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App Nano Sci Venkat
App Nano Sci Venkat
App Nano Sci Venkat
https://doi.org/10.1007/s13204-021-01982-6
ORIGINAL ARTICLE
Abstract
The conversion of agro-residues to value added products is a potential opportunity for all agrarian countries. This study
involves the utilization of agro-waste sourced from farmlands, and plant foliage waste collected from university premises,
both blended with the distillery sludge in a ratio of 1:1 to prepare pellets. The pellet samples were tested with proximate
analysis and ultimate analysis. The gross calorific value of the coal sample was 8967.23 kcal/kg, whereas the plant waste
and sludge blend sample indicated a value of 7121.70 kcal/kg. The pellets produced from farm waste and sludge showed a
value of 8621.334 kcal/ kg which is close to the gross calorific value of coal. The burning rate of the pure coal was found
to be the highest with a value of 0.156 mg/min, followed by a mixture of farm waste and sludge with 0.129 mg/min and a
blend of plant waste and sludge with 0.00745 mg/min, respectively. This research highlights the possibility of converting
distillery sludge, plant waste, and farm waste into alternate fuel source.
Introduction tops, corncobs, stover, grain husks, and wood stubbles. Agri-
cultural stubble burning majorly contributes to the deple-
Global urbanization and industrialization is the major tion of ambient air quality (Venkataraman et al. 2018).
cause for various environmental pollutions. Air pollution Stubble burning emits various greenhouse gases which
deteriorates the air quality due to excess amounts of pol- affect the health of humans and the content of air (Feldstein
lutants, namely lead, carbon monoxide, particulate matter et al. 2012). It leads to severe health issues, namely asthma
(PM2.5, PM10), sulphur dioxide, nitrogen oxides, and ozone and bronchitis and reduces lung functioning (Golshan and
(Brunekreef and Holgate 2002). Many developing countries, Faghihi 2002). Clearing the farm wastes by field-burning
namely India and African countries, are worst affected by leads to a major loss of nutrients and severely damages the
poor air quality (Cohen et al. 2017). Great advancements fertility of the topsoil. The burning of farm wastes can sig-
in the field of agriculture have resulted in increased yield nificantly affect the soil microbiome (Kumar et al. 2019).
of various cash crops and adversely generate huge amounts In India, during harvest season, the field-burnings are
of farm waste.These wastes include paddy straw, sugarcane prominent. Due to the high demand for alcoholic products,
molasses-based distillery industries are known to generate
dark, thick, and high-strength wastewater leading to soil and
* Rajamohan Natarajan water pollution (David et al. 2020). The wastewater released
rnatarajan@su.edu.om from these industries is close to 40 × 1010 L (Chowdhary
1 et al. 2018). This distillery spent wash possesses high chemi-
Department of Biotechnology, Centre of Excellence,
Vignan’s Foundation for Science, Technology and Research, cal oxygen demand (COD) and biological oxygen demand
Vadlamudi, Guntur 522213, Andhra Pradesh, India (BOD) values (Chowdhary et al. 2017). When treated,
2
Department of Chemical Engineering, A.C. Tech Campus, the distillery wastewater generates sludge, which leads to
Anna University, Chennai 600025, Tamil Nadu, India severe ecological imbalance and toxicity (Satyawali and
3
Faculty of Engineering, Sohar University, PC:311 Sohar, Balakrishnan 2008). The distillery sludge can be suitably
Oman modified and used as an alternative source of fuel. Studies
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have reported the use of farm wastes rich in lignocellulosic The farm wastes were collected from the nearby farmlands
material as eco-friendly coal. These lignocellulosic materi- in Vadlamudi village. All sorts of plant residues that are
als possess a calorific value of 28.2 MJ/kg, fixed carbon con- taken were dried, powdered, sieved, and used. All these sam-
tent of 74.6%, the moisture content of 6.3%, and ash content ples were mixed in required ratios before processing.
of 1.4% (Manyuchi et al. 2019). Recently, studies on briquet-
ting have been attracting keen attention. Different types of Experimental design
biomass are blended at high pressure to impart more effec-
tiveness and mechanical strength to pellets (Sun et al. 2014). The raw samples taken are Coal (C), Distillery Sludge (S),
Studies have reported the use of sewage sludge in cement the samples of plant waste mixed with distillery sludge
industries with a yielded energy of 8.7 MJ/kg that describes (P:S), and farm waste mixed with distillery sludge (F:S)
the potential application (Werle et al. 2015). Sludge from combined at a ratio of 50:50. This ratio was considered suit-
various industries, namely food, textile, and oil mills can able based on the study mentioned (Kim et al. 2017). The
be blended in several proportions (Silva et al. 2014). Pel- notation of the samples is given in Table 1.
lets, unlike coal, are renewable, carbon-based, and possess
high-calorific energy that finds application in various indus- Material characterization
tries (Mitchual et al. 2013). A recent study has reported the
use of fecal-char pellets for heating purposes (Ward et al. The proximate characteristics were carried out by calcu-
2014). The characterization of manufactured pellets is to be lating the moisture content (M) (Aylmer and Rowe 1984),
tested for calorific value, ash content, moisture content, fixed ash content (A) (Aylmer and Rowe 1984), volatile matter
carbon content, and Thermogravimetric analysis (Oliveira (V), and fixed carbon (F) (Warne 1991) using the standard
et al. 2017). This technology not only promotes the energy method IS 1350 part 1, 1984. For determination of moisture
recovery from waste sludge disposed of out of an industry content, a hot air oven (REMI, India) was used, wherein
but also compromises the demand for coal. This technol- the pre-weighed sample of about 2.5 g was taken in a Petri-
ogy is uncommon; however, the use of cow dung, starch, plate and kept at 120 °C for 24 h, following which it was
and oil mill waste is most practiced (Rezania et al. 2016). weighed again and the values noted. For the ash content
The novelty associated with this research is the feasibility analysis ,2.5 g of the sample was kept in a crucible at room
studies on blending the organic wastes with distillery sludge temperature and the heat increased to 815 °C in a Muffle
and the comparison of calorific value. This research article Furnace (INDFURR Superheat Furnaces, India). The ash
focuses on converting plant waste and farm waste blended remains were weighed and noted. The volatile matter of fuel
with distillery sludge to be used as a potential alternative is defined as the carbon that is present in the fuel, which
energy source. The aspects of sustainable energy could be on heating, converts into volatile matter. The fixed carbon
a promising replacement for conventional non-renewable (F) of the sample is determined by subtracting the percent-
energy influence the study. Trials were made to blend the ages of moisture content, volatile matter, and ash content,
organic wastes with the distillery sludge seeking to increase from100. The elemental composition analysis method was
the calorific value of the pellets. The proximate and ultimate carried out in the CHNS Elemental analyzer (2400 Series II
analysis, calorific experiments, and Thermogravimetric anal- CHNS, Perkin Elmer, USA) as per guidelines mentioned in
ysis (TGA) were performed for the pellets manufactured by IS 1350 part 4, 1999 (Fadeeva et al. 2008). The amount of
blending plant waste with distillery sludge and farm waste Carbon (C), Hydrogen (H), Nitrogen (N), and Sulphur (S)
with distillery sludge, respectively. The results were com- was determined where the sample was burnt in the presence
pared with the properties of coal to evaluate the feasibility of an excess amount of oxygen and various catalytic traps
of using the pellets as a potential alternative fuel source. were used to collect the combustible products. The trapped
products are finally weighed, which gives the composition
of the samples that are combusted (Yang et al. 2013). The
Experimental details
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gross calorific value at constant volume on a dry basis was analysis are given in Fig. 2. The main combustible ele-
determined. To estimate the calorific value, the samples ment here is found out to be carbon in all the three samples,
weighing 0.7–0.9 g are made into pellets and are placed in within the percentage range of 33–37%. However, the next
a Bomb Calorimeter (IKA C5000, Germany) at controlled major combustible element is hydrogen within the range of
pressure and room temperature according to IS 1350 part 2, 3–3.7%. The gases , nitrogen and sulphur, are combusted
1975. The average of the three trials was used (Telmo et al. in a range not more than 1.1% (Magdziarz and Wilk 2013).
2010). Thermogravimetric analysis was carried out in TGA The least amount of sulphur combustion is in the sample of
Analyzer (TGA 4000, Perkin Elmer, USA) as a final step coal with 0.56%.
that determines the change in mass of the sample with tem-
perature. 5 mg samples were collected in vials and placed Gross calorific value
in the sample holder, for temperature measurement.. Highly
pure nitrogen was used to run the tests with a flow rate of The calorific value gives the energy content of the raw mate-
120 mL/min. Inert conditions are needed to be maintained, rial that is fired in the bomb calorimeter. The main param-
before the actual heating starts (a heating rate of 30 K/min eters that affect the calorific value are the moisture content
up to 383 K with a holding time of 30 min). The following and the ash content of the samples taken (Gunn 1958). The
thermal decomposition was carried out at a slow heating rate calorific value of coal, when compared with that of the
(5 K/min to a final temperature of 773 K) to keep possible other two samples, shows not much drastic change in the
heat/mass-transfer intrusions at a minimum (Magdziarz and amount of energy released. The value of coal was recorded
Werle 2014). as 8967.231 kcal/kg, whereas the sample of P:S indicated
a value of 7121.696 kcal/kg. The sample of F:S showed a
value of 8621.334 kcal/ kg. Studies have reported that the
Results and discussion values of coal have the same properties as that of G-17 coal
(Gunn 1958). Hence, we can take the chance of using our
Proximate and ultimate analysis samples as an alternative source of fuel. The graph that gives
details about the calorific values is given in Fig. 3.
The result of the proximate analysis of coal and the other two
sludge mixed samples are graphically represented in Fig. 1. Thermogravimetric analysis (TGA)
The Moisture content of coal has a magnitude of 5.60%,
while that of the dried and powdered forms of P:S and F:S TGA was performed to study and compare the combus-
samples is 8.5% and 10.20%, respectively. Considering the tion properties of the synthesized pellets. This major ana-
ash content, the moisture content of coal (58.23%) is com- lytical technique provides the quantitative measurement of
paratively high with that of the other two samples (36–42%) the change in weight as a function of temperature or time
(Magdziarz and Werle 2014). The other parameters of fuel because of pyrolysis and oxidation of the analyte. The tem-
viz., volatile matter and fixed carbon for coal samples are perature rises at the rate of 20 °C per minute, lasting up to
25.12% and 11.037%, respectively. For P:S, they are 32.35% 43.5 min to achieve 900 °C under the nitrogen atmosphere.
and 22.52%, and for F:S, the values are 21.75% and 26.60%, The analysis was performed for the coal sample (C) with
respectively (Otero et al. 2002). The results of the ultimate 100% composition, plant waste mixed with distillery sludge
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of biomass waste and distillery sludge as an alternative Cheng K, William TW, Arthur JS (2012) A modulated-TGA approach
fuel source. Pellets made of Coal, P:S, and F:S were pre- to the kinetics of lignocellulosic biomass pyrolysis/combustion.
Polym Degrad and Stab 97(9):1606–1615
pared and their properties studied. The proximate analysis Chowdhary P, Ashutosh Y, Gaurav K, Ram NB (2017) Distillery waste-
of pellets reported moisture content of coal to be 5.60%, water: a major source of environmental pollution and its biologi-
while that of the dried and powdered forms of P:S and cal treatment for environmental safety. Green technologies and
F:S samples was 8.5% and 10.20% respectively. The vola- environmental sustainability. Springer International Publishing,
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tile matter and fixed carbon for coal samples were 25.12% Chowdhary P, Abhay R, Ram NB (2018) Chemosphere environmental
and 11.037% respectively. For P:S, they are 32.35% and pollution and health hazards from distillery wastewater and treat-
22.52%; for F:S, the values are 21.75% and 26.60% respec- ment approaches to combat the environmental threats: a review.
tively. The major combustible element is carbon within Chemosphere 194:229–246
Cohen AJ, Brauer M, Burnett R, Anderson HR, Frostad J, Estep
the range of 33–37%. The next major combustible ele- K (2017) Estimates and 25-year trends of the global burden
ment is hydrogen within the range of 3–3.7%. Nitrogen of disease attributable to ambient air pollution: an analysis of
and sulphur are combusted in a negligible amount. The data from the global burden of diseases study 2015. The Lancet
gross calorific value of pure coal was 8967.231 kcal/kg, 6736(17):1–12
Constantino GS, Andersen SLF, Costa RL, Moreira RFPM, Jose HJ
whereas P:S sample indicated a value of 7121.696 kcal/ (2019) Bioenergetic potential of ponkan peel waste (citrus reticu-
kg. The pellets produced from F:S showed a value of lata) pyrolysis by kinetic modelling and product characterization.
8621.334 kcal/kg which is nearer to the gross calorific Biomass Bioenerg 131:105401
value of coal. TGA studies of these samples showed that David C, Arivazhagan M, Mishrra A (2020) Treatment of spent wash
effluent using kaolin immobilised nano ZnO photocatalyst and
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Acknowledgements The authors would like to thank the Centre of farm residues on respiratory symptoms of villagers in suburbs of
Excellence in Bio-resource utilization and management, Vignan’s Isfahan. Iran Int J Environ Health Res 12(2):125–131
Foundation for Science, Technology, and Research, Vadlamudi, Gun- Gunn SR (1958) Rocking bomb calorimeter for measuring heats of
tur, Andhra Pradesh, India, for the support in sample analysis. solution. Rev Sci Instrum 377(1958):1–5
Kim M, Lee Y, Park J, Ryu C, Ohm TI (2016) Partial oxidation of
sewage sludge briquettes in a updraft fixed bed. Waste Manag
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Kim D, Park S, Park KY (2017) Upgrading the fuel properties of sludge
Conflict of interest Authors confirm that this manuscript has no con- and low rank coal mixed fuel through hydrothermal carbonization.
flict of interest. Energy 141:598–602
Kpalo SY, Zainuddin MF, Manaf LA, Rosian AM (2020) Production
and characterization of hybrid briquettes from corncobs and oil
palm trunk bark under a low pressure densification technique.
Sustainability 12(6):2468
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