sandmaking cost analysis at mill pant or upper tram

A. PARAMETERS
grind from mucks to supply mine requirement of 12,800 t/m less mill sand production
ton of sand gring per ton of muck
raw muck tonnage
specific gravity of muck
operating days per year
average cost per Kw-hr
fuel cost per liter
total tonnage delivered per year
distance from 900L to mill crushing plant
distance from 900L to upper tram

B. CAPITAL COST
transfer sand making plant

C. OPERATING COST
1. EARTHMOVING
Loading/unloading mucks

2. HAULING
hauling from 900L to mill crushing level

3.CRUSHING/ GRINDING POWER COST

POWER COST
MAINTENANCE

4. TRAMMING
POWER COST
MAINTENANCE
8.93 t/h
-

retrofit existing sand making plant

Loading/unloading mucks

hauling from 900L to upper tram

3.CRUSHING/ GRINDING POWER COST

POWER COST
MAINTENANCE
 Cost analysis comparing hiring trucking service or buying 2
company trucks

Unit pricce Quantity Sub-total

A. Hiring
trucking 100K tons to travel 4.71km to upper
service 25 pesos/TON/KM tram 11,775,000

B. Buying
company
trucks 1,875,000 - 2,000,000
pesos 4 units 8,000,000

capital cost
agitator
hydrocyclone
pump
materials
Labor
 PROJECT : SAND MAKING - 900L RAW MUCK HANDLING TO UPPER TRAM
FACILITIES: Truck Hauling

I. PARAMETERS:
Tonnage per day =
Specific Gravity of muck =
Operating hours per day =
Operating days per year =
Total Volume of backfill delivered perYear =
Total Tonnage of backfill delivered perYear =

II. COMPANY OWNED EQUIPMENT

Using day shift at 6 hrs/shift effetive working time::
Hauling distance from 900L to upper tram =
Average travel speed of trucks:
Loaded, uphill =
Unloaded, downhill =
Travel time = 4.71 ÷ 15 + 4.71 ÷ 20 =

Maneuver at 900L, 2 min =

Maneuver at Upper Tram, 2 min =
Loading time for 10 wheeler truck, 2 min =
Total cycle time for truck =
Total cycles per day = 6 ÷ 0.64 =
Truck capacity =
Tonnage hauled per day/truck =
Req'd no. of trucks = tonnage per day ÷ tonnage hauled S =

III. CAPITAL AND OPERATING COST:

A. CAPITALCOST
5 unts - 20 Tonnes cap. Dump Truck @ P2,000,000 each =

TOTAL CAPITAL COST

B. OPERATING COST (Hauling) PER YR.

1 Depreciation Cost = Total Capital Cost ÷ 5 =
2 Fuel Cost:
Dump Truck = 0.33 L/km x total km/trip x P35/L x trips/day per truck x 360 days =
3 Maintenance Cost (Tire, Oil & Repairs)
Per Year = P230,615.00/unit x 5units =
4 Wages and Benefits
 Drivers (PB 7) = P408.76/day x 1.5 x 360 days x 5 =
Sub-total

TOTAL HAULING COST per year

IV. TRUCKING COST PER TONNE

Total Tonnage of MUCK delivered per year =
TOTAL COST OF SANDFILL PER tonne

IF WE HIRE A TRUCKING SERVICE PROVIDER: UNIT COST IS P32/TON/KM OF WASTE

MUCK

Option to buy a 4x4 truck then swap to the 10-wheeler truck used at Falcon:
ZZ2167M4627A 4x4 SINOTRUK
Fuel consum0.35L/Km
Load capaci20T
Price 2.2 M
LING TO UPPER TRAM
PROJECT: SAND MAKING 2 - R
Facilities: Trucking, Mill Crushing/Grinding, Trammin

I.

133 t/d
1.70 t/m3
8 hr
312 day
24,471 m3
41,600 t
II.

4.71 km
III.
15 kph
20 kph 1.
0.550 h

0.03
0.03 2.
0.03
0.64 h
9 cycles
20 t 3.
180 t a.
1 trucks

b.
2,000,000.00
c.
P 2,000,000.00

P 400,000.00

352,515.24

354,792.31
 220,730.40
1,328,037.95

P 1,328,037.95

41,600
P 31.92
IV.

P 6269952
 PROJECT: SAND MAKING 2 - RAW MUCK HANDLING to UPPER TRAM
Facilities: Trucking, Mill Crushing/Grinding, Tramming

PARAMETERS:
Raw muck tonnage 780
Specific Gravity of muck 1.70
Operating Days per Year 360
Ave. Cost per Kw-Hr 5.48
Fuel Cost per liter 35.00
Total Tonnage of backfill delivered perYear 280,800

CAPITAL COST
Rehab of upper tram Crushing facilities
TOTAL CAPITAL COST P

OPERATING COST per YEAR

Description Qty unit U Cost
EARTH MOVING / LOADING
900L Dozing and Loading
Total Dozing/Loading Cost 280,800 t 55.00 P

HAULING
From 900L to upper tram = 4.71 km
Total Hauling Cost 280,800 t 31.92 P

MILL CRUSHING / GRINDING

Power Cost

Upper tram- Based on Jan-Nov 2021 average power expense P174,044/

of upper tram sandfilling month
Sub- Total - P
Manpower Cost
Existing manpower will handle the equipment operations
Maintenance Cost
Based on Jan - May 2006 Cost Report
Mill Maintenance 280,800 t -
Total Mill Crushing/Grinding Cost P
TOTAL YEARLY OPERATING COST P

COST PER tonne DELIVERED

= Total Operating cost / Total sand delivered P
RAM

t/d

days
pesos
pesos
t

Total cost

15,444,000.0

8,964,256.15

2,088,528.00
2,088,528.00

-
2,088,528.00
26,496,784.15

94.36