak base Strengthen the base
Unbalanced joint Balance the joint
The coupled machine is unbalanced Balance the coupled machine
Faulty bearings Replace the bearings
Balancing weights loosened Balance the rotor
The motor and the joint are balanced differently Balance the joint or the reduction gear
The three-phase motor works with one phase Check the phases
Excessive clearance Regulate the bearing or insert a shim
Anomalous noise The fan touches the cover Eliminate the contact
The base is loosened Tighten the screws
Noise during the operation Uneven gap Check and regulate the bearing alignment
Unbalanced rotor Balance the rotor
Bearings too hot Folded or cracked shaft Straighten or replace the shaft
Excessive traction of the belts Decrease the belt stress
The pulleys are too far from the shaft end Bring the pulley closer to the motor end
Pulley diameter too small Use bigger pulleys
Incorrect alignment Check the alignment of the motor with the coupled machine
Insufficient grease Keep the bearings with the correct amount of lubricant
Old or dirty lubricant Remove old lubricant. Clean the bearings properly by kerosene
and lubricate again with new lubricant
Excessive lubricant Reduce the lubricant amount. The bearing should not be filled
more than half it
Bearing overload Check the alignment and possible radial and/or axial thrusts
The ball or the track of the bearing are broken Clean properly the bearing seat and replace the bearing
 30
SECTION 8
WASHING PLANT
The pages within this chapter contain information about the
washing pump that SIMEM uses in high pressure washing
plants..
Simem uses two pump models according to the power
supply of the country where the pump is used. If a 50 Hz
power frequency is foreseen, a 1450 rev/m pump will be
used (i.e. the model XW30.20), if a 60 Hz power frequency
is foreseen, a 1750 rev/m pump will be used (i.e. the model
XWA30.20).
8.1 CONDITIONS AND LIMITS OF USE
WARNING
- The pump flow must be at least 10% higher than
the flow of the users in operating conditions.
- The use of inflammable or explosive liquids is not
allowed.
- Minimum working temperature of pumped liquid is
5°C.
- Maximum working temperature of pumped liquid:
40°C.
- Pressure of the operating liquid: 200 bar.
- Operating flow of the liquid: 60 l/min.
- Pressure of the suction liquid: min 2 bar – max 4
bar.
- The sucked liquid must be free of sand or any other
suspended solids. Otherwise, the pump functioning
would be adversely affected (gaskets, pistons).
8.2 GENERAL RECOMMENDATIONS
The pump is designed and made to transfer clean water.
Any other use is not allowed.
In order to allow a long-lasting life to the pump, please avoid
the circulating of liquids with sand or any other suspended
solids that can adversely affect the efficiency of valves,
pistons and gaskets.
Prime the pump with the delivery completely opened;
avoid its functioning without liquid and empty it if you are
not using it for a long lapse of time and with temperature
lower than 0° C.
Scrupulously follow the pressure and the speed indicated
on the plate.
ATTENTION
Before starting the pump, please check the following
points:
- The oil level using the cap inspection hole. If the level is
under the indicated value, please add some oil (please
use the oil recommended on the plate or another with
the same characteristics)
- the sucked liquid must be filtered by using a filter
suitable to the pump characteristics. This procedure is
very important even in case of only one test. The filter
must be kept in efficient working conditions. Even if
clean water must be used, install a filter to avoid that
any parts, such as welding parts, scales, etc. come into
the pump.
8.3 GENERAL SAFETY REGULATIONS
ATTENTION
- Constantly check the wear of pipes and connections,
especially those under pressure.
- Operate only within the allowed field of revolutions.
- Never exceed the maximum pressure
DANGER
NEVER POINT THE PRESSURIZED LIQUID JET
AT SOURCES OF ELECTRICITY, PEOPLE OR
ANIMALS.
8.4 ORDINARY MAINTENANCE
ATTENTION
Before doing any maintenance operation, please check
that the electricity has been disconnected from every
part of the equipment.
Following are some brief description with images of the
standard maintenance operations of the pump.
A summarized chart of the problems and solutions
relevant to the use of the pump is referred to at the
end of this section.
8.4.1 MAINTENANCE OF VALVES (SEE THE FIG.8.1)
1) Remove the valve cap and check the O-ring. Replace
the component if it is cut, broken or worn.
2) Remove the valve assembly (retainer, spring, valve,
seat) from the valve cavity.
3) Remove the O-ring of the valve seat from the valve
cavity.
4) Check the manifold for damage or wear.
 31

5) Install a new o-ring in the valve cavity. INSTRUCTIONS TO TIGHTEN THE MANIFOLD:
6) Insert the valve group into the valve cavity.
• Insert all bolts in the manifold and tighten them with
7) Reposition the valve cap and tighten it as shown. your fingers.
8.4.2 REMOVE/INSTALL THE MANIFOLD (SEE THE • Tighten the bolt to 10 ounce force foot in the given
FIG. 8.2) sequence.
• Tighten the other bolts as shown in accordance with the
1) Remove the manifold fastenings.
sequence.
2) Separate the manifold from the base.
Note: if necessary, rotate the crank shaft or slightly pat the
manifold with a leather hammer to loosen the manifold.
Attention: extract the head from the base but pay attention
not to damage the pistons.
3) The seals might be removed with the manifold. Now
check the ceramic pistons. The surface of the piston
must be smooth without corrosion or scratches. If the
pistons are not damaged, position the pistons again.
4) Cover the pistons with grease.
5) Align the external pistons in front.
6) Reinstall the manifold and tighten it in accordance with
the sequence specified below.

8.1 8.2
32

4) Position a tool for the manifold in the cylinder and install

the stuffing box group, the retainer and the pressure
8.4.3 REPOSITION THE CERAMIC PISTONS (SEE
retainer by using the appropriate tool.
THE FIG. 8.3)
5) Repeat the sequence for each cylinder.
1) Remove the piston bolts with the O-rings.
6) Align the external pistons in front.
2) Extract the ceramic piston from the rod.
7) Cover each piston by some grease.
3) Check the bolt O-ring of the piston and reposition it.
8) Install the manifold and tighten the retainers in
4) Insert the new piston on the rod. accordance with the specifications.
5) Apply a drop of anaerobic gasket material on the piston
bolt seals. 8.4.5 PERIOD OF THE PUMP’S NON-USE
6) Install the piston bolt and tighten in accordance withIt is convenient to wash the pump after its use. This operation
the specifications. is possible by letting the pump work under pressure for a few
minutes with clean water; after that proceed to separate the
8.4.4 REPLACE STUFFING BOXES (FIG. 8.4 A-B) suctioning pipe and let it rotate for a few seconds (15-20) in
1) Extract the manifold from the base. order to allow the water to come out completely.
2) Insert the proper ring of the extractors through the main
seal retainer. Tighten the ring and extract the retainers,
the stuffing boxes and the head rings. ATTENTION
3) Apply some grease to the stuffing box before installingPlease execute the above-described operation using a
the stuffing box in the cylinders. diluted antifreeze product.

8.3 8.4a
 33

8.5 LUBRICATION 1 – Position a container below the oil discharge cap (3)
Before starting the pump, please make sure that pump oil 2 – Remove the cap with the bar (1) and then the discharge
reaches the correct level. cap (3)
3 – Wait for the oil flow out and screw again the discharge
Quantity: 0.9 kg cap (3)
Oil to employ: see table below 4 – Fill with new oil up to reach the line of the cap measuring
the oil level (“). Screw the cap back on with the
measuring bar (1)

8.6 SWING REDUCTION UNIT OF THE

8.5.1 OIL CHANGE
For this operation, the pump should not be running and be
at its operating temperature.
The first oil change must be done after about 50 working
hours. The following changes must be done every 500
working hours.
Please use the oil indicated on the plate or another one with
the same characteristics.
Proceed as follows to replace oil (Fig. 8.5)
WASHING SYSTEM
The pages of the following chapter refer to the information
concerning gearmotor VF/VF 30÷63A which SIMEM uses
in its washing plants.
8.6.1 LUBRIFICATION – MAINTENANCE
The low and medium power reduction gears are equipped
with a permanent lubrication with synthetic oil which allows
the installation in every possible assembling position.
The reduction gears have no charge cap, levels nor
discharge and, therefore, they have no need of maintenance
as they are already dosed in the right quantity of oil.
Synthetic lubricants can be used within a room
temperature of -30° C to +50° C.

8.6.2 INSTALLATION
It is very important for the reduction gear assembly:
- to ensure that the reduction gear is firmly fixed in order
to avoid any vibration.
- During the painting operation, we recommend protecting
the external edge of seal rings in order to avoid the
painting to dry the rubber, as it would adversely affect
the effectiveness of the oil shield.
- The contact surfaces must be cleaned and prepared
with appropriate protective products before the
assembly in order to avoid oxidation and the consequent
parts locking.

8.4b 8.5
34

FASE / PHASE 1 FASE / PHASE 2 FASE / PHASE 3

FASE / PHASE 4 FASE / PHASE 5 FASE / PHASE 6

FASE / PHASE 7 FASE / PHASE 8 FASE / PHASE 9

8.6

8.7 AUTOMATIC PRESSURE REGULATOR
(SEE THE FIG. 8.6)
8.7.1 INSTRUCTIONS FOR CALIBRATING MAXIMUM
PRESSURE
1. Remove the red fork with a screwdriver and remove the
black knob.
2. Use pliers to remove the Seeger ring
3. Unscrew and remove the nut which fixes the regulation
gear
4. Unscrew and remove the regulation gear
5 tighten the adjustment screw of maximum pressure up
to the stop
6 tighten the adjustment screw to the gear using two
wrenches
7 Reassemble the adjustment gear and then the nut
without tightening it. Switch on the SUPERWASH.
8 Keep the washing gun open and make sure that all the
air in the SUPERWASH is discharged. Keep the gun
open and start regulating the pressure by tightening
the adjustment gear, making at least two opening and
closing operations up to when the desired pressure
is reached (i.e. 180 bar) and checking with the gauge
besides the valve. To stabilize the various components
(i.e. seals, spring, etc.), make a few operations of
opening and closing the nozzle. Check the pressure
and regulate it again if it is necessary.
9. Hold the regulation screw and tighten the nut with a
wrench with torque between 30 and 35 Nm. Remount
the Seeger ring, then the black knob and finally the red
fork.
DANGER
Max operating pressure must be 180 bar.
ATTENTION
DO NOT FORCE THE KNOB WHEN THE STOP IS
REACHED.
8.7.2 USE AND SAFETY INSTRUCTIONS
1. The installation must be performed in conformity with
the regulations in force in the installation and country
of use.
2. Use clean water only; if water with particles larger
than 15 μm is used, the internal parts of the valve will
wear quickly and that can be risky. If cleaners need
to be added to the water, use light and biodegradable
cleansers.
3. Both the installation and the regulation of the pressure
must be carried out by qualified and authorized
personnel in accordance with the use and safety
instructions of this document.
4. Never exceed the maximum values of pressure and
flow.
35
5. Use guns and/or other control devices which guarantee
a perfect seal. Any leakage can make the valve work
improperly.
6. During the operation, a high discharge flow (by-pass)
close to zero or 15% higher than the maximum flow
can cause malfunctioning, premature wear or risky
situations.
7. At the end of work and before carrying out any
interventions, discharge the pressure by opening the
gun for a few seconds; position the nozzle so that the
residual pressure jet can’t be dangerous.
8. For discharging (by-pass), use a pipe suitable to the
valve connections and not too long in order to prevent
the creation of air bubbles.
9. Maintenance and repair must be performed by qualified
and authorized personnel. Use original spare parts only.
10. In the event of disposal of the unit, deliver it to an
authorized disposal center.
8.8 SAFETY VALVE
The safety valve is a device that is calibrated manually and
is activated by pressure; when the pressure in the pump/
plant exceeds the calibration value, the valve discharges
water and the pressure is therefore reduced. The standard
operating conditions are restored after switching off the
plant and restarting it.
ATTENTION
If the valve is open when the plant is restarted,
and consequently the water under pressure is
discharged again from the plant, replace the safety
valve immediately.
ATTENTION
Before installing and using the plant, make sure that
it is integral.
The calibration pressure “SP” is adjusted and set by
sealing and it cannot be modified (the value is given in
the valve and it is 25.2 MPa - 252 bar - 3654 PSI)
The maximum operating pressure “WP” is given in the
valve (the value “WPmax” is 21 MPa - 210 bar - 3045 PSI)
The maximum capacity “Q” depends on the calibration
pressure and is given on the valve (the value “Qmax”,
is given on the valve and it is 150 l/min)
The valve must be installed by authorized and trained
personnel who are able to work on high pressure plants.
At least every two years or after 500 operating hours,
check the operation of the valve as well as how it
corresponds to the calibration pressure.
 36

Leave free the discharge, without blocking or throttling

it so that the flow created after opening the valve can
flow out without generating any pressure at the output.

If the valve is used at low temperatures where ice can

form, make sure that there is no ice in the valve and/or
it is not blocked before using it.

8.9 TROUBLESHOOTING
The following table gives a number of possible problems
and solutions that may affect the pump.

PROBLEMS AND SOLUTIONS OF THE WASHING PUMP

INCONVENIENT CAUSE
when the pump is started, The pump is not primed and is operating without liquid
it makes no SOUND No feeding water
Valves are blocked
The inlet line is closed and does not allow air in the pump to go out
PIPING PULSEs Air suction and/or power are insufficient
IRREGULARLY Bends, elbows, fittings on the power line block the passage of liquid.
The power filter is dirty or too small.
The pump is not primed because the hydrostatic head is insufficient, the inlet is closed
during priming and/or some valves can’t open
Valves and/or pressure seals are worn and/or the transmission has some problems.
The pressure regulating valve does not work properly.
THE PUMP DOES NOT Power is insufficient and/or the revolution number is lower than the value shown on the
PROVIDE THE FLOW plate.
INDICATED ON THE Excessive leakage of the pressure regulating valve and/or of the pressure seals.
PLATE AND IS TOO
Worn valves.
NOISY
Cavitation due to small power ducts and/or filters, insufficient capacity, high water
temperature, clogged filter.
THE PRESSURE The nozzle is too big or is worn.
SUPPLIED BY THE Excessive leakage of the pressure seals.
PUMP IS insufficient
The pressure regulating valve does not work properly and/or the valves are worn.
THE PUMP OVERHEATS Pressure and/or operational revolutions exceed the plate value.
The oil level in the pump case is not correct or the oil used is not of the recommended
type.
The joint or the transmission is not aligned.

SECTION 9
AUTOMATION
This section aims at providing the operator with the
instructions, the operating criteria and the correct use of the
Superwash plant that uses the logic module or the LOGO!
“operator’s panel.”
The logic module is integrated with a display module called
the “TDE”, which comprises of a display, four settable keys,
four cursor keys, one Ethernet interface, an “ESC” key and
an “ENTER” key that can be set and used for navigating
in the module.
ATTENTION
To know the technical features and the specifications
of module installation, wiring and assembly, see the
“LOGO!” manual supplied separately. The following
paragraphs provide a short description of the main
sections of the installation, wiring and assembly
manual.
9.1 STARTUP
9.1.1 SWITCHING ON LOGO!
LOGO! is not equipped with a network switch. Its responses,
during the switching on phase, depend on the following:
● if a control program was saved in LOGO!
● if a SD micro chart was inserted
● if the LOGO! version is without display
● if, during a power outage, the LOGO! module is in RUN
or STOP mode
To make sure that the extension module connected to
LOGO! switches to the RUN mode, check for the following:
- Is the sliding hook lock between LOGO! and the
extension module inserted correctly?
- Is the extension module connected to the power supply?
- Check that the extension module is connected to the
power supply before the basic module LOGO! (or
connected to both simultaneously); otherwise, the
system does not recognize the extension module when
the basic module is switched on.
Fig. 9.1 shows the possible LOGO! actions:
To start LOGO!, please consider the following:
1. If neither LOGO! nor the inserted module contain a
program control, LOGO! basic module displays the
following: ERROR: PROGRAM EMPTY
2. The LOGO! module automatically copies the control
program from the memory card by overwriting the
previous program.
37
3. If LOGO! or the module contain a control program,
LOGO! switches to the status it was before switching
it off. If it is a version without a display, LOGO!
automatically switches from STOP to RUN (the LED
switches from red to green).
4. If a hold function is set for at least one function or if the
function is always held by default, LOGO! keeps the
current values in memory even after being disconnected
from the power supply.
ATTENTION
If there is a power outage while the control program
is being set, the program will not be present in LOGO!
when the power is restored. Before performing any
changes, please save the original control program in
a module or a PC.
9.1.2 OPERATING STATUS
9.1.2.1 OPERATING STATUS OF THE LOGO! BASIC
MODULE
The LOGO! basic module has two operating modes: STOP
and RUN.
STOP
• The display indicates that the program is empty when the
module is switched on
• Switching LOGO! into the Programming mode
• the LED is red
LOGO!:
• does not read the input data
• does not perform the control program
• the relay contacts are always open or the transistor
outputs are disabled
RUN
• Display: a window to check the I/O and the signalization
(after RUN from the main menu) or for the parameterization
menu
• Switches LOGO! into the Parameterization mode
• the LED is green
LOGO!:
• reads the input status
• uses the control program to calculate the output status
• enables or disables the relays/ transistor outputs
9.1.2.2 OPERATING MODES OF THE LOGO!
EXTENSION MODULES
The LOGO! extension modules have three operating
modes. The LED color (RUN/STOP) signals one of the
three operating modes of the LOGO! extension modules.
 38
- Green (RUN): the extension module communicates with
the device on the left.
- Red (STOP): the extension module does not communicate
with the device on the left.
- Orange/yellow: Initialization phase of the extension
module.
9.2 CONFIGURING THE PROTECTION OF
MENU ACCESS
LOGO! has two access levels: Administrator and Operator
to limit access to specific menus in the programming mode.
The administrator level enables access to all menu controls
while the operator level is not permitted to see some menu
controls (see the chapter “Recap of the LOGO! menus”).
Specify the valid password (by default LOGO!) when
switching from the operator’s level to the administrator’s
level. Before switching itself off, LOGO! saves its access
level.
9.1

ATTENTION
By default, the TDE LOGO! access level is Operator and
it can be set to Administrator by entering the “LOGO”
password.
LOGO! TDE saves its access level before switching it
off; after it is switched on, it reconnects to the same
basic module. If it is connected to a different basic
module, it restores the operator’s level after the TDE
has been switched on.
The access level of LOGO! TDE is independent from
the basic module.
39
9.2.1 SETTING LOGO! FROM THE ADMINISTRATOR
LEVEL TO THE OPERATOR’S OPERATOR
To modify the LOGO! access level from administrator to
operator, proceed as follows:
1. Move the cursor to “1” from the main menu of the
Programming mode: press ▲ or ▼
2. Confirm “1”: press OK
3. Move the cursor to “2”: press ▲ or ▼
9.2
 40

4. Confirm “2”: press OK. The display shows the following:

4. Confirm “2”: press OK

LOGO! switches to the operator’s access level and returns
to the main menu. 5. Press ▲ or ▼ to scroll through the alphabet from the
A to Z or vice versa and choose the letters (for example
9.2.2 CONFIGURING THE ACCESS PROTECTION “LOGO”).
TO THE MENUS OF LOGO!
Setting LOGO! from the operator level to the administrator
level.
To modify the access level of LOGO! from operator to
administrator, proceed as follows.
1. Move the cursor to “1” in the main menu of the
Programming mode: press ▲ or ▼
6. Confirm the password: press OK
LOGO! switches to the administrator’s access level and
comes back to the main menu.

9.3 RECAP THE LOGO! MENUS

2. Confirm “1”: press OK

3. Switch the cursor to “2”: press ▲ or ▼ ATTENTION

The administrator access level allows one to stop or

start the program in the operator panel by selecting
the proper control and confirming by pressing “OK”
Fig. 9.2 shows the LOGO! menus:
* These menu controls are available only in the administrator
access level.

9.3

Fig. 9.3 shows the LOGO! TDE menus
LOGO! TDE provides the following 2 menus:
This menu allows the selection of one of the basic connected
modules by specifying the IP address.
Setting the menu of the basic module
This menu allows you to remotely set the basic module that
is connected. It contains more or less the same controls of
the basic module except for the controls in “1.” The menu
controls, to set the initial window relevant to signalization
messages, contrast, backlighting and menu language, are
not available for the LOGO! TDE.
Configuring the TDE menu
This menu allows you to configure the LOGO! TDE
independently.
9.4 OPERATION
The system is equipped with a remote keyboard from which
the operator can decide on using the washing system in
Manual or Automatic mode and from which the operator
can start the sequence to empty water from the system
(Fig. 9.4).
The Manual/Automatic selector is equipped with a light.
The light is permanently on when the system is in manual
mode; the lights flashes if the system is in automatic mode.
ATTENTION
The number of cycles and washing cycles can be set in
advance by following the instructions given in section
9.5 – Configuration parameters
ATTENTION
Restore the emergency button to use the system. The
pumps will start immediately to bring the system back
to the correct operating pressure.
9.4.1 MANUAL MODE
Select the manual mode and press and hold the START
key for 3 seconds for the washing cycle to start: 2 pumps
start, one 5 seconds after the other, the pipes (in the mixing
hood) start rotating and the valves of each washing area
open one after the other in accordance with the time preset
from the operator panel.
9.4
41
After the preset washing cycles, the system automatically
switches off in accordance with the switching off preset time.
If the operator needs to stop the cycle during the operation,
press the STOP key from the remote keyboard and hold it
for 3 seconds.
The system will restart after pressing the START key again
and count the number of washing cycles as if the system
had been started for the first time, i.e. the cycles carried out
before pressing the STOP key are no longer considered.
9.4.2 AUTOMATIC MODE
Select the automatic mode. After selecting the automatic
mode, the washing cycle will start only if the control is given
from the control system of the batching plant, selecting the
start of the cycle from the system automation.
To stop the washing cycle in the automatic mode, press the
emergency button from the control board of the Superwash.
9.4.3 USING WASHING LANCES
Press the trigger to use the washing lances. After pressing
the trigger, the lance supplies high pressured water and the
pumps start; as soon as the trigger has been released, the
water stops along with the pumps 4-5 seconds after from
the release of the trigger.
9.4.4 DRAIN OR DISCHARGE OF WATER
Discharging water means that water is emptied from all
piping of the washing system.
This operation is possible in manual mode.
Press the emergency button.
Then press the “WATER DISCHARGE” button from
the keyboard and the emptying water cycle will start in
accordance with the time preset from the operator panel.
9.5 CONFIGURATION PARAMETERS
The following are the windows and the explanations of the
program’s configuration parameters.
After switching on the LOGO! TDE operator panel and
displaying the start window with the time and date, modify
the management program parameters as given in the
following pages:
 42

The following are the pages for setting the parameters and Num_Cycle: number of cycles that the Superwash must
the relevant configuration pages with the description of each carry out once starting the wash
operating parameter ON: not used
Off: number of cycles after the Superwash stops
The first page has the following window: Cnt: not used
STV: not used

Drainage_: discharge of washing pipes

T: draining time. Off time for the main valve, which allows
for the emptying the washing pipe
Ta: not used

Washing_T: setting the washing time per zone

TH: washing time of each zone
TL: overlapping time between zones; time during which 2
zones work simultaneously
Ta: not used

AlmWater: alarm for water missing

T: time of water shortage. After the T time of a water
shortage, the alarm triggers
Ta: not used

Pump2_DLY: management of the delayed start of the

second washing pump
T: pump 2 starts after a T delayed time from the start of
pump 1
TA: not used

AlmAir: alarm for air missing

T: time of air shortage. After the T time of an air shortage,
the alarm triggers
Ta: not used
 43

The second page continues with the following window

Drain4_T: draining of zone 4

TH: time of opening the valve for draining water in zone 4
TL: not used
Ta: not used

Drain1_T: draining of zone 1

TH: time of opening the valve for draining water in zone 1
TL: not used
Ta: not used Off_Pmp_D: managing the manual lance
TH: not used
TL: delayed time for switching the pumps off after releasing
the manual washing control of the lance
Ta: not used

9.6 MANAGING THE ALARMS

Following is the list of the alarms from the plant management
system.

Alarm 30: Thermal off

Drain2_T: draining of zone 2 This alarm indicates that a thermal relay has been enabled
TH: time of opening the valve for draining water in zone 2 in one of the washing system motors.
TL: not used Check for the cause of the alarm
Ta: not used
Alarm 31: Inlet water low pressure
This alarm indicates a very low pressure in the water inlet
line.
Check for the cause of low pressure in the inlet and restore
the correct value. Please remember that the correct value
corresponds to the use of a Ø 2” pipe – the input pressure
must be a min 2÷ max 4 bar – capacity must minimum 60
l/min (see the fig. 4.2)

Alarm 32: Inlet air low pressure

This alarm indicates very low pressure in the air inlet line.
Drain3_T: draining of zone 3 Check for the cause of low pressure and restore the correct
TH: time of opening the valve for draining water in zone 3 value. Please remember that the correct value corresponds
TL: not used to the use of a Ø 14 mm pipe – the input pressure must be
Ta: not used about 6 bar (see the fig. 4.2)

Alarm 33: Mixer in safety conditions

This alarm is enabled by the plant management system and
indicates that the mixer is secured (open).
Close the mixer and restore the proper operation.
 44

SECTION 10
SPARE PARTS

10.1 NORMS FOR ORDERING

All component parts of the equipment can be ordered from
the Manufacturer specifying:
- Equipment model.
- Equipment serial number.
- Manufacturing year.
- Code number of the requested item (see catalogue of
spare parts), description of item and quantity.
- Means of transport. If this is not specified, the
Manufacturer, although making its best efforts, is not
liable for any delivery delays due to force majeure.
Delivery costs are always at the consignee’s expense.
Goods travel at the customer’s risk even if sold free at
destination.

Remember that the Manufacturer is always available

for any needs regarding assistance and/or spare parts.
45
46

SIMEM RICHIESTA DI ASSISTENZA / REQUEST FOR ASSISTANCE

SPEDIRE VIA FAX / FAX TO NR. +39.0442.640273

data / date __/__/__
ALLA C.A. UFFICIO PRODUZIONE / ATTN.: PRODUCTION DEPT.

Ditta richiedente / Company name

Indirizzo / Address CAP / Postal code Città / Town

Tel. Fax E-mail

Contattare il Sig. / Contact Mr. Tel.

Tipo di impianto / Plant type Matricola / Registration nr. Data collaudo / Date of commissioning

Tipo di macchina / Machine type Matricola / Registration nr. Macchina in garanzia / Machine in warranty

SI / YES NO
Indirizzo cantiere / Address of site CAP / Postal code Città / Town

Tel. Fax E-mail

Contattare il Sig. / Contact Mr. Tel.

Inconveniente riscontrato / Description of the problem

…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
Eventuale richiesta di ricambi / Spare parts required
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
…………………………………………………………………………………………………………………………..
Timbro e firma della Ditta
Company stamp and signature

MOD-SER-014 Rev.00 15/10/2014

 47

SISTEMA DI LAVAGGIO AD ALTA PRESSIONE

“SUPERWASH 2.0”

HIGH PRESSURE AUTOMATIC WASHING SYSTEM

“SUPERWASH 2.0”

DISEGNI ESPLOSI DI MONTAGGIO

EQUIPMENT BREAKDOWN LIST
 COLLEGAMENTO LAVAGGIO “SUPER WASH 2.0”
WASHING CONNECTION “SUPER WASH 2.0”
CONNEXION DE LAVAGE “SUPER WASH 2.0”
TAV.14 ANSCHLUSS WASCHANLAGE “SUPER WASH 2.0”
CONEXIÓN LAVADO “SUPER WASH 2.0”


D
Special version 104 103

101 103
 C
102 B
104 
105

102 102

A 
B 
C 
114
D 
Testa rotante di lavaggio
Washing revolving head
Tête rotative à laver
Drehkopf Wasch
Cabezal auto-rotante para lavado
 106 107 108
A
Collettore SUPERWASH bullonato al mixer
SUPERWASH manifold bolted to the mixer
Collecteur boulonné à le mélangeur pour SUPERWASH
Verteiler verschraubt mit dem Mischpult für SUPERWASH
Múltiples atornillado a la mesa de mezclas para SUPERWASH

Lancia manuale
Manual hose nozzle 110
Lance manuelle
Lanze
113 Lanza manual
A 
B 
C 
112
D 
E 

E 111 109

 COLLEGAMENTO WASHING CONNECTION CONNEXION DE LAVAGE ANSCHLUSS CONEXIÓN LAVADO
LAVAGGIO “SUPER WASH 2.0” “SUPER WASH 2.0” WASCHANLAGE “SUPER WASH 2.0”
“SUPER WASH 2.0” “SUPER WASH 2.0”
TAV.14

Pos.(1) DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPCION

101 KIT UGELLO SPECIALE KIT SPECIAL NOZZLE KIT BUSE SPECIAL KIT SPEZIALDUSE KIT BOQUILLA ESPECIAL
102 UGELLO NOZZLE BUSE DUSE SPRINKLER
103 SUPPORTO SUPPORT SUPPORT HALTERUNG SOPORTE
104 TUBO DI LAVAGGIO WASHING PIPE TUYAU DE LAVAGE SCHLAUCH TUBO
105 KIT MOVIMENTO TUBI KIT MOVEMENT PIPES TUYAUX KIT DE MOUVEMENT KIT BEWEGUNG TUBES TUBOS DE KIT MOVIMIENTO
106 ALBERO PER RIDUTTORE SHAFT FOR GEAR UNIT ARBRE POUR ENGRENAGE WELLE FUR DIE GETRIEBE EJE DE REDUCTOR
107 RIDUTTORE GEARBOX REDUCTEUR UNTERSETZUNG REDUCTOR
108 MOTORE ELETTRICO ELECTRIC MOTOR MOTEUR ELEKTROMOTOR MOTOR ELÉCTRICO
109 KIT TUBI SUPERWASH KIT PIPES SUPERWASH KIT TUYAUX SUPERWASH KIT ROHRE SUPERWASH TUBOS DE KIT SUPERWASH
110 KIT TUBI MIXER KIT PIPES MIXER KIT TUYAUX MÉLANGEUR KIT ROHRE MISCHER TUBOS DE KIT MISCHER
111 VALVOLA MANUALE MANUAL VALVE VANNE MANUELLE MANUELLE VENTIL VALVULA MANUAL
112 LANCIA MANUALE MANUAL HOSE NOZZLE LANCE MANUELLE LANZE LANZA MANUAL
113 UGELLO NOZZLE BUSE DUSE SPRINKLER
114 TESTA ROTANTE DI LAVAGGIO WASHING REVOLVING HEAD TETE ROTATIVE A LAVER DREHKOPF WASCH CABEZAL AUTO-ROTANTE LAVADO

(1) Gli articoli inseriti nei kit ricambi non sono vendibili separatamente
Items included in a spare parts kit cannot be sold separately
Les articles insérés dans les kits pieces détachées, ne sont pas en vente séparé
Artikeln in ein Ersatzteil enthalten, duerfen nicht separat verkauft werden.
Los articulos incluídos en un kit de repuesto no son vendibles por separado.
 POMPA DI LAVAGGIO 200 BAR “SUPER WASH 2.0”
WASHING PUMP 200 BAR “SUPER WASH 2.0”
POMPE DE LAVAGE 200 BAR “SUPER WASH 2.0”
TAV.16A WASCHPUMPE 200 BAR “SUPER WASH 2.0”
BOMBA DE LAVADO 200 BAR “SUPER WASH 2.0”
 POMPA DI LAVAGGIO WASHING PUMP POMPE DE LAVAGE WASCHPUMPE BOMBA DE LAVADO
“SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0”
TAV.16A

Pos.(1) DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPCION

KIT REF KIT RICAMBI DISPONIBILI AVAILABLE SPARE PARTS KIT KIT PIÈCES DÉTACHÉES DISPONIB. VERFÜGBARE ERSATZTEILE KIT DE REPUESTOS DISPONIBLES

A KIT VALVOLE VALVE KIT KIT VALVE KLAPPEN KIT KIT DE VALVULAS
B KIT PISTONI PISTON KIT KIT PISTON KOLBEN KIT KIT DE PISTONES
C KIT TENUTE SEAL KIT KIT ETANCHEITE DICHTUNG KIT KIT DE JUNTAS

(1) Gli articoli inseriti nei kit ricambi non sono vendibili separatamente
Items included in a spare parts kit cannot be sold separately
Les articles insérés dans les kits pieces détachées, ne sont pas en vente séparé
Artikeln in ein Ersatzteil enthalten, duerfen nicht separat verkauft werden.
Los articulos incluídos en un kit de repuesto no son vendibles por separado.
 IMPIANTO DI LAVAGGIO “SUPER WASH 2.0”
WASHING SYSTEM “SUPER WASH 2.0”
INSTALLATION DE LAVAGE “SUPER WASH 2.0”
TAV.19 WASCHANLAGE “SUPER WASH 2.0”
INSTALACIÓN DE LAVADO “SUPER WASH 2.0”

102 101
119
118 103
101 102

103
114 112
104 105

106 115 113

105 104

106
107

103
108
107
109
110 116 110
108
111
110
111

117
108

103

105 110 106 102

 IMPIANTO DI LAVAGGIO WASHING SYSTEM INSTALLATION LAVAGE WASCHANLAGE INSTALACIÓN DE LAVADO
“SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0” “SUPER WASH 2.0”
TAV.19

Pos.(1) DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPCION

101 VALVOLA A SFERA BALL VALVE VANNE À BILLE KUGELVENTIL VÁLVULA DE BOLAS
102 KIT TUBI ALTA PRESSIONE HIGH PRESSURE TUBE KIT KIT TUYAUX HAUTE PRESSION SET HOCHDRUCKROHRE KIT TUBOS ALTA PRESIÓN
103 VALVOLA A SFERA BALL VALVE VANNE À BILLE KUGELVENTIL VÁLVULA DE BOLAS
104 REGOLATORE DI PRESSIONE PRESSURE REGULATOR RÉGULATEUR DE PRESSION DRUCKREGLER REGULADOR DE PRESIÓN
105 MOTORE POMPA PUMP MOTOR POMPE MOTEUR PUMPENMOTOR MOTOR BOMBA
106 POMPA LAVAGGIO WASHING PUMP POMPE DE LAVAGE REINIGUNGSPUMPE BOMBA LAVADO
107 KIT TUBI ARIA AIR TUBE KIT KIT TUYAUX AIR SET LUFTROHRE KIT TUBOS AIRE
108 VALVOLA A SFERA COMPLETA COMPLETE BALL VALVE VANNE À BILLE COMPLÈTE KOMPLETTES KUGELVENTIL VÁLVULA DE BOLAS COMPLETA
109 VALVOLA DI RITEGNO CHECK VALVE SOUPAPE DE RETENUE RÜCKSCHLAGVENTIL VÁLVULA DE RETENCIÓN
110 KIT TUBI SCARICO DISCHARGE TUBE KIT KIT TUYAUX D’ÉVACUATION SET ABFLUSSROHRE KIT TUBOS DESAGÜE
111 VALVOLA DI SICUREZZA SAFETY VALVE VANNE DE SÉCURITÉ SICHERHEITSVENTIL VÁLVULA DE SEGURIDAD
112 FILTRO COMPLETO COMPLETE FILTER FILTRE COMPLÈTE KOMPLETTER FILTER FILTRO COMPLETO
113 PRESSOSTATO N.C. N.C. PRESSURE SWITCH PRESSOSTAT N.F. DRUCKSCHALTER N.C. PRESOSTATO N.C.
114 MANOMETRO 0-16 BAR 0-16 BAR GAUGE MANOMÈTRE 0-16 BAR DRUCKMESSER 0-16 BAR MANÓMETRO 0-16 BARES
115 PRESSOSTATO A MEMBRANA DIAPHRAGM PRESSURE SWITCH PRESSOSTAT À MEMBRANE MEMBRANDRUCKSCHALTER PRESOSTATO DE MEMBRANA
116 MANOMETRO 0-315 BAR 0-315 BAR GAUGE MANOMÈTRE 0-315 BAR DRUCKMESSER 0-315 BAR MANÓMETRO 0-315 BARES
117 PRESSOSTATO N.O. N.O. PRESSURE SWITCH PRESSOSTAT N.O DRUCKSCHALTER N.O.. PRESOSTATO N.O.
118 KIT ALIMENTAZIONE ARIA AIR FEED KIT KIT ALIMENTATION AIR SET LUFTZUFUHR KIT ALIMENTACIÓN AIRE
119 GIUNTO COMPLETO COMPLETE JOINT JOINT COMPLET KOMPLETTES GELENK JUNTA COMPLETA

(1) Gli articoli inseriti nei kit ricambi non sono vendibili separatamente
Items included in a spare parts kit cannot be sold separately
Les articles insérés dans les kits pieces détachées, ne sont pas en vente séparé
Artikeln in ein Ersatzteil enthalten, duerfen nicht separat verkauft werden.
Los articulos incluídos en un kit de repuesto no son vendibles por separado.
54

SIMEM
viale dell’Industria, 24 - 37046 MINERBE (Verona) ITALY
Tel. +39 0442 640014 - Fax +39 0442 640273
e-mail: info@simem.com