ON LINE SELF CLEANING FILTER

OPERATING MANUAL

Version Prepared: Verified: Controlled: Approved: Issued

PM TM QM MD
1.5

Production, sales and service

Località via Fratta Rotonda Vado Largo, 2/A – 03012 Anagni (FR)
Tel.: ++39 0775 776058 Fax:++39 0775 772204
email: anagni@systea.it

Sito Web: http:\\www.systea.it

 INDEX
1. INTRODUCTION.................................................................................................................................................... 3
1.1. HYDRAULIC ............................................................................................................................ 3
1.2. PNEUMATIC ............................................................................................................................ 3
1.3. ELECTRIC ............................................................................................................................... 3
2. CONNECTION WITH SYSTEA ON LINE ANALYZERS ................................................................................ 3

3. PRINCIPLE OF OPERATION .............................................................................................................................. 3

4. TECHNICAL SPECIFICATIONS......................................................................................................................... 4

5. DATA SHEET .......................................................................................................................................................... 5

6. UNIT OVERVIEW .................................................................................................................................................. 6

7. INSTALLATION DRAWING ................................................................................................................................ 8

8. HYDRAULIC MANIFOLD .................................................................................................................................... 9

9. WIRING ................................................................................................................................................................. 10

10. INSTALLATION ............................................................................................................................................... 11

10.1. DESCRIPTION OF THE OPERATION SEQUENCE..................................................................... 11
11. PLC OPERATION ............................................................................................................................................ 12

12. SUGGESTIONS ................................................................................................................................................. 13

13. MAINTENANCE ............................................................................................................................................... 13

14. PART LIST ........................................................................................................................................................ 13

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1. INTRODUCTION
The On line Self Cleaning Filter is used in conjunction with the Systea On line Analyzers, the filter is
started by the Analyzer and controlled for cleaning cycle, filtering time etc. by an integrated PLC.

The unit include following sections:

- Hydraulics
- Pneumatic
- Electric

1.1. Hydraulic
This section includes a PVC body that allows to have the sample always available in a fast loop circuit. The
PVC body contains the filters realized in AISI 316 L specifically designed to avoid clogging from suspended
solids contained in the sample. The sample is extracted form the filter thank one, or more peristaltic pumps
and stored in the filtered sample overflow connected to the analyzer..

1.2. Pneumatic
The unit includes an air compressed circuit valve and injection system to allows the self cleaning of the filter.
The self cleaning operation are under control of the integrated PLC.

1.3. Electric
The electric section includes:
- Power supply
- Air compressed solenoid valve

2. Connection with Systea On Line Analyzers

The unit during the installation has to be connected with the Systea analyzer. The two wirings connected
with the Start contact of the filter, have to be connected to the Busy contact of the Systea Micromac C or
any other unit used to control the filter.

3. Principle of operation
The Systea On Line analyzer, when start analysis close the Busy contact until the analysis end. Busy
contact is used to close the Start contact on the Filter unit . The Filter starts to filter sample as long as
programmed in the Filter PLC; during the filtration time the clock counter, that control the self cleaning cycle
is activated. When the programmed time for self cleaning expire, the air compressed valve is open, for a
selected time, to inject air.
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4. TECHNICAL SPECIFICATIONS

MECHANICS
Omega back support: AISI 304
Hydraulic circuit: PVC
Pneumatic circuit: Extraflex 8x6
Pump tube: Norprene p/n STA-M103-04A

DIMENSIONS, WEIGHT
Dimensions 400 h x 650 l x 260 d mm
Weight: About 17 Kg.

OPERATING CONDITIONS
Temperature: from 5 degr. °C to 50 degr. °C

STORAGE CONDITIONS
Temperature: from- 20 degr. °C to 50 degr. °C
Humidity: from 4 to 95% (no condensation)

TRANSPORT CONDITIONS
Temperature: from- 0 degr. °C to 50 degr. °C
Humidity: from 4 to 95% (no condensation)
APPLICABLE RULES
IEC 92-504 sect.3
electric cabinet IP65
MAINTEINANCE
Motor ÷2000 hours
Pump ÷200 hours
Factory test
Tests carried out before delivery • visual test;
• isolation electric resistance measure;
• burn-in 48 hours;
• final inspection

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5. Data sheet

DATA SHEET Nº 01 On Line self Cleaning Filter

BODY'S SUPPORT : AISI 304

BODY'S FILTER : AISI 316 L (tecnica a V)
SLOT'S FILTER : 25 micron
GROUP'S FILTER : PVC not toxic
HYDRAULIC MAINS : PVC not toxic
SAMPLE INPUT H2O : hydraulic 1/2"
SAMPLE OUTPUT H2O : hydraulic 1/2"
SAMPLE SENDING : peristaltic pumps
MAX PRODUCTION : 20 l/h for (130 rpm)
SAMPLE PRESSURE : H2O min 0.3 bar
NECESSARY FLOW RATE : 60 l/h with maximum pressure 1 bar
SELFCLEANING PRESSURE : 0.5/1.2 bar Max
ELECTRIC CABINET CASING : for field version in plastic material IP 65
POWER SUPPLY : 12 Vdc
POWER ABSORPTION : 20 W
ELECTRIC PROTECTION : fuses, varistors on power supply
PERISTALTIC PUMPS : 12 Vdc
RPM PUMPS MAX : rpm 130 variable = max 20 l/h
OPERATING CONDITION : from + 5 to 50 °C
MAINTENANCE : pump tube replacement, cleaning, components check:
pump motor, coupling etc.
SELFCLEANING CYCLES : programmable by PLC
PUMP CYCLE : continuos or by analyser call
DIMENSIONS : h 400 x l 650 x d 260 mm
WEIGHT : kg.17 about
PUMPS TUBE LIFE : > 1.300.000 motor turns (about 250/300 hour)
PUMPS TUBE TYPE : Norprene
FLOW : about 11 l/h

Sample overflow

WEIGHT : gr. 100 about

DIMENSIONS : diameter = 50 mm, height = 120 mm
CAPACITY : 100 cc., adjustable
OUTPUTS : 1 = Analys.1 2 = Drainage (Tube 6/8)
INPUT : IN input from pump (Tube 6/8)
DISCHARGE OUTPUT : Overflow discharge (Tube 6/8)

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 6. UNIT OVERVIEW
650

A
608

2
3 4

13
400 1

350 8 8
13
12 10

11

6 7

40 315 295

650 A

100

140

200

210
3&5
85 75
1 100 13

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POSIT DESCRIPTION
.
1 PRESSURE REDUCTOR
2 ELECTROVALVE
3 PERISTALTIC PUMP
4 PLC
5 FILTER BODY
6 SAMPLE IN, BARBED PVC TUBE 20-22ID (PVC TUBE NOT INCLUDED)
7 SAMPLE OUT, BARBED PVC TUBE 20-22mm ID (PVC TUBE NOT INCLUDED)
8 FILTRATE TO SAMPLE POT OVERLFOW, SILICON TUBE p/n 562-MAST-01
9 OVERFLOW TO WASTE, BARBED PVD TUBE 12-14mm ID (PVC TUBE NOT INCLUDED)
10 FILTERED SAMPLE OUT TO ANALYZEZER, BARBED FOR SILICON TUBE p/n 562-MAST-
01
11 SAMPLE LINE TO ANALYZER SILICONE TUBE 1.8X4.0 P/N 562-3050-X2, SLEEVED WITH
562-MAST-01 ON BARBED CONNECTOR # 10 (SILICON TUBE 1.8X3.2 INCLUDED)
12 AIR COMPRESSED LINE FROM SOLENOID # 2 TO FILTER INLET, RILSAN 6X4mm
13 COMPRESSED AIR LINE INLET, RILSAN 6X4mm RILSAN TUBE FOR AIR INLET NOT
INCLUDED)
NOTE: ALL DIMENSIONS in mm

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7. INSTALLATION DRAWING
7
8

9 9 13

10
11

12 2

5 1

4
3

Position Description Position Description

1 Sample line 7 Alarms, signals output and signals input
2 On line self Cleaning filter 8 12 V dc line
3 Overflow waste 9 Wall mounting points
4 Analyzer waste silicone 2 x 4 mm 10 12 V Dc line
5 Sample inlet to analyzer silicone 2 x 4 11 Compressed air
mm
6 Micromac C 12 Filtered sample pot
13 Busy contact connection to TB 8 and 9

Note: Sample delivery to filter inlet is at customer care

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8. HYDRAULIC MANIFOLD

13
12

8
PLC
5 6

4 10
7
9 Analyzer
15

1 2

14
2

Position Description Position Description

1 Sample inlet to fast loop 8 PLC
2 Waste 9 Filtered sample pot
3 Filter 10 Analyzer
4 Air drier 11 Compressed air line
5 Air valve 12 12 V dc
6 Air solenoid 13 Busy contact connection to TB 8 and 9
7 Peristaltic pump 14 Sample fast loop
15 Sample overflow

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9. WIRING

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10. INSTALLATION

1) Mount the filter and the analyzer side by side at not more than 50/70 cm of distance fixing them on the wall
or on a proper frame.
2) Fix the Filtered sample pot to the wall or to a proper frame and connect it to the filter, the analyzer and the
waste line

Note: the length of sample overflow (n. 15), can be adjusted to have in the pot only the volume the
analyzer need for each run, to adjust the filtered sample volume, unscrew the straw and cut to the
desired length.
It is suggested to calculate the sample volume the analyzer need for each run, before to cut the straw,
the cut the straw allowing the pot to contain sample vo0lume + 5%.
This will avoid carry over between samples during analysis.

3) Supply the requested power supply to both units, (standard power supply is 12 V dc +/- 10%)
4) Connect the Start contact to the Busy contact of the analyzer
5) Connect the sample to the filter inlet
6) Connect waste tubes
7) Allows the sample to flow in the filter fast loop, (note that the sample delivery to the filter inlet is at
customer care)
8) Check for hydraulics leakage

The filter is ready for operation

10.1. Description of the operation sequence

1) It is considered that the sample flows continuously inside the filter fast loop (n. 14), so there is always
sample ready for filtering
2) The filter starts only when the analyzer start Analysis, trough the Busy contact that close the Start contact
of the filter
3) Peristaltic pump (n. 7) starts to extract filtered sample from the filter body (n. 3), sending it to the sample
overflow (n. 9)
4) During operation of the peristaltic pump, if the time for self cleaning expire, see chapter 11 PLC operation
par. B003, the pump stop for the Cleaning air injection time, see par. B002, and the Solenoid (n. 6) is open
for the B002 time.
5) After the time selected by the Pumping time, see par. B008, the pump stops
6) The analyzer start to pump the sample after a delay, defined in the analyzer Analysis cycle, that allows to
the sample pot to be filled and washed with filtered sample.

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11. PLC OPERATION
To modify the operation time, perform the following operations:
1. Press Esc

2. Press V Until Program is select

3. Press OK To enter Program menu

4. Press V Until Set Parameter is select

5. Press OK To enter Set Parameter menu

6. Press V To select to edit and modify one of following

time settings
- B002 = Cleaning air injection time (Default = 2 sec.)
- B003 = Self-cleaning frequency (Default = 20 sec.)
- B004 = Reserved do not modify
- B008 = Pumping time (Filtration time) (Default = 120 sec.)
- B009 = Reserved do not modify
- B011 = Time reserved do not modify
7. Press OK To enter B00X menu

8. Press V Select the time field to edit

9. Press OK To enter the settings to be modified

11. Press Arrows To increase or decrease selected

keys parameters
12. Press OK To confirm changing

13. Press ESC

Notes:
- B002 means air valve (6) opening time, do not exceed 2-4 sec, for the back washing of the filter with air.
- B003 is the time interval between two opening of the valve (6). This time is related to the suspended solid
concentration of the sample, meaning that a big amount of SS have to consider a frequent opening of the
valve, then a short interval.
- B004 is reserved time for CPU interval, normally is 0.5 sec.
- B008 is the pumping time, and is related to the distance of the filter and the sample storage bottle,
normally is 120 to 300 seconds.
- B009 not used.
- B011 is reserved time for CPU interval, normally is 0.5 sec.
Note that when the contact busy is closed the filter will work for time B008, but as soon as the contact
is open the filter will stop.

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12. SUGGESTIONS
• Do not run the unit below 5 °C;
• Do not allow pumping of solids in the silicon tube

13. MAINTENANCE

• Change the pump's tube about every 200 hours, if the motor's speed is set to 110 rpm.
• Change the motor's brushes every 2000 hours about.
• Clean the filter every 10 days about, or more frequently if you have very dirty water.

14. Part List

Models:
P/N DESCRIPTION
NS-MF25-01: STANDARD SELF CLEANING FILTER 25uM W/O INTEGRATED COMPRESSOR
NS-MF25-02: SELF CLEANING FILTER WITH INTEGRATED COMPRESSOR
PART LIST
P/N DESCRIPTION
STA-FILTER-18A SAMPLE POT OVERFLOW ASSY
STA-FILTER-10 FILTER HOLDER PVC
OR2118NBR ORING 2118 NBR
OR2025NBR ORING 2025NBR
STA-FILTER-27 FILTER INTERNAL CYLINDER
FLT-0025-00 25uM FILTER STAINLESS STEEL
STA-DSTZ-06 SPACER PUMP MOTOR - 128SY
STA-GTPM-00 COUPLING PUMP - MOTOR
STA-M103-29 PUMP MOTOR - CIGB32P0019-GL1A1R
STA-M104-00 PUMP HEAD ON LINE FILTER
STA-M104-04° PUMP TUBE
STA-B07-201-M3KG PRESSURE REGULATOR - MICROFIL NORGREEN
STA-M104-17 PLC FOR ON LINE SELF CLEANING FILTER (6ED1 052-1MD08-0BA0)
SL171B14.13 VALVE - EV.L171B14-Z610A-1/4''X3-V12CC
ONLY FOR NS-MF225-02
STA-FILTER-31A COMPRESSED AIR RESERVOIR
STA-COMP-02 ON LINE FILTER COMPRESSOR
RS2596660 PRESSURE CONTROLLER

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