INSULATING

COATING REPORT
For

Karaha Field





Client : PT Pertamina Geothermal Energy Karaha Field
Project : Insulating Coating Trial Application for Onstream Wellhead KRH # 4-3
Date : 30 Aug 2018
Venue : WKP Karaha Cakrabuana, Tasikmalaya and Garut, West Java Province

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TABLE OF CONTENTS

Item Description Page

1.0 Introduction 3
1.1 Objectives 3
1.2 Reference Standards 4
1.3 Scope of Work 4
1.4 Coating Selection 4

2.0 Pre-Application Assessment 5

3.0 Surface Preparation 6

4.0 Insulating Coating Preparation 6

5.0 Application 7

6.0 Post-Application Inspection & Assessment 8

7.0 Final Completion & Acceptance 11

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1.0 INTRODUCTION

This report covers the Insulating Coating Trial Application performed by CWS Global Coatings
Co., Ltd jointly with PT Bunga Harapan on Onstream Wellhead KRH # 4-3 for PT Pertamina
Geothermal Energy Karaha Field, using Mascoat Industrial-DTI.
Afore-mentioned application was carried out on 30 May 2018 from 1400 to 1730 hrs.
Final inspection & assessment was conducted on the same day.

1.1 Objectives
i) Reduce the exposed surface temperatures to acceptable levels in accordance
to Personnel Protection Standards ASTM C-1055.
ii) Prevent CUI (Corrosion Under Insulation).
iii) Reduction in overall heat loss translating to energy savings & ROI for
company.
iv) Provide thermal insulation.
v) Prevent thermal shocking which affects cargo.

Fig. 1 – General view of Wellhead KRH # 4-3.
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1.2 Reference Standards
1.2.1 The Society for Protective Coating (SSPC-)
• SP 1 : Solvent Cleaning
• SP 2 : Hand Tool Cleaning
• Vis 3 : Guide and Reference Photographs for Steel Surfaces
Prepared by Power and Hand Tool Cleaning
• PA 1 : Shop, Field, and Maintenance Painting of Steel
• PA 2 : Procedure For Determining Conformance to Dry Coating
Thickness Requirements
1.2.2 Product Manufacturer Guides
• Mascoat Industrial-DTI Surface Preparation Instructions
• Mascoat Industrial-DTI Application Instructions
• Mascoat Industrial-DTI Repair Procedure
• Mascoat Industrial-DTI Personnel Protection Thickness Chart
• Mascoat Industrial-DTI TM/5s VS DFT @ 38°C Chart

1.3 Scope of Work
1.3.1 Surface Preparation
• Perform SSPC-SP 1 Solvent Cleaning.
• Perform SSPC-SP 2 Hand Tool Cleaning.
1.3.2 Coating Application
• Supply & Apply Mascoat Industrial-DTI @ 3.0 to 3.5 mm DFT.

1.4 Coating Selection
MASCOAT INDUSTRIAL-DTI
Mascoat Industrial-DTI is a composite ceramic & silica-based
insulating coating that provides an insulating barrier, protects
personnel and blocks corrosion all in one application.

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2.0 PRE-APPLICATION ASSESSMENT

Substrate was coated with aluminium-pigmented high temperature paint.
There were no significant coating failures on the surface of area to be coated.
Ambient Temperature TA = 25.4°C
Substrate Temperature TS = 136.4°C

Fig. 2 – Ambient temperature reading of 25.4°C.

Fig. 3 – Surface temperature reading of 136.4°C.
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3.0 SURFACE PREPARATION

Fig. 4 – Perform SSPC-SP 1 Solvent Cleaning & SP 2 Hand Tool Cleaning to remove loosely
adherent coating, rust and contaminants.


4.0 INSULATING COATING PREPARATION

Fig. 5 – Loading Mascoat into SA Kit pot. Fig. 6 – Test spray & nozzle adjustment.
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5.0 APPLICATION

Fig. 7 & 8 – Applying 1st coat of Mascoat Industrial – DTI & checking Wet Film Thickness.

Fig. 9 – Spray subsequent Fig. 10 – 90° Thumb Test Fig. 11 – Application
coats. for dryness complete.
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6.0 POST-APPLICATION INSPECTION & ASSESSMENT

Fig. 12 – Final inspection on 30 May 2018 @ 1700 hrs.

Fig. 13, 14 & 15 – Average Dry-Film Thickness (DFT) approx. 3.0 to 3.5mm.

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Fig. 16, 17 & 18 – Average Mascoat surface Temperature (TM) approx. 53 to 72°C.

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Ambient Temperature TA = 25.4°C
Substrate Temperature TS = 136°C
Average Mascoat-Coated Temperature TM = 53 to 72°C
Temperature Reduction (Difference) TD = - 83 to 64°C
Percentage Reduction (Difference) %D = - 47 to 51 %

In accordance to Mascoat’s Surface Temperature VS TM/5s Temperature Chart above, the
resultant TM/5s temperature is approximately 44°C.

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7.0 FINAL COMPLETION & ACCEPTANCE

Date Performed : 30 Aug 2018

Conclusion

The above Surface Preparation and Protective Coating works performed using Mascoat
Industrial-DTI has yielded a resultant Mascoat Surface Temperature (TM) of 53 to 72°C.
This translates to a TM/5s temperature of approximately 44°C.
This result been inspected and accepted to meet Personnel Protection Standard ASTM C1055’s
acceptance criteria of TM/5s < 60°C.

Inspected By:



Ken Yong
SSPC (PCI) Protective Coatings Inspector – Level 3, ID# 58676



Witnessed By: Witnessed By:



Djoko Setioko Representative
PT Bunga Harapan PT Pertamina Geothermal Energy

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