EPM-ITP-BC-

Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 1 of 13

IBB MCUP & MODIFICATION OF K-12 BUILDING

PROJECT NO. : SP-173100119

INSPECTION AND TEST PLAN

FOR
STRUCTURE STEEL ERECTION WORKS

A 25 Jun,2020 Issue for Approval MSH NCC

Rev
Date Description Original By Checked By Approved By Checked By Approved By
.

No Part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from SABIC or NCC
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 2 of 13

TABLE OF CONTENTS

1.0 ITP for Structure Steel Erection Works......................................................................................3

2.0 Checklist-Material Receiving Inspection.....................................................................................6

3.0 Checklist-Foundation Release for Pad Elevation of Column Base Plate...................................7

4.0 Checklist-Plumbing & Level Inspection Record.........................................................................8

5.0 Checklist-Bolt Tightening Record................................................................................................9

6.0 Checklist Grout/Pour Card.........................................................................................................10

7.0 Checklist-Painting/Touch-up Inspection Record......................................................................11

9.0 Checklist-Final Inspection of Structural Steel Erection...........................................................13

 Doc No EPM-ITP-BC-005

SAFCO/IBB MOBILE COATING UNIT POJECT Rev. No. 00

ITP FOR STEEL STRUCTURE ERECTION WORKS Date 25th Jun, 2020
Page 3 of 13

1.0 ITP for Structure Steel Erection Works

Print Name Signature Name of Doc No: EPM-ITP-BC-005
INSPECTION AND TEST PLAN (ITP) FOR COMPANY
Prepared By: (1) Georgy Mathew MSH Revision: 00
(STRUCTURE STEEL ERECTION ) Approved By: (2) Date: 25 Jun, 2020
COMPANY App: Page:
Discipline: CIVIL PROJECT: IBB MCUP & MODIFICATION OF K-12 BUILDING
Inspection Level :
Location: (3) IBB/SAFCO
Table No:
Criticality Level : Item Name (3): Tag No (3):

Inspection Responsibility
Sr. Acceptance Verifying Sub-
Inspection Activity Characteristic Verified (4) Reference Document (5)
No Criteria (6) Document (7) Contractor CONTRACTOR COMPANY
/Vendor

1 Material and Foundation Release

1.1 Material inspection Conformance to Specification Test & Visual Check AISC303-05 PART7 ST-001-MRI-1 I W R

Calibration of all the measuring and Test

1.2 Calibration Report SES B02-S02 SES B02-S02 Calibration Record I W SW
Equipment

1.3 WPS/Welder Qualification Qualification Record AWS D1.1 AWS D1.1 Qualification Record I W W

As per inspection items SES B02-S02

1.4 Foundation Checked and released Visual Check ST-001-1 I W SW
in the Checklist of QVD IFC Drawings
 Doc No EPM-ITP-BC-005

SAFCO/IBB MOBILE COATING UNIT POJECT Rev. No. 00

ITP FOR STEEL STRUCTURE ERECTION WORKS Date 25th Jun, 2020
Page 4 of 13

Inspection Responsibility
Sr. Acceptance Verifying Sub-
Inspection Activity Characteristic Verified (4) Reference Document (5)
No Criteria (6) Document (7) Contractor CONTRACTOR COMPANY
/Vendor

Foundation Surface Preparation, Anchor As per inspection items

1.5 SES-B02-S02 SES B02-S02 ST-001-1 I W SW
Bolt Check and Pad Installation in the Checklist of QVD

2 Erection

Dimensional Check: Length, size and bolt As per inspection items SES B02-S02
2.1 SES B02-S02 ST-001-2 I W W
condition in the Checklist of QVD IFC Drawing

Erection of beams, bracings etc. with As per inspection items SES-B02-S02

2.2 SES-B02-S02 ST-001-2 I W SW
columns in the Checklist of QVD IFC Drawing

Plumb & Level check prior to bolt As per inspection items

2.3 SES-B02-S02 SES-B02-S02 ST-001-2 I W W
tightening (Main Structure) in the Checklist of QVD

As per inspection items

2.4 Bolt Tightening SES-B02-S02 SES-B02-S02 ST-001-3 I W W
in the Checklist of QVD

As per inspection items SES-B02-S02 SES-B02-S02 ST-001-4

2.5 Grouting Check I W W
in the Checklist of QVD SES-B51-S03 SES-B51-S03 Lab Test Report

Inspection of gratings, handrails, kick As per inspection items

2.6 SES-B02-S02 SES-B02-S02 ST-001-6 I W SW
plates, ladders and staircases in the Checklist of QVD

3 Paint/Touch-up Paint

3.1 Surface preparation As per inspection items SES-B02-S02 IFC Drawings ST-001-5 I W SW
and application of Paint in the Checklist of QVD SES-T01-S01
(if Applicable) SES-B02-S02
 Doc No EPM-ITP-BC-005

SAFCO/IBB MOBILE COATING UNIT POJECT Rev. No. 00

ITP FOR STEEL STRUCTURE ERECTION WORKS Date 25th Jun, 2020
Page 5 of 13

Inspection Responsibility
Sr. Acceptance Verifying Sub-
Inspection Activity Characteristic Verified (4) Reference Document (5)
No Criteria (6) Document (7) Contractor CONTRACTOR COMPANY
/Vendor

SES-A01-S02

SES-B02-S02
SES-B02-S02
SES-T01-S01
SES-T01-S01
SES B02-S02
Final Inspection of Structural Steel As per inspection items SES B02-S02
4 SES-A01-S02 ST-001-6 I W H
Erection in the Checklist of QVD SES-A01-S02
SES A12-S01
SES A12-S01
SES-A12-S02
SES-A12-S02
IFC Drawings

Legend

(1) ‘Prepared by’ should be the name, signature and COMPANY’s name for the Vendor’s/Sub-Contractor’s representative.
(2) ‘Approved by’ should be the name, signature and COMPANY’s name for the CONTRACTOR’s representative.
(3) ‘Location’, ‘Item Name’ and ‘Tag Number’ shall be used if applicable.
(4) ‘Characteristics Verified’ are the parameters checked during the inspection activity.
(5) ‘Reference Document’ is the Project Specification / Code / Standard / Drawing, Procedure etc. on the basis of which inspection shall be conducted.
(6) ‘Acceptance Criteria’ is the tolerance, reading, value or an outcome derived from reference documents.
(7) ‘Verifying Document’ is the record generated during inspection & Testing using approved forms / checklists.
(8) ‘Inspection Responsibility’ is the role of Vendor / Sub-Contractor, CONTRACTOR and COMPANY for each inspection step. Inspection responsibility shall be ‘I’ for Inspection, ‘R’ for review, ‘A’ for approval, ‘S’ for
Surveillance, “W’ for 100% Witness, ‘SW’ for random witness and ‘H’ for hold.
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 6 of 13

2.0 Checklist-Material Receiving Inspection

ST-001-MRI-1
MATERIAL RECEIVING INSPECTION Record No
Date
Steel
Disciplin
Project No. SP-173100119 Structur Area No
e
e
1 Material Type

2 Supplier

3 Purpose & Service

For further details, as per attached (Mention associated report no.)

□ Quality certificate/3rd Party Report

Inspection
Contents □ Test certificate/3rd Party Report
4
□ Catalogue
□ Specification
□ Sample

□ Satisfied
5 Visual Inspection
□ Unsatisfied

6 Remarks

Submitted by:
Review and approval Status:
□ (A) Approved without comments.
□ (B) Approved with comments.
□ (C) Disapproved.
Comments:

Sub-contractor NCC PMT

Name

Signature
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 7 of 13

Date
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 8 of 13

3.0 Checklist-Foundation Release for Pad Elevation of Column Base Plate

ST-001-1
FOUNDATION RELEASE FOR Record No
PAD ELEVATION OF COLUMN BASE PLATE Date
Pag
Project No SP-173100119 Area No of
e
Location IBB/SAFCO
Column
Drawing No.
Elevation
A. Foundation Release and Pad installation
Inspection Results
Item Description of Check Remarks
Yes No N/A

01 Foundation inspections and tests complete.

Leveling plate or billet plate grouting complete and checked

02
as per survey report below

03 Check Surface preparation and Pad installation completed

04 Anchor Bolts condition

B. Pad Elevation Survey Report
Sketch
Pad Elevation of Column Base Plate (mm) (Column Layout)
No Column Line
EN E ES S WS W W N
N
1
2
3
4
5
6
7
8
9
10
Calibration Record
Surveying
Series No. Manufacturer Calibrated Date
Equipment

Subcontractor NCC PMT

Name
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 9 of 13

Signature
Date
4.0 Checklist-Plumbing & Level Inspection Record
ST-001-2
PLUMBING & LEVEL INSPECTION RECORD Record No
Date

Project No. SP-173100119 Area No Page of

Equipment Used Serial No. Calibration date

Drawing
Location IBB/SAFCO
No
Inspection Result
Item Description of Check Result
Yes No N/A
01 Correct dimension and size Y
02 Match of member Y
03 Correct grade & length of bolts Y
04 Correct size & bolts condition Y
Correct Installed the Beam and bracing
05 alignment, diagonal to meet the required Y
elevation
Allow.
Actual Reading Actual Reading Difference Result
Length (N/S-Direction) Tolerance
Column No (E/W-Direction) Tolerance Result
(mm) (mm) (mm) (mm)
(mm) Accept Reject

Subcontractor NCC PMT

Name

Signature
 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 10 of 13

Date

5.0 Checklist-Bolt Tightening Record

ST-001-3
BOLT TIGHTENING RECORD Record No
Date
Area
Project No SP-173100119 Page of
No

Location IBB/SAFCO
Drawing Bolt Tightening
No. Method

Connection Bolt Required Torque Value Result

Remarks
Component (N-m)
Type Size Accept Reject

Calibration Record

Survey Equipment Series No. Manufacturer Calibrated Date

Subcontractor NCC PMT

Name

Signature

Date

6.0 Checklist Grout/Pour Card

 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 11 of 13

ST-001-4
GROUT/POUR CARD Record No
Date

Project No. SP-173100119 Area No Page of

Location IBB/SAFCO Drawing No

BLOTS
Grout
GROUTING PARTS BASE PLATES
Material
PERIPHERY
INSPECTION RESULTS
DESCRIPTION REMARKS
Yes No N/A

1. Pre-grouting Inspection

1.1 Chipped

1.2 Soaked in water

1.3 Drain location/Vent holes in baseplate

1.4 Blow out

2. Grout Inspection

2.1 Specified material did not exceed shelf life/expired date

2.2 The mix procedure used was in accordance with the
manufacturer’s recommendations.
2.3 Curing according to manufacturer’s recommendation

2.4 Temperature measured as per manufacturer’s recommendation

3. Post-grouting Inspection

3.1 grouting formwork removed

3.2 Grout finishing according to specification

Note: Test report shall be attached.

Subcontractor NCC PMT

Name

Signature

Date

7.0 Checklist-Painting/Touch-up Inspection Record

 EPM-ITP-BC-
Doc No
SAFCO/IBB MOBILE COATING 005
UNIT POJECT Rev. No. 00
ITP FOR STEEL STRUCTURE ERECTION
Date 25th Jun, 2020
WORKS
Page 12 of 13

ST-001-5
PAINTING/TOUCH-UP INSPECTION
Record No
RECORD
Date

Project No. SP-173100119 Area No Drawing No

Application
Brand Name
Method

Location IBB/SAFCO

Inspection Results
Item Description of Check Remarks
Yes No N/A
Ensure that the area has been prepared, clean and it was dry/free from
1 condensation prior to the application of paint/coating

Verify that the coating/painting has been mixed and applied in

2 accordance with the relevant specification and/or manufacturer’s
recommendation

Verify that the color of the paint applied was in accordance with the
3 requirements of relevant project specification.

Verify that the correct number of coat has been applied in accordance
4 with the requirements of relevant paint code.

Verify that the paint application has not fouled any moving parts (i.e.
5 valve spindle)

Verify that all defects have been repaired & touch-up in accordance
7 with the approved manufacturer’s instruction.

NOTES :

Subcontractor NCC PMT

Name

Signature

Date
 IBB RELIABILITY IMPROVEMENT Doc No
PROJECT 1478-M-
SNEC
00000-QQM-
Doc No.
PL04-004A
ITP FOR STRUCTURE STEEL ERECTION Date 25 Sep, 2018
WORKS Page 13 of 13
9.0 Checklist-Final Inspection of Structural Steel Erection

ST-001-6
FINAL INSPECTION OF STRUCTURAL
Record
STEEL ERECTION No
Date
Are Drawing
Project No. SP-173100119 a No.
No

Location IBB/SAFCO

Inspection Results
Description of Check Remarks
Item
Yes No N/A
Structural elements (main structure, handrails, grating, kick plates,
01
ladders or staircases)- installed and checked against drawings

02 Structural elements - plumb, level, aligned

03 All structural supports installed as per design

04 Anchor bolts nuts tight

05 Column base grouted

06 Bolted connections checked

Corre
07 Welded connections checked

Anchor bolt holes for equipment located on steel structures meet

08
the manufacturer’s requirement

09 Coatings applied, touch-up complete

REMARKS :

Subcontractor NCC PMT

Name

Signature

Date