SPC Machines Only Project Power Requirements Electricity power (KW)

SPC Plant +PA3 +PA4+ Cable Size to

Batch # Machine SPC Plant SPC Plant and PA3 SPC Plant +PA3 +PA4
SPC Upgrade machine

Batch #1 Silos 0 0 0 0

Mixing and Dosing 1 260 260 260 260 2X120+1*50

Batch #2 Mixing and Dosing 2 0 0 0 300 NO

Mixing and Dosing 3 0 0 0 300 NO

Extruder 1 480 480 480 480 3*240+1*120

Batch #3 Extruder 2 0 0 0 480 NO

Extruder 3 0 0 0 480 NO

Batch #4 UV, Varnish, Annealing 191 191 191 191 300 mm2

Cutting and Profiling PB1 60 60 60 60 YJV-4*50+1*35mm2

Cutting and Profiling PB2 45 45 45 45 YJV-4*70+1*50mm2

Batch #5
Cutting and Profiling PB3 105 105 105 105 YJV-4*90+1*70mm2

Cutting and Profiling PB4 85 85 85 85 YJV-4*90+1*70mm2

Lamination Machine 1 42 42 42 42 25 mm2

Batch #6
Lamination Machine 2 0 0 0 42 NO

Batch #7 Automatic Packaging Machine 0 0 0 50 NO

Sheet Crusher and Pulverizer 230 230 230 230 3*185+1*70

Batch #8 Slotting watse Pulverizer 50 50 50 50 3x50+1x25

Dust Removing 97 97 97 97 3x70+1x35

Extruder unloading 7 7 7 7 4mm²

Coating line Loading 15 15 15 15 6mm²

Batch #9
Annealing line Unloading 11 11 11 11 6mm²

Sawing machine Loading 18 18 18 18 10mm²

Transfer and Conveyors PB1 25 25 25 25 16 mm2

Transfer and Conveyors PB2 12 12 12 12 6 mm2

Batch #10
Transfer and Conveyors PB3 17 17 17 17 6 mm2

Transfer and Conveyors PB4 [For B#6,7] 0 0 0 17 NO

25k CMH Dust Collector for Batch 1,2,3,4,8 60 60 60 60

Additional Equipments For Machines 2400 2400 2400 2800

Offices and Utilities 400 400 400 400

Production Area 3 - 1828 1828 1828

Production Area 4 - - 500 383

Total (KW) 4609 6437 6937 8889

Total (A) 8729 12192 13139 16835

Total (KVA) 5761 8047 8672 11111

Demand Load @ 70% of Total Load (KVA) 4033 5633 6070 7778

Transformer Selection 20% SF (KVA) 5000 7000 7500 9500

 Now Future
Hoist 5.0 Tons
Air Compressor 400 600 cfm
Batch#2-3-4.Centrifugal Fume treatment Exhaust Fans 19,200 26,400 CMH
Chiller Machine or Cooling tower & pumps 90 140 Tons

Area (m2)
Temp Control Area 1- (varnish) 350 2,100 m3
Temp Control Area 2- (wip 1) 100 600 m3
Temp Control Area 3- (wip 2) 100 600 m3
Temp Control Area 4- (Lab) 55 220 m3
Temp Control Area 5- (Enclose Finishing) 480 1,920 m3
Temp Control Area 6- (electrical room) 38 152 m3
Temp Control Area 7- (ware house office) 48 192 m3
Temp Control Area 8- (Dosing Control Room) 15.2 46 m3
Temp Control Area 9- (Recycling Control Room) 24 72 m3
Additionals for future machines

Plant Power+Lighting etc.

Admin Building
Production Mezzanin Building
Workshop
Utilities etc.
…
…
…
 Total Now Total Future
15 15 kw
150 150 kw
169 169 kw
150 310 kw

70 tons cooling 245 245 kw

20 tons cooling 70 70 kw
20 tons cooling 70 70 kw
8 tons cooling 28 28 kw
64 tons cooling 224 224 kw
6 tons cooling 21 21 kw
7 tons cooling 25 25 kw
2 tons cooling 7 7 kw
3 tons cooling 11 11 kw
1200 1400 200 Kw
 SPC Machines Only Compressed Air Requirements Compressed Air (m3/hr)

Batch # Machine Curent Requirement Future Requirements Pipe Size

Batch #1 Silos 30 30 3 in

Mixing and Dosing 1 20 25 1 in.

Batch #2 Mixing and Dosing 2 0 25 NO

Mixing and Dosing 3 0 25 NO

Extruder 1 50 50 1 in.

Batch #3 Extruder 2 0 50 NO

Extruder 3 0 50 NO

Batch #4 UV, Varnish, Annealing 0.94 0.94 DN 20

Cutting and Profiling Air 1 0.50 0.50 12 mm

Batch #5 Cutting and Profiling Air 2 0.50 0.50 12 mm

Cutting and Profiling Air 3 0.30 0.30 12 mm

Lamination Machine 1 30 30 8 mm
Batch #6
Lamination Machine 2 0 30 NO

Batch #7 Automatic Packaging Machine 0 3 NO

Sheet Crusher and Pulverizer

Batch #8 Slotting watse Pulverizer 150 150 1 in.

Dust Removing

Extruder unloading 22 22 25 mm

Coating line Loading 28 28 25 mm

Batch #9
Annealing line Unloading 24 24 25 mm

Sawing machine Loading 28 28 25 mm

Transfer and Conveyors PB1 54 54 25 mm

Transfer and Conveyors PB2 12 12 25 mm

Batch #10
Transfer and Conveyors PB3 12 12 25 mm

Transfer and Conveyors PB4 [For B#6,7] 0 12 NO

Batch #1,2,3,4,8 Dust Collector 25 25 25 mm Probably no need

Total (m3/hr) 486 686

Total (cfm) 286 404

Total (l/min) 8,102 11,436

Required Pressure (Bar) 6-8

Selected Compressor Total (cfm) @30% SF 400 600

 SPC Machines Only Project Power Requirement Tap Water

Pipes sizes
Batch # Machine
Now

Extruder Vaccum Tank 1 in

Batch #3 Extruder Chiller 1 1 in

Extruder Chiller 2 1 in

Batch #4 UV, Varnish, Annealing DN50

 Spare Electrical Power in the Plant # 1

Transformer # 1 (Power = 1000KVA,Voltage = 380/220 V, Current = 1445A)

Related Machineries
Main Circuit Breaker Current A Actual consumption at maximum load A
DP1 800 535 IRS, Mixer, Punch Press
DP2 800 300 PMs, Calenders,CRC (2), ACCs, Accumulator
DP3 800 550 TCUs (Qty.2)
Total 1385

Spare Current 60

Transformer # 2 (Power = 1000KVA,Voltage = 380/220 V, Current = 1445 A)

Related Machineries
Main Circuit Breaker Current A Actual consumption at maximum load A
Ceiling Fans, Granulators, External Equipements, Production
DP4 400 365
Lightings, Dust Collector, Overhead Crane.
DP5 400 320 Water Pumps, Chillers (Qty.3)=> 6 Compressors
DP6 400 350 New Extruder Room (All eqpts)
DP7 400 350 Offices (Lights + ACs)
Total 1385

Spare Current 60

A 2770
TOTAL KVA 1828.2
KW 1462.56
 Spare Electrical Power in the Plant # 2

Transformer # 1 (Power = 500KVA,Voltage = 380/220 V, Current = 750A)

Related Machineries
Main Circuit Breaker Current A Actual consumption at maximum load A
DP1 800 250 Dry mix
DP2 800 250 Sand plant
DP3 800 225 Dissolver and Admin
Total 725

Spare Current 25

A 725
TOTAL KVA 478.5
KW 382.8
 size size PANEL NAME: PW MOUNTED: FLUSH TYPE
of of PANEL LOCATION: GROUND FLOOR ROOM NO.: control panel
conduit wire ct description phase (A) phase (B) phase (C) PH AMP. AMP
Comment Input Power in Kw (mm) (sq.mm) no. (VA) (VA) (VA) TRIP FRAME

1 18750
TBC 45 4X50+35 3 CUTTING 18750 3 125
5 18750
7 4375
TBC 10.5 4X25+16 9 BEVELING 4375 3 30
11 4375
13 DUST 10417
25 4x35+16 15 COLLECTOR 10417 3 60
17 10417
19 5592
13.42 4X25+16 21 PACKAGING 5592 3 40
23 5592
25 17083
41 4X50+35 27 VARNISHING 17083 3 100
29 17083
31 15833
2 lamps: 38 kw 38 4X6+4 33 UV 15833 3 150
35 15833
37 2083
5 4X6+4 39 QC LAB 2083 3 30
41 2083
43
45 SPARE 3 30
47
SUB TOTAL CONNECTED LOAD (VA) 74133 74133 74133 COS Ø =
DEMAND CURRENT =
TOTAL CONNECTED LOAD = 1333188
DEMAND FACTOR 'DF' = 1 SHORT CIRCUIT LEVEL

DEMAND LOAD = 1,333,188 MAIN CABLE SIZE11*1*630+300 mm

Transformer 1,500,000
1066.55
Percentage of full load 89% 1333.188
1333188

Skywin ->> Machines Generally, 60-70% power consumed actually

Gwell ->> consummation 70% when running
FLUSH TYPE VOLTAGE: 220/380V, 3Ph, 60Hz size size
control panel MAIN CIRCUIT BREAKER RATING:2000 AT/2500 AF of of
BR A B C BR AMP AMP. PH phase (A) phase (B) phase (C) description ct wire conduit
NO. NO. FRAME TRIP (VA) (VA) (VA) no. (sq.mm) (mm)

1 • 2 250000 2
3 • 4 1250 3 250000 Batch 3 4 7X1X630+120
5 • 6 250000 6
7 • 8 61250 8
9 • 10 400 3 61250 Batch 3 10 4X240+70
11 • 12 61250 12
13 • 14 833 14
15 • 16 30 3 833 STACKER 16 4X6+4
17 • 18 833 18
19 • 20 22917 20
21 • 22 150 3 22917 PLUVERIZER 22 4X70+35
23 • 24 22917 24
25 • 26 20000 26
CHILLER FOR
27 • 28 500 3 20000 28 2X4X240+70
MACHINE
29 • 30 20000 30
31 • 32 12500 32
33 • 34 100 3 12500 AIR COMPRESSOR 34 4X50+35
35 • 36 12500 36
37 • 38 2763 38
39 • 40 30 3 2763 HOIST 40 4X6+4
41 • 42 2763 42
43 • 44 44
45 • 46 30 3 SPARE 46
47 • 48 48
COS Ø = 0.8 370263 370263 370263 SUB TOTAL CONNECTED LOAD (VA)
DEMAND CURRENT = 2020 A TOTAL CONNECT LOAD PHASE A = 444396 2020

SHORT CIRCUIT LEVEL = 30 KA TOTAL CONNECT LOAD PHASE B = 444396 2020

MAIN CABLE SIZE11*1*630+300 mm TOTAL CONNECT LOAD PHASE C = 444396 2020

15000
Input power in Kw Comment

600 Skywin: 450 kw or Gwell: 600 kw

147 Zhibo: 147kw or Kailang: 82kw or Hen hua: 94kw

55 Skywin 55kw or Gwell: 39kw

Annealing chiller: Zhibo: 18kw or Hen hua: 23kw or Kailang: 31 kw

48 FDE line chiller: Skywin 22 kw or Gwell: 120 kw
To consider also safety factor as chiller length is 120m (100m*0.2) far from machines

30

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