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INTRODUCTION

Welcome to the AFA Electronic Catalog


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About Us

CUMMINS L10 CUMMINS M11/ISM11 CUMMINS N14/N11

CUMMINS 4B3.9/6B5.9 CUMMINS 6CT,6CTA8.3 Detroit Diesel 12.7L Series 60


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INTRODUCTION PAGE

Heavy Duty
Engine Parts

Heavy Duty
Engine Parts

A New Look...

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com


A dependable, quality-conscious and reasonably
priced supplier of heavy duty engine parts

Originally a sealing products manufacturer for the for consistency and efficiency. The result is a
automotive industry, AFA, early on, recognized product that will meet or exceed the expected
the need for a dependable, quality-conscious and life cycle of any heavy duty diesel engine in any
reasonably priced supplier of heavy duty engine application – guaranteed.
parts. Over the ensuing 26 years we have grown our
As we have diversified into other product lines, we
international business, adding new and extending
have kept our eyes trained on the same fundamentals
existing product lines to meet the needs of this
that have made us one of the most respected sealing
specialized market.
products suppliers in the industry. We earn that respect
Due to the demanding nature of commercial and every day with every part. From the smallest “O”
industrial diesel applications, our industry has always Ring to the largest Cylinder Liner we are aware that
been aware of the need for the best technology, our reputation is on the line where it counts – driving
most durable materials and highest quality precision commerce and industry.
manufacturing. AFA, from the outset, determined that
Currently AFA specializes in replacement parts for
these three factors would drive every aspect of
Cummins, Detroit Diesel, and Navistar engines.
the company’s operations. The ultimate test of
our parts is NOT sales volume or lowest price, it is With distributors in Africa, Asia, Australia, Canada,
performance in the field. Europe, Latin America, Mexico, Middle East and
the U.S. AFA has years of experience supplying
Starting with sealing products, we developed an all
diverse international markets. Our focus on long-
pervasive system of quality control and inspection
lasting components has met the test of time. Whether
that is second to none. Technology is always state of
operations take your equipment to blizzard mountains,
the art. Materials are always OE Quality or better.
wind swept deserts or to the ocean, premature failure
Manufacturing methods are constantly monitored
is not an option.

We at AFA look forward to expanding our horizons to include new partnerships


throughout our international markets with a special focus on North America. We
encourage anyone in the heavy duty diesel engine market to join us in exploring
future, mutually beneficial relationships.
• Computer Aided Design for precision

HEAVY DUTY PISTONS


• Function-driven metallurgical alloys
• Ni-resist compression ring inserts
• Proprietary coatings improve durability
• Available in one and two piece articulated

Engine pistons are the most highly engineered and bonded NI-resist insert in the top critical land area.
technologically complex of the heavy duty power This alloy being much harder than the piston itself
train components. Piston head configurations prevents groove distortion due to the extreme forces
determine the shape of the combustion chamber exerted on the compression ring. All pin bores are
and establish its ability to maximize the efficiency of fully bushed.
the fuel burning process, distribution of forces and Crowns and skirts may have an anodized or bonded
durability of the system. Materials vary by application graphite coating to improve durability.
and include a variety of alloys of aluminum, steel and Computer aided design insures accuracy of
cast iron.The thermal transfer properties, weight dimensions, structural integrity and long life.
advantages and structural rigidity of aluminum/silicon In specific instances, the OE specifications
alloy determine its use in many applications.The for a piston have required modification
higher power classes needs are better met with forged due to unanticipated performance
steel which is more dimensionally stable and can inadequacies. In these applications,
support closer machining tolerances for we have modified our product
better endurance. design to eliminate these
Two piece articulated pistons combine a forged steel issues in order to prevent
head with an aluminum skirt, these designs combine the possibility of
the tighter sealing tolerances of steel with the premature failure. In
weight and thermal advantages of aluminum and such cases, AFA’s
are used in high load or severe duty conditions. product exceeds
All of our pistons include a metallurgically OE performance
levels.
• Application engineering in every product

SEALING SOLUTIONS
• Precision manufacturing
• Relentless quality control
• Exacting materials formulations
• Total system sealing solutions

Today’s advanced heavy duty engine technology is putting AFA takes a total engine sealing approach to each application,
increased demands on sealing products from top to bottom. taking into consideration all the variables of pressure,
Head gaskets in particular are subject to higher heats and thermodynamics, coolants and lubrication within that particular
pressures created by high performance, multi-fuel configurations. system as well as its historical failure rates. Applying world class
Graphite is particularly well suited to this difficult environment engineering and manufacturing processes, our technical teams
due to its inertness, thermal resistance and conformability. focus not only on applying the best materials combinations
Especially in situations where the block and head alloys have and configurations, but on eliminating problem sealing issues
differing coefficients of expansion due to the ability of the inherent in that particular engine.
graphite to slide laterally on itself while maintaining an integral From the most sophisticated head gasket down to the smallest
compression seal.The gasket is comprised of two sheets of nitrile O-ring AFA combines world class engineering and state-of-
graphite material bonded to a steel core. Fire rings provide the the-art manufacturing to provide its customers with gasket sets
combustion seal and fluoroelastomer inserts seal fluid passages. that are exactly what is needed for a repair or
Multi-Layer-Steel (MLS) head gaskets have been developed in complete overhaul.
response to advancing engine technology and sealing demands.
They consist of a number of layers of embossed elastomer-
coated steel and stainless steel fillers. A hallmark of MLS is
the design freedom it allows. Every part of the embossment
topography can be engineered to precise specifications
controlling compressibility, sealing forces and load distribution.
Such precision minimizes the need for inserts and assures Carrier Gaskets employ a rigid steel or plastic framework
excellent sealing of both the combustion chamber and all other with special elastomer beading that provides the actual seal.
fluid passages. MLS designs take into account “scrubbing” and The elastomer bead can be configured to provide evenly
are able to maintain excellent sealing even in cases of extreme distributed loads and ensure perfect clamping pressure
lateral head/block motion. across the entire sealing surface. Rigid carriers can carry
clips and tabs that simplify and speed installation. Edge
Molded silicone rubber is the material of choice for today’s Valve
bonded gaskets possess the same features and are used in
cover and oil pan gaskets. Seamless construction and molded-
areas of structural joints and high loading.
in, redundant sealing beads combined with steel compression
limiters assure a 1,000,000 mile seal every time.

AFA crankshaft seals utilize


Polytetrafluoroethylene (PTFE), a
high molecular weight compound
consisting of carbon and fluorine.
This material has the lowest
coefficient of friction against
the carbon steel crankshaft.
• Meet or exceed OE design specifications
• Alloys equal or superior to original equipment

BEARINGS • Computer-aided-manufacturing for exact tolerances and repeatability


• Continuous quality-control inspection
• Application engineered to each engine

The focus of engine rebuilders is no where more finely tuned than on engine bearings.
This interface between static and dynamic forces is critical to durability and the
dependable power delivery.The combination of rotational and lateral forces being
applied with each piston stroke is extreme and tolerance maintenance is critical to
longevity as well as performance.
Bimetallic alloys have long proven to be the best all around heavy duty
bearing materials and the choice of virtually all of today’s original equipment
manufacturers.The combination of moisture, diesel fuel/natural fuel vapors and
post-combustion contaminants create a corrosive crankcase environment.
Ferrous based alloys demonstrate exceptional fatigue resistance, but are
more vulnerable to these corrosive conditions Still preferred for use in
some older engine applications, today’s enhanced and extreme engine
technology and environmental requirements are pushing the envelope in the
direction of Aluminum-based materials,
Aluminum/Silicon alloy’s high resistance to chemical attack from these agents
make it the superior choice for most of today’s demanding applications.The
silicon additive enhances the operating characteristics of the material to greatly
resist seizure and virtually eliminate bearing wear.
A plating-applied softer metallic layer enhances both
conformability and embedability, trapping small abrasive
particles before they damage crankshaft or wrist pin bearing
surfaces.
Contemporary heavy duty, multi-fuel engines are pushing
1,000,000 miles before requiring a rebuild. AFA Bearings go
the distance – and more.

Aluminum/Silicon alloy

Bimetallic Alloy
• CAD/CAM Precision
• Application Specific base materials

PISTON RINGS • Advanced plasma coated facings


• Superior thermal conduction
• Emissions and durability compliant

With deep roots in sealing systems, AFA approaches piston rings


with the same advanced technology and engineering vigor it
applies to all heavy duty challenges.
Base materials consist of various grades of high strength,
fine grained gray cast iron, ductile iron, carbon steel alloys
and stainless steel. Profiles are piston matched to provide
the optimum ring expansion and sealing forces based on the
temperature and pressure developed in that specific power
cylinder unit.
While the base materials themselves are extremely durable,
engine technology advances have put even higher demands
on the ring’s cylinder wall contact surfaces. High temperature
plasma deposition of chrome, moly and carbide based alloys
produce facings of incomparable durability.
The combination of complementary, high performance, base
material selection, piston matched profiling and plasma coated
facings produces rings that defy fatigue breakage, thermal
distortion and keep blow by at an absolute minimum.
Advanced oil ring technology utilizing stainless steel,
chromed and nitrided steel assure a clean cylinder wipe and
prevent carbonizing of lubricants which can seriously degrade
combustion sealing and even lead to ring seizure.
When your next rebuild is 1,000,000 miles away, AFA rings
will get you there and beyond.
• Finite Element Engineered

CYLINDER LINERS
• Advanced metalurgy
• Plateau-honed interiors
• Exacting machining
• Superior heat distribution

Sleeves, as well as being the containment vessel for the combustion process, serve as the thermal
interface between the cooling system, engine block and moving parts of the power cylinder.
Development of a new liner involves not only ensuring the exacting fit and tolerances to mate
the sleeve into its surroundings; it involves extensive and complex Finite Element calculations.
These calculations precisely map the force and thermal distribuition within the cylinder
and provide the guidelines for producing a profile that is maximizes wall strength and heat
distribution necessary in today’s demanding applications.
Cylinder metallurgy is constantly evolving pushed by the technological advances of modern
high output, multi-fuel engines. Failure analysis has pointed the way toward
better casting techniques as well as higher grade cast iron and steels.
Sophisticated heat treating techniques produce sleeves with a greatly
increased durability and service life.
The critical, dynamic interior surface of these cylinder liners are
machined to exacting specifications in diameter and parallelism.
Initial honing produces the crosshatched pattern of valleys required
to distribute the engine lubricant. Plateau-honing finishes the process
(so named because the resulting surface profile resembles a series of
plateaus).The harsh peaks of the initial honed surface (See figure 1) are
removed leaving a substantially flat or plateau finish (See figure 2) with
much greater ring sealing area, while maintaining a cross hatch pattern of
valleys for oil retention.

Jagged surface with little ring sealing area

Figure 1. Initial Honed Surface

Smooth, expanded ring sealing area

Connecting rod sold separately

Figure 2. Plateau Honed Surface


• Total system engineering
• State-of-the-art manufacturing

VALVETRAIN • Precise metallurgy and heat treating


• Exacting machining
• Scrupulous quality control AFA Industries
Warranty for Replacement Parts
Valvetrain and its components are a perfect
example of AFA’s Total System Engineering Products Warranted
and Manufacturing. Exposed to combustion This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
forces inside the cylinder and lubricant on excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and
material under normal use and service
the outside, this highly articulated system
requires maximum precision and refined U.S.A. Coverage
integration of each part in order to function AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.
as a whole. Reliability in this area is affected
by many external factors. Reliability must International Coverage
be achieved through a careful application AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.
of engineering design, metallurgy and
precision manufacturing. AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.
Click Here to Return to
INTRODUCTION PAGE

Heavy Duty
Engine Parts

Heavy Duty
Engine Parts

A New Look...

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com


Click Here to Return to
INTRODUCTION PAGE Effective
November
2012

Heavy Duty
Engine Parts

CUMMINS L10
PARTS CATALOG
AFA CUMMINS L10
PARTS CATALOG
Table of Contents

L10 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connecting Rod Bearings & Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crandshaft & Accessory Drive Components. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Camshaft & Followers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AFA BEARINGS

• Meet or exceed OE
design specifications
• Alloys equal or superior to
original equipment
• Computer-aided-manufacturing for
exact tolerances and repeatability
• Continuous quality-control inspection
• Application engineered
to each engine

3
L10 CPL List
CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit
527 LTA10 A3803973 772 LT10-C A3803973 1224 LTA10 A3800800

528 LTA10 A3803973 773 LTA10-290 A3803973 1225 LTA10 A3800800

534 LTA10-250 A3803973 774 LTA10 A3803973 1226 LTA10 A3800800

535 LT10-290 A3803973 775 LTA10-250 A3803973 1234 LTA10-C A3800800

561 LT10-290C A3803973 776 LT10-C A3803973 1347 L10-330E A3803964

562 L10-250C A3803973 777 LTA10 A3803973 1349 LTA10 A3803964

580 LT10-250-B A3803973 778 LTA10-270 A3803973 1359 LT10-225 A3803973

608 LTA10-250 A3803973 779 LTA10-240 A3803973 1378 LTA10-330 A3803973

613 LT10-290 A3803973 780 LTA10 A3803973 1446 L10-310 A3803964

626 LTA10-C A3803973 781 LTA10 A3803973 1447 L10-280 A3803964

631 LTA10-C A3803973 782 LTA10-T A3803973 1448 L10-260 A3803964

638 LTA10 A3803973 783 LTA10 A3803973 1514 L10-330E A3803964

641 LTA10-270 A3803973 784 LTA10 A3803973 1558 L10-310 A3803963

643 LTA10-240 A3803973 785 LTA10 A3803973 1560 L10-280 A3803963

649 LTA10-290 A3803973 786 LTA10 A3803973 1562 L10-260 A3803963

652 LTA10 A3803973 787 LTA10 A3803973 1589 L10-310E A3803964

655 LTA10-270 A3803973 788 LTA10-330 A3803973 1866 L10-300 A3803963

662 LTA10-T A3803973 789 LTA10 A3803974 1870 L10-260 A3803963

671 LTA10-300 A3803973 790 LTA10 A3803974 1871 L10-260 A3803963

704 LTA10-B A3803973 815 LTA10 A3803973 1900 LTA-325 A3803973

707 LTA10 A3803973 835 LTA10 A3803973 1909 L10-310 A3803964

708 LTA10 A3803973 842 LTA10 A3800800 1910 L10-310 A3803964

726 LTA10 A3803973 894 LTA10-C A3803973 1911 L10-280 A3803964

735 LTA10 A3803973 939 LTA10 A3800800 1912 L10-280 A3803964

747 LTA10-270 A3803973 956 LTA10 A3800800 1913 L10-260 A3803964

748 LTA10-300 A3803973 978 LTA10 A3803973 1930 L10 A3803973

751 LTA10-B A3803973 979 LTA10 A3800800 1951 L10-310 A3803964

764 LTA10 A3803974 980 LTA10 A3800800 1952 L10-310 A3803964

765 LTA10 A3803974 1164 LTA10-T-365 A3803973 1953 L10-280 A3803964

770 LT10-250-B A3803973 1198 LTA10-275 A3803973 1954 L10-260 A3803964

771 LTA10-C A3803973 1208 LTA10-335 A3803973 1994 LTA10 A3800800

4
Engine Kits
Part Number Description Comment
IF3800800 Engine kit In-Frame
IF3803963 Engine kit In-Frame
IF3803964 Engine kit In-Frame
IF3803973 Engine kit In-Frame

OH3800800 Engine kit Overhaul


OH3803963 Engine kit Overhaul
OH3803964 Engine kit Overhaul
OH3803973 Engine kit Overhaul
*IF Denotes IF Kit *OH Denotes Overhaul Kit
Note 1: To order an engine kit, use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number.
(For example, a part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits, main bear-
ings, rod bearings, head gasket set and pan set.)
Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,
rod bearings, a upper gasket set and a lower gasket set.

Cylinder Components
Part No. Description Piston Kit Piston Liner kit Liner Ring set Pist. pin Rets.
A3800800 Cylinder kit A3803967 A3505622 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803963 Cylinder kit A3803962 A3893751 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803964 Cylinder kit A3803968 A3068090 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3803973 Cylinder kit A3803965 A3044448 A3803703 A3080760 A3803961 A3016650 A3016652 (2)
A3032623 Shim, liner .005” Thick
A3034663 Shim, liner .008 “ Thick
*Liner Kit Includes A3080760 liner & A3047188 Mid-Stop Seal

Gasket Sets
Part Number Description Comment
A4025155 Gasket Set, Upper Early
A4029478 Gasket Set, Upper Late
A3803404 Gasket Set, Lower Early
A4089998 Gasket Set, Lower Late

Main Bearings
Part Number Description Comment
A4025125 Main Bearing Set, STD
A4025126 Main Bearing Set, .010”
A4025127 Main Bearing Set, .020”
A4025128 Main Bearing Set, .030”
A4025129 Main Bearing Set, .040”
* All above Main Bearing Sets include thrust washers
5
Connecting Rod Bearings & Bushing
Part Number Description Comment
A3016760 Rod Bearing Shell , STD 12 Required
A3016761 Rod Bearing Shell, .010” 12 Required
A3016762 Rod Bearing Shell, .020” 12 Required
A3016763 Rod Bearing Shell, .030” 12 Required
A3016764 Rod Bearing Shell, .040” 12 Required
*A3027105 Connecting Rod Bushinig Wrist-Pin

Crankshaft & Accessory Drive Components


Part Number Description Comment
A3819989 Crankshaft, Short Snout Internal Damper
A3819624 Crankshaft, Long Snout External Damper

A3820917 Wear Sleeve, Front Crank Internal Damper


A3820918 Wear Sleeve, Front Crank External Damper
A3819774 Wear Sleeve, Rear Crank

A3803896 Seal kit, Front Crank Internal Damper


A4089544 Seal kit, Rear Crank Internal & External
A3804744 Seal kit, Front Crank External Damper

A3803574 Seal Kit, Accesory Drive Internal Damper


A3804304 Seal kit, Accesory Drive External Damper

A3803573 Seal Kit, Water Pump Internal Damper


A3803894 Seal Kit, Water Pump External Damper

A3042787 Flywheel 14 inch

Camshaft & Followers


Part Number Description Comment
Camshaft Per CPL
A3895488 Roller, Valve 12 Required
A4025956 Roller, Injector 6 Required
A3335342 Pin, Valve 12 Required
A3335341 Pin, Injector 6 Required

A3820566 Cam Bearing 7 Required

6
Cylinder Head Components
Part Number Descripstion Comment
A3801356 Intake Valve Kit To 1991
A3801357 Exhaust Valve Kit To 1991
A3800638 Intake Valve Kit From 1991
A3800639 Exhaust Valve Kit From 1991
A3028070 Seat, Valve Std.
A3028071 Seat, Valve 0.25 mm O/S
A3028072 Seat, Valve 0.50mm O/S
A3418040 Seat, Valve Std.
A3418041 Seat, Valve 0.25 mm O/S
A3418042 Seat, Valve 0.50 mm O/S
A3328781 Valve Seal
A3328786 Guide, Valve Long
A3033314 Guide, Valve Short
A3033232 Valve Spring Outer
A3033233 Valve Spring Inner
A3895860 Valve Spring Single
A3275354 Keeper 2 Required

A3070486 Injector Tube Thin Nose


A3071147 Injector Tube Thick Nose
A3007759 Seal, Injector Tube
A193736 Seal, Injector Mounting 3 Required

Lubrication Components
Part Number Description Comment
A4003950 Oil pump
A3033247 O Ring Oil Pump Mounting
A3033248 O Ring Oil Pump Mounting

A4975879 Oil Cooler Late


A3600880 Oil Cooler Early

A3803495 Piston Cooling Nozzle Kit

A3010146 Spring, Pressure Regulator


A3012529 Plunger, Pressure Regulator
A3821725 Plug, Retainer Regulator
A3014754 Washer By-Pass Valve
A3014755 Disc, Valve By-Pass Valve
A3014756 Spring By-Pass Valve
7
Cooling Components
Part Number Description Comment

A3803402 Water pump 4 Hole Mounting

A3803403 Water pump 3 Hole Mounting

A3801179 Water Pump Repair Kit

A4024817 Water Pump Repair Kit

A204586 Thermostat 170 Non-Vented

A3076489 Thermostat 180

A186780 Thermostat Seal

A3080770 Thermostat Housing Seal

Electrics
Part Number Descripstion Comment

A3035342 Valve Shutoff Assembly 12 Volt Single Term

A3035362 Valve Shutoff Assembly 24 Volt Single Term

A3021035 Starter 12 Volt Delco

A3021036 Starter 24 Volt Delco

AFA VALVE TRAIN


• Total system engineering
• State-of-the-art manufacturing
• Precise metallurgy and heat treating
• Exacting machining
• Scrupulous quality control

8
Gaskets & Seals
Part Number Description Comment

A2864080 Gasket Cylinder Head

A3883472 Gasket Hand Hole

A3899746 Gasket Accesory Drive Support

A3025296 Gasket Rear Cam Cover Plate

A3034855 Valve Cover Gasket Early

A4070529 Valve Cover Gasket Late

A3883220 Rocker Cover Gasket

A3818843 Intake Manifold Gasket Aftercooled

A3069786 Intake Manifold Gasket Non-Aftercooled

A3818844 Gasket, Connection Aftercooled

A3818846 Gasket, Connection Non-Aftercooled

A3046200 Spider Fuel Pump Coupling

A4026171 Gasket Fuel Pump Mounting

A3072919 Turbo Mounting Gasket

A3883363 Gasket Water Header Cover

A3883365 Gasket Water Pump Mounting

A3024471 Gasket Filter Head Mounting

A3882433 Oil Pan Gasket early

A3401290 Oil Pan Gasket late

A3032787 Pick Up Tube Seal

A3033247 O-ring Oil Pump Mounting

A3033248 O-ring Oil Pump Mounting

A3820791 Water Pump Seal,O Ring

A3818841 Gasket Thermostat Housing

A3080770 Seal, O Ring, Thermostat

A3893774 Gasket Thermostat Support

A3058148 Front Gear Cover Gasket

A3328948 Exhaust Manifold Gasket 6 Required

9
NEW IMPROVED AFA
L10 HEAD GASKET SEALING RING
The original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer
gasket body. AFA has extended this sealing surface to maximize stability, improve
sealing and ensure improved durability as well as performance.

• OE form, fit and function


Stainless Steel Ring-Lock • Encapsulated sealing openings
Sealing Surface at critical points
• Multi-layer expanded graphite
over perforated steel core
• Special coating seals
head impections
• Extended Ring-Lock sealing
surface improves durability
AFA Improved and performance
Stainless Steel Ring-Lock
Sealing Surface

10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

11
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com


© 2012 AFA Industries
Click Here to Return to
INTRODUCTION PAGE Effective
November
2012

Heavy Duty
Engine Parts

CUMMINS
M11/ISM11
PARTS CATALOG

1
2
AFA CUMMINS M11/ISM11
PARTS CATALOG
Table of Contents

M11/ISM11 CPL List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings & Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crankshaft & Accessory Drive Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Camshaft & Followers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rocker Lever Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gaskets, Seals & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

AFA SEALS

AFA crankshaft
seals utilize
Polytetrafluoroethylene
(PTFE), a high molecular
weight compound
consisting of carbon
and fluorine. This
material has the lowest
coefficient of friction
against the carbon steel
crankshaft.

3
AFA Cummins M11/ISM11 CPL List
CPL number Model Cylinder Kit CPL number Model Cylinder Kit
1827 M11-330E A4025162 1828 M11-370E A4025162

1829 M11-ESPII-310 A4025162 1830 M11-280E A4025162

1841 M11-330E/370E A4025162 1855 M11-370E A4025162

1856 M11-370E A4025162 1857 M11-315ESP A4025162

1875 M11-330E A4025162 1885 M11-400E A4025162

1897 MTA-C315/350 A4025162 1973 M11-400E A4025162

1991 M11-370E A4025162 1992 M11-370E A4025162

1993 MTA-C330 A4025162 2012 M-380E20 A4025162

2036 M11-330E+ A4025162 2037 M11-400E+ A4025162

2040 M340E20 A4025162 2097 Topic---01T1-17 A4025162

2099 Topic---01T1-17 A4025162 2119 M11-C300 A4025162

2140 M11-330E+ A4025162 2141 M11-330E+ A4025162

2165 M11-G385 A4025162 2178 M11-450E+ A4025162

2199 ISM-335 A4025164 2200 ISM-450 A4025164

2201 ISM-335 A4025162 2204 Topic---01T1-17 A4025162

2207 MTA-C260-400 A4025162 2336 M11-290/320 A4025162

2339 Topic---01T1-17 A4025162 2350 ISM380/425/500 A4025164

2363 M11-315/350 A4025162 2370 M11-330E+ A4025162

2371 M11-400E+ A4025162 2378 Topic---01T1-17 A4025162

2425 M11-330E+ A4025162 2477 ISM-450 A4025164

2503 M11-C290/300 A4025162 2539 M305E-20 A4025162

2540 Topic---01T1-17 A4025162 2541 M340E-20 A4025162

2542 M380E-20 A4025162 2543 M405E-20 A4025162

2562 ISM-250/335 A4025164 2563 ISM-330/450 A4025164

2576 ISM-335/400 A4025164 2607 ISM-280/350 A4025164

2608 ISM-335/400 A4025164 2609 Topic---01T1-17 A4025164

2610 ISM-425 A4025164 2611 ISM-280/350 A4025164

2612 ISM-330/450 A4025164 2613 Topic---01T1-17 A4025164

2614 ISM-500 A4025164 2615 ISM-425 A4025164

2809 M440E-20 A4025162 2811 Topic---01T1-17 A4025162

2812 M410E-20 A4025162 2916 MTA-C350 A4025162

2917 MTA-C350 A4025162 2918 M11-C A4025162

8073 M11/ISM A4025162 8074 M11/ISM A4025162

4
Engine kits
Part Number Description Comment
IF4025162 Engine kit In-frame
IF4025164 Engine kit In-frame
IF4024940 Engine kit In-frame
IF4089386CK Engine kit In-frame

OH4025162 Engine kit Overhaul


OH4025164 Engine kit Overhaul
OH4024940 Engine kit Overhaul
OH4089386CK Engine kit Overhaul

*IF Denotes IF Kit *OH Denotes Overhaul Kit


Note 1: To order an engine kit, use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number.
(For example, part number IF4025164 engine kit (in-frame) would consist of quantity 6 of A4025164 cylinder kits, main
bearings, rod bearings, head gasket set and pan set.)
Part number OH4025164 engine kit (overhaul) would consist of quantity 6 of A4025164 cylinder kits, main bearing set,
rod bearings, a upper gasket set and a lower gasket set.

Cylinder Components
Part number Description Comment Pist kit Pist pin/ret Liner kit * Ring set
A4025162 Cylinder kit A4025161 A4083244 A3803703 A3803977
A3016652 (2)
A4025164 Cylinder kit A4025158 A4083244 A3803703 A3803977
A3016652 (2)
A4024940 Cylinder kit A4024941 A4083244 A3803703 A3803977
A3016652 (2)
A4089386CK AFA Cylinder kit A4089386 A4083244 A4089388 A4089385
A3016652 (2)

A3032623 Shim, liner 0.005” Thick


A3034663 Shim, liner 0.008” Thick

*A3803703 includes A3080760 liner & 3047188 seal.

Gasket Sets
Part Number Description Comment
A4089478 Upper gasket set
A4089998 Lower gasket set

AFA190 M11/ISM pan set Included inside IF Kits

5
Main bearings
Part Number Description Comment
A4025125 Main Bearing Set STD Through 3/2002
A4025126 Main Bearing Set .010” Through 3/2002
A4025127 Main Bearing Set .020” Through 3/2002
A4025128 Main Bearing Set .030” Through 3/2002
A4025120 Main Bearing Set STD From 4/2002
A4025121 Main Bearing Set .010” From 4/2002
A4025122 Main Bearing Set .020” From 4/2002
A4025123 Main Bearing Set .030” From 4/2002
*Above Main bearing sets all include thrust washers.
A4023083 Thrust Washer
A4023203 Thrust Washer

Connecting Rod Bearings & Components


Part Number Description Comment
A3016760 Rod Bearing Shell STD 12 Required
A3016761 Rod brg shell .010 12 Required
A3016762 Rod brg shell .020 12 Required
A3016763 Rod brg shell .030 12 Required

A3896894 Bushing, Connecting Rod Wrist-Pin


A3027108 Bolt, Connecting Rod 2 Required

Crankshaft & Accessory Drive Seals


Part Number Description Comment
A3073707 Crankshaft

A3804744 Seal Kit, Front Crank


A3820918 Wear Sleeve, Front Crank
A4089542 Seal Kit, Rear Crank Late
A4089544 Seal Kit, Rear Crank Early
A3819774 Wear Sleeve, Rear Crank

A3804304 Seal kit, Accessory Drive Compressor Side


A3041042 Gear, Accessory Drive Fuel Pump
A3899746 Gasket, Accessory Drive Fuel Pump
A4089995 Seal Strip Kit Front Gear Cover

A3803894 Seal kit, Water Pump 3 Hole Mounting


A3803573 Seal kit, Water Pump 4 Hole Mounting

6
AFA ARTICULATED PISTON
• Forged Steel Crown
• Phosphate Coating for Greatly
Improved Durability
• Lightweight Aluminum Skirt
• Tighter Sealing Tolerances
• Lighter Weight, Greater Strength
• Specially Engineered for High Load
and Severe Operating Conditions

CAD/CAM Production Facilities


7
Camshaft and Followers
Part Number Description Comment
A3084568 Camshaft Per CPL
A4004556 Camshaft Per CPL
A4022816 Camshaft Per CPL

A3820566 Cam Bearing 7 Required

A3895488 Roller, Valve 12 Required


A3161423 Roller, Injector 6 Required
A3335342 Pin, Valve 12 Required
A3335343 Pin, Injector 6 Required
A3895830 Support, Cam Follower 5 Required
A3068390 Push Rod, Valve

Cylinder Head Components


Part Number Description Comment
A4022500 Head gasket
A4089478 Head Gasket Set

A3800636 Valve Kit, Intake Tall


A3800637 Valve Kit, Exhaust Tall
A3800638 Valve Kit, Intake Short
A3800639 Valve Kit, Exhaust Short
A3028070 Seat, Valve Intake & Exhaust
A3028071 Seat, Valve M11 .25 mm O/S
A3028072 Seat, Valve M11 .50 mm O/S
A3418040 Seat, Valve Intake & Exhaust
A3418044 Seat, Valve ISM11 .25 mm O/S
A3414045 Seat, Valve ISM11 .50 mm O/S
A3328785 Guide, Valve Short
A3328786 Guide, Valve Tall
A3895860 Spring, Valve
A3328781 Seal, Valve Stem
A4003966 Seal, Valve Stem
A3275354 Keeper, Valve

A3417717 Injector Tube


A3035026 Seal, Injector Tube
A3070136 O Ring, Injector 6 Required (CELECT)
A3070137 O Ring, Injector 6 Required (CELECT)
A3070138 O Ring, Injector 6 Required (CELECT)

8
Lubrication Components
Part Number Description Comment
A4003950 Oil Pump
A3033247 O Ring, Oil Pump Mounting
A3033248 O Ring, Oil Pump Mounting

A4975879 Core, Oil Cooler


A109080 O ring, Oil Cooler Mounting 2 Required
A3080769 Seal, Rectangular 2 Required
A3892625 Gasket, Oil Cooler Mounting

A3014754 Washer, By-Pass Valve


A3014755 Disc, By-Pass Valve
A3010146 Spring, Pressure Regulator
A3014756 Spring, By-Pass Valve
A3068979 Plunger, Pressure Regulator

A3080708 Nozzle, Piston Cooling

Cooling Components
Part Number Description Comment
A3803402 Water Assembly
A3803403 Water Pump Assembly
A4024817 Kit, repair water pump

A3076489 Thermostat, 180˚ to 200˚ Early


A186780 Therm seal
A3335550 Thermostat, 180˚ to 200˚ Late

Rocker lever Components


Part Number Description Comment
A3820750 Shaft, Rocker Lever
A3064597 Rocker Lever Assembly Exhaust
A3064600 Rocker Lever Assembly Exhaust
A3068350 Rocker Lever Assembly Intake
A4003913 Rocker Lever Assembly Intake
A3069020 Rocker Lever Assembly Injector
A3892652 Support
A3892653 Support
A3892654 Support

9
Gaskets, Seals, & Kits
Part Number Description Comment
A3883220 Gasket, Rocker Lever Cover
A4070529 Gasket, Rocker Cover Housing
A3025296 Gasket, Rear Cover Camshaft
A3883472 Gasket, Block Hand Hole
A4026171 Gasket, Fuel Pump Coupling
A3046200 Spider, Fuel Pump Coupling
A3803478 Gasket kit, Fuel Pump Repair Celect
A3072919 Gasket, Turbo Mounting
A3899343 Gasket, Turbo Oil Out
A3401290 Pan gasket
A3032787 Seal, Pick Up Tube 2 Required
A3055069 Plug, Threaded Oil Pan Plug
A67946 Washer, Oil Pan Plug
A3328948 Gasket, Exhaust Manifold 6 Required
A3803767 Gasket Kit, Air Compressor Head Repair

NEW IMPROVED AFA


M11 HEAD GASKET SEALING RING
Stainless Steel Ring-Lock
The original Cummins design had Sealing Surface
shorter, less stabile sealing overlap on
the Multi-Layer gasket body. The M11
Engine has increased horsepower
AFA Improved
and more demanding performance Stainless Steel Ring-Lock
characteristics AFA has Sealing Surface

extended this sealing surface


to maximize stability,
improve sealing and
ensure improved
durability as well as
performance.
• OE form, fit and function
• Encapsulated sealing openings
at critical points
• Multi-layer expanded graphite
over perforated steel core
• Special coating seals
head impections
• Extended Ring-Lock sealing
surface improves durability
and performance
10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

11
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com


© 2012 AFA Industries
Click Here to Return to
Effective
INTRODUCTION PAGE
November
2012

Heavy Duty
Engine Parts

CUMMINS
N14/N14 CELECT PLUS
PARTS CATALOG

1
2
AFA CUMMINS
N14/N14 CELECT PLUS
PARTS CATALOG
Table of Contents

CUMMINS N14/N14 CELECT PLUS CPL List . . . . . . . . . . . . . . . . . . . . . . . . 4


Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Crankshaft Damper & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . 7
Camshaft Followers & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rocker Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Specialty Gasket Sets-CUMMINS N14/N14 CELECT PLUS . . . . . . . . . . . . 10

AFA GASKETS
• CAD/CAM Precision
• Application Specific base materials
• Advanced plasma coated facings
• Superior thermal conduction
• Emissions and durability compliant

The molded fluoroelastomer


edging on this steel head
gasket flexes with engine
movement maintaining its
sealing properties. It requires
lower head bolt torque
and, unlike other materials,
as compression increases
performance increases.
The edging prevents
external engine
contamination, corrosion
and coolant leakage.
3
AFA Cummins CUMMINS N14/N14 CELECT PLUS CPL List
CPL number Model Cylinder Kit CPL number Model Cylinder Kit
1309 NTA 14 A3803755 1324 NTA-460 A3803755
1374 N14-370 A3803759 1380 N14-330/350 A3803759
1384 N14-460E A3803755 1385 N14-430E A3803755
1386 N14-430E A3803755 1389 N14-370E A3803755
1390 N14-370E A3803755 1391 N14-350E A3803755
1392 N1-330E A3803755 1393 N14-330E A3803755
1394 N14-310E A3803755 1395 N14-310/330P A3803759
1405 N14-410 A3803759 1426 N14-410E A3803755
1445 N14-370E A3803755 1507 N14-350P A3803759
1529 N14-350P A3803759 1530 NTA14-330 A3803759
1532 N14-330P/350P A3803759 1533 N14-370E A3803755
1534 N14-370E A3803755 1535 N14-350E A3803755
1536 N14-330E A3803755 1537 N14-330E A3803755
1538 N14-310E A3803755 1540 N14-330E A3803755
1548 N14-460E A3803755 1572 N14-460E A3803755
1573 N14-370/410/430E A3803755 1574 N14-310/330/350E A3803755
1575 N14-460E A3803755 1580 N14-430/460E A3803755
1583 370/420/430/460 A3803755 1607 N14-370/410 A3803759
1611 N14-440/500E A3803755 1649 N14-300E A3803755
1652 N14-430 A3803759 1807 310/330/350/370E A3803740
1809 410/435/445E A3803742 1831 N14-430/460E A3803755
1833 N14-330/350E A3803740 1844 N14-410 thru 500E A3803742
1852 N14-500E A3803742 1878 N14-430 A3803759
1896 N14-410 thru500E A3803742 1921 NTA-14C A3803742
1924 N14-525CE A3803742 1944 N14-430/460E A3803755
1956 N14-350/370 A3803759 1957 N14-410 A3803759
1987 N14-350ESP A3803742 2003 N14-500E A3803742
2025 N14-435/525E A3803742 2027 N14-310/370E A3803740
2033 NTA14-C A3803742 2038 NTA14-C A3803740
2143 N14-525E A3803742 2228 N530E A3803742
2261 N14-525CE A3803742 2306 N530E A3803742
2330 NTA14-C A3803740 2388 N14E-R A3803742
2389 NTA14-E A3803740 2390 N14-370/475E A3803742
2391 NTA14-E A3803742 2403 N14-480CE A3803742
2453 NTA14-M A3803742 2492 N530E A3803742
2529 NTA14-M A3803742 2575 N14-R A3803740
2590 NTA14-E A3803740 2591 N14-475E A3803742
2592 NTA14-E A3803742 2659 N14-525CE A3803742
2861 N14-M A3803742 2862 N14-M A3803742
8023 N14-R A3803742 9921 N14-480CE A3803742
9925 N14-525CE A3803742 9951 N14-525CE A3803742
Note 2: Cylinder kit part numbers A3803755 and A3803759 use anodized pistons. These part numbers are good up to
525 horsepower. Cylinder kit part numbers A3803753 and A3803757 use non-anodized pistons and can be used up to
370 horsepower in N-14 truck appllications.
4
Engine Kits
Part Number Description Comment
IF3803740 Inframe Kit Articulated Cylinder kit
IF3803742 Inframe Kit Articulated Cylinder kit
IF3803753 Inframe Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)
IF3803755 Inframe Kit NTA14E (Celect) Above 350 HP (Anodized Crown)
IF3803757 Inframe Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)
IF3803759 Inframe Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)

OH3803740 Overhaul Kit Articulated Cylinder kit


OH3803742 Overhaul Kit Articulated Cylinder kit
OH3803753 Overhaul Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)
OH3803755 Overhaul Kit NTA14E (Celect) Above 350 HP (Anodized Crown)
OH3803757 Overhaul Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)
OH3803759 Overhaul Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)
Note 1: To order an engine kit, use “IF” for in-frame or “OH” for an overhaul kit in front of the cylinder kit part number.
For example, part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits,
main bearings, rod bearings, head gasket set and pan set.
Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,
rod bearings, an upper gasket set and a lower gasket set.

Cylinder Components
Part Description Comment Pist. Kit Pist pin/ret Liner kit * Ring set
number
A3803740 Cylinder kit Articulated Piston A3803739 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803742 Cylinder kit Articulated Piston A3803741 A3064304 A3801826 STD 3804500
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803753 Cylinder kit NTA14E (Celect) Below A3803752 A3064304 A3801826 STD 3804500
350 HP. Non-Anodized
Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803755 Cylinder kit NTA14E (Celect) Above A3803754 A3064304 A3801826 STD 3804500
350 HP. Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803757 Cylinder kit NTA14 (STC) Auto & A3803756 A3064304 A3801826 STD 3804500
Industrial Below 370 HP
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF
5
Cylinder Components
Part Description Comment Pist. Kit Pist pin/ret Liner kit * Ring set
number
A3803753 Cylinder kit NTA14E (Celect) Below 350 A3803752 A3064304 A3801826 STD 3804500
HP. Non-Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803755 Cylinder kit NTA14E (Celect) Above 350 A3803754 A3064304 A3801826 STD 3804500
HP. Anodized Crown
A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803757 Cylinder kit NTA14 (STC) Auto & A3803756 A3064304 A3801826 STD 3804500
Industrial Below 370 HP
Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF

A3803759 Cylinder kit NTA14 (STC) Auto & A3803758 A3064304 A3801826 STD 3804500
Industrieal Below 370 HP
Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S
A3801387 0.020” UPF
A3054948 Liner Shim, .020” Standard Liner
A3065406 Liner Shim, .020” .020”/.040” O/S Liner
*A3801826 includes A3055099 STD liner & A3800174 seal kit.
*A3803219 includes A3065405 0.020/0.040 O/S liner & A3800174 seal kit.
*A3801387 includes A3064325 Upper Press Fit liner & A3800174 seal kit.

Gasket Sets
Part Number Description Comment
A4089368 Gasket Set, Upper N14 STC
A4089371 Gasket Set, Upper N14 CELECT
A4025068 Gasket Set, Lower 94 N14
A4025069 Gasket Set, Lower 91 N14

AFA185-2 Gasket set, Oil Pan Installation Included Inside In-Frame Kits

A4089369 Gasket Set, Single Head N-14 Celect

Main bearings
Part Number Description Comments
A3801260 Main Bearing Set, STD
A3801261 Main Bearing Set, .010”
A3801262 Main Bearing Set, .020”
A3801263 Main Bearing Set, .030”
A3801264 Main Bearing Set, .040”
* All above Main Bearing Sets include thrust washers (A3067568)
6
Connecting Rod Bearings & Components
Part Number Description Comment
A3055145 Rod Bearing Shell, Std 12 Required
A3055146 Rod Bearing Shell, .010” 12 Required
A3055147 Rod Bearing Shell, .020” 12 Required

A3078330 Connecting Rod


A3064295 Connecting Rod Bushing Wrist-Pin
A3349806 Bolt, Connecting Rod 12 Required Per Engine/2 Per Con Rod

Crankshaft, Damper, & Sealing Components


Part Number Description Comment
A3064291 Crankshaft

A217323 Damper
A204165 Bolts, Damper 6 Required
A200861 Washer, Damper 6 Required

A3006736 Oil Seal, Front Crank


A3006742 Sleeve, Front Cank
A3006737 Oil Seal, Rear Crank
A3006743 Sleeve Rear Crank

A3036005 Flywheel Housing Aluminum #1


A3021660 Flywheel, Auto 15.5” Clutch
A204165 Bolt, Flywheel 12 Required

Camshaft, Followers & Accessories


Part Number Description Comment
A3800855 Camshaft STC engines Per CPL or ESN
A3803738 Camshaft 94 N14 Per CPL or ESN

A3801106 Cam Bearing Set


A215233 Camshaft Thrust Washer
A3011952 Camp Plug Rear Cam

A3036933 Roller, Valve Lever 12 Required 91 N14


A3013331 Pin, Valve Lever 12 Required 91 N14
A4025956 Roller, Injector Lever 6 Required 91 N14
A3412922 Pin, Injector Lever 6 Required 91 N14
A3166428 Roller, Valve Lever 12 Required 94 N14
A3865237 Pin, Valve Lever 12 Required 94 N14
A3161423 Roller, Injector Lever 6 Required 94 N14

7
Camshaft, Followers & Accessories
Part Number Description Comment
A3166388 Pin, Injector Lever 6 Required 94 N14
A3064309 Roll Pin 18 Required
A205401 Plug, Shaft 6 Required
A3068473 Gasket, Cam Follower 3 Required .032” Thick
A3068475 Gasket, Cam Follower 3 Required .042” Thick

A3066291 Push Rod Valve


A3067932 Push Rod Injector 91 N14
A3073499 Push Rod Injector 94 N14

AFA204 Cam Follower Repair Kit Late


AFA210 Cam Follower Repair Kit Early

AFA212 Accessory Drive Repair Kit Minor


AFA213 Accessory Drive Repair Kit Major
AFA214 Accessory Drive Installation Kit Early
AFA215 Accessory Drive Installation Kit CELECT

A3067618 Gasket, Front Cover


A3067616 Gasket, Rear Cover

AFA225 Gear Cover Gasket Kit

Cylinder Head Components


Part Number Description Comment
A4058970 Head Gasket
A4089371 Head Gasket Set

A3803360 Valve Kit, Intake A3068519 Valve 91 N14


A3803770 Valve Kit, Exhaust 30 A3406657 Valve 91 N14
A3803854 Valve Kit, Intake 20 A3084045 Valve 94 N14 and Up
A3803726 Valve Kit, Exhaust 30 A3069672 Valve 94 N14 Industrial
A3800891 Valve Kit, Exhaust 45 A3166410 Valve N14 Celect Plus (Automo-
tive)
A3084020 Seat, Intake 94 N14
A3054600 Seat, Intake 91 N14
A3076515 Seat, Exhaust 94 N14
A3069692 Seat, Exhaust 91 N14
A3084041 Seat, Exhaust 45 N14 Celect Plus (Automotive)
A3064312 Guide, Valve Intake & Exhaust
A3070460 Spring, Valve
A3064281 Seal, Valve Stem
A3072369 Lock, Valve
8
Cylinder Head Components
Part Number Description Comment
A3007634 Plug, Expansion 3 Per Head
A3007635 Plug, Expansion 6 Per Head
A3007636 Plug, Expansion 2 Per Head
A68445 Pin, Groove 2 Per Head
A3071161 Bolt, Cylinder Head 6 Per Head
A147100 Connection, Fuel Crossover 2 Required
A70772 Screw, Fuel Crossover 12 Required
A131026 Seal, O Ring Fuel Cross Over Connection
A135308 Cover Plate Fuel Cross Over Connection
AS911B Pipe Plug 1/8” NPT

A3070486 Injector Tube Through June Of 1997


A3007759 Seal, Injector O ring
A3406702 Injector Tube From June of 1997 And On
A193736 O Ring, Injector 18 Required (STC)
A3070136 O Ring, Injector 6 Required (Celect)
A3070137 O Ring, Injector 6 Required (Celect)
A3070138 O Ring, Injector 6 Required (Celect)
A3064200 Spider, Coupling

Lubrication Components
Part Number Description Comment
A3803369 Oil pump 91 N14
A3803698 Oil pump 94 N14

A4058947 Piston Cooling Nozzle

AFA201 Repair Kit, Major Oil Pump


AFA202 Repair Kit, Minor DFC Oil Pump

Cooling Components
Part number Description Comment
A3803605 Water pump

A3076489 Thermostat
A186780 Thermostat Seal
A3066285 Thermostat Gasket
A46463A O Ring Thermostat Tube 2 Required

AFA166 Installation Kit Water Pump


A3603612 Repair Kit, Minor Water Pump
A3803614 Repair Kit, Major Water Pump
9
Gaskets and Seals
Part Number Description Comment
A3074982 Head gasket std. 3 Required
A3049998 Head gasket O/S 3 Required
A4058790 Head gasket 3 Required
A3006736 Oil Seal, Front Crank
A3006742 Sleeve, Front Cank
A3006737 Oil Seal, Rear Crank
A3006743 Sleeve Rear Crank
A3067618 Gasket, Front Cover
A3067616 Gasket, Rear Cover
A3054948 Shim, .020” Standard Liner
A3065406 Shim, .020” .020”/.040” O/S Liner
A3068473 Gasket, Cam Follower 3 Required
A3068475 Gasket, Cam Follower 3 Required .042” Thick
A3066311 Gasket, Rocker Cover 3 Required
A3068135 Gasket, Jake Brake 3 Required
A4058981 Gasket, Rocker Box 3 Required
A4026171 Gasket Fuel Pump Mounting

Gaskets and Seals


Part Number Description Comment
A3099083 Gasket, Oil Pan
A157551 Gasket, Pick Up Tube Oil Pan
A3029847 Seal, Pick Up Tube Oil Pan
A67946 Washer, Drain Plug Oil Pan
A3034986 Seal, Pick Up Tube Oil Pan
A3008591 Gasket, Intake Manifold 3 Required
A3865235 Gasket, Exhaust Manifold 3 Required

Rocker box parts


Part Number Description Comment
A203933 Plug, shaft
A3066644 Screw, Slotted Set
A3066311 Gasket, Rocker Cover
A3068135 Gasket, Jake Brake
A4058981 Gasket, Rocker Box

Specialty gasket sets CUMMINS N14/N14 CELECT PLUS


Part Number Description Coment Part Number Description Comment
AFA166 Installation Kit, Water Pump AFA212 Accessory Drive Repair Kit Minor Early
AFA168 Gasket kit, Oil Cooler AFA213 Accessory Drive Repair Kit Major Early
AFA171 Repair Kit, Air Compressor AFA214 Accessory Drive Installation Kit Early
AFA185-2 Gasket set, Oil Pan Installation AFA215 Accessory Drive Installation Kit CELECT
AFA201 Major Repair Kit, Oil Pump AFA225 Gasket Kit, Gear Cover 1994 N14 & Up
AFA202 Minor Repair Kit, DFC Pump A3803478 Repair Kit, Fuel Pump CELECT
AFA204 Repair Kit, Cam Follower Late A3603612 Minor Repair Kit, Water Pump
AFA210 Repair Kit, Cam Follower Early A3803614 Major Repair Kit, Water Pump
10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

11
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com

© 2012 AFA Industries. Cummins is the Registered Trademark of Cummins Inc.


Click Here to Return to
Effective
INTRODUCTION PAGE November
2012

Heavy Duty
Engine Parts

AFA CUMMINS
4B3.9/6B5.9
PARTS CATALOG

1
2
AFA 4B3.9 Parts Catalog
4 Cylinder-8 Valve
PARTS CATALOG
Table of Contents

CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AFA 6B5.9 Parts Catalog


6 Cylinder-12 Valve
PARTS CATALOG
Table of Contents

CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Crankshaft & Sealing Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Transfer Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3
AFA 4B3.9 Parts Catalog
4 Cylinder-8 Valve
CPL List
Piston Kit A3802160 & Oversizes:

593-690-727-730-762-763-767-817-857-858

971-1201-1202-1268-1277-1287-1508-1509

1631-1659-2021-2340-2414

Piston Kit A3802060 & Oversizes:

591-681-721-725-791-843-895-981-1172-1239

1312-1522-1932

Piston Kit A3802747 & Oversizes:

1934-1965-1966-1967-2109-2142-2144-2302

2351-2359-2478-2528-2623-2672-2808-2857

2881

Piston Kit A3802100 & Oversizes:

594-595-696-710-711-741-826-937-961-1173

1278-1520-1521-1525-1526-2377

Piston Kit A3802562 & Oversizes:

1839-2001-2195-2304

Piston number A3802248 & oversizes:

986 & 1260

Piston number A3802757 & oversizes:

1963-2264-2623

4
Engine Kits
Kit Number Description Kit Number Description
IF3802160-4B In-Frame Kit STD OH3802160-4B Overhaul Kit STD
IF3802132-4B In-Frame Kit .50mm/.020” OH3802132-4B Overhaul Kit .50mm/.020”
IF3802134-4B In-Frame Kit 1.00mm/.040” OH3802134-4B Overhaul Kit 1.00mm/.040”
IF3802100-4B In-Frame Kit STD OH3802100-4B Overhaul Kit STD
IF3802102-4B In-Frame Kit .50mm/.020” OH3802102-4B Overhaul Kit .50mm/.020”
IF3802104-4B In-Frame Kit 1.00mm/.040” OH3802104-4B Overhaul Kit 1.00mm/.040”
IF3802060-4B In-Frame Kit STD OH3802060-4B Overhaul Kit STD
IF3802062-4B In-Frame Kit .50mm/.020” OH3802062-4B Overhaul Kit .50mm/.020”
IF3802064-4B In-Frame Kit 1.00mm/.040” OH3802064-4B Overhaul Kit 1.00mm/.040”
IF3802747-4B In-Frame Kit STD OH3802747-4B Overhaul Kit STD
IF3802764-4B In-Frame Kit .50mm/.020” OH3802764-4B Overhaul Kit .50mm/.020”
IF3802765-4B In-Frame Kit 1.00mm/.040” OH3802765-4B Overhaul Kit 1.00mm/.040”
IF3802561-4B In-Frame Kit STD OH3802561-4B Overhaul Kit STD
IF3802562-4B In-Frame Kit STD OH3802562-4B Overhaul Kit STD
IF3802564-4B In-Frame Kit .50mm/.020” OH3802564-4B Overhaul Kit .50mm/.020”
IF3802565-4B In-Frame Kit 1.00mm/.040” OH3802565-4B Overhaul Kit 1.00mm/.040”
IF3802757-4B In-Frame Kit STD OH3802757-4B Overhaul Kit STD
IF3802758-4B In-Frame Kit .50mm/.020” OH3802758-4B Overhaul Kit .50mm/.020”
IF3802759-4B In-Frame Kit 1.00mm/.040” OH3802759-4B Overhaul Kit 1.00mm/.040”
*IF kits include: 4 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and
an oil pan installation gasket kit.

Kit Number Description


OH3802160-4B Overhaul Kit STD
OH3802132-4B Overhaul Kit .50mm/.020”
OH3802134-4B Overhaul Kit 1.00mm/.040”
OH3802100-4B Overhaul Kit STD
OH3802102-4B Overhaul Kit .50mm/.020”
OH3802104-4B Overhaul Kit 1.00mm/.040”
OH3802060-4B Overhaul Kit STD
OH3802062-4B Overhaul Kit .50mm/.020”
OH3802064-4B Overhaul Kit 1.00mm/.040”
OH3802747-4B Overhaul Kit STD
OH3802764-4B Overhaul Kit .50mm/.020”
OH3802765-4B Overhaul Kit 1.00mm/.040”
OH3802561-4B Overhaul Kit STD
OH3802562-4B Overhaul Kit STD
OH3802564-4B Overhaul Kit .50mm/.020”
OH3802565-4B Overhaul Kit 1.00mm/.040”
OH3802757-4B Overhaul Kit STD
OH3802758-4B Overhaul Kit .50mm/.020”
OH3802759-4B Overhaul Kit 1.00mm/.040”
*OH Kits include: 4 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearings
and an oil pan installation gasket kit.
5
Cylinder Components
Part Number Description Piston Kit With Pin Ring Set Piston Pin Retainers
A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)
A3802132 Piston Kit, .50mm/.020 O.S. A3802132WP A3802422 A3934048 A3920691 (2)
A3802134 Piston Kit, 1.00mm/.040 O.S A3802134WP A3802423 A3934048 A3920691 (2)
A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)
A3802062 Piston Kit, .50mm/.020 O.S. A3802062WP A3802042 A3934048 A3920691 (2)
A3802064 Piston Kit, 1.00mm/.040 O.S A3802064WP A3802044 A3934048 A3920691 (2)
A3802100 Piston Kit, 1.00mm/.040 O.S A3802100WP A3802421 A3934048 A3920691 (2)
A3802102 Piston Kit, .50mm/.020 O.S. A3802102WP A3802422 A3934048 A3920691 (2)
A3802104 Piston Kit, 1.00mm/.040 O.S A3802104WP A3802423 A3934048 A3920691 (2)
A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)
A3802764 Piston Kit, .50mm/.020 O.S. A3802764WP A3802422 A3934047 A3920691 (2)
A3802765 Piston Kit, 1.00mm/.040 O.S A3802765WP A3802423 A3934047 A3920691 (2)
A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)
A3802249 Piston Kit, .50mm/.020 O.S. A3802249WP A3802422 A3934047 A3920691 (2)
A3802250 Piston Kit, 1.00mm/.040 O.S A3802250WP A3802423 A3934047 A3920691 (2)
A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)
A3802758 Piston Kit, .50mm/.020 O.S. A3802758WP A3802863 A3934047 A3920691 (2)
A3802759 Piston Kit, 1.00mm/.040 O.S A3802759WP A3802864 A3934047 A3920691 (2)
A3802561 Piston Kit, STD A3802561WP A3802421 A3934047 A3920691 (2)
A3802562 Piston Kit, STD A3802562WP A3802421 A3934047 A3920691 (2)
A3802564 Piston Kit, .50mm/.020 O.S. A3802564WP A3802422 A3934047 A3920691 (2)
A3802565 Piston Kit, 1.00mm/.040 O.S A3802565WP A3802423 A3934047 A3920691 (2)

A3904166 Cylinder Block Repair Sleeve


*Must put “WP” on end of any of the above Piston Kit part numbers to get a piston kit with pin.

Gasket Sets
Part Number Description Comment
A3804896 Gasket Set, Upper STD Head Gasket
A3802362 Gasket Set, Upper .15mm O/S
A3802242 Gasket Set, Upper .50mm O/S
A3802375 Gasket Set, Lower

Main Bearings
Part Number Description Comment
A3802010 Main Bearing Set, STD
A3802011 Main Bearing Set, .25mm O/S
A3802012 Main Bearing Set, .50mm O/S
A3802013 Main Bearing Set, .75mm O/S
A3802014 Main Bearing Set, 1.00mm O/S
*Note All above Main Bearing sets come with Thrust Washers.
6
Connecting Rod bearings
Part Number Description Comment
A3939859 Bearing, Con Rod STD STD 2 Per Rod
A4932375 Bearing, Con Rod .25mm O/S .010” 2 Per Rod
A4932376 Bearing, Con Rod .50mm O/S .020” 2 Per Rod
A4932377 Bearing, Con Rod .75mm O/S .030” 2 Per Rod
A4932378 Bearing, Con Rod 1.00mm O/S .040” 2 Per Rod
*Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.

A3963562 Bearing, Con Rod STD STD Upper Shell


A4893693 Bearing, Con Rod STD STD Lower Shell

A4932375 Bearing, Con Rod .25mm O/S .010” Upper Shell


A4892795 Bearing, Con Rod .25mm O/S .010” Lower Shell

A4932376 Bearing, Con Rod .50mm O/S .020” Upper Shell


A4892796 Bearing, Con Rod .50mm O/S .020” Lower Shell

A4932377 Bearing, Con Rod .75mm O/S .030” Upper Shell


A4892797 Bearing, Con Rod .75mm O/S .030” Lower Shell

A4932378 Bearing, Con Rod 1.00mm O/S .040” Upper Shell


A4892798 Bearing, Con Rod 1.00mm O/S .040” Lower Shell
*Note Above Rod Bearings are used on Fractured Late Style Con Rods.

Connecting Rods
Part Number Description Comment
A3901569 Connecting Rod Non-Fractured Early
A4943979 Connecting Rod Fractured-Late

A4891178 Bushing, Connecting Rod Wrist-Pin


A3900919 Connectiong Rod Cap Bolt For A3901569 Rod

Crankshaft & Sealing Components


Part Number Description Comment
A3907803 Crankshaft Less Gear
A3929027 Gear

A3906080 Wear sleeve, Front Crank


A3906081 Wear sleeve, Rear Crank

A3804899 Front seal kit Crankshaft


A3934486 Rear Seal Crankshaft

A3938159 Gasket, Rear Cover


A3912473 Seal Ring, Rear Cover
7
Camshaft & Tappet Components
Part Number Description Comment
A3925582 Camshaft PER CPL

A3927155 Cam Thrust Support

A3907431 Cam Gear

A3901306 Cam bushing Numbert 1 Position Only

A3931623 Tappet 8 Required

A3284377 Push rod

Cylinder Head Components


Part Number Description Comment
A3802355 Valve Kit, Intake With Keepers

A3802356 Valve Kit, Exhaust With Keepers

A3920867 Valve, Intake

A3920868 Valve, Exhaust

A3900276 Spring, Valve

A3921640 Seal, Valve Stem

A3900299 Valve Spring Retainer

A3906854 Insert, Intake

A3904105 Insert, Exhaust

A3906206 Guide, Valve Stem Intake & Exhaust

A3900250 Keeper 2 per valve

A3920779 Bolt, Cylinder Head 4 Required

A3920780 Bolt, Cylinder Head 10 Required

Lubrication Components
Part Number Description Comment
A3930336 Oil pump

A3921557 Oil cooler 7 plate

A4932124 Gasket, Oil Cooler Replaces A3926760

A3929792 Gasket, Filter Head Oil Cooler

8
Cooling Components
Part Number Description Comment
A3286278 Water Pump

A3802273 Thermostat Kit


A3923331 Gasket, Thermostat Housing Cover

A3914086 Belt Tensioner


A3288724 Belt 55”
A3288867 Belt 59”

Fuel Transfer Pumps


Part Number Description Comment
A3936319 Fuel Transfer Pump
A3966154 Fuel Transfer Pump

Gaskets & Seals


Part Number Description Comment
A3283333 Head Gasket, STD STD
A3283336 Head Gasket, .15mm O/S
A3283339 Head Gasket, .50 mm O/S
A3914385 Gasket, Gear Cover
A3938159 Gasket, Rear Cover
A3912473 Seal Ring, Rear Cover
A3930906 Gasket, Valve Cover 4 Required
A3938153 Gasket, Intake Manifold
A3283767 Gasket, Push Rod Cover
A3939258 Gasket, Cover Plate Fuel Pump
A3901356 Gasket, Turbo Mounting
A3969988 Gasket, Connection Turbo Oil Inlet
A3937706 Gasket, Turbo Oil Drain
A3926760 Gasket, Oil Cooler
A3929792 Gasket, Filler Head Oil Cooler
A3938162 Gasket, Oil Pan
A3938157 Gasket, Pick-Up Tube
A3923331 Gasket, Thermostat Housing Cover
A3927154 Gasket, Exhaust Manifold 4 Required
9
AFA PISTONS
All of our pistons include a
metallurgically bonded NI-resist
insert in the top critical land area.
This alloy being much harder
than the piston itself prevents
groove distortion due to the
extreme forces exerted on the
compression ring.

• Computer Aided Design for precision


• Function-driven metallurgical alloys
• Ni-resist compression ring inserts
• Proprietary coatings improve durability

CAD/CAM Production Facilities

10
AFA 6B5.9 Parts Catalog
6 Cylinder-12 Valve
CPL list
Piston Kit A3802160 & Oversizes:
597-692-716-729-761-804-807-856-938-943-947-948
949-950-994-1160-1163-1168-1189-1207-1245-1246
1266-1279-1288-1289-1440-1627-1685-2049-2413

Piston Kit A3802100 & Oversizes:


599-600-698-712-715-742-792-834-912-940-961-962-983
998-1174-1209-1518-1519-1523-1534-1581-2050-2530-2891

Piston number A3802747 & Oversizes:


1902-1934-1948-1961-1962-2014-2015-2016-2071
2122-2146-2296-2303-2372-2373-2417-2538-2868

Piston Kit A3802487 & Oversizes:


1549-1550-1815-1816-1863-1901-1959-1968-2022
2023-2174-2265-2268-2292-2308-2346-2349

Piston Kit A3802248 & oversizes:


1351 & 1579

Piston Kit A3802561 & A3802562 & Oversizes:


1551-1552-1553-1888-1895-1914-1915-1916-2000
2175-2243-2249-2252-2253-2305-2347

Piston Kit A3802060 & Oversizes:


596-691-714-791-802-845-960-999-1320-1403-1433

Piston Kit A3802170 & Oversizes:


953-970-1165-1247-1313-1322-1570-1613-1638-1928

Piston Kit A3802757 & Oversizes:


1889-2063-2479-8085-8108-8208

Piston Kit A3802251 & Oversizes:


987-1261-1358-1422-1527

11
Engine Kits
Kit Number Description Kit Number Description
IF3802160-6B In-Frame Kit STD OH3802160-6B Overhaul Kit STD
IF3802132-6B In-Frame Kit .50mm/.020” OH3802132-6B Overhaul Kit .50mm/.020”
IF3802134-6B In-Frame Kit 1.00mm/.040” OH3802134-6B Overhaul Kit 1.00mm/.040”
IF3802100-6B In-Frame Kit STD OH3802100-6B Overhaul Kit STD
IF3802102-6B In-Frame Kit .50mm/.020” OH3802102-6B Overhaul Kit .50mm/.020”
IF3802104-6B In-Frame Kit 1.00mm/.040” OH3802104-6B Overhaul Kit 1.00mm/.040”
IF3802747-6B In-Frame Kit STD OH3802747-6B Overhaul Kit STD
IF3802764-6B In-Frame Kit .50mm/.020” OH3802764-6B Overhaul Kit .50mm/.020”
IF3802765-6B In-Frame Kit 1.00mm/.040” OH3802765-6B Overhaul Kit 1.00mm/.040”
IF3802487-6B In-Frame Kit STD OH3802487-6B Overhaul Kit STD
IF3802493-6B In-Frame Kit .50mm/.020” OH3802493-6B Overhaul Kit .50mm/.020”
IF3802495-6B In-Frame Kit 1.00mm/.040” OH3802495-6B Overhaul Kit 1.00mm/.040”
IF3802561-6B In-Frame Kit STD OH3802561-6B Overhaul Kit STD
IF3802562-6B In-Frame Kit STD OH3802562-6B Overhaul Kit STD
IF3802564-6B In-Frame Kit .50mm/.020” OH3802564-6B Overhaul Kit .50mm/.020”
IF3802565-6B In-Frame Kit 1.00mm/.040” OH3802565-6B Overhaul Kit 1.00mm/.040”
IF3802060-6B In-Frame Kit STD OH3802060-6B Overhaul Kit STD
IF3802062-6B In-Frame Kit .50mm/.020” OH3802062-6B Overhaul Kit .50mm/.020”
IF3802064-6B In-Frame Kit 1.00mm/.040” OH3802064-6B Overhaul Kit 1.00mm/.040”
IF3802170-6B In-Frame Kit STD OH3802170-6B Overhaul Kit STD
IF3802172-6B In-Frame Kit .50mm/.020” OH3802172-6B Overhaul Kit .50mm/.020”
IF3802174-6B In-Frame Kit 1.00mm/.040” OH3802174-6B Overhaul Kit 1.00mm/.040”
IF3802757-6B In-Frame Kit STD OH3802757-6B Overhaul Kit STD
IF3802758-6B In-Frame Kit .50mm/.020” OH3802758-6B Overhaul Kit .50mm/.020”
IF3802759-6B In-Frame Kit 1.00mm/.040” OH3802759-6B Overhaul Kit 1.00mm/.040”
IF3802251-6B In-Frame Kit STD OH3802252-6B Overhaul Kit STD
IF3802252-6B In-Frame Kit .50mm/.020” OH3802252-6B Overhaul Kit .50mm/.020”
IF3802253-6B In-Frame Kit 1.00mm/.040” OH3802253-6B Overhaul Kit 1.00mm/.040”
IF3802248-6B In-Frame Kit STD OH3802248-6B Overhaul Kit STD
IF3802249-6B In-Frame Kit .50mm/.020” OH3802249-6B Overhaul Kit .50mm/.020”
IF3802250-6B In-Frame Kit 1.00mm/.040” OH3802250-6B Overhaul Kit 1.00mm/.040”

*IF kits include: 6 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and
an oil pan installation gasket kit.
*OH Kits include: 6 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearings
and an oil pan installation gasket kit.

12
Cylinder Components
Part Number Description Piston Kit With Pin Ring Set Piston Pin Retainers
A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)
A3802132 Piston Kit, .50mm/.020 A3802132WP A3802422 A3934048 A3920691 (2)
A3802134 Piston Kit, 1.00mm/.040 A3802134WP A3802423 A3934048 A3920691 (2)
A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)
A3802062 Piston Kit, .50mm/.020 A3802062WP A3802042 A3934048 A3920691 (2)
A3802064 Piston Kit, 1.00mm/.040 A3802064WP A3802044 A3934048 A3920691 (2)
A3802100 Piston Kit, STD A3802100WP A3802421 A3934048 A3920691 (2)
A3802102 Piston Kit, .50mm/.020 A3802102WP A3802422 A3934048 A3920691 (2)
A3802104 Piston Kit, 1.00mm/.040 A3802104WP A3802423 A3934048 A3920691 (2)
A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)
A3802764 Piston Kit, .50mm/.020 A3802764WP A3802422 A3934047 A3920691 (2)
A3802765 Piston Kit, 1.00mm/.040 A3802765WP A3802423 A3934047 A3920691 (2)
A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)
A3802249 Piston Kit, .50mm/.020 A3802249WP A3802422 A3934047 A3920691 (2)
A3802250 Piston Kit, 1.00mm/.040 A3802250WP A3802423 A3934047 A3920691 (2)
A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)
A3802758 Piston Kit, .50mm/.020 A3802758WP A3802863 A3934047 A3920691 (2)
A3802759 Piston Kit, 1.00mm/.040 A3802759WP A3802864 A3934047 A3920691 (2)
A3802561 Piston Kit, STD A A3802561WP A3802421 A3934047 A3920691 (2)
A3802562 Piston Kit, STD B A3802562WP A3802421 A3934047 A3920691 (2)
A3802564 Piston Kit, .50mm/.020 A3802564WP A3802422 A3934047 A3920691 (2)
A3802565 Piston Kit, 1.00mm/.040 A3802565WP A3802423 A3934047 A3920691 (2)
A3802170 Piston Kit, STD A3802170WP A3802421 A3934047 A3920691 (2)
A3802172 Piston Kit, .50mm/.020 A3802172WP A3802422 A3934047 A3920691 (2)
A3802174 Piston Kit, 1.00mm/.040 A3802174WP A3802423 A3934047 A3920691 (2)
A3802487 Piston Kit, STD A3802487WP A3802421 A3934047 A3920691 (2)
A3802493 Piston Kit, .50mm/.020 A3802493WP A3802422 A3934047 A3920691 (2)
A3802495 Piston Kit, 1.00mm/.040 A3802495WP A3802423 A3934047 A3920691 (2)
A3802251 Piston Kit, STD A3802251WP A3802421 A3934047 A3920691 (2)
A3802253 Piston Kit, .50mm/.020 A3802253WP A3802422 A3934047 A3920691 (2)
A3802253 Piston Kit, 1.00mm/.040 A3802253WP A3802423 A3934047 A3920691 (2)

A3904166 Cylinder Block Repair Sleeve

*Must put “WP” on end of p/n to get a piston kit with pin

13
Gasket Sets
Part Number Description Comment
A3804897 Gasket Set, Upper STD Head Gasket
A3802364 Gasket Set, Upper .25mm O/S
A3802245 Gasket Set, Upper .50mm O/S
A3802376 Gasket Set, Lower

Main Bearings
Part number Description Comment
A4955853 Main Bearing Set std w/thrust
A4955860 Main Bearing Set, .25mm O/S .25mm w/thrust
A4955861 Main Bearing Set, .50mm O/S .50mm w/thrust
A4955862 Main Bearing Set .75mm O/S .75mm w/thruse
A4955863 Main Bearing Set 1.00mm O/S 1.00mm w/thrust
*Note All Above Main Bearing Sets come with Thrust Washers

Connecting Rod Bearings


Part Number Description Comment
A3939859 Bearing, Con Rod STD STD 2 Per Rod
A4932375 Bearing, Con Rod .25mm O/S .010” 2 Per Rod
A4932376 Bearing, Con Rod .50mm O/S .020” 2 Per Rod
A4932377 Bearing, Con Rod .75mm O/S .030” 2 Per Rod
A4932378 Bearing, Con Rod 1.00mm O/S .040” 2 Per Rod
*Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.

A3963562 Bearing, Con Rod STD STD Upper Shell


A4893693 Bearing, Con Rod STD STD Lower Shell

A4932375 Bearing, Con Rod .25mm O/S .010” Upper Shell


A4892795 Bearing, Con Rod .25mm O/S .010” Lower Shell

A4932376 Bearing, Con Rod .50mm O/S .020” Upper Shell


A4892796 Bearing, Con Rod .50mm O/S .020” Lower Shell

A4932377 Bearing, Con Rod .75mm O/S .030” Upper Shell


A4892797 Bearing, Con Rod .75mm O/S .030” Lower Shell

A4932378 Bearing, Con Rod 1.00mm O/S .040” Upper Shell


A4892798 Bearing, Con Rod 1.00mm O/S .040” Lower Shell
*Note Above Rod Bearings are used on Fractured Late Style Con Rods.

14
AFA BEARINGS
• Meet or exceed OE design specifications
• Alloys equal or superior to original equipment
• Computer-aided-manufacturing for
exact tolerances and repeatability
• Continuous quality-control inspection
• Application engineered to each engine

15
Connecting Rods
Part Number Description Comment
A3901569 Connecting Rod Non-Fractured Early
A4943979 Connecting Rod Fractured-Late

A4891178 Bushing, Connecting Rod Wrist-Pin


A3900919 Connectiong Rod Cap Bolt For A3901569 Rod

Crankshaft & Sealing Components


Part Number Description Comment
A3908032 Crankshaft With Gear

A3906080 Wear Sleeve, Front Crank


A3906081 Wear Sleeve, Rear Crank

A3804899 Front Seal Kit Crankshaft


A3934486 Rear Seal Crankshaft

A3938159 Gasket, Rear Cover


A3912473 Seal Ring, Rear Cover

Camshaft & Tappet Components


Part Number Description Comment
A3914639 Camshaft
A3901306 Cam bushing #1 Position In Block
A3931623 Tappet 12 Required
A3284377 Push rod
A3927155 Cam Thrust Support
A3907431 Cam Gear

Cylinder Head Components


Part Number Description Comment
A3802355 Valve Kit, Intake
A3802356 Valve Kit, Exhaust
A3900276 Spring, Valve
A3921640 Valve Stem Seal
A3900299 Retainer, Valve Spring
A3904105 Insert, Exhaust
A3906854 Insert, Intake
A3906206 Guide, Valve Stem Intake & Exhaust
A3900250 Keeper 2 Per Valve
A3920779 Head bolt 6 Required
A3920780 Head bolt 14 Required

16
Lubrication Components
Part Number Description Comment
A3937404 Oil pump

A3921558 Oil cooler

A4932124 Gasket, Oil Cooler Replaces A3926760


A3939792 Gasket, Filter Head oil cooler

Cooling Components
Part Number Description Comment
A3286278 Water pump

A3802273 Thermostat Kit


A3923331 Gasket, Thermostat Housing Cover

Fuel Transfer Pumps


Part Number Description Comment
A3966154 Fuel Transfer Pump With Gasket
A3936319 Fuel Transfer Pump With Gasket
A3918076 Fuel Transfer Pump Low Flow-With Gasket

Gaskets & Seals


Part Number Description Comment
A3283335 Head Gasket, STD
A3283337 Head Gasket, .25mm O/S
A3283339 Head Gasket, .50mm O/S
A3938159 Gasket, Rear Cover
A3912473 Seal Ring, Rear Cover
A3804899 Seal Kit, Front Crank
A3934486 Seal Kit, Rear Crank
A3938152 Gasket, Intake Manifold
A3930906 Gasket, Valve Cover 6 Required
A3938153 Gasket, Intake Manifold Cover
A3284623 Gasket, Push Rod Side Cover
A3939258 Gasket, Cover Plate Fuel Pump
A3901356 Gasket, Turbo Mounting
A3969988 Gasket, Connection Turbo Oil Inlet
A3937706 Gasket, Turbo Oil Drain
A4932124 Gasket, Oil Cooler Replaces A3926760
A3939792 Gasket, Filter Head Oil Cooler
A3931346 Gasket, Oil Pan
A3938157 Gasket, Pick Up Tube
A3923331 Gasket, Thermostat Housing Cover
A3927154 Gasket, Exhaust Manifold 6 Required

17
AFA VALVE TRAIN
• Total system engineering
• State-of-the-art manufacturing
• Precise metallurgy and heat treating
• Exacting machining
• Scrupulous quality control

AFA RINGS

• CAD/CAM Precision
• Application Specific base materials
• Advanced plasma coated facings
• Superior thermal conduction
• Emissions and durability compliant

18
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

19
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com

© 2012 AFA Industries. Cummins is the Registered Trademark of Cummins Inc.


Click Here to Return to
INTRODUCTION PAGE Effective
November
2012

Heavy Duty
Engine Parts

AFA CUMMINS
6CT,6CTA8.3
8.3-12 Valve

PARTS CATALOG

1
2
AFA CUMMINS
6CT, 6CTA8.3
PARTS CATALOG
Table of Contents

CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crankshaft & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Camshaft Tappet & Push Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Transfer Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

AFA PISTONS
• Computer Aided Design for precision
• Function-driven metallurgical alloys
• Ni-resist compression ring inserts
• Proprietary coatings improve durability
• Available in one and two piece articulated

3
AFA Cummins 6CT,6CTA8.3 Parts Catalog CPL list
A3917707 Piston CPL Numbers:
1262-1263-1406-1615-1668-2054-2055-2056-2057
2060-2061-2062-2100-2367-2368-2531-2995-2996
2997-8145-8146-8185-8197-8211-8277-8307-8517-8657

A3923163 piston CPL numbers:


602-603-753-819-828-829-942-956-985-1248-1274-1275
1281-1356-1464-1603-9819-9820-9832

A3923164 piston CPL numbers:


604-605-754-755-830-831-890-892-893-959-982-984
1212-1222-1270-1273-1321-1377-1539-1547-1612-1633
1804-1826-1846-1903-2034-2054-2058-2196-2307-2380
2532-2556-2642-2833-2874-2894-9802-9803-9883

A3929161 piston CPL numbers:


1845-1846-1943-1949-2007-2055-2056-2057
2060-2061-2062-2118-2120-2121-2185-2216
2218-2307-2549-2664-2831-2833-2873-2874
2951-8272-8289-8290-8388-8394-8509

A3925878 piston CPL numbers:


1563-1564-1917-1920-1923-1972-2018-2101
2103-2104-2106-2108-2193-2194-2532-2890

A3923165 piston CPL numbers:


601-752-805-954-1398-1399-1400-1435

A3919247 piston CPL numbers:


1371-1372-1684-2028-2381-2383

A4019886 piston CPL numbers:


1216-1217-1221-1282-1366-1929-2172-8089

A3923537 Piston CPL Numbers:


1614 &1668

4
Engine Kits
Kit Number Description Comment
IF3355254 In-Frame Kit Thin Block ~ Pre 1991
IF3802388 In-Frame Kit Thin Block ~ Pre 1991
IF3802399 In-Frame Kit Thin Block ~ Pre 1991
IF3802400 In-Frame Kit Thin Block ~ Pre 1991
IF3802401 In-Frame Kit Thin Block ~ Pre 1991
IF4020060 In-Frame Kit Thin Block ~ Pre 1991
IF3355289 In-Frame Kit Thick Block ~ ‘91-’99
IF3802402 In-Frame Kit Thick Block ~ ‘91-’99
IF3802403 In-Frame Kit Thick Block ~ ‘91-’99
IF3802404 In-Frame Kit Thick Block ~ ‘91-’99
IF3802406 In-Frame Kit Thick Block ~ ‘91-’99
IF3802497 In-Frame Kit Thick Block ~ ‘91-’99
IF3802609 In-Frame Kit Thick Block ~ ‘91-’99
IF3802811 In-Frame Kit Thick Block ~ ‘91-’99
IF4020061 In-Frame Kit Thick Block ~ ‘91-’99
IF3934584 In-Frame Kit Later Style Short Liner
IF3934585 In-Frame Kit Later Style Short Liner
IF3934586 In-Frame Kit Later Style Short Liner
IF3934588 In-Frame Kit Later Style Short Liner
IF3934589 In-Frame Kit Later Style Short Liner
IF4020062 In-Frame Kit Later Style Short Liner

OH3355254 Overhaul Kit Thin Block ~ Pre 1991


OH3802388 Overhaul Kit Thin Block ~ Pre 1991
OH3802399 Overhaul Kit Thin Block ~ Pre 1991
OH3802400 Overhaul Kit Thin Block ~ Pre 1991
OH3802401 Overhaul Kit Thin Block ~ Pre 1991
OH4020060 Overhaul Kit Thin Block ~ Pre 1991
OH3355289 Overhaul Kit Thick Block ~ ‘91-’99
OH3802402 Overhaul Kit Thick Block ~ ‘91-’99
OH3802403 Overhaul Kit Thick Block ~ ‘91-’99
OH3802404 Overhaul Kit Thick Block ~ ‘91-’99
OH3802406 Overhaul Kit Thick Block ~ ‘91-’99
OH3802497 Overhaul Kit Thick Block ~ ‘91-’99
OH3802609 Overhaul Kit Thick Block ~ ‘91-’99
OH3802811 Overhaul Kit Thick Block ~ ‘91-’99
OH4020061 Overhaul Kit Thick Block ~ ‘91-’99
OH3934584 Overhaul Kit Later Style Short Liner
OH3934585 Overhaul Kit Later Style Short Liner
OH3934586 Overhaul Kit Later Style Short Liner
OH3934588 Overhaul Kit Later Style Short Liner
OH3934589 Overhaul Kit Later Style Short Liner
OH4020062 Overhaul Kit Later Style Short Liner

5
Cylinder Components
Part Description Piston Liner Ring Set Piston Pin Retainers
Number Piston Kit Liner Kit
Piston Kit With Liner Seal
Pin
A3802388 Cylinder Kit, Thin Block A3917707 A3907792 A3802429 A3934046 A3920692 (2)
A3802263 A3802370
A3802263WP A3907177

A3802406 Cylinder Kit, Thick Block A3917707 A3919937 A3802429 A3934046 A3920692 (2)
A3802263 A3802407
A3802263WP A3907177

A3934586 Cylinder Kit A3917707 A3948095 A3802429 A3934046 A3920692 (2)


A3802263 A3800328
A3802263WP A3907177

A3802400 Cylinder Kit, Thin Block A3923163 A3907792 A3802429 A3934046 A3920692 (2)
A3802397 A3802370
A3802397WP A3907177

A3802403 Cylinder Kit, Thick Block A3923163 A3919937 A3802429 A3934046 A3920692 (2)
A3802397 A3802407
A3802397WP A3907177

A3934584 Cylinder Kit A3923163 A3948095 A3802429 A3934046 A3920692 (2)


A3802397 A3800328
A3802397WP A3907177

A3802401 Cylinder Kit, Thin Block A3923164 A3907792 A3802429 A3934046 A3920692 (2)
A3802398 A3802370
A3802398WP A3907177

A3802404 Cylinder Kit, Thick Block A3923164 A3919937 A3802429 A3934046 A3920692 (2)
A3802398 A3802407
A3802398WP A3907177

A3934585 Cylinder kit A3923164 A3948095 A3802429 A3934046 A3920692 (2)


A3802398 A3800328
A3802398WP A3907177

A3802399 Cylinder Kit, Thin Block A3923165 A3907792 A3802429 A3934046 A3920692 (2)
A3802396 A3802370
A3802396WP A3907177

A3802402 Cylinder Kit, Thick Block A3923165 A3919937 A3802429 A3934046 A3920692 (2)
A3802396 A3802407
A3802396WP A3907177

A3802609 Cylinder Kit, Thick Block A3925878 A3919937 A3802429 A3934046 A3920692 (2)
A3802601 A3802407
A3802601WP A3907177

6
Cylinder Components
Part Description Piston Liner Ring Set Piston Pin Retainers
Number Piston Kit Liner Kit
Piston Kit With Liner Seal
Pin
A3934588 Cylinder Kit A3925878 A3948095 A3802429 A3934046 A3920692 (2)
A3802601 A3800328
A3802601WP A3907177

A3802811 Cylinder Kit, Thick Block A3929161 A3919937 A3802429 A3934046 A3920692 (2)
A3802657 A3802407
A3802657WP A3907177

A3934589 Cylinder kit A3929161 A3948095 A3802429 A3934046 A3920692 (2)


A3802657 A3800328
A3802657WP A3907177

A4020060 Cylinder Kit, Thin Block A4019886 A3907792 A3802429 A3934046 A3920692 (2)
A4020059 A3802370
A4020059WP A3907177

A4020061 Cylinder Kit, Thick Block A4019886 A3919937 A3802429 A3934046 A3920692 (2)
A4020059 A3802407
A4020059WP A3907177

A4020062 Cylinder kit A4019886 A3948095 A3802429 A3934046 A3920692 (2)


A4020059 A3800328
A4020059WP A3907177

A3355254 Cylinder Kit, Thin Block A3919247 A3907792 A3802429 A3934046 A3920692 (2)
A3802344WP A3802370
A3907177

A3355289 Cylinder Kit, Thick Block A3919247 A3919937 A3802429 A3934046 A3920692 (2)
A3802344WP A3802407

A3802497 Cylinder Kit, Thick Block A3923537 A3919937 A3802429 A3934046 A3920692 (2)
A3802474 A3802407
A3802474WP

A3924445 Liner Shim .25mm


A3924446 Liner Shim .38mm
A3924447 Liner Shim .50mm
*Note: You must order a piston kit with a “WP” at the end of it in order to get a piston kit with a pin.
AFA offers piston kits with or without pins.
Note: From 1984 to 1991 and to ESN44487829 use liner number A3907792 (liner kit no. A3802370)
From 1991 to 1997 and ESN44487830 thru ESN45636465 use liner no. A3919937 (liner kit no. A3802407)
From 1997 to present and ESN 45636466 & up use liner number A3948095 (liner kit no. A3800328)
*Note: All the above Liner Kits come with Liner Seal A3907177.

7
Gasket Sets
Part Number Description Comment
A4025271 Gasket Set, Upper STD Head Gasket
A3800747 Gasket Set, Upper .25mm O/S Head Gasket
A3800749 Gasket Set, Upper .50mm O/S Head Gasket
A3800558 Gasket Set, Lower

Main Bearing Sets


Part Number Description Comment
A3945917 Main Bearing Set, STD
A3945918 Main Bearing Set, .010” .25mm O/S
A3945919 Main Bearing Set, .020” .50mm O/S
A3945920 Main Bearing Set, .030” .75mm O/S
A3802214 Main Bearing Set, .040” 1.00mm O/S

Connecting Rod Components


Part Number Description Comment
A3901430 Rod Bearing, STD 12 Required
A3901431 Rod Bearing, .010” .25mm 12 Required
A3901432 Rod Bearing, .020” .50mm 12 Required
A3901433 Rod Bearing, .030” .75mm 12 Required
A3901434 Rod Bearing, .040” 1.00mm 12 Required

A3970951 Connecting Rod Bushing

A3924350 Connecting Rod

Crankshaft & Seals


Part Number Description Comment
A3918986 Crankshaft

A4025270 Seal Kit, Front Crank


A3908277 Repair Sleeve, Front
A3934486 Seal Kit, Rear Crank
A3906081 Repair Sleeve, Rear
A3939253 Gasket, Rear Cover

A3926126 Rear Crank Seal Kit Seal Kit With Wear Sleeve
A3912472 Seal Ring, Rear Cover

8
Camshaft, Tappet & Push Rod
Part Number Description Comment
A3923478 Camshaft
A3945329 Cam Bushing 7 Required

A3931623 Tappet 12 Required


A3905194 push rod
A3901969 Expansion Plug Rear Block

Cylinder Head Components


Part Number Description Comment
A3802463 Valve Kit, Intake
A3802085 Valve Kit, Exhaust
A3906412 Spring, Valve 12 Required
A3912976 Retainer, Valve Spring 12 Required
A3924582 insert intake
A3924583 insert exhaust
A3923564 guide-int & exh quantity 12
A3919038 seal, valve stem quantity 12
A3901177 keeper quantity 24

Lubrication Components
Part Number Description Comment
A3800828 Oil Pump

A3918175 Oil Cooler Core oil cooler

Cooling Components
Part Number Description Comment
A3802973 Water Pump Assembly

A3806180 Water Pump Assembly Hard Pulley

A3928639 Thermostat. 180 DEG 2 Required

Fuel Transfer Pump


Part Number Description Comment
A3936318 Fuel Transfer Pump

9
Gaskets & Seals
Part Number Description Comment
A3938267 Head Gasket STD
A3935586 Head Gasket .25mm O/S
A3935587 Head Gasket .50mm O/S
A3939253 Gasket Rear Crank Cover
A3972757 Seal Ring, Rear Cover
A3905449 Gasket, Valve Cover
A3936993 Gasket, Intake Manifold
A3921440 Gaskit, Intake Manfold Short
A3939258 Gasket, Fuel Pump Cover Plate
A3979349 Gasket, Gear Housing Cover To Block
A3917780 Gasket, Front Cover
A3911941 Gasket, Turbo Mounting
A3937706 Gasket, Turbo Oil Drain
A3519762 Gasket, Turbo Feed
A3938160 Oil Pan Gasket
A3939352 Gasket, Pick Up Tube
A3920773 Washer, Drain Plug Oil Pan
A3902425 Seal, Pick Up Tube
A3918174 Gasket, Oil Cooler Core
A3914308 Gasket, Oil Cooler
A3902089 Seal, Water Pump
A3914310 Gasket, Thermostat
A3932063 Gasket, Exhaust Manifold 6 Required

AFA VALVE TRAIN


• Total system engineering
• State-of-the-art manufacturing
• Precise metallurgy and heat treating
• Exacting machining
• Scrupulous quality control

10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

11
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com

© 2012 AFA Industries. Cummins is the Registered Trademark of Cummins Inc.


Click Here to Return to
INTRODUCTION PAGE Effective
November
2012

Heavy Duty
Engine Parts

AFA Detroit Diesel


12.7L Series 60
PARTS CATALOG

1
2
AFA Detroit Diesel
12.7L Series 60
PARTS CATALOG
Table of Contents

Engine Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gasket Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Main Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Rod Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lower Bearing Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crankshaft & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubrication Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Injector Seals & Seal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

AFA BEARINGS

• Meet or exceed OE
design specifications
• Alloys equal or superior to
original equipment
• Computer-aided-manufacturing for
exact tolerances and repeatability
• Continuous quality-control inspection
• Application engineered
to each engine

3
Engine Kits
Part Number Description Comment
IF23532555N In-Frame Kit, 15.0:1 Narrow Rod Bearings-Cross Head Piston
IF23532555W In-Frame Kit, 15.0:1 Wide Rod Bearings-Cross Head Piston
IF23532557W In-frame Kit Wide Rod Bearings-2.5mm Eliptical Dome
IF23532558 In-frame Kit 16.5:1 High Horsepower
IF23532383 In-frame Kit 15:1 Articulated Steel Piston Light Pin
IF23532885 In-frame Kit 16.5:1 Articulated Steel Piston Light Pin
IF23532561 In-Frame Kit, 15.0:1 Articulated Steel Piston Heavy Pin
IF23532562 In-Frame Kit, 16.5:1 Articulated Steel Piston Heavy Pin
*Note The above In-Frame kits all come with cylinder kits, head gasket set, rod bearings,
main and thrust bearings, and an oil pan gasket
AFA also offers a more Complete In-Frame kit that comes with 38 head bolts, a valve cover gasket, 2 thermostats, and cam
bearings. To order a complete kit, simply put a “C” at the end of any of the above In-Frame Kit part numbers.
IF23533595P Pistonless In-Frame Kit 12.7L EGR

OH23532555N Overhaul Kit, 15.0:1 narrow rod brgs


OH23532555W Overhaul Kit, 15.0:1 wide rod brgs
OH23532557W Overhaul Kit Wide Rod Bearings-2.5mm Eliptical Dome
OH23532558 Overhaul kit, 16.5:1 High Horsepower
OH23532383 Overhaul Kit, 15.0:1 Articulated Steel Piston Light Pin
OH23532885 Overhaul Kit 16.5:1 Articulated Steel Piston Light Pin
OH23532561 Overhaul Kit, 15.0:1 Articulated Steel Piston Heavy Pin
OH23532562 Overhaul Kit 16.5:1 Articulated Steel Piston Heavy Pin
*Note The above In-Frame kits all come with cylinder kits, head gasket set, rod bearings,
main and thrust bearings, and an oil pan gasket.
AFA also offers a more Complete Overhaul Kit that comes with 38 head bolts, a valve cover gasket, 2 thermostats, and cam
bearings. To orer a complete kit, simply put a “C” at the end of any of the above Overhaul Kit part numbers.
OH23533595P Pistonless Overhaul Kit 12.7L EGR

AFA VALVE TRAIN


• Total system engineering
• State-of-the-art manufacturing
• Precise metallurgy and heat treating
• Exacting machining
• Scrupulous quality control

44
Cylinder Components
Part number Description Comment Piston kit Liner kit Ring set Slipper
Bearing Kit

D23532555 Cylinder Kit 15:1 STD Dome 2.5mm D23519624 D23531249 D23503747 D23519723
Ring (TLC)

Note: Cyl kit number 23532590 non TLC can be replaced by above Cylinder Kit

D23532557 Cylinder Kit 15:1 Eliptical Dome D23519646 D23531249 D23503747 D23519723
2.5mm Ring (TLC)

D23532558 Cylinder Kit 16.5:1 Eliptical Dome D23524601 D23531249 D23503747 D23519723
2.5mm Ring (TLC)

*Note Above Cylinder Kit D23532558 is for 450/460 horsepower from 1994.

*Note All Cylinder Kits above are used on Cross-Head Connecting Rods and have Top Liner Cooling Liners (TLC).

Piston Pin/
Retainers

*D23532883 Cylinder Kit 15:1 Articulated Steel D23532882 D23531249 D23503747 D23521649
Piston Light Pin (TLC)

D23521781 (2)

*D23532885 Cylinder Kit 16.5:1 Articulated Steel D23532884 D23531249 D23503747 D23521649
Piston Light Pin (TLC)

D23521781 (2)

*D23532561 Cylinder Kit 15:1 Articulated Steel D23530666 D23531249 D23503747 D23525168
Piston Heavy Pin (TLC)

D23521781 (2)

*D23532562 Cylinder Kit 16.5:1 Articulated Steel D23530668 D23531249 D23503747 D23525168
Piston Heavy Pin (TLC)

D23521781 (2)

*Note Above cylinder kits all come with piston cooling nozzles D23528493

*Note Above cylinder kits are used on trunk-type style connecting rods.

D23533595P Cylinder 12.7L-Monotherm D23531250 D23531251


Kit,Pistonless

5
AFA ARTICULATED PISTON
• Forged Steel Crown
• Phosphate Coating for Greatly
Improved Durability
• Lightweight Aluminum Skirt
• Tighter Sealing Tolerances
• Lighter Weight, Greater Strength
• Specially Engineered for High Load
and Severe Operating Conditions

CAD/CAM Production Facilities

Gasket Sets
Part Number Description Comment
D23532333 Head Gasket Set 11.1 & 12.7
D23536442 Head Gasket Set EGR 12.7 & 14.0
D23532720 Overhaul Gasket Set 11.1, 12.7, 14.0
D23536443 Overhaul Gasket Set EGR 12.7 & 14.0

Main bearings
Part Number Description Comment
D8929670 Main Bearing STD 6 Required
D8929680 Main Bearing Thrust 1 Required
D8929085 Thrust Washer 2 Required

D8929671 Main Bearing .254mm 6 Required


D8929681 Main Bearing Thrust .254mm 1 Required
D8929085 Thrust washer 2 Required

D8929672 Main Bearing .508mm 6 Required


D8929682 Main Bearing Thrust .508mm 1 Required
D8929085 Thrust washer 2 Required

D8929673 Main Bearing .762mm 6 Required


D8929683 Main Bearing Thrust .762mm 1 Required
D8929085 Thrust washer 2 Required

D2350554 Thrust Washer, Front Effective: ESN 6R762048


D2350555 Thrust Washer, Rear Effective: ESN 6R762048

6
Connecting Rod Bearings
Part Number Description Comment
D8929710 Rod Bearing STD Narrow
D8929711 Rod Bearing .254mm Narrow
D8929712 Rod Bearing .508mm Narrow
D8929713 Rod Bearing .762mm Narrow

D23515581 Rod Bearing STD Wide


D23515582 Rod Bearing .254mm Wide
D23515583 Rod Bearing .508mm Wide
D23515584 Rod Bearing .762mm Wide

D23526142 Rod Bearing STD Trunk Rod


D23527065 Rod Bearing .254mm Trunk Rod
D23527066 Rod Bearing .508mm Trunk Rod
D23527067 rod brg-.762mm Trunk Rod

D23526141 Rod Bearing STD EGR-trunk rod


D23533567 Rod Bearing .254mm EGR-trunk rod
D23533568 Rod Bearing .508mm EGR-trunk rod

D8929690 Cam Bearing Pair 7 Required


*Note All of the above rod bearings come in pairs.

AFA SEALS

AFA crankshaft
seals utilize
Polytetrafluoroethylene
(PTFE), a high molecular
weight compound
consisting of carbon
and fluorine. This
material has the lowest
coefficient of friction
against the carbon steel
crankshaft.

7
Lower Bearing Kits
Part Number Description Comment
D23531604 Main & Rod Bearing Roll In Kit STD Narrow Rod Bearings

D23531605 Main & Rod Bearing Roll In Kit STD Wide Rod Bearings

D23519905 Main & Rod Bearing Roll In Kit .010 Wide Rod Bearings

D23531606 Main & Rod Bearing Roll In Kit STD Articulated Steel Piston

D23535280 Main & Rod Bearing Roll In Kit STD 12.7L & 14.0L
D23533692 Main & Rod Bearing Roll In Kit STD EGR

Crankshaft & Seals


Part Number Description Comment
D23515598 Crankshaft Wide Rod Bearings

D23518355 Seal, Front Crank Unitized-Seal & Sleeve

D23519651 Seal, Rear Crank Unitized-Seal & Sleeve

Cylinder Head Components


Part Number Description Comment
D23501576 Valve kit, int-all 60 non EGR & EGR
D23507504 Valve kit, exhaust 1991 to 2002
D23501577 Valve kit, exhaust EGR
D23529629 Valve, intake non EGR & EGR
D23524521 Valve, exhaust 1991 to 2002
D23529596 Valve, exhaust EGR
D8929127 Insert, intake standard
D8929126 Insert, exhaust standard
D23533552 Guide (D23518571)
D23523930 Seal, valve
D23535296 Spring, Intake Valve 12 Required-(8929415)
D23535296 Spring, Exhaust Valve 12 Required-(8929415)
D23535296 Spring, Intake Valve EGR-12 Required-(8929415)
D23535122 Spring, valve-exh EGR-12 Required
D8929105 Rotator
D8929573 Keepers
D23530768 Head Bolt 38 Required
D8929357 Bolt, exh manifold Manifold To Head
*Note Valve Kits come with Valve, plus keepers, valve seal & rotator

8
Lubrication Components
Part Number Description Comment
D23505886 Oil Pump Assembly

D23528493 Pist cooling nozzle

D23506222 Bolt Piston Cooling Nozzle

Cooling Components
Part Number Description Comment
D23522707 Water Pump ESN37023>ESN579833

D23526039 Water Pump ESN579834 & Up

D23533492 Thermostat Kit-185 deg 2 Required

D23532436 Thermostat Kit-190˚ 2 Required

D23503827 Thermostat-160˚ 2 Required

D23503825 Thermostat-180˚ 2 Required

D23533312 Thermostat-185˚ 2 Required

D5132155 Seal, Thermostat 2 Required

AFA RINGS

• CAD/CAM Precision
• Application Specific base materials
• Advanced plasma coated facings
• Superior thermal conduction
• Emissions and durability compliant

9
Gaskets & Seals
Part Number Description Comment

D23538406 Head Gasket 11.1L-12.7L-14.0L

D23517875 Gasket, Intake Manfild 3 Required

D23531110 Gasket, Intake Manifold 3 Required - EGR

D23516322 Gasket, Valve Cover Up To June 1999

D23522269 Gasket, Valve Cover From June 1999

D8929529 Gasket, Turbo Mounting

D8929102 Gasket, Oil Pan Up To April of 1999

D23522279 Gasket, Oil Pan From April of 1999

D5117269 Gasket, Pressure Regulator 1 Required

D8929344 Gasket 2 Required

D8929347 Gasket 1 Required

D23505992 Gasket 1 Required

D23533983 Gasket, Exhaust Manifold 3 Required

Injector Seals & Seal Kits


Part Number Description Comment

D23501580 Injector Tube Kit Includes Seal

D23533148 Injector Tube, Stainless Steel Threaded-Late Style

D23533147 Seal, Injector Tube For Threaded Style

D23515470 Seal, Injector Tube Green

D5234702 Injector Seal, Mounting 1 Required

D5234699 Injector Seal, Mounting 2 Required

D5104701 Injector Tube Auxiliary Seal Large

D23511870 Injector Tube Auxiliary Seal Small

D23537111 Injector Installation Kit With Bolt

D23535700 Injector Installation Kit DDEC V

10
AFA Industries
Warranty for Replacement Parts
Products Warranted
This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically
excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material
under normal use and service

U.S.A. Coverage
AFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

International Coverage
AFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs
first from date of first installation.

AFA responsibilities
AFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing
immediately prior to the failure, including progressive damage to the engine in which the part was installed.
Labor costs will be paid in accordance with published labor rates at no more than published flat rate times.
No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair.
AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the warrantable failure.

Owner responsibilities
Owner is responsible for the operating and maintenance of the engine as specified in the Operating and
Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a
failure considered to be warrantable.
It is the owner’s responsibility to provide failed and associated parts for examination by AFA Technical
Services Department in a condition that makes such examination possible. Owner is responsible for the cost
of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for
the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during
warranty repairs, except where such items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result
of a warrantable failure. Owner is responsible for “down-time” expenses and all business costs and losses
resulting from a warrantable failure

Warranty limitations
AFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation
without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating,
coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL
REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-
ability or fitness for a particular purpose.

11
Heavy Duty
Engine Parts

World Class
Cutting Edge
Technology
in Every Part

www.AFAindustries.com • Phone (586) 752-2900 • Sales@AFAindustries.com

© 2012 AFA Industries. Detroit Diesel is the Registered Trademark of Detroit Diesel Corporation.

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