PROJECT : THAI OIL CLEAN FUEL PROJECT

CLIENT : THAI OIL PUBLIC COMPANY LIMITED

PLANT LOCATION : SRIRACHA, THAILAND

CONNECTION DESIGN TEMPLATE SHEET VALIDATION

TITLE : THAIOIL_END PLATE BOLTED CONNECTION

DATE: 27-Sep-19

DOCUMENT No: F44764-CONN-TEMPLATE-006

REV: A
END PLATE BOLTED CONNECTION
BEAM END FORCES: AISC 9th Edition

Axial Force (Tension) NT.max = 0 kN L/c :

Axial Force (Compression) NC.max = 1068 kN L/c : 25003
Shear force Vmax = 3 kN L/c :
Angle of brace θ = 53

Vertical component due to NT.max = NT.maxxsin(θ) NTV = 0 kN

Horizontal component due to NT.max = NT.maxxcos(θ) NTH = 0 kN
Vertical component due to NC.max = NC.maxxsin(θ) NCV = 853 kN
Horizontal component due to NC.max = NC.maxxcos(θ) NCH = 643 kN

Type of connection = Beam to beam/column end plate

Column stiffner = YES

Maximum axial force (Tension) NT = 0 kN

Maximum axial force (Compression) NC = 853 kN
Maximum shear force VV = 646 kN

SUPPORTED BEAM TYPE :

Section -4.3
Material grade = SM 490 (Design
criteria)
Yield Strength Fy = 325 Mpa
Table-12 (TIS
Ultimate strength Fu = 490 Mpa 1227-2539)

SECTION H300x300x10x15
H1 = 300 mm
B1 = 300 mm
T1 = 15 mm
t1 = 10 mm
r1 = 18 mm
END PLATE BOLTED CONNECTION

SUPPORTING COLUMN/BEAM TYPE :

Section -4.3
Material grade = SM 490 (Design
criteria)
Yield Strength Fy = 315 Mpa
Table-12 (TIS
Ultimate strength Fu = 490 Mpa 1227-2539)

SECTION PG 600x500x30x50
H2 = 600 mm
B2 = 500 mm
T2 = 50 mm
t2 = 30 mm
r2 = 22 mm

END PLATE:
Section -4.3
Material grade = SM 400 (Design
criteria)
Thickness of end plate Tp = 30 mm
Yield Strength Fy = 235 Mpa Table-12 (TIS
Ultimate strength Fu = 400 Mpa 1227-2539)

Depth of end plate B = SL1 +SL2 + (H1/SIN(θ))

776 mm
Width of end plate A = g+2xe2
480 mm
BOLT TYPE:
Section -4.3
Material grade A325M (Design
criteria)
Allowable tensile stress Ft = 303 Mpa
Table J3.2
Allowable shear stress Fv = 145 Mpa
WELDING ELECTRODES :
Type of welding electrodes = E70 Table -2 (AWS
5.1-91)
Section -4.3
Strength of welding material Fexx = 480 Mpa (Design
criteria)
Welding thickness Tw = 8 mm
CONNECTION GEOMETRY:
n° of column nC = 4
n° of horizontal row in side the flanges nR = 3 INSIDE OK

n° of horizontal row out side the flanges nR1 = 2 OUTSIDE OK/

Default '0'
Pitch between flange p = 90 mm
Pitch inside to outside of flange p1 = 100 mm
END PLATE BOLTED CONNECTION
Vertical Edge distance e1 = 60 mm
Horizontal Edge distance A1 = e 2 = 60 mm
Horizontal guage A2 = g = 120 mm
Stiffener plate thickness Sp = 20 mm
Stiffener Length-1 SL1 = 200 mm OK
Stiffener Length-2 SL2 = 200 mm OK
Bolts diameter db = 24 mm OK
Hole dia. + 2 mm dh = 29 mm (B2 )
Nominal Bolt Area Ab = 452.39 mm2
Ab = 452.39 mm2
N section of shear Nda = 1
GEOMETRY CHECK:
75 / p = 0.83 HENCE OK Project Spec.
75 / g = 0.63 HENCE OK Project Spec.
50/ e1 = 0.83 HENCE OK Project Spec.
50/ e2 = 0.83 HENCE OK Project Spec.
1. BOLTS IN TENSION :
Design bolt tensile stress ft,actual = NT / (Ab x nc x (nR + nR1))
0.0 Mpa
Allowable tensile stress Ft = 303 Mpa
Allowable tensile stress considering shear stress F't,allowable = (Ft2-4.39*(fv)2)^0.5 Table J3.3
263.5 Mpa
U/R = 0.00 HENCE OK

2. SHEAR ON BOLTS :

Maximum shear stress per bolt fv = VV / (Ab x nc x (nR + nR1))

71.4 MPa
Allowable shear stress per bolt Fv = 145.0 MPa

U/R = 0.49 HENCE OK

3. BEARING/TEAROUT :
a) On end plate
Actual bearing stress per bolt Fb,actual = VV / (dbxTpx nc x (nR+nR1))
44.9 MPa
Ultimate strength Fu = 400 MPa
Yield Strength Fy = 235 MPa
Bolt diameter db = 24 mm
Thickness of the plate Tp = 30 mm
Le = min(e1,e2)
60 mm
Allowable bearing stress Fp1 = 1.2 * Fu (J3-1)
480 MPa
Fp2 = Le x Fu /2db (J3-3)
500 MPa
Fb,allowable = min(Fp1,Fp2) x Nda = 480 MPa
END PLATE BOLTED CONNECTION
U/R = 0.09 HENCE OK

b) On column/beam flange
Actual bearing stress per bolt Fb,actual = VV / (dbxt2x nc x (nR+nR1))
45 MPa
Ultimate strength Fu = 490 MPa
Yield Strength Fy = 315 MPa
Bolt diameter db = 24 mm
Web thickness t2 = 30 mm
Le = min(e1,e2) = 60 mm

Allowable bearing stress Fp1 = 1.2 * Fu (J3-1)

588 MPa
Fp2 = Le x Fu /2db (J3-3)
613 MPa
Fb,allowable = min(Fp1,Fp2) x Nda = 588 MPa

U/R = 0.08 HENCE OK

4. END PLATE CHECK DUE TO MOMENT :

Force on bolt (tension) T= NT/(nC x (nR+nR1))

0.0 kN
lever arm e= g/2
60 mm
Moment due to bolts tension M= 1.11 x T x e x (nR + nR1)
(To Consider the effect of prying the actual moments are enhanced by 1.11)
= 0.0 kN-m

Effective width weff = B = 776 mm

Thickness requried for bending TP,required = 0.0 mm
TP,required = sqrt( 4*M/(0.6*Fy*B) )
U/R = 0.00 HENCE OK

5. SHEAR YIELDING OF EXTENDED PORTION OF END PLATE :

Effective depth of end plate deff = (nR-1)*p+2*p1+(nR1-2)*p-0.5*dh+e1

426 mm
Thickness of end plate Tp = 30 mm
Gross Area Ag1 = deff x Tp x nc
51060 mm2
Fsy,actual = VV / Ag1
12.7 MPa
END PLATE BOLTED CONNECTION
Fsy,allowable = 0.4 x Fy (F4-1)
= 94 MPa

U/R = 0.14 HENCE OK

6. SHEAR RUPTURE OF EXTENDED PORTION OF END PLATE :

Effective depth of end plate deff = (nR-1)*p+2*p1+(nR1-2)*p-(nR+nR1-0.5)*dh+e1

310 mm
thickness of end plate Tp = 30 mm

Net Area An1 = deff x Tp x nc

37140 mm2
Fbs,actual = VV / An1
17.4 MPa
Fbs,allowable = 0.4 x Fy (F4-1)
= 94.0 MPa

U/R = 0.19 HENCE OK

7. COLUMN/BEAM WEB YIELDING :

R = max (NC,NT)
853 kN

T1 = 15.0 mm
T2 = 50.0 mm
tw = t2 = 30.0 mm
r2 = 22.0 mm
Tp = 30.0 mm
Distance from outer face of flange to web toe of fillet k = T2 + r2
72.0 mm
Length of bearing (not less than k for end reaction) N = T1 + 2*Tp
75.0 mm
Minimum yield stress of beam web
fwy = 111.5 MPa (K1-3)
Fwy = 0.66 x Fy
= 207.9 MPa

U/R = 0.54 N.A

8. COLUMN/BEAM WEB CRIPPLING :

NC = 853 kN
END PLATE BOLTED CONNECTION
NC = 191.75 kips
Fyw = Fy = 45.68 Ksi
d = H2 = 23.62 inch
T1 = 0.59 inch
tf = T2 = 1.97 inch
tw = t2 = 1.18 inch
r2 = 0.87 inch
Tp = 1.18 inch
N = T1 + 2*Tp N = 2.95 inch

Concentrated reaction = R = 2161.70 kN (K1-5)

U/R = 0.39 N.A

9. COLUMN/BEAM WEB BUCKLING :

Actual compressive force NC = 853 kN
twc = t2 = 1.18 inch
Fyc = 45.68 Ksi
dc = 19.69 inch
Factored beam flange or connection plate force = Pbf = 2319.26 kips (K1-8)
= 10317 kN

U/R = 0.08 N.A

10. COLUMN/BEAM STIFFENER :
Axial Force (Compression) NC = 853 kN
Stiffener width bs = 235.0 mm
Thickness T1 = 15 mm
Column / beam length L = 376 mm
Thickness of web t1 = 10.0 mm
Stiffener Length-1 SL1 = 200 mm
Stiffener Length-2 SL2 = 200 mm
Yield stress Fy = 245 MPa
Effective area of Column/ Beam stiffener Aeff 1 = Bs*T1*4
14100 mm2
Actual compressive stress σ'' = NC / Aeff 1
= 60.5 MPa
Allowable compressive stress σ = 0.6 x Fy
= 147 MPa

U/R = 0.41 HENCE OK

11. END PLATE STIFFENER :
Effective area of stiffener Aeff = L*t1+(SL1*Sp+SL2*Sp)
11756 mm2
Actual tension / compression stress σx = Max(NT,NC)/Aeff
72.56 MPa
END PLATE BOLTED CONNECTION
Actual shear stress τxy = VV / Aeff
= 55 MPa

Resultant stress as per von mises theory σ' = 119.7 MPa

Allowable stress σ = 0.6 x Fy Eq-F3.3

= 147 MPa

U/R = 0.81 HENCE OK

12. WELD CHECK BETWEEN SUPPORTED BEAM TO END PLATE :

Type of welding electrodes = E70

= 480 MPa Table -2 (AWS
Tensile strength of welding material Fexx 5.1-91)
Allowable stress on weld 0.3 x Fexx = 144 MPa Table J2.5

Depth of end plate B = 776 mm

Size of weld Tw = 8 mm

Weld length for shear lH = (B- 2*T1-2*r1-2*Tw)x2

1388 mm

Weld length for axial lV = (B-2*T1-2*r1-2Tw)x2+2*B1-4*Tw+2*(B1-t1-2Tw)

= 2504 mm

Aeff1 = lV x Tw x 0.707
= 14163 mm2

σx = Max(NT,NC)/Aeff1
= 60.2 MPa
τxy = VV / Aeff1
= 45.6 MPa

Equ. Shear stress = 99.3 MPa

U/R = 0.69 HENCE OK

BEAM TO COLUMN END PLATE CONNECTION
BEAM END FORCES: AISC 9th Edition

Axial Force FT = 300 kN L/c :

Shear Force (VER) FV = 200 kN L/c :
Shear Force (HOR) FH = 10 kN L/c :
Resultant Shear Force FR = 200.25 kN

Type of connection = Beam to column end plate

SUPPORTED BEAM TYPE :

Section -4.3
Material grade = SM 490 (Design
criteria)
Yield Strength fy = 325 Mpa Table-12 (TIS
Ultimate strength fu = 490 Mpa 1227-2539)

SECTION H450x200x9x14
H1 = 450 mm
B1 = 200 mm
T1 = 14 mm
t1 = 9 mm
r1 = 18 mm
SUPPORTING BEAM TYPE :
Section -4.3
Material grade = SM 490 (Design
criteria)
Yield Strength fy = 325 Mpa Table-12 (TIS
Ultimate strength fu = 490 Mpa 1227-2539)

SECTION H450x200x9x14 HENCE OK

H2 = 450 mm
B2 = 200 mm
T2 = 14 mm
t2 = 9 mm
r2 = 18 mm
BEAM TO COLUMN END PLATE CONNECTION

END PLATE:
Section -4.3
Material grade = SM 400 (Design
criteria)
Tp = 16 mm
Yield Strength fy = 245 Mpa
Table-12 (TIS
Ultimate strength fu = 400 Mpa 1227-2539)

Depth of end plate B = H1-2xT1 = 422 mm

Width of end plate A = g+2xe1 = 200 mm
BOLT TYPE:
Section -4.3
Material grade A325M (Design
criteria)
Allowable tension stress Fnt = 303 Mpa
Table J3.2
Allowable shear stress Fnv = 145 Mpa
WELDING ELECTRODES :
Table -2 (AWS
Type of welding electrodes = E70
5.1-91)
Section -4.3
Strength of welding material Fexx = 480 Mpa (Design
criteria)
CONNECTION GEOMETRY:

n° of column nC = 2
n° of horizontal row nR = 6
Vertical pitch p = 60 mm
Vertical Edge distance e1 = 70 mm
Horizontal Edge distance A1 = e 2 = 40 mm
Horizontal pitch A2 = g = 120 mm
Bolts diameters db = 20 mm
Hole dia. + 2 mm Dh = 24 mm (B2 )

Nominal Bolt Area Ab = 314.16 mm2

Bolt threaded/net Area Abt = 245.04 mm2

N section of shear Nda = 1

GEOMETRY CHECK:
60 / p = 1.00 HENCE OK
60 / g = 0.50 HENCE OK
40/ e1 = 0.57 HENCE OK Project Spec.
40/ e2 = 1.00 HENCE OK Project Spec.

1. BOLT CHECK FOR SHEAR:

a) Moment due to eccentricity in bolt group:
ey = H1/2 -e1 -(nR-1)xP/2 = 5 mm
ex = 0 mm
Bending moment due to shear force = My= Fv x ex = 0 kN-mm
Bending moment due to axial force = Mx= Ft x ey = 1500 kN-mm
BEAM TO COLUMN END PLATE CONNECTION
Total moment on bolt group = 1500 kN-mm

b) Additional shear force due to moment:

Y
Hor. row Num. Bolts Yi Ab tot Jp row i
# # (mm) (mm2) (mm4)
Xi 1 2 150 628.32 14137200
2 2 90 628.32 5089380.1
3 2 30 628.32 565488
4 2 -30 628.32 565486.68
5 2 -90 628.32 5089380.1
Yi
6 2 -150 628.32 14137167
Yt X 39584102
Jpx = 39584102 mm4

Vert. row Num. Bolts Xi Ab tot Jp row i

# # (mm) (mm )
2
(mm4)
1 6 60 1884.96 6785856
2 6 -60 1884.96 6785840.1

Xt 13571696
Jpy = 13571696.132 mm4

Jp = ( Jpx + Jpy ) = 53155797.9 mm4

Additional Axial force in z direction = S(M)x =(Mx*ymax/Jpy)xAb = 1.79 kN

Additional shear force in y direction = S(M)y =(My*xmax/Jpx)xAb = 0.00 kN

VR = ( ( Ft/nC/nR+S(M)x)2 + ( FR/nC/nR+S(M)y)2)0,5 = 31.56 kN

Maximum shear stress per bolt VR / Abt = 128.79 MPa

Allowable shear stress per bolt = 145.00 MPa

U/R = 0.89 HENCE OK

2. STRENGTH OF END PLATE:
a) Bearing strength at bolt hole:
Actual bearing stress VR / (dbxTp) = 98.62 MPa

Ultimate strength Fu = 400.00 MPa

Yield Strength Fy = 245.00 MPa
Bolt diameter db = 20.00 mm
Thickness of the plate Tp = 16.00 mm
Le = min(e1,e2) = 40.00 mm
Rn1 = 1.2 * Fu = 480.00 MPa (J3-1)
Rn2 = Le x Fu /2db = 400.00 MPa (J3-3)
BEAM TO COLUMN END PLATE CONNECTION
min(Rn1,Rn2) x Nda = 400.00 MPa
U/R = 0.25 HENCE OK

b) Strength of element:

Type of connection : SINGLE PLATE

Shear on single plate VR = 31.56 kN

Height of the plate B = 422 mm

Gross Area Ag1 = 6752 mm2
Net Shear Area Anv1 = 3808 mm2

i) plate capacity check due to moment :

Force on bolt (tension) FT/nC/nR = 25 kN
lever arm g/2 = 60 mm
Moment due to bolt tension = 9.99 kN-m
(To Consider the effect of prying the actual moments are enhanced by 1.11)
Effective width = 1325.41 mm
Thickness requried for bending = 14.32 mm

U/R = 0.90 HENCE OK

ii) Shear yielding:
Vreq1 VR / Ag1 = 5 MPa
Vallow1 0.4 x Fy = 98 MPa (F4-1)

U/R = 0.05 HENCE OK

iii) Shear rupture:
Vreq2 VR / Anv1 = 8.29 MPa
Vallow2 0.3 x Fu = 120 MPa (J4-1)

U/R = 0.07 HENCE OK

c) Block shear check:

Gross Shear Area Agv2 = 5920 mm2

i) Block shear due to vertical shear force FV/ (0.3xAnv2 +0.5x Ant2) = 94 MPa
Net Shear Area Anv2 = 3808 mm2
BEAM TO COLUMN END PLATE CONNECTION
Net Tension Area Ant2 = 1984 mm2

ii) Block shear due to horizontal shear force FH/ (0.3xAnv3 +0.5x Ant3) = 5 MPa
Net Shear Area Anv3 = 1984 mm2
Net Tension Area Ant3 = 2880 mm2

Maximum stress = 94 MPa

iii) Allowable Block shear capacity Fu = 400 MPa (J4-1&2)

U/R = 0.23 HENCE OK

3. CHECK OF THE SUPPORTING COLUMN:

a) Bearing strength at bolt holes

Actual bearing stress VR / (dbxt1) = 112.71 MPa

Ultimate strength Fu = 490.00 MPa

Yield Strength Fy = 325.00 MPa
Bolt diameter db = 20.00 mm
Unsupported length Le = 40 mm
thickness of support beam's web t1 = 14.00 mm

Rn3 = 1.2 x Fu = 588.00 MPa (J3-1)

Rn4 = Le x Fu/2db = 490.00 MPa (J3-3)

min(Rn3,Rn4) = 490.00 MPa

U/R = 0.23 HENCE OK
b) Shear rupture:
Net Shear Area Anv4 = 3332 mm2
Fv/Anv4 = 60 MPa
0.3*Fu = 147 MPa (J4-1)

U/R = 0.41 HENCE OK

4. WELD CHECK BETWEEN SUPPORTED BEAM TO END PLATE

Type of welding electrodes = E70
Fexx = 480 MPa Table -2 (AWS
Tensile strength of welding material 5.1-91)
Allowable stress on weld 0.3 x Fexx = 144 MPa Table J2.5

Size of weld = 9.00 mm

Equ. Shear stress = 40.59 MPa

U/R = 0.28 HENCE OK

 Profile Matrix A4-G106
1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 23
Mass Depth Width Thickness of Root Depth Second Moment Radius Elastic Plastic Area
per of of Web Flange Radius between of Area of Gyration Modulus Modulus of
metre Section Section fillets Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Section
kg/m mm mm mm mm mm mm cm4 cm4 cm cm cm3 cm3 cm3 cm3 cm2
Designation M h bf tw tf r/r1 d Ix Iy rx ry Zx Zy Sx Sy A3
11 H150x75x5x7 14 150 75 5 7 8 120 666 50 6.1 1.66 89 13 102 20.8 17.85
12 H200x100x5.5x8 21.3 200 100 5.5 8 11 162 1840 134 8.2 2.22 184 27 209 41.9 27.16
13 H250x125x6x9 29.6 250 125 6 9 12 208 4050 294 10.4 2.79 324 47 366 73.1 37.66
14 H300x150x6.5x9 36.7 300 150 6.5 9 13 256 7210 508 12.4 3.29 481 68 543 105 46.78
15 H350x175x7x11 49.6 350 175 7 11 14 300 13600 984 14.7 3.95 775 112 868 174 63.14
16 H400x200x8x13 66 400 200 8 13 16 342 23700 1740 16.8 4.54 1190 174 1330 268 84.12
17 H450x200x9x14 76 450 200 9 14 18 386 33500 1870 18.6 4.4 1490 187 1680 291 96.76
18 H500x200x10x16 89.6 500 200 10 16 20 428 47800 2140 20.5 4.33 1910 214 2180 335 114.2
19 H600x200x11x17 106 600 200 11 17 22 522 77600 2280 24 4.12 2590 228 2980 361 134.4
20 H194x150x6x9 30.6 194 150 6 9 13 150 2690 507 8.3 3.61 277 68 309 104 39.01
21 H244x175x7x11 44.1 244 175 7 11 16 190 6120 984 10.4 4.18 502 113 558 173 56.24
22 H294x200x8x12 56.8 294 200 8 12 18 234 11300 1600 12.5 4.71 771 160 859 247 72.38
23 H340x250x9x14 79.7 340 250 9 14 20 272 21700 3650 14.6 6 1280 292 1410 447 101.5
24 H390x300x10x16 107 390 300 10 16 22 314 38700 7210 16.9 7.28 1980 481 2190 733 136
25 H440x300x11x18 124 440 300 11 18 24 356 56100 8110 18.9 7.18 2550 541 2820 828 157.4
26 H488x300x11x18 128 488 300 11 18 26 400 71000 8110 20.8 7.04 2910 541 3230 830 163.5
27 H588x300x12x20 151 588 300 12 20 28 492 118000 9020 24.8 6.85 4020 601 4490 928 192.5
28 H700x300x13x24 185 700 300 13 24 28 596 201000 10800 29.3 6.78 5760 722 6460 1120 235.5
29 H800x300x14x26 210 800 300 14 26 28 692 292000 11700 33 6.62 7290 782 8240 1220 267.4
30 H900x300x16x28 243 900 300 16 28 28 788 411000 12600 36.4 6.39 9140 843 10500 1320 309.8
31 H148x100x6x9 21.1 148 100 6 9 11 108 1020 151 6.2 2.37 138 30 157 46.7 26.84
40 H100x100x6x8 17.2 100 100 6 8 10 64 383 134 4.2 2.47 77 27 88 41 21.9
41 H125x125x6.5x9 23.8 125 125 6.5 9 10 87 847 293 5.3 3.11 136 47 154 72 30.31
42 H150x150x7x10 31.5 150 150 7 10 11 108 1640 563 6.4 3.75 219 75 246 115 40.14
43 H200x200x8x12 49.9 200 200 8 12 13 150 4720 1600 8.6 5.02 472 160 526 243 63.53
44 H250x250x9x14 72.4 250 250 9 14 16 190 10800 3650 10.8 6.29 867 292 960 444 92.18
45 H300x300x10x15 94 300 300 10 15 18 234 20400 6750 13.1 7.51 1360 450 1500 684 119.8
46 H350x350x12x19 137 350 350 12 19 20 272 40300 13600 15.2 8.84 2300 776 2550 1180 173.9
47 H400x400x13x21 172 400 400 13 21 22 314 66600 22400 17.5 10.1 3330 1120 3680 1700 218.7
48a H414x405x18x28 232 414 405 18 28 22 314 92800 31000 17.7 10.2 4480 1530 5030 2330 295.4
48b H428x407x20x35 283 428 407 20 35 22 314 119000 39400 18.2 10.4 5570 1930 6310 2910 360.7
48c H458x417x30x50 415 458 417 30 50 22 314 187000 60500 18.8 10.7 8170 2900 9541 4435 528.6
48d PG 600x500x30x50 510 600 500 30 50 22 456 410417 192404 25.1 17.2 13681 7696 15323 8620 650
SUPPORTED BEAM SUPPORTING COLUMN/BEAM