M0106232-01

November 2019 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

7495 and 7495HF Electric Rope Shovel

MEASUREMENT ROTATING SHAFTS

(With Rope Crowd) Multipurpose PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Grease Lube System

COMBINATION CONTROLS

ER61-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

ER81-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

M0106232-01
12 Page, (Dimensions: 25 inches x 24 inches)
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TANK AS
470-4567

F F
PUMP PUMP AS PUMP
PUMP AS
STATION "C1" 536-0532 STATION "C2"
536-0532
GAUGE
AIR SYSTEM

GAUGE 8T-0860
8T-0860

VALVE AS-VENT UNLOADER-SAFETY UNLOADER-SAFETY

8X-2323 8X-2323 VALVE AS-VENT
8X-2320 GREASE - SYSTEM "C" 8X-2320

CIRCUIT
"C1" CIRCUIT
29 POINTS "C2"
4 POINTS

PRESSURE SENSOR PRESSURE SENSOR

E 441-8726
P P
441-8726
E
NOTE A INJECTOR AS - FOUR SL-33 NOTE A
449-2909

LH UPPER HOIST ROLLER BRG

FRONT LOWER SWING BRG LH

LH LOWER HOIST ROLLER BRG
REAR LOWER SWING BRG LH
INJECTOR AS - FOUR SL-33
INJECTOR AS - TWO SL-V 449-2909
269-5346
RH UPPER HOIST ROLLER BRG

HOIST DRUM BRG LH RH LOWER HOIST ROLLER BRG SUPPLY LINE THRU
CENTER PINTLE TO
HOIST INTER SHAFT RH UPPER LOWER WORKS
HOIST INTER SHAFT RH LOWER

INJECTOR AS - THREE SL-V

269-5348
D D
L4 PORT

CROWD 2ND INTER SHAFT LH

CROWD DRUM BRG LH INJECTOR AS - ONE SL-V
468-3120

INJECTOR AS - TWO SL-V

269-5346
HOIST DRUM BRG RH

INJECTOR AS - THREE SL-V

269-5348 CROWD 1ST INTER SHAFT RH PRESSURE SWITCH PRESSURE SWITCH
CROWD DRUM BEARING RH 441-8725 441-8725
CROWD 2ND INTER SHAFT RH

INJECTOR AS - TWO SL-V

C 269-5346 C
FRONT LOWER SWING BRG RH

INJECTOR AS - TWO SL-33 REAR LOWER SWING BRG RH INJECTOR AS - FOUR SL-V INJECTOR AS - FOUR SL-V
475-1845 269-5352 269-5352

DRIVE TUMBLER SHAFT

DRIVE TUMBLER SHAFT
SUSPENSION STRAND PIN LH UPPER SUSPENSION STRAND PIN, RH UPPER INNER BRG RH
INNER BRG LH
SUSPENSION STRAND PIN LH LOWER SUSPENSION STRAND PIN, RH LOWER

DRIVE TUMBLER SHAFT DRIVE TUMBLER SHAFT

A-FRAME/EQUALIZER A-FRAME/EQUALIZER OUTER BRG LH OUTER BRG LH

RH PROPEL
INJECTOR AS - TWO SL-33 LH PROPEL
475-1845

INJECTOR AS - THREE SL-V

269-5348

B B
DIPPER TRIP GEARS
DIPPER TRIP BRG LH
DIPPER TRIP BRG RH
LINE PATTERNS
Pressure Line
(Dimensions: 25 inches x 24 inches)

INJECTOR AS - TWO SL-33 Pilot / Load Sensing Pressure

M0106232-01

475-1845
Drain / Return Lines
SUSPENSION STRAND PIN RH OUTSIDE
SUSPENSION STRAND PIN RH INSIDE Air Line

Component Group

CALLOUTS
BOOM POINT SHEAVE RH YY Taps (Pressure, Sampling, Sensor - by letter)

INJECTOR AS - TWO SL-33 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS DL DL D Connectors (By letter)
12 Page,

475-1845 INJECTOR AS - ONE SL-V

SUPPLY LINE
468-3120 Callout Number Component
PUMP C1 CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
PUMP C2 CIRCUIT Component LocationsTable)
SUSPENSION STRAND PIN LH OUTSIDE 138-1234 Part Number
DRAIN / RETURN LINE
A SUSPENSION STRAND PIN LH INSIDE
A
THIS SCHEMATIC IS FOR THE 7495 AND 7495HF ELECTRIC ROPE SHOVEL
NOTE A: RECOMMENDED LUBE SYSTEM PRESSURE SETTINGS:
MAX SYSTEM PRESSURE: 17237 kPa (WITH ROPE CROWD) MULTIPURPOSE GREASE LUBE SYSTEM
INJECTOR AS - ONE SL-V VENT: 3792 kPa Do not operate or work on this product unless you have
468-3120 read and understood the instruction and warnings in the MEDIA NUMBER: M0106232-01
INJECTOR VALVES TO BE INITIALLY SET relevant Operation and Maintenance Manuals and
AT MAXIMUM OUTPUT UNLESS OTHERWISE relevant service literature. Failure to follow the instruc-
SCHEMATIC PART NUMBER: 479-6727, CHANGE: 02, VERSION: -
BOOM POINT SHEAVE LH NOTED. SETTINGS TO BE READJUSTED AS
tions or heed the warnings could result in injury or Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
REQUIRED IF EXCESS LUBRICANT IS OBSERVED.
death. Proper care is your responsibility. in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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