®

l Checking Procedure
3

WARNING
Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.

l Check for a broken heater or 1. Check for a broken heater or sensor

High-output, temperature controlled soldering station 4 l HAKKO FM-2025
sensor
Measure the resistance across this position.

Maintenance & Checking

Item No. Part No. Part Name Specifications
2 ①∼③ FM2025-01 HAKKO FM-2025 ③ is yellow
1 ①∼③ FM2025-02 HAKKO FM-2025 ③ is blue
① FM2025-03 Connector assembly Verify the electrical integrity of the heater and sensor.
1. PARTS LIST ② B2906 Connector cover Measure the resistance of the heater and sensor while at room
B2765D Sleeve assembly Yellow temperature (15 to 25°C.; 59 to 77°F.). It should be 8Ω ±10%. If
③ B2768C Sleeve assembly Orange the resistance exceeds these limits, replace the tip.

7 5
B2769D Sleeve assembly Blue
④ Tip See back page.
l Check the grounding line 1. Unplug the connection cord from the station.
⑤ B2300 Heat resistant pad
2 2. Measure the resistance value between Pin 2 and the tip.
Pan head screw
M4 × 6 (2) 5 4 3. If the value exceeds 2Ω (at room temperature), perform the tip main-
8 tenance described on section 2, maintenance for the tip. If the value
3 1
8 still does not decrease, check the connection cord for breakage.
7 6
2 l Iron Holder
Tapping screw
Nominal size 5 Item No. Part No. Part Name Specifications
M3.5 × 45 (4) l Checking the connection cord 1. Remove the soldering tip and the sleeve assembly.
3 ①∼⑤ FH100-02 Iron holder With cleaning sponge
for breakage 2. Turn the front piece of the HAKKO FM-2025 counterclockwise
and remove the cover.
Black
Tooth lock l Iron Holder Parts 3. Measure the resistance values between the connector and the
washer 1 White
Nominal size 4 Tapping screw Item No. Part No. Part Name Specifications lead wires at the socket as follows:
Nominal size ① B3001 Iron receptacle With screw
6 M3 × 16 (4) Pin 1 – Red Pin 2 – Green
② B2791 Retaining clip Green Pin 3 – Black Pin 5 – White
③ B3000 Holder for iron Red

receptacle If any value exceeds 0Ω or is ∞, replace the HAKKO FM-2025.

④ B2999 Iron holder base With rubber feet
5 l Replacing the fuse 1. Unplug the power cord from the power receptacle.
⑤ A1519 Cleaning sponge 2. Remove the fuse holder.
Tapping screw 3. Replace the fuse.
Nominal size 4. Put the fuse holder back in place.
M2.6 × 8 (4) 4
3
l Optional Parts
4 Tapping screw
Nominal size 1 Item No. Part No. Part Name Specifications
M2.6 × 6 (2)
① B2756 Tip tray

9
1

10
2 2. MAINTENACE/CHECKING PROCEDURE 3. TROUBLE SHOOTING GUIDE
Performing proper and periodical maintenance extends the products life and contributes to use it always in WARNING
Tapping screw a good condition. Efficient soldering depends upon the temperature, the quality and quantity of the solder • Before checking the inside of the HAKKO FX-951 or replacing parts, be sure to disconnect the
Nominal size
M2.6 × 8 (4) and flux. Apply the following service procedure as dictated by the conditions of the usage. power plug. Failure to do so may result in electric shock.
WARNING
l The unit does not operate when the CHECK : Is the power cord and/or the connection plug
Since the soldering iron can reach a very high temperature, please work carefully. Except the
power switch is turned on. disconnected?
case especially indicated, always turn the power switch OFF and disconnect the power plug be- ACTION : Connect it.
fore performing any maintenance procedure. CHECK : Is the fuse blown?
ACTION : Investigate why the fuse blew and then replace the fuse. If
l Tip maintenance High temperatures shorten tip life and may cause thermal shock the cause can not be determined, replace the fuse. If the
l HAKKO FX-951 Station fuse blows again, send the unit in for repair.
to components. Always use the lowest possible temperature when
Item No. Part No. Part Name Specifications Item No. Part No. Part Name Specifications
1. Tip temperature soldering. The excellent thermal recovery characteristics of the l The tip does not heat up. CHECK : Is the tip inserted properly?
① B2973 Front panel B2403 Fuse/250V-2A 100-110V
⑧ HAKKO FX-951 ensure effective soldering at low temperatures. • The sensor error is displayed. ACTION : Insert the tip completely.
② B2982 Button set 4 each B2987 Fuse/250V-1A 220-240V
CHECK : Is the connection cord and/or the heater/sensor broken?
③ B2980 P.W.B./ tempera- B2419 Power cord, 3 wired 2. Cleaning Always clean the soldering tip before use, to remove any residual ACTION : See the appropriate section of this manual regarding how
ture control cord & American plug solder or flux adhering to it. Use a clean and moist cleaning to check the connection cord and/or the heater/sensor for
④ B2977 Case/Left With rubber foot and cushion B2421 Power cord, 3 wired sponge No. A1519 (Provided with the HAKKO FX-951) or the breakage.
⑤ B2978 Case/Right With rubber foot and cushion cord but no plug HAKKO 599B tip cleaner. Contaminants on the tip have many
l Solder does not wet the tip. CHECK : Is the tip temperature too high?
B2979 Transformer 100V B2422 Power cord, 3 wired India deleterious effects, including reduced heat conductivity, which
ACTION : Set the appropriate temperature.
⑨ contribute to poor soldering performance.
B2983 Transformer 110V cord & BS plug CHECK : Is the tip contaminated with oxide?
⑥ ACTION : Remove the oxide (see “Tip maintenance” on section 2).
B2984 Transformer 220V B2424 Power cord, 3 wired 220V KTL
3. After use Always clean the tip and coat it with fresh solder after use. This
B2985 Transformer 230V cord & European plug 230V CE
guards against oxidation. l The tip temperature is too high. CHECK : Is the connection cord broken?
B3067 Transformer 240V B2425 Power cord, 3 wired 230V CE ACTION : See “Checking the connection cord for breakage” on
⑦ B2852 Power switch cord & BS plug 4. When the unit is not being used Never allow the unit to idle at a high temperature for extended section 2.
B2436 Power cord, 3 wired China and the auto power shutoff is periods. This will allow the tip to become oxidized. Turn the pow- CHECK : Is the entered offset value correct?
ACTION : Enter the correct value.
cord & Chinese plug not active. er switch OFF. If it is to be out of service for several hours, it is
B2426 Power cord, 3 wired advisable to pull the power plug as well. l The tip temperature is too low. CHECK : Is the tip contaminated with oxide?
cord & Australian plug ACTION : Remove the oxide (see “Tip maintenance” on section 2).
5. Inspecting and cleaning the tip This procedure, if followed daily, will materially add to tip life. CHECK : Is the entered offset value correct?
⑩ B2972 Control card
1. Set the temperature to 250°C. (482°F.) ACTION : Enter the correct value.
2. When the temperature stabilizes, clean the tip (see 2, above)
and check the condition of the tip. If the tip is badly worn or de- l The soldering iron error is CHECK : Is incorrect soldering iron connected?
displayed. ACTION : Connect the HAKKO FM-2025 soldering iron.
formed, replace it.
HEAD OFFICE
TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 3. If the solder plated part of the tip is covered with black oxide, apply
l The low-temperature alarm CHECK : Is the tip too small for the items to be soldered?
http://www.hakko.com E-mail:sales@hakko.com CAUTION fresh solder, containing flux, and clean the tip again. Repeat until tolerance error occurs ACTION : Use a tip with a larger thermal capacity.
Please access to the following address for the other Sales affiliates. NEVER file the tip to remove oxides! all the oxide is removed, then coat the tip with fresh solder. frequently. CHECK : Is the setting value for the low-temperature alarm tolerance too low?
http://www.hakko.com 4. Turn the power OFF and remove the tip, using the heat resist- ACTION : Increase the setting value.
ant pad. Set the tip aside to cool.
2006.4 l Heater terminal short circuit error
5. Remaining oxides, such as the yellow discoloration on the tip CHECK : Is the tip for HAKKO FM-2025 soldering iron?
Copyright © 2004 HAKKO Corporation. All Rights Reserved. MA01352XZ060425
is displayed.
shaft, can be removed with isopropyl alcohol. ACTION : Connect the HAKKO FM-2025 soldering iron.
4. TIP STYLES
T12-1201 QUAD 13.6 × 8.5 T12-1202 QUAD 10.3 × 10.3 T12-1203 QUAD 12.8 × 12.8 T12-1204 QUAD 17.9 × 17.9 T12-1205 QUAD 23.4 × 17.3

(ø0.22)
ø5.5

(0.33)
(0.38)

(0.41)
(0.45)
8.5

9.7

10.3

11.5

(0.50)
(0.55)
12.8

(0.68)
(0.73)
14

(0.70)
(0.75)

17.3

18.5
17.9

19
115 13.6 5.5
(0.54) 10.3 5.5
(4.53) (0.22) (0.41) 12.8 5.5
139 (0.22)
14.8 (0.50) (0.22)
(5.46) (0.58) 11.5 17.9 5.5 23.4 5.8
Unit: mm (in.) (0.45) 14
(0.55)
(0.70) (0.22) (0.92) (0.23)
19 24.6
T12-B SHAPE-B T12-B2 SHAPE-0.5B T12-B3 SHAPE-0.7B T12-B4 SHAPE-0.4B T12-BL SHAPE-BL (0.75) (0.97)
QUAD
SHAPE B .2 .5 .7 .4 ) .2 )
T12-1206 QUAD 22.5 × 16.5 T12-1207 QUAD 15.5× 15.5 T12-1208 QUAD 15.8 × 15.8 T12-1209 QUAD 8.4 × 8.4

R0 08) R 0 02 ) R0 .03) R0 .02

.0 R0 .008

(0.33)

(0.38)
R0 7.5 0. (R
0 5 0 5

8.4

9.6
( (R 10 (R 0 12
(R

(0.61)

(0.66)

(0.62)

(0.67)
(0.65)

(0.70)

15.5

16.7

15.8
(0.30) (0.39) (0.20) (0.20) (0.47)

16.5

17.7

17
8.4 5.5
T12-BC1 SHAPE-1BC T12-BC2 SHAPE-2BC T12-BC3 SHAPE-3BC (0.33) (0.22)
T12-BCF1* T12-BCF2* T12-BCF3* 22.5 5.8 15.5 5 15.8 5.5 9.6
(0.89) (0.61) (0.20) (0.62) (0.22) (0.38)
(0.23)
23.7 16.7 17

(ø0.08)

(ø0.12)
(0.66) (0.67)
(ø0.04)

(0.93)

ø2
SHAPE BC
ø1

ø3
T12-1401 SPATULA 10.4 T12-1402 SPATULA 15.7 T12-1403 SPATULA 21.2 T12-1404 SPATULA 25
45 ° 45°
45 °

(0.08)

(0.08)
(0.08)
(0 1.1

(0.08)
(0 2.1
4)

8)

2
2

2
.0

.0

(0 3.3
3)
11.5 11.5 10

.1
(0.45) (0.45) (0.39)
10.4 7.2 15.7 7.2 21.2 7.2 25 7.2
T12-C1 SHAPE-1C T12-C4 SHAPE-4C (0.41) (0.28) (0.62) (0.28) (0.83) (0.28) (0.98) (0.28)
T12-CF4* 9.5 9.5 9.5 9.5
(0.37) (0.37) (0.37) (0.37)
(ø0.16)
(ø0.04)

ø4

SPATULA
ø1

SHAPE C T12-1405 SPATULA 32 T12-1406 SPATULA 40

(0.08)

(0.08)
° 45 °

2
60
)
04
(0 . 1

12 11.5
(0.47) (0.45)
32 7.2 40 7.2
(1.26) (0.28) (1.57) (0.28)
T12-D08 SHAPE-0.8D T12-D12 SHAPE-1.2D T12-D16 SHAPE-1.6D T12-D24 SHAPE-2.4D T12-D4 SHAPE-4D
9.5 10.5
(0.37)

(ø0.16)
(0.41)
(ø0.06)

(ø0.09)
(ø0.05)
(ø0.03)

ø1.6

ø2.4

ø4
ø1.2
ø0.8

T12-B2Z SHAPE-0.5B (Z) T12-BC1Z SHAPE-1BC (Z) T12-BC2Z SHAPE-2BC (Z) T12-BC3Z SHAPE-3BC (Z) T12-BZ SHAPE-B (Z)
T12-BCF1Z* T12-BCF2Z* T12-BCF3Z*
0.5 3.2 0.5 3 0.5 3.5 0.5 0.5 4
4
(0.02) (0.13) (0.02) (0.12) (0.02) (0.14) (0.02) (0.16)

(ø0.12)
(0.02) (0.16)

(ø0.08)
(ø0.04)

ø3
9.5 10

ø2
10 8.5

ø1
10
(0.37) (0.39) (0.39) (0.33)
SHAPE D
(0.39)
.5 .2
T12-D52 SHAPE-5.2D T12-DL08 SHAPE-0.8DL T12-DL12 SHAPE-1.2DL T12-DL32 SHAPE-3.2DL T12-DL52 SHAPE-5.2DL R0 02) R0 08)
0. 4 5° .0
45° 45° (R0

(0 1.2
(R 10 8

5)
(ø0.20)

(0 2.3
(ø0.20)
(ø0.13)

.0

9)
(0.39) (0.31)
(ø0.03)

(ø0.05)
ø5.2

ø5.2
ø3.2

(0 3.3
.0

3)
10 10 10
ø0.8

ø1.2

.1
(0.39) (0.39) (0.39)

T12-C4Z SHAPE-4C (Z) T12-D12Z SHAPE-1.2D (Z) T12-D16Z SHAPE-1.6D (Z) T12-D24Z SHAPE-2.4D (Z) T12-D4Z SHAPE-4D (Z)
0.6 3 0.5 7
SPECIAL
1.2 7 0.6 3 1.2 9 T12-CF4Z*
(0.02) (0.12) (0.02) (0.12) (0.02) (0.28) (0.05) (0.35)

(ø0.16)
(0.05) (0.28)

(ø0.06)
(ø0.05)

(ø0.09)
13 10

ø4
13

(ø0.16)
16

ø1.6
8

ø1.2

ø2.4
APPLICA-

ø4.1
(0.31) (0.51) (0.51) (0.39) (0.63)

T12-I SHAPE-I T12-IL SHAPE-IL T12-ILS SHAPE-ILS

TIONS
4 5° 0.5 4 0.5 4
TYPE (0.02) (0.16)
0.5 5 0.5 6
(0.02) (0.16)
SHAPE I 5 (0.02) (0.19) (0.02) (0.24)

(0 4.2
.1 ) 10 10

7)
.2 .2 10 10
R0 .006 10

.1
R 0 008 ) R 0 00 8 ) 0 13.5
(0.39) (0.39)
(0.39) (0.39) (0.39)
0. 9.5 0. 12.7 (R (0.53)
(R (R (0.50)
(0.37) T12-KFZ SHAPE-KF (Z) T12-KRZ SHAPE-KR (Z) T12-BCM2 SHAPE-2BC T12-BCM3 SHAPE-3BC
Bevel with indent** Bevel with indent**

(ø0.19)
T12-J02 SHAPE-0.2J T12-JL02 SHAPE-0.2JL T12-JS02 SHAPE-0.2JS

ø4.7

(ø0.12)
ø4.6

(ø0.08)

ø3
ø2
3.5 4) 1.6 6)
(0 .
1 7.5 0) (0.
0
3
(0 .
SHAPE J

(0 .1
(0 0.908)
4 5°

2
2
30 °
30°

45°

(0 .3
45° 45°

(0 2.1 13)
30 °

4)

3
8)

2.4 (0.08)

.0

8)
R0.2

12
(R0.00

7.9
08)

(0.09)
0 8)

12 9.3 17
(R0.0 .2

.0
11.5 10
R0.2

(0.31) (0.47)
R0

(0.47) (0.37) (0.67)

(R0.0

(0.45) (0.39)

1. 07 )
(0
8
.

3. 14)
(0
5
.
T12-K SHAPE-K T12-KF SHAPE-KF T12-KL SHAPE-KL T12-KR SHAPE-KR T12-KU SHAPE-KU

(ø0.26)

(ø0.22)
ø6.7

ø5.5
(ø0.19)

(ø0.18)
ø4.7

(ø0.19)
(ø0.19)

(ø0.12)
ø4.6

ø4.7
ø4.7

ø3

SHAPE K
115
2 45° 2.4 4 5° 1.5 4 5° 1.5 4 5° 1.2 45° (4.53)
(0.08) 15 (0.09) 17 (0.06) 11 (0.06) 11 (0.05) 11 139
(0.59) (0.67) (0.43) (0.43) (0.43) (5.46)

T12-1001 TUNNEL 5.1 × 4.6 T12-1002 TUNNEL 5.1 × 10.4 T12-1003 TUNNEL 9.5 × 18.3 T12-1004 TUNNEL 9.5 × 15.8 T12-1005 TUNNEL 9.5 × 13.2 T12-WB2 SHAPE-0.5WB T12-WD08 SHAPE-0.8WD T12-WD12 SHAPE-1.2WD T12-WD16 SHAPE-1.6WD T12-WD52 SHAPE-5.2WD
HEAVY

(ø0.20)
(ø0.06)
(ø0.05)

ø5.2
(ø0.03)

ø1.6
ø1.2
ø0.8
(0.26)
(0.26)

DUTY
6.7
5.1
6.7
5.1

(0.20)
(0.20)

(0.44)
(0.37)

(0.44)
(0.37)

(0.44)
(0.37)
11.1

11.1

11.1
9.5

9.5

9.5

4.6 2.3 10.4 2.3

TYPE
5
(0.18) (0.09) 4.5 (0.41) (0.09) 4.5 18.3 3.2 0. )
15.8 3.2 13.2 3.2 R .02
(0.18) (0.18) (0.72) (0.13) 5.5 (0.62) (0.13) 5.5 (0.52) (0.13) 5.5 R 0 11 0.5 3.5 0.5 3 0.5 3.5 1.2 7
( (0.43) (0.02) (0.14) (0.02) (0.11) (0.02) (0.14) (0.05) (0.28)
(0.22) (0.22) (0.22)
11 11 11 10
(0.43) (0.43) (0.43) (0.39)
TUNNEL T12-1006 TUNNEL 6.9 × 11.4 T12-1007 TUNNEL 7.9 × 18.8 T12-1008 TUNNEL 19.5 × 10.2 T12-1009 TUNNEL 13.4 × 20.5 T12-1010 TUNNEL 19.5 × 12 T12-WI SHAPE-WI
(0.37)
(0.34)

(0.31)
(0.27)
8.7
6.9

9.3
7.9

(0.58)
(0.53)
14.8
13.4

(0.82)
(0.77)
(0.82)
(0.77)

20.9
19.5
20.9
19.5

11.4 2.3
0.0 .2

18.8 3.2
)
(R R 0
08

(0.45) (0.09) 4.5 (0.74) (0.13) 5.5 11

(0.18) 20.5 4.3 (0.43)
(0.22)
(0.81) (0.17) 6
10.2 3 12 3
(0.40) (0.12) 6
(0.24)
(0.47) (0.12) 6
*Tinned on the soldering surface only.
(0.24) (0.24) **The part numbers T12-BCM2 and T12-BCM3 are not available for sale or use in the U.S.A.