4.

Wiring and main controller layout

CONTENTS
Serial
No. IGBT control FET control CAN-BUS Control MPU board unified
with two relays
Model gate circuit
for backward
FB10- 221AE1251~1785 221AE3656~221E01346
~221AE1250 221E03114~06320 221E06321~
18P 221AE1958~3655 221E01431~03113
FB20- 241AC4969~5198 241AC6266~8085
~241AC4968 241AC9052~241C01025 241C01026~
28P 241AC5274~6265 241AC8118~9051
~251AC0696 251AC0881~1180
FB30P - 251AC1295~1530 251AC1531~
251AC0715~ 0880 251AC1190~1294

FB35PJ ~251AC0880 - 251AC0881~1294 251AC1295 ~1530 251AC1531~

4-1. IGBT control 119

4-1-1. System wiring (IGBT) FB10-28P-75 / FB10-25P-U75.............................................119
4-1-2. System wiring (IGBT) FB30P-75.............................................................................120
4-1-3. Body wiring (IGBT) FB10-28P-75 / FB10-25P-U75.................................... 121
4-1-4. Body wiring (IGBT) FB30P-75. ............................................................. 122
4-1-5. Body harness (IGBT) FB10-28P-75 / FB10-25P-U75.............................................123
4-1-6. Body harness (IGBT) FB30P-75. ............................................................. 124
4-1-7. Controller wiring (IGBT) FB10-30P-75 / FB10-25P-U75.................................... 125
4-1-8. Controller harness (IGBT) FB10-30P-75 / FB10-25P-U75.................................... 126
4-1-9. Main controller (IGBT) FB10-30P-75 / FB10-18P-U75.................................... 127
4-1-10. Main controller (IGBT) FB20/25P-U75........................................................ 128

4-2. FET control 129

4-2-1. System wiring (FET) FB10-28P-75 / FB10-25P-U75.................................... 129
4-2-2. Body wiring (FET) FB10-28P-75 / FB10-25P-U75.................................... 130
4-2-3. Body harness (FET) FB10-28P-75 / FB10-25P-U75.................................... 131
4-2-4. Controller wiring (FET) FB10-28P-75 / FB10-25P-U75.................................... 132
4-2-5. Controller harness (FET) FB10-28P-75 / FB10-25P-U75.................................... 133
4-2-6. Main controller (FET) FB10-28P-75 / FB10-25P-U75.................................... 134

4-3. CAN-BUS Control 135

4-3-1. System wiring (CAN) FB10-28P-75 / FB10-25P-U75.................................... 135
4-3-2. System wiring (CAN) FB30P-75 / FB35PJ-75............................................. 136
4-3-3. Body wiring (CAN) FB10-28P-75 / FB10-25P-U75.................................... 137
4-3-4. Body wiring (CAN) FB30P-75 / FB35PJ-75............................................. 138

109
 4 Wiring and main controller layout

4-3-5. Body harness (CAN) FB10-28P-75 / FB10-25P-U75.................................... 139

4-3-6. Body harness (CAN) FB30P-75. ............................................................. 140
4-3-7. Body harness (CAN) FB35PJ-75............................................................. 141
4-3-8. Controller wiring (CAN) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 142
4-3-9. Controller harness (CAN) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 143
4-3-10. Main controller (CAN) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 144

4-4. MPU board unified gate circuit 145

4-4-1. System wiring (MPU board unified gate circuit) FB10-28P-75 / FB10-25P-U75
(FB10-18P: -221E06320 / FB20-28P: -241C01025)......... 145
4-4-2. System wiring (MPU board unified gate circuit with two relays for backward)
FB10-28P-75 / FB10-25P-U75
(FB10-18P: 221E06321- / FB20-28P: 241C01026-)......... 146
4-4-3. System wiring (MPU board unified gate circuit) FB30P-75 / FB35PJ-75 (FB30P/35PJ: -251AC1530)........ 147
4-4-4. System wiring (MPU board unified gate circuit with two relays for backward)
FB30P-75 / FB35PJ-75 (FB30P/35PJ: 251AC1531-)........ 148
4-4-5. System wiring (MPU board unified gate circuit) NFT production. ...................................................... 149
4-4-6. Body wiring (MPU board unified gate circuit) FB10-28P-75 / FB10-25P-U75.................................... 150
4-4-7. Body wiring (MPU board unified gate circuit) FB30P-75 / FB35PJ-75............................................. 151
4-4-8. Body wiring (MPU board unified gate circuit) NFT production. ...................................................... 152
4-4-9. Body harness (MPU board unified gate circuit) FB10-28P-75 / FB10-25P-U75
(FB10-18P: -221E05489 / FB20-28P: -241C00518)......... 153
4-4-10. Body harness (MPU board unified gate circuit) FB10-28P-75 / FB10-25P-U75
(FB10-18P: 221E05490-08894 / FB20-28P: 241C00519-02670) 154
4-4-11. Body harness (MPU board unified gate circuit with two relays for backward)
FB10-28P-75 / FB10-25P-U75
(FB10-18P: 221E08895- / FB20-28P: 241C02671-)......... 155
4-4-12. Body harness (MPU board unified gate circuit) FB30P-75 (FB30P: -251AC1446). ............................... 156

4-4-13. Body harness (MPU board unified gate circuit) FB30P-75 (FB30P: 251AC1447-1755).......................... 157
4-4-14. Body harness (MPU board unified gate circuit with two relays for backward)
FB30P-75 (FB30P: 251AC1756-). ............................... 158
4-4-15. Body harness (MPU board unified gate circuit) FB35PJ-75 (FB35PJ: -251AC1446).............................. 159

4-4-16. Body harness (MPU board unified gate circuit) FB35PJ-75 (FB35PJ: 251AC1447-1755)....................... 160
4-4-17. Body harness (MPU board unified gate circuit with two relays for backward)
FB35PJ-75 (FB35PJ: 251AC1756-).............................. 161
4-4-18. Body harness (MPU board unified gate circuit) NFT production. ...................................................... 162
4-4-19. Controller wiring (MPU board unified gate circuit) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 163
4-4-20. Controller harness (MPU board unified gate circuit) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 164
4-4-21. Main controller (MPU board unified gate circuit) FB10-30P-75 / FB10-25P-U75 / FB35PJ-75................... 165
4-4-22. Main controller (MPU board unified gate circuit) NFT production. ...................................................... 166

110
 Wiring and main controller layout 4

4-5. Built-in charger 167

4-5-1. BC wiring(400V) IGBT/FET control..................................................... 167
4-5-2. BC harness(400V) IGBT/FET control..................................................... 168
4-5-3. BC wiring(200V) IGBT/FET control..................................................... 169
4-5-4. BC harness(200V) IGBT/FET control..................................................... 170
4-5-5. BC wiring(400V) CAN-BUS control..................................................... 171
4-5-6. BC harness(400V) CAN-BUS control
(FB10-18P: -221E03113 /
FB20-28P: -241AC9051 / FB30P, 35PJ: -251AC1294)...... 172
4-5-7. BC harness(400V) CAN-BUS control
(FB10-18P: 221E03114- / FB20-28P: 241AC9052- /
FB30P, 35PJ: 251AC1295-)........................................ 173
4-5-8. BC wiring(200V) CAN-BUS control..................................................... 174
4-5-9. BC harness(200V) CAN-BUS control
(FB10-18P: -221E03113 / FB20-28P: -241AC9051 /
FB30P, 35PJ: -251AC1294)........................................ 175
4-5-10. BC harness(200V) CAN-BUS control
(FB10-18P: 221E03114- / FB20-28P: 241AC9052- /
FB30P, 35PJ: 251AC1295-)........................................ 176

4-6. Accessories 177

4-6-1. Wiring, revolving Revolving lamp / by Key switch . ................................. 177
4-6-2. Wiring, revolving Revolving lamp / Fwd & Bwd...................................... 178
4-6-3. Wiring, revolving Revolving lamp / Bwd ............................................... 179
4-6-4. Wiring, revolving (CAN) Revolving lamp / Fwd & Bwd
(FB10-18P: -221E07276 / FB20-28P: -241C01640 /
FB30P, 35PJ: -251AC1626)........................................ 180
4-6-5. Wiring, revolving (CAN) Revolving lamp / Fwd & Bwd
(FB10-18P: 221E07277- / FB20-28P: 241C01641- /
FB30P, 35PJ: 251AC1627-)........................................ 181
4-6-6. Wiring, revolving (CAN) Revolving lamp / Bwd
(FB10-18P: -221E07276 / FB20-28P: -241C01640 /
FB30P, 35PJ: -251AC1626)........................................ 182
4-6-7. Wiring, revolving (CAN) Revolving lamp / Bwd
(FB10-18P: 221E07277- / FB20-28P: 241C01641- /
FB30P, 35PJ: 251AC1627-)........................................ 183
4-6-8. Wiring, working Working lamp ......................................................... 184
4-6-9. Wiring, chime (IGBT&FET) Chime / Fwd & Bwd ................................................. 185
4-6-10. Wiring, chime (IGBT&FET) Chime / Fwd . ......................................................... 186
4-6-11. Wiring, chime (IGBT&FET) Chime / Bwd .......................................................... 187
4-6-12. Wiring, license License plate lamp for car inspection ........................... 188

111
 4 Wiring and main controller layout

4-6-13. Wiring, overload Overload sensor / display indication . ........................... 189

4-6-14. Wiring, load sensor Load sensor / Analog type.......................................... 190
4-6-15. Wiring, load sensor (CAN) Load sensor / Analog type.......................................... 191
4-6-16. Wiring, load sensor Load sensor / Digital type. ......................................... 192
4-6-17. Wiring, load sensor (CAN) Load sensor / Digital type. ......................................... 193
4-6-18. Wiring, lift limit Lift limit / 1st stage . ................................................. 194
4-6-19. Wiring, lift limit Lift limit / 2nd stage . ................................................ 195
4-6-20. Wiring, seat heater Seat heater ............................................................ 196
4-6-21. Wiring, rear lamp Rear lamp
(FB10-18P: -221E03367 / FB20-28P: -241AC9194 /
FB30P, 35PJ: -251AC1318)........................................ 197
4-6-22. Wiring, rear lamp Rear lamp
(FB10-18P: 221E03368- / FB20-28P: 241AC9195- /
FB30P, 35PJ: 251AC1319-)........................................ 198
4-6-23. Wiring, fork scale Fork scale / without printer
(FB10-18P: -221E05836 / FB20-28P: -241C00720 /
FB30P, 35PJ: -251AC1484)........................................ 199
4-6-24. Wiring, fork scale Fork scale / with printer
(FB10-18P: -221E05836 / FB20-28P: -241C00720 /
FB30P, 35PJ: -251AC1484)........................................ 200
4-6-25. Wiring, fork scale Fork scale / with or wothout printer
(FB10-18P: 221E05837- /FB20-28P: 241C00721- /
FB30P, 35PJ: 251AC1485-)........................................ 201
4-6-26. Wiring, wiper Wiper ................................................................... 202
4-6-27. Wiring, wiper Wiper / Lower mounting ............................................ 203
4-6-28. System wiring Fork level auto stop ................................................. 204
4-6-29. Wiring, chime (Buzzer) (CAN) Chime / Fwd & Bwd ................................................. 205
4-6-30. Wiring, chime (CAN) Chime / Fwd . ......................................................... 206
4-6-31. Wiring, chime (CAN) Chime / Bwd .......................................................... 207
4-6-32. Wiring, buzzer (CAN) Back buzzer / with ON OFF switch.............................. 208
4-6-33. Wiring, buzzer (CAN) Back buzzer / Volume controllable type ........................ 209

4-7. Finger tip (Option) 211

4-7-1. System wiring (IGBT/FET) FB10-30P-75 / FB10-25P-U75.................................... 211
4-7-2. Body wiring (IGBT/FET) FB10-30P-75 / FB10-25P-U75.................................... 212
4-7-3. Body harness (IGBT) FB10-28P-75 / FB10-25P-U75.................................... 213
4-7-4. Body harness (IGBT) FB30P-75. ............................................................. 214
4-7-5. Body harness (FET) FB10-28P-75 / FB10-25P-U75.................................... 215
4-7-6. System wiring (CAN) FB10-30P-75 / FB10-25P-U75.................................... 216
4-7-7. Body wiring (CAN) FB10-30P-75 / FB10-25P-U75.................................... 217

112
 Wiring and main controller layout 4

4-7-8. Body harness (CAN) FB10-28P-75 / FB10-25P-U75.................................... 218

4-7-9. Body harness (CAN) FB30P-75. ............................................................. 219
4-7-10. System wiring (MPU board unified gate circuit) FB10-30P-75 / FB10-25P-U75.................................... 220
4-7-11. System wiring (MPU board unified gate circuit) NFT production. ...................................................... 221
4-7-12. Body wiring (MPU board unified gate circuit) FB10-30P-75 / FB10-25P-U75.................................... 222
4-7-13. Body wiring (MPU board unified gate circuit) NFT production. ...................................................... 223
4-7-14. Body harness (MPU board unified gate circuit) FB10~18P-(U)75 (-221E08894) /FB20~25P-(U)75 (-241C02670) 224
4-7-15. Body harness (MPU board unified gate circuit with two relays for backward)
FB10~18P-(U)75 (221E08895-) /FB20~25P-(U)75 (241C02671-) 225
4-7-16. Body harness (MPU board unified gate circuit) FB30P-75 (-251AC1755)........................................... 226
4-7-17. Body harness (MPU board unified gate circuit with two relays for backward)
FB30P-75 (251AC1756-)........................................... 227

4-8. Australian Standard compliant (AS) 228

4-8-1. Wiring, AS Australian Standard compliant (AS).............................. 228
4-8-2. Harness Comp., body Australian Standard compliant (AS).............................. 229
4-8-3. Harness, body Australian Standard compliant (AS).............................. 230
4-8-4. Harness Comp., body Australian Standard compliant (AS) / NFT production....... 231
4-8-5. Harness, AS Australian Standard compliant (AS).............................. 233
4-8-6. Harness, short circuit Australian Standard compliant (AS).............................. 234
4-8-7. Harness, head guard Australian Standard compliant (AS).............................. 235

4-9. Parking alarm 237

4-9-1. Harness, accessory Parking alarm. ........................................................ 237
4-9-2. Wiring Parking alarm. ........................................................ 238
4-9-3. Harness Comp., body Parking alarm / NFT production................................... 239
4-9-4. Harness, body Parking alarm / NFT production................................... 240
4-9-5. Harness, accessory Parking alarm / NFT production................................... 241
4-9-6. Wiring Parking alarm / NFT production................................... 242
4-9-7. Wiring, alarm Parking alarm / NFT production................................... 243

113
 4 Wiring and main controller layout

114
 Wiring and main controller layout 4

Wiring diagram list for FB-75 trouble shooting manual [IGBT / FET / CAN-BUS / MPU board unified gate circuit control]
Model Control system Specifications Production
Drawing
Device name FET/ MPU board Finger
number FB10-18P-75 FB10-18P-U75 FB20-28P-U75 FB20-25P-U75 FB30P-75 FB35PJ-75 IGBT FET STD EEC MN NFS NFT
CAN unified gate circuit tip
4-1. IGBT/FET control
54000-21402-0 - - - - - -
System wiring
54000-26882-0 - - - - - - - - -

54000-26892-0 - - - - - -
Body wiring
54000-26902-0 - - - - - - - - -

54000-81490-0 - - - - - - -
Body harness
54000-81500-0 - - - - - - - - - -

Controller wiring 54000-17491-0 - - - - -

Controller harness 54000-17483-1 - - - - -

E0000-31441-0 - - - - - -
Main controller
E0000-04288-0 - - - - - - - - -

4-2. FET control

System wiring 54000-21403-0 - - - - - -

Body wiring 54000-26893-0 - - - - - -

Body harness 54001-17280-0 - - - - - - -

Controller wiring 54000-71111-1 - - - - - -

Controller harness 54000-71102-1 - - - - - -

Main controller E0000-13317-0 - - - - - -

4-3. CAN-BUS Control

54001-22345-0 - - - - - -
System wiring
54001-26344-0 - - - - - - - -

54001-26353-0 - - - - - -
Body wiring
54001-26363-0 - - - - - - - -

54001-23397-0 - - - - - - -

Body harness 54001-26326-0 - - - - - - - - -

54001-22738-0 - - - - - - - - - - - -

Controller wiring 54001-26680-1 - - - -

Controller harness 54001-23111-1 - - - -

Main controller E0000-22967-1 - - - -

115
 4 Wiring and main controller layout

Model Control system Specifications Production

Drawing
Device name FET/ MPU board Finger
number FB10-18P-75 FB10-18P-U75 FB20-28P-U75 FB20-25P-U75 FB30P-75 FB35PJ-75 IGBT FET STD EEC MN NFS NFT
CAN unified gate circuit tip
4-4. MPU board unified gate circuit
54001-88191-1 -221E06320 -221E06320 -241C01025 -241C01025 - -
- - - -
54001-88192-0 221E06321- 221E06321- 241C01026- 241C01026- - -
System wiring 54001-88201-1 - - - - -251AC1530 -251AC1530
- - - -
54001-88202-0 - - - - 251AC1531- 251AC1531-

54002-17960-0 - - - - - -
54001-96303-0 - - - - - -
Body wiring 54001-96313-0 - - - - - - - -
54002-17970-0 - - - - - -
54001-95061-0 -221E05489 -221E05489 -241C00518 -241C00518 - -
54002-22471-0 221E05490-08894 221E05490-08894 241C00519-02670 241C00519-02670 - - - - - - -
54002-44670-0
221E08895- 221E08895- 241C02671- 241C02671- - -
(E0000-42431-0)
54001-95073-0 - - - - -251AC1446 -
54002-22481-0 - - - - 251AC1447-1755 - - - - - -
Body harness 54002-44680-0
- - - - 251AC1756- -
(E0000-42431-0)
54001-95083-0 - - - - - -251AC1446

54002-22491-0 - - - - - 251AC1447-1755 - - - - - -
54002-44690-0
- - - - - 251AC1756-
(E0000-42431-0)
E0000-42461-0 - - - - - -
Controller wiring 54001-79151-0 - - -
Controller harness 54001-79141-2 - - -
E0000-48980-0 - - - -
Main controller
E0000-41282-0 - - - - - -

4-5. Built-in charger

BC wiring 24900-30280-0 - - - -
400V
BC harness 54001-11230-0 - - - -
BC wiring 24900-29962-1 - - - -
200V
BC harness 24801-10152-0 - - - -
BC wiring 54001-33521-0 - - -
400V 54001-33511-0 -221E03113 -221E03113 -241AC9051 -241AC9051 -251AC1294 -251AC1294
BC harness - - -
54001-95440-0 221E03114- 221E03114- 241AC9052- 241AC9052- 251AC1295- 251AC1295-
BC wiring 54001-26581-0 - - -
200V 54001-26571-0 -221E03113 -221E03113 -241AC9051 -241AC9051 -251AC1294 -251AC1294
BC harness - - -
54001-95450-0 221E03114- 221E03114- 241AC9052- 241AC9052- 251AC1295- 251AC1295-

116
 Wiring and main controller layout 4

Model Control system Specifications Production

Drawing
Device name FB10- FB10- FB20- FB20- FET/ MPU board Finger
number FB30P-75 FB35PJ-75 IGBT FET STD EEC MN NFS NFT
18P-75 18P-U75 28P-U75 25P-U75 CAN unified gate circuit tip
4-6. Accessories
Revolving lamp /
24801-10760-1
by key switch
Revolving lamp /
24801-10770-1 - -
Fwd & Bwd
Revolving lamp / Bwd 24801-10781-0 - -
Wiring, revolving Revolving lamp / 54001-38960-0 -221E07276 -221E07276 -241C01640 -241C01640 -251AC1626 -251AC1626
- -
Fwd & Bwd 54002-41770-0 221E07277- 221E07277- 241C01641- 241C01641- 251AC1627- 251AC1627-

54001-38980-0 -221E07276 -221E07276 -241C01640 -241C01640 -251AC1626 -251AC1626

Revolving lamp / Bwd - -
54002-41781-0 221E07277- 221E07277- 241C01641- 241C01641- 251AC1627- 251AC1627-

Working lamp 24801-10910-1

Chime / Fwd & Bwd 24801-11000-1 - - -
Wiring, chime Chime / Fwd 24801-11010-1 - - -
Chime / Bwd 24801-11020-0 - - -
License plate lamp for
Wiring, license 24801-11060-0 -
car inspection
Cverload sensor /
Wiring, overload 54000-75040-0 - - -
display indication
24801-11182-0 - - -
Load sensor / Analog type
Wiring, load 54001-38501-1 - -
sensor 24801-11191-0 - - -
Load sensor / Digital type
54001-38511-0 - -
Lift limit / 1st stage 24801-11421-0
Wiring, lift limit
Lift limit / 2nd stage 24801-11431-0
Wiring, seat heater Seat heater 24801-11740-2
24801-11750-0 -221E03367 -221E03367 -241AC9194 -241AC9194 -251AC1318 -251AC1318
Wiring, rear lamp Rear lamp
54002-01910-0 221E03368- 221E03368- 241AC9195- 241AC9195- 251AC1319- 251AC1319-

Fork scale / without printer 24801-11761-0 -221E05836 -221E05836 -241C00720 -241C00720 -251AC1484 -251AC1484

Wiring, fork scale Fork scale / with printer 24801-18623-0 -221E05836 -221E05836 -241C00720 -241C00720 -251AC1484 -251AC1484
Fork scale /
54002-23620-0 221E05837- 221E05837- 241C00721- 241C00721- 251AC1485- 251AC1485-
with or without printer
Wiper 24801-16840-0
Wiring, wiper Wiper/
24801-17450-0
Lower mounting
System wiring Fork level auto stop 24900-31290-0
Wiring, chime Chime (Buzzer) / 54001-39110-0
- -
(Buzzer) Fwd & Bwd (54001-38270-1)
Chime / Fwd 54001-39120-0 - -
Wiring, chime
Chime / Bwd 54001-39130-0 - -
Back buzzer /
Wiring, buzzer 54001-38320-0 - -
with ON · OFF switch
Back buzzer /
Wiring, buzzer 54001-38300-0
Volume controllable type

117
 4 Wiring and main controller layout

Model Control system Specifications Production

Drawing
Device name FET/ MPU board Finger
number FB10-18P-75 FB10-18P-U75 FB20-28P-U75 FB20-25P-U75 FB30P-75 FB35PJ-75 IGBT FET STD EEC MN NFS NFT
CAN unified gate circuit tip
4-7. Finger tip (Option) *Finger tip & AOS system is not available for FB35PJ-75 series.
System wiring 24900-31430-0 - - - -
Body wiring 54000-26910-0 - - - -
54000-81540-0 - - - - - -
Body harness 54000-81550-0 - - - - - - - - -
54001-17320-0 - - - - - -
System wiring 54001-33981-1 - - - - -
Body wiring 54000-66260-0 - - - - -
54001-34086-0 - - - - - -
Body harness
54001-34106-0 - - - - - - - - -
54001-95880-0 - - - -
System wiring
54001-95870-0 - - - - -
54000-95900-0 - - - -
Body wiring
54001-95890-0 - - - - -
54002-22521-0 -221E08894 -221E08894 -241C02670 -241C02670 - -
54002-44721-0 - - -
221E08895- 221E08895- 241C02671- 241C02671- - -
(E0000-42431-0)
Body harness
54002-22531-0 - - - - -251AC1755 -
54002-44731-0 - - -
- - - - 251AC1756- -
(E0000-42431-0)

4-8. Australian Standard compliant (AS)

Wiring, AS 54002-57530-0 - - -
Harness Comp., body E0000-44871-0 - - - -
Harness, body E0000-42431-0 - - - -
Harness Comp., body E0000-42451-0 - - - - - -
Harness, AS 54002-57660-0 - - -
Harness, short circuit 54002-56440-1 - - -
Harness, head guard 24801-10111-0 - - -

4-9. Parking alarm

Harness, accessory 54002-55100-0 -
Wiring 54002-60530-1 -
Harness Comp., body E0000-42780-0 - - -
Harness, body E0000-37201-0 - - -
Harness, accessory 54001-39271-0 - - -
Wiring 54000-13591-0 - - -
Wiring, alarm 54002-47250-0 - - -

118
 Wiring and main controller layout 4

MPU board MPU board 1 2 3 MPU board

Battery(48V) Line Connector Line Connector Line Connector
V N No. CN Pin No. No. CN Pin No. No. CN Pin No.

BKWH*
RDWH
RDBK
VA NA 125V 0.022μF
BUBK RD
GNRD C1 5 18 Main contactor contact RPA 3 4 Power supply M STP 1 3
F1 F1 5 9 Traction motor BKRD RNA 3 14 Fan drive output 1
+ Traction fuse
speed sensor BUWH GND Blower

BK
F2 5 19 Hydraulic fuse RA1 3 5 Phase A signal M DWN 1 4
MC WH RB1 3 15 Fan drive output 2
325A 80V,5600μF(×9) Phase B signal
WHBK#
BNWH# TUM T 1 Traction motor phase U RDGN# X7 + 100V
22μF
Gate T TPU 5 2 Power supply WHBK
TU BUYE# TU0 9 Phase U gate drive output 0
TU YERD# TU 5 3 Signal H Horn
drive TU1 T 2 Phase U gate drive output 1 BKYE#
OG# Traction TNU 5 12

RDYE
IGBT module T GND
Traction motor circuit RDWH# TU2 10 Phase U gate drive output 2
current sensor RDBK#
U1 BKWH# TUP T 3 Phase U power supply (+) TPV 5 4 Power supply
phase U BU#
TUN T 11 Phase U power supply (-) TV BKWH#
TV 5 13 Signal YERD
X7
TNV 5 14 GND
WHBK#
TVM T 4 Traction motor phase V
Gate TV0 T 12 Phase V gate drive output 0 RDGN# HPU 7 2 Brake switch
V1 TV BUYE# YERD# Power supply WHRD
IGBT module
drive
OG# TV1 T 5 Phase V gate drive output 1 HU BKYE#
HU 7 3 Signal BS 1 7 Brake switch
W1 circuit TV2 T 13 Phase V gate drive output 2 Hydraulic HNU 7 8 GND GNWH
phase V TVP T 6 Phase V power supply (+) current sensor RDBK#
TVN T 14 HPV 7 4 Power supply
Phase V power supply (-) BU#
HV BKWH#
HV 7 9 Signal
HNV 7 10 GND BURD
WHBK#
TWM T 7 Traction motor phase W X3 OF2 1 9 Forward output
Gate TW0 T 15
BUYE# Phase W gate drive output 0 RDYE
drive TW1 T 8 Phase W gate drive output 1 AP1 2 1 Power supply
OG# WH AD1 2 2
IGBT module circuit TW2 T 16 Phase W gate drive output 2 Signal YEBK
TWP 5 1
Accelerator AN1 2 11 GND X4 OB2 1 10 Backward output
phase W Phase W power supply (+)
TWN 5 11 Phase W power supply (-) potentiometer BU
AP2 2 3 Power supply
AD2 2 10 Signal RDGN
BKYE BN
AN2 2 9 GND BZ RPA 3 6 5V power supply
WHBK#
HUM H 1 Hydraulic motor phase U BNYE X4 Back buzzer
Gate HU0 H 9 Phase U gate drive output 0 IGBT HD3 5 5 Signal BN RNA 3 16 GND
HU
drive
BUYE#
HU1 H 2 Phase U gate drive output 1 temperature sensor T-IGBT BKYE HN3 5 15 GND F6 RA2 3 7 Phase A Signal
IGBT module OG# Rear combination lamp (Right) 1A
circuit HU2 H 10 Phase U gate drive output 2 RB2 3 17 Phase B Signal
Hydraulic motor HUP H 3
U2 phase U BKWH# Phase U power supply (+) HD4 7 5 Signal TPM 5 7 Power supply
HUN H 11 Phase U power supply (-) HN4 7 11 Turn signal TIM 5 8 Signal
GND 25W lamp
WHBK#
Directional switch TSL TNM 5 17 GND
HVM H 4 Hydraulic motor phase V RD AP 2 5 25W RPA 3 8 Power supply
V2 HV Gate HV0 H 12 Phase V gate drive output 0 ON at neutral position Power supply 4 RNA 3 18 GND
drive BUYE# Tail &
OG#
HV1 H 5 Phase V gate drive output 1 DS3 WHBK ADN 2 13 RA3 3 9 Phase A signal
IGBT module Neutral stop lamp
W2 circuit HV2 H 13 Phase V gate drive output 2 TL RB3 3 19 Phase B signal
phase V HVP H 6 Phase V power supply (+) DS1 GNWH ADF 2 6 10W HP1 4 1
Forward Power supply
HVN H 14 Phase V power supply (-) HD1 4 2 Signal
DS2 BUYE ADB 2 14 10W Back lamp HN1 4 9 GND
WHBK# Backward
HWM H 7 Hydraulic motor phase W BL HP2 4 3
Gate Power supply
BUYE#
HW0 H 15 Phase W gate drive output 0 BUWH HD2 4 10 Signal
drive HW1 H 8 Phase W gate drive output 1 HS1 4 4 Lift 1 switch HN2 4 11
IGBT module OG# GND
circuit HW2 H 16 Phase W gate drive output 2 WHBU
HWP 7 1 HS2 4 12 Lift 2 switch Rear combination lamp (Left) TI1 3 10 Spare input 1
phase W Phase W power supply (+) TI2 3 20
HWN 7 7 Phase W power supply (-) Spare input 2
BNWH HS3 4 5 TI3 1 6 Spare input 3
Tilt switch Turn signal
BNRD 25W lamp
F3 5 10 EPS fuse YEBU HS4 4 13 TSL
Att.1 switch
EPS motor AP 2 4 Power supply
GNWH 25W
HS5 4 6 Att.2 switch Tail & AN 2 12 GND
GN YE AC0 2 7
F3
PA BN HS6 4 14 Att.3 switch TL
stop lamp
AC1 2 15
Accelerator 0
Accelerator 1
40A AC2 2 8 Accelerator 2
RD BU BKWH 10W
HS7 4 7 Spare input AC3 2 16 Accelerator 3
NB 5 20 Control GND
WH EPS WHBU HS8 4 15 Spare input
10W
BL
Back lamp
MC MC1 5 6 Main contactor
TS GNWH
BU
controller BNWH
MC2 5 16 BK HSN 4 16 Switch GND
Standard equipment for EEC
EPS sensor SC1 1 5 Spare contactor
RDWH
BUWH
WHBU

YEBU 40W Right

RDYE
BKYE

SC2 1 11 SS 1 8 Seat switch HL

WHBU
RD

GNBK WHGN
RDWH
VB 1 12 Control power supply
TI 1 1 Travel inhibitor Head lamp
DSP board
BURD 40W Left
RDGN
HP 3 3
SG 1 2 Travel deceleration switch HL Line Connector
BK Power supply
HN 3 13 GND BK No. CN Pin No.
WHGN HSN 4 8 Switch GND
BUYE TXA 3 1 Traction→DSP Transmission
WHRD RXA 3 11 Traction←DSP
TXB 3 2 Hydraulic→DSP (DSP) Lamp SW
YERD
RXB 3 12 Hydraulic←DSP 25W Right RDYE
TSL WL1 1 4 Turn signal lamp switch (Right)
DSP board Front turn signal lamp
Line Connector 25W Left BUYE
TSL WL2 1 12 Turn signal lamp switch (Left)
No. CN Pin No.
DSP board WHRD
YERD Line Connector Only for trucks with laser pointer SW1 1 5 Tilt level sensor switch
WHRD RXB 2 3 DSP→Hydraulic
BUYE TXB 2 13 DSP←Hydraulic No. CN Pin No.
RXA 2 2 DSP→Traction Transmission
WHGN Mode select switch Tilt level Laser
BK TXA 2 12 DSP←Traction (MPU) RDGN RD
HNA 2 11 GND lamp (Option) pointer
RDGN BS5 4 2 Low speed (turtle) switch switch
RDYE HPA 2 1 Power supply
HPC 2 5 Power supply Laser
Charger panel BKYE
HNC 2 15 GND Transmission
BS1 4 6
4 device
WHBU Up Tilt level
( Only for trucks with TXC 2 14 DSP←EPS (EPS) sensor switch
built-in charger) BUWH
RXC 2 4 DSP→EPS
BKWH BS2 4 5 Down
Charger, YEBK
Flat cable 6P
SW4 1 14 Reserve charge start BS3 4 4 Mode select switch
controller BNBK
CHG 2 20 Reserve charge
BS4 4 3 Reserve setting
RD
VB 1 10 Battery voltage
Turn signal lamp switch
VN 4 1 Switch GND (Momentary)
YERD Right WHRD
X2 X1 RLP 1 3 Relay for power supply SW2 1 13 Turn signal lamp switch (Right)
Reference: BNYE WH
RLN 1 11 HV 5 1 Back light power supply WHBU
Key switch SW3 1 6 Turn signal lamp switch (Left)
Harness mark/color
F5 RDGN BK Left
Red RD KSW 1 1 GND 5 2 Back light GND
10A Control power supply
Black BK RD BKWH 22P
Green GN VN 1 9 Control GND
X2 BNBK SW5 1 7 Brake fluid level
Yellow YE X1 BN
White WH F4 KST 2 19 Key switch start WHBK
Brown BN 10A YEBU Display SW6 1 15 Hydraulic oil level
RY 1 2 Charge interlock
Blue
Gray
BU
GY
Flat cable 12P 3 BNBK SW7 1 8 Overload
Pink PK BUBK BUBK
CHS 2 10 Hour meter counting SW8 1 16 Parking brake switch
Orange OG Refer to note 3.
BKWH*

HPD 2 6 Power supply

RDWH
RDBK

Ex) BKWH (=Black/White) HND 2 16 GND Transmission (Spares)

Black colored harness with White line. TXD 2 17 Display← GNBK BWL 2 9 Battery electrolyte level
RXD 2 7 Display→ Body earth
1 2 3

System wiring (IGBT) 4- 1.

P5O 2 8 5V output <NOTE>
IO1 2 18
White line
Spare input 1.Lead wires marked with # or * have different diameters.
2.Dashed lines indicate the use of optional equipment.
3.When the lines are connected, the hourmeter starts counting.

Black color
FB10~28P-75/FB10~25P-U75 4-1-1.
54000-21402-0E

119
 4 Wiring and main controller layout

Battery(72V) MPU board MPU board 1 2 3 MPU board

Line Connector Line Connector Line Connector
V N No. CN Pin No. No. CN Pin No.

BKWH*
No. CN Pin No.

RDWH
RDBK
48V line
NA 125V 0.022μF
VA BUBK
C1 5 18 Main contactor contact
RD
RPA 3 4 Power supply
F1 GNRD BKRD M STP 1 3 Fan drive output 1
F1 5 9 RNA 3 14
+ F2 5 19
Traction Fuse
Hydraulic Fuse
Traction motor BUWH
WH RA1 3 5
GND
Signal phase A
Blower
M DWN 1 4 Fan drive output 2
MC 325A 100V,4700μF(×9) speed sensor RB1 3 15 Signal phase B
WHBK# X7 + 100V
TUM T 1 Traction motor phase U RDGN#
Gate BNWH# TPU 5 2 Power supply 22μF
TU0 T 9 Phase U gate drive output 0 YERD# WHBK
TU drive BUYE#
TU1 T 2 Phase U gate drive output 1
TU BKYE# TU 5 3 Signal H
IGBT module circuit
OG#
TU2 T 10 Phase U gate drive output 2 Traction
TNU 5 12 GND Horn
Traction motor RDWH# RDBK#
U1 phase U
BKWH# TUP T 3 Phase U power supply (+) current sensor BU# TPV 5 4 Power supply
TUN T 11 Phase U power supply (-) TV BKWH# TV 5 13 Signal YERD X7
TNV 5 14 GND
WHBK#
TVM T 4 Traction motor phase V
Gate RDGN#
V1 TV
BUYE# TV0 T 12 Phase V gate drive output 0 YERD# HPU 7 2 Power supply Brake switch WHRD
IGBT module
drive
OG# TV1 T 5 Phase V gate drive output 1 HU BKYE# HU 7 3 Signal BS 1 7 Brake switch
W1
circuit TV2 T 13 Phase V gate drive output 2 Hydraulic HNU 7 8 GND
TVP T 6 Phase V power supply (+) GNWH
phase V RDBK#
TVN T 14 Phase V power supply (-) current sensor BU# HPV 7 4 Power supply
HV BKWH# HV 7 9 Signal
WHBK# HNV 7 10 GND BURD
TWM T 7 Traction motor phase W X3 OF2 1 9 Forward output
Gate
BUYE# TW0 T 15 Phase W gate drive output 0 RDYE
drive TW1 T 8 Phase W gate drive output 1 WH AP1 2 1 Power supply
IGBT module OG# AD1 2 2 Signal
circuit TW2 T 16 Phase W gate drive output 2 Accelerator YEBK
phase W TWP 5 1 Phase W power supply (+) AN1 2 11 GND X4 OB2 1 10 Backward output
TWN 5 11 Phase W power supply (-) potentiometer AP2 2 3 Power supply
BU
BKYE AD2 2 10 Signal BN RDGN
AN2 2 9 GND BZ RPA 3 6 5V power supply
WHBK#
HUM H 1 Hydraulic motor phase U IGBT BNYE X4 Back buzzer
Gate
HU0 H 9 HD3 5 5 Signal BN RNA 3 16
HU drive BUYE#
HU1 H 2
Phase U gate drive output 0
Phase U gate drive output 1 temperature sensor T-IGBT BKYE
HN3 5 15 GND F6 RA2 3 7
GND
Signal phase A
IGBT module OG# Rear combination lamp (Right) 1A
circuit HU2 H 10 Phase U gate drive output 2 RB2 3 17 Signal phase B
Hydraulic motor HUP H 3 Phase U power supply (+)
U2 phase U
BKWH# HD4 7 5 Signal TPM 5 7 Power supply
HUN H 11 Phase U power supply (-) Turn signal
HN4 7 11 GND lamp TIM 5 8 Signal
Directional switch 25W TNM 5 17
TSL GND
WHBK# RD
HVM H 4 Hydraulic motor phase V RPA 3 8 Power supply
V2 HV Gate
HV0 H 12 Phase V gate drive output 0 ON at neutral position AP 2 5 Power supply 25W
Tail & stop
4 RNA 3 18 GND
drive BUYE# DS3 WHBK
HV1 H 5 Phase V gate drive output 1 lamp RA3 3 9 Signal phase A
IGBT module OG# ADN 2 13 Neutral
W2
circuit HV2 H 13 Phase V gate drive output 2 TL RB3 3 19 Signal phase B
phase V HVP H 6 Phase V power supply (+) DS1 GNWH HP1 4 1
Phase V power supply (-) ADF 2 6 Forward 10W Power supply
HVN H 14 HD1 4 2
DS2 BUYE Signal
ADB 2 14 Backward 10W Back lamp HN1 4 9 GND
WHBK# BL
HWM H 7 Hydraulic motor phase W HP2 4 3 Power supply
Gate
HW0 H 15 Phase W gate drive output 0 BUWH HD2 4 10 Signal
BUYE# Phase W gate drive output 1 HS1 4 4 Lift 1 switch
drive HW1 H 8 HN2 4 11 GND
IGBT module OG# Phase W gate drive output 2
circuit HW2 H 16 WHBU
HWP 7 1 Phase W power supply (+) HS2 4 12 Lift 2 switch Rear combination lamp (Left) TI1 3 10 Auxiliary input 1
phase W
HWN 7 7 Phase W power supply (-) TI2 3 20 Auxiliary input 2
BNWH TI3 1 6 Auxiliary input 3
HS3 4 5 Tilt switch Turn signal
BNRD YEBU 25W lamp
F3 5 10 EPS Fuse HS4 4 13 Att.1 switch TSL
EPS motor 25W
AP 2 4 Power supply
GNWH AN 2 12 GND
HS5 4 6 Att.2 switch Tail & stop
AC0 2 7
F3
GN
PA YE
BN
HS6 4 14 Att.3 switch TL
lamp
AC1 2 15
Accelerator 0
Accelerator 1
40A 10W
AC2 2 8 Accelerator 2
RD BU BKWH HS7 4 7 Auxiliary input AC3 2 16 Accelerator 3
NB 5 20 Control GND
WH EPS MC
WHBU
MC1 5 6 Main contactor HS8 4 15 Auxiliary input
10W
BL
Back lamp

TS GNWH
BU controller BNWH
MC2 5 16 BK
HSN 4 16 Switch GND
Standard equipment for EEC
EPS sensor SC1 1 5 Auxiliary contactor
YEBU Right
RDWH

40W
BUWH
WHBU

RDYE
BKYE

SC2 1 11 SS 1 8 Seat switch HL

WHBU
RD

GNBK WHGN
RDWH
VB 1 12 Control power supply
TI 1 1 Travel inhibitor Head lamp DSP board
BURD 40W Left
RDGN
HP 3 3 Power supply
SG 1 2 Travel deceleration switch HL Line Connector
BK No. CN Pin No.
HN 3 13 GND BK
WHGN HSN 4 8 Switch GND
BUYE TXA 3 1 Traction →DSP Transmission
WHRD RXA 3 11 Traction ←DSP
TXB 3 2 Hydraulic →DSP (DSP)
YERD
RXB 3 12 Hydraulic ←DSP Lamp SW 25W Right RDYE
TSL WL1 1 4 Turn signal lamp switch (Right)
DSP board Front turn signal lamp
Connector 25W Left BUYE
Line TSL WL2 1 12 Turn signal lamp switch (Left)
No. CN Pin No.
DSP board WHRD
YERD Line Connector SW1 1 5 Tilt level sensor switch
WHRD RXB 2 3 DSP→Hydraulic Only for trucks with laser pointer
BUYE TXB 2 13 DSP←Hydraulic No. CN Pin No.
RXA 2 2 DSP→Traction Transmission Mode select switch
WHGN RDGN Tilt level RD
BK TXA 2 12 DSP←Traction (MPU) Laser
HNA 2 11 GND lamp (Option) pointer
RDGN BS5 4 2 Low speed (Turtle) switch
RDYE HPA 2 1 Power supply switch
HPC 2 5 Power supply Laser
Charger panel BKYE
HNC 2 15 GND Transmission
BS1 4 6
4 device
WHBU Up Tilt level
TXC 2 14 DSP←EPS (EPS) sensor switch
(Only for trucks with charger) BUWH
RXC 2 4 DSP→EPS
BKWH Flat cable BS2 4 5 Down
RDYE Charger, YEBK
SW4 1 14 Reserve charge start 6P BS3 4 4 Mode select switch
controller
BK

BNBK
CHG 2 20 Reserve charge
BS4 4 3 Reserve setting
RD
VB 1 10 Battery voltage
Turn signal lamp switch
VN 4 1 Switch GND (Momentary)
YERD Right WHRD
X2 X1 RLP 1 3 Relay for power supply SW2 1 13 Turn signal lamp switch (Right)
Reference: BNYE WH
RLN 1 11 HV 5 1 Back light power supply WHBU
Harness mark/color Key switch SW3 1 6 Turn signal lamp switch (Left)
F5 RDGN BK Left
Red RD KSW 1 1 GND 5 2 Back light GND
10A Control power supply
Black BK RD BKWH 22P
Green GN VN 1 9 Control GND BNBK
Yellow YE X2 X1 SW5 1 7 Brake fluid level
White WH BN
Brown BN
F4 KST 2 19 Key SW start Display WHBK
SW6 1 15 Hydraulic oil level
Blue BU
10A YEBU
RY 1 2 Charge interlock Flat cable 3 BNBK
SW7 1 8 Overload
Gray
Pink
GY
PK BUBK
12P BUBK
Orange OG CHS 2 10 Hourmeter counting SW8 1 16 Parking brake switch
BKWH*

Refer to note 3.
RDWH
RDBK

HPD 2 6 Power supply

Ex) BKWH (=Black/White)
HND 2 16 GND Transmission(Spares)
Black colored harness with White line. GNBK
TXD 2 17 Display← BWL 2 9 Battery electrolyte level
RXD 2 7 Display→ Body earth
1 2 3
<NOTE>
P5O 2 8
1.Lead wires marked with # or * have different diameters.
5V output
IO1 2 18
2.Dashed lines indicate the use of optional equipment.
Auxiliary input
White line 3.When the lines are connected, the hourmeter starts counting.

Black color
System wiring (IGBT) 4- 1.
FB30P-75 4-1-2.
54000-26882-0E

120
 Wiring and main controller layout 4

Laser pointer (Option) Head guard (Right) Control unit

Only for trucks with laser pointer
RD Blower
P-mast Harness, mast(1) Hanging on the mast BK HL
(Refer to note 5.)

4P 2P
WH WH WH

(Water proof)

(Water proof)
Laser Harness, head guard GN TSL

2P

2P
device 2P
(Refer to note 5.) WH <5>

(Water proof)
Tilt level U1
M-mast

2P
Harness, mast(1) Hanging on the mast sensor <8>
(Water proof) RDBK U2
RDWH
Accessories
Hydraulic motor
2P CN5 CNH <6>
Harness, mast(2)
BKWH
BUYE (Front)
MPU board V1
BNYE CNT CN7
(Water proof)

(Water proof)
Laser
Control valve V2
<9>
2P

2P
device

Option EPS
<7>
Att.2 RDBK 1 Horn switch U2 V2 W2 controller W1
YERD 1
(Hydraulic lever) <8> <9> <10> Harness,M(4)
<10>
Att.1 CN1 CN2 CN3 CN4
W2

Tilt Harness,M(3)

(Water proof)
6P
Lift 1 Accelerator Harness,M(4) BK

4P
Lift 2 6P
BK Harness,M(1)
10P

(Water proof)
2P-X 2P-Y
+ -
<3> <2>
<12>
Traction motor ►

(Water proof)

BU
+
BUBK <1>

4P
BKWH
When the lines are connected, the hourmeter starts counting. Bearing sensor Rear combination Rear combination Relay for control
-
4P
<2> lamp (Left) lamp (Right) RD power supply ( 1)
Laser pointer switch (Option) U1
<5>
Battery
Battery
Only for trucks with laser pointer TSL TSL
<6> plug 4P Relay for backward
V1 WH output ( 4)
(48V)
2P
BK W1
<7> TL TL
4P Relay for
BK horn ( 7)
BL BL
Harness,M(3)
4P
Lamp switch WH

(Water proof)

(Water proof)
6P

6P
Option (Standard for EEC)
Indicator panel

(Water proof)
Brake fluid 1
BNBK EPS
BKWH

3P
level sensor 1
sensor YEBU YEBU
BKWH BK Seat
Mode select RDWH switch
CN4 CN2
switch
Display Harness, body
BUYE
BNYE
CN1
board Accessories
CN5 BN GN
Contactor Ass'y (Rear)
Foot brake switch
EPS motor
1

Display Back buzzer 1

BKWH YE
<NOTE>
CN3 Main 1.<n> of lead wire shows the No.
contactor Harness, body
<1> RDGN
2.Terminal symbols
6P WHBK 10A
:Plug AMP 170020-3
RD RDYE 1

Horn BKWH 10A

RDBK AMP 170002-5
:Plug AMP 170020-2
"K"
Transformer (Option) BUBK
1 :Receptacle AMP 170021-3
(Water proof)

Only for trucks with charger. Reference:

AMP 170003-5
Key switch Parking brake switch :Receptacle AMP 170021-1
3P

2P
Harness, charger (2) WH Harness mark/color
:Receptacle AMP 41729
Red RD

Charger panel <13> Black

Green
BK
GN 3.Installation notes of the charger panel

325A

160A
40A
*Only for trucks with charger. <11> Yellow
White
YE
WH
When installing the charger panel on the truck body,
Primary-side Brown BN use only bolts and spring washers.
(Water proof)

Directional switch <3> Blue BU

4.“K” and “W” indicate printed marks on the connectors.
4P

Gray GY
6P <11> RD▲
+
Pink PK
BK BNRD Orange OG 5.Connector of blower should be placed in a circle as
Charger, Transformer GNRD shown in the figure below.
controller Rectifier Ex) BKWH (=Black/White)
(Water proof)

secondary-side Black colored harness with White line.

2P

Approx. 30
Turn signal lamp <12>
-
3P

WH Blower
"W"
Electromagnetic <13> Harness, charger(1)
switch
RDBK Clamp
Horn switch Head guard (Left) White line
1

YERD
(Handle post)
1

RD
BK HL Black color
4P
WH WH
Harness, short circuit
*Only for trucks without charger.
Harness, head guard GN TSL
6P
BK

Body wiring (IGBT) 4- 1.

FB10~28P-75/FB10~25P-U75 4-1-3.
54000-26892-0E

121
 4 Wiring and main controller layout

Laser pointer (Option) Head guard (Right) Control unit

Only for trucks with laser pointer
RD Blower
P-mast Harness, mast(1) BK 㻴㻸㻌
(Refer to note 5.)
Hanging on the mast
4P 2P
WH WH WH

(Water proof)

(Water proof)
Laser Harness, head guard GN 㼀㻿㻸㻌

2P

2P
device (Refer to note 5.) 2P
WH 㻨㻡㻪㻌

(Water proof)
Level 㼁㻝㻌
M-mast

2P
Harness, mast(1) Hanging on the mast sensor 㻨㻤㻪㻌
(Water proof) RDBK 㼁㻞㻌
RDWH
Accessories
2P

Harness, mast(2)
BKWH
BUYE (Front)
Hydraulic motor 㻯㻺㻡㻌
MPU board
㻯㻺㻴㻌
㼂㻝㻌
㻨㻢㻪㻌
BNYE 㻯㻺㼀㻌 㻯㻺㻣㻌
(Water proof)

(Water proof)
Laser Control valve 㼂㻞㻌
㻨㻥㻪㻌
2P

2P
device
Option
EPS
controller 㻨㻣㻪㻌
RDBK Horn switch 㼁㻞㻌 㼂㻞㻌 㼃㻞㻌 㼃㻝㻌
Att.2
㻝㻌
YERD 㻝㻌
(Hydraulic lever) 㻨㻤㻪㻌㻨㻥㻪㻌㻨㻝㻜㻪㻌 Harness,M(4)
㻨㻝㻜㻪㻌
Att.1 㻯㻺㻝㻌 㻯㻺㻞㻌 㻯㻺㻟㻌 㻯㻺㻠㻌
㼃㻞㻌
Harness,M(3)
Tilt

(Water proof)
6P
Lift 1 Accelerator Harness,M(4)

4P
BK
㻞㻼㻙㼄㻌 㻞㻼㻙㼅㻌
Lift 2
6P
BK Harness,M(1)
10P
㻗㻌 㻙㻌
(Water proof) 㻨㻟㻪㻌 㻨㻞㻪㻌
Traction motor 㻨㻝㻞㻪㻌

(Water proof)
㻨㻝㻪㻌

BU
BUBK

4P
BKWH 㻗㻌㻔㻣㻞㼂㻕㻌
When the lines are connected, the hourmeter starts counting. Bearing sensor
㻨㻜㻪㻌 Rear combination Rear combination 4P Relay for control
㻗㻌㻔㻠㻤㼂㻌㼘㼕㼚㼑㻕㻌 lamp (Left) lamp (Right) RD power supply ( 1)
Laser pointer switch (Option) 㼁㻝㻌 㻨㻡㻪㻌
㻨㻞㻪㻌
㻙㻌
Only for trucks with laser pointer
㼂㻝㻌 㻨㻢㻪㻌 Battery
Battery 㼀㻿㻸㻌 㼀㻿㻸㻌
4P
WH
Relay for backward
output ( 4)
2P
BK 㼃㻝㻌 㻨㻣㻪㻌 plug (48V) 㼀㻸㻌 㼀㻸㻌
4P Relay for
BK horn ( 7)
㻮㻸㻌 㻮㻸㻌
Harness,M(3)
4P
Lamp switch WH

(Water proof)

(Water proof)
6P

6P
Indicator panel EPS
Option (Standard for EEC)

(Water proof)
Brake fluid 㻝㻌
BNBK
BKWH

3P
level sensor 㻝㻌
sensor YEBU
BKWH
YEBU
BK Seat
Mode select RDWH switch
switch 㻯㻺㻠㻌 㻯㻺㻞㻌
Display Harness, body 㻨㻜㻪㻌
BUYE
BNYE
board 㻯㻺㻝㻌
Accessories
Contactor Ass'y
(Rear)
㻯㻺㻡㻌 BN GN
Display Foot brake switch <NOTE>
EPS motor

㻝㻜㻭㻌

㻝㻜㻭㻌
㻝㻌

Back buzzer BKWH YE 1.<n> of lead wire shows the No.

㻯㻺㻟㻌
㻝㻌
Main

RDGN
RDBK
RDYE
contactor Harness, body 2.Terminal symbols
㻨㻝㻪㻌 㻝
:Plug AMP 170020-3
6P WHBK AMP 170002-5
RD
Horn BKWH :Plug AMP 170020-2
"K" BUBK 㻝 :Receptacle AMP 170021-3
Transformer (Option) Reference: AMP 170003-5
Harness mark/color :Receptacle AMP 170021-1
(Water proof)

*Only for trucks with charger.

Key switch Parking brake switch Red RD
:Receptacle AMP 41729
3P

2P Black BK
Harness, charger (2) WH Green GN
3.Installation notes of the charger panel
Charger panel 㻨㻝㻟㻪㻌 Yellow
White
YE
WH When installing the charger panel on the truck body,

㻟㻞㻡㻭㻌

㻝㻢㻜㻭㻌
㻠㻜㻭㻌
Brown BN
㻨㻝㻝㻪㻌 Blue BU use only bolts and spring washers.
*Only for trucks with charger. Gray GY
Primary-side Pink PK 4.“K” and “W” indicate printed marks on the connectors.
(Water proof)

Directional switch 㻨㻟㻪㻌 Orange OG

5.Connector of blower should be placed in a circle as
4P

6P RD
<11> shown in the figure below.
Charger,
BK
Transformer
㻗㻌 BNRD
Ex) BKWH (=Black/White)
Black colored harness with White line.

Approx. 30
GNRD
controller Rectifier
(Water proof)

2P Secondary-side Blower
Turn signal lamp
㻙㻌 <12>
3P

WH

"W" White line

Electromagnetic 㻨㻝㻟㻪㻌 Harness, charger(1) Clamp
switch
Horn switch RDBK
Head guard (Left)
㻝㻌

YERD
(Handle post) 㻝㻌
Black color

RD
BK HL
4P
Harness, short circuit WH WH
*Only for trucks without charger.
Harness, head guard GN TSL
6P
BK

Body wiring (IGBT) 4- 1.

FB30P-75 4-1-4.
54000-26902-0E

122
 Wiring and main controller layout 4

250 (Tube length) *Refer to note 8

RDWH RDWH <NOTE>
to C to E2
RDWH RDWH 1.Terminal symbols

WHGN
:Receptacle

WHRD
WHBU
RDBK
to D5 to E2

RD
(Plated) AMP 170021-2

RDGN

RDGN
to K3

to K2
Point a detail chart 1 :Receptacle
1 1 1 1 1

GNWH
(Unplated) AMP 170003-5

WHRD
WHBU
BKWH

WHBK

RDGN
RDBK
YERD

BUYE
1 2 3 4 1 2

GN

RD

RD

BN
S1,W1 E1,E2 X,K1 AMP 170021-3

WHRD

WHRD
WHBU
BKWH
RDGN

YERD

RDYE
YEBU

BNYE

BUYE

BNBK

BUBK

BUBK

BNBK
YEBK
Sleeve(for single wire) AMP 170889-1
RD

BN
65F 69B 49B

BKWH*

BKWH*
2 2 2 2 2 2 2 2 2 2

WHGN
1 1

WHRD
BUWH
WHBU
RDGN

YERD

RDYE
BUYE

BKYE

to E1

to E2
1 2 3 1 2 3 4 1 2 3 N1,N2 K2,K3 Sleeve(for double wire) AMP 170890-1

to W4
BK

to X

1A
RD

RD
V O S2 X A A Point cX 76B 77B :Plug

50
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
65G 63A 32G 41B 13B 11B 34B 50B Refer to (Plated) AMP 170020-2
1 9 2 10 3 11 4 12 5 6 7 8 13 14 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 S1 X A A D2 Plug 4P Plug 2P note 7 1 :Plug
D2 O D2 N2 V S2 W2 A A A C C R W4 67C 39B 14B 12B 31C WH BK (Unplated) AMP 170002-5
31A 33A 35A 37A 49A 40A 41A 19B 16B 18B 44A 46A 48A 50A AMP 170020-3
W1 Horn switch

BKWH*

BKWH*

RDGN
to O

to C
D4 Point D2
c N1 W2 O P A A A C C O 1 2

RD

RD
Water proof Water proof Water proof 1 Sleeve(for double wire) AMP 170888-1

to D4

to D1
(Post)

to A
32A 34A 36A 38A 39A 42A 43A 20B 15B 17B 45A 47A 51A Plug 3P Plug 4P Plug 3P 3 4 :Receptacle(with sleeve) AMP 41729
2
Sleeve(for single wire) AMP 170823-2
CN1 CN2 3 2 1
W 2 1 3 2 1
K Lamp switch Laser pointer Point c detail chart Point d detail chart Sleeve(for single wire) AMP 1-170823-5
1 :Receptacle AMP 173716-2
V Laser pointer control switch
4 3
Point c
Solderless sleeve detail chart AMP 175061-2
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 W2 Turn signal lamp W4 Key switch
1 :Receptacle AMP 170032-5
AMP 179461-5
(*Refer to note 6) (*Refer to note 6) 1 :Tab AMP 170340-3

W3 Directional switch
AMP 179462-3

X Display board T Control valve micro switch 2 :Receptacle AMP 171662-1

AMP 173707-1
RDBK AMP 172888-2 (Stopper)
Horn switch
S1
65E U,V 1
Plug 6P AMP 172748-2 (Stopper)
(Lever) 67B D1,W1 1
YERD
BUWH
WHBU
1 1 A 25B BK 3 :Receptacle AMP 316041-2
1 2 A 28B
BNWH
YEBU
1 3 A 26B AMP 179956-2
1 4 A 29B
BUBK Brake fluid GNWH 4 :Receptacle Yazaki 7116-3251
R Accessory
48B X 1 5 A 27B
BK 1 2 3 :Tab Yazaki 7114-3251
level switch BNBK 1 6 A 30B 5

S2
BKWH 40B X 1
4 5 6
32E O,S2 :Solderless sleeve JST FNC-1.25
(Option) BKWH
Install the sleeve 32F R,W2 1

for shur receptacle.

2. :Braided wires under 25mm pitch.
3. All pins arrangement of connectors indicates the view
from terminal inserting side.
Water proof 4. The table of electric wires and parts are shown in “Parts,

BKWH*
WHGN
BKWH*

RDWH
K3 Tilt level lamp
WHGN
RDWH

Point d

RDYE
Plug 2P
BUYE

RDGN harness”(54000-81570).
2 1 75C
RD 2 2 V 77C 5. The relay should not be clamped to the harness.
1 1 1 1 2 1 Water proof 1 1 1 1 6. Write or impress alphabet with undamped ink.
L EPS sensor
GNWH
RDWH
WHRD

BKWH
BUBK

K2
1 2 3 4 1 2 3 4
7. Fuses should be placed in a circle, as shown in Figure 1.

300(Tube length)
BKWH
RDGN

Plug 2P
RDYE

YEBU

BNBK
YEBK

Point d

BKWH*
*Refer to note 9

RDWH
V K1,M V U
Laser device
GN

RDBK
RD

BUYE

BNYE
RDGN
RD
2 1 75B 8. The end of the spiral tube should be tied together with
76A 52C 2 V 77A 76C 52I
P,N2 X,E1
1 1 1 1 1
1 2 3 4 5 6
1 1
1 2
8 1 1 1 1 1
1 2 3 4 5 6 Water proof
2
2 1 N1,U X,E2
wire ties, and the tube should be coiled at intervals of
6I 38B F Point cX X W1,H E1,N1 X Plug 3P 6J 37B 2±1mm.(See Figure 2).
K1 Tilt level sensor
Water proof
74B 34C 33B 51B 63B 6H 43B 56B C 1 2
BU
GNWH WHRD Plug 2P F,S1 D1,N2 E2 9. The end of the vinyl tube should be tied together with
55B C 2 2 1 V 49C
Plug 4P F P,R X A E1,E2 D4,O 54B C 3
2
2
WH BKWH* 2 2 N1 52B 65D 52H 72B Plug 4P wire ties.
WH 73B 32D 42B 3B 70B 32C 3 2 1 (Tube length) N2,E2 E2 WH 10. The capacitor should be soldered to the speed sensor
2 1
6K 71B part, as shown in Figure 3. The inside of the vinyl tube

U
1 2 Plug 6P Plug 2P Plug 6P 1 2 covering the capacitor should be filled with silicone
3 4 BK WH RD
Water proof
Accessory 3 4 adhesive.
Head guard (Stopper) 1 Head guard
N1 (Left) N2
Plug 6P Fuse
3.5
1P YE▲

Approx. 40
57B C 4 BU 2 A 10B
Yazaki (Right) 10A

J EPS motor H
1 2 3 1 1 2 3 RDYE
2

7123-4113-30 2 3 A 7B 10A
4 5 6 2 4 5 6 BKYE
WH
2 5 A 9B 3 2 1
Accelerator
GN▲ 2 6 A 8B
1P 58B C 5 GN 4 O63C
6 5 4

O Charger panel P Brake switch

Yazaki 2

7122-4113-30
Tie wrap
*Connect the relay. 30 40 Clamp
BN

I Back buzzer
66C D3,E2 1 Capacitor
125V 0.022μ Water proof Figure 1 Figure 2
BKWH*
52E M,D4 1
RD Plug 4P
1 A 21B Vinyl tube Capacitor Vinyl tube
G
2
BKRD 2 3 A 22B Speed sensor
10A
BK RDGN BUWH 2 2 A 23B
AMP 174257-2 (Travel) Fill the inside of the vinyl tube (No polarity)
73A O
WH 2 4 A 24B (*Refer to note 10) with silicone adhesive.
WHBK

M Horn
BK RDBK 68B D1 2 1
8 10A + 4 3
65C D1,U BKWH*
52D N1,I
74A O Capacitor
Tie wrap Tie wrap
RDYE 100V 22μ
Soldering
A 4B
YEBU U,Point a
61B D4 8
BUBK RDWH 6L Point d,E2
Figure 3
BKWH* 52L
Plug 60B D4 1 1 WHBU BUYE

E2 lamp (Right)
1 2P BNWH U 71A Rear combination
62B D4 2 1 BNYE
2 WH U 72A

▲RD Water proof V 69C Water proof

69A V Point d 1
WHBU WHBU
59B C 8 1

F
2 2
Main contactor Plug 6P BKWH* BKWH* Point a Plug 6P Reference:
52K 2 2
RDWH
200 RDWH
2 2 E2 52M
& fuses BNRD 6G P 3 2 2 3 6M Harness mark/color

E1
64B D4 8 GNWH GNWH
Rear combination 70A P 4 2
BN BN
2 4 P 70C Red RD
3 2 1 66AD3 5 I 66D 3 2 1
lamp (Left) 6 5 4
5 2
BUYE RDYE
2
6 5 4 F 60A Black BK
38C N1 6 2 2 6 N2 37C WHBU
Point a BUBK
1 1 Green GN
2 F 61A X,P 32B Plug
Main controller
D4 harness
1 Yellow YE
BKWH
1 3 6P 1 2 3 White WH
F 62A I,Point d
BNWH
Power supply
B
1 4 WH
D5,Point a BKWH 5 52F 4 5 6 Brown BN
terminal 1

D6 Plug 6E 1 1
RDWH
53A C 8
BU▲ BNRD
1 6 F 64A Blue BU
Blower 1 2P 2B A
GNWH
Relay for Gray GY

D3 backward output (
2 1
2 WH RDBK 1 D1 65A Plug Pink PK
Point d 1
4)
150

RDWH 2 D2,D5
1 6C 4P 1 2 Orange OG
BN
1 3 E1,I 66B WH Ca1a-DC48V-N
YEBK
1 4 A 5B 3 4 *Connect the relay. Ex) BKWH (=Black/White)
RDGN
X,W4 31B Black colored harness with White line.
1 1
Relay for control
D2
YERD Plug
1 2 X 35B
RDWH
BNYE
1 3 A,D3 6B 4P
RD
1 2 power supply ( 1)
RDWH

1 4
X 36B 3 4 Ca1a-DC48V-N
RD

RDBK *Connect the relay.

1 1 D3,F 65B
YERD
1 2 S1 67A Relay for
D1 horn (
GNWH

GNWH

GNWH

WHGN

GNWH
WHBU
BUWH

WHRD

RDWH

WHRD

Plug
BUWH

BUWH

BUWH
BNWH

WHBU
WHBK

RDGN

RDGN

► ► ► ►
RDYE
BKYE

RDYE

YERD

BKRD
YEBU

BUYE

BUYE

YEBU
YEBK

BKYE

4P 1 2 7)
WH

GN

RD
BU

WH

WH
YE

Point d,U
BU
Stopper

RD

RD
BU

BK

BK
BKWH*
1 4 52G BK White line
2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WHBK
1 3 M 68A 3 4 Ca1a-DC48V-N
1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 9 10 3 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 5 6 7 8 12 13 14 15 16 *Connect the relay.
X X Point a L J F D5 P H H W3 W3 X X X G G Point d T T T Be careful of
terminal arrangement.
46B 45B 6F 55A 57A 59A 1A 3A 7A 9A 11A 13A 15A 17A 19A 21A 23A 75A 25A 27A 29A Plug
X X Point c L L J B D6 E2 D3 D2 H H W3 W3 X X X G G T T T RDWH 1
1 1 D3,D6 6D 2P Black color
D5 Blower
BUWH
47B 44B 34D 54A 56A 58A 53B 2A 4A 5A 6A 8A 10A 12A 14A 16A 18A 20A 22A 24A 26A 28A 30A 1 2 A 1B WH 2

CN1 CN4
2P-X 2P-Y
CN2 CN3
Water proof
Receptacle Receptacle
Plug 10P

1 2 3 4
5 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
10 9 8 7 6
12 11 10 9 8 7 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

C
Write or impress figures
EPS controller A MPU board with undamped ink.

Body harness (IGBT) 4- 1.

FB10~28P-75/FB10~25P-U75 4-1-5.
54000-81490-0E

123
 4 Wiring and main controller layout

250 (Tube length) *Refer to note 8 RDWH RDWH

to C to E2 <NOTE>
RDWH RDWH 1.Terminal symbols
to D5 to E2
:Receptacle

WHGN

WHRD
WHBU

RDGN

RDGN
to K3

to K2
RDBK
Point a detail chart (Plated) AMP 170021-2

RD
1 :Receptacle
1 1 1 1 1 (Unplated) AMP 170003-5

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
RDBK
YERD

BUYE
1 2 3 4 1 2
AMP 170021-3

GN

RD

RD

BN
WHRD S1,W1 E1,E2 X,K1

WHRD
WHBU
BKWH
RDGN

YERD

RDYE
YEBU

BNYE

BUYE

BNBK

BUBK

BUBK

BNBK
YEBK

BKWH*

BKWH*
Sleeve(for single wire) AMP 170889-1

to E1

to E2
RD

BN
65F 69B 49B
Sleeve(for double wire) AMP 170890-1

to W4
2 2 2 2 2 2 2 2 2 2

WHGN
1 1

WHRD
BUWH
WHBU

to X
RDGN

1A
YERD

RDYE

RD

RD
BUYE

BKYE
1 2 3 1 2 3 4 1 2 3 N1,N2 K2,K3
:Plug

BK

50
V O S2 X A A Point C X 76B 77B Refer to
65G 63A 32G 41B 13B 11B 34B 50B
(Plated) AMP 170020-2
note 7
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
S1 X A A D2
1 :Plug
1 9 2 10 3 11 4 12 5 6 7 8 13 14 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 Plug 4P Plug 2P
D2 O D2 N2 V S2 W2 A A A C C R W4 67C 39B 14B 12B 31C (Unplated) AMP 170002-5
WH BK
AMP 170020-3

BKWH*

BKWH*

RDGN
to O

to C
31A 33A 35A 37A 49A 40A 41A 19B 16B 18B 44A 46A 48A 50A

RD

RD

to D4

to D1

to A
Sleeve(for double wire) AMP 170888-1
W1 Horn
D4 Point C D2 N1 W2 O P A A A C C O Water proof Water proof Water proof 1 2
switch 1
32A 34A 36A 38A 39A 42A 43A 20B 15B 17B 45A 47A 51A (Post) Plug 3P Plug 4P Plug 3P :Receptacle(with sleeve) AMP 41729
3 4 2
Point c detail chart Point d detail chart Sleeve(for single wire) AMP 170823-2
CN1 CN2 3 2 1
W
2 1 3 2 1
K Lamp switch Laser pointer
1
Sleeve(for single wire)
:Receptacle
AMP 1-170823-5
AMP 173716-2

V Laser pointer control switch Solderless sleeve detail chart

4 3 Point c AMP 175061-2

W2 W4
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 1 :Receptacle AMP 170032-5
16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 Turn signal lamp Key switch AMP 179461-5
(*Refer to note 6) (*Refer to note 6) 1 :Tab AMP 170340-3
AMP 179462-3
W3 Directional switch T Control valve micro switch
2 :Receptacle AMP 171662-1

X Display board RDBK

AMP 173707-1
AMP 172888-2(Stopper)
Horn switch AMP 172748-2(Stopper)
S1(Lever)
65E U,V 1
Plug 6P
BUWH
67B D1,W1 1
YERD
WHBU
1 1 A 25B BK 3 :Receptacle AMP 316041-2
1 2 A 28B AMP 179956-2
BNWH
1 3 A 26B
YEBU
1 4 A 29B 4 :Receptacle Yazaki 7116-3251
BUBK Brake fluid GNWH

R
48B X BK
1 5 A 27B
1 2 3 5 :Tab Yazaki 7114-3251
Accessory level switch BNBK 1 6 A 30B

S2
32E O,S2
BKWH 40B X 1
4 5 6 :Solderless sleeve JST FNC-1.25
Install the sleeve
(Option) 32F R,W2 1
BKWH
for shur receptacle. 2. :Braided wires under 25mm pitch.
3. All pins arrangement of connectors indicates the view
from terminal inserting side.
Water proof 4. The table of electric wires and parts are shown in “Parts,

BKWH*
WHGN
BKWH*

RDWH
K3 Tilt level lamp
WHGN
RDWH

Point d harness”(54000-81580).

RDYE
Plug 2P
BUYE

RDGN 2 1 75C 5. The relay should not be clamped to the harness.

RD 2 2 V 77C
1 1 1 1 2 1 Water proof 1 1 1 1 6. Write or impress alphabet with undamped ink.
L EPS sensor
GNWH
RDWH
WHRD

7. Fuses should be placed in a circle, as shown in Figure 1.

BKWH
BKWH
RDGN

BUBK
RDYE

YEBU

BNBK
YEBK

K2
1 2 3 4 1 2 3 4

300(Tube length)
Point d Plug 2P
GN

BKWH*
RD

*Refer to note 9
8. The end of the spiral tube should be tied together with

RDWH
V K1,M V U
Laser device

RDBK

BUYE

BNYE
RDGN 2 1 75B
RD
76A 52C 1 1 1 1 1 1 1
8 1 1 1 1 1 2 2 V 77A 76C 52I wire ties, and the tube should be coiled at intervals of
P,N2 X,E1 Water proof 2 1 N1,U X,E2
1 2 3 4 5 6 1 2 1 2 3 4 5 6
2±1mm.(See Figure 2).
6I 38B F Point C X X W1,H E1,N1 X Plug 3P 6J 37B

K1 Tilt level sensor

Water proof
56B C 1 2
BU
F,S1 D1,N2 E2
9. The end of the vinyl tube should be tied together with
74B 34C 33B 51B 63B 6H 43B WHRD Plug 2P
Plug 4P 55B C 2 2
GNWH
BKWH*
2 1 V 49C
65D 52H 72B Plug 4P wire ties.
F P,R X A E1,E2 D4,O 54B C 3 WH 2 2 N1 52B
WH 73B 32D 42B 3B 70B 32C 3 2 1
2
(Tube length) N2,E2 E2 WH 10. The capacitor should be soldered to the speed sensor
2 1
6K 71B part, as shown in Figure 3. The inside of the vinyl tube
covering the capacitor should be filled with silicone
U
1 2 Plug 6P Plug 2P Plug 6P 1 2
3 4 BK WH RD
Water proof
Accessory 3 4 adhesive.
Fuse
Head guard Head guard 3.5

Approx. 40
(Stopper) 1

N1 (Left) N2
1P 57B C 4
YE▲ BU Plug 6P 10A
2 A 10B
Yazaki (Right)
J EPS motor H
1 2 3 1 1 2 3 RDYE
2
10A
7123-4113-30 2 3 A 7B
4 5 6 2 4 5 6 BKYE
WH
2 5 A 9B 3 2 1
Accelerator
GN▲ 2 6 A 8B
1P 58B C 5 GN 4 O63C
6 5 4

O Charger panel P Brake switch

Yazaki 2

7122-4113-30 Tie wrap

*Connect the relay.
30 40 Clamp
BN

I Back buzzer Figure 1 Figure 2

66C D3,E2 1 Capacitor
125V 0.022μ Water proof
BKWH*
52E M,D4 1
Plug 4P
RD 1 A 21B Vinyl tube Capacitor Vinyl tube

G
2
BKRD 3 A 22B Speed sensor (No polarity)
BK RDGN BUWH
2
AMP 174257-2 Fill the inside of the vinyl tube
BK* Length 100
10A
WH
2 2 A 23B (Travel) with silicone adhesive.
73A O 2 4 A 24B (*Refer to note 10)
WHBK

M Horn
BK RDBK 68B D1 2 1
10A 4 3
65C D1,U BKWH*
52D N1,I
RDYE (Length 300) 74A O Capacitor Tie wrap Soldering Tie wrap
100V 22μ A 4B
BUBK (Length 200)
YEBU U,Point a Figure 3
61B D4 8 RDWH 6L Point d,E2
BKWH* 52L
Plug 60B D4 1 1 WHBU BUYE

E2 lamp (Right)
1 2P BNWH U 71A Rear combination
62B D4 2 1 BNYE
2 WH U 72A
Reference:
Water proof V 69C Water proof Harness mark/color
69A V Point d 1
▲RD WHBU WHBU Red RD
59B C 8 1

F
2 2
Main contactor Plug 6P
52K 2 2
BKWH*
RDWH
200 BKWH*
RDWH
2 2
Point a
E2 52M
Plug 6P
Black BK
& fuses BNRD 6G P 3 2 2 3 6M Green GN

E1 Rear
64B D4 8 GNWH GNWH
combination 3 2 1
70A P 4 2
BN BN
2 4 P 70C
3 2 1 Yellow YE
lamp (Left) 66AD3 5 2 2 5 I 66D
6 5 4 38C N1 6
BUYE RDYE 6 N2 37C 6 5 4 F 60A White WH
2 2 WHBU
Point a BUBK
1 1 Brown BN
2 F 61A X,P 32B Plug
Main controller
D4 harness
1
BKWH Blue BU
1 3 6P 1 2 3 Gray GY
F 62A I,Point d
BNWH
Power supply
B
1 4 WH
D5,Point a BKWH 5 52F 4 5 6 Pink PK
terminal 1

D6 Plug RDWH BU▲ BNRD Orange OG

6E 1 1 53A C 8 1 6 F 64A
Blower 1 2P 2B A
GNWH
Relay for
D3 backward output (
2 1
2 RDBK
200

WH 1 D1 65A Plug
Point d RDWH
1
4) Ex) BKWH (=Black/White)
1 2 D2,D5 6C 4P 1 2
BN Black colored harness with White line.
1 3 E1,I 66B WH Ca1a-DC48V-N
YEBK
1 4 A 5B 3 4 *Connect the relay.
RDGN
X,W4 31B
1 1
Relay for control
D2 power supply (
YERD Plug
1 2 X 35B
RDWH
BNYE
1 3 A,D3 6B 4P
RD
1 2 1)
RDWH

4
X 36B 3 4 Ca1a-DC48V-N
RD

RDBK *Connect the relay.

1 1 D3,F 65B White line
YERD
1 2 S1 67A Relay for
D1 horn (
GNWH

GNWH

GNWH

WHGN

GNWH
WHBU
BUWH

WHRD

RDWH

WHRD

Plug
BUWH

BUWH

BUWH
BNWH

WHBU
WHBK

RDGN

RDGN

► ► ► ►
RDYE
BKYE

RDYE

YERD

BKRD
YEBU

BUYE

BUYE

YEBU
YEBK

BKYE

4P 1 2 7)
WH

GN

RD
BU

WH

WH
YE

Point d,U
BU
Stopper

RD

RD
BU

BK

BK
BKWH* 52G
1 4 BK
2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WHBK
1 3 M 68A 3 4 Ca1a-DC48V-N
1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 9 10 3 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 5 6 7 8 12 13 14 15 16 *Connect the relay.
X X Point a L J F D5 P H H W3 W3 X X X G G Point d T T T
Be careful of Black color
terminal arrangement.
46B 45B 6F 55A 57A 59A 1A 3A 7A 9A 11A 13A 15A 17A 19A 21A 23A 75A 25A 27A 29A Plug
X X Point c L L J B D6 E2 D3 D2 H H W3 W3 X X X G G T T T RDWH 1
1 1 D3,D6 6D 2P

D5 Blower
BUWH
47B 44B 34D 54A 56A 58A 53B 2A 4A 5A 6A 8A 10A 12A 14A 16A 18A 20A 22A 24A 26A 28A 30A 1 2 A 1B WH 2

CN1 CN4
2P-X 2P-Y
CN2 CN3
Water proof
Receptacle Receptacle
Plug 10P

1 2 3 4
5 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
10 9 8 7 6
12 11 10 9 8 7 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

C Body harness (IGBT) 4- 1.

Write or impress figures
EPS controller A MPU board with undamped ink.

FB30P-75 4-1-6.
54000-81500-0E

124
 Wiring and main controller layout 4

*Refer to note 3

T CN5
CN1 CN2

From IGBT board

GNRD G2 2P G2 2P G2 2P
E2 WH E2 WH E2 WH
CN3

F+ E1 2P E1 2P E1 2P
Battery(+) 6 G1 BK G1 BK G1 BK
CN4

CN9 CN10
CN7 H
The housing and the harness
should not protrude from the
side of the controller.

HV HU
4P 4P
From IGBT board Heat sensor
Comp.
NA
Battery(-) G1 2P 6 2P G1 2P G1
E1 BK BK E1 BK E1
2P
RD
2P E2

BKWH
E2 2P 2P E2 TU
TV
G2 WH WH G2 WH G2
4P 4P

6P WH
Cap

Controller harness
<Note> W2 W1 V2 V1 U2 U1
1. This diagram shows that IGBT is 400A type.
In the case of 600A type, even though the size of
the IGBT is different, the wiring is all the same. W2 W1 V2 V1 U2 U1
Hydraulic Traction Hydraulic Traction Hydraulic Traction
2.Terminal symbol W phase W phase V phase V phase U phase U phase
6 :Terminal 1.25-6

3. The connection of the IGBT gate connectors should be made according to the
following drawings.
The connectors should be connected so Reference:
Harness mark/color
that the ribs to prevent incorrect connection Red
Black
RD
BK
G2 are facing the outside of the IGBT. Green
Yellow
GN
YE
E2 (Both white and black) White
Brown
WH
BN

Insert the housing all the way

Blue BU White line
Gray GY
E1 Pink PK
G1 in, until it touches the main Orange OG

body of the IGBT. Ex) BKWH (=Black/White) Black color

Black colored harness with White line.

-
The top view The side view

Controller wiring (IGBT) 4- 1.

FB10~30P-75/FB10~25P-U75 4-1-7.
54000-17491-0E

125
 4 Wiring and main controller layout

Line No. From To Color Length(mm)

1A 1B A 6 10 D RDGN# 550
2A 2B A 6 10 D YERD# 550
3A 3B A 6 10 D BKYE# 550
1
A MPU board (L) 4A 4B A 6 10 F RDBK# 450
5A 5B A 6 10 F BU# 450
6A 6B A 6 10 F BKWH# 450
10 9 8 7 6 5 4 3 2 1
7A 7B A 6 3 E BNYE 560
20 19 18 17 16 15 14 13 12 11
7C B 6 360

Current sensor CN5 8A 8B A 6 3 E BKYE 560

G (Hydraulic V phase) F Current sensor

(Travel V phase) D
1A
D
3A
F
5A 7A
E I
9A
J
12A
9A
10A
9B A
10B A
6
6
3
3
I
I
WHBU
BNWH
760
760
D F F E I I I H 11A 11B A 6 3 I BUBK 760
Note the
HV TV terminal arrangement. 2A 4A 6A 8A 10A 11A 13A 14A 12A 12B A 6 6 J GNRD 300
1 2 3 4 1 2 3 4 3
1 11 2 3 12 4 13 14 5 15 6 16 7 8 17 18 9 10 19 20 13A 13B A 6 3 I BNRD 760
6 6 6 6 6 6 6 6 6 6 6 6 6 6 14A 14B A 6 6 H BKWH 510
8

RDGN#
YERD#
BKYE#
RDBK#
BU#
BKWH#
BNYE
BKYE
WHBU
BNWH

BUBK
GNRD
BNRD

BKWH
14C I 3 BKWH* 450
4P 4P
Current sensor 14D I 3 BKWH* 450

20B 6B
C (Hydraulic U phase) D Current sensor
(Travel U phase) E
IGBT
temperature sensor 15A 15B B 6 10 C RDGN# 380
B A 16A 16B B 6 10 C YERD# 380
18B 19B 4B 5B HU TU
1 2 3 4 1 2 3 4 1 17A 17B B 6 10 C BKYE# 380
B B A A 9 2
1 2 3 4 1 2 3 4 4 18A 18B B 6 10 G RDBK# 280
10 10 10 10 10 10 Plug 19A 19B B 6 10 G BU# 280
4P 4P 2P
RDBK#

BU#
BKWH#

RDBK#

BU#
BKWH#
RD 20A 20B B 6 10 G BKWH# 280
10
17B 3B 8B

J Battery(+)
B A A
15B 16B 1B 2B 7B
B B A A A,B

1 2 3 4 1 2 3 4 1 2 5
GNRD
6 A 12B
10 10 10 10 10 10 3 3

RDGN#

YERD#
BKYE#

RDGN#

YERD#
BKYE#

BNYE
BKYE
<Note>
1.Refer to KA-10284 for wire treatment.
2.Refer to NIS A4010 for drawing instruction.
3.Lead wires
# :AVS or AVSS 0.3mm2
:AVS0.85mm2
*Others :AVS0.5mm2
4.The location of connector pin is as viewed from the inserting side.
5. :Braided wires under 25mm pitch.
6.Impress marks on connectors with undamped ink as indicated in
the pin configuration.

HARNESS COLOR GROUND

STRIPE
BK BLACK YE YELLOW BN BROWN

WH WHITE GN GREEN BU BLUE

Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
BKWH/BKWH*
WHBU
BUBK
BKWH*
BNWH
BKWH*
BNRD

11 14 Wire, lead AVS0.85mm2 See lead wire table.

BKWH#
RDGN#
YERD#

RDBK#
BKYE#

BNYE

3 3 3 3 3 3 13 Wire, lead AVS0.5mm2 See lead wire table.

BU#

6 12
Note the Wire, lead AVS/AVSS0.3mm2 See lead wire table.
7 1 2 3 4 5 6 terminal arrangement.
A, I, I 6 6 6 6 6 6 6 11 0340-00506 Terminal 5.5-6 1 6
A A A
1 7 2 3 8 4 9 10 5 11 6 12 10 0340-00106 Terminal 1.25-6 1 6
14B
11B 10B 13B C C G E 9 37010-22990 Contact
BXH-0016-P0.6
12 JST 10
SXH-0016-P0.6

H Battery(-)
A H H
15A 17A 19A 7C 8 37010-21960 Housing XHP-4 4P 4 JST
9B 14C 14D C G G
7 37010-21460 Tab 179462-3/170340-3 5 AMP 3
16A 18A 20A 6 37010-21360 Housing, cap 171897-1 6PWH 1 AMP
Cap 5 37010-21470 Receptacle 179461-5/170032-5 2 AMP 3
6P WH CN7 4 37010-21720 Housing, plug 172130-9 2PRD 1 AMP
6 3 37010-21490 Receptacle 175061-2/173716-2 21 AMP 6
3 2 1 6 5 4 3 2 1 2 37010-21870 Housing, plug 175965-2 12P 1 AMP
6 5 4
12 11 10 9 8 7 1 37010-21020 Housing, plug 175967-2 20P 1 AMP

I External terminal SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

B MPU board (R) 2

Controller harness (IGBT) 4- 1.

FB10~30P-75/FB10~25P-U75 4-1-8.
54000-17483-1E

126
 Wiring and main controller layout 4

4×Ø12
21 6
Model stamp 1
position 21 3
Note 5 Note 1

CU104-XXX
19 2

16 22
13

䋻 Top
27 26 25 17 14

Note 2 and 3
24 7

15

23 8

27 26 25 17
21 5
Note 2 and 3

21 4

W2 W1 V2 V1 U2 U1

27 26 25 20 18

12 10 11 9 11 9
Note
1. When installing 5 and 6 IGBT module to 1 heat sink, be sure to
apply condition compund [G-747] (Shin-Etsu silicones) to the entire
2 Board Comp.,MPU 13 Bar, lead (7) 14 Bar, lead (8) 15 Capacitor Comp. contact surface. Note 2 and 3
Applicable models Part No. Type Remarks
Part No. Type Part No. Part No. Part No. Rating 2. Insert washers into 17 terminal, as shown in Figure A.
FB10䡚18-
75/U75 STD 54000-65414-0 CU104-58B 54000-65364 PBC104-00D None None 54000-19620 80V
5600μF 3. Installing 17 terminal, apply LOCTITE [242] or equivalent
FB20䡚28-75 to the screws to prevent looseness.
STD 54000-15498-0 CU104-50A ↑ ↑ 54000-15671 54000-15680 ↑ ↑
4. Recommended tightening torque for the IGBT.
FB30-75 STD
FB30-72 local procurement motor 54000-19368-0 CU104-51A ↑ ↑ None None 54000-19630 100V
4700μF Main terminal(M6) and mounting(M6) : 3.5 - 4.5 N.m (0.36 - 0.49 kg.m)
FB10䡚18-
54000-65423-0 CU104-59B 54000-65374 PBC104-02D None None 54000-19620 80V 5. Stamp the unit type with immortal ink on the specified position.
75/U75 OPT 5600μF 6. Use the terminal bolt included for the IGBT module.
FB20䡚28-75
OPT 54000-19357-0 CU104-53A ↑ ↑ 54000-15671 54000-15680 ↑ ↑ 7. In order to improve vibration resistance, apply a silicone adhesive Figure A
FB30-75 to the bottom of capacitor Comp. and fix it.
OPT 54000-19377-0 CU104-54A ↑ ↑ None None 54000-19630 100V
4700μF
FB10䡚18-75/ 54001-05502-0 CU106-90 54001-05612 PBC104-06 None None 54000-19620 80V The maximum current
U75 STD CS 5600μF 7 Board Comp., IGBT Type Manufacturer (element ratings)
FB20䡚28-75 54001-05512-0 CU106-91 ↑ ↑ 54000-15671 54000-15680 ↑ ↑ Travel Hydraulic
STD CS When installing,
54000-19610 PB100-54 Shimohira 600A 400A
FB30-75 STD CS make sure the
FB30-72 local procurement motor 54001-05522-0 CU106-92 ↑ ↑ None None 54000-19630 100V
4700μF direction.
(250V) (250V)
54000-71250 PB105-91 Sanko
FB10䡚18- 54001-05541-0 CU106-93 54001-05632 PBC104-08 54000-19620 80V
75/U75 OPT CS None None 5600μF (”⇒” is top side.)
54000-17491 Wiring, controller 1 Capacitor Comp. 1
FB20䡚28-75 54001-05551-0 CU106-94 ↑ ↑ 54000-15671 54000-15680 ↑ ↑
29
1
15
Bar, lead (8)
OPT CS 28 54000-17483 Harness, controller 14 C1100BB-1/2H 1
27 0000-00008 Nut 8 13 Bar, lead (7) C1100BB-1/2H 1
FB30-75
OPT CS 54001-05561-0 CU106-95 ↑ ↑ None None 54000-19630 100V
4700μF
26 0000-70008 Washer, lock 10 12 54000-14130 Bar, lead (4) C1100BB-1/2H 1
25 0000-72008 Washer, plain 8 11 54000-14120 Bar, lead (3) C1100BB-1/2H 2
FB10䡚18-72 54001-04950-0 CU107-00 54001-05890 PBC107-70 None None 54000-19620 80V 24 0077-04016 Screw, w/washer 6 10 54000-14110 Bar, lead (2) C1100BB-1/2H 1
STD 5600μF 23 0075-04016 Screw, w/washer 4 9 54000-14100 Bar, lead (1) C1100BB-1/2H 2
FB20/25-72 54001-04960-0 CU107-01 ↑ ↑ 54000-15671 54000-15680 ↑ ↑
22 0075-04008 Screw, w/washer 1 8 39530-02180 Sensor, current HC-TN700V35UP12 4 Koushin
STD 21 0016-06012 Bolt, w/washer 28 With cross hole 7 80005-23180 Board Comp.,IGBT (Select order number) 1
FB30-72 0016-05014 Bolt, w/washer 2 With cross hole 35030-00780 Module, IGBT 3
54000-19630 100V
20 6 CM400DU-5F Mitsubishi
STD 54001-04970-0 CU107-02 ↑ ↑ None None 4700μF 19 0016-04010 Bolt, w/washer 4 With cross hole 5 35030-00790 Module, IGBT CM600DU-5F 3 Mitsubishi
18 24200-66340 Terminal Comp. 1 4 54000-19602 Bracket, board(2) SGCC 1
FB10䡚18-72
STD CS 54001-05130-0 CU107-03 54001-05900 PBC107-71 None None 54000-19620 80V
5600μF
17 24200-63030 Terminal 2 3E-22263 3 54000-20692 Bracket, board(1) SGCC 1
16 24200-56850 Sensor Comp., heat 1 3E-22256 2 Board Comp., MPU 1
FB20/25-72 54001-05140-0 CU107-04 ↑ ↑ 54000-15671 54000-15680 ↑ ↑ 1 54000-19490 Sink, heat A6063S-T5 1
STD CS SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
FB30-72
STD CS 54001-05150-0 CU107-05 ↑ ↑ None None 54000-19630 100V
4700μF

Note) FB-72 dedicated controller and board are unified with FB-75 (the motor is local procurement).
(It is continued as for maintenance.)
Main controller (IGBT) 4- 1.
FB10~30P-75/FB10~18P-U75 4-1-9.
E0000-31441-0E

127
 4 Wiring and main controller layout

4×Ø12
21 5
Model stamp
position 1
21 3
Note 5 Note 1

CU104-XXX
19 2

16 22
13

䋻Top
27 26 25 17 14

Note 2 and 3
24 7

15

23 8

27 26 25 17
21 5
Note 2 and 3
21 4

W2 W1 V2 V1 U2 U1

27 26 25 20 18

12 10 11 9 11 9
Note
1. When installing 5 and 6 IGBT module to 1 heat sink, be sure to
apply condition compund [G-747] (Shin-Etsu silicones) to the entire
contact surface. Note 2 and 3
2. Insert washers into 17 terminal, as shown in Figure A.
3. Installing 17 terminal, apply LOCTITE [242] or equivalent
to the screws to prevent looseness.
4. Recommended tightening torque for the IGBT.
Main terminal(M6) and mounting(M6) : 3.5 - 4.5 N.m (0.36 - 0.49 kg.m) 7 Board Comp., IGBT Type Manufacturer
5. Stamp the unit type with immortal ink on the specified position.
6. Use the terminal bolt included for the IGBT module. 54000-19610 PB100-54 Shimohira
7. In order to improve vibration resistance, apply a silicone adhesive Figure A 54000-71250 PB105-91 Sanko
to the bottom of capacitor Comp. and fix it.
29 54000-17491 Wiring, controller 1 15 54000-19620 Capacitor Comp. 1
The maximum current 28 54000-17483 Harness, controller 1 14 54000-15680 Bar, lead (8) 1
Applicable
C1100BB-1/2H
2 Board Comp., MPU 15 Capacitor Comp. 54000-15671
Part No. Type (element ratings)
Remarks
27 0000-00008 Nut 8 13 Bar, lead (7) C1100BB-1/2H 1
models 26 0000-70008 Washer, lock 10 12 54000-14130 Bar, lead (4) C1100BB-1/2H 1
Travel Hydraulic Part No. Type Part No. Rating. 25 0000-72008 Washer, plain 8 11 54000-14120 Bar, lead (3) C1100BB-1/2H 2
0077-04016 Screw, w/washer 6 54000-14110 Bar, lead (2)
FB20~25-U75 600A 600A 80V 24 10 C1100BB-1/2H 1

STD 54000-20738-0 CU104-52A (250V) (250V) 54001-95600 PBC104-01C 54000-19620 23 0075-04016 Screw, w/washer 4 9 54000-14100 Bar, lead (1) C1100BB-1/2H 2
5600μF 22 0075-04008 Screw, w/washer 1 8 39530-02180 Sensor, current HC-TN700V35UP12 4 Koushin

FB20~25-U75 600A 600A When installing, 0016-06012 Bolt, w/washer 28 80005-23180 Board Comp.,IGBT (Select order number)
CU104-55A 80V 21 With cross hole 7 1
OPT 54000-20998-0 (250V) (250V) 54001-96190 PBC104-03C 54000-19620 make sure the 20 0016-05014 Bolt, w/washer 2 With cross hole 6
5600μF 19 0016-04010 Bolt, w/washer 4 With cross hole 5 35030-00790 Module, IGBT 6
direction. CM600DU-5F Mitsubishi
FB20~25-U75 600A 600A 80V 18 24200-66340 Terminal Comp. 1 4 54000-19602 Bracket, board(2) SGCC 1
STD CS 54001-05531-0 CU106-96 (250V) (250V) 54001-05622 PBC104-07 54000-19620 (”⇒” is top side.) 24200-63030 Terminal 54000-20692 Bracket, board(1)
5600μF 17
Sensor Comp., heat
2 3E-22263 3
Board Comp., MPU
SGCC 1
16 24200-56850 1 3E-22256 2 1
FB20~25-U75 600A 600A 80V 1 54000-19490 Sink, heat A6063S-T5 1
OPT CS 54001-05571-0 CU106-97 (250V) (250V) 54001-05642 PBC104-09 54000-19620
5600μF SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

Main controller (IGBT) 4- 1.

FB20/25P-U75 4-1-10.
E0000-04288-0E

128
 Wiring and main controller layout 4

Battery (48V)
MPU board MPU board 1 2 3 MPU board
Line Connector Line Connector Line Connector

BKWH*
V N No. CN Pin No. No. No.

RDWH
CN Pin No. CN Pin No.

RDBK
VA NA 125V 0.022μF
BUBK RD Blower
C1 5 18 Main contactor contact RPA 3 4 Power supply BUWH
F1 GNRD
F1 5 9
Traction motor BKRD
RNA 3 14 GND M STP 1 3 Blower drive output 1
+ F2 5 19
Traction fuse
Hydraulic fuse
speed sensor BUWH
WH RA1 3 5 Signal phase A
DWN 1 4
MC 325A 80V,5600μF(×9) RB1 3 15 Signal phase B

BK
WHBK# X7 + 100V
BNWH#
TUM T 1 Traction motor phase U RDGN# TPU 5 2 Power supply 22μF
Gate TU0 T 9 Phase U gate drive output 0 YERD# WHBK
TU BUYE# TU TU 5 3 Signal H

RDYE
drive TU1 T 2 Phase U gate drive output 1 Traction BKYE# TNU 5 12 GND Horn
FET module OG# TU2 T 10
Traction motor circuit RDWH# Phase U gate drive output 2 current sensor RDBK#
U1 TUP T 3 Phase U power supply (+) TPV 5 4 Power supply
BKWH# BU#
phase U TUN T 11 Phase U power supply (-) TV BKWH# TV 5 13 Signal YERD
X7
TNV 5 14 GND
WHBK#
TVM T 4 Traction motor phase V RDGN#
V1 TV Gate
BUYE#
TV0 T 12 Phase V gate drive output 0 YERD# HPU 7 2 Power supply Brake switch WHRD
FET module
drive
OG#
TV1 T 5 Phase V gate drive output 1
Hydraulic
HU BKYE# HU 7 3 Signal BS 1 7 Brake switch
W1 circuit TV2 T 13 Phase V gate drive output 2 HNU 7 8 GND
TVP T 6 current sensor RDBK# GNWH
phase V Phase V power supply (+) HPV 7 4 Power supply
TVN T 14 Phase V power supply (-) BU#
HV BKWH# HV 7 9 Signal
HNV 7 10 GND BURD
WHBK#
TWM T 7 Traction motor phase W X3 OF2 1 9 Forward output
Gate
BUYE#
TW0 T 15 Phase W gate drive output 0 RDYE
drive TW1 T 8 AP1 2 1 Power supply
OG# Phase W gate drive output 1 WH Signal
FET module circuit TW2 T 16 Phase W gate drive output 2 VE Accelerator AD1 2 2 YEBK
phase W TWP 5 1 Phase W power supply (+) with earth
AN1 2 11 GND X4 OB2 1 10 Backward output
TWN 5 11 AP2 2 3 Power supply
Phase W power supply (-) GN BU Signal
BKYE AD2 2 10 BN RDGN
AN2 2 9 GND BZ RPA 3 6 5V power supply
WHBK# X4
HUM H 1 Hydraulic motor phase U
Gate HU0 H 9 Phase U gate drive output 0 Traction FET
BNYE HD3 5 5 Signal BN Back buzzer RNA 3 16 GND
HU drive
BUYE#
HU1 H 2 Phase U gate drive output 1 temperature sensor T-FET BKYE HN3 5 15 GND F6 RA2 3 7 Signal phase A
FET module OG# HU2 H 10 Rear combination lamp (Right) 1A RB2 3 17 Signal phase B
Hydraulic motor circuit Phase U gate drive output 2 Hydraulic FET HD4 7 5 Signal
U2 phase U BKWH#
HUP H 3 Phase U power supply (+)
temperature sensor H-FET HN4 7 11 GND Turn signal TPM 5 7 Power supply
HUN H 11 Phase U power supply (-) TIM 5 8 Signal
Directional switch 25W TSL lamp TNM 5 17 GND
WHBK# RD
HVM H 4 Hydraulic motor phase V RPA 3 8 Power supply
V2 HV
Gate
HV0 H 12 Phase V gate drive output 0 ON at neutral position AP 2 5 Power supply 25W
Tail & stop
4 RNA 3 18 GND
drive BUYE# DS3 WHBK
HV1 H 5 Phase V gate drive output 1 ADN 2 13 Neutral lamp RA3 3 9 Signal phase A
OG#
W2
FET module circuit HV2 H 13 Phase V gate drive output 2 TL RB3 3 19 Signal phase B
phase V HVP H 6 Phase V power supply (+) DS1 GNWH HP1 4 1 Power supply
ADF 2 6 Forward 10W
HVN H 14 Phase V power supply (-) HD1 4 2 Signal
DS2 BUYE Back lamp HN1 4 9 GND
ADB 2 14 Backward 10W
Gate
WHBK#
HWM H 7 Hydraulic motor phase W BL HP2 4 3 Power supply
HW0 H 15 Phase W gate drive output 0 BUWH HD2 4 10 Signal
drive BUYE# HS1 4 4 Lift 1 switch
HW1 H 8 Phase W gate drive output 1 HN2 4 11 GND
FET module circuit OG# HW2 H 16 Phase W gate drive output 2 WHBU TI1 3 10 Spare input 1
phase W HWP 7 1 Phase W power supply (+) HS2 4 12 Lift 2 switch Rear combination lamp (Left)
HWN 7 7 TI2 3 20 Spare input 2
Phase W power supply (-) BNWH TI3 1 6 Spare input 3
HS3 4 5 Tilt switch Turn signal
BNRD
F3 5 10 YEBU 25W TSLlamp
EPS fuse HS4 4 13 Att.1 switch
EPS motor AP 2 4 Power supply
GNWH 25W AN 2 12 GND
HS5 4 6 Att.2 switch Tail & stop
GN YE AC0 2 7 Accelerator 0
F3
PA BN
HS6 4 14 Att.3 switch TL lamp
AC1 2 15 Accelerator 1
40A AC2 2 8 Accelerator 2
RD BU BKWH
10W AC3 2 16 Accelerator 3
NB 5 20 Control GND HS7 4 7 Spare input
Back lamp
WH EPS MC WHBU
MC1 5 6 Main contactor HS8 4 15 Spare input
10W
BL
GNWH
TS BU controller BNWH
MC2 5 16 BK Switch GND
HSN 4 16
Standard equipment for EEC
EPS sensor SC1 1 5 Spare contactor

WHBU
RDWH
BUWH
WHBU

YEBU 40W Right

RDYE
BKYE

SC2 1 11 SS 1 8 Seat switch HL

RD

GNBK WHGN
RDWH
VB 1 12 TI 1 1 Travel inhibitor Head lamp
Control power supply DSP board
BURD 40W Left
RDGN
HP 3 3 Power supply
SG 1 2 Travel deceleration switch HL Line Connector
BK No.
HN 3 13 GND BK Switch GND CN Pin No.
WHGN
TXA 3 1 Transmission HSN 4 8
BUYE Traction→DSP
WHRD
RXA 3 11 Traction←DSP (DSP)
YERD
TXB 3 2 Hydraulic→DSP
RXB 3 12 Hydraulic←DSP Lamp SW 25W Right RDYE
TSL WL1 1 4 Turn signal lamp switch (Right)
DSP board Forward turn signal lamp
Line Connector 25W TSL Left BUYE WL2 1 12 Turn signal lamp switch (Left)
No. CN Pin No.
DSP board WHRD
YERD Line Connector SW1 1 5 Tilt level sensor switch
WHRD
RXB 2 3 DSP→Hydraulic Only for trucks with laser pointer
BUYE
TXB 2 13 DSP←Hydraulic No. CN Pin No.
WHGN
RXA 2 2 DSP→Traction Transmission Mode select switch Laser
TXA 2 12 DSP←Traction (MPU) RDGN Tilt level RD
BK pointer
HNA 2 11 GND lamp (Option)
RDGN BS5 4 2 Low speed (Turtle) switch switch
RDYE
HPA 2 1 Power supply
HPC 2 5 Power supply Laser
Charger panel BKYE
HNC 2 15 GND Transmission BS1 4 6 Up
4 device Tilt level
WHBU
BUWH
TXC 2 14 DSP←EPS (EPS) sensor switch
(Only for trucks with charger) RXC 2 4 DSP→EPS
BKWH Flat cable BS2 4 5 Down
Charger ,
controller
YEBK
SW4 1 14 Reserve charge start 6P BS3 4 4 Mode select switch
BNBK
CHG 2 20 Reserve charge
BS4 4 3 Reserve setting
RD
VB 1 10 Battery voltage
VN 4 1 Switch GND
Turn signal lamp switch
(Momentary)
YERD Right WHRD
X2 X1 RLP 1 3 Relay for power supply SW2 1 13 Turn signal lamp switch (Right)
BNYE WH
Key switch RLN 1 11 HV 5 1 Back light power supply WHBU Turn signal lamp switch (Left)
BK SW3 1 6
F5 Left
Reference: RDGN
KSW 1 1 GND 5 2 Back light GND
10A Control power supply
Harness mark/color RD BKWH 22P
VN 1 9 Control GND BNBK
Red RD X2 SW5 1 7 Brake fluid level
Black BK X1 BN
Green GN F4
10A
KST 2 19 Key SW start Display WHBK
SW6 1 15 Hydraulic oil level
Yellow
White
YE
WH
YEBU
RY 1 2 Charge interlock Flat cable 3 BNBK
SW7 1 8 Over load
Brown BN
BUBK
12P BUBK
Blue BU CHS 2 10 Hour meter counting SW8 1 16 Parking brake switch
BKWH*
RDWH

Gray GY Refer to note 3.

RDBK

Pink PK HPD 2 6 Power supply

Orange OG
HND 2 16 GND Transmission
TXD 2 17 Display ← (Spares) GNBK BWL 2 9 Battery electrolyte level
Ex) BKWH (=Black/White)
RXD 2 7 Display → Body earth
Black colored harness with White line.
1 2 3

P5O 2 8 5V output
<NOTE>
IO1 2 18 Auxiliary input
1.Lead wires marked with # or * have different diameters.
2.Dashed lines indicate the use of optional equipment.
White line 3.When the lines are connected, the hourmeter starts counting.

Black color
System wiring (FET) 4- 2.
FB10~28P-75/FB10~25P-U75 4-2-1.
54000-21403-0E

129
 4 Wiring and main controller layout

Laser pointer (Option) Head guard (Right) Control unit

Only for trucks with laser pointer
RD Blower
P-mast Harness, mast(1) Hanging on the mast BK HL
(Refer to note 8)

4P 2P
WH WH WH

(Water proof)

(Water proof)
Laser Harness, head guard GN TSL

2P

2P
device
<6>
Tilt level V1

(Water proof)
M-mast

2P
Harness, mast(1) Hanging on the mast sensor <7>
(Water proof) RDBK W1
RDWH
Accessories
2P

Harness, mast(2)
BKWH
BUYE
(Front)
Hydraulic motor CN5
MPU board.
CNH
U1
<5>
BNYE CNT CN7

Control valve
(Water proof)

(Water proof)
Laser <9>
V2
2P

2P
device
EPS
Option
controller <10>
Att.2
RDBK 1 Horn switch U2 V2 W2 W2
YERD Harness,M(4)
1
(Hydraulic lever) <8> <9> <10>
<8>
Att.1
CN1 CN2 CN3 CN4
U2
Tilt Harness,M(3)

(Water proof)
6P
Lift 1 Accelerator Harness,M(4)
+ - BK

4P
10P 2P-X 2P-Y
Lift 2 6P
BK
Harness,M(1)
(Water proof)
<3> <2>
<12>
Traction motor

(Water proof)
<1>
BUBK
+

BU
4P
BKWH
When the lines are connected, the hourmeter starts counting. Bearing sensor Rear combination Rear combination
<2> 4P Relay for control
- lamp (Left) lamp (Right) RD power supply ( 1)
Laser pointer switch (Option)
U1 <5>
Only for trucks with laser pointer Battery TSL TSL
V1 <6> plug Battery 4P
WH
Relay for backward
output ( 4)
2P
BK W1 <7>
(48V) TL TL
4P Relay for
BK horn ( 7)
BL BL
Harness,M(3)
4P
Lamp switch WH

(Water proof)

(Water proof)
6P

6P
Option (Standard for EEC)
Indicator panel

(Water proof)
Brake fluid 1
BNBK
BKWH
EPS

3P
level sensor
1
sensor YEBU
BKWH
YEBU
BK Seat
Mode select CN4 CN2
RDWH switch
switch BUYE
Display CN1
Harness, body BNYE
board
Accessories
CN5
Contactor Ass'y (Rear)
BN GN
Foot brake switch 1
<NOTE>
Display
CN3
Back buzzer 1
BKWH YE EPS motor Main 1.<n> of lead wire shows the No.
contactor Harness, body 2.Terminal symbols
<1> RDGN 1 :Plug AMP 170020-3
6P WHBK 10A
RDYE AMP 170002-5
RD
Horn BKWH 10A
RDBK :Plug AMP 170020-2
"K" :Receptacle AMP 170021-3
Transformer (Option) BUBK
Reference:
Harness mark/color
1

AMP 170003-5
(Water proof)

Only for trucks with charger. Red RD :Receptacle AMP 170021-1

Key switch Parking brake switch Harness, charger (2) 2P Black BK :Receptacle AMP 41729
3P

WH Green GN
3.Installation notes of the charger panel
Charger panel
Yellow YE
<13> White WH
When installing the charger panel on the truck body,

325A

160A
Brown BN

40A
*Only for trucks with charger. <11> Blue BU use only bolts and spring washers.
Gray GY
Primary-side Pink PK 4.“K” and “W” indicate printed marks on the connectors.
(Water proof)

Directional switch <3>

Orange OG
5.Connector of blower should be placed in a circle as
4P

RD

+ <11>
6P Ex) BKWH (=Black/White)
BK BNRD Black colored harness with White line. shown in the figure below.
Charger, GNRD

Arrrox. 30
Transformer
controller Rectifier Blower
(Water proof)

-
2P Secondary-side <12>
Turn signal lamp
3P

WH

"W" White line

Electromagnetic <13> Harness, charger(1) Clamp

switch
Horn switch RDBK
Head guard (Left)
1

YERD
(Handle post) Black color
1

RD
BK HL
4P
Harness, short circuit WH WH
Harness, head guard

Body wiring (FET) 4- 2.

GN TSL
*Only for trucks without charger.
6P
BK

FB10~28P-75/FB10~25P-U75 4-2-2.
54000-26893-0E

130
 Wiring and main controller layout 4

*Refer to note 8. RDWH RDWH

<NOTE>
to C to E2
RDWH RDWH 1.Terminal symbols
to D5 to E2 :Receptacle

WHGN
WHBU

RDGN

RDGN
RDBK

WHRD

to K3

to K2
(Plated) AMP 170021-2
Detail chart of point a

RD
1 :Receptacle
1 1 1 1 1 (Unplated) AMP 170003-5

GNWH
WHRD
WHRD

WHRD

WHBU
WHBU

BKWH

WHBK
BKWH

AMP 170021-3

RDGN
RDGN

RDBK
YERD
1 2 3 4 1 2
YERD

RDYE

BUYE
YEBU

BNYE

BUYE

BNBK

BUBK

BUBK

BNBK
YEBK

GN

RD

RD

BN
S1,W1 E1,E2 X,K1
Sleeve(for single wire) AMP 170889-1
RD

BN

BKWH*

BKWH*
to W4
to X
65F 69B 49B Sleeve(for double wire) AMP 170890-1

to E1

to E2
1 1 2 2 2 2 2 2 2 2 2 2

RDGN

WHGN

WHRD
BUWH
WHBU
N1,N2 K2,K3

1A
YERD

RDYE
BUYE

RD

RD
BKYE
1 2 3 1 2 3 4 1 2 3
:Plug
V O S2 X A A point c X 76B 77B

BK
Refer to note 7. (Plated) AMP 170020-2
65G 63A 32G 41B 13B 11B 34B 50B
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 :Plug
1 9 2 10 3 11 4 12 5 6 7 8 13 14 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 S1 X A A D2 Plug 4P Plug 2P (Unplated) AMP 170002-5
D2 O D2 N2 V S2 W2 A A A C C R W4 67C 39B 14B 12B 31C WH BK
AMP 170020-3
Horn SW

BKWH*

BKWH*
31A 33A 35A 37A 49A 40A 41A 19B 16B 18B 44A 46A 48A 50A

to O

to C

RDGN
Sleeve(for double wire) AMP 170888-1

to D4

to D1
W1

RD

RD
D4 point cD2 N1 W2 O P A A A C C O
(Post) Water proof Water proof Water proof

to A
1 2 1 :Receptacle(with sleeve) AMP 41729
32A 34A 36A 38A 39A 42A 43A 20B 15B 17B 45A 47A 51A Plug 3P Plug 4P Plug 3P
3 4 2 Sleeve(for single wire) AMP 170823-2
Detail chart of point c
Detail chart of point d
CN1 CN2 3 2 1
W
2 1 3 2 1
K Lamp switch Laser pointer
1
Sleeve(for double wire)
:Receptacle
AMP 1-170823-5
AMP 173716-2
4 3 Point C AMP 175061-2
V Laser pointer control switch Solderless sleeve detail chart :Receptacle AMP 170032-5
W2 Turn signal lamp W4
1
8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 Key switch AMP 179461-5
(*Refer to note 6) (*Refer to note 6) 1 :Tab AMP 170340-3
AMP 179462-3

W3 Directional switch T Control valve micro switch

2 :Receptacle AMP 171662-1
AMP 173707-1
X Diplay board AMP 172888-2(Stopper)
Horn SW 65E U,V 1
RDBK
Plug 6P
AMP 172748-2(Stopper)
S1 (Lever) 67B D1,W1
YERD
BUWH
WHBU
1 1 A 25B BK 3 :Receptacle AMP 316041-2

50
1
BNWH
1 2 A 28B AMP 179956-2
1 3 A 26B
YEBU
1 4 A 29B
4 :Receptacle Yazaki 7116-3251
48B X
BUBK Brake fluid GNWH
1 5 A 27B 5 :Tab Yazaki 7114-3251
R
BK 1 2 3
Accessories BKWH level switch 40B X 1
BNBK 1 6 A 30B :Solderless sleeve JST FNC-1.25
S2
32E O,S2 4 5 6
(Option) BKWH
Attach the cover (sleeve) 32F R,W2 1

for shur receptacle 2. :Braided wires under 25mm pitch.

3. All pins arrangement of connectors indicates the view
from terminal inserting side.
4. The table of electric wires and parts are shown in “Parts,
Water proof
harness”(54001-17290).
BKWH*

BKWH*
WHGN
RDWH

WHGN
RDWH
point d
BUYE

Plug 2P

RDYE
RDGN
RD
2 1
2 2
75C
V 77C
K3 Tilt level lamp 5. The relay should not be clamped to the harness.
6. Write or impress alphabet with undamped ink.
1 1 1 1 2 1 Water proof 1 1 1 1 7. Fuses should be placed in a circle, as shown in Figure 1.
GNWH
RDWH
WHRD
BKWH
RDGN

BKWH
RDYE

YEBU

BNBK
YEBK

BUBK

1 2 3 4
L 1 2 3 4
8. The end of the spiral tube should be tied together with
GN
RD

EPS sensor Plug 2P

K2
point d

BKWH*
V K1,M
Laser device V U

RDWH
RDGN

RDBK
wire ties, and the tube should be coiled at intervals of

BUYE

BNYE
2 1 75B
76A 52C RD 76C 52I
2 2 V 77A
P,N2 X,E1
1 1 1 1 1
1 2 3 4 5 6
1 1
1 2
8 1 1 1 1 1
1 2 3 4 5 6 Water proof 2 1 N1,U X,E2
2±1mm.(See Figure 2).
6I 38B F point c X X W1,H E1,N1 X Plug 3P Water proof 6J 37B 9. The end of the vinyl tube should be tied together with
K1Tilt level sensor
BU
74B 34C 33B 51B 63B 6H 43B 56B C 1 2
GNWH WHRD Plug 2P F,S1 D1,N2 E2 wire ties.
2 1 V 49C
Plug 4P 55B C 2 2
WH BKWH* 65D 52H 72B Plug 4P 10. The capacitor should be soldered to the speed sensor
F P,R X A E1,E2 D4,O 54B C 3 2 2 2 N1 52B
WH
73B 32D 42B 3B 70B 32C 3 2 1 *Refer to note 9. N2,E2 E2 WH part, as shown in Figure 3. The inside of the vinyl tube
2 1
6K 71B covering the capacitor should be filled with silicone
1 2 Plug 6P Plug 2P Plug 6P 1 2 adhesive.
3 4 BK WH RD U Accessory 3 4 Fuse
3.5

Approx. 40
Water proof
Head guard YE BU
(Stopper) 1
Plug 6P Head guard 10A

N1 N2
1P 57B C 4 10A
(Left) 1 2 3 1 1 2 3 Yazaki RDYE
2 2 A 10B
(Right)
J EPS motor 7123-4113-30 A 7B
H Accelerator
2 3
BKYE
4 5 6 2 4 5 6 2 5 A 9B
GN WH 3 2 1
2 6 A 8B
Charger panel Yazaki
1P 58B C 5 GN 2 4 O63C
6 5 4
Tie wrap
O P Brake switch 7122-4113-30
Be careful of terminal arrangement.
30 40 Clamp
BN Figure 1 Figure 2
66C D3,E2 Capacitor
I
1

Back buzzer 52E M,D4 1

BKWH*
125V 0.022μ Water proof
Vinyl tube Capacitor Vinyl tube
RD Plug 4P (No polarity)
BKRD
2 1 A 21B Fill the inside of the vinyl tube
A 22B
G Speed sensor (Travel) with silicone adhesive.
2 3
BK RDGN BUWH AMP 174257-2
10A
WH
2 2 A 23B
73A O 2 4 A 24B
WHBK *Refer to note 10.
68B D1 2 1

M
BK RDBK +
8 10A
65C D1,U Horn 52D N1,I BKWH*
4 3
Tie wrap Soldering Tie wrap
RDYE 74A O Capacitor
Figure 3
100V 22μ YEBU U,point a A 4B
BUBK RDWH
61B D4 8 6L point d,E2
BKWH* 52L
1
Plug 60B D4 1 1
WHBU
BNWH
BUYE
U 71A Rear combination Reference:
E2
2P BNYE
2 WH
62B D4 2 1
U 72A lamp (Right) Harness mark/color
Red RD
Water proof Water proof Black BK
Main contactor 59B C 8
RD
Plug 6P 69A V
point d
1 2
WHBU
BKWH*
WHBU
BKWH*
2 1 V 69C
Plug 6P
Green GN
200
F 52K 2 2 2 2 point a E2 52M Yellow YE
& fuses 6G P 3
RDWH RDWH 3 6M
Rear combination
2
BNRD GNWH GNWH
2
White WH
64B D4 8 70A P 4 4 P 70C WHBU
E1 lamp (Left)
2 2
BN BN 1 1 F 60A Brown BN
3 2 1 66A D3 5 2 2 5 I 66D 3 2 1 BNWH
F 62A Plug Main controller
150

BUYE RDYE 1 4 Blue BU

BUBK
D4
6 5 4 38C N1 6 2 2 6 N2 37C 6 5 4
F 61A 6P
point a BKWH
1 2
1 3 X,P 32B WH
1 2 3
harness Gray GY
BKWH 4 5 6 Pink PK
BNRD
1 5 52F
Power supply 1 6 F 64A I,point d Orange OG

B terminal 53A C 8
BU Ex) BKWH (=Black/White)
RDBK Relay for Black colored harness with White line.
point d RDWH
BN
1 1
1 2 D2,D5 6C
D165A Plug
4P 1 2 D3 backward output ( 4)
YEBK
1 3 E1,I 66B WH Ca1a-DC48V-N
1 4 A 5B 3 4
*Connect the relay.
RDGN
YERD
1 1 X,W4 31B
Plug Relay for control
RDWH
1 2
1 3
X 35B
A,D3 6B 4P 1 2 D2 power supply ( 1)
RDWH

BNYE RD White line

1 4
X 36B 3 4 Ca1a-DC48V-N
RD

RDBK *Connect the relay.

1 1 D3,F 65B

GNWH
YERD
BUWH
BNWH

WHBU
GNWH

WHGN
GNWH

WHRD

RDWH

WHRD
BUWH

BUWH
WHBK

YEBU
RDGN

RDGN

S167A
Relay for
RDYE

YERD

BKRD
YEBU

BUYE

BUYE

1 2
YEBK

BKYE
WHBU
BUWH
RDYE

Plug
BKYE

D1
WH

WH
Stopper

WH

BK
horn ( 7)
BU

4P
RD
BU

RD
BK
GN

1 2
RD
BU
YE

BKWH* point d,U 52G BK

2 2 2 2 2 2 2 2 2 3 3 3 3 WHBK
1 4
3 4 Ca1a-DC48V-N Black color
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 M 68A
1 2 3 4 5 6 7 8 9 10 1 2 1 2 1 2 3 5 6 7 8 9 10 11 12 1 2 9 10 3 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 5 6 7 8 12 13 14 15 16 *Connect the relay.
X X point a L J F D5 P H H W3 W3 X X X G G point d T T T
Be careful of terminal arrangement.
46B 45B 6F 55A 57A 59A 1A 3A 7A 9A 11A 13A 15A 17A 19A 21A 23A 75A 25A 27A 29A
X X point c L L J B E2 D3 D2 H H W3 W3 X X X G G T T T
47B 44B 34D 54A 56A 58A 53B 4A 5A 6A 8A 10A 12A 14A 16A 18A 20A 22A 24A 26A 28A 30A D3,point a Plug
RDWH 1
BUWH
1 1 6D 2P

D5
Water proof 2P-X 2P-Y 1 2 A 1B WH 2
Plug 10P
Receptacle Receptacle
CN1 CN2 CN3 CN4 Blower
1 2 3 4
5 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
10 9 8 7 6
12 11 10 9 8 7 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

C EPS controller A MPU board Write or impress the number with undamped ink. Body harness (FET) 4- 2.
FB10~28P-75/FB10~25P-U75 4-2-3.
54001-17280-0E

131
 4 Wiring and main controller layout

T CN5 PB100- XX

CN1 CN2
CN3
CN4

FET board Comp.

CN9 CN10
CN7 H
From FET board Comp.

From FET board Comp. F+

Battery (+)

NA
Battery (-)
6 6 Main controller

BKWH
GNRD
CN-H 2P CN-D 2P
12P 12P

HU HV TU TV
4P 4P 4P 4P

Reference:
Harness mark/color
Red RD Harness, controller
Black BK
Green GN
Yellow YE
White WH
Brown BN
Blue BU
Gray GY
Pink PK
NOTE Orange OG

1)Terminal symbol
Ex) BKWH (=Black/White)
Black colored harness with White line.

6P WH
6 :Terminal 1.25-6 Cap
U2 W2 V2 U1 W1 V1
White line
Hydraulic Hydraulic Hydraulic Traction Traction Traction
External terminal phase U phase W phase V phase U phase W phase V
Black color

Controller wiring (FET) 4- 2.

FB10~28P-75/FB10~25P-U75 4-2-4.
54000-71111-1E

132
 Wiring and main controller layout 4

Line No. From To Color Length (mm)

1A 1B A 6 10 D RDGN# 670
A MPU board L 2A
3A
2B A
3B A
6
6
10
10
D YERD#
D BKYE#
670
670
Refer to note 4.
4A 4B A 6 10 F RDBK# 790
Refer to note 4.
CN5 5A 5B A 6 10 F BU# 790
10 9 8 7 6 5 4 3 2 1
Current sensor 6A 6B A 6 10 F BKWH# 790
Current sensor Current sensor Current sensor
C G D (Traction phase U) F (Traction phase V)
20 19 18 17 16 15 14 13 12 11 (Hydraulic
phase U) Refer to note 4. (Hydraulic phase V) Refer to note 4. Refer to note 4.
20P 7A 7B A 6 15 E BNYE 750
8A 8B A 6 15 E BKYE 750
D D F E I J HU HV TU TV
Temperature sensor Temperature sensor
H (Hydraulic FET) E (Travel FET)
1A 3A 5A 7A 9A 12A 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

J
Be careful of D F F E I I I K 9A 9B A 6 3 I WHBU 600
terminal arrangement. 2A 4A 6A 8A 10A 11A 13A 14A Battery(+) 10A 10B A 6 3 I BNWH 600
11A 11B A 6 3 I BUBK 600

K
1 11 2 3 12 4 13 14 5 15 6 16 7 8 17 18 9 10 19 20 4P 4P 4P 4P
1 2 1 2 12A 12B A 6 6 J GNRD 620
6 6 6 6 6 6 6 6 6 6 6 6 6 6 Battery(-)
13A 13B A 6 3 I BNRD 600
2P 2P
BKWH#
RDGN#

17B 20B 3B 6B
YERD#

RDBK#
BKYE#

WHBU
BNWH

BKWH
GNRD
BNRD 14A 14B A 6 K BKWH 600
BNYE

BUBK

6
BKYE
BU#

B 12B 14B B A A
14C I 3 BKWH* 400
15B 16B 21B 22B 18B 19B 1B 2B 7B 8B 4B 5B
A A,I,I 14D I 3 BKWH* 400
B B B B A A A A
B B A A
1 2 3 4 6 6 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 15A 15B B 6 10 C RDGN# 470
10 10 10 15 15 10 10 10 10 10 10 15 15 10 10 10

BKWH/BKWH*
16A 16B B 6 10 C YERD# 470

RDGN#

YERD#
17A 17B B C BKYE# 470

BKYE#

BKWH#

BKWH#
6 10

RDGN#
RDBK#

YERD#

RDBK#
BKYE#
BKWH
GNRD

BNYE
BKYE
BU#

BU#
BN
18A 18B B 6 10 G RDBK# 280
19A 19B B 6 10 G BU# 280
20A 20B B 6 10 G BKWH# 280

21A 21B B 6 15 H BN 370

22A 22B B 6 15 H BKWH 370

<Note>
1.Lead wires
# :AVS0.3mm2
:AVS0.85mm2
*Others :AVS0.5mm 2

2.The location of connector pin is as viewed from the inserting side.

3. :Braided wires under 25mm pitch.
4.Impress marks on connectors with undamped ink as indicated in
the pin configuration.
5.Tie the electric wire by taping.

15 Wire, lead AVS0.85mm 2

BKWH*
BKWH*

See lead wire table.

WHBU

BNWH

BNRD
BUBK

BKWH#
RDGN#
YERD#

RDBK#
14 Wire, lead AVS0.5mm 2

BKYE#

BKWH
See lead wire table.

BU#
13 Wire, lead AVS/AVSS 0.3mm 2 See lead wire table.

BN
Be careful of
3 3 3 3 3 3
terminal arrangement.
12 0340-00506 Terminal 5.5-6 1 6
6 6 6 6 6 6 6 6
11 0340-00106 Terminal 1.25-6 1 6
Reference: 1 2 3 4 5 6 1 7 2 3 8 4 9 10 5 11 6 12 AMP
Harness mark/color 10 70000-56830 Receptacle 179592-1 177914-1 4 15
Red RD A A A C C G H AMP
Black BK 9 70000-56840 Plate, double lock (2P) 177918-1 2
Green GN 11B 10B 13B 15A 17A 19A 21A AMP
Yellow YE C G G H
8 70000-56850 Plug, housing (2P) 177898-1 2
White WH A K K BXH-001G-P0.6 JST
Brown BN 16A 18A 20A 22A
7 37010-22990 Contact SXH-001G-P0.6 12 10
JST
Blue BU 9B 14C 14D 6 37010-21960 Housing (4P) XHP-4 4
Gray GY
AMP
Pink
Orange
PK
OG 12P 5 37010-21460 Tab 179462-3 170340-3 6 3
Cap 4 37010-21360 Housing, cap (6PWH) 171897-1 1 AMP
Ex) BKWH (=Black/White) 6PWH AMP
Black colored harness with White line. 3 37010-21490 Receptacle 175061-2 173716-2 040 type 22 6
6 5 4 3 2 1 AMP
2 37010-21020 Housing, plug (20P) 175967-2 1
3 2 1 12 11 10 9 8 7 CN7 1 37010-21870 Housing, plug (12P) 175965-2 1
AMP
6 5 4
Refer to note 4. SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

White line
I External terminal B MPU board R
Controller harness (FET) 4- 2.
Black color

FB10~28P-75/FB10~25P-U75 4-2-5.
54000-71102-1E

133
 4 Wiring and main controller layout

14 6 4 26 4-Ø12 Nut, spring Capacitor Comp.

26.5
99 Cushion
1 Washer, plain
15 16 Capacitor Comp.

17 18
11 10 Washer, lock

Figure A Figure B

3 2
9 8 Capacitor Comp.,(2)
54001-17220 Silicone adhesive
7 9
P N

䋻 Top
CU10X-XX

Note 3

12 U V W
27 Note 5 Figure C
6 5
Note
1. When installing 7 and 8 FET module to 1 heat sink, be sure to
apply condition compund [G-747] (Shin-Etsu silicones) to the entire
21 22 contact surface.
2. Insert washers into 16 terminal, as shown in Figure A, and apply LOCTITE [242] or equivalent
to the screws to prevent looseness.
U2 W2 V2 U1 W1 V1 3. Stamp the unit type with immortal ink on the position shown in this figure.
4. Attach 26 cushion to capacitor Comp. side, as shown in Figure B.
5. When mounting 27 capacitor Comp. (2) to FET module, in order to
improve vibration resistance and insulation, fix it with a silicone adhesive,
and make coating the terminal leads of capacitor as shown in Figure C.
13 19 20

2 Board Comp.,MPU Bracket, Bracket, 7 Module ,FET 8 Module ,FET 10 Board Comp.,FET Type Manufacturer
Applicable models Usage Part No. Type 4
board (1)
5
board (2) 14 Capacitor
Comp. 27 Capacitor
Comp.,(2) Remarks
Part No. Type Part No. Type Part No. Type 54001-03032 PB107-11A Shimohira
FB10䡚18-75 None
FB10䡚18-72 local procurement motor STD 54000-71057-0 CU107-60A 54000-84104 PBC108-20 54000-67562 54000-67572 70000-56760 FM600TU-07A 70000-56750 FM400TU-07A 54000-67550 54001-25091 PB107-14A Sanko
FB20䡚28-75/10䡚25-U75 ↑ ↑ ↑ ↑ ↑ ↑
FB20䡚25-72 local procurement motor STD 54000-85285-0 CU107-61A 54000-85254 PBC108-21 70000-56760 FM600TU-07A
27 54001-17220 Capacitor Comp.,(2)
FB10䡚18-75 OPT 54001-14232-0 CU107-62A 54001-15021 PBC108-22 ↑ ↑ ↑ ↑ 70000-56750 FM400TU-07A ↑ ↑ 26 54001-03050 Cushion CR sponge 1
Shin-etsu
25 Grease, silicone
FB20䡚28-75 ↑ ↑ ↑ ↑ ↑ ↑
32390-12100 G-747 (unshown) 1 (75g)

FB10䡚25-U75 OPT 54001-14242-0 CU107-63A 54001-15031 PBC108-23 70000-56760 FM600TU-07A 24 54000-71111 Wiring, controller (unshown) 1
FB10䡚18-75 54001-17143-0 CU107-70A 54000-84104 PBC108-20 ↑ ↑ ↑ ↑ ↑ 2 pieces
23 54000-71101 Harness, controller (unshown) 1
FB10䡚18-72 local procurement motor STD EEC 70000-56750 FM400TU-07A 22 Sakamura
70000-59250 Nut, spring M8 for installing bar 6
FB20䡚28-75/10䡚25-U75 ↑ ↑ ↑ ↑ ↑ ↑ 21 Washer, plain
FB20䡚25-72 local procurement motor STD EEC 54001-17153-0 CU107-71A 54000-85254 PBC108-21 70000-56760 FM600TU-07A 0000-72008 for installing bar 12
20 0016-05014 Bolt, w/washers for installing terminal 2
FB10䡚18-75 OPT EEC 54001-17162-0 CU107-72A 54001-15021 PBC108-22 ↑ ↑ ↑ ↑ 70000-56750 FM400TU-07A ↑ ↑ 19 54000-65190 Terminal Comp. 1
Sakamura
18 70000-59250 Nut, spring M8 for installing terminal 3
FB20䡚28-75 ↑ ↑ ↑ ↑ ↑ ↑
FB10䡚25-U75 OPT EEC 54001-17172-0 CU107-73A 54001-15031 PBC108-23 70000-56760 FM600TU-07A 17 0000-70008 Washer, lock for installing terminal 3
FB10䡚18-75 16 0000-72008 Washer, plain for installing terminal 3
STD CS 54001-14253-0 CU107-64A 54001-15002 PBC108-24 ↑ ↑ ↑ ↑ 70000-56750 FM400TU-07A ↑ None
FB10䡚18-72 local procurement motor 15 24200-63030 Terminal 3
FB20䡚28-75/10䡚25-U75 54001-14263-0 CU107-65A 54001-15012 PBC108-25 ↑ ↑ ↑ ↑ ↑ ↑ 14 Capacitor Comp. 1
FB20䡚25-72 local procurement motor STD CS 70000-56760 FM600TU-07A 13 54001-70130 Bar, lead (1) 2
FB10䡚18-75 54001-14272-0 CU107-66A 54001-15041 PBC108-26 ↑ ↑ ↑ ↑ ↑ ↑ 12 Sensor Comp., current
OPT CS 70000-56750 FM400TU-07A 54001-91850 4
11 0077-04016 Screw ,w/washer for installing board 4
FB20䡚28-75 54001-14282-0 CU107-67A 54001-15051 PBC108-27 ↑ ↑ ↑ ↑ ↑ ↑
FB10䡚25-U75 OPT CS 70000-56760 FM600TU-07A 10 80006-32331 Board Comp.,FET Select order number 1
9 0016-06012 Bolt ,w/washers for installing FET/bar 22
FB10䡚18-75 ↑ ↑ ↑ ↑ ↑ 2 pieces
FB10䡚18-72 local procurement motor STD CS EEC 54001-17183-0 CU107-74A 54001-15002 PBC108-24 70000-56750 FM400TU-07A When installing, 8 module, FET 1
Mitsubishi

Mitsubishi
FB20䡚28-75/10䡚25-U75 ↑ ↑ ↑ ↑ ↑ ↑ make sure the 7 module, FET 1
FB20䡚25-72 local procurement motor STD CS EEC 54001-17193-0 CU107-75A 54001-15012 PBC108-25 70000-56760 FM600TU-07A 6 Bolt ,w/washers for installing bracket
direction. 0016-06012 4
5 Bracket, board (2) SGCC 1
FB10䡚18-75 OPT CS EEC 54001-17202-0 CU107-76A 54001-15041 PBC108-26 ↑ ↑ ↑ ↑ 70000-56750 FM400TU-07A ↑ ↑ (”⇒” is top side.)
4 Bracket, board (1) SGCC 1
FB20䡚28-75 ↑ ↑ ↑ ↑ ↑ ↑ 3
FB10䡚25-U75 OPT CS EEC 54001-17212-0 CU107-77A 54001-15051 PBC108-27 70000-56760 FM600TU-07A 0016-04010 Bolt ,w/washers for installing board 4
2 Board Comp.,MPU 1
FB10䡚18-72 STD 54001-43231-0 CU108-90A 54001-43130 PBC109-20 54000-67562 54000-67572 70000-56760 FM600TU-07A 70000-56750 FM400TU-07A 54000-67550 None 1 54000-67541 Sink, heat A6063SS-T5
A5052-H112 1
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
FB20䡚25-72 STD 54001-43241-0 CU108-91A 54001-43140 PBC109-21 ↑ ↑ ↑ ↑ 70000-56760 FM600TU-07A ↑ ↑

54001-43250-0 CU108-92 54001-43140 PBC109-21 54001-43350 54001-43360 70000-86750 FM600TU-2A 70000-86750 FM600TU-2A 54000-82751 ↑

FB10䡚18-72 STD CS 54001-43261-0 CU108-93A 54001-43150 PBC109-22 54000-67562 54000-67572 70000-56760 FM600TU-07A 70000-56750 FM400TU-07A 54000-67550 ↑

FB20䡚25-72 STD CS 54001-43271-0 CU108-94A 54001-43160 PBC109-23 ↑ ↑ ↑ ↑ 70000-56760 FM600TU-07A ↑ ↑

54001-43280-0 CU108-95 54001-43160 PBC109-23 54001-43350 54001-43360 70000-86750 FM600TU-2A 70000-86750 FM600TU-2A 54000-82751 ↑

FB10䡚18-72 STD EEC 54001-58501-0 CU108-96A 54001-43130 PBC109-20 54000-67562 54000-67572 70000-56760 FM600TU-07A 70000-56750 FM400TU-07A 54000-67550 2 pieces

Main controller (FET) 4- 2.

FB20䡚25-72 STD EEC 54001-58511-0 CU108-97A 54001-43140 PBC109-21 ↑ ↑ ↑ ↑ 70000-56760 FM600TU-07A ↑ ↑

FB10䡚18-72 STD CS EEC 54001-58521-0 CU108-98A 54001-43150 PBC109-22 ↑ ↑ ↑ ↑ 70000-56750 FM400TU-07A ↑ ↑

FB20䡚25-72 STD CS EEC 54001-58531-0 CU108-99A 54001-43160 PBC109-23 ↑ ↑ ↑ ↑ 70000-56760 FM600TU-07A ↑ ↑

FB10~28P-75/FB10~25P-U75 4-2-6.
E0000-13317-0E

134
 Wiring and main controller layout 4

Battery (48V)
3
1 2 3
V N

BKWH
RDWH
RDBK

BKWH
NA PB107-2X PB107-2X
VA Horn
BK

Connector Connector
Line Line PB107-2X FL (CX-071)
125V
No. CN □ Pin No. No. CN □ Pin No. Connector Connector
0.022μF Line Line
No.
WHBK CN □ Pin No. No. CN □ Pin No.
BUBK Main contactor contact RD
C1 3 18 RPA 7 5 Power supply
F1
+
GNRD
F1 3 9 Main fuse Traction motor BKRD
BUWH
RNA 7 15 GND
X3
+ RPA 5 13 Power supply
GND
P5 1 3 5V power supply
speed sensor RA1 7 6 Phase A signal 100V 22μ
RNA 5 14
MC WH BKWH
325A 80V,5600μF(×9) RB1 7 16 Phase B signal VN 1 4 Switch GND
Main
contactor FET module WHBK# YERD Power supply
TUM 4 1 Traction motor phase U PV 1 6
BNWH# RPA 7 7 X3
Gate TU0 4 9 Phase U gate drive output 0 Power supply Right WHRD
TIU drive BUYE# Phase U gate drive output 1 RNA 7 17 GND SW1 1 5 Turn signal lamp switch (Right)
OG# TU1 4 2
circuit RA2 7 8 Phase A signal Left WHBU
Phase U TU2 4 10 Phase U gate drive output 2 SW2 1 6 Turn signal lamp switch (Left)
RDWH# RB2 7 18 Phase B signal Horn SW
TUP 4 3 Phase U power supply (+) PVN 1 16 GND
BKWH#
TUN 4 11 Phase U power supply (-) Turn signal lamp switch SW3 1 7 Auxiliary input 1
RA5 6 3 Phase A signal (Momentary)
Laser pointer (Option) SW4 1 8 Auxiliary input 2
RB5 6 11 Phase B signal
U1 Tilt level sensor switch
M V1 WHBK# RNA 6 9 GND
YERD
HD 5 18 Tilt level sensor switch
Flat cable (6P)
TVM 4 4 Traction motor phase V
Gate RA4 6 2 Phase A signal
3 W1 TIV drive BUYE#
TV0 4 12 Phase V gate drive output 0
RB4 6 10 Phase B signal
circuit TV1 4 5 Phase V gate drive output 1 Mode select switch
OG#
Phase V TV2 4 13 Phase V gate drive output 2 Laser pointer
RDGN# switch RPA 6 1 Power supply
Traction motor TVP 4 6 Phase V power supply (+) TPU 3 2 Power supply +
TVN 4 14 Phase V power supply (-) YERD# BS1 2 6 Switch (+)
TIU TIU 3 3 Signal
Traction BKYE# RDYE RD
current sensor
TNU 3 12 GND P3 5 9 Power supply -
RDBK# Laser BS2 2 5 Switch (-)
TPV 3 4 Power supply device BKYE
BU#
TIV TIV 3 13 Signal P3N 5 19 GND M
WHBK# BKWH# GND Switch (M)
TWM 4 7 Traction motor phase W TNV 3 14 BS3 2 4
Gate TW0 4 15 Phase W gate drive output 0 R
drive BUYE# Phase W gate drive output 1 RDGN#
TW1 4 8 HPU 1 2 Power supply BS4 2 3 Switch (R)
circuit OG#
TW2 4 16 Phase W gate drive output 2 YERD#
Phase W
Hydraulic HIU HIU 1 3 Signal
TWP 3 1 Phase W power supply (+) BKYE# GND Tilt level lamp
HNU 1 12 BS5 2 2
TWN 3 11 Phase W power supply (-) current sensor RDBK#
(Option) Switch (Low speed)
HPV 1 4 Power supply
BU# Signal
F2 3 19 HIV HIV 1 13 VN 2 1 VN
BKWH#
HNV 1 14 GND RDWH
VB 5 10 Control power supply
WHBK#
FET module HUM 2 1 Hydraulic motor phase U RDYE GNWH
AP1 6 4 Power supply 9 CNH 1 9 CAN transmission H
Gate HU0 2 9 Phase U gate drive output 0 WH
HIU drive
BUYE#
Phase U gate drive output 1 AD1 6 5 Signal
X6
BURD
Forward output
HU1 2 2 BKYE OF2 5 6 WHGN
circuit OG# AN1 6 12 GND 10 CNL 1 10 CAN transmission L
HU2 2 10 Phase U gate drive output 2
Phase U
HUP 2 3 Phase U power supply (+) Accelerator YEBK
BKWH# AP2 6 6 Power supply X4 OB2 5 15 Backward output
HUN 2 11 Phase U power supply (-) GN BU
AD2 6 13 Signal
AN2 6 14 GND WHRD
BS1 5 12 Brake switch
U2 RD
VCC 1 1 Control power supply
M V2 WHBK# BNYE X5
HVM 1
2 4 Hydraulic motor phase V Traction FET HD3 3 5 Signal BK
T-FET BKYE GND 1 2 Control GND
3 HV0 1 2 12 Phase V gate drive output 0 temperature sensor HN3 3 15 GND
W2 HIV Gate BUYE#
Phase V gate drive output 1
drive
OG# HV1 2 5
circuit HV2 2 13 Phase V gate drive output 2 BNYE
Back buzzer
Hydraulic motor Phase V
HVP 2 6 Phase V power supply (+) Hydraulic FET HD4 1 5 Signal
H-FET BKYE
HVN 2 14 Phase V power supply (-) temperature sensor HN4 1 15 GND

X4 PB107-30
Directional switch Rear combination Line Connector
WHBK# lamp (Right) No.
HWM 2 7 Hydraulic motor phase W RD CN □ Pin No.
Phase W gate drive output 0 RPA 7 9 Power supply
Gate HW0 2 15
drive BUYE# Phase W gate drive output 1 RNA 7 19 GND TSL BK
HW1 2 8 GND 1 28 VFD GND
circuit OG# Phase W gate drive output 2 RA4 7 10 Phase A signal 25W
HW2 2 16
Phase W
Phase W power supply (+) RB4 7 20 Phase B signal RD VFD power supply
HWP 1 1 ON at neutral poition AP3 6 7 Power supply VCC 1 8
Phase W power supply (-) 25W
HWN 1 11 DS3 WHBK TL AD3 6 8 Signal BNWH
BNRD ADN 6 16 Neutral AN3 6 15 GND SW1 1 4 Brake oil level
F3 3 10 EPS fuse Brake switch
DS1 GNWH
RD ADF 5 1 Forward 10W LP1 8 1 Power supply SW2 1 5 Hydraulic oil level
BVM 5 20 Battery voltage BL 8 2 Signal
LD1
DS2 BUYE
BKWH 25W LN1 8 9 GND SW3 1 6 Overload
NB 1 7 Control GND
ADB 5 11 Backward
F5
RDYE
MB 1 8 Lift lock valve power supply BUWH BUBK
HS1 8 4 Lift 1 switch Parking brake switch

WHGN
SW4 1 7

WHBU
10A
WHBU Rear combination

BN
HS2 8 12 Lift 2 switch P50 1 21 +5V power supply
PB107-3X lamp (Left) TI1 5 7 Auxiliary input 1
BNWH LL 5 8 Lift lock
Line Connector HS3 8 5 Tilt switch
TSL HS7 8 7 Battery front loading
No. CN □ Pin No. YEBU 25W HS9 5 17 Auxiliary input 4
F2 HS4 8 13 Att.1 switch RDGN
RD HTP 1 29 Power supply
F3 F4 MP EPS power supply(+) GNWH HSN 8 8 Switch GND
Charge amount odometer YEBK Signal
HS5 8 6 Att.2 switch 25W HTD 1 11
10A 10A 40A BU EPS power supply(-) TL current sensor (Option) BKWH GND
K1 HTN 1 30
BN
WH A EPS output HS6 8 14 Att.3 switch
GN
10W Body earth (Option) BWL 1 10 Battery electrolyte level
BL

M EPS motor
HS8 8 15 Auxiliary input 3
25W

BK
HSN 8 16 Switch GND GNWH
BK 7 CNH 1 18 CAN transmission H
AA EPS output HL
Right 40W WHGN
YEBU 8 CNL 1 38 CAN transmission L
EPS sensor SS 5 4 Seat switch
WH
TSP 1 19 P5Power supply
HP1 2 5 Power supply
GNBU
TSD 1 39 Signal TI 5 2 Travel inhibitor HL
TX1 2 15 GND
BU Left Transmission
TSN 1 40 GND BK RX1 2 14 EPS←
HSN 7 11 Switch GND 40W HN1 2 4 EPS→
RDGN
VB 1 1 Battery voltage
Head lamp Lamp switch
BK
BUYE SG 5 3 Travel deceleration switch RDGN
MC 1 32 Mctt. TSL WL1F 1 25 Turn signal lamp(Rear right)
BK 25W Right
HSN 7 1 Switch GND RDYE Turn signal lamp(Front right)
WL1R 1 24
Mctt
Relay for BUWH
WHBU TSL
Electro- MC1 3 6 Main contactor WL2F 1 27 Turn signal lamp(Rear left)
RDYE 25W Left
magnetic RY 1 31 Charge interlock relay BUYE
BNWH WL2R 1 26 Turn signal lamp(Front left)
switch drive MC MC2 3 16

X1
YERD
RLP 1 22 Relay for power supply
Turn signal
BNYE GNWH
Lift lock valve output lamp
RLN 1 23 MB5 3 8

BKWH
Key switch RDGN SOL WHGN
MB6 3 7
KSW 1 2 Control power supply
Reference:
X2 X1 Harness mark/color
RD RD 3
PV 1 6 Output 2(+) Red RD
BN
KST 1 3 Key SW start Black BK
X2 Green GN
BLower M
Yellow YE
CA relay BKRD White WH <NOTE>
PVN 1 16 Output 2(-) Brown BN
Blue BU 1.Terminal symbols
AUTO BUWH RDGN
AUT 1 12 AUTO charge SW Gray GY 1 :Plug(Plated) AMP 170020-2
YEBK
HP2 8 3 Power supply Pink PK
Lift pressure sensor HTM HD2 8 10 Signal :Receptacle(Plated) AMP 170021-2
AUTO BURD BKWH Orange OG 1
LED1 1 33 AUTO charge LED HN2 8 11 GND
2.When the lines are connected, the hourmeter starts counting.
EQUAL BNWH Ex) BKWH (=Black/White)
EQU 1 13 Equal charge SW LCK 5 16 Suspensionlock output
Black colored harness with White line.
(Wiper output)
EQUAL BNRD
LED2 1 34 Equal charge LED
CNH 7 2 CAN transmission H
RESERVE GNWH
RSV 1 14 Reserve charge SW
CNL 7 12 CAN transmissionL
RESERVE GNRD
LED3 1 35 Reserve charge LED GNWH
7 CNH 7 3 CAN transmissionH White line
STOP BK Charge stop SW WHGN
STP 1 15 8 CNL 7 13 CAN transmissionL
BKWH Control GND
VN 1 20 GNWH
9 CNH 7 4 CAN transmissionH
Switch board

System wiring (CAN) 4- 3.

WHGN Black color
1 1
BUBK 10 CNL 7 14 CAN transmissionL
AH 1 9 Hour meter count
Charger
*Refer to note 2
RDWH

BKWH
RDGN
RDBK

FB10~28P-75/FB10~25P-U75 4-3-1.
1 4 2 3

54001-22345-0E

135
 4 Wiring and main controller layout

Battery (72V)
3 3
1 2
V N

BKWH
48V

RDWH

BKWH
VA NA

RDBK
PB107-2X PB107-2X
Connector Connector
Horn
Line Line PB107-2X FL (CX-071)
No.
125V No.
CN □ Pin No. CN □ Pin No. Line Connector Connector
0.022μF Line
BK

No. No.
WHBK CN □ Pin No. CN □ Pin No.
BUBK RD
C1 3 18 Main contactor contact RPA 7 5 Power supply
F1 GNRD
F1 3 9 Main fuse Traction motor BKRD X3 + RPA 5 13 Power supply 1 3 5V power supply
+ RNA 7 15 GND P5
BUWH GND
MC speed sensor RA1 7 6 Phase A signal 100V 22μ
RNA 5 14
BKWH
WH 1 4 Switch GND
325A 80V,5600μF(×9) RB1 7 16 Phase B signal VN
Main WHBK#
contactor FET module TUM 4 1 Traction motor phase U YERD PV 1 6 Power supply
BNWH#
Phase U gate drive output 0 RPA 7 7 Power supply X3 Right WHRD
TU0 4 9
TIU Gate BUYE# RNA 7 17 GND SW1 1 5 Turn signal lamp switch (Right)
drive
OG# TU1 4 2 Phase U gate drive output 1
RA2 7 8 Phase A signal Left WHBU
circuit TU2 4 10 Phase U gate drive output 2 PVN 1 16 GND SW2 1 6 Turn signal lamp switch (Left)
Phase U RDWH# RB2 7 18 Phase B signal Horn SW
TUP 4 3 Phase U power supply (+)
BKWH# Turn signal lamp switch SW3 1 7 Spare input 1
TUN 4 11 Phase U power supply (-)
RA5 6 3 Phase A signal (Momentary)
Phase B signal
Laser pointer (Option) SW4 1 8 Spare input 2
RB5 6 11
U1 Tilt level sensor switch
M V1 WHBK# RNA 6 9 GND
YERD
HD 5 18 Tilt level sensor switch Flat cable (6P)
TVM 4 4 Traction motor phase V
3 Gate TV0 4 12 Phase V gate drive output 0
RA4 6 2 Phase A signal
W1 TIV drive BUYE# RB4 6 10 Phase B signal
circuit OG# TV1 4 5 Phase V gate drive output 1 Mode select switch
TV2 4 13 Phase V gate drive output 2 Laser pointer Power supply
Traction motor Phase V RDGN# switch RPA 6 1
TVP 4 6 Phase V power supply (+) TPU 3 2 Power supply +
Phase V power supply (-) YERD# Tilt level BS1 2 6 Switch (+)
TVN 4 14 TIU TIU 3 3 Signal RDYE sensor switch
Traction BKYE# RD Power supply
TNU 3 12 GND P3 5 9 -
current sensor RDBK# Laser
BS2 2 5 Switch (-)
TPV 3 4 Power supply device BKYE
BKWH# GND
TIV
BU#
TIV 3 13 Signal P3N 5 19 M
WHBK# TNV 3 14 GND BS3 2 4 Switch (M)
TWM 4 7 Traction motor phase W
Gate Phase W gate drive output 0
drive BUYE# TW0 4 15
RDGN#
R
TW1 4 8 Phase W gate drive output 1 BS4 2 3 Switch (R)
circuit OG# HPU 1 2 Power supply
TW2 4 16 Phase W gate drive output 2 YERD#
Phase W
Hydraulic HIU HIU 1 3 Signal Tilt level lamp
TWP 3 1 Phase W power supply (+) BKYE#
HNU 1 12 GND (Option) BS5 2 2 Switch (Low speed)
TWN 3 11 Phase W power supply (-) current sensor RDBK#
HPV 1 4 Power supply
BU#
F2 3 19 HIV HIV 1 13 Signal VN 2 1 VN
BKWH#
HNV 1 14 GND
RDWH Control power supply
VB 5 10
WHBK#
FET module HUM 2 1 Hydraulic motor phase U RDYE GNWH
Gate HU0 2 9
AP1 6 4 Power supply 9 CNH 1 9 CAN transmission H
Phase U gate drive output 0 WH
HIU drive BUYE#
HU1 2 2 Phase U gate drive output 1 Accelerator AD1 6 5 Signal X6 BURD
OF2 5 6 Forward output
OG# BKYE GND WHGN CAN transmission L
circuit
HU2 2 10 Phase U gate drive output 2 potentiometer
AN1 6 12 10 CNL 1 10
Phase U
HUP 2 3 Phase U power supply (+) YEBK
BKWH# Phase U power supply (-) BU
AP2 6 6 Power supply X4 OB2 5 15 Backward output
HUN 2 11 GN AD2 6 13 Signal
AN2 6 14 GND WHRD
BS1 5 12 Brake switch
U2 RD
Control power supply
VCC 1 1
M V2 WHBK# BNYE X5
HVM 2 4 Hydraulic motor phase V Traction FET BK
T-FET BKYE HD3 3 5 Signal GND 1 2 Control GND
3 W2 HIV
Gate
BUYE# HV0 2 12 Phase V gate drive output 0 temperature sensor HN3 3 15 GND
drive HV1 2 5 Phase V gate drive output 1
circuit OG#
Phase V HV2 2 13 Phase V gate drive output 2 Hydraulic FET BNYE Back buzzer
Hydraulic motor HVP 2 6 Phase V power supply (+) HD4 1 5 Signal
temperature sensor H-FET BKYE
HVN 2 14 Phase V power supply (-) HN4 1 15 GND

X4 PB107-30
Directional switch Rear combination Connector
Line
WHBK#
Hydraulic motor phase W lamp (Right)
HWM 2 7 RD No. CN □ Pin No.
Gate Phase W gate drive output 0 RPA 7 9 Power supply
HW0 2 15
drive BUYE#
HW1 2 8
Phase W gate drive output 1 RNA 7 19 GND TSL BK 1 28 VFD GND
OG# Phase W gate drive output 2 GND
circuit
HW2 2 16 Phase W power supply (+)
RA4 7 10 Phase A signal 25W
Phase W ON at neutral position Phase B signal RD
HWP 1 1 Phase W power supply (-) RB4 7 20 AP3 6 7 1 8 VFD power supply
Power supply VCC
HWN 1 11
25W 6 8
DS3 WHBK TL AD3 Signal BNWH
BNRD ADN 6 16 Neutral AN3 6 15 GND SW1 1 4 Brake oil level
F3 3 10 EPS fuse Brake switch
DS1 GNWH Hydraulic oil level
RD
Battery voltage
ADF 5 1 Forward 10W LP1 8 1 Power supply SW2 1 5
BVM 5 20 BL LD1 8 2 Signal
DS2 BUYE Overload
BKWH ADB 5 11 Backward 25W LN1 8 9 GND SW3 1 6
NB 1 7 Control GND
F5

WHGN
WHBU
RDYE
MB 1 8 Lift lock valve power supply BUWH

BN
HS1 8 4 Lift 1 switch BUBK
SW4 1 7 Parking brake switch
10A
WHBU Rear combination
HS2 8 12 Lift 2 switch Spare input 1 P50 1 21 +5V power supply
PB107-3X lamp (Left) TI1 5 7
Connector BNWH LL 5 8 Lift lock
Line HS3 8 5 Tilt switch TSL HS7 8 7 Battery front loading
No. YEBU
CN □ Pin No. Spare input 4
F2 HS4 8 13 Att.1 switch 25W HS9 5 17
RD RDGN
HTP 1 29 Power supply
F3 F4 MP EPS power supply(+) GNWH 25W HSN 8 8 Switch GND Charge amount odometer YEBK
HS5 8 6 Att.2 switch HTD 1 11 Signal
10A 10A 40A BU EPS power supply(-) TL current sensor (Option) BKWH
K1 HTN 1 30 GND
BN
WH HS6 8 14 Att.3 switch
A EPS output GN
10W Body earth (Option) BWL 1 10 Battery electrolyte level
BL
M EPS motor HS8 8 15 Spare input 3
25W
BK
HSN 8 16 Switch GND GNWH
BK
AA EPS output HL 7 CNH 1 18 CAN transmission H

40W WHGN
EPS sensor YEBU
Right 8 CNL 1 38 CAN transmission L
SS 5 4 Seat switch
WH P5Power supply
TSP 1 19 HP1 2 5 Power supply
GNBU Signal TI 5 2 Travel inhibitor HL
TSD 1 39 TX1 2 15 GND
BU Transmission
TSN 1 40 GND BK RX1 2 14 EPS←
HSN 7 11 Switch GND Left
RDGN
40W HN1 2 4 EPS→
Battery voltage Lamp SW
VB 1 1
BK Head lamp
BUYE SG 5 3 Travel deceleration switch
RDGN
MC 1 32 Mctt. TSL WL1F 1 25 Turn signal lamp(Rear right)
BK 25W Right RDYE
HSN 7 1 Switch GND WL1R 1 24 Turn signal lamp(Front right)
Mctt
Relay for WHBU TSL BUWH
Turn signal lamp(Rear left)
MC1 3 6 Main contactor WL2F 1 27
Electro- RDYE 25W Left BUYE
RY 1 31 Charge interlock relay BNWH WL2R 1 26 Turn signal lamp(Front left)
magnetic MC MC2 3 16
switch drive YERD
X1 RLP 1 22 Relay for power supply Turn signal
GNWH lamp
BNYE
RLN 1 23 MB5 3 8 Lift lock valve output

BKWH
WHGN
Key SW RDGN Control power supply SOL MB6 3 7
KSW 1 2

X2 X1 3
RD RD
BN PV 1 6 Output 2(+)
KST 1 3 Key SW start Reference:
X2 <NOTE>
BLower M Harness mark/color
Red RD 1.Terminal symbols
CA relay
BKRD Black BK
PVN 1 16 Output 2(-) Green GN
1 :Plug(Plated) AMP 170020-2
AUTO BUWH Yellow YE 1 :Receptacle(Plated) AMP 170021-2
AUT 1 12 AUTO charge SW RDGN White WH
YEBK
HP2 8 3 Power supply 2.When the lines are connected, the hourmeter starts counting.
AUTO Lift pressure sensor HTM HD2 8 10 Signal Brown BN
BURD BKWH Blue BU
LED1 1 33 AUTO charge LED HN2 8 11 GND
Gray GY
EQUAL BNWH Pink PK
EQU 1 13 Equal charge SW LCK 5 16 Suspensionlock output
Orange OG
(Wiper output)
EQUAL BNRD
LED2 1 34 Equal charge LED Ex) BKWH (=Black/White)
Black colored harness with White line.
RESERVE GNWH
RSV 1 14 Reserve charge SW

RESERVE GNRD
CNH 7 2 CAN transmission H
LED3 1 35 Reserve charge LED
CNL 7 12 CAN transmissionL
STOP BK
STP 1 15 Charge stop SW
GNWH
7 CNH 7 3 CAN transmissionH
BKWH
VN 1 20 Control GND WHGN White line
8 CNL 7 13 CAN transmissionL
Switch board

System wiring (CAN) 4- 3.

BUBK GNWH
1 1 AH 1 9 Hour meter count 9 CNH 7 4 CAN transmissionH
Charger *Refer to note 2 WHGN
10 Black color
RDWH

CAN transmissionL
BKWH

CNL 7 14
RDBK

RDGN

FB30P-75/FB35PJ-75 4-3-2.
1 4 2 3

54001-26344-0E

136
 Wiring and main controller layout 4

Laser pointer Head guard (Right) Control unit

*Only for trucks with laser pointer
RD Blower
P-mast BK
1 1
HL
(Refer to note 6.)
Harness, mast(1) Hanging on the mast 1 1
4P 2P
WH WH WH
1 1

(Water proof)

(Water proof)
Laser Harness, head guard GN TSL

2P

2P
1 1
device

<6>
V1

(Water proof)
Tilt level
M-mast

2P
Harness, mast(1) Hanging on the mast sensor
RDBK <7>
RDWH
1
W1
1
BKWH
Control valve Accessories
2P 1
<5>
Hydraulic motor
(Water proof) BUYE CN5 CN8

Harness, mast(2) BNYE

1
(Front) MPU board U1
1
CN6 CN7
*Optional equipment BU 1
(Water proof)

(Water proof)
Laser WHBK <9>
1
V2
2P

2P
device
Att.2 EPS
controller <10>
Att.1 RDBK U2 V2 W2 W2
YERD
2 2
Horn switch
<8> <9> <10> Harness, M (4)
2 2
(Hydraulic lever)
Tilt <8>
Reference: U2
CN1 CN2 CN3 CN4
Harness mark/color
Red
Black
RD
BK
Lift 1 Harness, M (3)
Green GN CN1 6P
Yellow YE 6P BK
White WH Lift 2

(Water proof)
BK
Brown BN Accelerator Harness,M(4) +

4P
Blue BU
2P-X 2P-Y
Gray GY 2P
Pink PK Harness,M(1) WH
Orange OG

(Water proof)
Lift lock <3> <2>

2P
Ex) BKWH (=Black/White)
Black colored harness with White line.
valve <12>
Traction motor

(Water proof)
<1>
+

BU ▲
4P
(Water proof)
Pressure

2P
sensor Bearing sensor Rear combination Rear combination
White line 4P Relay for control
<2>
- lamp (Left) lamp (Right) RD
power supply
BUBK
U1 <5>
1 1
BKWH Battery TSL
Battery
Black color 1 1 TSL
When the lines are connected, the hourmeter starts counting. 4P Relay for backward
V1 <6> plug WH
output
Laser pointer switch
*Only for trucks with laser pointer W1 <7> (48V) TL TL
Relay for
Indicator panel
4P
BK horn
2P BL BL
RD
Harness,M(3) 4P Relay for
GN
brake

(Water proof)

(Water proof)
6P
2P

6P
Lamp switch WH
Accessory

(Water proof)
EPS
(Rear)

3P
Brake oil 2 2
BNBK sensor
BKWH
level sensor 2 2 BKWH
1
RDWH 1

(Refer to note 7.) Harness, body

BUYE 1 Harness, short circuit
BNYE 1 *When seat is uninstalled
Display board CN1

Contactor Ass'y
(FL) CN2

(Water proof)
Seat

2P
RDBK BK Main RDGN switch
Foot brake switch
EPS motor
2 2 10A
Back buzzer BN
contactor
2 2 WH <1> RDBK *Detach and connect a harness
10A
and a short circuit after
Mode select Harness, body installing the seat.

Switch 6P
7 WHBK
BUBK
RD
Horn BKWH 4P
7
"K" WH
Transformer <NOTE>
*Only for trucks with charger. 1.<n> of lead wire shows the No.
(Water proof)

Key switch Parking brake switch 2.Terminal symbols

3P

2P
Harness, charger (2) WH 2 :Plug AMP 170020-3
AMP 170002-5
Charger panel <13>
1 :Plug AMP 170020-2
:Receptacle AMP 170021-3

325A

160A
40A
2
*Only for trucks with charger. <11> AMP 170003-5
1 :Receptacle AMP 170021-1
:Receptacle AMP 41729
(Water proof)

7
<3>
4P

Directional switch Primary-side RD ▲ 3.Installation notes of the charger panel

Charger,
14P
+ <11>
BNRD When installing the charger panel on the truck body,
use only bolts and spring washers.
Transformer
controller Rectifier 4.“K” and “W” indicate printed marks on the connectors.
secondary-side
(Water proof)

Turn signal lamp

- <12> 5.Fix the connectors with a band etc. to the support
3P

to prevent uncoupling.
"W" 6.Connector of blower should be placed in a circle as
Electromagnetic <13> Harness, charger(1) shown in the figure below.
Horn switch RDBK switch

Approx. 30
(Handle post) 2

2
2

2
YERD Head guard (Left) Blower
RD 1 1
BK 1 1 HL
4P Clamp
WH
Harness, short circuit WH 1 1
Harness, head guard GN TSL
*Only for trucks without charger. 1 1

Body wiring (CAN) 4- 3.

14P

FB10~28P-75/FB10~25P-U75 4-3-3.
54001-26353-0E

137
 4 Wiring and main controller layout

Laser pointer Head guard (Right) Control unit

*Only for trucks with laser pointer
P-mast RD 1 1
Blower (Refer to note 6.)
Harness, mast(1) Hanging on the mast BK 1 1
HL
4P 2P
WH WH
WH 1 1
Harness, head guard

(Water proof)
(Water proof)
Laser GN TSL

2P
2P
1 1
device

<6>
V1

(Water proof)
M-mast Tilt level

2P
Harness, mast(1) Hanging on the mast sensor
<7>
RDBK
RDWH
1
W1
1
BKWH
Accessories
Control valve
2P 1

Hydraulic motor <5>

(Water proof) BUYE CN5 CN8
1
(Front) U1
Harness, mast(2) BNYE 1 MPU board
CN6 CN7
BU
*Optional equipment 1
(Water proof)

(Water proof)
Laser WHBK <9>
V2
2P

2P
device
Att.2
EPS
controller <10>
Att.1 RDBK
2 2 Horn switch U2 V2 W2 W2
YERD <8> <9> <10>
2 2
(Hydraulic lever) Harness, M (4)
Tilt U2 <8>
CN1 CN2 CN3 CN4
Reference:
Harness mark/color Lift 1 Harness, M (3)
Red RD
Black BK CN1 6P
Green GN 6P BK
Lift 2

(Water proof)
-
Yellow YE BK
Accelerator Harness,M(4)
+

4P
White WH
Brown BN 2P-X 2P-Y 2P
Blue BU
Gray GY Harness,M(1) WH

(Water proof)
Pink PK Lift lock <3> <2>

2P
Orange OG
valve <12>
Ex) BKWH (=Black/White) Traction motor
Black colored harness with White line. BU▲

(Water proof)
<1>
+ (72V)

4P
Pressure

(Water proof)
3P
sensor Bearing sensor Rear combination Rear combination
<0> Relay for control
White line + (48V) lamp (Left) lamp (Right)
4P
RD power supply
BUBK <2>
U1 <5> -
1 1
BKWH
Battery
1 1 TSL TSL
When the lines are connected, the hourmeter starts counting. 4P Relay for backward
Black color <6> WH
V1 output
Battery
Laser pointer switch
*Only for trucks with laser pointer W1 <7> plug (72V) TL TL
Relay for
Indicator panel
4P
BK
BL BL horn
2P
RD
Harness,M(3) 4P Relay for
GN
brake

(Water proof)

(Water proof)
6P

6P
Lamp switch 2P
WH
Accessory

(Water proof)
EPS (Rear)

3P
BNBK sensor
Brake fluid 2 2
BKWH
level sensor 2 2 BKWH
1
RDWH 1
BUYE 1 Harness, short circuit
(Refer to note 7.) Harness, body <0> 1 1 BNYE 1 *When seat is uninstalled
CN1
Display board Contactor Ass'y
(FL) CN2

10A

10A

(Water proof)
Seat

2P
2 2
RDBK BK Main switch
Foot brake switch Back buzzer
EPS motor contactor

RDGN
RDBK
2 2 BN WH *Detach and connect a harness
<1>
Mode select Harness, body
and a short circuit after
installing the seat.
Switch 6P WHBK
BUBK
7
RD Horn
BKWH
"K"
7 4P
WH <NOTE>
Transformer 1.<n> of lead wire shows the No.
*Only for trucks with charger. 2.Terminal symbols
(Water proof)

Key switch Parking brake switch :Plug AMP 170020-3

3P

2P 2
Harness, charger (2) WH AMP 170002-5
<13> :Plug AMP 170020-2
Charger panel
1

2 :Receptacle AMP 170021-3

325A

160A
AMP 170003-5

40A
*Only for trucks with charger.
<11> 1 :Receptacle AMP 170021-1
7 :Receptacle AMP 41729
Directional switch
(Water proof)

<3> 3.Installation notes of the charger panel

4P

Primary-side RD▲ When installing the charger panel on the truck body,

Charger,
14P

Transformer
+ <11> BNRD use only bolts and spring washers.
4.“K” and “W” indicate printed marks on the connectors.
controller
secondary-side
Rectifier 5.Fix the connectors with a band etc. to the support
(Water proof)

Turn signal lamp

- <12> to prevent uncoupling.
3P

6.Connector of blower should be placed in a circle as

"W" shown in the figure below.
Harness, charger(1)
Electromagnetic <13>

Approx. 30
switch
Horn switch RDBK Blower
Head guard (Left)
2 2

(Handle post) 2 2
YERD

RD 1 1
BK 1 1
HL Clamp
4P
WH
Harness, short circuit WH 1 1

*Only for trucks without charger. Harness, head guard GN 1 1

TSL

Body wiring (CAN) 4- 3.

14P

FB30P-75/FB35PJ-75 4-3-4.
54001-26363-0E

138
 Wiring and main controller layout 4

250 (Tube length) *Refer to note 8.

T Control valve micro switch

BKWH*
WHGN
Plug 6P

RDYE
BUWH

RD
3 1 A 25B BK
WHBU
3 2 A 28B

GNWH
WHGN
BNWH

WHRD
WHBU
BKWH
3 3 A 26B

GNWH
3 3 3 3 YEBU

WHBK

RDGN
RD
BK

WHRD

BUYE
WHBU
BKWH
A 29B

RDBK
YERD
3 4
GNWH

RD

RD

BN
1 2 1 2
3 5 A 27B
10 10 10 10 10 10 10
N2,E2 A
BK 1 2 3
3 6 A 30B
1 2 3 4 5 6 7 8 9 10 point b 75D 93B
4 5 6
2 2 24 24 24 24 24 24 24 24 24 24
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
N1,S1 X X A A point b C 64K 79B
C W2 W2 A
62F 80A 82A 1B 24A 8C 37B
59B 80B 82B 19B S1 RDBK
X A A D2 Plug 2P Plug 2P W1,U 62G Horn switch
S1 (Lever)
2
63C 81A 2B 14B 36C WH RD
YERD

RDWH

RDWH

WHBU

WHBU
CN1 2 D1,W1 63B

BKYE

BKYE

BKYE

to N1

to D5
to K1

to K2

to K3

to E1

to E1
W1 Horn switch

to W4
Water proof Water proof Water proof 1 1
JST XHP-10
(Post)

RD
R Accessory
Plug 3P Plug 4P Plug 3P BUBK
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2
BNWH 18 12 18 18
X 38B
Brake fluid
W K
2

S2 level switch
BKWH*
64H P,S2 1
Lamp switch Laser pointer
BKWH*
3 2 1 2 1 3 2 1 2 R,U 64I
Install the sleeve

WHBU
RDWH
BKYE

to D5
4 3 for shur receptacle.
V Laser pointer control switch

to A

to P
to O
X Display board

to A
RD

RD
W2 Turn signal lamp W4 Key switch
(*Refer to note 6.) (*Refer to note 6.) point b detail chart point c detail chart

WHGN
RDWH
W3 Directional switch

RDBK

RDYE
Water proof
Plug 2P
Solderless sleeve detail chart
L EPS sensor
RDYE
BKYE
24
24
1
2
V 79C
point c 92D
K3 Tilt level lamp 3

1
3

2
3

3
3

4 <NOTE>
2 1 Water proof U,E2 V 1.Terminal symbols

BKWH*
RDWH
WHBK

RDBK

BUYE

BNYE
Plug 2P

300(Tube length)
62I 75C
K2
:Receptacle
WHGN

*Refer to note 9.
RDWH

BU
Water proof
RDBK

BUYE

1
Plug 3P
1 24
WH
RDYE
24 1 V 79A Laser device N1,U C (Plated) AMP 170021-2
46B C BKYE 1 1 1 1 1 1 1
24 2 point c 92C 7H 55B
47B C 2 24
GNBU
2 1 2 :Receptacle
A S1,N2 S2,V E2
3 3 3 3 (Unplated) AMP 170003-5

BKWH*

BKWH*
WHBU 48B C BU

BUBK
3 24
1 2 3 4 Water proof 90B 62H 64J 77B Plug 4P AMP 170021-3
3 2 1
I,W1 E1,N2 YERD Plug 2P
K1 Tilt level sensor A N2,E2 E2 WH
Sleeve(for single wire) AMP 170889-1
GNWH
BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

BUYE

24 1 A 6C
BKYE Sleeve(for double wire) AMP 170890-1
RD

GN
BK

62E 75B 3 3 3 3 24 2 92B 91B 7I 76B

point c
1 :Plug
point c ,N2 C 1 2 3 4 5 6 1 2
2 1 (Plated) AMP 170020-2
7G 57B 25

1
25

2
25

3
25

4
25

7
25

8
25

9 10 5
25 25 25 25

6 11 12 13
25
8
point c,E2

73C 39B
C
U Accessory 3 4 2 :Plug
(Unplated) AMP 170002-5
Q Pressure sensor
Plug 4P point b F C C C C H AMP 170020-3
M,P P,R
WH 8B 35C 42B 44B 49B 51B 78C Head guard
N2 (Right)
64F 64G Sleeve(for double wire) AMP 170888-1
C C C C C C 7 :Receptacle(with sleeve) AMP 41729
60B 61B 43B 45B 50B 52B
Water proof Sleeve(for single wire) AMP 170823-2
1 2 Plug 6P Plug 3P
Water proof
Sleeve(for double wire) AMP 1-170823-5
RD Plug 2P
3 4 YEBK 6 :Receptacle AMP 173716-2
88B A 1 33 GNWH

Y Lift lock valve AMP 175061-2

AMP 040 series BKWH 24 1 D4 71B
Multi lock·connector (Mark I) 89B A 2 33 WHGN
917531-1 RDGN 24 2 D4 72B :Receptacle AMP 170032-5
87B A 3 33 3
1 2 3 Reference:
Head guard 3 2 1
Capacitor
2 1
AMP 179461-5
N1 (Left) 6 5
14 13 12 11 10
4 3
9
2
8
1
7
4 5 6
AMP
125V
0.022μ
Harness mark/color
Red RD
:Terminal Sumitomo 1500-0110
Brake
Super seal 1.5 Black BK 15

Charger P
Green GN :Receptacle AMP 171630-1
282087-1 24

O panel
switch
Water proof
Yellow
White
YE
WH
AMP 171699-1
AMP 900324-4
(Stopper) Brown BN AMP 172748-2
WH▲ 1 Plug 6P
Yazaki 1P 33B C 8 BU Blue BU
24 2 A 13B Gray GY
7123-4113-30 :Receptacle AMP 316041-2
J
RDYE

H
24 3 A 10B 5
Pink PK
EPS motor Yazaki
BKYE
WH
24 5 A 11B
3 2 1
Accelerator Orange OG
AMP 179956-2
BK▲
7122-4113-30 1P 34B C 9 GN
24 6 A 12B
6 5 4
8 :Receptacle Yazaki 7116-3251
24 4 O 78A Ex) BKWH (=Black/White) 9 :Tab Yazaki 7114-3251
Black colored harness with White line. 22 :Receptacle AMP 1123343-2
Be careful of
terminal arrangement. AMP 1318143-2
62D F,N1 2
RDBK Capacitor Water proof 25 :Receptacle AMP 173681-1
I
125V 0.022μ Plug 4P AMP 175062-1
Back buzzer BN
:Contact SXH-001G-P0.6
Speed sensor
G
66C D3,E2 2 AMP 174257-2 10
RD
24 1 A 20B (Travel) :Solderless sleeve JST FNC-1.25
BKRD 18
24 3 A 21B
RDGN RDGN BUWH (*Refer to note 12.) White line 12 :Solderless sleeve JST FNC-2
10A 24 2 A 22B
WH 2 1
35B C,O 24 4 A 23B
BK* length 100 WHBK 4 3
2. :Braided wires under 25mm pitch.
Main contactor +
F
65B D1 7

M Horn
RDBK RDBK
18 10A
& fuses 62C D1,I BKWH* 3. All pins arrangement of connectors indicates the view
8 64E D4,P 7
Black color from terminal inserting side.
RDYE (Length 200) Capacitor
YEBU
10A 100V 22μ 15 1 A 4B Water proof 4. The table of electric wires and parts are shown in “Parts,

1000(Tube length)
86B D4 BK 2 A 15B Plug 2P 1 2
harness”(54001-23407).
15

*Refer to note 9.
BUBK
69B D4 8
Plug 67B D4 WHBU
Sumitomo 6180-2181 5. The relay should not be clamped to the harness.
1 2P
1 3
BNWH
RDWH
1 U,E2 7J 6. Write or impress alphabet with undamped ink.
68B D4 2 BKWH*
2 WH 3
D1 64A
BUYE
1
7. Fuses should be placed in a circle, as shown in Figure 1.
1 U 76A
BNYE
1 U 77A 8. The end of the spiral tube should be tied together with
83B C 1 3
YEBK
RDGN
Water proof
WHGN WHGN
Water proof GNWH
3 1 Y 71A Plug 1 wire ties, and the tube should be coiled at intervals of
Plug 75A N1 1 1 V 75E WHGN
1 2 4P 85B C
84B C 2
3
3
BKWH
Plug 6P
62A D1 2
24
24
RDBK RDBK
24
24 2 N2 62J
Plug 6P 3 2 Y 72A 2P
WH 2 2±1mm.(See Figure 2).
3
3 4 WH
7F point c point c 3 24
RDWH RDWH
24 3 E2 7K 9. The end of the vinyl tube should be tied together with
4
Main controller
D4 harness
WHBU WHBU
WHBU wire ties.
E1 lamp (Left)
Rear combination 73B 4 24 24 4 P 73D 3 1 F 67A
3 2 1 BN BN 3 2 1
66A D3 I 66D BNWH
6 5 4
5 24
BUWH RDGN
24 5
6 5 4 BUBK
3 4 F 68A Plug 10. The capacitor should be soldered to the speed sensor
58B U 6 24 24 6 C 56B 6P
32B C 8
▲RD
BKWH*
3 2 F 69A
WH 1 2 3 part, as shown in Figure 3. The inside of the vinyl tube
3 3 D3,M 64D
RDYE
3 5 F 86A 4 5 6 covering the capacitor should be filled with silicone
BNRD
70B D4 8
BNRD
Rear combination
3 6 F 70A adhesive.
point c
B Power supply
E2 lamp (Right) Fuse
3.5

Approx. 40
BU▲ terminal
8 C 31A 10A
10A
D3 Relay for
BN
3 1 E1,I 66B Plug
RDWH
D2,D5 7C 4P backward output
BKWH*
3 2
WH
1 2 Ca1a-DC48V-N
3 3 D1,D4 64C
YEBK
3 4 A 5B 3 4 *Connect the relay.
Tie wrap
RDGN
30 40 Clamp
3 1 C,W4 36B
Relay for control
D2
YERD
3 2 C 53B Plug
4P power supply Figure 1 Figure 2
RDWH
3 3 A,D3 7B 1 2
BNYE RD
Ca1a-DC48V-N
3 4
C 54B 3 4 *Connect the relay. Vinyl tube Capacitor Vinyl tube
RDBK
3 1 E1,F 62B Fill the inside of the vinyl tube (No polarity)
►
YERD with silicone adhesive.
GNWH
WHGN
GNWH

BUWH
BNWH

BUWH
BNWH

BKWH
BKWH

►
GNRD

RDGN
RDGN
RDGN

RDGN

►
GNBU

►
BURD
BNRD

YERD

RDYE

RDYE
BNYE

BUYE

BUYE
BUBK

BUBK

S1 63A
YEBK

3 2

D1 Relay
WH

for
RD

BU

Plug
BK
WH
RD

BU
BN

BK
BK

BKWH*
4P 1 2 hor
3 4 E2,D3 64B BK
Ca1a-DC48V-N
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK
3 3 M 65A 3 4 *Connect the relay.
Tie wrap Soldering Tie wrap
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37 1 2 1 2
RDWH
GNWH
WHGN
GNWH
WHGN

GNWH
GNWH

BUWH

BUWH
BNWH

WHBU
WHRD

RDWH

BKWH
Figure 3
RDGN
WHBK

WHBK

BKRD

YEBU
YERD

YEBK
BUYE

YEBU

YEBK

BKYE

RDYE

F 3 2 D3,D5 7D
BKYE

F W4 O R F F O O A L O O D2 N2 N1 X O J RDWH
WH
WH

RD

RD
RD

RD

BK
BU

BU

BK

3 3 7E

D5 Relay for
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A Plug
D5, point c
B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WHBU
4P
1 2 3 brake
D2 S2 X F O O A L L O O D2 E2 E1 O 3 6 point c 73A BK
WHRD Ca1a-DC48V-N
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16 3 4 A 3B 4 5 6 *Connect the relay.
W3 E2 U V D2 H H C X G G W3 Q T T T 1
Be careful of
1A 4A 90A 93A 7A 10A 12A 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. 5
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E2 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

C
CN5 CN6 CN7 CN8 Body harness (CAN) 4- 3.
EPS controller A MPU board
5 6 7 8 (Refer to note 6.)

FB10~28P-75/FB10~25P-U75 4-3-5.
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

54001-23397-0E

139
 4 Wiring and main controller layout

250 (Tube length) *Refer to note 8.

T Control valve micro switch

BKWH*
WHGN
Plug 6P

RDYE
BUWH
A 25B

RD
3 1 BK
WHBU
3 2 A 28B
BNWH

GNWH
WHGN
WHRD
WHBU
BKWH
3 3 A 26B
3 3 3 3 YEBU

RD
BK
4 A 29B

WHRD
3

WHBU

GNWH
BKWH

WHBK

RDGN
RDBK
YERD

BUYE
1 2 1 2 GNWH
3 5 A 27B

RD
1 2 3

RD

BN
10 10 10 10 10 10 10 BK
N2,E2 A 3 6 A 30B
1 2 3 4 5 6 7 8 9 10 point b 75D 93B
4 5 6
2 2 24 24 24 24 24 24 24 24 24 24
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
N1,S1 X X A A point b C
64K 79B
C W2 W2 A 62F 80A 82A 1B 24A 8C 37B
59B 80B 82B 19B S1 RDBK
X A A D2 Plug 2P Plug 2P W1,U 62G
2
Horn switch
CN1
63C 81A 2B 14B 36C WH BK
YERD
D1,W1 63B S1 (Lever)

RDWH

RDWH
2

WHBU

WHBU
BKYE

BKYE

BKYE

to N1

to D5
to K1

to K2

to K3

to E1

to E1
to W4
W1 Horn switch Water proof Water proof Water proof

RD
JST XHP-10 1 1
(Post) Plug 3P Plug 4P

R Accessory
Plug 3P BUBK
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2
BNWH 18 12 18 18
BKWH* 2 X 38B Brake fluid
W K S2 level switch
64H P,S2 1 Lamp switch Laser pointer
BKWH*
3 2 1 2 1 3 2 1 2 R,U 64I

RDWH

WHBU
Install the sleeve

BKYE

to D5
4 3

V
for shur receptacle.

to O

to P
to A

to A
RD

RD
X Display board W2 Turn signal lamp W4 Key switch
Laser pointer control switch

(*Refer to note 6.) (*Refer to note 6.) point b detail chart point c detail chart

W3 Directional switch

WHGN
RDWH
RDBK

RDYE
Water proof
Plug 2P
Solderless sleeve detail chart
L EPS sensor
RDYE
BKYE
24
24
1
2
V 79C
point c 92D
K3 Tilt level lamp 3

1
3

2
3

3
3

2 1 Water proof U,E2 V <NOTE>

BKWH*
RDWH
WHBK
1.Terminal symbols

RDBK

BUYE

BNYE
Plug 2P 62I 75C

300(Tube length)
K2 Laser device
WHGN
RDWH

BU
*Refer to note 9.
Water proof
RDBK

BUYE

Plug 3P WH
RDYE
24 1 V 79A N1,U C 1 :Receptacle
1
46B C 24 BKYE 1 1 1 1 1 1 1
7H 55B (Plated) AMP 170021-2
point c 92C
24 2
GNBU
3 3 3 3
47B C 2 24 2 1
A S1,N2 S2,V E2 2
:Receptacle

BKWH*

BKWH*
BU

WHBU
48B C (Unplated) AMP 170003-5

BUBK
3 24
1 2 3 4 Water proof 90B 62H 64J 77B Plug 4P
3 2 1
K1 Tilt level sensor
Plug 2P WH AMP 170021-3
A N2,E2 E2
GNWH

I,W1 E1,N2 YERD

BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

Sleeve(for single wire) AMP 170889-1

BUYE

24 1 A 6C
GN

BKYE
RD

BK

62E 75B 3 3 3 3 24 2
point c 92B 91B 7I 76B Sleeve(for double wire) AMP 170890-1
(Tube length)
point c,N2 C 1 2 3 4 5 6 1 2 1 :Plug
U Accessory
2 1
7G 57B 25 25 25 25 25 25 25 25 25 25 25 25 point c,E2 C (Plated) AMP 170020-2
8 3 4
1 2 3 4 7 8 9 10 5 6 11 12 13 2 :Plug
73C 39B

Q Pressure sensor
Plug 4P
point b F C C C C H (Unplated) AMP 170002-5
M,P P,R Head guard AMP 170020-3
N2 (Right)
WH 8B 35C 42B 44B 49B 51B 78C
64F 64G Sleeve(for double wire) AMP 170888-1
C C C C C C 7 :Receptacle(with sleeve) AMP 41729
Water proof
1 2 60B 61B 43B 45B 50B 52B
Plug 6P Plug 3P Water proof Sleeve(for single wire) AMP 170823-2
RD Plug 2P Sleeve(for double wire) AMP 1-170823-5
3 4 YEBK
88B A 1 GNWH :Receptacle AMP 173716-2
Y
33 6
BKWH 24 1 D4 71B
Lift lock valve
AMP 040 series
Multi lock·connector (Mark I) 89B A 2 33
RDGN
WHGN
24 2 D4 72B AMP 175061-2
917531-1 87B A 3
Head guard
33
1 2 3 3 2 1 2 1 3 :Receptacle AMP 170032-5
N1 (Left)
Capacitor
6 5 4 3 2 1
4 5 6 125V Reference: AMP 179461-5
14 13 12 11 10 9 8 7 AMP 0.022μ
Harness mark/color
Super seal 1.5 Red RD
Brake 15 :Terminal Sumitomo 1500-0110

O
Charger
panel
P switch
282087-1 Black
Green
Yellow
BK
GN
YE
24 :Receptacle AMP 171630-1
AMP 171699-1
Water proof

WH▲
(Stopper)
1 Plug 6P White WH AMP 900324-4 (Stopper)
Yazaki 1P 33B C 8 BU Brown BN AMP 172748-2 (Stopper)
24 2 A 13B
7123-4113-30 Blue BU
H
RDYE

J
24 3 A 10B
Gray GY :Receptacle AMP 316041-2
EPS motor BKYE
24 5 A 11B Accelerator Pink PK
5
BK▲ WH
24 6 A 12B
3 2 1 AMP 179956-2
Yazaki 1P 34B C 9 GN 6 5 4 Orange OG
7122-4113-30 24 4 O 78A 8 :Receptacle Yazaki 7116-3251
Be careful of Ex) BKWH (=Black/White) :Tab Yazaki 7114-3251
9
terminal arrangement. Black colored harness with White line.
RDBK
22 :Receptacle AMP 1123343-2
Water proof
62D F,N1 2 AMP 1318143-2
I
Capacitor
125V 0.022μ Plug 4P
Back buzzer BN :Receptacle AMP 173681-1
Speed sensor
G
66C D3,E2 2 AMP 174257-2 25
RD
24 1 A 20B (Travel) AMP 175062-1
BKRD
24 3 A 21B
RDGN RDGN BUWH (*Refer to note 10.) 10 :Contact SXH-001G-P0.6
10A 24 2 A 22B
WH White line
35B C,O 24 4 A 23B
2 1 18 :Solderless sleeve JST FNC-1.25
BK* length 100 WHBK 4 3
Main contactor 65B D1 :Solderless sleeve JST FNC-2
F
7

M Horn
12
18
RDBK
10A
RDBK +
& fuses 62C D1,I BKWH*
1 64E D4,P 7
Capacitor
2. :Braided wires under 25mm pitch.
RDYE (Length 200) YEBU Black color
10A 100V 22μ 15 1 A 4B Water proof
3. All pins arrangement of connectors indicates the view

1000(Tube length)
86B D4 BK
2 A 15B Plug 2P 1 2
15
from terminal inserting side.

*Refer to note 9.
BUBK
69B D4 8
WHBU
Sumitomo 6180-2181 4. The table of electric wires and parts are shown in “Parts,
Plug 67B D4 RDWH
1 2P
1 3
BNWH 1 U,E2 7J harness”(54001-26336).
2 68B D4 2 3 BKWH* D1 64A
WH
BUYE
1
5. The relay should not be clamped to the harness.
1 U 76A
BNYE
1 U 77A 6. Write or impress alphabet with undamped ink.
YEBK
Plug
83B C 1 3
RDGN
Water proof
WHGN WHGN
Water proof GNWH
3 1 Y 71A Plug 1 7. Fuses should be placed in a circle, as shown in Figure 1.
75A N1 1 1 V 75E WHGN
1 2 4P
85B C
84B C 2
3
3
BKWH
Plug 6P
62A D1 2
24
24
RDBK RDBK
24
24 2 N2 62J
Plug 6P 3 2 Y 72A 2P
WH 2 8. The end of the spiral tube should be tied together with
WH 3
3 4 4 7F point c 3 24
RDWH RDWH
24 3 E2 7K wire ties, and the tube should be coiled at intervals of
Main controller
D4 harness
WHBU WHBU
73B point c4 4 P 73D WHBU 2±1mm.(See Figure 2).
E1 Rear
24 24
combination 3 2 1 BN BN 3 2 1
3 1 F 67A
lamp (Left) 6 5 4
66A D3 5 24
BUWH RDGN
24 5 I 66D
6 5 4
BNWH
BUBK
3 4 F 68A Plug 9. The end of the vinyl tube should be tied together with
▲RD 58B U 6 24 24 6 C 56B 6P
32B C 8 BKWH*
3 2 F 69A
WH
1 2 3 wire ties.
3 3 D3,M 64D
RDYE
3 5 F 86A 4 5 6 10. The capacitor should be soldered to the speed sensor
70B D4
BNRD BNRD
3 6 F 70A part, as shown in Figure 3. The inside of the vinyl tube
E2
8 Rear combination
Power supply
point c
BU▲
8 C 31A B terminal lamp (Right) covering the capacitor should be filled with silicone
adhesive.
D3 Relay
BN
for Fuse
E1,I 66B
3.5
1

Approx. 40
3 Plug
RDWH
D2,D5 7C backward output 10A
BKWH*
3 2 4P 1 2 Ca1a-DC48V-N
3 3 D1,D4 64C WH 10A
YEBK
3 4 A 5B 3 4 *Connect the relay.

RDGN 3 1 C,W4 36B

D2 power supply
YERD 3 2 C 53B Plug Relay for control Tie wrap
RDWH 3 3 A,D3 7B
4P 1 2 30 40 Clamp
BNYE RD
Ca1a-DC48V-N
3 4
C 54B 3 4 *Connect the relay. Figure 1 Figure 2
RDBK
3 1 E1,F 62B
GNWH
WHGN
GNWH

BKWH
BUWH
BNWH

GNRD
BNWH

BKWH

GNBU

BUWH
RDGN

BURD
BNRD

►
RDGN
RDGN

YERD Vinyl tube

RDGN
BUBK

BUBK

Capacitor Vinyl tube

►
YERD

RDYE

RDYE
YEBK

►
BNYE

BUYE

BUYE

►
3 2 S1 63A

D1 Relay
WH

WH

for
BU

Plug
RD

RD
BK

BU
BK

BK
BN

4P Fill the inside of the vinyl tube (No polarity)

1 2 horn
BKWH*
3 4 E2,D3 64B BK
Ca1a-DC48V-N
with silicone adhesive.
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK
3 3 M 65A 3 4 *Connect the relay.
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37 1 2 1 2
RDWH
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
WHRD

WHBU
BUWH

BUWH
BNWH
WHBK

WHBK

BKWH D3,D5 7D
RDGN
2
RDWH

BKRD

YEBU
3
BUYE

F
YEBK
RDYE

J
YERD
YEBU

BKYE
YEBK

BKYE

F W4 O R F F O O A L O O D2 N2 N1 X O RDWH
RD
WH

Tie wrap Soldering Tie wrap

WH

RD

7E
BU

BK
BK
RD

RD

3
BU

D5 Relay for
32A 33A Plug
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A D5, point c
B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WHBU
6P
BK
1 2 3 brake Figure 3
D2 S2 X F O O A L L O O D2 E2 E1 O 3 6 73A Ca1a-DC48V-N
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16 WHRD
3 4 A 3B point c 4 5 6 *Connect the relay.
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A
W3 E2 U V D2 H H C X G G W3 Q T T T 1
Be careful of
1A 4A 90A 93A 7A 10A 12A 16A 18A 20A 22A 24A 89A 25A 27A 29A 5
terminal arrangement.
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E2 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

C EPS controller
CN5 CN6 CN7 CN8 Body harness (CAN) 4- 3.
5 6 7 8
A (Refer
MPU board

4-3-6.
to note 6.)

FB30P-75
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

54001-26326-0E

140
 Wiring and main controller layout 4

250 (Tube length) *Refer to note 8.

T Control valve micro switch

BKWH*

RDYE
WHGN
Plug 6P
BUWH

RD
3 1 A 25B BK
WHBU
3 2 A 28B

GNWH
WHGN
WHRD
WHBU
BKWH
BNWH
3 3 A 26B

RD
BK
3 3 3 3 YEBU
A 29B

WHRD
4

WHBU
BKWH
3

RDGN
GNWH
RDBK
YERD

WHBK
BUYE
1 2 1 2 GNWH
5 A 27B

RD
3

BN
RD
10 10 10 10 10 10 10
N2,E2 A
BK 1 2 3
3 6 A 30B
1 2 3 4 5 6 7 8 9 10 point b 75D 93B
4 5 6
2 2 24 24 24 24 24 24 24 24 24 24
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
N1,S1 X X A A point b C 64K 79B
C W2 W2 A 62F 80A 82A 1B 24A 8C 37B
59B 80B 82B 19B S1 RDBK
X A A D2 Plug 2P
Plug 2P W1,U 62G Horn switch
S1(Lever)
2
63C 81A 2B 14B 36C WH BK
YERD
CN1 2 D1,W1 63B

RDWH

RDWH

WHBU

WHBU
BKYE

BKYE

BKYE

to N1

to D5
to K1

to K2

to K3

to E1

to E1
to W4
W1 Horn switch Water proof Water proof Water proof
1 1

RD
JST XHP-10
(Post) Plug 3P Plug 3P

R Accessory
Plug 4P BUBK
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2
BNWH
Brake fluid
12 18 18

S2 level switch
BKWH* 2 X 38B 18

W K 64H P,S2 1
Lamp switch Laser pointer
BKWH*
3 2 1 2 1 3 2 1 2 R,U 64I

RDWH

WHBU
Install the sleeve

BKYE

to D5
4 3

to O
for shur receptacle.

to P
to A

to A
V

RD
X Display board

RD
Laser pointer control switch
W2 Turn signal lamp W4 Key switch
(*Refer to note 6.) (*Refer to note 6.) point b detail chart point c detail chart

WHGN
RDWH
W3 Directional switch

RDBK

RDYE
Water proof
Plug 2P
Solderless sleeve detail chart
L EPS sensor
RDYE
BKYE
24
24
1
2
V 79C
92D
K3 Tilt level lamp 3

1
3

2
3

3
3

4
point c
2 1 Water proof U,E2 V <NOTE>

BKWH*
RDWH
WHBK

RDBK

BUYE

BNYE
Plug 2P
1.Terminal symbols
WHGN
RDWH

62I 75C

300(Tube length)
RDBK

K2 Laser device
BUYE

BU
*Refer to note 9.
Water proof
RDYE N1,U C
Plug 3P
1 24
WH
BKYE
24 1 V 79A
1 1 1 1 1 1 1
1 :Receptacle
46B C 7H 55B
point c 92C (Plated) AMP 170021-2
24 2
GNBU
47B C 2 24 2 1
A S1,N2 S2,V E2
3 3 3 3 :Receptacle

BKWH*

BKWH*
BU
WHBU 48B C 2

BUBK
3 24 Plug 4P
1 2 3 4 3 2 1
Water proof 90B 62H 64J 77B (Unplated) AMP 170003-5
Plug 2P
K1Tilt level sensor WH
AMP 170021-3
GNWH
BUWH
BNWH

YERD A N2,E2 E2
BKWH
RDGN

GNRD

I,W1
BURD
BNRD

E1,N2
RDYE

BUYE

24 1 A 6C
GN

BKYE Sleeve(for single wire) AMP 170889-1

RD

BK

91B 7I 76B
62E 75B point c 92B
3 3 3 3 24 2
(Tube length) Sleeve(for double wire) AMP 170890-1
point a,N2 C 1 2 3 4 5 6 1 2
2 1 :Plug
U Accessory
1
7G 57B 25 25 25 25 25 25 25 25 25 25 25 25 point c,E2 C
8 3 4 (Plated) AMP 170020-2
1 2 3 4 7 8 9 10 5 6 11 12 13 73C 39B :Plug
Q Pressure sensor
point b 2
F C C C C H
Plug 4P
M,P P,R Head guard (Unplated) AMP 170002-5
WH 8B

C
35C 42B 44B 49B 51B

C C C C C
78C
64F 64G N2 (Right) Sleeve(for double wire)
AMP 170020-3
AMP 170888-1
60B 61B 43B 45B 50B 52B
Water proof 7 :Receptacle(with sleeve) AMP 41729
1 2 Plug 6P Plug 3P
Water proof
Sleeve(for single wire) AMP 170823-2
RD Plug 2P
3 4 YEBK Sleeve(for double wire) AMP 1-170823-5
88B A 1 33 GNWH Reference:
Y
AMP 040 series BKWH 24 1 D4 71B 6 :Receptacle AMP 173716-2
89B A
Lift lock valve
Multi lock·connector (Mark I) 2 33 WHGN
917531-1 RDGN 24 2 D4 72B Harness mark/color AMP 175061-2
87B A
Head guard
3 33
1 2 3 3 2 1 2 1 Red RD
N1 (Left)
Capacitor
6 5 4 3 2 1 4 5 6 125V Black BK 3 :Receptacle AMP 170032-5
14 13 12 11 10 9 8 7 AMP 0.022μ Green GN AMP 179461-5
Super seal 1.5 Yellow YE
White WH
Charger Brake 282087-1 :Terminal Sumitomo 1500-0110
P
15

O
Brown BN
panel switch Blue BU 24 :Receptacle AMP 171630-1
Water proof Gray GY AMP 171699-1
(Stopper)
Yazaki WH▲ 1 Plug 6P Pink PK AMP 900324-4 (Stopper)
7123-4113-30 1P 33B C 8 BU
24 2 A 13B Orange OG AMP 172748-2 (Stopper)
J
RDYE
A 10B
H
24 3
EPS motor BKYE
24 5 A 11B
3 2 1
Accelerator Ex) BKWH (=Black/White) 5 :Receptacle AMP 316041-2
WH
BK▲ 24 6 A 12B Black colored harness with White line.
Yazaki 1P 34B C 9 GN 6 5 4 AMP 179956-2
7122-4113-30 24 4 O 78A
8 :Receptacle Yazaki 7116-3251
Be careful of 9 :Tab Yazaki 7114-3251
terminal arrangement.
RDBK Water proof 22 :Receptacle AMP 1123343-2
62D F,N1 2 Capacitor AMP 1318143-2
I 125V 0.022μ Plug 4P
Back buzzer BN
53 :Receptacle AMP 173681-1
25
66C D3,E2 Speed sensor
G
2
RD AMP 174257-2 White line AMP 175062-1
24 1 A 20B (Travel)
BKRD
RDGN
24 3 A 21B
10A
BUWH 24 2 A 22B 2 1 (*Refer to note 10.) 10 :Contact SXH-001G-P0.6
35B C,O
WH
24 4 A 23B 4 3 18 :Solderless sleeve JST FNC-1.25
BK* length 100 WHBK
Contactor 65B D1 :Solderless sleeve JST FNC-2
F
7
+ Black color
M Horn
RDBK RDBK 12

fuse 18 10A
62C D1,I BKWH*
1 64E D4,P 7

RDYE(length 200) Capacitor Water proof

YEBU
10A 100V 22μ
BK
15 1 A 4B Plug 2P 1 2 2. :Braided wires under 25mm pitch.
86B D4 15 2 A 15B
69B D4 8
BUBK
Sumitomo 6180-2181 3. All pins arrangement of connectors indicates the view
Plug 67B D4 WHBU RDWH U
from terminal inserting side.
1 1

1000(Tube length)
3
7J
2P BNWH 1
E2 4. The table of electric wires and parts are shown in “Parts,

*Refer to note 9.
2 WH 68B D4 2 3 BKWH* 1 D1 64A
BUYE
1 U 76A harness”(54001-23418).
BNYE
1 U 77A 5. The relay should not be clamped to the harness.
83B C YEBK GNWH
Plug
1 3
RDGN Water proof
75A N1 1
WHGN WHGN
1 V 75E
Water proof
WHGN
3 1 Y 71A Plug
2P 1 6. Write or impress alphabet with undamped ink.
1 2 84B C 2 3 Plug 6P 24 24 Plug 6P Y 72A
4P
WH
85B C 3 3
BKWH 62A D1 2 24
RDBK RDBK
24 2 N2 62J
3 2
WH 2 7. Fuses should be placed in a circle, as shown in Figure 1.
3 4 RDWH RDWH
4 7F point c 3 24 24 3 E2 7K 8. The end of the spiral tube should be tied together with
D4 harness
WHBU WHBU Main controller
73B point c 4 P 73D
4
wire ties, and the tube should be coiled at intervals of
E1 lamp (Left)
24 24 WHBU
Rear combination 3 2 1 BN BN 3 2 1 3 1 F 67A
66A D3 5 24 24 5 I 66D BNWH Plug
▲RD
6 5 4 58B U 6 24
BUWH RDGN
24 6 C 56B 6 5 4 BUBK
3 4 F 68A
6P 2±1mm.(See Figure 2).
3 2 F 69A 1 2 3
32B C 8 BKWH*
3 3 D3,M 64D
WH 9. The end of the vinyl tube should be tied together with
RDYE
3 5 F 86A 4 5 6 wire ties.
BNRD BNRD
Rear combination 3 6 F 70A 10. The capacitor should be soldered to the speed sensor
E2
70B D4 8
point c lamp (Right) part, as shown in Figure 3. The inside of the vinyl tube
Power supply
B terminal
BU▲
8 C 31A covering the capacitor should be filled with silicone
D3 Relay for adhesive.
BN 3 1 E1,I 66B Plug
RDWH
D2,D5 7C 4P backward output
3 2
1 2
Fuse
3.5
BKWH*

Approx. 40
WH Ca1a-DC48V-N
3 3 D1,D4 64C
YEBK 3 4 A 5B 3 4 *Connect the relay. 10A
10A
RDGN
3 1 C,W4 36B
YERD

D2 Relay for control

3 2 C 53B Plug
RDWH
3 3 A,D3 7B
4P 1 2 power supply
BNYE RD
Ca1a-DC48V-N Tie wrap
3 4
C 54B 3 4 *Connect the relay. 30 40 Clamp
RDBK
E1,F 62B
Figure 1 Figure 2
3 1
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH

BKWH
RDGN
RDGN

RDGN

GNRD

RDGN

► ►
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE

►
YEBK

►
YERD 3 2 S1 63A
WH
WH

RD

BU
RD

BK
BN

BU

D1 Relay
BK

BK

Plug for
BKWH*
4P 1 2 horn Vinyl tube Capacitor Vinyl tube
3 4 E2,D3 64B BK
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 4 Ca1a-DC48V-N Fill the inside of the vinyl tube (No polarity)
3 3 M 65A *Connect the relay. with silicone adhesive.

GNWH
1 2 1 2
GNWH
WHGN
GNWH
WHGN

BUWH
BNWH

WHBU
BKWH
BUWH

RDGN
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37

YEBU
WHBK

BKRD

YEBK
GNWH

WHRD

RDWH

RDWH
WHBK

YERD

RDYE
BUYE

YEBU

YEBK

BKYE

BKYE

F J 3 2 D3,D5 7D
WH

F W4 O R F F O O A L O O D2 N2 N1 X O
RD

RD

BK
D5, point c
WH

BK

RDWH
RD

RD
BU

BU

3 3 7E

D5 Relay
32A 33A Plug
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A
6P
for
D2 S2 X F O O A L L O O D2 E2 E1 O B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WHBU point c 73A BK
1 2 3 brake Tie wrap Soldering Tie wrap
3 6
Ca1a-DC48V-N
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16 WHRD
3 4 A 3B 4 5 6 *Connect the relay. Figure 3
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A
W3 E2 U V D2 H H C X G G W3 Q T T T 1
Be careful of
1A 4A 90A 93A 7A 10A 12A 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. 5
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E2 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

C EPS controller
CN5 CN6 CN7 CN8 Body harness (CAN) 4- 3.
5 6 7 8
A(Refer
MPU board

4-3-7.
to note 6.)

FB35PJ-75
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

54001-22738-0E

141
 4 Wiring and main controller layout

CN1 CN2
MPU board Comp.

CN3 CN4

FET board Comp.

CN5 CN6 CN7 CN8 CN11 CN12

From FET board Comp.

From FET board Comp.

F+
Battery (+)

NA
Battery (-)
6 6 Main controller

GNRD

BKWH
CN-H 2P CN-D 2P
12P 12P

Reference:
Harness mark/color
Red RD
HU HV TU TV
Black
Green
BK
GN
4P 4P 4P 4P
Yellow YE
White WH
Brown BN
Blue BU
Gray GY
Pink PK
Orange OG
For connecting blower
Ex) BKWH (=Black/White)
Black colored harness with White line. Controller harness
2P
WH

White line

Black color

6P WH
Cap U2 W2 V2 U1 W1 V1
NOTE Hydraulic Hydraulic Hydraulic Traction Traction Traction
1)Terminal symbol phase U phase W phase V phase U phase W phase V
6 :Terminal 7009-1323-02 2P WH
Cap

External terminal Controller wiring (CAN) 4- 3.

FB10~30P-75/FB10~18P-U75/FB35PJ-75 4-3-8.
54001-26680-1E

142
 Wiring and main controller layout 4

Line No. From To Color Length

1A 1B A 6 10 B RDYE1# 380
2A 2B A 6 10 B YERD1# 380
Be careful of terminal arrangement.
3A 3B A 6 10 B BK1# 380
4A 4B A 6 10 D RDBK1# 470
1 5A 5B A 6 10 D BU1# 470
RDYE1# 6 2 B 1A
YERD1# 6A 6B A 6 10 D BKRD1# 470
6 3 B 2A
BK1# 7A 7B A 6 15 C BNYE2# 430
6 12 B 3A
RDBK1# 6 4 D 4A 1 8A 8B A 6 6 J BKWH 430
BU1#

20 19 18 17 16 15 14 13 12 11
13 D 5A 8C I

10 9 8 7 6 5 4 3 2 1
6 3
BKWH* 400
BKRD1# 6 14 D 6A 9A 9B A 6 3 I RDWH 430
BNYE2# 5
6 C 7A 10A 10B A 6 3 I
BKWH WHGN1 370
6 7 J 8A
RDWH 11A 11B A 6 3 I GNWH1 370
6 8 I 9A
20P 12A 12B A 6 3 H RD 870
13A 13B A 6 3 H BKRD 870
14A 14B A 6 15 C BKWH2# 430

11
BKWH2# 6 15 C 14A
17 17A 17B A 6 10 E RDYE# 440
18 18A 18B A 6 10 E YERD# 440
RD 6 6 H 12A 19A 19B A 6 10 E BK# 440
BKRD 6 16
H 13A 20A 20B A 6 10 G RDBK# 560
21A 21B A 6 10 G BU# 560
22A 22B A 6 10 G BKRD# 560

A MPU board 23A

24A
23B
24B
A
A
6

6
15

15
F
F
BNYE1#
BKWH1#
520
520
25A 25B A 6 3 I WHBU 370
26A 26B A 6 3 I BNRD 370
1 Current sensor Current sensor 27A 27B A 6 3 I BNWH 370
B D E G
RDYE2# Current sensor Current sensor
6 2 E 17A (Hydraulic phase U) (Hydraulic phase V) (Traction phase V) 28A 28B A 6 6 K GNRD 390
YERD2# E 18A
 (Traction phase U)
6 3 29A 29B A 6 3 I BU 370
BK2# 12
6 E 19A
RDBK2# 6 4 G 20A 3 HU HV TU TV
BU2# 1 2 3 4
C
1 2 3 4 1 2 3 4
F
13 G 21A Termperature sensor Termperature sensor 1 2 3 4
20 19 18 17 16 15 14 13 12 11
6
10 9 8 7 6 5 4 3 2 1

K Battery (+)
BKRD2# 14 G 22A (Hydraulic FET) (Traction FET)
BNYE1#
6  
6 5 F 23A
BKWH1# 6 15 F 24A 4P 4P 4P 4P
J
WHBU 6 1 2 1 2 Reference:
6 I 25A
BNRD 6 10 I 26A 20P Battery (-) Harness mark/color
BNWH Red RD
6 16 I 27A 3B 2P 6B 19B 2P 22B Black BK
WHGN1 6 7 I 10A Green GN
GNWH1 A 28B 8B A A A
6 8 I 11A Yellow YE
1B 2B 7B 14B 4B 5B 17B 18B 23B 24B 20B 21B White WH
17 A A,I
GNRD 6 Brown BN
9 K 28A A A A A A A A A A A A A Blue BU
11 1 2 3 4 6 6 1 2 1 2 3 4 1 2 3 4 1 2 1 2 3 4 Gray GY
BU 6 18 Pink PK
I 29A 10 10 10 15 15 10 10 10 10 10 10 15 15 10 10 10

BKWH/BKWH*
19 Orange OG
RDYE1#

YERD1#
BK1#

GNRD

BNYE2#
BKWH2#

RDBK1#

BU1#
BKRD1#

RDYE2#

YERD2#
BK2#

BNYE1#
BKWH1#

RDBK2#

BU2#
BKRD2#
20 Ex) BKWH (=Black/White)
Black colored harness with White line.
Be careful of terminal arrangement.

White line

Black color

NOTE) 1.Lead wires

With # : AVS / AVSS 0.3 sq
With * :AVS 0.8 sq
Without indication: AVS 0.5 sq
2.All pin layout shows the view from terminal insert side.
3. Braided wires under 25mm pitch.
4.Impress or write marks on connectors with undamped ink as
indicated in the pin cunfiguration.
5.All pins arrangement of connectors indicates the view from terminal inserting side.

BKRD
6.All of the mark bands indicated in this diagram are not necessary.

RD
3 3
GNWH1
WHGN1
BKWH*

RDWH
WHBU

BNWH

1 2
BNRD

A A
BU

12B13B
3 3 3 3 3 3 3 3 16 Wire, lead AVS/AVSS 0.3sq
Plug
1 2 3 4 5 6 1 2 2P 15 Wire, lead AVS 0.5sq
WH
14 Wire, lead AVS 0.85sq
A A A A
1 13 70001-28000 Terminal 7009-1323-02 2 6
29B 27B 26B 10B AMP
2 12 70000-56830 Receptacle 179592-1 177914-1 4 15
A J A A AMP
11 Plate, double lock(2P) 2
H
70000-56840 177918-1
25B 8C 9B 11B AMP
Blower 10 70000-56850 Plug, housing(2P) 177898-1 2
BXH-0016-P0.6
cap 9 37010-22990 Contact SXH-0016-P0.6 12 JST 10
cap
6PWH
2P 8 37010-21960 Housing XHP-4 4P 4 JST
WH AMP
7 37010-21460 Tab 179462-3 170340-3 8 3
AMP
3 2 1 1 6 37010-21730 Housing, cap(2PWH) 172129-1 1
AMP
6 5 4 2 5 37010-21360 Housing, cap(6PWH) 171897-1 1
AMP
4 37010-21470 Receptacle 179461-5 170032-5 2 3

I
AMP
3 37010-21680 Housing, plug(2PWH) 172130-1 1
External terminal AMP
2 37010-21490 Receptacle 175061-2 173716-2 27 6
AMP
1 37010-21020 Housing, plug(20P) 175967-2 2
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

Controller harness (CAN) 4- 3.

FB10~30P-75/FB10~18P-U75/FB35PJ-75 4-3-9.
54001-23111-1E

143
 4 Wiring and main controller layout

6 4 26 NOTE 1) When installing the (7) (8) Module, FET to the (1) Sink, heat, be sure to apply
condition compound [G-747] (Shin-Etsu silicones) to the entire contact surface.
2) After installing the washer to (14) terminal as shown in the figure A,
4-Ф12 apply LOCTITE [242] or equivalent to the screws to prevent looseness.
14 1 3) Impress a unit type to the specified position with undamped ink.
(Even the seal is available. A detailed position is left to your division.)
4) Put the (26) cushion on the side of the capacitor Comp. in the position of figure B.
15 16
11 10 Nut, spring
17 18
Washer, plain
3 2
Capacitor Comp.
9 8

7 9
Refer to note 3.

12
Top Washer, lock

Figure A

Capacitor Comp.
6 5 Cushion

21 22
U2 W2 V2 U1 W1 V1

13 19 20
Figure B

Maximum current 26 54001-18791 Cushion CRsponge 1

Bracket, Bracket, (Element ratings) 25 32390-12100 Grease,silicone (Unshown) 1 Shin-etsu
Model Usage Part No. Type 2 Board Comp.,MPU 4 board(1) 5 board(2) 7 Module, FET 8 Module, FET 14 Capacitor Comp. Remarks G-747 (75g))
Travel Hydraulic 24 54001-26680 Wiring, controller (Unshown) 1
400A 23 54001-23111 Harness, controller (Unshown) 1
FB10~28-75 STD 54001-74863-1 CU108-20D 80007-33622 54001-26640 54001-26650 70000-56760 70000-56750 54000-67550 (75V) 22 70000-59250 Nut, spring
for installing
6 Sakamura
600A M8 the bar

(75V) 600A 21 0000-72008 Washer, plain for installing

the bar 12
FB-U75 STD 54001-74873-1 CU108-21D 70000-56760 (75V) 20 0016-05014 Bolt, w/washers for installing
the terminal 2
600A 600A 19 54000-65190 Terminal Comp. 1
FB30/35PJ-75 STD 54001-74883-1 CU108-22D 54001-23090 54001-23100 70000-86750 70000-86750 54000-82751 (100V) (100V) 18 70000-59250 Nut, spring M8
for installing
the terminal 3 Sakamura

400A 17 0000-70008 Washer, lock for installing

the terminal 3
FB10~28-75 OPT 54001-74893-1 CU108-23D 80007-33632 54001-26640 54001-26650 70000-56760 70000-56750 54000-67550 (75V) 16 0000-72008 Washer, plain for installing
3
600A the terminal

(75V) 600A 15 24200-63030 Terminal 3

FB-U75 OPT 54001-74903-1 CU108-24D 70000-56760 When installing, (75V) 14 Capacitor Comp. 1
make sure the 600A 600A 13 54001-70130 Bar, lead (1) 2
FB30/35PJ-75 OPT 54001-74913-1 CU108-25D 54001-23090 54001-23100 70000-86750 70000-86750 54000-82751 arrow points up. (100V) (100V) 12 54001-91850 Sensor Comp., current 4
400A 11 0077-04016 Screw, w/washer for installing
the board 4
FB10~28-75 STDCS 54001-74923-1 CU108-30D 80007-33642 54001-26640 54001-26650 70000-56760 70000-56750 54000-67550 (75V) 10 80007-48960 Board Comp., FET arrangement No. 1
Selection
600A
(75V) 600A 9 0016-06012 Bolt, w/washers for installing
the FET/bar 22
FB-U75 STDCS 54001-74933-1 CU108-31D 70000-56760 (75V) 8 Module, FET 1 Mitsubishi

7 Module, FET 1 Mitsubishi

FB30/35PJ-75 STDCS 54001-74943-1 CU108-32D 54001-23090 54001-23100 70000-86750 70000-86750 54000-82751 600A 600A for installing
(100V) (100V) 6 0016-06012 Bolt, w/washers the bracket 4
5 Bracket, board (2) SGCC 1
FB10~28-75 OPTCS 54001-74953-1 CU108-33D 80007-33652 54001-26640 54001-26650 70000-56760 70000-56750 54000-67550 400A
(75V) 4 Bracket, board (1) SGCC 1
600A
(75V) 3 0016-04010 Bolt, w/washers for installing
4
FB-U75 OPTCS 54001-74963-1 CU108-34D 70000-56760 600A the board

(75V) 2 Board Comp., MPU 1

1 54000-67541 Sink, heat A6063SS-T5
1
FB30/35PJ-75 OPTCS 54001-74973-1 CU108-35D 54001-23090 54001-23100 70000-86750 70000-86750 54000-82751 600A 600A A5052-H112

(100V) (100V) SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

Main controller (CAN) 4- 3.

FB10~30P-75/FB10~18P-U75/FB35PJ-75 4-3-10.
E0000-22967-1E

144
 Wiring and main controller layout 4

MPU board 125V MPU board MPU board Display

Line Connector 0.022μF Line Connector
1 2 3 Line Connector
Battery (48V) Line Connector
No. CN Pin No. No. CN Pin No. No. CN Pin No.

RDBK
RDWH

BKWH*
No. CN Pin No.
V N RD RPA 7 5 Power supply P5 1 3 5V Power supply
Traction motor BKRD RNA 7 15 GND
VA NA BUBK BUWH BKWH
1 4 Switch GND
C1 1 24 Main contactor contact speed sensor RA1 7 6 Phase A signal Tilt level sensor VN
F1 GNRD WH RB1 7 16 Phase B signal
F1 1 21 Traction/Hydraulic fuse YERD
HD 5 18 Tilt level sensor switch Right WHRD
SW1 1 5 Turn signal lamp switch (Right)
BK

contactor

325A 80V,5600μF(×9)
RPA 7 7 Power supply Left WHBU
SW2 1 6 Turn signal lamp switch (Left)
Phase U RNA 7 17 GND Laser pointer switch
Main

RA2 7 8 Phase A signal

Turn signal lamp switch SW3 1 7 Auxiliary input 1
TIU RB2 7 18 Phase B signal RDYE RD (Momentary)
WHT# S24 P3 5 9 SW4 1 8 Auxiliary input 2
FET module 2 4 Phase Ulower source Laser Power supply
BUT# G24 2 3 Phase Ulower gate device BKYE
BKT# S14 P3N 5 19 GND
U1 RDT# G14
2
2
2
1
Phase Uupper source
Phase U upper gate
RPA
RNA
6
6
1
9
Power supply
GND
Flat cable (6P)
M V1 Phase V
RA4
RB4
6
6
2
10
Phase A signal
Phase B signal RDGN Mode select switch
Tilt level lamp PV 1 25 Power supply
3 W1 TIV (Option) +
Traction motor
FET module WHRDT# S26
BURDT# G26
2 12 Phase V lower source RPA
RNA
5
5
13
14
Power supply
GND
M Blower BS1 2 6 Switch (+)
2 11 Phase V lower gate BUBK -
BKYET# S16 2 10 Phase V upper source RA5 6 3 Phase A signal PVN 1 26 GND Switch (-)
RDYET# G16 BS2 2 5
2 9 Phase V upper gate RB5 6 11 Phase B signal
Horn
Phase W BS3 2 4 Switch (M)
RDYE2# TPU 2 15 Power supply
YERD2# R
TIU TIU 2 16 Signal WHBK BS4 2 3 Switch (R)
FET module WHBUT# S25 Traction BK2# TNU 2 17 GND
2 8 Phase W lower source X3
BUWHT# G25 2 7 Phase W lower gate current sensor RDBK2# TPV 2 18 Power supply BS5 2 2 Switch (Low speed)
BKRDT# S15 2 6 Phase W upper source TIV BU2# TIV 2 19 Signal 100V 22μ
RDBKT# G15 2 5 Phase W upper gate BKRD2# TNV 2 20 GND YERD
X3 VN 2 1 VN

RDYE1# HPU 1 15 Power supply

Phase U HIU YERD1# HIU 1 16 Signal Horn switch 6 GNWH CNH 1 9 CAN transmission H
F2 1 22 Hydraulic fuse Hydraulic BK1# HNU 1 17 GND
HIU LCK 5 16 Suspension lock output WHGN CNL
current sensor RDBK1# HPV 1 18 Power supply (Wiper output) 7 1 10 CAN transmission L
FET module WHH# S21 1 4 Phase U lower source BU1#
BUH# G21 HIV HIV 1 19 Signal
1 3 Phase U lower gate BKRD1# HNV 1 20 GND BURD
BKH# S11 1 2 Phase U upper source X6 OF2 5 6 Forward output
U2 RDH# G11 1 1 Phase U upper gate
RD
M V2 Phase V RDYE AP1 6 4 Power supply
VCC 1 1 Control power supply
WH
3 W2 HIV Accelerator BKYE AD1
AN1
6
6
5
12
Signal
GND
BK
GND 1 2 Control GND
FET module WHRDH# S23 1 12 Phase V lower source potentiometer RDWH
Hydraulic motor BURDH# G23 VB 5 10 Control power supply
1 11 Phase V lower gate AP2
BU AD2 6 6 Power supply
BKYEH# S13 1 10 Phase V upper source GN 6 13 Signal
RDYEH# G13 1 9 Phase V upper gate AN2 6 14 GND WHRD
BS1 5 12 Brake switch EPS controller
Phase W Line Connector
X5 No. CN Pin No.
WHBUH# S22 BK

YEBU
FET module 1 8 Phase W lower source VFD GND
BUWHH# G22 AP3 6 7 Power supply GND 1 28
1 7 Phase W lower gate AD3 6 8 Signal RD
BKRDH# S12 1 6 Phase W upper source VFD Power supply
RDBKH# G12 AN3 6 15 GND VCC 1 8
1 5 Phase W upper gate YEBK
X4 OB2 5 15 Backward output

Traction FET BNYE2 HD3 Directional switch Back buzzer BN AUTO BUWH
2 13 Signal BZ AUT 1 12 AUTO charge SW
temperature sensor BKWH2 HN3 2 14 GND ON at neutral poition RD X4
RPA 7 9 Power supply Rear combination HSN 7 1 Switch GND AUTO BURD
LED1 1 33 AUTO charge LED
Hydraulic FET BNYE1 HD4 DS3 WHBK lamp (Right)
1 13 Signal ADN 6 16 Neutral EQUAL BNWH
temperature sensor BKWH1 HN4 1 14 GND Equal charge SW
DS1 GNWH TSL 25W Brake switch EQU 1 13
ADF 5 1 Forward BNRD
EQUAL LED2 1 34 Equal charge LED
BKWH DS2 BUYE 25W
NB 2 28 Control GND ADB 5 11 Backward
RESERVE GNWH
TL RSV 1 14 Reserve charge SW
WHBU RESERVE GNRD
MC MC1 1 27 Main contactor RDGN HP2 10W LED3 1 35 Reserve charge LED
BNWH Lift pressure sensor YEBK 8 3 Power supply

WHBU
WHGN
BN
MC2 1 28 (Option) BKWH HD2
HN2
8
8
10
11
Signal
GND
BL 25W STOP BK
STP 1 15 Charge stop SW
Rear combination BKWH
MB1 2 21 VN 1 20 GND
lamp (Left)
MB2 2 22 LP1 8 1 Power supply TSL 25W
Charger switch board
LD1 8 2 Signal
LN1 8 9 GND 4 GNWH CNH 1 18 CAN transmission H
MB3 2 23 25W
MB4 2 24 TL 5 WHGN CNL 1 38 CAN transmission L
BUWH
HS1 8 4 Lift 1 switch 10W
COIL GNWH MB5 2 25 Lift lock WHBU
HS2 8 12 Lift 2 switch BL 25W
WHGN MB6 2 26 BNWH 1W, 1Ω
HS3 8 5 Tilt switch <NOTE>
F5 YEBU Right 40W
EPS controller
RDYE HS4 8 13 ATT. 1 switch 1. Terminal symbols
MB 2 27 Lift lock valve power supply Line Connector
GNWH HL No. CN Pin No.
10A RD HS5 8 6 ATT. 2 switch 1 :Plug(Plated) AMP 170020-2
BVM 5 20 Battery voltage Left 40W
HS6 8 14 ATT. 3 switch HL BK
BNRD F3 1 23 EPS fuse Lamp switch SN 1 36 GND 1 :Receptacle(Plated) AMP 170021-2
BK
HSN 8 16 Switch GND
RDGN
WL1 1 25 Turn signal lamp(Rear right)
2. When the lines are connected, the hourmeter starts counting.
EPS controller BUWH
HS7 8 7 Battery interlock WL2 1 27 Turn signal lamp(Rear left)
Line Connector
Seat switch TSL Reference:
No. CN Pin No. YEBU 25W Right RDYE
SS 5 4 Seat switch WL1 1 24 Turn signal lamp(Front right) Harness mark/color
F3 (OIS switch input)
RD Red RD
MP 3 EPS Power supply (+) TSL Black BK
40A BU TI 5 2 Travel inhibitor 25W Left BUYE
K1 4 EPS Power supply (-) WL2 1 26 Turn signal lamp(Front left) Green GN
WH A 5 Yellow YE
EPS output SG 5 3 Speed limiter
Charger panel BNWH White WH
LL 5 8 Lift lock SW1 1 4 Brake oil level
Brown BN
LY2-AC200V M EPS
Motor
BK HSN 7 11 Switch GND SW2 1 5 Hydraulic oil level Blue BU
CArelay SW3 1 6 Over load Gray GY
X2 BK TI1 5 7 Auxiliary input 1 BUBK Pink PK
AA 6 EPS output SW4 1 7 Parking brake switch
OS2 5 5 Auxiliary input 2 Orange OG
BUYE HS8 8 15 Auxiliary input 3
Mctt MC 1 32 Mctt.
HS9 5 17 Auxiliary input 4 WH TSP Ex) BKWH (=Black/White)
RDYE 1 19 Power supply
RY 1 31 Charge interlock RA3 7 10 Encoder 1 GNBU TSD Black colored harness with White line.
RB3 7 20 Encoder 2
EPS sensor BU TSN 1
1
39
40
Signal
GND
YERD
X1 RLP 1 22 Relay for power supply
BNYE
RLN 1 23 RNA 7 19 Switch GND RDGN HTP 1 29 Power supply
Key SW HSN 7 1 Switch GND
Voltmeter (Option) YEBK HTD 1 11 Signal
RDGN HSN 8 8 Switch GND BKWH HTN 1 30 GND
F4 KSW 1 2 Control power supply
X2 X1
RDGN RD
BN CNH 7 2 CAN transmission H 1 1 GN BWL 1 10 Battery electrolyte level White line
10A KST 1 3 Key SW start Body earth
F6 CAN transmission L
10A CNL 7 12
RDGN SP 1 16 Power supply
VB 1 1 Battery voltage
GNWH CNH SA1 1 37 Signal
4 7 3 CAN transmission H SN 1 36 GND
BKWH*
RDWH

BUBK
RDBK

1 1 AH 1 9 Hour meter count WHGN CNL

5 7 13 CAN transmission L SA2 1 17 Signal
Black color

1 2 3 *Note 2 6 GNWH CNH 7 4 CAN transmission H P50 1 21 5V output

7 WHGN CNL 7 14 CAN transmission L

System wiring (MPU board unified gate circuit) 4- 4.

FB10~28P-75/FB10~25P-U75 (FB10~18P: -221E06320 / FB20~28P: -241C01025) 4-4-1.
54001-88191-1E

145
 4 Wiring and main controller layout

MPU board 125V MPU board

1 2 3
MPU board Display
Line Connector 0.022μF Line Connector Line Connector Line Connector
Battery (48V) No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.

RDWH
V N

RDBK

BKWH
RD RPA 7 5 Power supply P5 1 3 5V Power supply
VA NA Traction motor BKRD RNA 7 15 GND BKWH
BUBK BUWH Phase A signal VN 1 4 Switch GND
GNRD C1 1 24 Main contactor contact speed sensor WH
RA1 7 6 Tilt level sensor
F1 F1 1 21 Traction/Hydraulic fuse RB1 7 16 Phase B signal YERD
+ HD 5 18 Tilt level sensor switch WHRD
Right
SW1 1 5 Turn signal lamp switch (Right)
325A 80V,5600μF(×9) WHBU
BK

contactor

RPA 7 7 Power supply Left SW2 1 6 Turn signal lamp switch (Left)
RNA 7 17 GND Laser pointer switch
Phase U Turn signal lamp switch
Main

RA2 7 8 Phase A signal SW3 1 7 Auxiliary input 1

TIU RB2 7 18 Phase B signal RDYE RD (Momentary)
WHT# P3 5 9 Power supply SW4 1 8 Auxiliary input 2
FET module S24 2 4 Phase U lower source Laser
BUT# G24 2 3 Phase U lower gate device BKYE
BKT# S14 2 2 Phase U upper source RPA 6 1 Power supply P3N 5 19 GND
U1 RDT# G14 2 1 Phase U upper gate RNA 6 9 GND Flat cable (6P)
M V1 Phase V
RA4
RB4
6
6
2
10
Phase A signal
Phase B signal RDGN Mode select switch
Tilt level lamp PV 1 25 Power supply
3 W1 TIV
WHRDT#
(Option) +
Traction motor
FET module
BURDT#
S26 2 12 Phase V lower source
Phase V lower gate
RPA
RNA
5
5
13
14
Power supply
GND
M Blower BS1 2 6 Switch (+)
G26 2 11 -
BKYET# S16 2 10 Phase V upper source RA5 6 3 Phase A signal BUBK
PVN 1 26 GND
RDYET# RB5 6 11 Phase B signal
BS2 2 5 Switch (-)
G16 2 9 Phase V upper gate
Horn M
BS3 2 4 Switch (M)
Phase W RDYE2# TPU 2 15 Power supply
YERD2# R
TIU TIU 2 16 Signal WHBK BS4 2 3 Switch (R)
WHBUT# Traction BK2# TNU 2 17 GND
FET module S25 2 8 Phase W lower source X3
BUWHT# G25 2 7 Phase W lower gate current sensor RDBK2# TPV 2 18 Power supply BS5 2 2 Switch (Low speed)
BKRDT# S15 2 6 Phase W upper source TIV BU2# TIV 2 19 Signal
RDBKT# BKRD2# 100V 22μ
G15 2 5 Phase W upper gate TNV 2 20 GND YERD VN 2 1 VN
X3
RDYE1# HPU 1 15 Power supply
YERD1# Signal GNWH
Phase U F2 1 22 Hydraulic fuse Hydraulic
HIU
BK1#
HIU
HNU
1
1
16
17 GND Horn switch Suspension lock output
6 CNH 1 9 CAN transmission H
HIU LCK 5 16 WHGN
current sensor RDBK1# HPV 1 18 Power supply (Wiper output) 7 CNL 1 10 CAN transmission L
FET module WHH# S21 1 4 Phase U lower source BU1#
BUH# HIV HIV 1 19 Signal
G21 1 3 Phase U lower gate BKRD1# HNV 1 20 GND
BKH# S11 1 2 Phase U upper source X6
BURD
OF2 5 6 Forward output
U2 RDH# G11 1 1 Phase U upper gate
RD
M V2 Phase V RDYE AP1 6 4 Power supply
VCC 1 1 Control power supply
WH
3 W2 HIV Accelerator BKYE AD1
AN1
6
6
5
12
Signal
GND
BK
GND 1 2 Control GND
FET module WHRDH# S23 1 12 Phase V lower source RDWH
Hydraulic motor BURDH# Phase V lower gate potentiometer VB 5 10 Control power supply
G23 1 11 AP2 6 6 Power supply
BKYEH# S13 1 10 Phase V upper source GN BU AD2 6 13 Signal
RDYEH# G13 1 9 Phase V upper gate AN2 6 14 GND WHRD Brake switch
BS1 5 12 EPS controller
Phase W Line Connector
X5 YEBU No. CN Pin No.
FET module WHBUH# S22 1 8 Phase W lower source BK VFD GND
BUWHH# AP3 6 7 Power supply GND 1 28
G22 1 7 Phase W lower gate AD3 6 8
BKRDH# S12 1 6 Phase W upper source Signal X6 RD VFD Power supply
RDBKH# AN3 6 15 GND VCC 1 8
G12 1 5 Phase W upper gate YEBK
X4 OB2 5 15 Backward output
BNYE2 Directional switch Back buzzer AUTO BUWH
Traction FET BKWH2
HD3 2 13 Signal BZ BN AUT 1 12 AUTO charge SW
temperature sensor HN3 2 14 GND ON at neutral poition RD X4 AUTO
RPA 7 9 Power supply Rear combination HSN 7 1 Switch GND BURD
DS3 LED1 1 33 AUTO charge LED
Hydraulic FET BNYE1 HD4 1 13 Signal WHBK ADN 6 16 lamp (Right)
BKWH1 Neutral EQUAL BNWH
temperature sensor HN4 1 14 GND DS1 GNWH Brake switch EQU 1 13 Equal charge SW
ADF 5 1 TSL 25W
Forward EQUAL BNRD
BKWH DS2 BUYE 25W LED2 1 34 Equal charge LED
NB 2 28 Control GND ADB 5 11 Backward RESERVE GNWH
TL RSV 1 14 Reserve charge SW
WHBU

BN
MC MC1 1 27 Main contactor 10W RESERVE GNRD
RDGN HP2 8 3 LED3 1 35 Reserve charge LED
BNWH Lift pressure sensor YEBK HD2 8 10 Power supply
MC2 1 28 BKWH Signal BL 25W STOP BK
(Option) STP 1 15

WHBU
HN2 8 11 Charge stop SW

WHGN
GND
Rear combination BKWH
MB1 2 21 VN 1 20 GND
lamp (Left)
MB2 2 22 LP1 8 1 Charger switch board
LD1 8 2 Power supply TSL 25W
LN1 8 9 Signal GNWH
MB3 2 23 GND 25W 4 CNH 1 18 CAN transmission H
MB4 2 24 TL WHGN
5 CNL 1 38 CAN transmission L
BUWH Lift 1 switch
HS1 8 4 10W
COIL GNWH MB5 2 25 WHBU
Lift lock HS2 8 12 Lift 2 switch BL 25W BNYE
WHGN MB6 2 26 BNWH X6 1W, 1Ω
HS3 8 5 Tilt switch
F5 YEBU Right 40W
EPS controller
RDYE HS4 8 13 ATT. 1 switch <NOTE>
MB 2 27 Lift lock valve power supply Line Connector
GNWH HL No. CN Pin No.
10A RD HS5 8 6 ATT. 2 switch
BVM 5 20 Battery voltage Left 40W 1. Terminal symbols
HS6 8 14 ATT. 3 switch HL Lamp switch BK
BNRD F3 1 23 EPS fuse SN 1 36 GND 1 :Plug(Plated) AMP 170020-2
BK
HSN 8 16 Switch GND
RDGN
WL1 1 25 Turn signal lamp(Rear right) 1 :Receptacle(Plated) AMP 170021-2
EPS controller BUWH
Turn signal lamp(Rear left)
2. Lead wires marked with # or have different diameters.
HS7 8 7 Battery interlock WL2 1 27
Line Connector TSL
No. CN Pin No. Seat switch YEBU 25W Right RDYE 3. When the lines are connected, the hourmeter starts counting.
F3 SS 5 4 Seat switch WL1 1 24 Turn signal lamp(Front right)
RD (OIS switch input) Reference:
MP 3 EPS Power supply (+) TSL Left Harness mark/color
40A BU EPS Power supply (-) TI 5 2 Travel inhibitor 25W BUYE
K1 4 WL2 1 26 Turn signal lamp(Front left) Red RD
WH A 5 EPS output Black BK
SG 5 3 Speed limiter
Charger panel BNWH Green GN
LL 5 8 Lift lock SW1 1 4 Brake oil level
Yellow YE
LY2-AC200V M EPS BK SW2 1 5 Hydraulic oil level White WH
Moter HSN 7 11 Switch GND
CArelay Brown BN
SW3 1 6 Over load
X2 BK TI1 5 7 BUBK Blue BU
AA 6 EPS output Auxiliary input 1 SW4 1 7 Parking brake switch
OS2 5 5 Gray GY
Auxiliary input 2
BUYE HS8 8 15 Pink PK
Mctt MC 1 32 Auxiliary input 3
HS9 5 17 Auxiliary input 4 WH Orange OG
RDYE Power supply
RY 1 31 Charge interlock RA3 7 10 Encoder 1 GNBU TSP 1 19
Signal
RB3 7 20 EPS sensor BU TSD
TSN
1
1
39
40 GND Ex) BKWH (=Black/White)
Encoder 2
YERD Relay for power supply Black colored harness with White line.
X1 RLP 1 22
BNYE
RLN 1 23 RNA 7 19 Switch GND RDGN HTP 1 29 Power supply
YE-SW YEBK HTD 1 11 Signal
RDGN
KSW 1 2 Control power supply HSN 8 8 Switch GND Voltmeter (Option) BKWH HTN 1 30 GND
F4 X2 X1
RDGN RD
BN KST 1 3 Key SW start CNH 7 2 CAN transmission H GN BWL 1 10 Battery electrolyte level
10A
BKWH

F6 Body earth
10A CNL 7 12 CAN transmission L
RDGN VB 1 1 Battery voltage SP 1 16 Power supply White line
SA1 1 37 Signal
RDBK

RDWH 4 GNWH CNH 7 3 CAN transmission H GND

BUBK
1 1 AH 1 9 Hour meter count WHGN
5 CNL 7 13 CAN transmission L SA2 1 17 Signal

1 2 3 GNWH P50 1 21 5V output Black color

*Note 3 6 CNH 7 4 CAN transmission H
7 WHGN CNL 7 14 CAN transmission L

System wiring (MPU board unified gate circuit with two relays for backward) 4- 4.
FB10~28P-75/FB10~25P-U75 (FB10~18P: 221E06321- / FB20~28P: 241C01026-) 4-4-2.
54001-88192-0E

146
 Wiring and main controller layout 4

Battery (72V)
MPU board 125V MPU board MPU board Display
V N Line Connector 0.022μF Line Connector
1 2 3
Line Connector Line Connector
VA
48V NA No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.

RDBK
RDWH

BKWH*
RD RPA 7 5 Power supply P5 1 3 5V Power supply
Traction motor BKRD RNA 7 15 GND BKWH
BK

BUBK BUWH 7 6 VN 1 4 Switch GND

GNRD C1 1 24 Main contactor contact speed sensor WH RA1 Phase A signal Tilt level sensor
F1 F1 1 21 Traction/Hydraulic fuse RB1 7 16 Phase B signal YERD
HD 5 18 Tilt level sensor switch Right WHRD SW1 1 5 Turn signal lamp switch (Right)
100V, 4700μF(×9)
contactor

325A RPA 7 7 Power supply Left WHBU SW2 1 6 Turn signal lamp switch (Left)
Phase U RNA 7 17 GND Laser pointer switch
Main

TIU RA2 7 8 Phase A signal Turn signal lamp switch SW3 1 7 Auxiliary input 1
RB2 7 18 Phase B signal RDYE RD (Momentary) SW4 1 8 Auxiliary input 2
FET module WHT# S24 2 4 Phase Ulower source Laser P3 5 9 Power supply
BUT# G24 2 3 Phase Ulower gate device BKYE
BKT# P3N 5 19 GND
U1 RDT#
S14
G14
2
2
2
1
Phase Uupper source
Phase U upper gate
RPA
RNA
6
6
1
9
Power supply
GND
Flat cable (6P)
M V1 Phase V
RA4
RB4
6
6
2
10
Phase A signal
Phase B signal RDGN Mode select switch
Tilt level lamp PV 1 25 Power supply
3 W1 TIV (Option)
WHRDT#
Traction motor
FET module
BURDT# S26 2 12 Phase V lower source RPA
RNA
5
5
13
14
Power supply
GND
M Blower BS1 2 6 Switch (+)
BKYET# G26 2 11 Phase V lower gate
S16 2 10 Phase V upper source RA5 6 3 Phase A signal BUBK PVN 1 26
RDYET# RB5 6 11 Phase B signal
GND BS2 2 5 Switch (-)
G16 2 9 Phase V upper gate
Horn M
Phase W BS3 2 4 Switch (M)
RDYE2# TPU 2 15 Power supply
YERD2# TIU R
TIU BK2# TNU 2 16 Signal WHBK BS4 2 3 Switch (R)
FET module WHBUT# S25 2 8 Phase W lower source Traction 2 17 GND
BUWHT# RDBK2# X3
G25 2 7 Phase W lower gate current sensor BU2# TPV 2 18 Power supply BS5 2 2 Switch (Low speed)
BKRDT# S15 2 6 Phase W upper source TIV 2 19 100V 22μ
RDBKT# G15 2 5 BKRD2# TIV Signal
Phase W upper gate TNV 2 20 GND YERD VN 2 1 VN
X3
RDYE1# HPU 1 15 Power supply
YERD1# 1 16 Signal Horn switch GNWH 1 9 CAN transmission H
Phase U
F2 1 22 Hydraulic fuse HIU BK1# HIU 6 CNH
HIU Hydraulic HNU 1 17 GND LCK 5 16 Suspension lock output
RDBK1# 7 WHGN CNL 1 10 CAN transmission L
FET module WHH# S21 1 4 Phase U lower source
current sensor BU1# HPV 1 18 Power supply (Wiper output)
BUH# HIV BKRD1# HIV 1 19 Signal
BKH# G21 1 3 Phase U lower gate HNV 1 20 GND BURD OF2
RDH# S11 1 2 Phase U upper source X6 5 6 Forward output
U2 G11 1 1 Phase U upper gate
RD
M V2 Phase V RDYE AP1 6 4 Power supply
VCC 1 1 Control power supply
WH
3 W2 HIV Accelerator BKYE AD1
AN1
6
6
5
12
Signal
GND
BK
GND 1 2 Control GND
FET module WHRDH# S23 1 12 Phase V lower source potentiometer RDWH
BURDH# VB 5 10 Control power supply
Hydraulic motor G23 1 11 Phase V lower gate AP2 6 6 Power supply
BKYEH# S13 1 10 Phase V upper source GN BU AD2 6 13 Signal
RDYEH# G13 1 9 Phase V upper gate AN2 6 14 GND WHRD BS1 5 12 EPS controller
Brake switch
Phase W Line Connector
X5 No. CN Pin No.
FET module WHBUH# BK

YEBU
BUWHH# S22 1 8 Phase W lower source AP3 6 7 Power supply GND 1 28 VFD GND
BKRDH# G22 1 7 Phase W lower gate AD3 6 8 Signal
S12 1 6 Phase W upper source RD 1 8 VFD Power supply
RDBKH# AN3 6 15 GND VCC
G12 1 5 Phase W upper gate YEBK OB2
X4 5 15 Backward output

Traction FET BNYE2 HD3 Directional switch Back buzzer BN AUTO BUWH AUT
BKWH2 HN3
2 13 Signal BZ 1 12 AUTO charge SW
temperature sensor 2 14 GND ON at neutral poition RD X4
RPA 7 9 Power supply Rear combination HSN 7 1 Switch GND AUTO BURD
DS3 LED1 1 33 AUTO charge LED
Hydraulic FET BNYE1 HD4 1 13 Signal WHBK ADN 6 16 Neutral lamp (Right)
BKWH1 HN4 1 14 EQUAL BNWH
temperature sensor GND DS1 GNWH ADF TSL 25W Brake switch EQU 1 13 Equal charge SW
5 1 Forward EQUAL BNRD
BKWH DS2 BUYE ADB 25W LED2 1 34 Equal charge LED
NB 2 28 Control GND 5 11 Backward
TL RESERVE GNWH RSV 1 14 Reserve charge SW
MC WHBU MC1 1 27 Main contactor RESERVE GNRD LED3
RDGN 10W 1 35 Reserve charge LED
Lift pressure sensor YEBK HP2 8 3 Power supply
BNWH MC2

WHBU
WHGN
BKWH HD2 8 10

BN
1 28 (Option) Signal BL 25W STOP BK
HN2 8 11 GND STP 1 15 Charge stop SW
Rear combination BKWH VN 1 20 GND
MB1 2 21 lamp (Left)
MB2 2 22 LP1 8 1 Power supply
TSL 25W
Charger switch board
LD1 8 2 Signal
LN1 8 9 GND 4 GNWH CNH 1 18 CAN transmission H
MB3 2 23 25W
MB4 2 24 TL 5 WHGN CNL 1 38 CAN transmission L
BUWH HS1 8 4 Lift 1 switch
GNWH 10W
COIL MB5 2 25 Lift lock WHBU HS2 Lift 2 switch
8 12 BL 25W
WHGN 1W, 1Ω
MB6 2 26 BNWH HS3 Tilt switch
8 5
F5 RDYE YEBU HS4 Right 40W
EPS controller <NOTE>
MB 2 27 Lift lock valve power supply 8 13 ATT. 1 switch
Line Connector
GNWH HS5 HL 1. Terminal symbols
10A RD 8 6 ATT. 2 switch No. CN Pin No.
BVM 5 20 Battery voltage Left 40W
HS6 8 14 ATT. 3 switch HL 1 :Plug(Plated) AMP 170020-2
BNRD F3 1 23 EPS fuse Lamp switch SN 1 36 GND
BK HSN 8 16 Switch GND 1 :Receptacle(Plated) AMP 170021-2
RDGN
WL1 1 25 Turn signal lamp(Rear right)
2. When the lines are connected, the hourmeter starts counting.
EPS controller BUWH
HS7 8 7 Battery interlock WL2 1 27 Turn signal lamp(Rear left)
Line Connector Seat switch TSL Reference:
No. CN Pin No. YEBU 25W Right RDYE
F3 SS 5 4 Seat switch WL1 1 24 Turn signal lamp(Front right) Harness mark/color
RD (OIS switch input)
MP 3 EPS Power supply (+) TSL Red RD
40A BU TI 5 2 Travel inhibitor 25W Left BUYE WL2 Black BK
K1 4 EPS Power supply (-) 1 26 Turn signal lamp(Front left)
WH Green GN
A 5 EPS output SG 5 3 Speed limiter
Charger panel BNWH SW1 Yellow YE
LL 5 8 Lift lock 1 4 Brake oil level White WH
LY2-AC200V M EPS
Motor
BK
HSN 7 11 Switch GND SW2 1 5 Hydraulic oil level Brown
Blue
BN
BU
CArelay
SW3 1 6 Over load
Gray GY
X2 BK Auxiliary input 1
AA 6 EPS output TI1 5 7 BUBK SW4 1 7 Parking brake switch Pink PK
OS2 5 5 Auxiliary input 2 Orange OG
BUYE HS8 8 15 Auxiliary input 3
Mctt MC 1 32 Mctt.
RDYE HS9 5 17 Auxiliary input 4 WH TSP
RY 1 31 1 19 Power supply Ex) BKWH (=Black/White)
Charge interlock RA3 7 10 Encoder 1 GNBU TSD
RB3 7 20 Encoder 2
EPS sensor BU TSN 1
1
39
40
Signal
GND
Black colored harness with White line.
YERD
X1 RLP 1 22 Relay for power supply
BNYE
RLN 1 23 RNA 7 19 Switch GND
Key SW RDGN HTP 1 29 Power supply
HSN 7 1 Switch GND YEBK HTD
RDGN HSN 8 8 Switch GND
Voltmeter (Option) BKWH HTN
1 11 Signal
KSW 1 2 Control power supply 1 30 GND
F4 X2 X1
RDGN RD
BN CNH 7 2 CAN transmission H 1 1 GN BWL 1 10 Battery electrolyte level
10A KST 1 3 Key SW start Body earth
F6 White line
10A CNL 7 12 CAN transmission L
RDGN VB 1 1 Battery voltage SP 1 16 Power supply
GNWH SA1 1 37 Signal
4 CNH 7 3 CAN transmission H SN 1 36 GND
BKWH*
RDWH

BUBK
RDBK

1 1 AH 1 9 Hour meter count WHGN CNL

5 7 13 CAN transmission L SA2 1 17 Signal Black color
1 2 3 *Note 3 6 GNWH
CNH 7 4 CAN transmission H P50 1 21 5V output

7 WHGN CNL 7 14 CAN transmission L

System wiring (MPU board unified gate circuit) 4- 4.

FB30P-75/FB35PJ-75 (FB30P/35PJ: -251AC1530) 4-4-3.
54001-88201-1E

147
 4 Wiring and main controller layout

Battery (72V)
MPU board 125V MPU board MPU board Display
V N 1 2 3
Line Connector 0.022μF Line Connector Line Connector Line Connector
VA
48V NA No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.

RDWH
RDBK

BKWH
RD RPA 7 5 Power supply P5 1 3 5V Power supply
Traction motor BKRD RNA 7 15 GND BKWH
BUBK C1 1 24 speed sensor BUWH RA1 7 6 Phase A signal Tilt level sensor VN 1 4 Switch GND
Main contactor contact
BK

F1 GNRD F1 1 21 WH RB1 7 16 Phase B signal YERD

+ Traction/Hydraulic fuse HD 5 18 Tilt level sensor switch Right WHRD
MC 100V, 4700μF(×9) SW1 1 5 Turn signal lamp switch (Right)
325A RPA 7 7 Power supply Left WHBU
SW2 1 6 Turn signal lamp switch (Left)
Phase U RNA 7 17 GND Laser pointer switch
TIU RA2 7 8 Phase A signal Turn signal lamp switch SW3 1 7 Auxiliary input 1
RB2 7 18 Phase B signal RDYE RD Power supply (Momentary) SW4 1 8 Auxiliary input 2
FET module WHT# S24 2 4 Phase U lower source Laser P3 5 9
BUT# G24 2 3 Phase U lower gate device BKYE
BKT# P3N 5 19 GND
U1 RDT#
S14
G14
2
2
2
1
Phase U upper source
Phase U upper gate
RPA
RNA
6
6
1
9
Power supply
GND
Flat cable (6P)
M V1
Phase V
RA4
RB4
6
6
2
10
Phase A signal
Phase B signal RDGN Mode select switch
Tilt level lamp PV 1 25 Power supply
3 W1 TIV (Option)
WHRDT# +
Traction motor
FET module
BURDT#
S26 2 12 Phase V lower source
Phase V lower gate
RPA
RNA
5
5
13
14
Power supply
GND
M Blower BS1 2 6 Switch (+)
G26 2 11 BUBK -
BKYET# S16 2 10 Phase V upper source RA5 6 3 Phase A signal PVN 1 26 GND Switch (-)
RDYET# RB5 6 11 BS2 2 5
G16 2 9 Phase V upper gate Phase B signal
Horn M
BS3 2 4 Switch (M)
Phase W RDYE2# TPU 2 15 Power supply R
TIU YERD2# TIU 2 16 Signal BS4 2 3 Switch (R)
BK2# WHBK
FET module WHBUT# S25 2 8 Phase W lower source Traction TNU 2 17 GND
BUWHT# RDBK2# X3
G25 2 7 Phase W lower gate current sensor TPV 2 18 Power supply BS5 2 2 Switch (Low speed)
BKRDT# S15 2 6 Phase W upper source TIV BU2# TIV 2 19 Signal
RDBKT? BKRD2# 100V 22μ
G15 2 5 Phase W upper gate TNV 2 20 GND YERD VN 2 1
X3
RDYE1# HPU 1 15 Power supply
YERD1# GNWH
Phase U F2 1 22 Hydraulic fuse HIU
BK1#
HIU
HNU
1
1
16
17
Signal
GND
Horn switch 6 CNH 1 9 CAN transmission H
HIU Hydraulic LCK 5 16 Suspension lock output
WHGN
current sensor RDBK1# HPV 1 18 Power supply (Wiper output) 7 CNL 1 10 CAN transmission L
FET module WHH# S21 1 4 Phase U lower source BU1#
BUH# HIV HIV 1 19 Signal
G21 1 3 Phase U lower gate BKRD1# HNV 1 20 GND BURD
BKH# S11 1 2 Phase U upper source X6 OF2 5 6 Forward output
U2 RDH# G11 1 1 Phase U upper gate
RD
M V2
Phase V
RDYE AP1 6 4 Power supply
VCC 1 1 Control power supply
WH
3 W2 HIV Accelerator BKYE AD1
AN1
6
6
5
12
Signal
GND
BK
GND 1 2 Control GND
FET module WHRDH# S23 1 12 Phase V lower source potentiometer RDWH Control power supply
Hydraulic motor BURDH# Phase V lower gate VB 5 10
G23 1 11 BU AP2 6 6 Power supply
BKYEH# S13 1 10 Phase V upper source GN AD2 6 13 Signal
RDYEH# G13 1 9 Phase V upper gate AN2 6 14 GND WHRD Brake switch
BS1 5 12 EPS controller
Phase W Line Connector
X5 No. CN Pin No.
YEBU
FET module WHBUH# S22 1 8 Phase W lower source BK VFD GND
BUWHH# AP3 6 7 Power supply GND 1 28
G22 1 7 Phase W lower gate AD3 6 8 Signal
BKRDH# S12 1 6 Phase W upper source X6 RD VFD Power supply
RDBKH# AN3 6 15 GND VCC 1 8
G12 1 5 Phase W upper gate YEBK
X4 OB2 5 15 Backward output
BNYE2 Directional switch Back buzzer AUTO BUWH
Traction FET BKWH2
HD3 2 13 Signal BZ BN AUT 1 12 AUTO charge SW
temperature sensor HN3 2 14 GND ON at neutral poition RD X4
RPA 7 9 Power supply Rear combination HSN 7 1 Switch GND AUTO BURD
DS3 LED1 1 33 AUTO charge LED
BNYE1 WHBK lamp (Right)
Hydraulic FET BKWH1
HD4 1 13 Signal ADN 6 16 Neutral EQUAL BNWH
temperature sensor HN4 1 14 GND DS1 GNWH Brake switch EQU 1 13 Equal charge SW
ADF 5 1 Forward TSL 25W
EQUAL BNRD
BKWH DS2 BUYE 25W LED2 1 34 Equal charge LED
NB 2 28 Control GND ADB 5 11 Backward
RESERVE GNWH
TL RSV 1 14 Reserve charge SW
WHBU Main contactor RESERVE GNRD
MC MC1 1 27 RDGN 10W LED3 1 35 Reserve charge LED
BNWH Lift pressure sensor YEBK HP2 8 3 Power supply
MC2 1 28 HD2 8 10 Signal BL 25W STOP BK

BN
(Option) BKWH HN2 8 11 GND STP 1 15 Charge stop SW

WHGN
WHBU
Rear combination BKWH
MB1 2 21 lamp (Left)
VN 1 20 GND
MB2 2 22 LP1 8 1 Power supply
TSL 25W
Charger switch board
LD1 8 2 Signal
LN1 8 9 GND 4 GNWH CNH 1 18
MB3 2 23 25W CAN transmission H
MB4 2 24 TL 5 WHGN CNL 1 38 CAN transmission L
BUWH Lift 1 switch
HS1 8 4 10W
COIL GNWH MB5 2 25 Lift lock WHBU
HS2 8 12 Lift 2 switch BL 25W BNYE
WHGN MB6 2 26 BNWH 1W, 1Ω
HS3 8 5 Tilt switch X6
F5 YEBU Right 40W
EPS controller <NOTE>
RDYE Lift lock valve power supply HS4 8 13 ATT. 1 switch
MB 2 27 Line Connector
GNWH HL No. CN 1. Terminal symbols
10A RD HS5 8 6 ATT. 2 switch Pin No.
BVM 5 20 Battery voltage Left 40W
HS6 8 14 ATT. 3 switch BK 1 :Plug(Plated) AMP 170020-2
BNRD F3 1 23 EPS fuse HL Lamp switch SN 1 36 GND
BK :Receptacle(Plated) AMP 170021-2
HSN 8 16 Switch GND 1
RDGN
WL1 1 25 Turn signal lamp(Rear right)
2. Lead wires marked with # or have different diameters.
EPS controller
Battery interlock BUWH
HS7 8 7 WL2 1 27 Turn signal lamp(Rear left) 3. When the lines are connected, the hourmeter starts counting.
Line Connector TSL
No. CN Pin No. Seat switch YEBU 25W Right RDYE
SS 5 4 Seat switch WL1 1 24 Turn signal lamp(Front right)
F3 (OIS switch input) Reference:
RD MP 3 EPS Power supply (+) TSL Harness mark/color
40A BU EPS Power supply (-) TI 5 2 Travel inhibitor 25W Left BUYE Red RD
K1 4 WL2 1 26 Turn signal lamp(Front left)
WH A 5 EPS output Black BK
SG 5 3 Speed limiter
Charger panel BNWH Green GN
LL 5 8 Lift lock SW1 1 4 Brake oil level
Yellow YE
M EPS BK SW2 1 5 Hydraulic oil level White WH
LY2-AC200V
CArelay
Motor HSN 7 11 Switch GND
Brown BN
SW3 1 6 Over load
X2 BK Auxiliary input 1 BUBK Blue BU
AA 6 EPS output TI1 5 7 SW4 1 7 Parking brake switch
OS2 5 5 Auxiliary input 2 Gray GY
BUYE HS8 8 15 Auxiliary input 3 Pink PK
Mctt MC 1 32 Mctt.
HS9 5 17 Auxiliary input 4 Orange OG
RDYE WH Power supply
RY 1 31 Charge interlock RA3 7 10 Encoder 1 GNBU TSP 1 19
RB3 7 20 Encoder 2
EPS sensor BU TSD
TSN
1
1
39
40
Signal
GND Ex) BKWH (=Black/White)
YERD Relay for power supply Black colored harness with White line.
X1 RLP 1 22
BNYE Switch GND
RLN 1 23 RNA 7 19 RDGN HTP
Key SW YEBK HTD
1 29 Power supply
RDGN Voltmeter 1 11 Signal
KSW 1 2 Control power supply HSN 8 8 Switch GND BKWH HTN 1 30 GND
F4 X2 X1
RDGN RD
BN KST 1 3 CNH 7 2 CAN transmission H GN BWL 1 10 Battery electrolyte level
10A Key SW start Body earth
F6
10A CNL 7 12 CAN transmission L
RDGN Battery voltage SP 1 16 Power supply White line
VB 1 1
RDWH GNWH SA1 1 37 Signal
RDBK

4 CNH 7 3 CAN transmission H

BUBK
BKWH

1 1 AH 1 9 Hour meter count WHGN

5 CNL 7 13 CAN transmission L SA2 1 17 Signal
1 2 3 *Note 3 6 GNWH CNH 7 4 CAN transmission H P50 1 21 5V output Black color
7 WHGN CNL 7 14 CAN transmission L

System wiring (MPU board unified gate circuit with two relays for backward) 4- 4.
FB30P-75/FB35PJ-75 (FB30P/35PJ: 251AC1531-) 4-4-4.
54001-88202-0E

148
 Wiring and main controller layout 4

FB30P
Battery (72V) V N
VA NA
48V
MPU board MPU board MPU board Display
125V 1 2 3
FB10-25P Line Connector 0.022μF Line Connector Line Connector Line Connector
No. CN Pin No. No. CN Pin No. No. CN Pin No. No. CN Pin No.

RDWH
V N

RDBK
VA Battery (48V) NA

BKWH*
RD RPA 7 5 Power supply P5 1 3 5V Power supply
Traction motor BKRD RNA 7 15 GND BKWH
BUBK Main contactor contact speed sensor BUWH RA1 7 6 Phase A signal Tilt level sensor VN 1 4 Switch GND
C1 1 24 WH
RD

F1 GNRD F1 1 21 Traction/Hydraulic fuse RB1 7 16 Phase B signal YERD

+ HD 5 18 Tilt level sensor switch Right WHRD SW1 1 5 Turn signal lamp switch (Right)
MC 325A 80V,5600μF(×9) or Left WHBU
100V,4700μF(×9) RPA 7 7 Power supply SW2 1 6 Turn signal lamp switch (Left)
Phase U RNA 7 17 GND Laser pointer switch Turn signal lamp switch SW3 1 7 Auxiliary input 1
RA2 7 8 Phase A signal
TIU RB2 7 18 Phase B signal RDYE RD P3 (Momentary) SW4 1 8 Auxiliary input 2
FET module WHT# S24 2 4 Phase U lower source Laser 5 9 Power supply
BUT# G24 2 3 Phase U lower gate device BKYE P3N
BKT# S14 2 2 Phase U upper source RPA 6 1 Power supply 5 19 GND Flat cable (6P)
U1 RDT# G14 2 1 Phase U upper gate RNA 6 9 GND
Phase A signal
M V1 Phase V
RA4
RB4
6
6
2
10 Phase B signal RDGN Mode select switch
3 Tilt level lamp PV 1 25 Power supply
W1 TIV (Option) +
FET module WHRDT# S26 2 12 Phase V lower source RPA 5 13 Power supply M Blower BS1 2 6 Switch (+)
Traction motor BURDT# G26 2 11 Phase V lower gate RNA 5 14 GND -
BKYET# S16 2 10 Phase V upper source RA5 6 3 Phase A signal BUBK PVN 1 26 GND BS2 2 5 Switch (-)
RDYET# G16 2 9 Phase V upper gate RB5 6 11 Phase B signal
Horn M
BS3 2 4 Switch (M)
Phase W RDYE2# TPU 2 15 Power supply R
TIU YERD2# TIU 2 16 Signal BS4 2 3 Switch (R)
WHBUT# Traction BK2# TNU 2 17 GND WHBK
FET module S25 2 8 Phase W lower source X3
BUWHT# G25 2 7 Phase W lower gate current sensor RDBK2# TPV 2 18 Power supply BS5 2 2 Switch (Low speed)
BKRDT# S15 2 6 Phase W upper source TIV BU2# TIV 2 19 Signal 100V 22μ
RDBKT# Phase W upper gate BKRD2# GND
G15 2 5 TNV 2 20 YERD X3
VN 2 1 VN

RDYE1# HPU 1 15 Power supply

YERD1# GNWH 1 9
Phase U F2 1 22 Hydraulic fuse
HIU
BK1# HIU 1 16 Signal Horn switch 6 CNH CAN transmission H
Hydraulic HNU 1 17 GND LCK 5 16 Suspension lock output
HIU RDBK1# 7 WHGN CNL 1 10 CAN transmission L
WHH# current sensor HPV 1 18 Power supply (Wiper output)
FET module
BUH# S21 1 4 Phase U lower source HIV BU1# HIV 1 19 Signal
BKH# G21 1 3 Phase U lower gate BKRD1# HNV 1 20 GND BURD
S11 1 2 Phase U upper source X6 OF2 5 6 Forward output
U2 RDH# G11 1 1 Phase U upper gate
RD
M V2 Phase V RDYE AP1 6 4 Power supply
VCC 1 1 Control power supply

3 WH AD1 6 5 Signal BK GND 1 2 Control GND

W2 HIV Accelerator BKYE AN1 6 12 GND
FET module WHRDH# S23 1 12 Phase V lower source potentiometer RDWH
Hydraulic motor BURDH# G23 1 11 Phase V lower gate AP2 6 6 Power supply VB 5 10 Control power supply
BKYEH# S13 1 10 Phase V upper source GN BU AD2 6 13 Signal
RDYEH# G13 1 9 Phase V upper gate AN2 6 14 GND WHRD Brake switch EPS controller
BS1 5 12
Line Connector
Phase W
No. CN Pin No.
AP3 6 7 X5
WHBUH# AD3 6 8 Power supply BK GND

YEBU
FET module Phase W lower source 1 28 VFD GND
S22 1 8
BUWHH# G22 1 7 Phase W lower gate AN3 6 15 Signal
BKRDH# Phase W upper source GND RD VCC 1 8 VFD Power supply
RDBKH# S12
G12
1
1
6
5 Phase W upper gate
Directional switch YEBK
ON at neutral poition RD X4 OB2 5 15 Backward output
RPA 7 9 Power supply Back buzzer AUTO
BNYE2 BUWH AUT
Traction FET BKWH2 HD3 2 13 Signal DS3 WHBK Neutral BZ 1 12 AUTO charge SW
GND ADN 6 16 X4
temperature sensor HN3 2 14 BN AUTO BURD LED1
DS1 GNWH Forward Rear combination HSN 7 1 Switch GND 1 33 AUTO charge LED
Hydraulic FET BNYE1 ADF 5 1
lamp (Right) EQUAL
BKWH1 HD4 1 13 Signal DS2 BUYE BNWH EQU 1 13
temperature sensor HN4 1 14 GND ADB 5 11 Backward
25W
Equal charge SW
TSL Brake switch
EQUAL BNRD LED2 1 34
BKWH 25W Equal charge LED
NB 2 28 Control GND 125V RESERVE
0.022μF
GNWH RSV 1 14
TL Reserve charge SW
WHBU 10W RESERVE GNRD LED3 1
MC MC1 1 27 Main contactor 35 Reserve charge LED
BNWH RDGN HP2 8 3 Power supply BL 25W STOP BK
MC2 1 28 YEBK
Lift pressure sensor HD2 8 10 Signal STP 1 15 Charge stop SW

WHGN
WHBU
BKWH HN2 8 11 GND BKWH

BN
Rear combination VN 1 20 GND
MB1 2 21 lamp (Left)
LP1 8 1 Power supply Charger switch board
MB2 2 22 TSL 25W
LD1 8 2 Signal GNWH CNH
MB3 2 23 LN1 8 9 GND 25W 4 1 18 CAN transmission H

5
WHGN CNL 1 38 CAN transmission L
MB4 2 24 TL
BUWH HS1 8 4 Lift 1 switch 10W
GNWH
COIL MB5 2 25 Lift lock WHBU HS2 8 12 Lift 2 switch BL 25W
WHGN 1W, 1Ω
MB6 2 26 BNWH HS3 8 5 Tilt switch
F5 RDYE YEBU Right 40W EPS controller
Lift lock valve power supply HS4 8 13 ATT. 1 switch
MB 2 27 HL Line Connector <NOTE>
10A RD GNWH HS5 8 6 ATT. 2 switch No. CN Pin No.
BVM 5 20 Battery voltage Left 40W 1. Terminal symbols
BNRD HS6 8 14 ATT. 3 switch HL Lamp switch BK SN 1 36 GND
F3 1 23 EPS fuse
BK 1 :Plug(Plated) AMP 170020-2
HSN 8 16 Switch GND
RDGN WL1 1 25 Turn signal lamp(Rear right) 1 :Receptacle(Plated) AMP 170021-2
EPS controller BUWH WL2 2. Lead wires marked with # or * have different diameters.
HS7 8 7 Fork leveling switch input 1 27 Turn signal lamp(Rear left)
Line Connector Seat switch TSL 3. When the lines are connected, the hourmeter starts counting.
No. CN Pin No. YEBU Seat switch 25W Right RDYE
F3 SS 5 4 WL1 1 24 Turn signal lamp(Front right)
RD (OIS switch input)
MP 3 EPS Power supply (+) TSL
40A BU TI 5 2 Travel inhibitor 25W Left BUYE WL2
K1 4 EPS Power supply (-) 1 26 Turn signal lamp(Front left)
Charger panel WH Speed limiter
HARNESS COLOR GROUND
A 5 EPS output SG 5 3
BNWH SW1 1 4 Brake oil level
STRIPE
LL 5 8 Lift lock
BK BLACK YE YELLOW BN BROWN
Mctt M EPS
Motor
BK HSN 7 11 Switch GND SW2 1 5 Hydraulic oil level

X2 BK
SW3 1 6 Over load WH WHITE GN GREEN BU BLUE
AA 6 EPS output TI1 5 7 Auxiliary input 1 BUBK SW4 1 7 Parking brake switch Ex. 'BKWH' = GROUND:BLACK,
LY2-AC200V OS2 5 5 Auxiliary input 2 STRIPE:WHITE
X
BUYE HS8 8 15 Auxiliary input 3 RD RED
MC 1 32 Mctt.
HS9 5 17 Auxiliary input 4 WH TSP
RDYE 1 19 Power supply
RY 1 31 Charge interlock RA3 7 10 Encoder 1
EPS sensor GNBU TSD 1 39 Signal
RB3 7 20 Encoder 2 BU TSN 1 40 GND
YERD
X1 RLP 1 22 Relay for power supply
BNYE
Emergency Key SW
RLN 1 23 RNA 7 19 Switch GND RDGN HTP 1 29 Power supply
Voltmeter YEBK
stop SW RDGN HSN 8 8 Switch GND (current sensor) BKWH HTD 1 11 Signal
KSW 1 2 Control power supply HTN 1 30 GND
F4 X2 Replenish
RDGN RDYE
BN CNH 7 2 CAN transmission H refined water 1 1
GNBK BWL 1 10 Battery electrolyte level
10A KST 1 3 Key SW start
F6 (OPT.)
CNL 7 12 CAN transmission L
10A RDGN
VB 1 1 Battery voltage SP 1 16 Power supply
X1 GNWH SA1 1 37 Signal
BKWH*
RDBK

RDWH

4 CNH 7 3 CAN transmission H

BUBK
1 1 AH 1 9 Hour meter count WHGN
5 CNL 7 13 CAN transmission L SA2 1 17 Signal

1 2 3
6
GNWH CNH 7 4 CAN transmission H P50 1 21 5V output

*Note 2 7
WHGN CNL 7 14 CAN transmission L

System wiring (MPU board unified gate circuit) 4- 4.

NFT production 4-4-5.
54002-17960-0E

149
 4 Wiring and main controller layout

Blower (Note 8)
Laser pointer Head guard (Right) 2P
*Only for trucks with laser pointer WH
RD
P-mast BK
2 2
HL
Harness, mast(1) Hanging on the mast 2 2

Control unit
4P
WH WH

(Water proof)

(Water proof)
Laser Harness, head guard GN
2 2
TSL

2P

2P
device
2 2
<6>
V1 Harness, M (3)

(Water proof)
Tilt level
M-mast

2P
<7>
Harness, mast(1) Hanging on the mast sensor
RDBK 1
W1
(Water proof) RDWH
BKWH
1
<5>
2P Control valve Accessories U1
Hydraulic motor Board Comp.,
1
BUYE
(Front) Harness, M (4)
1
Harness, mast(2) BNYE MPU
BU
1
CN2 <9>
(Water proof)
V2

(Water proof)
1
Laser *Option WHBK
2P

2P
1
device Att.2 EPS
CN1 <10>
controller W2
Att.1 RDBK 2 2 Horn switch U2 V2 W2
YERD <8>
(Hydraulic lever) <8><9><10>
U2
2 2
Tilt CN5 CN6 CN7 CN8

Lift 1 CN1 6P
WH
HARNESS COLOR 6P
+

(Water proof)
GROUND
Lift 2 BK Accelerator
Harness,M(4) 2P-X 2P-Y

4P
sensor + -
STRIPE
2P
BK BLACK YE YELLOW BN BROWN GN
Harness,M(1) <3>
<3> <2>
<2>

(Water proof)
WH WHITE GN GREEN BU BLUE Lift lock <12>
<12>

2P
Ex. 'BKWH' = GROUND:BLACK, valve
RD RED
STRIPE:WHITE Traction motor
Harness, short circuit BU
䜰䜸▲

(Water proof)
<1> *When seat is uninstalled

4P
(Water proof)
Pressur

3P
Bearing sensor Rear combination Rear combination Relay for control
sensor <2> 4P

BUBK
- Seat
switch
lamp (Left) lamp (Right) RD power supply
<5>
Battery
1 1
1 1
BKWH U1 Battery TSL TSL
When the lines are connected, the hourmeter starts counting.
<6> 4P Relay for backward (right)
V1 plug WH
Laser pointer switch output
*Only for trucks with laser pointer W1
<7> (48V) TL TL
Indicator panel 2P
3P
BL BL
4P
YE
Relay for backward (left)
output
RD
Harness,M(3)
4P Relay for
3P BK
horn

(Water proof)
(Water proof)

6P
6P
Lamp switch 2P (Note 9)
WH
4P Relay for

(Water proof)
EPS Accessory GN
brake

3P
Brake fluid 2 2
BNBK sensor (Rear)
BKWH BKWH
level sensor 2 2 1
RDWH 1
BUYE
(Note 7) Harness, body BNYE
1

Display board CN1 1

Contactor Ass'y
(FL) CN2 10A
RDYE <Note>
1.Refer to NIS B7038 for wire treatment.
RDBK BK Main RDGN 2.Refer to NIS A4010 for drawing instruction.
Foot brake switch 2 2

EPS motor
10A
Back buzzer BN contactor 3.<n> of lead wire shows the No.
2 2 WH <1> 10A RDBK 4.Terminal symbols
Mode select       2 ：Plug AMP 170020-3(Loose piece)
BUBK        AMP 170002-5(Strip form)
Switch 6P
RD 7
WHBK
      1 ：Plug AMP 170020-2
Horn BKWH 4P
7       2 ：Receptacle AMP 170021-3(Loose piece)
"K" WH
Transformer       
      1 ：Receptacle
AMP 170003-5(Strip form)
AMP 170021-1
(Water proof)

*Only for trucks with charger.

Key switch Parking brake switch       7 ：Receptacle AMP 41729
3P

2P
Harness, charger (2) WH 5.Precautions for mounting of the charger panel
<13>
Charger panel When installing the charger panel to the truck body, use toothed lock washers for continuity
between the panel and the body.

325A

160A
40A
*Only for trucks with charger. Harness, charger (3) <11> 6.“K” and “W” indicate printed marks on the connectors.
(*Only for FBB15) 7.Fix the connectors to the support with a band etc. to prevent uncoupling.
(Water proof)

Directional switch <3> 8. Connector of blower should be placed in a circle as shown in the figure below.
(Water proof)

Primary-
4P

+
12P

side <11> RD▲

About 30
BNRD Blower
Charger, Transformer
controller secondary- Rectifier
(Water proof)

Turn signal lamp

- <12>
3P

side
Clamp
"W" 9. Fix the connector for seat switch to the back of the battery cover.
Electromagnetic <13> Harness, charger(1) When wiring of the truck body, put the wire clamp for fixing the wires
Horn switch switch of seat side to appropriate place.

(Handle post)
2
2
2
2
RDBK
YERD Head guard (Left) After installing the seat, remove the harness for short-circuit and connect it
to the wire clamp, then fix the wires.

RD 2 2
BK 2 2 HL
4P
WH WH
Harness, short circuit Harness, head guard GN
2 2
TSL
(Water proof)

2 2
12P

*Only for trucks without charger.

Body wiring (MPU board unified gate circuit) 4- 4.

FB10~28P-75/FB10~25P-U75 4-4-6.
54001-96303-0E

150
 Wiring and main controller layout 4

Blower
Laser pointer Head guard (Right)
(Note 8)
2P
*Only for trucks with laser pointer WH
P-mast RD
BK
2 2
HL
Harness, mast(1) Hanging on the mast 2 2
4P
WH WH Control unit

(Water proof)

(Water proof)
Laser Harness, head guard GN
2 2
TSL

2P

2P
device 2 2
<6>
V1 Harness, M (3)

(Water proof)
Tilt level
M-mast

2P
<7>
Harness, mast(1) Hanging on the mast sensor
RDBK 1
W1
(Water proof) RDWH 1
<5>
Control valve Accessories
BKWH
U1
2P
Hydraulic motor
1
BUYE Board Comp.,
Harness, mast(2) BNYE
1
(Front) MPU
Harness, M (4)

BU
1
CN2 <9>
(Water proof) V2

(Water proof)
*Option 1
Laser WHBK
2P

2P
1
device Att.2 EPS
controller CN1 <10>
W2
Att.1 RDBK 2 2 Horn switch U2 V2 W2
YERD <8>
2 2
(Hydraulic lever) <8> <9> <10>
U2
Tilt CN5 CN6 CN7 CN8

Lift 1 CN1 6P
WH
HARNESS COLOR 6P
+

(Water proof)
GROUND
Lift 2 BK Accelerator Harness,M(4)
+ -
2P-X 2P-Y

4P
STRIPE
2P
BK BLACK YE YELLOW BN BROWN sensor GN
Harness,M(1) <3> <2>

(Water proof)
WH WHITE GN GREEN BU BLUE Lift lock <12>

2P
Ex. 'BKWH' = GROUND:BLACK, valve
RD RED
STRIPE:WHITE Traction motor
Harness, short circuit BU▲

(Water proof)
<1> *When seat is uninstalled
+(72V)

4P
(Water proof)
Pressure
Rear combination Rear combination

3P
Bearing sensor
sensor <0> 4P Relay for control
+(48V) Seat lamp (Left) lamp (Right) RD power supply
switch
BUBK <2>
U1 <5> - Battery
1 1
BKWH TSL TSL
When the lines are connected, the hourmeter starts counting.
1 1
4P Relay for backward (right)
V1 <6> WH output
Laser pointer switch Battery
*Only for trucks with laser pointer W1 <7> plug (72V) TL TL
Indicator panel 3P
BL BL
4P
YE
Relay for backward (left)
output
2P
RD
Harness,M(3)
4P Relay for
3P BK horn

(Water proof)

(Water proof)
6P

6P
Lamp switch 2P (Note 9)
WH Relay for
4P
Accessory

(Water proof)
EPS GN brake

3P
Brake fluid 2 2
BNBK sensor (Rear)
BKWH BKWH
level sensor 2 2 1
RDWH 1
BUYE
(ὀ7ཧ↷)
(Refer to note 5.) Harness, body <0> 1 BNYE
1

Display board CN1 1 1

Contactor Ass'y
(FL) CN2

10A

10A

10A
<Note>
RDBK BK Main 1.Refer to NIS B7038 for wire treatment.
Foot brake switch 2 2
Back buzzer
EPS motor contactor 2.Refer to NIS A4010 for drawing instruction.

RDGN
BN

RDBK

RDYE
2 2 WH <1> 3.<n> of lead wire shows the No.
Mode select 4.Terminal symbols
BUBK       2 ：Plug AMP 170020-3(Loose piece)
Switch 6P 7
WHBK        AMP 170002-5(Strip form)
RD Horn BKWH 4P       1 ：Plug AMP 170020-2
7
"K"       ：Receptacle AMP 170021-3(Loose piece)
Transformer WH 2
       AMP 170003-5(Strip form)
(Water proof)

*Only for trucks with charger.       1 ：Receptacle AMP 170021-1

Key switch Parking brake switch
3P

2P       ：Receptacle AMP 41729

Harness, charger (2) WH
7
5.Precautions for mounting of the charger panel
Charger panel <13> When installing the charger panel to the truck body, use toothed lock washers for continuity

325A

160A
40A
between the panel and the body.
*Only for trucks with charger. Harness, charger (3) <11> 6.“K” and “W” indicate printed marks on the connectors.
(Water proof)

7.Fix the connectors to the support with a band etc. to prevent uncoupling.
Directional switch <3>
(Water proof)

Primary-
4P

8. Connector of blower should be placed in a circle as shown in the figure below.

+ <11> RD▲
12P

side
BNRD

About 30
Charger, Transformer Blower
controller secondary- Rectifier
(Water proof)

Turn signal lamp

- <12>
3P

side
Clamp
"W"
Harness, charger(1) 9. Fix the connector for seat switch to the back of the battery cover.
Electromagnetic <13>
When wiring of the truck body, put the wire clamp for fixing the wires
Horn switch switch

(Handle post)
2
2
2
2
RDBK
YERD Head guard (Left) of seat side to appropriate place.
After installing the seat, remove the harness for short-circuit and connect it
to the wire clamp, then fix the wires.
RD 2 2
BK 2 2 HL
4P
WH WH
Harness, short circuit Harness, head guard GN
2 2
TSL
(Water proof)

2 2
*Only for trucks without charger.
12P

Body wiring (MPU board unified gate circuit) 4- 4.

FB30P-75/FB35PJ-75 4-4-7.
54001-96313-0E

151
 4 Wiring and main controller layout

Blower
Head guard (Right)
(Refer to note 6.)
Laser pointer (Option) 2P
*Only for trucks with laser pointer WH
RD
P-mast Harness, mast(1) BK
1 1
HL
Hanging on the mast 1 1
4P
WH WH Control unit

(Water proof)

(Water proof)
1 1
Laser Harness, head guard GN TSL

2P

2P
1 1
device <6>
V1 Harness, M (3)

(Water proof)
Tilt level
M-mast

2P
<7>
Harness, mast(1) Hanging on the mast sensor W1
RDBK 1
(Water proof) RDWH 1
BKWH <5>
Accessories U1
Control valve Hydraulic motor
1
2P BUYE
Harness, M (4)
Harness, mast(2) BNYE
1
1
(Front) MPU board Comp.
BU CN2 <9>
V2

(Water proof)
(Water proof)

*Option 1
Laser WHBK

2P
2P

1
device Att.2 EPS
controller CN1 <10>
W2
Att.1 RDBK 2 2 Horn switch U2 V2 W2
YERD 2 2
(Hydraulic lever) <8> <9> <10> <8>
Tilt U2
CN5 CN6 CN7 CN8

Lift 1 CN1 6P
WH
HARNESS COLOR 6P

(Water proof)
+
GROUND Lift 2 BK
Accelerator Harness,M(4) 4P-XY

4P
STRIPE 2P
BK BLACK YE YELLOW BN BROWN GN
Harness,M(1) <3> <2>

(Water proof)
WH WHITE GN GREEN BU BLUE Lift lock <12>

2P
valve
Traction motor
Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED Battery plug BU▲

(Water proof)
48V

4P
(Water proof)
Pressure <1>
+
Battery

3P
sensor Bearing sensor Rear combination Rear combination
<2> 4P Relay for control
Seat lamp (Left) lamp (Right)
- RD power supply
1 1
BUBK
BKWH U1
<5> 72V (48V/72V) switch
1 1 TSL TSL Relay for backward
When the lines are connected, the hourmeter starts counting. <6> <1> 4P
V1 + WH output
Laser pointer switch (Option) <0> (48V)
W1 <7> <2>
48V:FB10~25P TL TL
*Only for trucks with laser pointer - 72V:FB30P

Indicator panel 4P
BK
Relay for horn
2P BL BL
RD
Harness, M(3)
4P Relay for brake
3P GN

(Water proof)

(Water proof)
(Water proof)

Emergency stop

6P

6P
2P
Lamp switch
2P

WH
switch Accessory

(Water proof)
EPS

3P
Brake fluid BNBK sensor (Rear)
2 2
level sensor 2 2
BKWH BKWH 1
RDWH 1
Contactor Ass'y Equipped with BUYE 1
(Refer to note 5.) Harness, body BNYE
CN1 the output terminal
Display <0> for battery
1

(VFD) CN2 72V Main electrolyte level <Note>

2
contactor GNBK 1.Refer to NIS B7038 for wire treatment.
1 1
RDBK BK

2
Foot brake switch 2 2 <1> 2.Refer to NIS A4010 for drawing instruction.
Back buzzer
2 2
BN WH EPS motor Fuse
10A
RDYE
3.<n> of lead wire shows the No.
4.Terminal symbols
Mode select       2 ：Plug AMP 170020-3(Loose piece)
48V RDGN        AMP 170002-5(Strip form)
switch 6P WHBK Main 10A
7 contactor       1 ：Plug AMP 170020-2
RD Horn RDBK
BKWH <1> 10A
      2 ：Receptacle AMP 170021-3(Loose piece)
7
"K"        AMP 170003-5(Strip form)
Transformer (Option) BUBK       1 ：Receptacle AMP 170021-1
      ：Receptacle
(Water proof)

*Only for trucks with charger. 7 AMP 41729

Key switch Parking brake switch
3P

2P 5.Precautions for mounting of the charger panel

Harness, charger (2)
WH When installing the charger panel to the truck body, use toothed lock washers for continuity
<13>
Charger panel Electrical
between the panel and the body.
6.“K” and “W” indicate printed marks on the connectors.

325A

160A
Harness, charger (3)

40A
*Only for trucks with charger. <11> energy 4P 7.Fix the connectors to the support with a band etc. to prevent uncoupling.
(*Only for FBB15) WH
Directional switch meter 8. Connector of blower should be placed in a circle as shown in the figure below.
(Water proof)

<3>
4P

(Water proof)

About 30
Primary- Blower
+
<11>
12P

side RD▲
Transformer BNRD
Charger,
controller secondary- Rectifier
(Water proof)

-
side <12> Clamp
3P

Turn signal lamp

9. Fix the connector for seat switch to the back of the battery cover.
When wiring of the truck body, put the wire clamp for fixing the wires
"W"
Harness, charger(1) of seat side to appropriate place.
Electromagnetic <13> After installing the seat, remove the harness for short-circuit and connect it
switch
Horn switch to the wire clamp, then fix the wires.
Head guard (Left)
2 2 RDBK
(Handle post) 2 2 YERD

*Only for trucks without charger. RD 1 1

Body wiring
BK HL
(Water proof)

1 1
12P

4P
Harness, short circuit WH WH

(MPU board unified gate circuit) 4- 4.

1 1
Harness, head guard GN TSL
1 1

NFT production 4-4-8.

54002-17970-0E

152
 Wiring and main controller layout 4

250 (Tube length) *Refer to note 8.

T Control valve micro switch
Plug 6P

BKWH*
WHGN
BUWH

RDYE
3 1 A 25B BK
WHBU

50
2 A 28B

RD
3

GNWH
WHGN
WHRD
WHBU
BKWH
BNWH 3 3 A 26B
3 3 3 3 YEBU

GNWH
WHRD
RD

WHBU
BKWH

WHBK
BK

RDGN
RDBK
YERD
A 29B

BUYE
3 4
1 2 1 2 GNWH 3 5 A 27B

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A BK 3 6 A 30B
1 2 3
1 2 3 4 5 6 7 8 9 10
2 2 24 24 24 24 24 24 24 24 24 24 point b 75D 93B 4 5 6
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
N1,S1

RDWH

RDWH
to W4

WHBU

WHBU
BKYE
BKYE

BKYE
X X A A point b C

to N1

to D5
to K1
to K2

to K3

to E1

to E1
64K 79B

RD
C W2 W2 A 62F 80A 82A 1B 24A 8C 37B
59B 80B 82B 19B S1 RDBK 2 Horn switch
S1
X A A D2 Plug 2P Plug 2P W1,U 62G

CN1
63C 81A 2B 14B 36C WH RD YERD 2
D1,W1 63B (lever) 18 12 18 18

W1 Horn switch
Water proof Water proof Water proof 1 1

RDWH

WHBU
JST XHP-10 (Post)

BKYE
R

to D5
to O
BUBK Brake fluid

to A
Plug 3P Plug 4P Plug 3P

RD

to P
RD

to A
2 2
1 2 3 4 5 6 7 8 9 10
Accessory 41B C 1
BNWH 2
level switch
S2
X
W K
BKWH* 38B
64H P,S2 1 Lamp switch Laser pointer
3 2 1 2 1 3 2 1 Install the sleeve
BKWH* 2
R,U 64I (Option)
Laser pointer
V
4 3 for shur receptacle. point b detail chart point c detail chart
X Display board W2 (*Refer
Turn signal lamp W4 Key switch
control switch
to note 6.) (*Refer to note 6.)
Solderless sleeve detail chart
W3 Directional switch

WHGN
RDWH
RDBK

RDYE
Water proof <NOTE>
1.Terminal symbols
K3 Tilt level lamp
Plug 2P

L EPS sensor
RDYE 24 1 3 3 3 3
V 79C
BKYE 24 2
point c 92D 1 2 3 4 1 : Receptacle
(Plated) AMP 170021-2

BKWH*
U,E2 V

RDWH
2 1 Water proof

WHBK
300(Tube length)

RDBK

BUYE

BNYE
*Refer to note 9.
: Receptacle
K2 Laser device
Plug 2P 62I 75C
WHGN

2
RDWH

BU
RDBK

BUYE

Water proof
RDYE 24 1 N1,U C (Unplated) AMP 170003-5
Plug 3P 1 WH V 79A
46B C 24 BKYE 24 2 1 1 1 1 1 1 1
GNBU point c 92C 7H 55B AMP 170021-3
47B C 2 24 2 1
A S1,N2 S2,V E2
3 3 3 3
48B C BU Sleeve (for single wire) AMP 170889-1

BKWH*

BKWH*
3 Plug 4P

WHBK
24
Water proof
K1 Tilt level sensor

BUBK
1 2 3 4 90B 62H 64J 77B Sleeve (for double wire) AMP 170890-1
3 2 1
GNWH
BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

BUYE

I,W1 E1,N2 YERD Plug 2P A N2,E2 E2 WH

24 1 A 6C 1 : Plug
GN
RD

BK

BKYE 24 2 91B 7I 76B

62E 75B 3 3 3 3 point c 92B (Plated) AMP 170020-2

U
point c,N2 C 1 2 3 4 5 6 100 2 1 1 2 : Plug
Accessory
2
7G 57B Be careful 24 24 24 24 24 24 24 24 24 24 24 24
8 point C, E2 C (Tube length) 3 4 (Unplated) AMP 170002-5
of terminal Pressure
Q
1 7 4 3 2 8 9 10 5 6 11 12 73C 39B
Head guard AMP 170020-3
N2
Plug 4P arrangement. point b F C C C C H
WH 8B 35C 42B 44B 49B 51B 78C
M,P P,R sensor (Right) Sleeve (for double wire) AMP 170888-1
64F 64G
C C C C C C 7 : Receptacle (with sleeve) AMP 41729
1 2 60B 61B 43B 45B 50B 52B Plug 6P
Water proof
Water proof Sleeve (for single wire) AMP 170823-2
Plug 3P Sleeve (for double wire) AMP 1-170823-5
3 4 RD YEBK Plug 2P

Y
88B A 1 33 GNWH : Receptacle AMP 173716-2
Reference:
Lift lock valve
BKWH 24 1 D4 71B 6
89B A 2 33 WHGN
AMP 174661-2 RDGN 2 D4 72B AMP 175061-2
Head guard
24
87B A 3 33 Harness mark/color

N1
1 2 3 3 2 1 Capacitor 2 1
Red RD : Receptacle AMP 170032-5
(Left) 6 5 4 3 2 1
4 5 6
AMP
125V 0.022μ
Black BK
3
AMP 179461-5
Brake super seal 1.5 Green GN

P
12 11 10 9 8 7
Charger
O
282087-1 Yellow YE : Receptacle Yazaki 7116-1180
panel switch White WH
51

Water proof 24 : Receptacle AMP 171630-1

Water proof Brown BN
WH▲ (Stopper) 1 Plug 6P Blue BU AMP 171699-1
Plug12P BU
Yazaki 1P
33B C 8 A 13B

J H
2
24 AMP 900324-4 (Stopper)
P
RDYE Gray GY
A 10B
Accelerator
3
7123-4113-30 24
EPS motor BKYE
WH
24 5 A 11B 3 2 1
Pink PK AMP 172748-2 (Stopper)
BK▲ 24 6 A 12B Orange OG : Receptacle AMP 316041-2
1P 34B C 9 GN
O78A
6 5 4 5
Yazaki 24 4
AMP 179956-2
7122-4113-30 Be careful of Ex) BKWH (=Black/White) : Receptacle Yazaki 7116-3251
8
terminal arrangement. Black colored harness with White line.
RDBK 9 : Tab Yazaki 7114-3251

I
62D F,N1 Capacitor Water proof
125V 0.022μ 22 : Receptacle AMP 1123343-2
Back buzzer
G
BN Plug 4P
66C D3,E2
RD Speed sensor AMP 1318143-2
24 1 A 20B (Travel)
BKRD 24 3 A 21B
RDGN RDGN BUWH (*Refer to note 10.)
10A 24 2 A 22B 2 1
WH
BK* length 100
35B C,O 24 4 A 23B 4 3 10 : Contact SXH-001G-P0.6

F Main M
WHBK
contactor RDBK RDBK 65B D1 7 + White line 18 : Solderless seeve JST FNC-1.25
& fuses 18 10A
62C D1,I Horn 64E D4,P 7
BKWH* 12 : Solderless seeve JST FNC-2
8
Capacitor 1
RDYE (Length 200) BK

500 (Tube length)

10A 100V 22μ 2 A 15B Plug

*Refer to note 9.
51
86B D4 YEBU 51 3 A 4B 3P 1 2 3 2. :Braided wires under 25mm pitch.
BUBK
69B D4 8 Yazaki 2.3 connector
Plug 67B D4 WHBU 7123-1430 Black color 3. All pins arrangement of connectors indicates the view
1 1 3 RDWH U,E2 7J
2
2P 68B D4 2 3
BNWH
BKWH*
1
1 D1 64A
from terminal inserting side.
WH BUYE 1 U 76A 4. The table of electric wires and parts are shown in “Parts,
BNYE
83B C 1 YEBK
1 U 77A
GNWH Y 71A Plug
harness”(54001-95141).
3 Water proof WHGN Water proof 3 1 1
1 2
Plug 84B C 2 3 RDGN
Plug 6P 75A N1 1 24 WHGN 24 1 V 75E Plug 6P
WHGN 3 2 Y 72A 2P 5. The relay should not be clamped to the harness.
4P 85B C BKWH 62A D1 2
RDBK RDBK 2 N2 62J WH 2
3 4 WH
3 3 24
RDWH RDWH
24
6. Write or impress alphabet with undamped ink.
D4 harness
4 7F point 3 24 24 3 E2 7K Main controller
WHBU 7. Fuses should be placed in a circle, as shown in Figure 1.
E1 Rear
point WHBU WHBU
combination 3 2 1
C 73B
C 5
4 24
BN BN
24 4 P 73D
3 2 1 3 1 F 67A
BNWH
lamp (Left) 6 5 4
66A D3 24
BUWH RDGN
24 5 I 66D
6 5 4 BUBK
3 4 F 68A Plug 8. The end of the spiral tube should be tied together with
▲RD 58B U 6 24 24 6 C 56B F 69A 6P
32B C 8 BKWH*
3 2 1 2 3 wire ties, and the tube should be coiled at intervals of
3 3 D3,M64D WH
RDYE 3 5 F 86A 4 5 6 2±1mm.(See Figure 2).
BNRD

E2
BNRD F 70A
Rear combination 6
9. The end of the vinyl tube should be tied together with
B
70B D4 8 3
point c Power supply
BU▲ terminal lamp (Right) wire ties.
8 C 31A Relay for
10. The capacitor should be soldered to the speed sensor
D3
BN backward output
200

3 1 E1,I 66BPlug ( 4)
RDWH 3 2 D2,D5 7C 4P 1 2 part, as shown in Figure 3. The inside of the vinyl tube
BKWH* Ca1a-DC48V-N
YEBK
3 3 D1,D464C WH
3 4 covering the capacitor should be filled with silicone
3 4 A 5B *Connect the relay.
adhesive.
RDGN Relay for control
1 C,W4 36B

D2
3
power supply Fuse
Plug
3.5

Approx. 40
YERD 3 2 C 53B
RDWH 3 3 A,D3 7B
4P 1 2 ( 1) 10A
BNYE RD 10A
►►►► 3 4
C 54B 3 4 Ca1a-DC48V-N
BNWH
RDGN
RDGN

GNWH

GNWH
WHGN
BUWH
BNWH

BUWH
BKWH

BKWH
BUBK

BUBK

RDGN

GNRD

RDGN
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BNYE

BUYE

BUYE

*Connect the relay.

YEBK

WH

RDBK
RD
BU

BK
RD

WH
BN

1 E1,F 62B
BK

BK

3
BU

YERD

D1
3 2 S1 63A Plug Relay for Tie wrap
4P 1 2 horn ( 7) 30 40
BKWH* E2,D3 64B
3 4 BK
Ca1a-DC48V-N Clamp
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 3 M 65A 3 4
*Connect the relay. Figure 1 Figure 2
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
RDWH
WHRD

BKWH
BUWH

BUWH
BNWH

WHBU
WHBK

WHBK

RDGN
BKRD
BUYE

YEBU

YEBU
YERD

1 2 1 2
YEBK

BKYE

YEBK
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
RDYE

RDWH
BKYE

3 2 D5 D3,D5 7D
WH

W4 O R F F O O A L O O D2 N2 N1 X O F J
RD

RD

F
RD

RD
BU

BK
BK

RDWH
WH
BU

Vinyl tube
D5
3 3 point c 7E Capacitor Vinyl tube
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A Plug Relay for
6P 1 2 3 brake ( 5) Fill the inside of the vinyl tube (No polarity)
D2 S2 X F O O A L L O O D2 E2 E1 O B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 WHBU point c 73A
3 6 BK
Ca1a-DC48V-N with silicone adhesive.
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 1314 15 16 WHRD 3 4 A 3B 4 5 6
W3 E2 U V D2 H H C X G G W3 Q T T T
Be careful of 1 *Connect the relay.
1A 4A 90A 93A 7A 10A 12A 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. 5
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E2 C X G G Q Q T T T Tie wrap Soldering Tie wrap
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 Figure 3

CN5 CN6 CN7 CN8

C EPS controller
10 9 8 7 6 5 4 3 2 1
5 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
8
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

A MPU board
(Refer to note 6.)
Body harness (MPU board unified gate circuit) 4- 4.
FB10~28P-75/FB10~25P-U75 (FB10~18P: -221E05489 / FB20~28P: -241C00518) 4-4-9.
54001-95061-0E

153
 4 Wiring and main controller layout

250(Tube length) *Refer to note 8. T Control valve micro switch

To C
BKWH*
WHGN

BK
Plug 6P

RDYE
BUWH 3 1 A 25B BK

RD
WHBU 3 2 A 28B 1W,

50
BNWH

GNWH
WHGN
WHRD
1Ω

WHBU
BKWH
3 3 A 26B
YEBU

RDBK
YERD
3 3 3 3

RD
BK
3 4 A 29B

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
GNWH

BUYE
1 2 1 2 3 5 A 27B
BK 1 2 3

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A 3 6 A 30B

To A
1 2 3 4 5 6 7 8 9 10
point b 4 5 6

BK
2 2 24 24 24 24 24 24 24 24 24 24 75D 93B
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
C W2 W2 A
N1,S1
62F
X X A A point b C 64L 79B Point a detail chart
80A 82A 1B 24A 8C 37B
Horn switch
S1
59B 80B 82B 19B S1 RDBK
X A A D2 Plug 2P Plug 2P 2 W1,U 62G
63C 81A 2B 14B 36C WH RD (Lever)

RDWH
RDWH
YERD 2

To W4

To K1
To K2
To K3

To E1
To N1
BKYE
BKYE
BKYE
W1Horn
CN1 D1,W1 63B
Switch
Water proof Water proof Water proof
(Post) 1 1
R Accessory
JST XHP-10

RD
Plug 3P Plug 4P Plug 3P BUBK
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2

S2
BNWH 12 18
X 38B 18

W K BKWH* 2
64I P,S2 1 Lamp Switch Laser pointer BKWH* Brake oil
3 2 1 2 1 3 2 1 Install the sleeve 2 R,U 64J

RDWH
X Display board V Laser pointer control switch

BKYE

To D5
4 3 for shur receptacle.

To A
W2 Turn signal lamp

To O
W4 Key switch

To A
RD
RD
(*Refer to note 6.) (*Refer to note 6.)
Point b detail chart Point c detail chart

W3 Directional switch

WHGN
RDWH
RDBK
)

RDYE
ngth 9.
e le note
(Tuebfer to
K3 Tilt level lamp Solderless sleeve detail chart
Water proof
*R Plug 2P

L EPS sensor 100

300(Tube length)
RDYE

*Refer to note 9.
3 3 3 3
24 1 V 79C
BKYE 24 2 92D 1 2 3 4
point c
2 1 Water proof U,E2 N1,V

BKWH*
K2 Laser device

RDWH
WHBK

RDBK

BUYE

BNYE
WHGN
RDWH

Plug 2P 62I 75C

BUYE

Water proof

BU
RDBK

RDYE
Plug 3P
46B C 1 24
WH
BKYE
24 1 V 79A
1 1 1 1 1 1 1
N1,U C
7I 55B
<Note>
47B C 2 24
GNBU 24 2
point c 92C 2 1 1. Terminal symbols
3 3 3 3 A S1,N2 S2,V E2
BU

YEBU
48B C

BKWH*
3 :Receptacle

BKWH*
Plug 4P

WHBU
24 Water proof 1

BUBK
90B 62H 64K 77B

K1Tilt level sensor

1 2 3 4 3 2 1
I,W1 E1,N2 YERD Plug 2P A N2,E2 E2 WH (Plated) AMP 170021-2
A 6C
GNWH

24 1
BNWH
BUWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

:Receptacle
BUYE

BKYE 91B 7J 76B 2

point c 92B
62E 75B 3 3 3 3 3 24 2
GN
RD

(Unplated) AMP 170003-5

BK

U Accessory
point c,N2 C 1 2 3 4 5 6 1 2
7H 57B 24 24 24 24 24 24 24 24 24 24 24 24
8 M,P C 100 2 1
3 4 AMP 170021-3

QPressure sensor
Be careful to 1 7 4 3 2 8 9 10 5 6 11 12 64G 39B (Tube length) Sleeve(for single wire) AMP 170889-1
Head guard
N2(Right)
Plug 4P terminal point b F
C C C C H Sleeve(for double wire) AMP 170890-1
arrangement. D5 E1,E2 P,R
WH 8B 35C 42B 44B 49B 51B 78C :Plug
94B 73C 64H (*Refer to note 10.) 1
C C C C C C Be careful to terminal arrangement. (Plated) AMP 170020-2
1 2 60B 61B 43B 45B 50B 52B Plug 6P Water proof Water proof 2 :Plug
RD Plug 3P Plug 2P (Unplated) AMP 170002-5
Y Lift lock valve
3 4 88B A 2 15
YEBK
GNWH
89B A 3 15
BKWH
WHGN
24 1 D4 71B AMP 170020-3
AMP 174661-2 RDGN 2 D4 72B Reference:
Head guard 24
Sleeve(for double wire) AMP 170888-1
N1 (Left)
1 2 3 3 1 87B A 1 15
2 1 Harness mark/color
Capacitor
4 5 6 2
125V Red RD 7 :Receptacle(with sleeve) AMP 41729
6 5 4 3 2 1 6189-0131 0.022μ Black BK
Sleeve(for single wire) AMP 170823-2

P
12 11 10 9 8 7 Green GN
Sleeve(for double wire) AMP 1-170823-5
O Charger panel Brake switch Yellow YE
White WH
Brown BN 6 :Receptacle AMP 173716-2
Water proof
(Stopper)
Water proof Blue BU AMP 175061-2
Plug 12P WH▲ 1 Plug 6P Gray GY
:Receptacle AMP 170032-5
H Accelerator
Yazaki 1P 33B C 8 BU 3

J EPS motor
24 2 A 13B Pink PK
7123-4113-30
RDYE 24 3 A 10B Orange OG AMP 179461-5
BKYE 24 5 A 11B
BK▲ WH 3 2 1 Ex) BKWH (=Black/White)
24 6 A 12B :Receptacle Yazaki 7116-1180
Yazaki 1P 34B C 9 GN 24 4 O 78A
6 5 4 Black colored harness with White line. 51
7122-4113-30 24 :Receptacle AMP 171630-1
Be careful of
terminal arrangement. AMP 171699-1

I Back buzzer
RDBK Capacitor AMP 900324-4(Stopper)
62D F,N1 2 Water proof Speed sensor
G (Travel)
125V0.022μ AMP 172748-2(Stopper)
66C D3,E2 2
BN Plug 4P
RD 24 1 A 20B White line 5 :Receptacle AMP 316041-2
BKRD
RDGN RDGN BUWH
24 3 A 21B
(*Refer to note 10.) AMP 179956-2
10A 24 2 A 22B 2 1
:Receptacle Yazaki 7116-3251
WH 8
35B C,O 4 A 23B
Main contactor
4 3

F and fuses
24

M Horn
BK *length 100 WHBK 9 :Tab Yazaki 7114-3251
18
RDBK 10A
RDBK 65B D1 7
+ Black color 22 :Receptacle AMP 1123343-2
62C D1,I BKWH*
8 64F D4,P 7 AMP 1318143-2
RDYE(length 200) Capacitor
10A 100V22μ
86B D4 10 :Contact SXH-001G-P0.6
BUBK
69B D4 8
GNWH Y 71A Plug 18 :Solderless sleeve JST FNC-1.25
Plug 67B D4 WHBU RDWH 3 1 1
1 2P
1 3
BNWH 1 U,E2 7K WHGN 3 2 Y 72A 2P 12 :Solderless sleeve JST FNC-2
2 68B D4 2 3 BKWH* 1 D1 64A GN 2
WH

D4 Controller
BUYE
200 1 U 76A 2. :Braided wires under 25mm pitch.
BNYE WHBU
1 U 77A 3 1 F 67A
83B C 1 YEBK Water proof Water proof BNWH 3. All pins arrangement of connectors indicates the view
Plug
3
RDGN WHGN WHGN 3 4 F 68A Plug
84B C 2 Plug 6P 75A N1 1 24 24 1 V 75E Plug 6P BUBK
1 2 4P 85B C
3
BKWH 62A D1 2 RDBK (Corrugated tube length) RDBK 2 N2 62J BKWH*
3 2 F 69A 6P 1 2 3 from terminal inserting side.
3 3 24 *Refer to note 9. RDWH
24 3 3 D6,M 64E WH
3 4 WH 4 7G point c 3 24 RDWH 24 3 E2 7L RDYE 4 5 6 4. The table of electric wires and parts are shown in “Parts,
WHBU WHBU 3 5 F 86A

E1
BNRD
Rear combination 3 2 1 9A D6
73B P 4
5
24
24 BNYE BN
24
24
4
5 I 66D
P 73D
3 2 1 3 6 F 70A harness”(54002-22550).
RDGN 5. The relay should not be clamped to the harness.
lamp (Left)
D6 Relay
BUWH
32B C 8
▲RD
6 5 4 58B U 6 24
200(Corrugated tube length)
24 6 C 56B 6 5 4
for backward 6. Write or impress alphabet with undamped ink.
9.

*Refer to note 9.
no h)

BNYE
output (Left)
te

3 1 E1 9B Plug 7. Fuses should be placed in a circle, as shown in Figure 1.

to gt
ef e l 0

Rear combination
Power supply
E2
1 RDWH

B
*RTub 50
er en

BNRD BK 3 2 D3,D5 7D 4P 1 2
70B D4 8
Plug 4B A
15B A 2 51
3 51
YEBU point c terminal lamp (Right)
BKWH*
YEBK
3 3 D3,D4 64D YE
3 4
Ca1a-DC48V-N
*Connect the relay.
8. The end of the spiral tube should be tied together with
1 2 3 3P BU▲ 3 4 D3 5C wire ties, and the tube should be coiled at intervals of
8 C 31A
(

D3 Relay for backward 2±1mm.(See Figure 2).

200

Yazaki 2.3 connector BN 1 66B Plug

7123-1430 RDWH
3
4P output (Right) 9. The end of the vinyl tube and corrugated tube should be
3 2 D2,D6 7C 1 2
BKWH* WH tied together with wire ties.
100 YEBK
3
3
3
4 A,D6 5B
D1,D6 64C
3 4 Ca1a-DC48V-N
10. The capacitor should be soldered to the speed sensor
*Connect the relay.
and the pressure sensor part, as shown in Figure 3. The
D2 Relay for
RDGN 3 1 C,W4 36B
YERD 2 C 53B
Plug inside of the vinyl tube covering the capacitor should be
power supply
3
RDWH 4P 1 2
point a BNYE
3
3
3
4
C 54B
A,D3 7B RD
3 4 Ca1a-DC48V-N
filled with silicone adhesive.
*Connect the relay. Fuse
RDBK 3.5
WH▲

Approx. 40
RD▲
BU▲

BK▲

1 E1,F 62B

D1
3 10A
YERD
Relay for
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH

BKWH
RDGN
RDGN

RDGN

GNRD

RDGN
GNBU

BURD
BNRD

RDYE

RDYE
YERD
BUBK

BUBK

BNYE

BUYE

BUYE

2 S1 63A
YEBK

3 Plug 10A
horn
WH

4P
RD
BN

BK

BU

BK

BK

BKWH* BK
1 2
3 4 E2,D3 64B
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 3 M 65A 3 4 Ca1a-DC48V-N
1 2 1 2
*Connect the relay. Tie wrap
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
RDWH
WHRD

1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
BUWH

BUWH
BNWH

WHBU
WHBK

WHBK

BKWH
RDWH

RDGN
RDYE
YERD

BKRD

30 40
BUYE

YEBU

YEBU
YEBK

BKYE

BKYE

YEBK
D5
F J 3 1 D6,D5 7E Clamp
F W4 O R F F O O A L O O D2 N2 N1 X O RDWH
Relay for
WH

WH

D5,
RD
RD

RD

RD
BK

BK
BU

BU

BK

3 2 7F
32A 33A point c Plug Figure 2
35A 37A
D2 S2
39A 41A 83A 85A 43A 45A
X F O O A
17B 47A 49A 51A
L L O O
53A 55A 57A 59A 61A
D2 E2 E1 O point a B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 YEBU
4P 1 2 brake Figure 1
3 4 P 94A GN
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16 WHRD
3 3 3 4 Ca1a-DC48V-N
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A A 3B *Connect the relay.
W3 E1 U V D2 H H point a C X G G W3 Q T T T Vinyl tube Capacitor Vinyl tube
Be careful of
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. Fill the inside of the vinyl tube (No polarity)
2P-Y 2P-X with silicone adhesive.
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E1 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
Tie wrap Soldering Tie wrap

CN5 CN6 CN7 CN8 Figure 3

C EPS unit A MPU board
10 9 8 7 6 5 4 3 2 1
5 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
8 (*Refer to note 6.)
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

Body harness (MPU board unified gate circuit with two relays for backward) 4- 4.
FB10~28P-75/FB10~25P-U75 (FB10~18P: 221E05490-08894/ FB20~28P: 241C00519-02670) 4-4-10.
54002-22471-0E

154
 Wiring and main controller layout 4
Models ▲1,2,3,5,6,8
BUWH
WHBU
3 1 A 25B
2 Plug 6P Length(Part 䖪) Quantity:N PARTS,HARNESS
A 28B
BNWH
3
3 A 26B Black 32
Part Number Models
YEBU
3
Part Number

BKWH䈜
4 A 29B
3
L1 L2 L3 L4 L5

WHGN
GNWH 1 2 3 6 7 8 9 12 13 14 15 16 17 20 21 24 37 38 39 41 42 43 44 61 66 71 74
3 5 A 27B
1 2 3

RDYE
BK
T
3 6 A 30B
▲1 9䡚28P 500 500 1150 200 150 2 2 37 4 4 3 3 3 3 - - - - 54 54 1 12 7 7 1 1 - 2 3 3 1 䠉

RD
20 21 50 4 5 6 Valve Micro Switch 54002-44671-0 54002-44751

GNWH
WHGN
WHRD
WHBU
BKWH

RDBK
YERD
3 3 3 3
RD
BK

↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
▲2 9䡚28P with CABIN 2 2 42 42 24 19

BUYE
69 1 2 1 2
38 40 54002-44741-0 54002-44821
10 10 10 10 10 10 10
'b'

RD

RD

BN
N2,E2 A
1 2 3 4 5 6 7 8 9 10 25
NOTE.9 RDBK 2
36 2 2 24 24 24 24 24 24 24 24 24 24 75D 93B W1,U 62G 9䡚28P with Automatic
C
40B
W2 A
81B 18B
N1,S1
1 2 3 1 2 3 4 1 2 3 U K2,K3
YERD 2 D1,W1 S1 Horn Switch
54002-44701-0 ▲3 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 3 3 ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44781
X X A A 'b' C 64L 79B 63B
C W2 W2 A 62F
59B 80B 82B 19B S1
80A 82A
X
1B 24A
A A
8C 37B
D2 Plug 2P 1
Plug 2P 1 42 44 54002-44721-0 ▲4 9䡚28P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 7 7 ↑ 1- ↑ ↑ 4 1 1 54002-44801
63C 81A 2B 14B 36C
White Red
2 2 BNWH
Brake Oil ▲5 30P 650 700 ↑ ↑ ↑ 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ 2 ↑ ↑ 3 2 3 ↑
39 37
S2 54002-44681-0 䠉
X
CN1 2 38B
54002-44761
W1Horn Switch Level Sensor
Waterproof Waterproof Waterproof Head Lamp Laser Pointer BKWH䈜 2
JST XHP-10 R,U 64J
Type Type Type BUBK 50 30P with Automatic
1 2 3 4 5 6 7 8 9 10 Plug 3P Plug 4P Plug 3P 41B C 1 54002-44711-0 ▲6 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 ↑ ↑ ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44791
35
W 10 11
3 2 1
K 64I P,S2 1 BKWH䈜 V Operating Switch
BURD 2 S3 Level Stop Switch
X Display 9 8
3 2 1 2 1
4 3 40 41 BK
A 140B
54002-44731-0 ▲7 30P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 ↑ 1 - ↑ ↑
7 7 4 1 1 54002-44811
ATTACH THE SLEEVE FOR RECEPTACLE. 2 A 141B

R Hour Meter Count

Models ▲3,6
54002-44691-0 ▲8 35PJ ↑ ↑ 1400 450 400 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ 3 ↑ 䠉 54002-44771
W2
Turn Signal
Lamp Switch W4 key Switch
NOTE.7
42 43
NOTE.7 NOTE.10 䈜Permissible substitutes can be used.
W3 Directional Switch
71 RDYE 1 V 79C Waterproof 'a' 'b' 76 JST
K3
24

WHGN
11

RDWH
Contact SEH-001G-PU-P0.6 Gilding
Type 37010-23780 3

RDBK

RDYE
BKYE 2 1
24 2 'c' 92D Plug 2P Level Lamp

To W4
NOTE THE PIN ARRAY
6 75 37010-24530 Housing EHR-4 1 JST EH
WH
7
3 Waterproof 74 0832-10140 Vinyl Tube(Inside Diameter:10mm,Length:1400mm,Black) N
K2
46B C 24 RDYE 1 V 79A
GNBU 24
Type 67 60
3 2 1 Waterproof 47B C 2 24 BKYE 2 1
Laser

RD
Type 24 2 'c' 92C Plug 2P 3 3 3 3 73 0832-10030 Vinyl Tube(Inside Diameter:10mm,Length:300mm,Black) 1
L
BU
Plug 3P 48B C

BKWH䈜
1 24 1 2 3 4
WHGN
RDWH

EPS Sensor 28
RDBK

RDWH
BUYE

WHBK
BK BK 72 0832-060** 1

RDBK

BUYE

BNYE
U,E2 N1,V Vinyl Tube(Inside Diameter:6mm,Length:䖪L2,Black)

K1 Level Sensor To C To A

BU
YERD 1 A 6B Waterproof 62I 75C 1W,1Ω 71 0832-06010 Vinyl Tube(Inside Diameter:6mm,Length:100mm,Black) N

RD

RD
24
BKWH䈜

BKWH䈜

BKYE Type 2 1
N1,U C
2 'c' 92B Plug 2P 0832-06010 Corrugate Tube(φ7) CDP-B907-1
WHBU

24
70 2 䈜 Shinagawa Shoko
YEBU
BUBK

3 3 3 3 1 1

To O
NOTE.10 Models ▲1,2,4, 1 1 1 1 1

To A
55B
1 2 3 4
BU
73 71 ,5,7,8 S1,N2 S2,V
7I
69 0825-13045 Spiral Tube SPP-13L 1 䈜
I,W1 E1,N2 Waterproof 114B A 1 24 A E2 KITAGAWA INDUSTRIES
Type 115B A 5 WHGN NOTE.10
GNWH
BUWH
BNWH

68 35820-00000 Relay Ca1a-DC48V-N

BKWH
RDGN

GNRD

90B 62H 64K 77B 5

BURD
BNRD

24 ACA1223 AO1
RDYE

BUYE

62E 75B 3 3 3 3 3 Plug 8P 110B A 2 YERD Panasonic

24
GN
RD

GNWH A N2,E2 E2
BK

'c',N2 1 2 3 4 5 6 1 111B A 6 YERD 1 A 6B Waterproof 67 Register MOSX1C010J(1W,1Ω) 1 䈜

K1 Level Sensor
C 24
GNRD 24 Plug 4P KOA
NOTE THE PIN ARRAY M,P C 106B A 3 24 BKYE Type 2 1 91B 7J 76B
24 24 24 24 24 24 24 24 24 24 24 24 8 WHBU 24 2 'c' 92B Plug 2P White 66 70002-10230 Fuse Comp. 10A
7H 57B
1 7 4 3 2 8 9 10 5 6 1112
4 3 2 1 107B A 7 24 N 䈜 10A
64G 39B 102B A BN
4
'c'
8 7 6 5

U Accessory
24
Plug 4P 'b' F C C C C H WHBK 65 35010-01900 Diode 1G6 2 䈜 NihonInter

Y2
61 103B A 8
K4 Tilt Angle Sensor
D5 E1,E2 P,R 24 RDBK 1
White 8B 35C 42B 44B 49B 51B 78B Solenoid Valve 112B A 1 24 BNBK GNRD
24
A 142B Waterproof 1 2 64 39110-01350 Capacitor(125V 0.022uF)QXL2B223KTPT 2
NICHICON
+
94B 73B 64H 24 2 A 143B Type
C C C C C C Waterproof BUWH 3 2 1 3 4

To N1

To N1
113B A 5

To K1

To K2

To K3

To E1

To E1
33 BKYE NICHICON
A 144B Plug 3P

RDWH

RDWH

RDWH

RDWH
24
Type BNRD 3 63 39110-01200 Capacitor(100V 22uF) TVX2A220MAD 1

BKYE

BKYE

BKYE
108B A 24
2
N2
60B 61B 43B 45B 50B 52B 24 Models ▲3,6
1 2 Plug 8P 109B A 6 BNWH
24 Head Guard(Right) 62 70001-28020 Termial,LA 7009-1334 No plating N 䈜 YAZAKI 8
3 4 2 104B A 3 24 BUBK
AMP 174661-2 1 2 3 Plug 6P 105B A 7 24 WHRD 58 59 57 61 70001-28010 Termial,LA 7009-1324 No plating 3 䈜 YAZAKI 8
4 5 6 Red 4 3 2 1 100B A 4 24 GNBK YEBK 2
28 28 28

Q
101B A 8 24 WH 15 A 88B Waterproof 60 70000-79960 4 JST

BKYE
Waterproof Models ▲4,7 8 7 6 5 BKWH Terminal P1.25 28

N1 Head Guard(Left) 3 A 89B Type 3 1

RDWH
6 5 4 3 2 1
Pressure Sensor
P Brake Switch
15
Type RDGN Plug 3P Sumitomo Wiring

RDWH

RDWH
12 11 10 9 8 7 Plug 12P 15 1 A 87B 2 59 Seal,Wire 7165-0385 3 Systems
22 Cavity Plug
Capacitor NOTE.11

To D5

To D5
1 Sumitomo Wiring 15
SUMITOMO 58 37010-23630 Tinning 3

To A

To A
BU 24 Terminal(F) 1500-0110 Systems
2 A 13B 125V 0.022μ 64 NOTE THE PIN ARRAY

Y1
RDYE 24
O Charger Panel Waterproof 3 A 10B 6189-0131 57 Housing(3P-F) 6189-0131 1 Sumitomo Wiring
Lift Lock Valve 2 1 Type 71B D4 1 24 GNWH BKYE 24 5 A 11B Waterproof
Models ▲1,2,4 Systems
18 19 Plug 2P 2 24 WHGN WH 24 3 2 1 56 70001-99800 Receptacle 7116-1180 Tinning 2
72B D4 6 A 12B Type 5,7,8 Models ▲3,6 YAZAKI 51

H
Models ▲1,2,3 GN 24 6 5 4
4 O78A Plug 6P
䚷,5,6,8
Capacitor
Accel Sensor 55 70001-99790 Housing(3P-F) 7123-1430 1 YAZAKI
125V 0.022μ RD 24
NOTE THE PIN ARRAY 54 37010-22910 Receptacle 179956-2(Loose Piece)316041-2(Strip Form) Gilding 4 AMP 5
49 48 BKRD 24
1 A 20B
Speed Sensor Pressed Sleeve Detailed Drawing
66 3 A 21B 53 37010-22890 Housing,Receptacle(2P-Y) 2-179958-2 1 AMP D05200
YAZAKI
1P 33B C 8
WH▲ BUWH24
WH 24
2 A 22B Waterproof 2 1
G (Traction Motor)
NOTE.12
52 37010-22880 Housing,Receptacle(2P-X) 1-179958-2 1 AMP D05200
J
RDGN 4 A 23B Type
RDGN 7123-4113-30 Plug 4P
4 3
10A
EPS Motor NOTE.11 34 51 37910-01490 Tab 7114-3251 Tinning
1
1
35B C,O YAZAKI 29 Ca1a-DC48V-N
YAZAKI 9
Models ▲5,6,8 䈜BK RDBK 1P BK▲ BNYE 68 50 37010-04890 Conector,Receptacle(1P) 7123-4113-30
28 RDBK 10A 7122-4113-30 34B C 9
YEWH 24 3 1 E1 9B 1 YAZAKI 58L
1 A 117B Waterproof RDWH Backward Output
D6
62C D1,I BK 24 Type 3 2 D3,D5 7D Plug 4P 1 2 49 37910-01500 Receptacle 7116-3251 Tinning
8 2 A 118B BKWH䈜
Relay(Left) 1 YAZAKI 8
Models ▲1,2,3 䈜BK RDYE 51 50 RDBK 24 4 A 116B
Plug 8P
YEBK
3 3 D3,D4 64D
Yellow 3 4
Models ▲1,2,3
10A BUWH 24 3 A 119B
3 4 D3 5C
NOTE.6 48 37010-04870 Conector,Receptacle(1P) 7123-4113-30 1 YAZAKI 58L
86B D4 BNYE 24 5
Y2
,5,6,8 A 121B 47 1911-94056 1 AMP 250
Tilt Lock Valve
BKYE 24 6 A 122B 4 3 2 1 26 Ca1a-DC48V-N
Sleeve(For two) 1-170823-5
RDGN RDGN GNRD BURD 24
10A 106B A 1 8 A 120B 8 7 6 5 BN 46 1911-94054 Sleeve(For one) 170823-2 1 AMP 250
WHBU 3 1 I 66A
35B C,O Models ▲3,6 107B A 1 NOTE.10 BNWH 24 7 A 123B 14 15 RDWH Backward Output
D3
3 2 D2,D6 7C Plug 4P 1 2 45 1911-94010 Receptacle 41729
1
YEBK 24 BKWH䈜 With Sleeve 2 AMP 7
Models ▲7 䈜BK
28 RDBK 10A
RDBK 62D F,N1 2
RDBK
74 BKRD 24
1 A 125B YEBK
3 3 D1,D6 64C
White 3 4 Relay(Right)
Waterproof 3 4 A,D6 5B 44 1911-94090 N AMP
T
2 Sleeve(For two) 170888-1
I
62C D1,I A 126B Type NOTE.6
BN RDYE 24
8
Back Buzzer 66B D3,E2 2 4 A 124B Plug 10P Hydrauric Lever 43 1911-94061 N

䖪L
Models ▲4 RD RD WHBK 24 3 Sleeve(For One) 170887-1 AMP
A 127B
10A BUYE 24 5 A 129B
T RDGN 30 42 37910-01720 Plug 170020-3(Loose Piece)170002-5(Strip Form) No plating N AMP 2

1
133B GNBK 24 1 C,W4 36B Ca1a-DC48V-N
䈜BK
RDYE
46 45 WHBU 24
6 A 130B YERD
3
3 2 C 53B
8 A 128B 5 4 3 2 1
41 1911-94011 Plug 170020-2 Tinning N AMP
Control Power
D2
10A RDWH 1
WHBK GNWH 24 7 10 9 8 7 6 3 3 A,D3 7B
D1 A 131B BNYE Plug 4P 1 2 Supply Relay
M Horn
Models ▲4,7 86B D4 65B 7 RD 24 16 17
+ 9 F 133B 3 4 C 54B 40 1911-94070 Sleeve(For two) 170890-1 11 AMP
BKWH䈜 RDGN 24 10 A 132B Models ▲4,7 Red 3 4 NOTE.6
64F D4,P 7 39 1911-94057 N AMP
23 Capacitor
Sleeve(For one) 170889-1
BUBK 47 45 63 100V 22μ RDBK 1 E1,F 62B 38 37910-01730 Receptacle 170021-3(Loose Piece)170003-5(Strip Form) No plating N AMP 2
69B D4 8 YERD
3
3 2 S1 63A
27 Ca1a-DC48V-N
37 1911-94012 Receptacle 170021-2 Tinning N AMP 1
Plug 2P 67B D4 1 3 WHBU WHGN V 75E
D1
1 BNWH 1
65
75 68B D4 2 3 RDBK N2 62J BKWH 4 E2,D3 64B Plug 4P 1 2 Horn Relay 36 37010-22990 Contact SXH-001G-P0.6 Gilding 7 JST 10
2 White RDWH
1
E2 7L WHBK
3

WHBU
1
P 73C
3 3 M 65A Black 3 4 NOTE.6 35 70001-00500 Housing XHP-10 1 JST XH
1
75A N1 WHGN BN
84B C 1 11 RDGN䠀 1
RDBK
1 I 66C Models ▲2 NOTE THE PIN ARRAY 34 37010-21470 Receptacle 179461-5(Loose Piece)170032-5(Strip Form) Tinning 55 AMP 3
62A D1 RDGN C 56B
4321 4P 2
7G c
1
RDWH 䖪L3 1
RDWH
83B C 3 11 YEBK䠀 1
WHBU RDWH
3 1 D6,D5 7E 28 33 37010-21450 Housing,Plug(6P Red) 171898-9 1 AMP 250
BKWH䠀 73A P 3 2 D5,'c' 7F Ca1a-DC48V-N
85B C 4 11 1
BNYE WHGN 24 1 V 75E
Models ▲2 9A D6 1 䖪L4 RDBK 24
Waterproof 3 2 1 32 37010-21420 Housing,Plug(6P Black) 171898-2 1 AMP 250

F
N2 62J
D5
58B C BUWH 2 Type
1 6 5 4 YEBU
Contactor & Fuse RDWH 24 3 E2 7L Plug 6P
12 13 WHRD
3 4 P 94A Plug 4P 1 2 Brake Relay 31 37010-21410 Housing,Plug(6P White) 171898-1 1 AMP 250
62 WHBU 24 P 73C 3
NOTE.8 Waterproof
Type 75A N1 WHGN BN
4 3 A 3B Green 3 4 NOTE.6 30 37010-21300 Housing,Plug(4P Red) 172134-9 1 AMP 250
1 24 䖪L4 24 5 I 66C
䖪L

8 RD▲ Plug 6P 62A D1 2 24 RDBK RDGN 24 6 C 56B Models ▲1,3 NOTE THE PIN ARRAY
32B C RDWH 29 37010-21290 Housing,Plug(4P Yellow) 172134-7 1 AMP 250
76 7G c 3 24 70 䚷,4,5,6
5

BNRD 73A P 4 24 WHBU

70B D4 8
9A D6 BNYE 28 37010-21280 Housing,Plug(4P Green) 172134-4 1 AMP 250
3 2 1 5 24
BUWH NOTE.10 RDWH GNWH Plug 2P 1 24
Models ▲1,3 58B C 6 24 U,E2 3 1 Y1 71A 27 37010-21270 Housing,Plug(4P Black) 172134-2 1 AMP 250
6 5 4 1 7K Stop & Tail Green
E2
BKWH䈜 WHGN 2
'c'
䖪L2

Fuse 䚷,4,5,6 70 BUYE

1 D1 64A Lamp(Right)
3 2 Y1 72A
Models ▲1,2,3, 26 37010-21260 Housing,Plug(4P White) 172134-1 3 AMP 250
1 U 76A
NOTE.10 BNYE 5,6,8
AC125V 10A
D4
1
1
U 77A 25 37010-21720 Housing,Plug(2P Red) 172130-9 1 AMP 250
BK WHBU
AC125V 10A 55 Plug 15B A 2 51
BNWH
3 1 F 67A Control Unit 24 37010-21700 Housing,Plug(2P Green) 172130-4 N AMP 250
About 40

1 2 3 YEBU 3 4 F 68A
Stop & Tail Power Supply
200

BU▲
3P 4B A 3 51

B
BUBK
E1
Models AC125V 10A 8 C 31A 3 2 F 69A
1 Lamp(Left)
YAZAKI 2.3 Conector
72 Terminal BKWH䈜 3 3 D6,M 64E Plug 6P 1 2 3 31 23 37010-21680 Housing,Plug(2P White) 172130-1 2 AMP 250
▲5,6,7,8 White
7123-1430 56 NOTE.10
RDYE 3 5 F 86A 4 5 6 22 37010-21000 Seal(Cavity Plug) 172748-2 1 AMP
BNRD 3 6 F 70A
Models
8 21 70000-79650 Seal(Rubber Plug) 900324-4 N AMP
▲1,2,3,4

100 20 37010-23510 Receptacle 171699-1(Loose Piece)171630-1(Strip Form) Tinning N AMP 24

30 40 100
Clamp 19 37010-23170 Plate,Double Lock(12P) 174662-7 1 AMP
Fig.1 18 37010-23190 Housing,Plug(12P) 174661-2 1 AMP
'a' 37010-21950
17 Plate,Double Lock(10P) 174656-7 N AMP
16 37010-21930 Housing,Plug(10P) 174655-2 N AMP

GNWH

WHGN

GNWH
WHRD

RDWH
BNWH

BUWH

BUWH

BNWH

WHBU
WHBK

WHBK

GNRD

RDGN
37010-20810

GNBK

BNRD

BURD

GNBK
WHBU
15 N

YERD

RDYE
BKRD

RDBK
BUBK

BNBK

BNYE

BUYE
GNRD

BKYE

YEBK

BKYE
Plate,Double Lock(8P) 174983-7 AMP
BKWH䠀
RDGN䠀
YEBK䠀

WH
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH
RDGN
RDGN

GNRD

RDGN

BN

BU
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE

WH▲

14 37010-20910 N
RD▲

Housing,Plug(8P) 174982-2
BU▲

AMP
BK▲
WH
RD
BN

BU
BK

BK

BK

2±1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1020 1 11 2 12 3 13 5 15 6 16 7 17 8 18 9 19 4 14 1 2 10 9 3 11 4 12 5 6 1413 7 8 1516 7 8 1516 13 37010-20800 Plate,Double Lock(6P) 174263-7 N AMP
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 3
YEWH
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
WHRD

RDWH

Y2 Y2 Y2 Y2 Y2 Y2 Y2 T Y2 T T T T T T K4 'c' T
BUWH

BUWH
BNWH

WHBU
RDBK
WHBK

WHBK

BKWH
RDGN
12 Housing,Plug(6P) 174262-2 N
BURD

37010-20900 AMP
YERD

RDYE

BKRD
BUYE

YEBU

YEBU
YEBK

BKYE

BKYE

YEBK
5 1 2 3 4 5 6 7 8 9 10112930121314151617183819394020333435212223242526272831323637 1 2 1 2
WH

WH

BK
RD

RD

RD

RD
BU

BU

100A102A104A108A110A 112A 114A 119A 106A 120A123A126A127A128A131A 143A 7M 132A

BK
BK

BK

BK
F W4 O R F F O O A L O O D2 N2 N1 X O F J 11 37010-20790 Plate,Double Lock(4P) 174258-7 2 AMP
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A 54 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 T T T T T T K4 K4
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9191020 1 2 9 3 1011 4 12 5 13 6 14 7 8 1516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 1020 1 2 9 7 8 4 5 6 121316 3 111014 15
10 37010-20890 Housing,Plug(4P) 174257-2 2 AMP
D2 S2 X F O O A L L O O D2 E2 E1 O 'a' B J 101A103A105A109A111A 113A 115A 107A 121A122A124A125A129A130A 142A 144A
Tie-Wrap
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A 31B 34A
W3 E1 U V D2 H H 'a' C X G G W3 T T S3 T T T Q 9 37010-20780 Plate,Double Lock(3P) 174358-7 N AMP
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 116A 118A 141A 26A 28A 30A 89A
8 37010-20880 Housing,Plug(3P) 174357-2 N AMP
Fig.2 2P-Y
Receptacle
2P-X
Receptacle W3 D5 D3 U K1 'c' 'b' H H W3 E1 C X G G T S3 T T T Q Q CN11 CN12
2A 3A 5A 91A 6A 92A 8A 11A 13A 14A
7 37010-20770 Plate,Double Lock(2P) 174353-7 N AMP
201918171615141312 11 10 9 8 7 6 5 4 3 2 1
15A 17A 19A 21A 23A 117A 140A 25A 27A 29A 87A 88A
11 12 6 37010-20870 Housing,Plug(2P) 174352-2 N AMP
4 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
403938373635343332 31302928272625242322 21 5 70000-62380 Tinning 33
CN5 CN6 CN7 Models Models Models Models 20 19 18 17 1615141312 11 16 15 14 13 12 11 10 9 Receptacle 1318143-2(Loose Piece)1123343-2(Strip Form) AMP 22

Capacitor(No Palarity) 53 52 ▲4,7 ▲3,6 ▲1,2,3

NOTE.7 NOTE.7 Models ▲3,6 Models Models 4 70001-00490 Housing,Plug(40P) 1318389-1 1 AMP 025
2 ,5,6,8 ▲4,7 ▲3,6 ▲4,7
5 6 7
Vinyl Tube
Fill the silicon adhesive
Vinyl Tube
C EPS Controller 10 9 8 7 6 5 4 3 2 1 NOTE.7 8 7 6 5 4 3 2 1 NOTE.7
20 19 18 17 1615141312 11 16 15 14 13 12 11 10 9
10 9 8 7 6 5 4 3 2 1 NOTE.7
3
2
37010-21490
37010-21020
Receptacle 175061-2(Loose Piece)173716-2(Strip Form)

Housing,Plug(20P) 175967-2
Gilding N
N
AMP
AMP 040
6

in vinyl tube. 20 19 18 17 1615141312 11 CN8

1 37010-21010 Housing,Plug(16P) 175966-2 N AMP 040
ͤThe electric wire table is shown in the
 PARTS, HARNESS 㸦E0000-42441㸧.
A MPU Board NOTE.7
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
8
8 7 6 5 4 3 2 1

Body harness (MPU board unified gate

Tie-wrap Soldering Tie-Wrap
<Note> 16 15 14 13 12 11 10 9
2. Strand part at the pitch of 25 mm and below.
Fig.3
3. Refer to NIS B7038 for wire treatment.

4- 4.
13. Lead wire

circuit with two relays for backward)

1
4. Refer to NIS A4010 for drawing instruction.   ͤ 㸸AVS 0.85mm2
5. All pin layout shows of connector the view terminal insert side.   ▲ 㸸UL1015 AWG12
Heat-Shrinkable Tubing
(Colorless) 6. Relay shall not be tied to the main harness.   㸡 㸸AVSS 0.3mm2 HARNESS COLOR GROUND
ES1000-1 7. Display the alphabet or number with description or stamping in immortal ink.
FB10~28P-75/FB10~25P-U75
  other 㸸AVSS 0.5mm2
4-4-11.
Parallel splice STRIPE
(RAYCHEM)
Permissible Substitute 8. Fuse should be tied together in the form of concentric circle like Fig.1. BK BLACK YE YELLOW BN BROWN
9. Winded by spiral tube at 2±1mm-intervals as shown in Fig. 2.

(FB10~18P: 221E08895- / FB20~28P: 241C02671-)

10. Covered by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap. WH WHITE GN GREEN BU BLUE
Fig.4 11. Solder the installation of the capacitor of the speed sensor adhesive in the vinyl tube. Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
155
12. Harness branches treatment should be like Fig.4. RD RED
54002-44670-0 (E0000-42431-0E)
 4 Wiring and main controller layout
250 (Tube length) *Note 10
T Control valve micro switch
<Note>
1. Terminal symbols
1 :Receptacle

BKWH䈜
Plug 6P

WHGN
(Plated) AMP 170021-2

RDYE
BUWH 3 1 A 25B BK

RD
WHBU :Receptacle

50
2
3 2 A 28B
BNWH (Unplated) AMP 170003-5(Strip form)

GNWH
WHGN
WHRD
WHBU
BKWH
3 3 A 26B
3 3 3 3 YEBU

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
4 A 29B AMP 170021-3(Loose piece)

RDBK
YERD
3

BUYE
RD
BK

1 2 1 2 GNWH 3 5 A 27B

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A BK 3 6 A 30B 1 2 3 Sleeve(for single wire) AMP 170889-1
1 2 3 4 5 6 7 8 9 10
2 2 24 24 24 24 24 24 24 24 24 24 75D 93B 4 5 6 Sleeve(for double wire) AMP 170890-1
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3 1 :Plug
40B 81B 18B N1,S1 X X A A C (Plated) AMP 170020-2
C W2 W2 A 62F 80A 82A 1B 24A
Point 'b'
8C 37B
Point 'b' 64K 79B
2 :Plug
59B 80B 82B 19B S1 X A A D2 Plug 2P Plug 2P RDBK W1,U 62G Horn SW (Unplated) AMP 170002-5(Strip form)
(lever) S1
2
63C 81A 2B 14B 36C WH RD YERD AMP 170020-3(Loose piece)
D1,W1 63B
CN1
Horn SW 2

50
Sleeve(for double wire) AMP 170888-1
JST XHP-10
W1 (post) Water proof Water proof Water proof 1 1 7 :Receptacle(with sleeve) AMP 41729
Plug 3P Plug 4P Plug 3P
R Accessory
BUBK Sleeve(for single wire) AMP 170823-2
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2
BNWH Sleeve(for double wire) AMP 1-170823-5
Brake oil S2
2 X 38B
W K 64H P,S2 1 BKWH䈜
3 2 1 2 1 3 2 1 Install the sleeve
Lamp SW Laser pointer BKWH䈜 2 R,U 64I 6 :Receptacle AMP 173716-2(Strip form)
AMP 175061-2(Loose piece)
V Operation Switch
4 3 for shur receptacle.
X Display W2 Turn signal lamp W4 Key SW
3 :Receptacle AMP 170032-5(Strip form)
AMP 179461-5(Loose piece)
(*Note 8) (*Note 8) 51 :Receptacle Yazaki 7116-1180

WHGN
RDWH
W3 Directional SW
:Receptacle AMP 171630-1(Strip form)

RDBK

RDYE
24
ngth)
be le
Water proof AMP 171699-1(Loose piece)
(Tuote 11 Plug 2P AMP 900324-4(Cavity plug)
L EPS sensor
*N 00
1 RDYE
K3 Tilt level lamp

300(Tube length)
3 3 3 3
BKYE
24 1 V 79C AMP 172748-2(Cavity plug)

BKWH䈜
24 2 Point 'c' 92D
1 2 3 4
5 :Receptacle AMP 316041-2(Strip form)

RDWH
WHBK
2 1 U,E2 N1,V

RDBK
Water proof

BUYE
BNYE
AMP 179956-2(Loose piece)
WHGN
RDWH

Plug 2P
K2
62I 75C
RDBK

BUYE

BU
Water proof :Receptacle Yazaki 7116-3251
Laser

*Note 11
RDYE N1,U C 8
Plug 3P 1 24 WH 24 1 V 79A
46B C BKYE 1 1 1 1 1 1 1
7H 55B 9 :Tab Yazaki 7114-3251
24 2 Point 'c' 92C
47B C 2 24 GNBU 2 1 A S1,N2 S2,V E2 22 :Receptacle AMP 1123343-2(Strip form)
Tilt level
BKWH䈜

BKWH䈜

3 3 3 3
48B C 3 24 BU Plug 4P AMP 1318143-2(Loose piece)
WHBU

Water proof
K1 sensor
90B 62H 64J 77B
YEBU
BUBK

1 2 3 4 3 21
I,W1 E1,N2 YERD Plug 2P A N2,E2 E2 WH
24 1 A 6C
GNWH
BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

BKYE
BUYE

62E 75B 3 3 3 3 3 24 2 Point 'c' 92B 91B 7I 76B

GN
RD

BK

Point 'c',N2 C 1 2 :Contact SXH-001G-P0.6

U Accessory
1 2 3 4 5 6 10
7G 57B 24 24 24 24 24 24 24 24 24 24 24 24
8 M,P C 100 2 1
3 4 18 :Solderless sleeve JST FNC-1.25
1 7 4 3 2 8 9 10 5 6 11 12 64F 39B (Tube length) :Solderless sleeve JST FNC-2
QPressure sensor
12
Plug 4P
Note the
Point 'b' F C C C C H
D5 E1,E2 P,R Head guard
WH terminal array 8B 35C 42B 44B 49B 51B
C C C C C C
78C 94B 73C 64G
Water proof
N2 (Right) 2. Strand part at the pitch of 25 mm and below.
3. Refer to NIS B7038 for wire treatment.
1 2 60B 61B 43B 45B 50B 52B Plug 6P Water proof
Plug 3P 4. Refer to NIS A4010 for drawing instruction.
3 4 RD Plug 2P
1 33 YEBK 5. All pin layout shows of connector the view terminal insert side.
Y Lift lock valve
88B A GNWH
89B A 2 33 BKWH WHGN
24 1 D4 71B
AMP 174661-2 6. The table of electric wires and parts are shown in “Parts, harness”(54001-95153).
Head guard 1 2 3 87B A 3 33 RDGN 24 2 D4 72B

N1
3 2 1 Capacitor 2 1
7. Relay shall not be tied to the main harness.
(Left) 4 5 6 125V
8. Display the alphabet or number with description or stamping in immortal ink.

To C
AMP

BK

To W4
6 5 4 3 2 1 0.022μ
12 11 10 9 8 7 Super Seal 1.5 9. Fuse should be tied together in the form of concentric circle like Fig.1.

RD
P Brake SW 282087-1
Water proof
1W, 18
10. Winded by spiral tube at 2±1mm-intervals as shown in Fig. 2.
11. Covered by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap.
Water proof 1Ω
Plug12P 1P 33B C 8
WH▲ BU
(Cavity plug) 1 Plug 6P 12. The capacitor should be soldered to the speed sensor part, as shown in Fig. 3.
Yazaki 24 2 A 13B
J EPS motor H
RDYE The inside of the vinyl tube covering the capacitor should be filled with silicone
O Charger panel 7123-4113-30 3 A 10B
Accelerator sensor

To O
24

BK
To A

To A
BKYE

RD
RD
24 5 A 11B adhesive.
BK▲ WH 24 6 A 12B
3 2 1
1P 34B C 9 GN 6 5 4
Yazaki 24 4 O 78A Point 'a' Point 'b' Fuse
3.5
7122-4113-30 10A

About 40
Note the terminal array 10A
RDBK
Main contactor I
62D F,N1 2 Capacitor Water proof

BKYE
To K1
BKYE
To K2
BKYE
To K3
RDWH
To E1
RDWH
To N1
Back buzzer Speed sensor
F & fuses
125V 0.022μ
66C D3,E2 2 BN Plug 4P
RD
BKRD
24 1 A 20B G (Travel) Tie wrap

650
24 3 A 21B 30 40
RDGN RDGN
10A
BUWH 24 2 A 22B 2 1 (*Note 12) Clamp
BK※
12 18

35B C,O WH
Length 100 WHBK 䖪
24 4 A 23B 4 3
Fig.1 Fig.2
M Horn +
65B D1

RDWH
RDBK 10A RDBK 7

BKYE

To D5
18

To A
1 62C D1,I 64E D4,P 7 BKWH䈜 Vinyl tube Capacitor Vinyl tube
10A
RDYE(length 200) Capacitor Fill the inside of the vinyl tube (No polarity)
86B D4
100V 22μ Point 'c' with silicone adhesive.
69B D4 8 BUBK

1
Plug 67B D4 1 3 WHBU RDWH U,E2 7J Solderless sleeve Detailed Drawing
68B D4 2 3 BNWH
2P 1
2 BKWH䈜 1 D1 64A
WH BUYE 1 U 76A
Tie wrap Soldering Tie wrap
BNYE
U 77A
83B C 1 3 YEBK Water proof
1
Water proof GNWH 3 1 Y 71A Plug Fig.3
WHGN 1
Plug 84B C 2 3 RDGN 1 24 WHGN WHGN 2P
1 2 4P 85B C 3 3 BKWH Rear Plug 6P 75A N1
62A D1 2 24 RDBK
(Colgate length)
*Note 11 RDBK
24
24
1
2
V 75E
N2 62J
Plug 6P 3 2 Y 72A GN 2
3 4 RDWH
WH
combination 3 24 RDWH

D4 Contoroller
4 7F Point 'c' 24 3 E2 7K
WHBU HARNESS COLOR
73B P 4 24 WHBU
E1 lamp (Left) 36 25 41
24 4 P 73D WHBU 3 1 F 67A GROUND
5 24 BN BN 3 2 1 BNWH
150

66A D3 24 5 I 66D 3 4 F 68A Plug

RDGN
58B U 6 24 BUWH 24 6 C 56B 6 5 4 BUBK STRIPE
32B C 8 ▲RD 200(Colgate length) BKWH䈜
3 2 F 69A 6P 1 2 3 BK BLACK YE YELLOW BN BROWN
)

3 D3,M 64D WH
th

*Note 11 3
ot e 0

RDYE 4 5 6 Relay for

11 g
*N Tub 70

Rear F 86A
1 3 5
e len

70B D4 8 BNRD 15B A 2 51 BK 䖪 Power supply BNRD 3 6 F 70A

Backward
B terminal
3 51 YEBU Point 'c' WH WHITE GN GREEN BU BLUE
Plug 4B A
combination
BU▲
E2 D3 output
Ex. 'BKWH' = GROUND:BLACK,
1 2 3 3P
(

8 C 31A
Yazaki 2.3 connector lamp (Right) BN RD RED
STRIPE:WHITE
200

RDWH
3 1 E1,I 66B Plug Ca1a-DC48V-N
7123-1430 3 2 D2,D5 7C 4P 1 2 䈜Connect the relay.
BKWH䈜
100 100 YEBK
3 3 D1,D4 64C WH
3 4
3 4 A 5B Relay for ※ This harness is different from FB10~28P-75
Point 'a' RDGN 3 1 C,W4 36B control   in the☆ marked length (2 locations) only.
D2 power supply
YERD 3 2 C 53B Plug
RDWH 3 3 A,D3 7B 4P 1 2
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH

BKWH
RDGN
RDGN

RDGN

GNRD

RDGN

BNYE RD
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE
YEBK

WH▲

Ca1a-DC48V-N
RD▲

3 4
BU▲

4
BK▲

3 C 54B
WH

䈜Connect the relay.

RD
BN

BU
BK

BK

BK

RDBK 3 1 E1,F 62B

YERD 3 2 S1 63A
D1
Plug
BKWH䈜 3 4 E2,D3 64B
4P
BK
1 2 Relay for horn
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 3 M 65A 3 4 Ca1a-DC48V-N
䈜Connect the relay.
GNWH
WHGN
GNWH
WHGN

GNWH
BUWH

BUWH
BNWH

WHBU

1 2 1 2
WHBK

BKWH
RDGN
GNWH

WHRD

RDWH

1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
RDYE

BKRD

RDWH
WHBK

YEBU
BKYE

YEBK
YERD
BUYE

YEBU

YEBK

BKYE

F W4 O R F F O O A L O O D2 N2 N1 X O F J RDWH
3 1 D3,D5 7D
WH

WH
RD

RD
BU

BK
BK

BK
RD

RD
BU

3 2 D5,Point 'c' 7E
D5 Relay for brake
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A Plug
4P 1 2
D2 S2 X F O O A L L O O D2 E2 E1 O Point 'a' B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 YEBU
3 4 P 94A GN
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 1020 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 1314 15 16 WHRD
3 3 A 3B 3 4 Ca1a-DC48V-N
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A W3 E1 U V D2 H H Point 'a' C X G G W3 Q T T T 䈜Connect the relay.
Note the
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 29A

Body harness (MPU board

2P-Y 2P-X terminal array
Rceptacle Rceptacle W3 D5 D3 U K1 Point 'c' Point 'b' H H W3 E1 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 3130 29 28 27 26 25 24 23 22 21

C EPS unit CN5 CN6 CN7 CN8

A MPU board
unified gate circuit) 4- 4.
10 9 8 7 6 5 4 3 2 1 5 8 7 6 5 4 3 2 1 6 10 9 8 7 6 5 4 3 2 1 7 8 7 6 5 4 3 2 1 8 (Note 8)
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9
FB30P-75 (FB30P: -251AC1446) 4-4-12.
54001-95073-0E
156
 Wiring and main controller layout 4

250 (Tube length) *Refer to note 8.

TControl valve micro switch

To C
BK
WHGN
BKWH
Plug6P

RDYE
BUWH
WHBU
3 1 A 25B BK

RD
3 2 A 28B 1W,

50
BNWH

GNWH
WHGN
WHRD
WHBU
BKWH
YEBU
3 3 A 26B 1Ω

RDBK
YERD
3 3 3 3

RD
4 A 29B

BK
3

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
GNWH

BUYE
1 2 1 2 3 5 A 27B
BK 1 2 3

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A 3 6 A 30B
point b 4 5 6

To A
1 2 3 4 5 6 7 8 9 10
75D 93B

BK
2 2 24 24 24 24 24 24 24 24 24 24
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
C W2 W2 A
N1,S1
62F
X X A A point b C 64L 79B Point a detail chart
80A 82A 1B 24A 8C 37B
Horn switch
S1
59B 80B 82B 19B S1 RDBK
X A A D2 Plug2P Plug2P 2 W1,U 62G

To W4

To E1

To N1
To K1

To K2

To K3
63C WH RD (Lever)

BKYE

BKYE

BKYE
81A 2B 14B 36C YERD 2

RDWH

RDWH
CN1 D1,W1 63B

RD
Horn switch
JST XHP-10
1 2 3 4 5 6 7 8 9 10
W1 (Post)
Water proof
Plug3P
Water proof
Plug4P
Water proof
Plug3P
R Accessory 41B C 1
BUBK
1
2
1
2

S2
BNWH 2 18 12 18
X 38B
W K 64I P,S2 1
BKWH
Lamp switch Laser pointer BKWH Brake oil
3 2 1 2 1 3 2 1 Install the sleeve 64J

RDWH
2

V Laser pointer control switch

BKYE

To D5
4 3 for shur receptacle.
X Display board

To A
To O
W2 Turn signal lamp W4 Key switch

To A
RD

RD
Point b detail chart point c detail chart
(*Refer to note6.) (*Refer to note6.)

W3 Directional switch
)

WHGN
RDWH
ngth te 9.

RDBK

RDYE
be le o
(Tu fer to n
Solderless sleeve detail chart
Water proof

K3 Tilt level lamp

*Re Plug2P

L EPS sensor

300(Tube length)
100

*Refer to note 9.
RDYE 3 3 3 3
24 1 V 79C
BKYE 24 2
point c 92D 1 2 3 4
2 1 Water proof U,E2 N1,V

K2 Laser <Note>

RDWH
WHBK

BKWH
RDBK

BUYE

BNYE
WHGN
RDWH

Plug2P 62I 75C

BUYE

Water proof

BU
RDBK

RDYE N1,U C 1. Terminal symbols

Plug3P 46B C 1 24
WH
BKYE
24 1 V 79A
1 1 1 1 1 1 1
47B C 2 24
GNBU 24 2
point c 92C 2 1
7I 55B 1 :Receptacle
A S1,N2 E2
3 3 3 3 (Plated) AMP 170021-2

YEBU
BU

K1Tilt level sensor

WHBU
48B C 3 Plug4P

BUBK
24 Water proof 90B 62H 64K 77B

BKWH

BKWH
1 2 3 4 3 2 1
Plug2P WH 2 :Receptacle
I,W1 E1,N2 YERD A N2,E2 E2
GNWH

(Unplated) AMP 170003-5

BUWH
BNWH

1 A 6C
BKWH
RDGN

GNRD

24
BURD
BNRD
RDYE

BUYE

BKYE 91B 7J 76B

62E 75B 3 3 3 3 3 24 2
point c 92B AMP 170021-3
RD

BK

GN

UAccessory Head guard

point c,N2 C 1 2 3 4 5 6 1 2
100 2 1 Sleeve(for single wire) AMP 170889-1

Q Pressure sensor
7H 57B 24 24 24 24 24 24 24 24 24 24 24 24
8 M,P C 3 4
(Tube length) Sleeve(for double wire) AMP 170890-1

N2 (Right)
1 7 4 3 2 8 9 10 5 6 11 12 64G 39B
Plug4P Be careful of point b F C C C C H 1 :Plug
terminal D5 E1,E2 P,R
WH arrangement. 8B 35C 42B 44B 49B 51B 78C 94B 73C 64H (*Refer to note 10.) (Plated) AMP 170020-2
C C C C C C
Be careful of terminal arrangement. 2 :Plug
1 2 60B 61B 43B 45B 50B 52B Plug6P Water proof Water proof (Unplated) AMP 170002-5
Reference:
3 4 RD Plug3P Sumitomo Plug2P AMP 170020-3

Y Lift lock valve

YEBK Harness mark/color
88B A 2 15 6189-0131 GNWH
89B A 3 15
BKWH
WHGN
24 1 D4 71B Red RD Sleeve(for double wire) AMP 170888-1
Head guard AMP 174661-2
N1
RDGN 24 2 D4 72B Black BK :Receptacle(with sleeve) AMP 41729
1 2 3 3 1 87B A 1 15 7
2 1 Green GN
(Left) 4 5 6 2 Capacitor
125V Yellow YE Sleeve(for single wire) AMP 170823-2
6 5 4 3 2 1 Sumitomo 0.022μ White WH Sleeve(for double wire) AMP 1-170823-5

PBrake switch
12 11 10 9 8 7 6189-0131 Brown BN
:Receptacle AMP 173716-2
OCharger panel
Blue BU 6
Gray GY AMP 175061-2
Pink PK
Water proof (Stopper) 1
Water proof
Orange OG
3 :Receptacle AMP 170032-5

H Accelerator
Plug12P 1P WH▲ BU Plug6P AMP 179461-5

J EPS motor
33B C 8 2 A 13B
Yazaki RDYE
24 Ex) BKWH (=Black/White)
7123-4113-30 24 3 A 10B Black colored harness with White line.
BKYE :Receptacle Yazaki 7116-1180
24 5 A 11B 51
BK▲ WH 3 2 1
Yazaki 1P 34B C 9 GN
24 6 A 12B 6 5 4 24 :Receptacle AMP 171630-1
24 4 O 78A
7122-4113-30 AMP 171699-1
Be careful of terminal arrangement. AMP 900324-4(Stopper)
AMP 172748-2(Stopper)
I Back buzzer
RDBK Capacitor
62D F,N1 2 Water proof
Speed sensor
G(Travel)
125V0.022μ Plug4P
White line 5 :Receptacle AMP 316041-2
BN
66C D3,E2 2
RD AMP 179956-2
24 1 A 20B
BKRD 24 3 A 21B (*Refer to note 10.) 8 :Receptacle Yazaki 7116-3251

650
RDGN RDGN BUWH
10A
WH
24 2 A 22B 2 1 9 :Tab Yazaki 7114-3251
Main contactor 35B C,O A 23B Black color

F
24 4 4 3
BK*length100 :Receptacle AMP 1123343-2
M Horn
WHBK 22

and fuses 18
RDBK 10A
RDBK 65B D1 7
+ AMP 1318143-2
62C D1,I BKWH
1 64F 7
RDYE(length 200) Capacitor 10 :Contact SXH-001G-P0.6
10A
100V22μ 18 :Solderless sleeve JST FNC-1.25
86B D4
BUBK
69B D4 8 12 :Solderless sleeve JST FNC-2
Plug 67B D4 WHBU GNWH 3 1 Y 71A Plug
1 1 3 RDWH 7K WHGN 1
2P BNWH 1 U,E2 3 2 Y 72A 2P
2 68B D4 2 3 BKWH D1 64A GN 2
WH 1

D4 Controller
BUYE 2. :Braided wires under 25mm pitch.
200 BNYE
1
1
U 76A
U 77A WHBU
83B C 1 3
YEBK Water proof Water proof BNWH
3 1 F 67A 3. All pins arrangement of connectors indicates the view
Plug RDGN WHGN WHGN 3 4 F 68A Plug
1 2 4P 85B C 84B C
2 3
BKWH Plug6P 75A N1 1 24
RDBK
(Corrugated tube length)
RDBK
24 1 V 75E Plug6P BUBK 3 2 F 69A 6P 1 2 3 from terminal inserting side.
3 62A D1 2 24 *Refer to note 9. 24 2 N2 62J BKWH
3 4 WH 3
RDWH RDWH 3 3 D6,M 64E WH
4 5 6 4. The table of electric wires and parts are shown in “Parts,

E1
4 7G 3 24 24 3 7L RDYE
Rear combination 73B P 4 24 WHBU
BNYE
WHBU
BN
24 4 P 73D BNRD
3
3
5
6 F 70A
F 86A
harness”(54001-22561).
lamp (Left)
3 2 1 9A D6 5 24 24 5 I 66D 3 2 1
6 5 4 58B U 6 24 BUWH RDGN 24 6 C 56B 6 5 4 5. The relay should not be clamped to the harness.
▲RD
32B C 8 200(Corrugated tube length) 6. Write or impress alphabet with undamped ink.

D6 Relay for backward

9.
*Refer to note 9. BNYE Plug
no h)

E2 Rear
1 E1 9B 7. Fuses should be placed in a circle, as shown in Figure 1.
combination
3
ef e l 00

te

1 RDWH
Power supply
to gt

B
BK 2 D3,D5 7D 4P 1 2 output (Left)
BNRD 3
*R Tub 7

point c
er en

70B D4 8 15B A 2 51 BKWH 8. The end of the spiral tube should be tied together with
Plug 4B A 3 51
YEBU
BU▲ terminal lamp (Right) YEBK
3
3
3
4 D3 5C
D3,D4 64D YE
3 4
wire ties, and the tube should be coiled at intervals of
1 2 3 3P 8 C 31A Ca1a-DC48V-N
*Connect the relay. 2±1mm.(See Figure 2).
(

Yazaki 2.3 connector BN

200

1 Plug
66B

D3 Relay
3
7123-1430 RDWH
BKWH
3 2 D2,D6 7C 4P 1 2 for backward 9. The end of the vinyl tube and corrugated tube should be
100 D1,D6 64C WH tied together with wire ties.
YEBK
3
3
3
4 A,D6 5B 3 4 output (Right) 10. The capacitor should be soldered to the speed sensor
Ca1a-DC48V-N
point a RDGN
YERD
3 1 C,W4 36B
Plug *Connect the relay. and the pressure sensor part, as shown in Figure 3. The
3 2 C 53B inside of the vinyl tube covering the capacitor should be
D2 Relay for
RDWH 3 3 A,D3 7B
4P 1 2
BNYE RD filled with silicone adhesive.
3 4
C 54B 3 4 power supply Fuse
3.5

Approx. 40
RDBK 3 1 E1,F 62B Ca1a-DC48V-N
WH▲

10A
RD▲

YERD
BU▲

BK▲
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH

BKWH
RDGN
RDGN

RDGN

GNRD

RDGN

2 S1 63A *Connect the relay.

GNBU

BURD
BNRD

3
YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE

Plug 10A
YEBK

D1
WH

4P
Relay for
RD
BN

BK

BK

BK
BU

BKWH 1 2
3 4 E2,D3 64B BK
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 3 M 65A 3 4 horn
Tie wrap
GNWH

1 2 1 2
WHRD

RDWH
WHBK

GNWH
WHGN
GNWH
WHGN

GNWH
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37 Ca1a-DC48V-N
BUWH

BUWH
BNWH

WHBU
WHBK

BKWH
RDWH
YERD

RDGN
BUYE

YEBU

YEBK

BKYE

RDYE

BKRD

YEBU
30 40
BKYE

YEBK
F J 3 1 D6,D5 7E
F W4 O R F F O O A L O O D2 N2 N1 X O RDWH *Connect the relay. Clamp
WH

WH
RD

RD
BU

RD

RD
D5, 7F
BK
BK

BK
BU

3 2
32A 33A Plug
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A point c Figure 1 Figure 2
D5 Relay
4P
D2 S2 X F O O A L L O O D2 E2 E1 O point a B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 YEBU
3 4 P 94A GN
1 2 for
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A 31B 34A
W3
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16
E1 U V D2 H H
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16
point a C X G G W3 Q T T T
WHRD
3 3 A 3B 3 4 brake Vinyl tube Capacitor Vinyl tube
Be careful of Ca1a-DC48V-N Fill the inside of the vinyl tube (No polarity)
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. *Connect the relay. with silicone adhesive.
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E1 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
Tie wrap Soldering Tie wrap
Figure 3
CN5 CN6 CN7 CN8
C EPS unit A MPU board
10 9 8 7 6 5 4 3 2 1
5 8 7 6 5 4 3 2 1
6 10 9 8 7 6 5 4 3 2 1
7 8 7 6 5 4 3 2 1
8 This harness is different from FB10~28P-75 in the marked length (2 locations) only.
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9
(*Refer to note 6.)

Body harness (MPU board unified gate circuit with two relays for backward) 4- 4.
FB30P-75 (FB30P: 251AC1447-1755) 4-4-13.
54002-22481-0E

157
 4 Wiring and main controller layout
Models ▲1,2,3,5,6,8
BUWH
WHBU
3 1 A 25B
2 Plug 6P Length(Part 䖪) Quantity:N PARTS,HARNESS
A 28B
BNWH
3
3 A 26B Black 32
Part Number Models
YEBU
3
Part Number

BKWH䈜
4 A 29B
3
L1 L2 L3 L4 L5

WHGN
GNWH 1 2 3 6 7 8 9 12 13 14 15 16 17 20 21 24 37 38 39 41 42 43 44 61 66 71 74
3 5 A 27B
1 2 3

RDYE
BK
T
3 6 A 30B
▲1 9䡚28P 500 500 1150 200 150 2 2 37 4 4 3 3 3 3 - - - - 54 54 1 12 7 7 1 1 - 2 3 3 1 䠉

RD
20 21 50 4 5 6 Valve Micro Switch 54002-44671-0 54002-44751

GNWH
WHGN
WHRD
WHBU
BKWH

RDBK
YERD
3 3 3 3
RD
BK

↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
▲2 9䡚28P with CABIN 2 2 42 42 24 19

BUYE
69 1 2 1 2
38 40 54002-44741-0 54002-44821
10 10 10 10 10 10 10
'b'

RD

RD

BN
N2,E2 A
1 2 3 4 5 6 7 8 9 10 25
NOTE.9 RDBK 2
36 2 2 24 24 24 24 24 24 24 24 24 24 75D 93B W1,U 62G 9䡚28P with Automatic
C
40B
W2 A
81B 18B
N1,S1
1 2 3 1 2 3 4 1 2 3 U K2,K3
YERD 2 D1,W1 S1 Horn Switch 54002-44701-0 ▲3 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 3 3 ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44781
X X A A 'b' C 64L 79B 63B
C W2 W2 A 62F
59B 80B 82B 19B S1
80A 82A
X
1B 24A
A A
8C 37B
D2 Plug 2P 1
Plug 2P 1 42 44 54002-44721-0 ▲4 9䡚28P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 7 7 ↑ 1- ↑ ↑ 4 1 1 54002-44801
63C 81A 2B 14B 36C
White Red
2 2 BNWH
Brake Oil ▲5 30P 650 700 ↑ ↑ ↑ 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ 2 ↑ ↑ 3 2 3 ↑
39 37
S2 54002-44681-0 䠉
X
CN1 2 38B
54002-44761
W1Horn Switch Level Sensor
Waterproof Waterproof Waterproof Head Lamp Laser Pointer BKWH䈜 2
JST XHP-10 R,U 64J
Type Type Type BUBK 50 30P with Automatic
1 2 3 4 5 6 7 8 9 10 Plug 3P Plug 4P Plug 3P 41B C 1 54002-44711-0 ▲6 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 ↑ ↑ ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44791
35
W 10 11
3 2 1
K 64I P,S2 1 BKWH䈜 V Operating Switch
BURD 2 S3 Level Stop Switch
X Display 9 8
3 2 1 2 1
4 3 40 41 BK
A 140B
54002-44731-0 ▲7 30P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 ↑ 1 - ↑ ↑
7 7 4 1 1 54002-44811
ATTACH THE SLEEVE FOR RECEPTACLE. 2 A 141B

R Hour Meter Count

Models ▲3,6
54002-44691-0 ▲8 35PJ ↑ ↑ 1400 450 400 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ 3 ↑ 䠉 54002-44771
W2
Turn Signal
Lamp Switch W4 key Switch
NOTE.7
42 43
NOTE.7 NOTE.10 䈜Permissible substitutes can be used.
W3 Directional Switch
71 RDYE 1 V 79C Waterproof 'a' 'b' 76 JST
K3
24

WHGN
11

RDWH
Contact SEH-001G-PU-P0.6 Gilding
Type 37010-23780 3

RDBK

RDYE
BKYE 2 1
24 2 'c' 92D Plug 2P Level Lamp

To W4
NOTE THE PIN ARRAY
6 75 37010-24530 Housing EHR-4 1 JST EH
WH
7
3 24 Waterproof 74 0832-10140 Vinyl Tube(Inside Diameter:10mm,Length:1400mm,Black) N
K2
46B C RDYE 1 V 79A
GNBU 24
Type 67 60
3 2 1 Waterproof 47B C 2 24 BKYE 2 1
Laser

RD
Type 24 2 'c' 92C Plug 2P 3 3 3 3 73 0832-10030 Vinyl Tube(Inside Diameter:10mm,Length:300mm,Black) 1
L
BU
Plug 3P 48B C

BKWH䈜
1 24 1 2 3 4
WHGN
RDWH

EPS Sensor 28
RDBK

RDWH
BUYE

WHBK
BK BK 72 0832-060** 1

RDBK

BUYE

BNYE
U,E2 N1,V Vinyl Tube(Inside Diameter:6mm,Length:䖪L2,Black)

K1 Level Sensor To C To A

BU
YERD 1 A 6B Waterproof 62I 75C 1W,1Ω 71 0832-06010 Vinyl Tube(Inside Diameter:6mm,Length:100mm,Black) N

RD

RD
24
BKWH䈜

BKWH䈜

BKYE Type 2 1
N1,U C
2 'c' 92B Plug 2P 0832-06010 Corrugate Tube(φ7) CDP-B907-1
WHBU

24
70 2 䈜 Shinagawa Shoko
YEBU
BUBK

3 3 3 3 1 1

To O
NOTE.10 Models ▲1,2,4, 1 1 1 1 1

To A
55B
1 2 3 4
BU
73 71 ,5,7,8 S1,N2 S2,V
7I
69 0825-13045 Spiral Tube SPP-13L 1 䈜
I,W1 E1,N2 Waterproof 114B A 1 24 A E2 KITAGAWA INDUSTRIES
Type 115B A 5 WHGN NOTE.10
GNWH
BUWH
BNWH

68 35820-00000 Relay Ca1a-DC48V-N

BKWH
RDGN

GNRD

90B 62H 64K 77B 5

BURD
BNRD

24 ACA1223 AO1
RDYE

BUYE

62E 75B 3 3 3 3 3 Plug 8P 110B A 2 YERD Panasonic

24
GN
RD

GNWH A N2,E2 E2
BK

'c',N2 1 2 3 4 5 6 1 111B A 6 YERD 1 A 6B Waterproof 67 Register MOSX1C010J(1W,1Ω) 1 䈜

K1 Level Sensor
C 24
GNRD 24 Plug 4P KOA
NOTE THE PIN ARRAY M,P C 106B A 3 24 BKYE Type 2 1 91B 7J 76B
24 24 24 24 24 24 24 24 24 24 24 24 8 WHBU 24 2 'c' 92B Plug 2P White 66 70002-10230 Fuse Comp. 10A
7H 57B
1 7 4 3 2 8 9 10 5 6 1112
4 3 2 1 107B A 7 24 N 䈜 10A
64G 39B 102B A BN
4
'c'
8 7 6 5

U Accessory
24
Plug 4P 'b' F C C C C H WHBK 65 35010-01900 Diode 1G6 2 䈜 NihonInter

Y2
61 103B A 8
K4 Tilt Angle Sensor
D5 E1,E2 P,R 24 RDBK 1
White 8B 35C 42B 44B 49B 51B 78B Solenoid Valve 112B A 1 24 BNBK GNRD
24
A 142B Waterproof 1 2 64 39110-01350 Capacitor(125V 0.022uF)QXL2B223KTPT 2
NICHICON
+
94B 73B 64H 24 2 A 143B Type
C C C C C C Waterproof BUWH 3 2 1 3 4

To N1

To N1
113B A 5

To K1

To K2

To K3

To E1

To E1
33 BKYE NICHICON
A 144B Plug 3P

RDWH

RDWH

RDWH

RDWH
24
Type BNRD 3 63 39110-01200 Capacitor(100V 22uF) TVX2A220MAD 1

BKYE

BKYE

BKYE
108B A 24
2
N2
60B 61B 43B 45B 50B 52B 24 Models ▲3,6
1 2 Plug 8P 109B A 6 BNWH
24 Head Guard(Right) 62 70001-28020 Termial,LA 7009-1334 No plating N 䈜 YAZAKI 8
3 4 2 104B A 3 24 BUBK
AMP 174661-2 1 2 3 Plug 6P 105B A 7 24 WHRD 58 59 57 61 70001-28010 Termial,LA 7009-1324 No plating 3 䈜 YAZAKI 8
4 5 6 Red 4 3 2 1 100B A 4 24 GNBK YEBK 2
28 28 28

Q
101B A 8 24 WH 15 A 88B Waterproof 60 70000-79960 4 JST

BKYE
Waterproof Models ▲4,7 8 7 6 5 BKWH Terminal P1.25 28

N1 3 A 89B Type 3 1

RDWH
6 5 4 3 2 1
Pressure Sensor
P Brake Switch
15
Head Guard(Left) Type RDGN Plug 3P Sumitomo Wiring

RDWH

RDWH
12 11 10 9 8 7 Plug 12P 15 1 A 87B 2 59 Seal,Wire 7165-0385 3 Systems
22 Cavity Plug
Capacitor NOTE.11

To D5

To D5
1 Sumitomo Wiring 15
SUMITOMO 58 37010-23630 Tinning 3

To A

To A
BU 24 Terminal(F) 1500-0110 Systems
2 A 13B 125V 0.022μ 64 NOTE THE PIN ARRAY

Y1
RDYE 24
O Charger Panel Waterproof 3 A 10B 6189-0131 57 Housing(3P-F) 6189-0131 1 Sumitomo Wiring
Lift Lock Valve 2 1 Type 71B D4 1 24 GNWH BKYE 24 5 A 11B Waterproof
Models ▲1,2,4 Systems
18 19 Plug 2P 2 24 WHGN WH 24 3 2 1 56 70001-99800 Receptacle 7116-1180 Tinning 2
72B D4 6 A 12B Type 5,7,8 Models ▲3,6 YAZAKI 51

H
Models ▲1,2,3 GN 24 6 5 4
4 O78A Plug 6P
䚷,5,6,8
Capacitor
Accel Sensor 55 70001-99790 Housing(3P-F) 7123-1430 1 YAZAKI
125V 0.022μ RD 24
NOTE THE PIN ARRAY 54 37010-22910 Receptacle 179956-2(Loose Piece)316041-2(Strip Form) Gilding 4 AMP 5
49 48 BKRD 24
1 A 20B
Speed Sensor Pressed Sleeve Detailed Drawing
66 3 A 21B 53 37010-22890 Housing,Receptacle(2P-Y) 2-179958-2 1 AMP D05200
YAZAKI
1P 33B C 8
WH▲ BUWH24
WH 24
2 A 22B Waterproof 2 1
G (Traction Motor)
NOTE.12
52 37010-22880 Housing,Receptacle(2P-X) 1-179958-2 1 AMP D05200
J
RDGN 4 A 23B Type
RDGN 7123-4113-30 Plug 4P
4 3
10A
EPS Motor NOTE.11 34 51 37910-01490 Tab 7114-3251 Tinning
1
1
35B C,O YAZAKI 29 Ca1a-DC48V-N
YAZAKI 9
Models ▲5,6,8 䈜BK RDBK 1P BK▲ BNYE 68 50 37010-04890 Conector,Receptacle(1P) 7123-4113-30
28 RDBK 10A 7122-4113-30 34B C 9
YEWH 24 3 1 E1 9B 1 YAZAKI 58L
1 A 117B Waterproof RDWH Backward Output
D6
62C D1,I BK 24 Type 3 2 D3,D5 7D Plug 4P 1 2 49 37910-01500 Receptacle 7116-3251 Tinning
8 2 A 118B BKWH䈜
Relay(Left) 1 YAZAKI 8
Models ▲1,2,3 䈜BK RDYE 51 50 RDBK 24 4 A 116B
Plug 8P
YEBK
3 3 D3,D4 64D
Yellow 3 4
Models ▲1,2,3
10A BUWH 24 3 A 119B
3 4 D3 5C
NOTE.6 48 37010-04870 Conector,Receptacle(1P) 7123-4113-30 1 YAZAKI 58L
86B D4 BNYE 24 5
Y2
,5,6,8 A 121B 47 1911-94056 1 AMP 250
Tilt Lock Valve
BKYE 24 6 A 122B 4 3 2 1 26 Ca1a-DC48V-N
Sleeve(For two) 1-170823-5
RDGN RDGN GNRD BURD 24
10A 106B A 1 8 A 120B 8 7 6 5 BN 46 1911-94054 Sleeve(For one) 170823-2 1 AMP 250
WHBU 3 1 I 66A
35B C,O Models ▲3,6 107B A 1 NOTE.10 BNWH 24 7 A 123B 14 15 RDWH Backward Output
D3
3 2 D2,D6 7C Plug 4P 1 2 45 1911-94010 Receptacle 41729
1
YEBK 24 BKWH䈜 With Sleeve 2 AMP 7
Models ▲7 䈜BK
28 RDBK 10A
RDBK 62D F,N1 2
RDBK
74 BKRD 24
1 A 125B YEBK
3 3 D1,D6 64C
White 3 4 Relay(Right)
Waterproof 3 4 A,D6 5B 44 1911-94090 N AMP
T
2 Sleeve(For two) 170888-1
I
62C D1,I A 126B Type NOTE.6
BN RDYE 24
8
Back Buzzer 66B D3,E2 2 4 A 124B Plug 10P Hydrauric Lever 43 1911-94061 N

䖪L
Models ▲4 RD RD WHBK 24 3 Sleeve(For One) 170887-1 AMP
A 127B
10A BUYE 24 5 A 129B
T RDGN 30 42 37910-01720 Plug 170020-3(Loose Piece)170002-5(Strip Form) No plating N AMP 2

1
133B GNBK 24 1 C,W4 36B Ca1a-DC48V-N
䈜BK
RDYE
46 45 WHBU 24
6 A 130B YERD
3
3 2 C 53B
8 A 128B 5 4 3 2 1
41 1911-94011 Plug 170020-2 Tinning N AMP
Control Power
D2
10A RDWH 1
WHBK GNWH 24 7 10 9 8 7 6 3 3 A,D3 7B
D1 A 131B BNYE Plug 4P 1 2 Supply Relay
M Horn
Models ▲4,7 86B D4 65B 7 RD 24 16 17
+ 9 F 133B 3 4 C 54B 40 1911-94070 Sleeve(For two) 170890-1 11 AMP
BKWH䈜 RDGN 24 10 A 132B Models ▲4,7 Red 3 4 NOTE.6
64F D4,P 7 39 1911-94057 N AMP
23 Capacitor
Sleeve(For one) 170889-1
BUBK 47 45 63 100V 22μ RDBK 1 E1,F 62B 38 37910-01730 Receptacle 170021-3(Loose Piece)170003-5(Strip Form) No plating N AMP 2
69B D4 8 YERD
3
3 2 S1 63A
27 Ca1a-DC48V-N
37 1911-94012 Receptacle 170021-2 Tinning N AMP 1
Plug 2P 67B D4 1 3 WHBU WHGN V 75E
D1 Horn
1 BNWH 1
65
75 68B D4 2 3 RDBK N2 62J BKWH 4 E2,D3 64B Plug 4P 1 2 Relay 36 37010-22990 Contact SXH-001G-P0.6 Gilding 7 JST 10
2 White RDWH
1
E2 7L WHBK
3

WHBU
1
P 73C
3 3 M 65A Black 3 4 NOTE.6 35 70001-00500 Housing XHP-10 1 JST XH
1
75A N1 WHGN BN
84B C 1 11 RDGN䠀 1
RDBK
1 I 66C Models ▲2 NOTE THE PIN ARRAY 34 37010-21470 Receptacle 179461-5(Loose Piece)170032-5(Strip Form) Tinning 55 AMP 3
62A D1 RDGN C 56B
4321 4P 2
7G c
1
RDWH 䖪L3 1
RDWH
83B C 3 11 YEBK䠀 1
WHBU RDWH
3 1 D6,D5 7E 28 33 37010-21450 Housing,Plug(6P Red) 171898-9 1 AMP 250
BKWH䠀 73A P 3 2 D5,'c' 7F Ca1a-DC48V-N
85B C 4 11 1
BNYE WHGN 24 1 V 75E
Models ▲2 9A D6 1 䖪L4 RDBK 24
Waterproof 3 2 1 32 37010-21420 Housing,Plug(6P Black) 171898-2 1 AMP 250

F
N2 62J
D5
58B C BUWH 2 Type
1 6 5 4 YEBU
Contactor & Fuse RDWH 24 3 E2 7L Plug 6P
12 13 WHRD
3 4 P 94A Plug 4P 1 2 Brake Relay 31 37010-21410 Housing,Plug(6P White) 171898-1 1 AMP 250
62 WHBU 24 P 73C 3
NOTE.8 Waterproof 4 3 A 3B Green 3 4 NOTE.6 30 37010-21300 Housing,Plug(4P Red) 172134-9 1
Type 75A N1 1 24 WHGN 䖪L4 BN 24 5 I 66C AMP 250
䖪L

8 RD▲ Plug 6P 62A D1 2 24 RDBK RDGN 24 6 C 56B Models ▲1,3 NOTE THE PIN ARRAY
32B C RDWH 29 37010-21290 Housing,Plug(4P Yellow) 172134-7 1 AMP 250
76 7G c 3 24 70 䚷,4,5,6
5

BNRD 73A P 4 24 WHBU

70B D4 8
9A D6 BNYE 28 37010-21280 Housing,Plug(4P Green) 172134-4 1 AMP 250
3 2 1 5 24
BUWH NOTE.10 RDWH GNWH Plug 2P 1 24
Models ▲1,3 58B C 6 24 U,E2 3 1 Y1 71A 27 37010-21270 Housing,Plug(4P Black) 172134-2 1 AMP 250
6 5 4 1 7K Stop & Tail Green
E2
BKWH䈜 WHGN 2
'c'
䖪L2

Fuse 䚷,4,5,6 70 BUYE

1 D1 64A Lamp(Right)
3 2 Y1 72A
Models ▲1,2,3, 26 37010-21260 Housing,Plug(4P White) 172134-1 3 AMP 250
1 U 76A
NOTE.10 BNYE 5,6,8
AC125V 10A
D4
1
1
U 77A 25 37010-21720 Housing,Plug(2P Red) 172130-9 1 AMP 250
BK WHBU
AC125V 10A 55 Plug 15B A 2 51
BNWH
3 1 F 67A Control Unit 24 37010-21700 Housing,Plug(2P Green) 172130-4 N AMP 250
About 40

1 2 3 YEBU 3 4 F 68A
Stop & Tail Power Supply
200

BU▲
3P 4B A 3 51

B
BUBK
E1
Models AC125V 10A 8 C 31A 3 2 F 69A
1 Lamp(Left)
YAZAKI 2.3 Conector
72 Terminal BKWH䈜 3 3 D6,M 64E Plug 6P 1 2 3 31 23 37010-21680 Housing,Plug(2P White) 172130-1 2 AMP 250
▲5,6,7,8 White
7123-1430 56 NOTE.10
RDYE 3 5 F 86A 4 5 6 22 37010-21000 Seal(Cavity Plug) 172748-2 1 AMP
BNRD 3 6 F 70A
Models
8 21 70000-79650 Seal(Rubber Plug) 900324-4 N AMP
▲1,2,3,4

100 20 37010-23510 Receptacle 171699-1(Loose Piece)171630-1(Strip Form) Tinning N AMP 24

30 40 100
Clamp 19 37010-23170 Plate,Double Lock(12P) 174662-7 1 AMP
Fig.1 18 37010-23190 Housing,Plug(12P) 174661-2 1 AMP
'a' 37010-21950
17 Plate,Double Lock(10P) 174656-7 N AMP
16 37010-21930 Housing,Plug(10P) 174655-2 N AMP

GNWH

WHGN

GNWH
WHRD

RDWH
BNWH

BUWH

BUWH

BNWH

WHBU
WHBK

WHBK

GNRD

RDGN
37010-20810

GNBK

BNRD

BURD

GNBK
WHBU
15 N

YERD

RDYE
BKRD

RDBK
BUBK

BNBK

BNYE

BUYE
GNRD

BKYE

YEBK

BKYE
Plate,Double Lock(8P) 174983-7 AMP
BKWH䠀
RDGN䠀
YEBK䠀

WH
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH
RDGN
RDGN

GNRD

RDGN

BN

BU
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE

WH▲

14 37010-20910 N
RD▲

Housing,Plug(8P) 174982-2
BU▲

AMP
BK▲
WH
RD
BN

BU
BK

BK

BK

2±1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1020 1 11 2 12 3 13 5 15 6 16 7 17 8 18 9 19 4 14 1 2 10 9 3 11 4 12 5 6 1413 7 8 1516 7 8 1516 13 37010-20800 Plate,Double Lock(6P) 174263-7 N AMP
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 3
YEWH
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
WHRD

RDWH

Y2 Y2 Y2 Y2 Y2 Y2 Y2 T Y2 T T T T T T K4 'c' T
BUWH

BUWH
BNWH

WHBU
RDBK
WHBK

WHBK

BKWH
RDGN
12 Housing,Plug(6P) 174262-2 N
BURD

37010-20900 AMP
YERD

RDYE

BKRD
BUYE

YEBU

YEBU
YEBK

BKYE

BKYE

YEBK
5 1 2 3 4 5 6 7 8 9 10112930121314151617183819394020333435212223242526272831323637 1 2 1 2
WH

WH

BK
RD

RD

RD

RD
BU

BU

100A102A104A108A110A 112A 114A 119A 106A 120A123A126A127A128A131A 143A 7M 132A

BK
BK

BK

BK
F W4 O R F F O O A L O O D2 N2 N1 X O F J 11 37010-20790 Plate,Double Lock(4P) 174258-7 2 AMP
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A 54 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 T T T T T T K4 K4
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9191020 1 2 9 3 1011 4 12 5 13 6 14 7 8 1516 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 1020 1 2 9 7 8 4 5 6 121316 3 111014 15
10 37010-20890 Housing,Plug(4P) 174257-2 2 AMP
D2 S2 X F O O A L L O O D2 E2 E1 O 'a' B J 101A103A105A109A111A 113A 115A 107A 121A122A124A125A129A130A 142A 144A
Tie-Wrap
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A 31B 34A
W3 E1 U V D2 H H 'a' C X G G W3 T T S3 T T T Q 9 37010-20780 Plate,Double Lock(3P) 174358-7 N AMP
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 116A 118A 141A 26A 28A 30A 89A
8 37010-20880 Housing,Plug(3P) 174357-2 N AMP
Fig.2 2P-Y
Receptacle
2P-X
Receptacle W3 D5 D3 U K1 'c' 'b' H H W3 E1 C X G G T S3 T T T Q Q CN11 CN12
2A 3A 5A 91A 6A 92A 8A 11A 13A 14A
7 37010-20770 Plate,Double Lock(2P) 174353-7 N AMP
201918171615141312 11 10 9 8 7 6 5 4 3 2 1
15A 17A 19A 21A 23A 117A 140A 25A 27A 29A 87A 88A
11 12 6 37010-20870 Housing,Plug(2P) 174352-2 N AMP
4 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
403938373635343332 31302928272625242322 21 5 70000-62380 Tinning 33
CN5 CN6 CN7 Models Models Models Models 20 19 18 17 1615141312 11 16 15 14 13 12 11 10 9 Receptacle 1318143-2(Loose Piece)1123343-2(Strip Form) AMP 22

Capacitor(No Palarity) 53 52 ▲4,7 ▲3,6 ▲1,2,3

NOTE.7 NOTE.7 Models ▲3,6 Models Models 4 70001-00490 Housing,Plug(40P) 1318389-1 1 AMP 025
2 ,5,6,8 ▲4,7 ▲3,6 ▲4,7
5 6 7
Vinyl Tube
Fill the silicon adhesive
Vinyl Tube
C EPS Controller 10 9 8 7 6 5 4 3 2 1 NOTE.7 8 7 6 5 4 3 2 1 NOTE.7
20 19 18 17 1615141312 11 16 15 14 13 12 11 10 9
10 9 8 7 6 5 4 3 2 1 NOTE.7
3
2
37010-21490
37010-21020
Receptacle 175061-2(Loose Piece)173716-2(Strip Form)

Housing,Plug(20P) 175967-2
Gilding N
N
AMP
AMP 040
6

in vinyl tube. 20 19 18 17 1615141312 11 CN8

1 37010-21010 Housing,Plug(16P) 175966-2 N AMP 040
ͤThe electric wire table is shown in the
 PARTS, HARNESS 㸦E0000-42441㸧.
A MPU Board NOTE.7
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
8
8 7 6 5 4 3 2 1
<Note>

Body harness (MPU board unified gate

Tie-wrap Soldering Tie-Wrap 16 15 14 13 12 11 10 9
2. Strand part at the pitch of 25 mm and below.
Fig.3
3. Refer to NIS B7038 for wire treatment. 13. Lead wire 1

4- 4.
4. Refer to NIS A4010 for drawing instruction.

circuit with two relays for backward)

  ͤ 㸸AVS 0.85mm2
5. All pin layout shows of connector the view terminal insert side.   ▲ 㸸UL1015 AWG12
Heat-Shrinkable Tubing
(Colorless) 6. Relay shall not be tied to the main harness.   㸡 㸸AVSS 0.3mm2 HARNESS COLOR GROUND
ES1000-1 Parallel splice 7. Display the alphabet or number with description or stamping in immortal ink.   other 㸸AVSS 0.5mm2 STRIPE
(RAYCHEM)

4-4-14.
8. Fuse should be tied together in the form of concentric circle like Fig.1.
FB30P-75 (FB30P: 251AC1756-)
Permissible Substitute BK BLACK YE YELLOW BN BROWN
9. Winded by spiral tube at 2±1mm-intervals as shown in Fig. 2.
10. Covered by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap. WH WHITE GN GREEN BU BLUE
158 Fig.4 11. Solder the installation of the capacitor of the speed sensor adhesive in the vinyl tube. Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
54002-44680-0 (E0000-42431-0E)
12. Harness branches treatment should be like Fig.4. RD RED
 Wiring and main controller layout 4

250 (Tube length) *Note 10

T Control valve micro switch
<Note>
1. Terminal symbols
1 :Receptacle

BKWH䈜
Plug 6P

WHGN
(Plated) AMP 170021-2

RDYE
BUWH 3 1 A 25B BK

RD
WHBU :Receptacle

50
2
3 2 A 28B
BNWH (Unplated) AMP 170003-5(Strip form)

GNWH
WHGN
WHRD
WHBU
BKWH
3 3 A 26B
3 3 3 3 YEBU

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
4 A 29B AMP 170021-3(Loose piece)

RDBK
YERD
3

BUYE
RD
BK

1 2 1 2 GNWH 3 5 A 27B

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A BK 3 6 A 30B 1 2 3 Sleeve(for single wire) AMP 170889-1
1 2 3 4 5 6 7 8 9 10
2 2 24 24 24 24 24 24 24 24 24 24 75D 93B 4 5 6 Sleeve(for double wire) AMP 170890-1
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3 1 :Plug
40B 81B 18B N1,S1 X X A A C (Plated) AMP 170020-2
C W2 W2 A 62F 80A 82A 1B 24A
Point 'b'
8C 37B
Point 'b' 64K 79B
2 :Plug
59B 80B 82B 19B S1 X A A D2 Plug 2P Plug 2P RDBK W1,U 62G Horn SW (Unplated) AMP 170002-5(Strip form)
(lever) S1
2
63C 81A 2B 14B 36C WH RD YERD AMP 170020-3(Loose piece)
D1,W1 63B
CN1
Horn SW 2

50
Sleeve(for double wire) AMP 170888-1
JST XHP-10
W1 (post) Water proof Water proof Water proof 1 1 7 :Receptacle(with sleeve) AMP 41729
Plug 3P Plug 4P Plug 3P
R Accessory
BUBK Sleeve(for single wire) AMP 170823-2
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2
BNWH Sleeve(for double wire) AMP 1-170823-5
Brake oil S2
X 38B
64H P,S2 1 BKWH䈜
2
W K Lamp SW Laser pointer BKWH䈜 2 R,U 64I
6 :Receptacle AMP 173716-2(Strip form)
3 2 1 2 1 3 2 1 Install the sleeve AMP 175061-2(Loose piece)
V Operation Switch
4 3 for shur receptacle.
X Display W2 Turn signal lamp W4 Key SW
3 :Receptacle AMP 170032-5(Strip form)
AMP 179461-5(Loose piece)
(*Note 8) (*Note 8) 51 :Receptacle Yazaki 7116-1180

WHGN
RDWH
W3 Directional SW
:Receptacle AMP 171630-1(Strip form)

RDBK

RDYE
) 24
ngth AMP 171699-1(Loose piece)
be le
Water proof
(Tuote 11 Plug 2P AMP 900324-4(Cavity plug)
L EPS sensor
*N 100 RDYE
K3 Tilt level lamp

300(Tube length)
3 3 3 3
BKYE
24 1 V 79C AMP 172748-2(Cavity plug)

BKWH䈜
24 2 Point 'c' 92D
1 2 3 4
5 :Receptacle AMP 316041-2(Strip form)

RDWH
WHBK
2 1 U,E2 N1,V

RDBK
Water proof

BUYE
BNYE
AMP 179956-2(Loose piece)
WHGN
RDWH

Plug 2P
K2
62I 75C
RDBK

BUYE

BU
Water proof :Receptacle Yazaki 7116-3251
Laser

*Note 11
RDYE N1,U C 8
Plug 3P 1 24 WH 24 1 V 79A
46B C BKYE 1 1 1 1 1 1 1
7H 55B 9 :Tab Yazaki 7114-3251
24 2 Point 'c' 92C
47B C 2 24 GNBU 2 1 A S1,N2 S2,V E2 22 :Receptacle AMP 1123343-2(Strip form)
Tilt level
BKWH䈜

BKWH䈜

3 3 3 3
48B C 3 24 BU Plug 4P AMP 1318143-2(Loose piece)
WHBU

Water proof
K1 sensor
90B 62H 64J 77B
YEBU
BUBK

1 2 3 4 3 21
I,W1 E1,N2 YERD Plug 2P A N2,E2 E2 WH
24 1 A 6C
GNWH
BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD
RDYE

BKYE
BUYE

62E 75B 3 3 3 3 3 24 2 Point 'c' 92B 91B 7I 76B

GN
RD

BK

Point 'c',N2 C 1 2 :Contact SXH-001G-P0.6

U Accessory
1 2 3 4 5 6 10
7G 57B 24 24 24 24 24 24 24 24 24 24 24 24
8 M,P C 100 2 1
3 4 18 :Solderless sleeve JST FNC-1.25
1 7 4 3 2 8 9 10 5 6 11 12 64F 39B (Tube length) :Solderless sleeve JST FNC-2
QPressure sensor
12
Plug 4P
Note the
Point 'b' F C C C C H
D5 E1,E2 P,R Head guard
WH terminal array 8B 35C 42B 44B 49B 51B
C C C C C C
78C 94B 73C 64G
Water proof
N2 (Right) 2. Strand part at the pitch of 25 mm and below.
3. Refer to NIS B7038 for wire treatment.
1 2 60B 61B 43B 45B 50B 52B Plug 6P Water proof
RD
Plug 3P Plug 2P 4. Refer to NIS A4010 for drawing instruction.
3 4 1 33 YEBK

Y Lift lock valve

88B A GNWH 5. All pin layout shows of connector the view terminal insert side.
2 33 BKWH 24 1 D4 71B

To C
89B A

BK

To W4
AMP 174661-2 WHGN
Head guard 1 2 3 87B A 3 33 RDGN 24 2 D4 72B 6. The table of electric wires and parts are shown in “Parts, harness”(54001-95163).
N1
3 2 1

RD
Capacitor 2 1
7. Relay shall not be tied to the main harness.
(Left) 6 5 4 3 2 1
4 5 6
AMP
125V
0.022μ 1W, 8. Display the alphabet or number with description or stamping in immortal ink.
12 11 10 9 8 7 Super Seal 1.5 1Ω
18

P Brake SW 282087-1 9. Fuse should be tied together in the form of concentric circle like Fig.1.
10. Winded by spiral tube at 2±1mm-intervals as shown in Fig. 2.

To O
BK
To A

To A
Water proof 11. Covered by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap.

RD
RD
Water proof
Plug12P 1P 33B C 8
WH▲ BU
(Cavity plug) 1 Plug 6P 12. The capacitor should be soldered to the speed sensor part, as shown in Fig. 3.
Yazaki 24 2 A 13B
J EPS motor H Point 'a' Point 'b'
RDYE

O Charger panel 7123-4113-30 3 A 10B The inside of the vinyl tube covering the capacitor should be filled with silicone
Accelerator sensor
24
BKYE 24 5 A 11B
BK▲ WH 24 6 A 12B
3 2 1 adhesive.
1P 34B C 9 GN 6 5 4
Yazaki 24 4 O 78A Fuse
3.5

BKYE
To K1
BKYE
To K2
BKYE
To K3
RDWH
To E1
RDWH
To N1
7122-4113-30 10A

About 40
Note the terminal array 10A
RDBK
Main contactor I Back buzzer
62D F,N1 2 Capacitor Water proof
Speed sensor
F & fuses
125V 0.022μ
66C D3,E2 2 BN Plug 4P
G (Travel)
12 18

RD 1 A 20B
BKRD
24 Tie wrap
650
30 40

RDWH
24 3 A 21B

BKYE

To D5
RDGN RDGN
10A
BUWH 24 2 A 22B 2 1 (*Note 12) Clamp

To A
BK※ 35B C,O WH
Length 100 WHBK 䖪
24 4 A 23B 4 3
Fig.1 Fig.2
M Horn +
RDBK 10A RDBK 65B D1 7
18 Point 'c' Vinyl tube Capacitor
1 62C D1,I 64E D4,P 7 BKWH䈜 Vinyl tube
RDYE(length 200) Capacitor Fill the inside of the vinyl tube (No polarity)
10A
86B D4
100V 22μ Solderless sleeve Detailed Drawing with silicone adhesive.
69B D4 8 BUBK
Plug 67B D4 1 3 WHBU RDWH U 7J
1 2P BNWH 1 E2
2 68B D4 2 3 BKWH䈜 1 D1 64A
WH 䖪 BUYE Tie wrap Soldering Tie wrap
450 BNYE
1 U 76A
U 77A
83B C YEBK
1
Water proof GNWH Y 71A Plug Fig.3
Plug
1 3
RDGN
Water proof
1 24 WHGN 䖪1400 WHGN WHGN
3 1
2P 1
1 2 4P 85B C
84B C 2 3
3 3 BKWH Rear Plug 6P 75A N1
62A D1 2 24 RDBK
(Colgate length)
*Note 11 RDBK
24
24
1
2
V 75E
N2 62J
Plug 6P 3 2 Y 72A GN 2
3 4 RDWH
WH
combination 3 24 RDWH

D4 Contoroller
4 7F Point 'c' 24 3 E2 7K
WHBU HARNESS COLOR
73B P 4 24 WHBU
E1 lamp (Left) 36 25 41
24 4 P 73D WHBU 3 1 F 67A GROUND
5 24 BN BN 3 2 1 BNWH
66A D3 24 5 I 66D Plug
䖪 450(Colgate length) RDGN 3 4 F 68A
400

58B U 6 24 BUWH 24 6 C 56B 6 5 4 BUBK STRIPE

32B C 8 ▲RD BKWH䈜
3 2 F 69A 6P 1 2 3 BK BLACK YE YELLOW BN BROWN
)

3 D3,M 64D WH
th

*Note 11 3
ot e 0

RDYE 4 5 6 Relay for

11 g
*N Tub 70

Rear F 86A
1 3 5
e len

70B D4 8 BNRD 15B A 2 51 BK 䖪 Power supply BNRD 3 6 F 70A

Backward
B terminal
3 51 YEBU Point 'c' WH WHITE GN GREEN BU BLUE
Plug 4B A
combination
E2 D3 output
Ex. 'BKWH' = GROUND:BLACK,
1 2 3 3P BU▲
(

Yazaki 2.3 connector

8 C 31A lamp (Right) BN RD RED
STRIPE:WHITE
200

RDWH
3 1 E1,I 66B Plug Ca1a-DC48V-N
7123-1430 3 2 D2,D5 7C 4P 1 2 䈜Connect the relay.
BKWH䈜
100 100 YEBK
3 3 D1,D4 64C WH
3 4
3 4 A 5B Relay for ※ This harness is different from FB10~28P-75
Point 'a' RDGN 3 1 C,W4 36B control   in the☆ marked length (5 locations) only.
D2 power supply
YERD 3 2 C 53B Plug
RDWH 3 3 A,D3 7B 4P 1 2
BNYE RD
3 4
C 54B 3 4 Ca1a-DC48V-N
䈜Connect the relay.
GNWH

GNWH
WHGN
BNWH

BUWH
BNWH

BUWH
BKWH

BKWH

RDBK
RDGN
RDGN

RDGN

GNRD

RDGN
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE
YEBK

WH▲

E1,F 62B
RD▲
BU▲

3 1
BK▲

YERD
WH
RD
BN

BU

3 2 S1 63A
BK

BK

BK

D1
Plug
BKWH䈜 3 4 E2,D3 64B
4P
BK
1 2 Relay for horn
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK 3 3 M 65A 3 4 Ca1a-DC48V-N
䈜Connect the relay.
GNWH
WHGN
GNWH
WHGN

GNWH
BUWH

BUWH
BNWH

WHBU

1 2 1 2
WHBK

BKWH
RDGN
GNWH

WHRD

RDWH

1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
RDYE

BKRD

RDWH
WHBK

YEBU
BKYE

YEBK
YERD
BUYE

YEBU

YEBK

BKYE

F W4 O R F F O O A L O O D2 N2 N1 X O F J RDWH
3 1 D3,D5 7D
WH

WH
RD

RD
BU

BK
BK

BK
RD

RD
BU

3 2 D5,Point 'c' 7E
D5
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A Plug
D2 S2 X F O O A L L O O D2 E2 E1 O Point 'a' B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 YEBU
3 4
4P
P 94A GN
1 2 Relay for brake
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 1020 1 2 9 3 10 11 4 12 5 13 6 14 77 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 1314 15 16 WHRD
3 3 A 3B 3 4 Ca1a-DC48V-N
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A W3 E1 U V D2 H H Point 'a' C X G G W3 Q T T T 䈜Connect the relay.
Note the
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 29A

Body harness (MPU board

2P-Y 2P-X terminal array
Rceptacle Rceptacle W3 D5 D3 U K1 Point 'c' Point 'b' H H W3 E1 C X G G Q Q T T T
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A

4- 4.
40 39 38 37 36 35 34 33 32 3130 29 28 27 26 25 24 23 22 21

C EPS unit
CN5 CN6 CN7 CN8 A MPU board
unified gate circuit)
(Note 8)
5 6 7 8
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
FB35PJ-75 (FB35PJ: -251AC1446) 4-4-15.
54001-95083-0E
159
 4 Wiring and main controller layout

250(Tube length)*Refer to note 8.

T Control valve micro switch

To C
BK
WHGN
BKWH
Plug6P

RDYE
BUWH
WHBU
3 1 A 25B BK

RD
3 2 A 28B 1W,

50
BNWH 1Ω

GNWH
WHGN
WHRD
WHBU
BKWH
3 3 A 26B
3 3 3 3 YEBU

RDBK
YERD
RD
BK
4 A 29B

GNWH
3

WHBK
WHRD

RDGN
WHBU
BKWH

BUYE
1 2 1 2 GNWH 3 5 A 27B
BK 1 2 3

RD

RD

BN
10 10 10 10 10 10 10
N2,E2 A 3 6 A 30B
point b

To A
1 2 3 4 5 6 7 8 9 10 4 5 6

BK
2 2 24 24 24 24 24 24 24 24 24 24 75D 93B
C W2 A
1 2 3 1 2 3 4 1 2 3 U K2,K3
40B 81B 18B
C W2 W2 A
N1,S1
62F
X X A A point b C 64L 79B point a detail chart
80A 82A 1B 24A 8C 37B
Horn switch
S1
59B 80B 82B 19B S1 RDBK
X A A D2 Plug2P Plug2P 2 W1,U 62G
(Lever)

To W4

To E1
WH RD

To N1
63C

To K1

To K2

To K3
81A 2B 14B 36C

BKYE

BKYE

BKYE
YERD

RDWH

RDWH
W1 Horn switch Water proof
CN1 2 D1,W1 63B

RD
(Post) Water proof Water proof

R Accessory
JST XHP-10 1 1
Plug3P Plug4P Plug3P BUBK
1 2 3 4 5 6 7 8 9 10 41B C 1 2 2

S2
BNWH 18 12 18
X 38B
W K BKWH 2
64I P,S2 1
Lamp switch Laser pointer BKWH Brake oil
3 2 1 2 1 3 2 1 Install the sleeve 64J

V Laser pointer control switch

2

RDWH
X Display board

BKYE
4 3 for shur receptacle.

To D5
W2Turn signal lamp W4 Key switch

To A
To O

To A
RD

RD
point b detail chart point c detail chart
(*Refer to note 6.) (*Refer to note 6.)
W3 Directional switch

WHGN
)

RDWH
RDBK
ngth te 9.

RDYE
be le no
(Tuefer to
*R
Water proof
Plug2P
K3 Tilt level lamp Solderless sleeve detail chart
L EPS sensor

300(Tube length)
*Refer to note 9.
100 RDYE 24 1 V 79C 3 3 3 3
BKYE 24 2
point c 92D 1 2 3 4

K2 Laser device
2 1 Water proof U,E2 N1,V

RDWH
WHBK

RDBK

BUYE

BNYE
BKWH
Plug2P
WHGN
RDWH

62I 75C <Note>

RDBK

BUYE

BU
Water proof
RDYE N1,U C
Plug3P 1 24
WH
BKYE
24 1 V 79A
1 1 1 1 1 1 1 1. Terminal symbols
46B C 24 2 point c 92C 7I 55B
GNBU
47B C 2 24 2 1
A S1,N2 E2 1 :Receptacle
Tilt level
3 3 3 3 BU
48B C

K1 sensor
3
(Plated) AMP 170021-2

WHBU
BKWH

BKWH
24 Water proof Plug4P

YEBU
BUBK
1 2 3 4 3 2 1 90B 62H 64K 77B
I,W1 YERD Plug2P A N2,E2 E2 WH :Receptacle
GNWH

E1,N2 2
BUWH
BNWH

BKWH
RDGN

GNRD
BURD
BNRD

A 6C
RDYE

1
BUYE

24
BKYE 91B 7J 76B (Unplated) AMP 170003-5
62E 75B 24 2 point c 92B
RD

BK

3 3 3 3 3
GN

UAccessory Head guard

point c,N2 C 1 2 3 4 5 6 1 2 AMP 170021-3
7H 57B 24 24 24 24 24 24 24 24 24 24 24 24 M,P C 100 2 1
3 4 Sleeve(for single wire) AMP 170889-1

QPressure sensor
8
Be careful of (Tube length) Sleeve(for double wire) AMP 170890-1
N2 (Right)
1 7 4 3 2 8 9 10 5 6 11 12 64G 39B
Plug4P terminal point b F C C C C H
arrangement. D5 E1,E2 P,R 1 :Plug
WH 8B 35C 42B 44B 49B 51B 78C 94B 73C 64H
(*Refer to note 10.) (Plated) AMP 170020-2
C C C C C C
Be careful of terminal arrangement. 2 :Plug
1 2 60B 61B 43B 45B 50B 52B Plug6P Water proof Water proof (Unplated) AMP 170002-5
Plug3P Plug2P

Y
3 4 RD YEBK AMP 170020-3
88B A 2 15 GNWH Reference:
BKWH D4 71B
Lift lock valve
24 1
89B A 3 15 WHGN Sleeve(for double wire) AMP 170888-1
Head guard RDGN 2 D4 72B Harness mark/color
AMP 174661-2 24

N1
1 2 3 87B A 1 15
3 1
Capacitor 2 1 Red RD 7 :Receptacle(with sleeve) AMP 41729
(Left) 4 5 6 2
Sumitomo
125V
0.022μ
Black
Green
BK
GN Sleeve(for single wire) AMP 170823-2
6 5 4 3 2 1
Sleeve(for double wire) AMP 1-170823-5
Brake 6189-0131 Yellow YE

O Charger panel P switch

12 11 10 9 8 7 White WH
Brown BN
6 :Receptacle AMP 173716-2
Blue BU AMP 175061-2
Water proof
Water proof (Stopper)
Gray GY 3 :Receptacle AMP 170032-5
Plug12P 1P WH▲ 1 Plug6P Pink PK
AMP 179461-5
H
33B C 8 BU Orange OG
Yazaki 24 2 A 13B
RDYE
EPS motor 7123-4113-30 BKYE
WH
24
24
3
5
A 10B
A 11B 3 2 1
Accelerator Ex) BKWH (=Black/White)
51 :Receptacle Yazaki 7116-1180
BK▲ 24 6 A 12B Black colored harness with White line.
1P 34B C 9 GN 4 O 78A
6 5 4 24 :Receptacle AMP 171630-1
Yazaki 24
7122-4113-30 AMP 171699-1
Be careful of terminal arrangement. AMP 900324-4(Stopper)
RDBK AMP 172748-2(Stopper)
62D F,N1 2 Capacitor Water proof
Back buzzer66C 125V0.022μ Speed sensor
G (Travel)
BN Plug4P 5 :Receptacle AMP 316041-2
D3,E2 2 White line
RD 24 1 A 20B AMP 179956-2
BKRD 24 3 A 21B 8 :Receptacle Yazaki 7116-3251
(*Refer to note 10.)

650
RDGN RDGN BUWH
10A 24 2 A 22B 2 1
WH 9 :Tab Yazaki 7114-3251

F
35B C,O 24 4 A 23B 4 3
Main contactor BK*length 100
MHorn
WHBK 22 :Receptacle AMP 1123343-2
RDBK RDBK 65B D1 7
+ Black color
and fuses 1
18 10A
62C D1,I 64E D4,P 7
BKWH
AMP 1318143-2
RDYE(Length 200) Capacitor
10A
100V22μ 10 :Contact SXH-001G-P0.6
86B D4
69B D4 8
BUBK 18 :Solderless sleeve JST FNC-1.25
Plug 67B D4 WHBU GNWH 3 1 Y 71A Plug 12 :Solderless sleeve JST FNC-2
1 1 3 RDWH 7K WHGN 2P 1
2P BNWH 1 U,E2 3 2 Y 72A
2 68B D4 2 3 BKWH D1 64A GN 2

D4 Controller
WH 1
450
BUYE 1 U 76A 2. :Braided wires under 25mm pitch.
BNYE WHBU
1 U 77A 1 F 67A
83B C 1 3
YEBK Water proof Water proof BNWH
3
3. All pins arrangement of connectors indicates the view
Plug RDGN WHGN WHGN 3 4 F 68A Plug
1 2 4P 85B C
84B C 2
3
3
3
BKWH Plug6P 75A N1
62A D1
1
2
24
24 RDBK
(Corrugated tube length)
*Refer to note 9.
1400 RDBK
24
24
1
2
V 75E
N2 62J
Plug6P BUBK
BKWH
3 2 F 69A 6P 1 2 3 from terminal inserting side.
3 4 WH RDWH 3 3 D6,M 64E WH 4. The table of electric wires and parts are shown in “Parts,
Rear combination RDWH RDYE 4 5 6

E1
4 7G 3 24 24 3 7L 3 5 F 86A
WHBU WHBU
73B P 4 24
BN
24 4 P 73D BNRD 3 6 F 70A harness”(54002-22571).
lamp (Left) 3 2 1
6 5 4
9A D6
58B U
5
6
24
24
BNYE
BUWH RDGN
24
24
5
6
I 66D
C 56B
3 2 1
6 5 4 5. The relay should not be clamped to the harness.
▲RD
32B C 8 450(Corrugated tube length) 6. Write or impress alphabet with undamped ink.
9.

D6 Relay for backward

no h)

BNYE
*Refer to note 9.
Rear combination
te

1 E1 9B Plug 7. Fuses should be placed in a circle, as shown in Figure 1.

to gt

3
*R Tub 700

E2 lamp (Right)
1 RDWH
er en

70B D4 8
BNRD 15B A 2 51
BK
point c BKWH
3 2 D3,D5 7D 4P 1 2 output (Left) 8. The end of the spiral tube should be tied together with
ef e l

YEBU 3 3 D3,D4 64D YE

Plug 4B A 3 51
Power supply YEBK 3 4

B terminal
1 2 3 3P
3 4 D3 5C Ca1a-DC48V-N wire ties, and the tube should be coiled at intervals of
BU▲
(

8 C 31A *Connect the relay. 2±1mm.(See Figure 2).

Yazaki 2.3 connector BN

D3 Relay
Plug
3 1 66B
for backward 9. The end of the vinyl tube and corrugated tube should be
200

7123-1430 RDWH
D2,D6 7C 4P
BKWH
3 2 1 2
100 3 3 D1,D6 64C WH output (Right) tied together with wire ties.
YEBK 4 A,D6 5B 3 4
3 10. The capacitor should be soldered to the speed sensor
Ca1a-DC48V-N
RDGN 3 1 C,W4 36B *Connect the relay. and the pressure sensor part, as shown in Figure 3. The
YERD Plug
inside of the vinyl tube covering the capacitor should be
D2 Relay for
3 2 C 53B
RDWH
A,D3 7B 4P 1 2
point a 3 3
BNYE RD filled with silicone adhesive.
3 4
C 54B 3 4 power supply
RDBK Ca1a-DC48V-N
1 E1,F 62B
WH▲

3 Fuse
GNWH

GNWH
WHGN

RD▲
BNWH

BUWH
BNWH

BUWH

BU▲
BKWH

BKWH

Approx. 40
BK▲
GNRD
RDGN
RDGN

RDGN

RDGN

YERD
3.5
GNBU

BURD
BNRD

YERD

RDYE

RDYE
BUBK

BUBK

BNYE

BUYE

BUYE
YEBK

3 2 S1 63A Plug *Connect the relay. 10A

WH

D1
RD
BN

BK

BK

BK
BU

BKWH 4 E2,D3 64B

4P
BK
1 2 Relay for 10A

22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5 WHBK
3
3 3 M 65A 3 4 horn
1 2 1 2 Ca1a-DC48V-N
GNWH

GNWH
WHGN
GNWH
WHGN

GNWH
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
WHRD

RDWH

BUWH

BUWH
BNWH

WHBU
RDWH
WHBK

WHBK

BKWH
RDGN
YERD

BKRD
RDYE
BUYE

YEBU

YEBU
YEBK

BKYE

BKYE

YEBK
F W4 O R F F O O A L O O D2 N2 N1 X O F J RDWH
3 1
D5, D6,D5 7E *Connect the relay. Tie wrap
WH

WH

30 40
RD

RD

RD

RD
BK
BK

BK
BU

BU

3 2
32A 33A point c 7F Plug Clamp

D5
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A
D2 S2 X F O O A L L O O D2 E2 E1 O point a B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 YEBU
3 4
4P
P 94A GN
1 2 Relay for Figure 1 Figure 2
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A 31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 13 14 15 16 WHRD
3 3 A 3B 3 4 brake
W3 E1 U V D2 H H point a C X G G W3 Q T T T Vinyl tube Capacitor Vinyl tube
Be careful of Ca1a-DC48V-N
1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 29A terminal arrangement. *Connect the relay. Fill the inside of the vinyl tube (No polarity)
2P-Y 2P-X
Receptacle Receptacle W3 D5 D3 U K1 point c point b H H W3 E1 C X G G Q Q T T T with silicone adhesive.
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 8A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 28A 30A
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
Tie wrap Soldering Tie wrap

CN5 CN6 CN7 CN8

C EPS unit
Figure 3

5 6 7 8 A MPU board This harness is different from FB10~28P-75 in the marked length (5 locations) only.
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 (*Refer to note 6.)
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9

Body harness (MPU board unified gate circuit with two relays for backward) 4- 4.
FB35PJ-75 (FB35PJ: 251AC1447-1755) 4-4-16.
54002-22491-0E

160
 Wiring and main controller layout 4
Models ▲1,2,3,5,6,8
BUWH
WHBU
3 1 A 25B
2 Plug 6P Length(Part 䖪) Quantity:N PARTS,HARNESS
A 28B
BNWH
3
3 A 26B Black 32
Part Number Models
YEBU
3
Part Number

BKWH䈜
4 A 29B
3
L1 L2 L3 L4 L5

WHGN
GNWH 1 2 3 6 7 8 9 12 13 14 15 16 17 20 21 24 37 38 39 41 42 43 44 61 66 71 74
3 5 A 27B
1 2 3

RDYE
BK
T
3 6 A 30B
▲1 9䡚28P 500 500 1150 200 150 2 2 37 4 4 3 3 3 3 - - - - 54 54 1 12 7 7 1 1 - 2 3 3 1 䠉

RD
20 21 50 4 5 6 Valve Micro Switch 54002-44671-0 54002-44751

GNWH
WHGN
WHRD
WHBU
BKWH

RDBK
YERD
3 3 3 3
RD
BK

↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑

GNWH
WHRD
WHBU
BKWH

WHBK

RDGN
▲2 9䡚28P with CABIN 2 2 42 42 24 19

BUYE
69 1 2 1 2
38 40 54002-44741-0 54002-44821
10 10 10 10 10 10 10
'b'

RD

RD

BN
N2,E2 A
1 2 3 4 5 6 7 8 9 10 25
NOTE.9 RDBK 2
36 2 2 24 24 24 24 24 24 24 24 24 24 75D 93B W1,U 62G 9䡚28P with Automatic
C
40B
W2 A
81B 18B
N1,S1
1 2 3 1 2 3 4 1 2 3 U K2,K3
YERD 2 D1,W1 S1 Horn Switch
54002-44701-0 ▲3 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 3 3 ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44781
X X A A 'b' C 64L 79B 63B
C W2 W2 A 62F
59B 80B 82B 19B S1
80A 82A
X
1B 24A
A A
8C 37B
D2 Plug 2P 1
Plug 2P 1 42 44 54002-44721-0 ▲4 9䡚28P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 7 7 ↑ 1- ↑ ↑ 4 1 1 54002-44801
63C 81A 2B 14B 36C
White Red
2 2 BNWH
Brake Oil ▲5 30P 650 700 ↑ ↑ ↑ 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ 2 ↑ ↑ 3 2 3 ↑
39 37
S2 54002-44681-0 䠉
X
CN1 2 38B
54002-44761
W1Horn Switch Level Sensor
Waterproof Waterproof Waterproof Head Lamp Laser Pointer BKWH䈜 2
JST XHP-10 R,U 64J
Type Type Type BUBK 50 30P with Automatic
1 2 3 4 5 6 7 8 9 10 Plug 3P Plug 4P Plug 3P 41B C 1 54002-44711-0 ▲6 Fork Leveling Function ↑ ↑ ↑ ↑ ↑ 3 3 45 ↑ ↑ 4 4 ↑ ↑ ↑ ↑ ↑ ↑ 57 57 ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-44791
35
W 10 11
3 2 1
K 64I P,S2 1 BKWH䈜 V Operating Switch
BURD 2 S3 Level Stop Switch
X Display 9 8
3 2 1 2 1
4 3 40 41 BK
A 140B
54002-44731-0 ▲7 30P with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 86 䠉 12 ↑ 1 - ↑ ↑
7 7 4 1 1 54002-44811
ATTACH THE SLEEVE FOR RECEPTACLE. 2 A 141B

R Hour Meter Count

Models ▲3,6
54002-44691-0 ▲8 35PJ ↑ ↑ 1400 450 400 2 2 37 4 4 ↑ ↑ ↑ ↑ - - - - 54 54 1 ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ 3 ↑ 䠉 54002-44771
W2
Turn Signal
Lamp Switch W4 key Switch
NOTE.7
42 43
NOTE.7 NOTE.10 䈜Permissible substitutes can be used.
W3 Directional Switch
71 RDYE 1 V 79C Waterproof 'a' 'b' 76 JST
K3
24

WHGN
11

RDWH
Contact SEH-001G-PU-P0.6 Gilding
Type 37010-23780 3

RDBK

RDYE
BKYE 2 1
24 2 'c' 92D Plug 2P Level Lamp

To W4
NOTE THE PIN ARRAY
6 75 37010-24530 Housing EHR-4 1 JST EH
WH
7
3 Waterproof 74 0832-10140 Vinyl Tube(Inside Diameter:10mm,Length:1400mm,Black) N
K2
46B C 24 RDYE 1 V 79A
GNBU 24
Type 67 60
3 2 1 Waterproof 47B C 2 24 BKYE 2 1
Laser

RD
Type 24 2 'c' 92C Plug 2P 3 3 3 3 73 0832-10030 Vinyl Tube(Inside Diameter:10mm,Length:300mm,Black) 1
L
BU
Plug 3P 48B C

BKWH䈜
1 24 1 2 3 4
WHGN
RDWH

EPS Sensor 28
RDBK

RDWH
BUYE

WHBK
BK BK 72 0832-060** 1

RDBK

BUYE

BNYE
U,E2 N1,V Vinyl Tube(Inside Diameter:6mm,Length:䖪L2,Black)

K1 Level Sensor To C To A

BU
YERD 1 A 6B Waterproof 62I 75C 1W,1Ω 71 0832-06010 Vinyl Tube(Inside Diameter:6mm,Length:100mm,Black) N

RD

RD
24
BKWH䈜

BKWH䈜

BKYE Type 2 1
N1,U C
2 'c' 92B Plug 2P 0832-06010 Corrugate Tube(φ7) CDP-B907-1
WHBU

24
70 2 䈜 Shinagawa Shoko
YEBU
BUBK

3 3 3 3 1 1

To O
NOTE.10 Models ▲1,2,4, 1 1 1 1 1

To A
55B
1 2 3 4
BU
73 71 ,5,7,8 S1,N2 S2,V
7I
69 0825-13045 Spiral Tube SPP-13L 1 䈜
I,W1 E1,N2 Waterproof 114B A 1 24 A E2 KITAGAWA INDUSTRIES
Type 115B A 5 WHGN NOTE.10
GNWH
BUWH
BNWH

68 35820-00000 Relay Ca1a-DC48V-N

BKWH
RDGN

GNRD

90B 62H 64K 77B 5

BURD
BNRD

24 ACA1223 AO1
RDYE

BUYE

62E 75B 3 3 3 3 3 Plug 8P 110B A 2 YERD Panasonic

24
GN
RD

GNWH A N2,E2 E2
BK

'c',N2 1 2 3 4 5 6 1 111B A 6 YERD 1 A 6B Waterproof 67 Register MOSX1C010J(1W,1Ω) 1 䈜

K1 Level Sensor
C 24
GNRD 24 Plug 4P KOA
NOTE THE PIN ARRAY M,P C 106B A 3 24 BKYE Type 2 1 91B 7J 76B
24 24 24 24 24 24 24 24 24 24 24 24 8 WHBU 24 2 'c' 92B Plug 2P White 66 70002-10230 Fuse Comp. 10A
7H 57B
1 7 4 3 2 8 9 10 5 6 1112
4 3 2 1 107B A 7 24 N 䈜 10A
64G 39B 102B A BN
4
'c'
8 7 6 5

U Accessory
24
Plug 4P 'b' F C C C C H WHBK 65 35010-01900 Diode 1G6 2 䈜 NihonInter

Y2
61 103B A 8
K4 Tilt Angle Sensor
D5 E1,E2 P,R 24 RDBK 1
White 8B 35C 42B 44B 49B 51B 78B Solenoid Valve 112B A 1 24 BNBK GNRD
24
A 142B Waterproof 1 2 64 39110-01350 Capacitor(125V 0.022uF)QXL2B223KTPT 2
NICHICON
+
94B 73B 64H 24 2 A 143B Type
C C C C C C Waterproof BUWH 3 2 1 3 4

To N1

To N1
113B A 5

To K1

To K2

To K3

To E1

To E1
33 BKYE NICHICON
A 144B Plug 3P

RDWH

RDWH

RDWH

RDWH
24
Type BNRD 3 63 39110-01200 Capacitor(100V 22uF) TVX2A220MAD 1

BKYE

BKYE

BKYE
108B A 24
2