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WHAT WE DO?

ENGINEERING AND DESIGN
CHEMICAL PLANT
PROCESSING FACILITY
PIPELINE
REFINERY
TERMINAL AND STORAGE FACILITY 
POWER PLANT
MARINE LOAD OUT FACILITY
OIL AND GAS
INFRASTRUCTURE AND SUPERSTRUCTURE CONSTRUCTION
FABRICATION FACILITY
MAJOR BUSINESS AREAS

Refineries Oil & Gas Pipelines Petrochemical USG’s Power Plants Storage Tanks
Platforms Complexes

Motorways Bridges Stadiums High-Rises Jetties Railways Tunnels


CONTRACTING GROUP

CONTRACTING GROUP
EPC Turnkey Delivery
Turnkey Construction
• EPC (also commissioning, start-up,
operational support & training) • Lump sum turnkey
• EPC-F • Construction
• EPCM • Contracts

Manufacturing & Design of Export Finance &


Design & Engineering Process & Storage Equipment Turnkey Construction Procurement & Logistics

• Engineering • Job orders • Lump sum turnkey • Procurements Services


• Owner’s Engineer • Erection Supervision • Construction • EPC-F (B2B to TEKFEN
• Procurement Services • EPC • Contratcs Construction)
• EPCM
WORLDWIDE MANUFACTURING &
FABRICATION CAPABILITIES
Black Sea
Istanbul
Baku Izmit
Marmara

Eagean Sea
Caspian
Sea

Bayil Fabrication Derince Heavy Steel


Yard Fabrication Plant

Ceyhan Steel
Structure Adana
Fabrication Plant
Mersin
Antakya
Mediterranean
Proximity to the highways & railways and ports, for
receipt of raw materials as well as delivery of
fabricated items.
ISTEK CONSTRUCTION
CATEGORY 1 LICENSE
DESIGN AND
CONSTRUCTION
HUMAN & NATURE;
WE TUNE INTO
BOTH...
To eliminate the damages which may effect our employees, clients, third persons, property
and environment stands as a major principle that we strictly follow. Therefore we ensure the
participation of our employees in sharing and understanding the HSE-Q/Health, Safety,
Environment and Quality responsibility and awareness, at all corporate levels.

ACHIEVEMENT OF 10 MILLION SAFE MAN HOURS WITHOUT LTI WAS

NEW MILESTONE CELEBRATED IN GATE COMPANY RECENTLY

IN SAFETY –

10 000 000
MAN HOURS AND

20 000 000
KM WITHOUT LTI
RESOURSES

Manpower Histogram

Equipment

Subcontractor
WE DO NOT COMPROMISE ON QUALITY
 OWN COMPREHENSIVE SET OF QUALITY PROCEDURES AS WELL AS
FOLLOWING CLIENT’S PROCEDURES
 ACCESS TO QUALITY DOCUMENTS THROUGH THE COMPANY INTRANET
 REGULAR INTERNAL AUDITS

We do our best to assure a production and Information Security Management System


service quality that meets our customers’ certification.
demands and expectations at a competitive price The Company works in accordance with
level. Simply put, this means that the products we industry-recognized international standards ISO 9001 Certificate ISO 27001 Certificate ASME CODE U Stamp ASME CODE U2 Stamp ASME CODE S Stamp

deliver fulfill all the necessary standards and such as AD-2000 HP 0, TRD-100, EN ISO 3834-2
comply with all required regulations. While doing and PED 2014/68/EU certificates from TÜV, as
this, we strictly follow Occupational Health and well as ASME Code U, U2, R and S stamps and
Safety measures and strive to be environment- National Board Registration.
conscious in our business
Our aim is highly productive operation in a
state-of-the-art facility. It is only in this way,
We carry out our operations under ISO 9001:2015 that we are able to achieve excellence through
Quality Management System, ISO 14001:2015 less repair, less reprocessing, zero discarded
Environmental Management System, and OHSAS product, less customer complaint and minimum OHSAS 18001 Certificate ISO 14001 Certificate National Board R Stamp National Board AD2000-Merkblatt EN ISO 3834-2 and PED
18001:2007 Occupational Health and Safety accident, all of which are prerequisites of Authorization Certificate HP 0 and PED

Management System certifications. The company reliable products for and long-term relationship 11
was most recently awarded ISO 27001:2013 with our clients.
FABRICATION PROFILE
MAJOR PROJECTS >>>
ENGINEERING
AND DESIGN
• Static and dynamic analysis for complex structures
• Performance based design
• Earthquake engineering and time history analysis
• Assessment of existing structures and development of
• schemes for necessary strengthening
• Soil–structure integration and interface resolution
• Field engineering
PLANT & PIPING DESIGN
• Studies/preliminary concept planning and arrangement, including complex
pipes
• Dimensioning/pipe class preparation
• Basic and detail design of all piping systems
• Definition of support concepts
• Equipment and piping layout
• Materials management
• Designing special pipe components according to AD 2000,
EN 13480, ASME
• Pipe stress analysis of high temperature/pressure systems
including all steel, GRP and jacketed pipes according to
codes EN 13480, ASME B31.1, B31.3, FDBR
• 3-D modelling
• Assembly supervision and as-built documentation
• Tie-in measurement and pipe replacement
• Recording plant with laser scan and converting all available data
(equipment, pipe, instrument, etc.) into intelligent 3-D model
• Fire fighting
• HVAC
FABRICATION
FACILITY
OUR MANUFACTURING
AND INSPECTION
PROCESSES
• Cutting (oxygen, plasma,
mechanical)
• Cold forming (rolling, pressing,
flanging)
• Machining
• Drilling
• Fit-up
• Assembly
• Tube expanding
• Welding (SMAW, SAW, GMAW,
GTAW, FCAW, ESW)
• Weld overlay (SAW, ESW)
• Orbital welding
• Post-weld heat treatment (furnace
and local)
• Ultrasonic shot peening
• Surface preparation (sandblasting
and grid-blasting)
• Painting
• Pickling

Our non-destructive examination


methods:

• Radiographic Examination
• Ultrasonic Examination
(Conventional and TOFD/PA
Methods)
• Liquid Penetrant Examination
• Magnetic Particle Examination Almost half a century of 
• Visual Examination
• Pressure Test experience in process and 
• Leakage (Bubble) Test
• Positive Material Identification storage equipment
(PMI)
FACTS & FIGURES – TEKFEN MANUFACTURING & ENGINEERING

Spherical Tank 20.000 ton/yr


İzmit

Pressure Vessel 5.000 tons/yr


Production Facilities 19.000 m²

Total Plant Area 48.000 m²


Heat Exchanger 5.000 tons/yr

Storage Tank 30.000 tons/yr Ceyhan

Pipe Spool 400.000 WDI/yr Production Facilities 30.000 m²

Steel Works 30.000 tons/yr Total Plant Area 160.000 m²


CHEMICAL
PLANT
DAP (DIAMMONIUM PHOSPHATE) FERTILIZER PLANTS, Morocco

• 2 DAP Plants with capacity of 850.000 t/year each


• 2 Substation Buildings (10 MVA each )
• Raw Material and Product Handling System
• 4 Phosphoric Acid tanks (2000 m³ each)
• 2 Coating Oil tanks (500 m³ each)
• 2 Fuel oil tanks (500 m³ each)
SAMSUN SULFURIC ACID, PHOSPHORIC ACID & NPK PLANTS,
Turkey

New Phosporic Acid Plant (700 ton/d ; 210,000 ton/ yr):
• Phosphate Rock Conveying and Storage 
• Phosphate Rock Preparation and Grinding
• Attack and Digestion Tank
• Gas Scrubbing
• Filtration
• Weak Phosphoric Acid Settling
• Phosphoric Acid Concentration
• Concentrated Phosphoric Acid Settling
• Fluosilicic Acid Neutralisation
PROCESSING
FACILITY
SOUTH YOLOTEN GAS FIELD - PK 2 :UTILITIES
& OFFSITES, Turkmenistan

Construction of gas processing plant has a capacity


of 10 billion m³/yr.

Utilities & Offsites:


• Inlet Facilities
• Condensate Storage And Export
• Sales Gas Metering And Export
• Sulphur Storage And Export
• Amine Storage & Teg Storage
• Teg Regeneration
• Flare System (Incl E-W Rack)
• Fuel Gas Distribution System
• Atmospheric Flare System
• Service Water System
• Potable Water System
• Demineralized Water System
• Boiler Feed Water System
• Steam System
• Instrument / Plant Air System
• Nitrogen & Firewater System
• Waste Water Treatment System
• Diesel Storage And Distribution
• Oxygen Unit
• Waste Water Treatment Package
• 4 Substations
• 4 Acid Gas Absorption Units
• 2 Dehydration Units
• 2 Hydrocarbon Dew Pointing Units
KASHAGAN OIL&GAS PROCESSING &
EXPORT TERMINAL, Kazakhstan
MAIN CONSTRUCTION WORKS

• Execution of the Main Construction Works at


Karabatan which is 35 km north east of Atyrau,
Kazakhstan of AGIP KCO AGIP Kazakhstan North
Caspian Operating Company N.V.
• Procurement of civil discipline materials, all
construction and pre-commissioning works.
PIPELINE
The proposed TANAP project is a 56-inch and 48-inch pipeline
system of 1.805 km and will transport natural gas to the required
specifications and quantity. The initial capacity of TANAP is
expected to be 16 billion cubic meters (bcm) of gas per year,
gradually increasing to 31 bcm.
GAS FIELD DEVELOPMENT PROJECT, TURKMENISTAN

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REFINERY
AEGEAN (STAR) REFINERY PROJECT,
Turkey

• Crude & Vacuum Distillation Unit


• Delayed Coker Unit
• Unsaturated LPG Merox
• Coke Handling & Storage
ANPZ. ATYRAU REFINERY RECONSTRUCTION PROJECT

Construction Period: 23 months (January 2004 - November 2005)


Project Description: Construction of additional units (gasoline, diesel, sulfur, hydrogen, coker) and
renovation works for the Atyrau Refinery.
General Contractor: JGC – Japonya
TERMINAL AND
STORAGE
FACILITY
SHAH DENIZ STAGE 2 ONSHORE TERMINAL FACILITY, Azerbaijan

Engineering Scope :
• Permanent Buildings Construction Scope:
• Storage Tanks • Onshore Gas and Condensate Processing Plant
- Condensate Storage Tanks (2 pcs) • Power Generation
- Produced Water Storage Tank • Storage Tanks
- Off-Spec Condensate Tank • Utilities
- Open Drains Holding Tank • Telecommunications and Control Room
- Fire Water Storage Tank • Onsite Buildings
- Rich MEG & Lean MEG Tank • Onshore pipelines
• Steelwork Fabrication Drawings • Brownfield Works
Preparation (18.000 tons) • Temporary Facilities
• Temporary facilities
• All coordination and site engineering
works
BAKU – TBILISI – CEYHAN (BTC) ONSHORE TERMINAL, Turkey
POWER PLANT
AFSIN – ELBISTAN B THERMAL POWER PLANT,
Turkey

• TURNKEY CONSTRUCTION OF A LIGNITE FIRED POWER PLANT


(4 X 360 MW) & ALL AUXILIARY FACILITIES;
• STEEL STRUCTURE FABRICATION (70.000 TONS)
• BOILERS AND COAL BUNKERS
• COAL PREPARATION SYSTEM & STOCKYARD
• WATER SUPPLY & WATER TREATMENT SYSTEMS
• FLUE GAS DESULPHURIZATION & COAL CRUSHING PLANTS
• OPERATION, WORKSHOP, WAREHOUSE, MILL REPAIR SHOP
AND LIMESTONE PREPARATION BUILDINGS.
KASHAGAN FIELD DEVELOPMENT – TRANCHE 3, Kazakhstan
POWER GENERATION PLANT

MECHANICAL
ERECTION, ALIGNMENT,
FINAL ALIGNMENT, AND
PRE-COMMISSIONING
OF:

 4 GAS TURBINES AND


THEIR GENERATORS
IN THE RANGE OF 35-
45 MW
 2 STEAM TURBINES
AND THEIR
GENERATORS OF 35
MW (EQUIVALENT)
KASHAGAN MAIN WORKS TRANCHE 1, 2, 3 PROJECT

Construction Period: 39 months (April 2005 - June 2008)


Project Description: Construction of main pipe rack, oil process units and gas compression unit for Tranche 1 and
2 of petroleum process facility located 35 km northeast of Karabatan region, Atyrau, Republic of Kazakhstan.
General Contractor: «North Caspian Contractors B.V. (NCC)»
KASHAGAN POWER PLANT TRANCH 1 & 2

Construction Period: 30 months (May 2005 - November 2007)


Project Description: Execution of all civil works, steel structure, mechanical, electrical erection, piping,
instrumentation, painting and insulation works of 238 MW natural gas fired combined cycle power plant
composed of 4x42 MW gas turbines and 2x35 MW steam turbines for the power supply for Trench 1 and 2 of
Kashagan Petroleum Area.
General Contractor: «Bateman Kazakhstan Oil & Gas Company BV.»
KASHAGAN POWER PLANT TRANCH 3

Construction Period: 37 months (September 2009 - November 2012)


Project Description: Scope of work includes design, procurement, construction and commissioning of the
2x35 MW Natural Gas Fired Simple Cycle Power Plant.
General Contractor: AGIP Kazakhstan North Caspian Operating Co. N.V.
MARINE LOAD
OUT FACILITY
MARINE TERMINAL FOR IRAQ-TURKEY CRUDE
OIL PIPELINE,Turkey

• Construction of 2,6 km long jetty structure, presently the


longest in Turkey, (with 496 ea.. permanent 60" jetty piles)
with a capacity to serve 2 vessels up to 300.000 DWT,
• Construction of 366 m long causeway,
• Construction of the jetty control building on a separate
platform
• Construction and installation of jetty fire water replenishing
pump station on separate platform,
• Construction and installation of jetty loading platform with 6
crude oil loading arms with a total capacity of 120.000
barrels/hr. and 2 Vapor Handling Arms, all having emergency
release facility.
• Construction of 9 mooring dolphins,
• Construction of 4 breasting dolphins.
OIL AND GAS
SAMIR REFI NERY UPGRADE PROJECT, Morocco
INFRASTRUCTURE AND
SUPERSTRUCTURE
CONSTRUCTION
ISTANBUL ATATÜRK OLYMPIC STADIUM, Turkey
• 80.000 seat capacity (48.500 covered) with permanent athleticism tracks
• 42.200 m2 commercial / facility building
• 50.000 m2 – 6 Storey Building provides Amphi-theatre with 300 seats capacity
• Two elevated car parks with total capacity of 400 vehicles
• All zone separators comply with the latest international safety standards
• The Stadium’s two State of the Art Steel Roofs (2.800 t and 1.300 t) were produced by
Tekfen’s Steel Structure Fabrication Plant at Ceyhan, Adana

BAKU OLYMPIC STADIUM, Azerbaijan


• Capacity : 68.000 seats
• Total Layout Area : 617,000 m2
• Total Confined Space : 215,000 m2
• Maximum Height : 62 m
• Car Parking Capacity : 3.078 cars
• VVIP Suites : 126 spectators
• VIP Suites : 500 spectators
THE NEW MANAGEMENT TOWER OF
MINISTRY OF TAXATION, Azerbaijan

• Construction works
• Facade works
• Steel structure works

33-storey (2 basement floor & 31 above


ground floors), 168 m tall high-rise building
(44.270 m2 gfa) consisting of office spaces,
lounges on the tower and conference rooms,
cafeteria, restaurant and fitness club on the
podium which can be operated separately
after business hours.
KASHAGAN INDUSTRIAL BUILDINGS PROJECT

Construction Period: 36 months


Project Description: The project is construction of industrial buildings of
petroleum process facility located 35 km northeast of Karabatan region,
Atyrau, Republic of Kazakhstan. Scope of project is; fire station
building, center control room, laboratory, mechanical workshop,
electrical and instrumentation workshop, warehouse (2 ea), temporary
refuges (2 ea), gate house and change room.
General Contractor: AGIP Kazakhstan North Caspian Operating Co. N.V.
ORKEN VILLAGE PROJECT
CONSTRUCTION COMPOUND TEMPORARY OFFICES, TENGIZ

Construction Period: 12 months (November 2014 - November 2015)


Project Description: The project is construction of Temporary offices
upon the Future Growth Project (TCO). Scope of project:
mechanical works, procurement, building commissioning.
General Contractor: TengizChevrOil
REGIONAL LEADER
ISTEK Company Shareholder ISKER is the first Kazakhstan Company able to
Design, Construct and Install Port Facilities to provide fabrication facilities for all
scopes required in the O&G industry for both Onshore & Offshore.

Contract execution by ISKER Consortium of 12 remote Instrument& Electrical Buildings for


Kashagan "D" Island offshore facility. Client: AGIP KCO
MAJOR PARTNERS
MAJOR CLIENTS

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