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Bubble Column Reactors For Wastewater Treatment. 3. Pilot-Scale Solvent Sublation of Pyrene and Pentachlorophenol From Simulated Wastewater
Bubble Column Reactors For Wastewater Treatment. 3. Pilot-Scale Solvent Sublation of Pyrene and Pentachlorophenol From Simulated Wastewater
Bubble Column Reactors For Wastewater Treatment. 3. Pilot-Scale Solvent Sublation of Pyrene and Pentachlorophenol From Simulated Wastewater
Table 1. Operating Conditions and Steady-State Fractional Removal Results for the Solvent Sublation and Bubble
Fractionation of Pyrene and Pentachlorophenol
run I.D. compound sparger instr./control QA, SCCM Qw, cm3/min Qo, cm3/min FRss
Sublation
R-73-9-21-94 pyrene porous frit ultrasonic 959 41.8 4 0.809
R-79-9-27-94 pyrene porous frit ultrasonic 959 27.9 4 0.863
R-80-9-29-94 pyrene porous frit ultrasonic 959 41.8 4 0.796
R-87-10-12-94 pyrene porous frit ultrasonic 959 27.9 2 0.862
R-88-10-13-94 pyrene porous frit ultrasonic 2225 27.9 2 0.892
R-89-10-15-94 pyrene porous frit ultrasonic 4413 27.9 2 0.896
R-92-11-1-94 pyrene porous frit ultrasonic 443 27.9 2 0.771
R-94-11-15-94 pyrene porous frit ultrasonic 443 55.8 2 0.684
R-97-11-17-94 pyrene porous frit ultrasonic 1592 13.9 2 0.893
R-99-11-30-94 pyrene porous frit ultrasonic 2225 41.8 2 0.833
R-100-12-1-94 pyrene porous frit ultrasonic 8307 41.8 2 0.901
R-103-12-7-94 pyrene porous frit ultrasonic 959 27.9 2a 0.832
R-106-1-18-95 pyrene annular shear ultrasonic 2225 27.9 2 0.887
R-113-2-9-95 pyrene annular shear ultrasonic 4093 27.9 2 0.945
R-117-3-7-95 pyrene annular shear ultrasonic 5977 27.9 2 0.962
R-120-3-21-95 pyrene annular shear ultrasonic 5355 13.9 2 0.956
R-124-4-6-95 pyrene annular shear ultrasonic 2225 55.8 2 0.882
R-16-6-22-95 PCP (pH 9) annular shear ultrasonic 4732 27.9 2 0.127
R-24-9-20-95 PCP (pH 3) annular shear conductivity 4732 27.9 2 0.853
R-30-9-26-95 PCP (pH 3) annular shear conductivity 7156 27.9 2 0.907
R-33-9-29-95 PCP (pH 3) annular shear conductivity 7156 13.9 2 0.942
R-37-10-3-95 PCP (pH 3) annular shear conductivity 2840 55.8 2 0.744
R-40-10-9-95 PCP (pH 3) annular shear conductivity 2840 41.8 2 0.783
R-43-10-10-95 PCP (pH 3) annular shear conductivity 3454 27.9 2 0.858
Bubble Fractionation
R-131-6-13-95 pyrene annular shear ultrasonic 5977 27.9 no solvent 0.673
R-58-11-27-95 PCP (pH 3) annular shear conductivity 7156 27.9 no solvent 0.682
a R-103 was conducted with “spent solvent”; that is, the solvent used in R-100 was used again.
nuclear aromatic hydrocarbon (PAH) which is a byprod- Table 2. Settings for Chromatographic Equipment
uct from coal gasification, and PCP is an example of a Schimadzu Autoinjector
commercially manufactured insecticide. Both com- injection volume (µL) 25
pounds pose a significant threat to the environment and no. of replicates 3
are classified as priority pollutants by the U.S. Envi- HP 1090L HPLC (Reverse Phase)
ronmental Protection Agency under the Clean Water mobile phase 70-85% MeCN (variable)
Act of 1977. Light-white mineral oil was chosen as the stationary phase Phenomenex Envirosep-PP
solvent phase as it has several advantages over other (3.2 × 125 mm)
organic liquids. For instance, the vapor pressure is low; flow rate (mL/min) 0.5
the density is 0.86 g/cm3; and there is no foul odor. The pressure (bar) 100
retention time (min) 4.5
compounds used in study were obtained from Sigma-
Aldrich, while distilled water and air were supplied by HP 1046A Fluorescence Detector
excitation wavelength (nm) 237
LSU plant utilities. emission wavelength (nm) 385
Twenty-six experiments were conducted which inves- response time (ms) 5 (2000)
tigated the effects of the air, water, and solvent flow scan speed (nm/s) 6 (50)
rates, the gas sparger design, and the Henry enhance- photomultiplier gain 12
ment factor. A summary of the experiments and
operating conditions appears in Table 1. The water fed The detector was connected in series with a Hewlett-
to the process was prepared by spiking containers of Packard 3932A integrator, a Hewlett-Packard 1090L
distilled water (≈19 L each) with the target organic from high-performance liquid chromatograph, and a Shi-
gravimetrically prepared acetonitrile (MeCN) solutions. mazdu autoinjector. The settings for the analytical
For the pyrene experiments, the concentrations of the equipment are listed in Table 2. A three-step procedure
feed stocks ranged between 86 and 130 µg/L, while those was used for preparing aqueous standards for calibra-
for the PCP experiments ranged between 3 and 9 mg/ tion. First, a gravimetric solution of pyrene in MeCN
L, with most being equal to 6 mg/L. For those experi- (3192 mg/L) was prepared; second, 1000 µL of the
ments which investigated the removal of neutral PCP, gravimetric solution was diluted with 100 mL of MeCN
sulfuric acid was added to the feed stocks to adjust the to make a 30 mg/L solution; finally, the samples were
pH between 2.5 and 3.0. Since the pKA of PCP is 4.74 further diluted with distilled water to make solutions
(Montgomery and Welkom, 1990), this ensured that the ranging from 1 to 135 µg/L. The relative standard
PCP remained neutral throughout the experiments. In deviation (RSD) of the fluorescent detector was 13%,
a typical experiment, aqueous influent and effluent which after error propagation corresponds to a 2.5%
samples were taken intermittently and analyzed for the RSD in fractional removal.
organic compound being sublated. Each analysis in- For the analysis of pyrene in mineral oil, a Hewlett-
cluded two replicates. Fractional removal was calcu- Packard 8452 UV/vis spectrophotometer was used. A
lated as FR ) 1 - Aeff/Ainf, where Aeff/Ainf is the ratio of standard solution was prepared gravimetrically by
the average aqueous, effluent concentration to the dissolving 0.5 g of solid pyrene in 1 L of mineral oil. To
average aqueous, influent concentration. calibrate the detector, aliquots of the standard were
A Hewlett-Packard 1046A fluorescent detector was diluted with fresh oil to make solutions ranging from
used to determine the concentration of pyrene in water. 0.5 to 7.40 ppm (wt). The analytical wavelength used
Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997 905
ultrasonic switch and adjusting the height of the weir
in the overflow reservoir.
To eliminate the need for human intervention, a
second control scheme, named DAC (data acquisition
and control), was constructed. In the DAC system, the
control action was based upon the electrical-conductivity
profile in the overflow reservoir. As illustrated in
Figure 2, six pairs of nichrome electrodes, encased in
glass tubes, were immersed in the overflow reservoir
to different depths. The probes were arranged to
maximize the sensitivity near the interface. Each pair
of probes was subjected to a 5 kHz ac potential. (High
frequency was necessary as it prevented polarization of
the probes.) A multimeter measured the conductances
across the probes and transmitted the information to a
PC where the interface position was calculated. A
model-based control algorithm then determined the
output to the solenoid valve. One of the unique features
of the controller was that it simulated the valve action
as if it had full dynamic range. (Details of the DAC
system are given in the Appendix, which is available
upon request.) With the DAC system, the control of the
process was improved significantly as deviations about
steady state were within (0.012 fractional removal
points. Figure 1c shows a representative run where
conductivity-based control was used.
Deoxygenation Experiments for the Determina-
tion of KLav. Oxygen-based mass-transfer coefficients
were determined with the sublation column operating
in a semibatch mode (Qo ) 0, Qw ) 0). A YSI Model 55
oxygen meter was used to measure the dissolved oxygen
in the water. In a typical experiment, air, at a known
Figure 1. Examples of fractional removal profiles obtained with
(a and b) ultrasonic Level Control and (c) conductivity-based level flow rate, was sparged into the column until the meter
control. showed that the dissolved oxygen was near 8.6 mg/L,
the solubility at 22 °C, and elevation at 0. (Distilled
for measuring absorbence was 340 nm. The uncertainty water was used.) Once steady state had been main-
of the measurements (95% C.I.) was 6.48%. tained for several minutes, the feed gas was switched
For the analysis of PCP in water, the UV spectropho- from instrument air to nitrogen. The switch to nitrogen
tometer was used to measure absorbence at 214 nm. A occurred quickly and smoothly without any fluctuation
520 mg/L solution of PCP in MeCN was prepared in the gas flow rate. This was possible because the two
gravimetrically, and aliquots of this standard were regulators controlling the source of air and nitrogen
diluted with distilled water to make solutions ranging were fed into one common regulator which fed the
from 0.5 to 10 mg/L. Fifty microliters of sulfuric acid column. During the experiment, the drop in dissolved
was added to each standard so that the pH would be oxygen was recorded with time. Plotting the data as
similar to the actual aqueous samples from the subla- ln Co/C versus time, as eq 1 suggests, resulted in a slope
tion column. The RSD for the fractional removal of equal to KLav
PCP was 1.5%.
Control Aspects. As described in part 2 of the Co 3k
series, the control of the solvent-water interface posi- ln t ∼ KLavt (1)
C
)
a(1 - )
tion at the top of the column required the most attention
as the flows to the process were all well controlled with Results and Discussion
metering pumps and flow tubes (rotameter). An ultra-
sonic level switch, which measured the time for sound Effect of Operational Variables (QA, Qw, Qo) on
to traverse the two phases, and a solenoid valve were Fractional Removal. The most important variable
used in most of the experiments for controlling the affecting the sublation of organic compounds from water
interface position. This arrangement served reasonably is the air-to-water flow ratio, QA/Qw. This ratio not only
well. Figure 1a shows a typical fractional removal influences the extent of stripping but also contributes
profile obtained from the sublation process with the greatly to column hydrodynamic properties. In part 2,
ultrasonic-based controller. On occasion, however, pro- it was argued that the homogeneous flow regime is the
cess upsets did occur and were the result of the appropriate operating regime for the sublation process.
ultrasonic switch failing to detect deviations from set- Thus, the values of QA and Qw shown in Table 1 were
point. For example, two upsets occurred during run chosen to ensure homogeneous flow. In Figure 3,
R-88 as shown in Figure 1b. In both occurrences, the fractional removal results obtained from the sublation
solvent was displaced with water because the switch process are plotted versus QA/Qw. Each point represents
failed to detect that the interface position had increased. a 15-30 h steady-state average. The general trend is
This type of failure was more common than solvent that, as the flow ratio is increased, the fractional
infiltration because of the large Qw/Qo ratios used in the removal rapidly approaches an upper limit. This be-
experiments. The process upsets were avoided with havior is consistent with SCM (Series CSTR Model)
simple manual adjustments that included resetting the predictions presented in part 1, which showed a very
906 Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997
Figure 2. Diagram of conductivity probes and data acquisition and control (DAC) system used to control the solvent-water interface.
{x ( ( )
different than those observed at 0.33 (QA/Qw ) 115) and
0.91 cm/s (QA/Qw ) 158) for the porous frit. Thus, one 4DABte DAB κi2te
may reasonably conclude that the shear sparger does ∫0t N dt )
e
π
+
κi
exp
DAB
×
( x ) )}( )
have an advantage over the frit for superficial gas
velocities g 1 cm/s and that the effect is not simply the te Cg
result of gas velocity. The advantage is attributed to erfc κi -1 Cl - (4)
improved hydrodynamic properties of the shear sparger DAB Hc
and how they affect the air-water mass-transfer coef-
ficient. The following discussion elucidates this rela- where κi is the resistance at the interface due to a
tionship. surfactant. In the derivation of eq 4, the authors
Consider eq 2, which is the classical two-resistance assumed that the resistance 1/κi may be added to the
model for the overall liquid-side mass-transfer coef- liquid-side resistance in a fashion similar to the way
ficient. For many organic compounds such as VOCs, gas-side resistance was added to eq 2. Thus, eq 4 may
be used as a starting point to generate a general two-
1 1 1 phase penetration model describing the overall liquid-
(2) side mass-transfer coefficient. In the spirit of the
k κl Hcκg
) +
conventional film theory, we assume that the interface
itself offers no resistance but that the gas phase offers
air-side resistance is unimportant and the term 1/Hcκg
significant resistance. Substituting 1/Hcκg for 1/κi and
is neglected. However, for strongly hydrophobic com-
after some rearrangement, one can show
pounds such as pyrene and pentachlorophenol, air-side
resistance is important, if not the dominant resistance,
x
because of the very low Henry law constants, Hc, that 4DAB
they possess. Thus, the common practice of scaling k πte exp(z2) erfc(z) - 1
oxygen mass-transfer coefficients (which are liquid-side- (5)
Hcκg Hcκg
) +
controlled) by the Schmidt number is not correct for z2
these compounds. Therefore, other means must be used
to determine k. where z is defined as Hcκg(te/DAB)0.5, and Hc is the bulk
One common approach for predicting the mass- phase Henry law constant. When z is approximately
transfer coefficient for gas-liquid dispersions is to use greater than or equal to 1, the “correction function”, f(z),
a penetration theory such as the Higbie penetration becomes effectively zero and eq 5 reduces to eq 3;
model (Taylor and Krishna, 1993). In this model the however, if z is <1, then the effect of air-side resistance
average mass-transfer coefficient is defined as is significant.
The argument, z, depends upon the characteristic
length and velocity. It is proposed that the character-
x x
4DAB 4DAB
κl ) ) (3) istic length describing the exposure time of a packet of
πte λ fluid (eddy) in a bubble column is the Kolmogoroff
π
ω mixing length. Baird and Rice (1975) and Kantak et
al. (1994) have suggested expressions describing the
where DAB is the binary diffusivity and te is the exposure degree of mixing, or axial dispersion, in bubble columns
time. The exposure time may be considered as the time in terms of mixing lengths. In the homogeneous flow
a small fluid element of uniform concentration comes regime, these lengths may range from the bubble
in contact with a phase boundary through which mass diameter to as large as the column height. In part 2 of
transport occurs. Like film theory, where the film this series, mixing lengths, referred to as dispersivities,
thickness is difficult to determine, the exposure time is were determined for the porous frit and the annular
also difficult to determine; however, in some cases, it shear sparger. A simple expression for the dispersion
can be calculated. As suggested in eq 3, the exposure coefficient suggested by Kantak et al. (1994) was used,
time may be taken as the ratio of some characteristic D ) λug. In the case of the porous frit, the dispersivity,
length, λ, which the fluid element must traverse to some based on the superficial gas velocity, was on the order
characteristic velocity, ω. For example, in the case of of the column height, L. However, for the shear sparger,
noninteracting bubbles rising up through a liquid (string the dispersivity was based on the interstitial gas velocity
bubbling flow regime), the exposure time is the mean and was found to be on the order of the column
908 Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997
diameter, Dc. The reason why the dispersion coefficient Figure 5. Argument of the Higbie correction function versus gas
for the shear sparger scaled with the interstitial velocity velocity.
instead of the superficial velocity was not fully under-
stood; however, it was observed that the circulatory bulk phase Henry law constant, meeting the criteria for
motion set up by the water jet tended to buffer the strongly hydrophobic compounds requires extreme con-
processes of coalescence and breakage, which ultimately ditions. Figure 5 shows the argument of the correction
led to a weak bubble size dependence on the gas velocity. function, f(z), versus the superficial gas velocity for
This weak dependence may suggest that the energy pyrene and PCP. As one can see in the figure for the
dissipated for mixing, coalescence, and breakage is due cases where the conventional Henry law constant is
more to the energy input by the water jet than that of used to determine Shλ, eliminating air-side resistance
the gas. Kantak et al. (1994) reported that the inter- requires extremely low gas velocities. In this regime
stitial gas velocity in the definition of the axial disper- string bubbling flow prevails, and the example cited
sion coefficient makes it independent of the operating earlier applies. However, operating at such low veloci-
parameters and may explain why the dispersion coef- ties is impractical, as the overall removal efficiency
ficient scaled much better with the interstitial gas under these conditions is very small. The situation
velocity. where the conventional Henry law is used applies to
The characteristic velocity is chosen as the superficial processes where the principal driving force for mass
gas velocity, ug. The choice is largely based on the transfer is bulk phase partitioning. However, in the
commonly observed fact that overall volumetric mass- solvent sublation process, the material adsorbed to the
transfer coefficients, KLav, scale well with ug (Shah et bubble-water interface is removed and recovered in the
al., 1982). Typical power dependencies on gas velocity overlying solvent layer. Thus, unlike bubble fraction-
range from 0.6 to 1.7. Data collected from deoxygen- ation where the adsorbed material is not removed from
tation experiments conducted by our group have shown the water (i.e., no sink), the driving force for mass
dependencies similar to those illustrated in Figure 4. transfer in sublation is enhanced. The effective Henry
When eq 3 is combined with correlations for gas holdup law constant, H, which combines bulk phase partition-
and bubble size obtained from the porous frit and the ing and surface adsorption (Hc + 3KA/a) is then used in
shear sparger (part 2 of series), it can be shown that the determination of Shλ. As shown in Figure 5, the
the volumetric mass-transfer coefficients have 1.1 and criteria for neglecting the correction function in eq 5 are
1.3 overall power dependencies in ug, respectively. met for solvent sublation; however, the appropriate
Thus, the choice of ug as the characteristic velocity mixing length must still be used for calculating k. It is
appears to be appropriate. emphasized that Figure 5 applies only to the homoge-
Having defined the exposure time as the character- neous flow regime as the nature of mixing changes
istic mixing length (dispersivity) divided by ug for mass greatly as the flow becomes heterogeneous.
bubbling in bubble columns, the criteria for neglecting Inserting the dispersivities obtained from the porous
air-side resistance in eq 5 may be written in terms of frit (L) and the shear sparger (Dc) into eq 3, one may
the Sherwood and Peclet numbers. Equation 6 defines estimate the relative effectiveness of the shear sparger
over the porous frit
x
DAB
x x
Hcκg g 4DAB πtefrit tefrit
x
te kshear L
) x15 )
kfrit πteshear 4DAB teshear Dc
) ) )
DAB
(Hcκg) g 2 3.87 (7)
λ/ug
In terms of the volumetric mass-transfer coefficients,
(λHcκg) 2 2
λ DAB this ratio becomes
g
DAB2 DAB2(λ/ug) 3
(kav)shear
) 3.87
( a) shear
) 3.87 × 0.503ug0.15 (8)
Shλ g Peλ1/2 (6) (kav)frit
(3a )
frit
the criteria for which air-side resistance may be ne-
glected in terms of the relative degree of backmixing or where the gas velocity power laws determined in part
circulation, Peλ. Given that Shλ is dependent upon the 2 have been substituted for the hydrodynamic proper-
Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997 909
ties. The average ratio is then determined by integrat-
ing eq 8 over the gas velocity limits defining the
homogeneous flow regime,
( ) ∫0.14.0cm/s
cm/s
(kav)shear 1.95ug0.15 dug
) 2.1 (9)
∫0.14.0cm/s
) cm/s
(kav)frit avg dug
[ ( )]
gated the removal in the absence of mineral oil. In Tmelt
1 ∆Hfus
Figure 6, fractional removal results of these experiments x∼ exp 1- (10)
are compared to those obtained from corresponding γ RTmelt T
910 Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997
Table 3. Model Parameters Used in the Series CSTR The procedure for determining di was to adjust it until
Model (SCM) the fractional removal as predicted by the SCM matched
pyrene pyrene shear neutral PCP the experimental fractional removal to at least three
porous frit sparger shear sparger decimal places. In Table 5, the column labeled “exact
Thermodynamic di” contains those values which gave the best agreement
Hc 7.65 × 10-4 7.65 × 10-4 1.39 × 10-4 between theory and experiment. Interestingly, all of the
KA (cm) 5.39 × 10-3 5.39 × 10-3 6.70 × 10-4 adjusted values are nearly of the same order of magni-
Kow 76412 76412 732 tude, ≈O(10-3) cm, regardless of compound type and
Design sparger type. This observation is a good indication that
Dc (cm) 10.16 10.16 10.16 the transport mechanisms in sublation have been ac-
L (cm) 152.4 152.4 152.4 counted for appropriately. On closer inspection, how-
Hydrodynamic ever, the corresponding wake-to-bubble volume ratios,
a (cm) 0.122ug0.573 0.174ug0.24 0.174ug0.24 Vw/Vb ≈ 3di/a, are only on the order of ≈O(10-2). Fan
0.0491ug1.21 a 0.0352ug1.031 0.0352ug1.031 and Tsuchyia (1990) have compiled wake-to-bubble
λ (cm) 152.4 10.16 10.16
volume data from numerous investigators which show
Kinetic that, for spherically-capped bubbles with effective di-
no. of CSTR stages n ) 1 (i ) 2) n ) 1 (i ) 2) n ) 1 (i ) 2)
ameters of 4-20 mm, Vw/Vb is on the order of 5. The
DAB (cm2/s) 6.70 × 10-6 6.70 × 10-6 7.19 × 10-6
bubbles observed in the sublation experiments, however,
x x x
k, Higbie model 4DAB 4DAB 4DAB
(cm/s) were much more spherically-shaped and smaller. Thus,
πL/ug πDc/ug πDc/ug the wakes associated with these bubbles should be very
kl, film theory 10-4 10-4 10-4 small and most likely are the results of entirely different
(cm/s) physics than those discussed by Fan and Tsuchyia.
a The power-law model here varies slightly from that cited in Based on the relative magnitude of di/a, it is believed
part 2 as it is based only on the data obtained from the porous that di is related to the viscous boundary layer that
frit and not the flexible rubber sparger. develops around the bubble.
In the development of the velocity distribution for a
Table 4. Values Used To Calculate the Solubility of rising gas bubble in a liquid, Levich (1962) found that
Pyrene in Mineral Oil and the Oil-Water Partition
Coefficient the boundary layer thickness may be estimated from
the bubble radius, the kinematic viscosity, and the rise
T (K) 298 velocity, U, as shown in eq 11. (The same result is
Tmelt (K) 424
∆Hfus (estimated) (J/g) 127.3
µa 1/2
γ pyrene in oil (UNIFAC)
water solubility (mol frac)
3.4
1.20 × 10-8
di ∼ (FU ) (11)
oil solubility (mol frac) 0.0134
Kow (lt/lt) 76412 predicted by Boundary Layer Theory (Bird et al., 1960).)
Thus, substituting typical values into the equation, one
The liquid diffusivities, DAB, were estimated from the can estimate the boundary layer around a rising bubble,
( )
Wilke-Chang correlation (Geankoplis, 1993), and the
hydrodynamic correlations shown in the table are based 0.01 g/cm‚s × 0.1 cm 1/2
di ∼ ) 5.8 × 10-3 cm (12)
on the data obtained in part 2. Of all the SCM 1 g/cm3 × 30 cm/s
parameters, the amount of wake (water), di, which is
entrained into the solvent is the most difficult to Interestingly, this prediction of di is consistent with
determine and is therefore chosen as the single regres- those shown in Table 5, indicating that the water which
sion variable. is entrained into the solvent is indeed the result of the
Table 5. Adjusted and Regressed Bubble-Wake Thicknesses Used To Evaluate the Theoretical Fractional Removal
SCM (i ) 2)
bubble
Reynolds no. di (cm) FR relative
sublation run (FUa)/µ sparger a (cm) exact regressed regressed experimental error (%)
R-73-9-21-94 121 porous frit 0.048 2.45 × 10-3 1.95 × 10-3 0.779 0.809 -3.75
R-79-9-27-94 121 porous frit 0.048 2.43 × 10-3 1.95 × 10-3 0.841 0.863 -2.60
R-80-9-29-94 121 porous frit 0.048 2.21 × 10-3 1.95 × 10-3 0.779 0.796 -2.17
R-87-10-12-94 121 porous frit 0.048 2.40 × 10-3 1.95 × 10-3 0.840 0.862 -2.49
R-88-10-13-94 517 porous frit 0.078 1.83 × 10-3 1.38 × 10-3 0.873 0.892 -2.14
R-89-10-15-94 345 porous frit 0.115 8.26 × 10-4 1.03 × 10-3 0.904 0.896 0.93
R-92-11-1-94 32 porous frit 0.031 1.87 × 10-3 2.61 × 10-3 0.818 0.771 6.16
R-94-11-15-94 32 porous frit 0.031 2.49 × 10-3 2.61 × 10-3 0.693 0.684 1.28
R-97-11-17-94 192 porous frit 0.064 8.59 × 10-4 1.58 × 10-3 0.924 0.893 3.51
R-99-11-30-94 234 porous frit 0.078 1.58 × 10-3 1.38 × 10-3 0.821 0.833 -1.45
R-100-12-1-94 498 porous frit 0.166 7.76 × 10-4 7.85 × 10-4 0.901 0.901 0.03
R-106-1-18-95 432 annular shear 0.144 2.69 × 10-3 2.83 × 10-3 0.890 0.887 0.32
R-113-2-9-95 501 annular shear 0.167 4.07 × 10-3 2.29 × 10-3 0.926 0.945 -2.01
R-117-3-7-95 549 annular shear 0.183 4.49 × 10-3 2.00 × 10-3 0.943 0.962 -1.94
R-120-3-21-95 534 annular shear 0.178 6.93 × 10-4 2.08 × 10-3 0.968 0.956 1.30
R-124-4-6-95 432 annular shear 0.144 6.99 × 10-3 2.83 × 10-3 0.802 0.882 -9.12
R-24-9-20-95 519 annular shear 0.173 1.55 × 10-3 2.20 × 10-3 0.880 0.853 3.13
R-30-9-26-95 573 annular shear 0.191 2.20 × 10-3 1.90 × 10-3 0.898 0.907 -0.90
R-33-9-29-95 573 annular shear 0.191 1.66 × 10-3 1.90 × 10-3 0.947 0.942 0.46
R-37-10-3-95 459 annular shear 0.153 2.60 × 10-3 2.63 × 10-3 0.745 0.744 0.12
R-40-10-9-95 459 annular shear 0.153 2.60 × 10-3 2.63 × 10-3 0.796 0.783 1.57
R-43-10-10-95 480 annular shear 0.160 2.60 × 10-3 2.46 × 10-3 0.864 0.858 0.77
Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997 911
eliminate the bubble radius, the wake ratio then be-
comes a function of the superficial gas velocity
( ) ()
Vw
Vb frit
∝
di
a frit
∝ ug-3/4
( ) ()
Vw
Vb shear
∝
di
a shear
∝ ug-3/8 (15)
()
droplets in the mineral oil were made with the JAVA di
video image analyzer described in part 2 and a 10 power ) 0.024ug-0.955 R2 ) 94%
Olympus video camera. Although measuring the drop- a frit
()
let sizes was not difficult, capturing still images of the
di
droplets was. The reasons for this were 2-fold. The first ) 0.038ug-0.600 R2 ) 43% (16)
was that the fast speed at which the droplets traversed a shear
the field of view caused streaking in many of the images.
The second problem was that the mineral oil became When the entire data set is used in the regression, the
opaque due to aeration and had to be frequently dependence on ug is ≈-3/4, and the correlation coefficient
replaced. Nonetheless, some still images were captured is 84%. This at least tends to confirm the functional
and analyzed. A histogram of the droplet sizes captured form of eq 15.
at QA ) 1592 cm3/min and Qw) 0 is shown in Figure 7. The regressed di’s which result from eq 16 are shown
The weighted average for the data is 0.13 cm. When in Table 5. These values were used in the SCM to
the values of di and a in Table 5 (for example, run R-106) calculate the removal efficiencies. As expected, the
are used to calculate the equivalent water droplet regressed values do introduce error between the pre-
diameter, d̃, that would result in the oil phase, one dicted and experimental removal efficiencies; however,
discovers that d̃ is, in fact, nearly the same as the the error in most cases is less than (3%. The largest
measured value. deviation between theory and experiment was 9.12%
and occurred for run R-124. In this particular run,
d̃ ) 2[(a + di)3 - a3]1/3 ) however, the steady-state value was suspect due to
interface control problems and may explain the large
2[(0.144 + 2.69 × 10-3)3 - 0.1443]1/3 ) 0.11 cm (13) error. A better way to assess the model predictions is
to consider the parity plot in Figure 8a. The absence
Thus, it is reasonable to conclude that bubble wake of biases among the data sets is a strong indication of
entrainment into the solvent is dictated by the viscous model validity. Moreover, this observation suggests
boundary layer. It is important, though, to emphasize that a generalized correlation of the type described in
that this finding is only applicable to the homogeneous part 1 may be sought. For cases where the water-
flow regime. At higher gas velocities the dynamics solvent capacity factor, Pw ≡ Qw/Kow/Qo, is sufficiently
governing wake phenomena are vastly different. Though small (Pw e 0.013), it was found that the fractional
some light has been shed on the physics of the wake removal may be expressed in terms of the water-side
entrainment mechanism, the issue of determining the entrainment number, Ew, and the air-water Stanton
proper variable with which to regress di still remains. number, StwA. (Ew describes the mass transfer associ-
Levich (1962) showed that, for bubble Reynolds ated with the entrainment of the bubble wake into the
numbers, (FUa/µ), < 600, the rise velocity depended solvent, and StwA describes the mass transfer from the
upon the square of the bubble radius. Experimental water phase to the air bubbles.) Since the PCP-
data (Clift et al., 1978) confirm this type of dependence; mineral oil system does not meet the condition, the
however, for contaminated water the dependence has following correlation is valid only for the pyrene data
been shown to be much more linear. Substituting a2
for U and rearranging eq 11, one finds that the theoreti- FR
cal dependence of the wake-to-bubble volume ratio is ) 3.42E0.24 0.39
w StwA R2 ) 93% (17)
1 - FR
Vw di where FR is the fractional removal. Equation 17
∝ ∝ a-3/2 (14)
Vb a compares well with the theoretically-based correlation
derived in part 1 in that the mass transfer associated
(An a-1 dependence results if the contaminated water with the air bubbles (StwA) is weighted more than that
dependence is used; however, the subtle differences associated with entrainment (Ew). The values of the
between the two do not affect the conclusion.) When exponents appearing in eq 17 and the leading coefficient,
the correlations in Table 3 for bubble size are used to however, do differ from those in the theoretical correla-
912 Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997
Table 6. Overall Mass Balance and Separation Factor Data for the Sublation of Pyrene
effluent oil separation
mass removed average feed average effluent conc. (Co) effluent oil factor
pyrene (water analysis) mass recovered water conc. water conc. experiment conc. (Co) theory (CoFoil/Cw)
sublation run (g) (oil analysis) (g) % error (Cwo) (µg/L) (Cw) (µg/L) (ppm (wt)) (ppm (wt)) experiment
R-73-9-21-94 5.59 × 10-3 5.52 × 10-3 -1.2 96 18.3 0.817 0.908 38
R-79-9-27-94 8.05 × 10-3 6.42 × 10-3 -20.2 119 16.3 0.543 0.811 29
R-80-9-29-94 7.34 × 10-3 5.99 × 10-3 -18.4 119 24.3 0.742 1.126 26
R-87-10-12-94 3.62 × 10-3 3.63 × 10-3 0.3 109 15.0 1.120 1.486 64
R-88-10-13-94 6.98 × 10-3 6.15 × 10-3 -11.9 126 13.6 1.030 1.784 65
R-89-10-15-94 4.78 × 10-3 4.55 × 10-3 -4.8 127 13.2 0.960 1.863 63
R-92-11-1-94 3.58 × 10-3 3.52 × 10-3 -1.6 100 22.9 0.944 1.328 35
R-94-11-15-94 5.52 × 10-3 5.25 × 10-3 -4.9 106 33.5 1.170 2.382 30
R-97-11-17-94 1.70 × 10-3 2.04 × 10-3 20.2 97 10.4 0.622 0.725 52
R-99-11-30-94 8.18 × 10-3 6.75 × 10-3 -17.5 120 20.0 1.220 2.394 52
R-100-12-1-94 5.06 × 10-3 5.04 × 10-3 -0.4 106 10.5 1.570 2.322 129
R-106-1-18-95 4.59 × 10-3 4.22 × 10-3 -8.0 92 10.4 0.970 1.333 80
R-113-2-9-95 4.67 × 10-3 4.27 × 10-3 -8.6 103 5.7 0.840 1.555 128
R-117-3-7-95 4.81 × 10-3 5.60 × 10-3 16.3 96 3.6 1.370 1.476 323
R-120-3-21-95 2.32 × 10-3 3.19 × 10-3 37.5 106 4.7 0.870 0.832 160
R-124-4-6-95 1.01 × 10-2 1.00 × 10-2 -0.2 120 14.2 1.860 3.142 113
Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997 913
initial loadings greatly improves the agreement, as SEARCHER, nor any person acting on behalf of any of
shown by Figure 8b. them (a) makes any warranty or representation, ex-
pressed or implied, with respect to the accuracy, com-
Conclusion pleteness, or usefulness of the information contained in
this report, or that the use of any information, ap-
Three-phase, continuous solvent sublation of pyrene paratus, method, or process disclosed in this report may
and pentachlorophenol (PCP) was successfully demon- not infringe on privately-owned rights or (b) assumes
strated. The conductivity-based controller proved to be any liability with respect to the use of, or for damages
an effective and reliable method for controlling the resulting from the use of, any information, apparatus,
height of the solvent-water interface and was superior method, or process disclosed in this report. We give
to ultrasonic level control. The benefits of the annular special thanks to Mike Kurtz for his valuable assistance
shear sparger were realized as steady-state removal with the model-based control algorithm.
efficiencies as high as 96% for pyrene and 94% for PCP
were observed. Nomenclature (also applies to parts 1 and 2 of
Sublation results also supported that for hydrophobic the series)
organic compounds the effect of the solvent flow rate is
very weak, and as model predictions suggested, only an a ) bubble radius, cm
amount of solvent which ensures a steady state is A ) dimensionless air concentration, A ≡ CA/HCow
necessary. This unique feature of solvent sublation had CA ) effective concentration of pollutant in air, mol/cm3
a profound effect on the separation factor, which is a Co ) concentration of pollutant in solvent, mol/cm3
measure of solvent utility. Separation factors as high Cw ) concentration of pollutant in water, mol/cm3
as 300 were calculated, which demonstrated the supe- CP ) chlorinated phenol
riority of solvent sublation over solvent extraction. di ) bubble-wake thickness, cm
d̃ ) water droplet diameter, cm
It was shown that the Henry enhancement factor,
D ) dispersion coefficient, cm2/s
which is a measure of the additional air-water parti-
Dc ) column diameter, cm
tioning that arises from surface adsorption, is an DAB ) binary diffusivity, cm2/s
excellent indicator of a compound’s susceptibility to Ew ) water-side entrainment number, Ew ≡ 3QAdi/Qwa
solvent sublation. For example, removal efficiencies
FR ) fractional removal, FR ≡ 1 - Cw/Cow ) 1 - Aeff/Ainf
obtained for pyrene, which has an enhancement factor
H ) effective Henry law constant, Hc + 3KA/a
of approximately 117, were consistently greater than
Hc ) Henry law constant, cm3/cm3
those obtained for PCP, which has an enhancement ∆Hfus ) heat of fusion, J/mol
factor of only 77. It was further shown that for i ) number of stages comprising the SCM
processes which do not exploit the surface activity of k ) water-side mass-transfer coefficient (air/water), cm/s
the air-water interface, such as bubble fractionation, kl ) overall water-side mass-transfer coefficient (solvent/
the removal efficiencies for pyrene and PCP were water), cm/s
limited to 68%. KLav ) overall volumetric mass-transfer coefficient, s-1
An analysis of the overall resistance to mass transfer KA ) surface adsorption constant, cm
showed that, for nonvolatile hydrophobic compounds, Kow ) solvent-water partition coefficient, cm3/cm3
gas-side resistance is dominant in conventional separa- L ) length of bubble column, cm
tion processes. However, in solvent sublation where the n ) number of stages comprising the water column, n ) i
surface-active nature of hydrophobic compounds is -1
exploited, gas-side resistance is circumvented. Accord- Pw ) water-solvent capacity factor, Pw ≡ Qw/QoKow
ingly, a modified Higbie penetration model of the overall PAH ) polynuclear aromatic hydrocarbon
mass-transfer coefficient was developed as a function QA ) air flow rate, cm3/s (cm3/min)
of the characteristic mixing length, λ, and characteristic Qo ) solvent flow rate, cm3/s (cm3/min)
velocity, ω. It was argued that λ is the dispersivity Qw ) water flow rate, cm3/s (cm3/min)
determined by axial dispersion experiments, and ω (for R ) gas constant, 8.314 J/mol‚K
conditions of mass bubbling in the homogeneous flow S ) dimensionless solvent concentration, S ≡ Co/KowCow
regime) is the superficial gas velocity. Under this Stw ) water-side Stanton number (solvent/water), Stw ≡
criteria, Higbie model predictions showed that the use klπrc2(1 - )/Qw
of the annular shear sparger improved mass transfer StwA ) water-side Stanton number (air/water), StwA ≡
by a factor of 2 over the fine porous frit. Agreement 3kπrc2L/aQw
te ) exposure time
between experimental data and model predictions sup-
T ) temperature, K
ported this assertion.
Tmelt ) melting point, K
Lastly, the Series CSTR Model (SCM) proved to be ug ) superficial gas velocity, cm/s
an excellent tool for predicting fractional removal, as U ) bubble rise velocity, cm/s
most predictions were within (3%. For the sublation Vb ) bubble volume, cm3
of pyrene, fractional removal data were correlated in Vo ) volume of solvent, cm3
terms of the air-water Stanton number, StwA, and the Vw ) wake volume, cm3
water-side entrainment number, Ew. The correlation W ) dimensionless water concentration, W ≡ Cw/Cow
supported the idea that the two most important mass- x ) solubility, mole fraction
transfer mechanisms are air-water mass transfer and
bubble-wake entrainment. Greek Letters
) gas holdup, cm3/cm3
Acknowledgment H ) Henry enhancement factor, H ≡ 1 + 3KA/aHc
γ ) activity coefficient
This paper was prepared by Louisiana State Univer- κl ) liquid-side mass-transfer coefficient, cm/s
sity as an account of work sponsored by AIChE/CWRT. κg ) gas-side mass-transfer coefficient, cm/s
Neither AIChE/CWRT, members of AIChE/CWRT, RE- λ ) characteristic length or dispersivity, cm
914 Ind. Eng. Chem. Res., Vol. 36, No. 3, 1997