BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
CONTENTS
HOW TO USE THIS MANUAL ...................... 2
FOREWORD ........................................................ 2
Foreword ................................................................... 2
FEATURES OF NEW MODEL ...................... 3
GENERAL INFORMATION ................................. 3
Identification Number ................................................ 3
Identification Plate ..................................................... 4
BODY EXTERIOR PAINT COLOR ..................... 5
Body Exterior Paint Color ....................................... 5
PRECAUTION ............................................... 7
HANDLING PRECAUTIONS ............................... 7
Precautions For Plastics .......................................... 7
REMOVAL AND INSTALLATION ............... 10
BODY COMPONENT PARTS ............................10
Underbody Component Parts ................................ 10
Body Component Parts ........................................... 12
CORROSION PROTECTION .............................14
Description .............................................................. 14
Anti-corrosive Wax .................................................. 14
Undercoating ........................................................... 15
Stone Guard Coat ................................................... 16
BODY SEALING .................................................18
BRM-1
SECTION BRM BODY REPAIR
B
E
Description ...............................................................18 F
BODY CONSTRUCTION .................................. 21
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Body Construction ...................................................21
G
BODY ALIGNMENT .......................................... 23
Body Center Marks ................................................23
Panel Parts Matching Marks .................................24 H
Description ...............................................................25
Engine Compartment ..............................................25
Underbody ...............................................................28 I
Passenger Compartment ........................................30
Rear Body ...............................................................32
REPAIRING HIGH STRENGTH STEEL ........... 34 J
High Strength Steel (HSS) ....................................34
REPLACEMENT OPERATIONS ....................... 37 BRM
Description ...............................................................37
Hoodledge ...............................................................40
Hoodledge (Partial Replacement) ...........................42
Front Side Member ..................................................44 L
Front Side Member (Partial Replacement) ...........48
Front Pillar ..............................................................49
Center Pillar .............................................................52 M
Outer Sill .................................................................56
Rear Fender ............................................................57
Rear Panel ..............................................................60 N
Rear End Crossmember ..........................................60
Rear Floor Rear .....................................................62
Rear Side Member Extension ...............................63
O
 FOREWORD
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
FOREWORD
Foreword INFOID:0000000001348329

This Body Repair Manual contains information and instructions for repairing the body structure of the NISSAN
X-TRAIL (T31) model. In order to achieve reliable repair work and ensure customer satisfaction, the technician
should study this manual and become familiar with appropriate sections before starting and rebuilding work.

This Body Repair Manual is prepared for technicians who have attained a high level of skill and experience in
repairing collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar
with body repair techniques should not attempt to repair collision-damaged vehicles by using this manual.

Technicians are also encouraged to read Body Repair Manual (Fundamentals), Frame Repair Manual (Funda-
mentals) and the NISSAN X-TRAIL (T31) Service Manual in order to ensure that the original functions and
quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) and Frame Repair Manual
(Fundamentals) contains additional information, including cautions and warnings, that are not included in this
manual. Technicians should refer to both manuals to ensure proper repairs.

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Please note that these manuals are prepared for worldwide usage, and as such, certain procedures might not
apply in some regions or countries.

All information in this manual is based on the latest product information at the time of publication. The right is
reserved to make changes in specifications and methods at any time without notice.

© 2007 NISSAN EUROPE S.A.S. All rights reserved. No part of this Body Repair Manual may be reproduced
or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-
copying, recording or otherwise, without the prior written permission of Nissan Europe S.A.S, Paris, France.

BRM-2
 GENERAL INFORMATION
< FEATURES OF NEW MODEL >
FEATURES OF NEW MODEL A
GENERAL INFORMATION
Identification Number INFOID:0000000001348330
B

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G

JPAIA0050ZZ
H
Vehicle identification number (Chas- Vehicle identification number plate
1. Vehicle identification plate 2. 3.
sis number) (RHD only)
4. Tire placard (driver′s side) 5. Air conditioner specification label I
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT
For Europe J

BRM

JPAIA0051GB

BRM-3
 GENERAL INFORMATION
< FEATURES OF NEW MODEL >
For Israel

JPAIA0052GB

Identification Plate INFOID:0000000001348331

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JPAIA0053ZZ

Type approval number (Models

Vehicle identification number (Chassis
1. with WVTA) 2. 3. Gross vehicle weight
number)
Blank (Models without WVTA)
Gross combination weight
4. Gross vehicle weight 5. Gross axle weight (Front) 6. Gross axle weight (Rear)
+ Gross trailing capacity (Weight)
7. Vehicle type 8. Body color code 9. Trim color code
10. Model

BRM-4
 BODY EXTERIOR PAINT COLOR
< FEATURES OF NEW MODEL >
BODY EXTERIOR PAINT COLOR
A
Body Exterior Paint Color INFOID:0000000001348332

JSKIA0163GB

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G
Color code BAX6 BB53 BEV0 BG41 BKY0 BK51 BK55 BQX1
Brown-
Description Red Blue Beige Black Silver Gray White
ish Gray
Component H
Paint type Note 2S PM M 2P M M M 3P
Hard clear
× × - × - - × -
coat
I
Bumper Upper Body color BAX6 BB53 BEV0 BG41 BKY0 BK51 BK55 BQX1
1
fascia Lower Material color - - - - - - - -
Body color BAX6 BB53 BEV0 BG41 BKY0 BK51 BK55 BQX1 J
2 Front grille Chromium
Cr Cr Cr Cr Cr Cr Cr Cr
plate
Door out-
BRM
3 Cover Body color BAX6 BB53 BEV0 BG41 BKY0 BK51 BK55 BQX1
side mirror
Hyper roof
4 Cover Silver - - - - - - - - L
rail
5 Lower door molding Material color - - - - - - - -
6 Fillet molding Material color - - - - - - - -
M
Chromium
Cr Cr Cr Cr Cr Cr Cr Cr
7 Door outside handle plate
Material color - - - - - - - -
N
Upper back door fin- Chromium
8 Cr Cr Cr Cr Cr Cr Cr Cr
isher plate
9 Mudguard Material color - - - - - - - -
O
1 Lower back door fin-
Body color BAX6 BB53 BEV0 BG41 BKY0 BK51 BK55 BQX1
0 isher
NOTE: P
• 2S: Solid + Clear
• M: Metallic
• 2P: 2-Coat pearl
• 3P: 3-Coat pearl
• FPM: Iron oxide pearl
• RPM: Multi flex color
• TM: Micro titanium metallic

BRM-5
 BODY EXTERIOR PAINT COLOR
< FEATURES OF NEW MODEL >
• PM: Pearl metallic

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BRM-6
 HANDLING PRECAUTIONS
< PRECAUTION >
PRECAUTION A
HANDLING PRECAUTIONS
Precautions For Plastics INFOID:0000000001348333
B

Heat resisting
Abbre- Resistance to gasoline and C
Material name temperature Other cautions
viation solvents
°C (°F)
Gasoline and most solvents are
PE Polyethylene 60 (140) harmless if applied for a very Flammable D
short time (wipe up quickly).
ABS Acrylonitrile Butadiene Styrene 80 (176) Avoid gasoline and solvents. —
Gasoline and most solvents are E
EPM/ Ethylene Propylene (Diene) co-
80 (176) harmless if applied for a very Flammable
EPDM polymer
short time (wipe up quickly).
PS Polystyrene 80 (176) Avoid solvents. Flammable F
Gasoline and most solvents are
Poison gas is emitted
PVC Poly Vinyl Chloride 80 (176) harmless if applied for a very

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when burned.
short time (wipe up quickly).
G
TPO Thermoplastic Olefine 80 (176) Same as above. Flammable
AAS Acrylonitrile Acrylic Styrene 85 (185) Avoid gasoline and solvents. —
PMMA Poly Methyl Methacrylate 85 (185) Same as above. — H
EVAC Ethylene Vinyl Acetate 90 (194) Avoid gasoline and solvents. —
Gasoline and most solvents are
Flammable, avoid bat- I
PP Polypropylene 90 (194) harmless if applied for a very
tery acid.
short time (wipe up quickly).
PUR Polyurethane 90 (194) Avoid gasoline and solvents. —
J
UP Unsaturated Polyester 90 (194) Same as above. Flammable
ASA Acrylonitrile Styrene Acrylate 100 (212) Same as above. Flammable
PPE Poly Phenylene Ether 110 (230) Same as above. — BRM
TPU Thermoplastic Urethane 110 (230) Same as above. —
PBT+ Poly Butylene Terephthalate +
120 (248) Same as above. Flammable
PC Polycarbonate L
PC Polycarbonate 120 (248) Same as above. —
POM Poly Oxymethylene 120 (248) Same as above. Avoid battery acid.
Avoid immersing in wa-
M
PA Polyamide 140 (284) Same as above.
ter.
PBT Poly Butylene Terephthalate 140 (284) Same as above. —
N
PAR Polyarylate 180 (356) Same as above. —
PET Polyester 180 (356) Same as above. —
PEI Polyetherimide 200 (392) Same as above. — O
1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics
(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.
2. Plastic parts should be repaired and painted using methods suiting the materials, characteristics. P

LOCATION OF PLASTIC PARTS

BRM-7
 HANDLING PRECAUTIONS
< PRECAUTION >

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JSKIA0164GB

Component Material Component Material

1 Bumper fascia PP + EPDM Lens PC
Rear fog lamp
Outer ABS Housing PC
2 Front grille 12
Inner PP Lens PMMA
Reverse lamp
Cover ABS Housing PC
3 Door outside mirror Housing AAS Lens PMMA
13 Rear combination lamp
Base PA + Glass fiber Housing AAS
Lens PC Lens PMMA
4 Front combination lamp 14 High mount stop lamp
Housing PP Housing ABS
5 Windshield molding PVC 15 Upper back door finisher ABS

Driving lamp (Hyper Lens PC Lens PC

16 License plate lamp
type) Housing PP Housing PC
6
Roof rack complete (Hyper type) PC + ABS Lens PMMA
17 Reflex reflector
Roof rack complete (Base type) AAS Housing ABS
7 Lower door molding PP + EPDM Lens PMMA
18 Side turn signal lamp
8 Fillet molding PP + EPDM Housing ABS + PC
9 Door outside molding PVC + Stainless Front TPR
Chromi- 19 Mudguard
PC + ABS Rear TPR
10 Door outside handle um plate
Black PC + PET 20 Lower back door finisher PP + EPM
Lens Glass
11 Front fog lamp PBT + ASA +
Housing
Glass fiber

BRM-8
 HANDLING PRECAUTIONS
< PRECAUTION >

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G

H
JSKIA0165GB

Component Material Component Material

I
1 Cluster lid A PP Lens PC
8 Personal lamp
2 Instrument center box PP Housing PP
3 Cluster lid C PC + ABS Lens PC J
9 Room lamp
Skin TPO Housing PP
4 Instrument panel Pad PUR 10 Upper side luggage finisher PP
Core PP Lens PC BRM
11 Luggage room lamp
Lens PC Housing PP
5 Map lamp
Housing PP 12 Glove box PP
L
6 Front pillar garnish PP 13 Center console PP
7 Center pillar garnish PP
M

BRM-9
 BODY COMPONENT PARTS
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
BODY COMPONENT PARTS
Underbody Component Parts INFOID:0000000001348334

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JSKIA0166GB

BRM-10
 BODY COMPONENT PARTS
< REMOVAL AND INSTALLATION >

1. Front strut housing 2. Side dash 3. Upper hoodledge A

4. Hoodledge reinforcement 5. Cowl top 6. Upper dash
7. Lower dash 8. Steering hole patch 9. Lower dash reinforcement
10. Lower dash crossmember reinforce- 11. Lower dash crossmember assembly 12. Center front floor B
ment
13. Front floor 14. Inner sill 15. Rear floor front extension
16. Rear floor front 17. Rear floor rear 18. Rear floor side
C
19. Front side member assembly 20. Front side member closing plate assembly 21. Hoodledge connector assembly
22. Front suspension mounting bracket 23. Rear seat crossmember 24. Center rear crossmember assembly
25. Rear side member assembly 26. Rear side member extension D
A. QR25DE and M9R engine vehicle
: Both sided anti-corrosive precoated steel portions
: High strength steel (HSS) portions E
: Both sided anti-corrosive steel and HSS portions

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G

BRM

BRM-11
 BODY COMPONENT PARTS
< REMOVAL AND INSTALLATION >
Body Component Parts INFOID:0000000001348335

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JSKIA0167GB

1. Hood 2. Front fender (RH & LH) 3. Side body assembly (RH & LH)
4. Outer front side body (RH & LH) 5. Lower front pillar hinge brace (RH & 6. Lower center pillar brace (RH & LH)
LH)
7. Outer front pillar reinforcement (RH 8. Outer sill reinforcement (RH & LH) 9. Upper inner front pillar (RH & LH)
& LH)

BRM-12
 BODY COMPONENT PARTS
< REMOVAL AND INSTALLATION >
10. Inner side roof rail (RH & LH)
13. Inner rear pillar (RH & LH)
16. Rear roof rail brace (RH & LH)
19. Outer rear wheelhouse (RH & LH)
22. Roof
25. Front roof rail
28. Roof bow No. 3
31. Rear roof bow
34. Rear pillar bracket (RH & LH)
37. Rear fender corner (RH & LH)
40. Rear side bumper bracket
43. Front door assembly (RH & LH)
46. Outer rear door panel (RH & LH)
49. Rear bumper stay
11. Inner center pillar (RH & LH) 12. Outer sill (RH & LH)
14. Upper rear pillar reinforcement (RH 15. Back pillar reinforcement assembly A
& LH) (RH & LH)
17. Inner rear side brace (RH & LH) 18. Lower inner rear pillar (RH & LH)
20. Outer rear wheelhouse extension 21. Inner rear wheelhouse (RH & LH) B
(RH & LH)
23. Center roof rack bracket (RH & LH) 24. Roof rack bracket assembly (RH &
LH)
C
26. Roof bow No. 1 27. Roof bow No. 2
29. Roof bow No. 4 30. Roof bow No. 5
32. Rear roof rail 33. Roof reinforcement assembly D
35. Rear fender assembly (RH & LH) 36. Rear combination lamp base (RH &
LH)
38. Fuel filler lid 39. Rear end crossmember assembly
E
41. Rear panel assembly 42. Upper rear bumper retainer
44. Outer front door panel (RH & LH) 45. Rear door assembly (RH & LH)
47. Back door 48. Inner center front bumper reinforce-
ment
F
50. Inner center rear bumper reinforce-

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ment
A. Standard roof B. With sunroof C. Standard roof rail G
D. With hyper roof rail E. RH side
: Both sided anti-corrosive precoated steel portions
H
: High strength steel (HSS) portions
: Both sided anti-corrosive steel and HSS portions

BRM

BRM-13
 CORROSION PROTECTION
< REMOVAL AND INSTALLATION >
CORROSION PROTECTION
Description INFOID:0000000001348336

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.
Anti-Corrosive Precoated Steel (Galvannealed Steel)
To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.

SIIA2294E

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Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.
Phosphate Coating Treatment and Cationic Electrodeposition Primer
A phosphate coating treatment and a cationic electrodeposition
primer, which provide excellent corrosion protection, are employed
on all body components.
CAUTION:
Confine paint removal during welding operations to an absolute
minimum.

PIIA0095E

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or an equivalent be used for panel replacement to maintain anti-corrosive performance
built into the vehicle at the factory.
Anti-corrosive Wax INFOID:0000000001348337

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.
DOOR

BRM-14
 CORROSION PROTECTION
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0168GB

A. Nozzle insert hole O

: Anti-corrosive wax coated portions

Undercoating INFOID:0000000001348338
P
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
BRM-15
 CORROSION PROTECTION
< REMOVAL AND INSTALLATION >
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.

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JSKIA0169GB

: Undercoated portions
: Sealed portions

Stone Guard Coat INFOID:0000000001348339

To prevent damage caused by stones, the lower outer body panel (fender, door, etc.) have an additional layer
of Stone Guard Coating over the ED primer coating. When replacing or repairing these panels, apply Stone
Guard coating to the same portions as before. Use a coating which is rust preventive, durable, shock-resistant
and has a long shelf life.

BRM-16
 CORROSION PROTECTION
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0170GB

: Stone guard coated portions O

BRM-17
 BODY SEALING
< REMOVAL AND INSTALLATION >
BODY SEALING
Description INFOID:0000000001348340

The following figure shows the areas which are sealed at the factory. Sealant which has been applied to these
areas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of
sealant and not to allow other unaffected parts to come into contact with the sealant.

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JSKIA0171GB

: Vehicle front
: Sealed portions

View A: MR20DE engine vehicle

BRM-18
 BODY SEALING
< REMOVAL AND INSTALLATION >
View B: QR25DE and M9R engine vehicle
A

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G

BRM

JSKIA0172GB
P
: Vehicle front
: Sealed portions

BRM-19
 BODY SEALING
< REMOVAL AND INSTALLATION >

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JSKIA0173GB

: Vehicle front
: Sealed portions

BRM-20
 BODY CONSTRUCTION
< REMOVAL AND INSTALLATION >
BODY CONSTRUCTION
A
Body Construction INFOID:0000000001348341

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G

BRM

JSKIA0174GB

1. Outer side body 2. Outer front pillar reinforcement 3. Upper inner front pillar
4. Rear hoodledge reinforcement 5. Side dash 6. Inner front pillar reinforcement
7. Lower front pillar hinge brace 8. Upper front pillar bulkhead 9. Weld nut

BRM-21

< REMOVAL AND INSTALLATION >
10. Upper dash
13. Lower dash
16. Lower front pillar reinforcement
19. Inner sill
22. Inner center pillar
25. Rear seat crossmember
28. Outer rear wheelhouse
31. Rear pillar seat belt anchor
34. Upper back pillar reinforcement
37. Rear roof rail brace
BODY CONSTRUCTION
11. Front cowl top
14. Lower hinge plate
17. Front outrigger
20. 2nd crossmember
23. Seat belt anchor
26. Rear floor front extension
29. Inner rear wheelhouse
32. Inner rear pillar
35. Back door stay reinforcement
BRM-22
12. Hoodledge brace
15. Outer sill reinforcement
18. Front floor
21. Center pillar hinge brace
24. Inner sill extension
27. Rear side member
30. Inner rear pillar reinforcement
33. Rear combination lamp base
36. Inner rear side brace
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 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
BODY ALIGNMENT
A
Body Center Marks INFOID:0000000001348342

A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts dam- B
aged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effective
repair will be possible by using these marks together with body alignment specifications.
C

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G

BRM

JSKIA0175GB

: Vehicle front
O

Unit: mm (in)
Points Portion Marks P
A Upper dash Indent
B Center cowl top Indent
C Front roof Embossment
D Rear roof Embossment
E Rear end crossmember Indent

BRM-23
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
Points Portion Marks
F Trans control reinforcement Hole 14×12 (0.55×0.47)
G Rear seat crossmember Embossment

Panel Parts Matching Marks INFOID:0000000001348343

A mark has been placed on each body panel to indicate the parts matching positions. When repairing parts
damaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate and
effective repair will be possible by using these marks together with body alignment specifications.

JSKIA0013GB

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JSKIA0176GB

BRM-24
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >

: Vehicle front A

Description INFOID:0000000001348344

B
• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending. C
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value. D
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]
E

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G

JSKIA0073GB

J
1. Vehicle center 2. Front axle center 3. Imaginary base line

Engine Compartment INFOID:0000000001348345

BRM
Measurement
L

BRM-25
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
Figures marked with a (*) indicate symmetrically identical dimensions on both right and left hand of the vehicle.

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JSKIA0177GB

Measurement Points

BRM-26
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >

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G

BRM

L
JSKIA0178GB

: Vehicle front M

Unit: mm (in)

Point Material Point Material N

Engine mounting bracket installing hole center
A Upper dash indent of center positioning mark G
φ14 (0.55)
B, b Hood hinge installing hole center φ12 (0.47) g Engine mounting bracket hole center φ12 (0.47) O
Front strut installing hole center 16×10
C, c H, h Hoodledge connector hole center φ12 (0.47)
(0.63×0.39)
Upper front fender bracket installing hole center P
D, d, E, e Front bumper stay installing hole center
φ7 (0.28)
J, j: 13×12 (0.51×0.47)
Harness installing hole center J, j, K, k
K: φ15 (0.59)
F, f F: φ7 (0.28) k: φ13 (0.51)
f: φ8 (0.31)

BRM-27
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
Underbody INFOID:0000000001348346

Measurement
Figures marked with a (*) indicate symmetrically identical dimensions on both right and left hand of the vehicle.
As viewed from underside.

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JSKIA0179GB

: Vehicle front

BRM-28
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
Measurement Points
A

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G

BRM

JSKIA0180GB
M
:Vehicle front

Unit: mm (in)
N
Coordinates Coordinates
Points Remarks Points Remarks
X Y Z X Y Z
A 478 -567 376 Hole φ18 (0.71) G, g ±410 1691 180 Hole φ11 (0.43) O
a -501 -567 376 Hole φ18 (0.71) H, h ±601 2099 311 Hole φ14 (0.55)
J: Hole 32×30 (1.26×1.18)
B 462 -346 503 Hole φ16 (0.63) J, j ±330 2441 434
j: Hole φ30 (1.18) P
b -475 -372 503 Hole φ16 (0.63) K 549 2851 435 Hole φ20 (0.79)
C: Hole φ30 (1.18)
C, c ±305 301 280 k -526 2837 435 Hole φ20 (0.79)
c: Hole 32×30 (1.26×1.18)
D, d ±410 660 190 Hole φ14 (0.55) M 551 3070 433 Hole φ16 (0.63)

BRM-29
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
E, e ±410 800 191 Hole φ12 (0.47) m -524 3070 433 Hole φ16 (0.63)
F, f ±410 1270 189 Hole φ12 (0.47) N, n ±592 12 900 Hole φ103 (4.06)

Passenger Compartment INFOID:0000000001348347

Measurement
Figures marked with a (*) indicates symmetrically identical dimensions on both right and left hand of the vehi-
cle.

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JSKIA0181GB

«The others»
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo
E-e 1337 (52.64) J-j 1465 (57.68) P-p 1303 (51.30) T-N 931 (36.65)*
E-g 1660 (65.35)* K-k 1441 (56.73) P-r 1646 (64.80)* T-O 763 (30.04)*
E-h 1505 (59.25)* M-m 1375 (54.13) Q-q 1425 (56.10) T-P 1224 (48.19)*
E-k 1647 (64.84)* M-o 1552 (61.10)* R-r 1462 (57.56) T-Q 1074 (42.28)*
F-f 1455 (57.28) M-p 1489 (58.62)* S-E 1161 (45.71)* T-R 778 (30.63)*
F-j 1706 (67.17)* M-r 1662 (65.43)* S-F 1052 (41.42)* U-W 1126 (44.33)*
G-g 1453 (57.20) N-n 1461 (57.52) S-G 882 (34.72)* U-X 1131 (44.53)*
G-h 1896 (74.65)* N-q 1629 (64.13)* S-H 1231 (48.46)* V-W 1189 (46.81)*
G-k 1692 (66.61)* O-o 1432 (56.38) S-J 1068 (42.05)* V-X 1081 (42.56)*
H-h 1376 (54.17) O-p 1718 (67.64)* S-K 846 (33.31)*
H-k 1561 (61.46)* O-r 1527 (60.12)* T-M 1073 (42.24)*

Measurement Points

BRM-30
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >

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G

BRM

L
JSKIA0182GB

: Vehicle front M

Unit: mm (in)

Point Material Point Material N

A Center cowl top indent of center positioning mark P, p, Q, q, R, r Rear fender indent
Trans control reinforcement hole center of center
B Roof flange end of center positioning mark S
positioning mark 14×12 (0.55×0.47) O
Rear seat crossmember positioning mark of cen-
C, c Front pillar joggle T
ter positioning mark
Door hinge installing hole center P
D, d, E, e, F, f, U, u, V, v, W,
Front pillar indent U, u, V, v, X, x: φ12 (0.47)
G, g w, X, x
W, w: φ9 (0.35)
H, h, J, j, K, k,
M, m, N, n, O, Center pillar indent
o

BRM-31
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >
Rear Body INFOID:0000000001348348

Measurement
Figures marked with a (*) indicate symmetrically identical dimensions on both right and left hand of the vehicle.

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JSKIA0183GB

Measurement Points

BRM-32
 BODY ALIGNMENT
< REMOVAL AND INSTALLATION >

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G

I
JSKIA0184GB

: Vehicle front
J
Unit: mm (in)

Point Material Point Material

BRM
A Roof flange end of center positioning mark D, d Rear fender corner joggle
Rear end crossmember indent of center position-
B, b, C, c Rear combination lamp base joggle E
ing mark
L

BRM-33
 REPAIRING HIGH STRENGTH STEEL
< REMOVAL AND INSTALLATION >
REPAIRING HIGH STRENGTH STEEL
High Strength Steel (HSS) INFOID:0000000001348349

High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

Nissan/Infiniti
Tensile strength Major applicable parts
designation
• Side dash
• Front floor
373 N/mm2
SP130 • Rear side member assembly
(38 kg/mm2, 54 klb/sq in) • Other reinforcements
• Inner center front bumper reinforcement
• Front side member assembly
• Front side member closing plate assembly
• Lower dash crossmember reinforcement
785 - 1350 N/mm2 • Lower dash crossmember assembly
SP150
(80 - 138 kg/mm2, 114 - 196 klb/sq in) • Front side member rear extension
(Front floor component part)
• Inner sill

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• Inner center rear bumper reinforcement
SP130 is the most commonly used HSS.
SP150 HSS is used only on parts that require much more strength.

Read the following precautions when repairing HSS:

1. Additional points to consider
• The repair of reinforcements (such as side members) by heat-
ing is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550°C (1,022°F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)

PIIA0115E

• When straightening body panels, use caution in pulling any

HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

PIIA0116E

BRM-34
 REPAIRING HIGH STRENGTH STEEL
< REMOVAL AND INSTALLATION >
• When cutting HSS panels, avoid gas (torch) cutting if possible.
Instead, use a saw to avoid weakening surrounding areas due A
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97in).
B

PIIA0117E

D
• When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat. E
If spot welding is impossible, use MIG. welding. Do not use
gas (torch) for welding because it is inferior in welding
strength.
F

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G
JSKIA0082GB

• The spot weld on HSS panels is harder than that of an ordi- H

nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit I
durability and facilitate the operation.

BRM
PIIA0145E

2. Precautions in spot welding HSS

This work should be performed under standard working condi- L
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to
the metal thickness.
M

PIIA0146E

BRM-35
 REPAIRING HIGH STRENGTH STEEL
< REMOVAL AND INSTALLATION >
• The panel surfaces must fit flush to each other, leaving no
gaps.

PIIA0147E

• Follow the specifications for the proper welding pitch.

Unit: mm (in)
Thickness (t) Minimum pitch (l)
0.6 (0.024) 10 (0.39) or over
0.8 (0.031) 12 (0.47) or over
1.0 (0.039) 18 (0.71) or over
1.2 (0.047) 20 (0.79) or over

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1.6 (0.063) 27 (1.06) or over
1.8 (0.071) 31 (1.22) or over
PIIA0148E

BRM-36
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
REPLACEMENT OPERATIONS
A
Description INFOID:0000000001348350

• This section is prepared for technicians who have attained a high level of skill and experience in repairing B
collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
• Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the
original functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) C
contains additional information, including cautions and warning, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repairs.
• Please note that these information are prepared for worldwide usage, and as such, certain procedures might D
not apply in some regions or countries.
The symbols used in this section for welding operations are shown below.
Symbol marks Description
E

F
2-spot welds

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G
JSKIA0049ZZ

H
JSKIA0053ZZ
3-spot welds
I

JSKIA0050ZZ

BRM

JSKIA0054ZZ L
MIG plug weld
For 3 panels plug weld method

M
JSKIA0051ZZ

N
JSKIA0055ZZ

MIG seam weld / Point weld

P

JSKIA0052ZZ JSKIA0056ZZ

BRM-37
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
• Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle. Refer to the front
pillar section.

PIIA0150E

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above inner front pillar cut position.

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JSKIA0104GB

• Prepare a cutting jig to make outer pillar easier to cut. Also, this will
permit service part to be accurately cut at joint position.

JSKIA0105GB

• An example of cutting operation using a cutting jig is as follows.

1. Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig (at position A).
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.

PIIA0153E

REAR FENDER HEMMING PROCESS

1. A wheel arch is to be installed and hemmed over left and right outer wheel house.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.
CAUTION:
Ensure that the area that is to be glued around outer wheelhouse is undamaged or defaced.
Procedure of the hemming process

BRM-38
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
• Peel off old bonding material on the surface of outer wheelhouse
and clean thoroughly. A
• Peel off a primer coat in the specified area where new adhesive is
to be applied on rear fender (the replacing part).
• Apply new adhesive to both specified areas of outer wheelhouse
B
and rear fender.

<Adhesive> 3M automix panel bond 8115,

or any equivalents C
• Attach rear fender to the body of the car, and weld the required
part except the hemming part. JSKIA0136GB

D
• Bend the welded part starting from the center of the wheel arch
gradually with a hammer and a dolly. (Also hem the end of the
flange.) E
• Hemming with a hammer is conducted to an approximate angle of
80 degrees.
F

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G

SIIA2245E

H
• Starting from the center, hem the wheel arch gradually, using slight
back and forth motion with a hemming tool.
I

BRM
SIIA2246E

• Seal up the area around the hemmed end of the flange. L

JSKIA0137GB O
FOAM REPAIR
During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure (s) to replace any factory-installed foam insulators. P
Urethane foam applications
Use commercially available spray foam for sealant (foam material) repair of material used on vehicle. Read
instructions on product for fill procedures.
1. Fill procedures after installation of service part.
- Remove foam material remaining on vehicle side.
- Clean area in which foam was removed.
- Install service part.

BRM-39
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
- Insert nozzle into hole near fill area and fill foam material or fill in enough to close gap with the service
part.

JSKIA0129GB

1. Urethane foam

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A. Nozzle insert hole
: Vehicle front

2. Fill procedures before installation of service part.

- Remove foam material remaining on vehicle side.
- Clean area in which foam was removed.
- Fill foam material on wheelhouse outer side.

1. Urethane foam
A. Fill while avoiding flange area
: Vehicle front

NOTE:
Fill in enough to close gap with service part while avoiding flange
area.
- Install service part.
NOTE:
JSKIA0130GB
Refer to label for information on working times.
Hoodledge INFOID:0000000001348351

Remove the hoodledge reinforcement gusset (reusable).

BRM-40
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0139GB

: Vehicle front O
: Drill φ12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel plate).
Replacement parts
● Upper hoodledge (LH) ● Hoodledge reinforcement (LH) ● Front strut housing (LH) P
● Hoodledge connector assembly (LH)

View A: Before installing hoodledge reinforcement

BRM-41
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0140GB
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1. Hoodledge reinforcement gusset
: Vehicle front

View C, F: Before installing hoodledge reinforcement

View D: Before installing hoodledge reinforcement and hoodledge reinforcement gusset
Hoodledge (Partial Replacement) INFOID:0000000001348352

Remove the hoodledge reinforcement gusset (reusable).

BRM-42
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0141GB

: Vehicle front O
Replacement parts
● Upper hoodledge (RH) ● Hoodledge reinforcement (RH) ● Hoodledge connector assembly (RH)
P
View B: Before installing hoodledge reinforcement

BRM-43
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0142GB
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1. Hoodledge reinforcement gusset
: Vehicle front

View D, E: Before installing hoodledge reinforcement

View F: Before installing hoodledge reinforcement and hoodledge reinforcement gusset
Front Side Member INFOID:0000000001348353

Work after hoodledge has been removed.

BRM-44
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0143GB

: Vehicle front O
: Drill φ12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel plate).
Replacement parts
● Front side member assembly (LH) ● Front side member closing plate assembly (LH)
P
● Front suspension mounting bracket (LH)

View C, F: Before installing hoodledge reinforcement

BRM-45
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0144GB
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: Vehicle front
: Drill φ12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel plate).

View F: Before installing front suspension mounting bracket

BRM-46
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0145GB

: Vehicle front O
: Drill φ12 mm (0.47 in) hole for the plug welding hole (ultra high strength steel plate).

View H: Before installing front suspension mounting bracket P

BRM-47
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
Front Side Member (Partial Replacement) INFOID:0000000001348354

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JSKIA0146GB

: Vehicle front
Replacement parts
● Front side member assembly (RH) ● Front side member closing plate assembly (RH)

BRM-48
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0147GB

: Vehicle front O
View E, F: Left side member view
Front Pillar INFOID:0000000001348355 P

Work after hoodledge reinforcement has been removed.

Remove the inner front pillar reinforcement for easier butt welding of the side dash.

BRM-49
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0148GB
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1. Front pillar brace 2. Upper inner front pillar
: Vehicle front
: Drill φ9 mm (0.35 in) hole for plug welding hole (ultra high strength steel plate).
Replacement parts
● Side body assembly (LH) ● Side dash (LH) ● Upper inner front pillar (LH)

BRM-50
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0149GB

3. Urethane foam 4. Inner front pillar reinforcement 5. Hoodledge reinforcement gusset O

: Vehicle front
: Drill φ9 mm (0.35 in) hole for plug welding hole (ultra high strength steel plate).
P
View B: Before installing outer front side body
View D: Before installing side body assembly
View E: Before installing hoodledge reinforcement gusset
View G: Before installing side body assembly and inner front pillar reinforcement

BRM-51
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0150GB
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: Vehicle front
: Drill φ9 mm (0.35 in) hole for plug welding hole (ultra high strength steel plate).

View J: Before installing outer front side body

View K, M: Before installing side body assembly
Center Pillar INFOID:0000000001348356

Install the inner center pillar to the outer side body assembly as shown in the figure for repairing the hidden
welding point (a).

BRM-52
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0151GB

1. Lower center pillar brace 2. Inner center pillar 3. Outer sill reinforcement O
: Vehicle front
: Drill φ9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel plate).
Replacement parts
P
● Side body assembly (LH) ● Inner center pillar (LH)

BRM-53
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0152GB
cardiagn.com
: Vehicle front
: Drill φ9 mm (0.35 in) hole for the plug welding hole (ultra high strength plate).

View C: Before installing outer front side body

View E: Inner center pillar and outer side body assembly (replacement parts)

Remove the welding point (b) for easier replacement.

BRM-54
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0153GB

: Vehicle front O
: Drill φ9 mm (0.35 in) hole for the plug welding hole (ultra high strength plate).

View G: Before installing outer front side body P

BRM-55
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
Outer Sill INFOID:0000000001348357

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JSKIA0154GB

1. Urethane foam 2. Lower front pillar hinge brace 3. Lower center pillar brace
4. Inner center pillar 5. Outer sill reinforcement
: Vehicle front
Replacement parts
● Outer sill (LH)

BRM-56
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0155GB

: Vehicle front O
: Drill φ9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel plate).

Rear Fender INFOID:0000000001348358 P

Remove the rear combination lamp base from the rear fender assembly service part for easier installation.

BRM-57
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0156GB
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1. Urethane foam
: Vehicle front
Replacement parts
● Rear fender assembly (LH)

BRM-58
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0157GB

: Vehicle front O
View G: Before installing rear fender
P

BRM-59
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >
Rear Panel INFOID:0000000001348359

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JSKIA0158GB

: An equivalent welding portion with the same dimensions is on the opposite side.
Replacement parts
● Rear panel assembly

Rear End Crossmember INFOID:0000000001348360

Work after rear panel and rear fender have been removed.

BRM-60
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0159GB

: Vehicle front O
Replacement parts
● Rear end crossmember assembly
P

BRM-61
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0160GB
cardiagn.com
: Vehicle front

Rear Floor Rear INFOID:0000000001348361

Work after rear panel, rear fender and rear end crossmember have been removed.

BRM-62
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

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G

BRM

N
JSKIA0161GB

: Vehicle front O
: An equivalent welding portion with the same dimensions is on the opposite side.
Replacement parts
● Rear floor rear
P

Rear Side Member Extension INFOID:0000000001348362

Work after rear panel, rear fender and rear end crossmember have been removed.

BRM-63
 REPLACEMENT OPERATIONS
< REMOVAL AND INSTALLATION >

JSKIA0162GB
cardiagn.com
: Vehicle front
Replacement parts
● Rear side member extension (LH)

BRM-64