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Ls1 Engine Installation Guide: Design and Notes
Ls1 Engine Installation Guide: Design and Notes
Ls1 Engine Installation Guide: Design and Notes
INSTALLATION GUIDE
Introduction. ................................. 2
Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel System. ................................. 7
Lubrication System ........... ..............8
Accessories ............... ..............9
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Troubleshooting ............................... 17
Specifications ................................ 19
Diagnostic Trouble Codes. .......................... 20
PCM Pin-Outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I
Engine Contral Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . .25
(QGeneral Motors Corp. Agewed. PN 88959384 Revised 91Y01
c
LEGAL AND EMUTfSSIONS
INFORMATION
TIIFS ~ ) i ~ h l l ~ aI?t rI~ICII~IP~
~n 10 provlrlr:
~ ~ f o r r n ; l r ~al7ot1t
c ~ r l t t LS1 ~ t t ~ i . Ytt
- ~ a5.
seml~lv , ~ n d reldtrrl con.ootv<nls. Thrs
manual ,~lsn rlescrlt~rqprocerl~rrr><2nd
rnodlficnr~or~~. that may t~r~ ~ s r l riurlnq
ul
t t l t . lnstallalloti of an LS I rwelve as.;rbrn-
t~ly.11 1s nor 1ntr.rltled to rtapl;lrp cornpn\-
hen?lvcx scwlcr manual5 and pnrls
catalors Illat covCr englnrs and corn
emrlents. I?,~lher. r: 15 d c s ~ ~ n ctodp r o v ~ d ~
s'roplornc~~t;ll1nform;hlo~3tv nrraq of
Intrmst to hrin\rrlcdgenh'r ~ I o - I ~ - ) o I I ~ s P ' ~
erle 111 ~vrrstsarlrl r?iecb~ar~lcs.
Tilt< [)uI)l~cat,nnprrta~ti': to Prgirirb
r ~ n dvch~clrsr ~ h ~ ,lrr3 c l i used of! !he publlr.
IlrCllr,ny.; [ w e p t wkic9rrspcc~flcnllvnoteti
o f ' i r v t s e . rr?cteral lay: rcs1rIcts I h r re-
r7)ov;11or nlo~l~lrcatkon of anv pan nf n frd-
cr;lllv rrlltIIrf!rl c~rnrnsS~Or1 COrilrol systrrn
or1 rrirltr7r v ~ h l c l r s .Further, many statrs
tlavc r r ~dr led laws r~tirc!iproh11111 tarnyer
I ~ I C?!l*ti or I T ~ odny c I~~ E ~ ~L ~ I Iems-
I P~~ T , ~
~
c,lnn or norsr contrnl qvsteri. V r t l ~ c l ~ s
it.ti~ctiarc not operalrtl on 'l!>frc Iligh-
LS1 INSTALLAmONAND LS1 Fti!:ine Kit lluvcrs 5hi~1icIo?~tatr:, I i " i d i 5 r l r gerler,
~ lllv C X C P I ~'rom~ most rrq-
Iso8 C a ~ i ~ ~ r o : r ~ r r lS> Pr r~ r fI C TL'l,l~x~al
F: 'Gh*tP u1a21r11~~. JS arc 7nmr spcclnl ~rileres!, j r i c l
SERVICE INFORMATION ss r-3) CI ~:W ~ F S ! ~ I I I I ~t{ ~h F~ .IT~I~~('. ~ h t ~pre-(!r?1iL,<.ronV P ~ ~ C I P S . ' I l r rwder 1 5
T!ilh ~~utlllcatlnn prov~dcr-. ~ ' r ' r l ~ m~nforlrla-
l C,~n~iiro/F~reI,lrd S~mbcrMtanl~alcorirnlns Inl- ~trorl:<Iv \ l r p r l ID cttr-clc all app11c;jblelo-
tlon 011 corrlcmnents :)vd proct-d~rrrqThdl mar, portnr~tsafel) prrrnutlans, cwqnc COr'lrol (f (:,>I an(l S'.IIP I s i ~ s .
hr trsclul ~ d i l r ni n ~ t n l l ~ nory semclny! IS1 i t ) apno\lrc.;, nicclinri~cal rrp;llr procrr lrr?,
plnr KI! PN 75534322. Top~cs~riclrrllr~ n s t ~ l l -!v r'nq scllr9rnarjcs. ;)rid other lrrlpnflanl 1rlfr)r- ri3,qny ol ttw pans dc.;cnbcd or It~tpfl
I >!Ion notr?. S!IPPT]~!~ v ~ t e t 7 : ~rlr!ctrOn!C . In t t i ~ st i ~ a n u ~;?rc i l rnerchn~~rlls~d 'or oSI-
17allOtl.
I i ! ~ t ? ~ v~i ~ u n sac re tap,P.vcl
n ,rd; ! i c ; r f ~onlv.
enqltip controls, r rc:omrnrtlrlrrf acccssorles,
Tlie toll-frrr telephonr nt r n l ~ c r ? fnr nrdw w8ttit ' i r Spcc~dlPart? '.ot~ct? rrprod~cec!
parts I*.;'?. anti cnriyJ17especll~c;rt~ovs.
Inp?Grr~erakh l o t o r ~sew CP I T ? ~ ) ~ umt': ~I~s tl~le:
Tbr LS1 Eng~lnpl t r l pnglnc I S tr,~sedor] r t l r
pmrl~~ctlur r n ' f LS1 cxrl?rnF:
1 C ~ ~ ~ a lrr!l~rcI
h1. 5. 1-800-551-4123
Canada 1-800-668-5539
I SPECfAL PARTS NOTICE
5c1rlihly. Tht7 Ibt may rnrlllrle ex[%lr~-.tmank , Thr? pzfl t ~ ~ vt ~ ; c e l~~o < ~ ~ ~ ' ~(IFc a l l y
lol!.<. nri automdtlc Iran?rn.%lon fl~y!>l,lTe.a Plensr rr,id 1111srrltrri. pt~hlicntrnt~ hr*fnr--. sl:r7c3rf for Olf-tl~?~.:av~lpplrcal~on
L : ~ I ~ I ~'~nrneqq
~~: ;tnd a? ECM ltiat ,vl'I nprrate st;lrtlrlqrvorh tr,
t7orll K I i ( > pnqlre <)rid an elrrtrnii~c;tlly conl- Irl!lnn ~ i r ~ c e c l ~ r rThe
famlltnrl;~ yo~lrscll
r s . ~nfornmrnnr;.I nrga-
!:*tf~ lrlstcll
1
n:it::. 51r1cethe ~ri.;:;jl!i~t~unnf thrg part
rmy vitt t ~ !twmlr r \,<!(IF ~ ~ e ! ~sl cr!?irs-
l~!
trolled clL(iDE autor~lntrc tmr~5nussron. Tllr 51url conl'r>l p c r f ~ f r ~ ~ or d nt~,~. cIIIICCF-
LS1 enq'rlra a~srrnl)l\~ I:PIZ~S ,q~pr~%~m;l'C'b< t ~ f l r c l unrlrr curvnt hlator Vrlllrle
390 ~ n i l n d s . IMPORTANT SAFETY NOTICE SJ'O:V Sti~r~ili~r(Es. I: shmtE(1 not t)r : r l -
p&9 ? $-
":A I::, I' ;
3' /
-
LSP CAMSHAFT SPECIFICATIONS
I 1 I
Valve Lift Duration at Centerline Lobe
Year/Model Pa* No'
(Int./Ex.) .050"Lift (Int.lEx.) Separation
I
1997 Corvette 1 12554710 ( ,4721.479" 1 202/210 117
I I I
1 1
-ebird
12560964
12560965
.4T2.47g1'
.500!.500"
202/210
201//212
I
1211113
122tI.17
117
119.5
lafge bear~ngjourr~alsand lobes to rnlnln74ze 2uuu corvette I 12560968 .500/.500" 20Lf212 119'112 115.5
iors~onaltv:!stlng and stress. The camshaft IS
hollow to reduce mass, and does not have an
011 pump dr~veEear or fuel pumu lobe. A
notched nnc a t the rear of tlic caiiishaft trv:
2ers tflc ca~nshaftposltlon sensor. -Same as 1997 Corvette 1 ~ 1 td~ffcrent
h cam trigger wheel
The L S l ' s valves. pustlrods and rocker
OIL PAN OIL PUMP
arms are pos~t~onecl In I ~ n eto o(,tlmlze the
valve! r a n geo1nc:ly and reduce Inctron. Cast-
steel roller rocker arms aclcl s t f f n e ~ sto the
L S l ' s valvctra~n and enable h~p,ll engrrle
sDeeds.
I I
c ,! ~are
, ,: , h ~ ~ ! 5
-7, . fy~! ~ ~ - , ~ ? r ~ ~ ~ L",''~~~TI ~ ~ ? r , ~ - ~ , ~ ! ~ l i ~ ,
1 ~ 5 ? a : +311
!1~ CS3 ~ : * F I Wil'sr'!?'!' '. 8" I: i,~''i1.1'~
pnt or':?,na1ly~n:r,l,l~c.tl i4;:il> ar; LS3 r l r ~ : :I : # > , I'
y.!I! i?: F-OI:F~,:~-L - 0 ;j(!,?!): <:I! ' , l ! > ~ , r . ; l,:,lrlol
r I<*
c,>~i'[:o!~crfsi@r:l*e c~nlir!!~, I . I I > I . ~ ~ l c r * r ~ r . ~ l .
I I
Thc rccornmendrd 4L60E automat~c
liwe ~ ) ~ O V I S I O I I $to mount a
tr;ln511115~10n~
torqilc' arm.
-,--
I -.
' I ?
. . r
..,
8
1 .I -- -'
, , .:
T h r wlrfnl: Ii.~rnr.;< ~ l l ( ~ p l ~~ *~- 1t lt1h1r LSZ
Enync Kit I< r l r h ~ r i , n r r l'for ;I 4 l G O C f o u r - ~ p r p t l
,it~lon~atl<: ov6*riIr1"1P ~r:h~~-,lli~~~~o~i.
D~rnensiansfor motor mount boss locntrons
T l l r f o l l o v i ~ n41
~ fiOL nlltol?idl:,c: trar-smls arp rn111[>;1!1t)Ip
PI^-r I1~3cts Q?;I!.~-I thr- 13Ckl #.)I 11-
$10'15 i l r r reconln~rrjr tr\d lor ilsc r : l T t l LS 1 r r l - 1 ~ 1 7SI~J!~:I!r~nclcar) 1-JV ~ : , ~ l ~ ! ~ alor
€ e[l~ffPro~?i
cl
plr-PS' rj11 105 ar?rl 1 1 rc ~
!I:IP~:c~<.
PN 11515767 Br*l'i~n~tq~riy
t ~ o l IX
t ~ rtbcl.l PN 12561387 t?att, rvltrr
PN 1261968 Cnnvfrtrr hnlls ( 3 req.) AIR FILTER AND INTAKE
- trtm t r r f ~ t
I
1
I - 1 , ! -:!O
- - -
tl~rnadinserts In manifold to
1
fi tmnsralls';lnrl flirlrt coolvr rn~.<thc usec.1
W I I ~the 4LGOt ta>r<smtsson.T l ~ t *Iq~perf ~ t
t " r y routes flrrlci nut to I t ~ con!rr:
e !tlr lnwrr f~!-
!!I<;; 1(~1tW15 T o l!Se
f11tic! 10 T t F !?Jnsf)3155lCbli.
~nvrbrtrrl llsrr cooler I ; r ! c ~ , rcnlnve ttrf: (11 fir!<-
connect f~l!lnp>5sl:~lnlrd'rlwith tbr: tr.ln..n~ls-
slon ;mcl 11751.1'1 PN Sl(i37742 f~:t:nr,s.
Ske .1C6OlI transniss>ar)ri Il\rs arl rlrr:
lrorilt: spcutlonirlrr: : h v r nrr rlo l)rni~lslon<
for a rnecl~;~n!c~~l Tl>e~rlof-~rta~r
PCM speeclonirtrr 01jlp1I: [E,OOO 111ll..-s p+r
~ l r ~ v cTl;c
"1 c ~ C- r i:tl
PIC ~TP,:,J:.
RADIATOR
L
Wat
Note: Failure to connect the cylinder 2. Lower radtator outlet: Gnrr5 27?76
head arr bleeds properly c a n rcsult in an 3. Water pump inlet: : ; n v r 57 l r W T
internal air tack and cause englne dam-
4. Fill tank to water pump: LIT['< 70233
ace.
S ~ ~ ~~I I O I i t ! tx? ~ , ~ t ~ r l c d ftr P3m
A T - J I ~ 111t)c rl
FILL TANK
a l t l n ~ ~rrn In ~ d , j n :the 1
r l ~'~rbrl~+: r.~d.;tnr
oullci In t l i r 1 w . ~ t c r[limmll ~ntrb.
FUEL SYSTEM
Tllc LS3 f~1r.l ~ y ~ , opt-alrr, t ~ c ~ ;ll t~l,~)ier
prv?s,lrf3t!! ! ;I c c ~ ~ i : p n l ~~. ~
7 ~ ? ~l I V \ #-.,,s-
J T~! a ?O~
ton). I::( c.l;lt~nn
? i-;t)eri r l s < C n ~ l > f ~IF-re ! l ~ f11eA
(:lli1cL, :I!'
S w l P r ? ,-i?if! , y .a x j i,t r3sr f * ~ ) ~
IarIy fnr lerllrs. lJsc rc1r.v I-'N l~10Y-J~l3FE tn
ConTrol lhc 4-lct:lrlr: 7 1 tel 1>~1ni;3.
FAN
LUERiCAflON S Y S T E M Tllc CS1 Enpme Klt a5semllly usrs a
Carnarolftreb~rclor1 pan. Other p r o d ~ c t ~ n n
A 10'rv-30 svnlhetfC 011ls s"'lahlc for pans are ava~lablefor custom ~nstall~llons.
opemtlngcondrt1Qn5.Operatlun In Tt~esepans have vnrlnus depths arwl conl~y,u-
Or cold lnay rcqulrc O'l wltrl hlEher Or
ratlons as si-~clwrrIn lhr: nccomp,lnyrrlf< ptlo-
lower YISCC ctlvely. tos. Notr that cach 011 pan LISPS ;I sprclf~c
wlndajic tray and QIIpimp plchup. CallnclTlcz
shown are w ~ t hand w~ttioulor1 IEltrr rr5pnc
6 Iwely.
NOTE: All dlmens~onsappronlmatc: for refer.
cnce irsc otlly.
-
1, PN 125t,,,, Y,, vette
2. PN 12558762 Carnnre/Firebird
3. PN 12560393 C!K Truck
..-
I* ' -
Drill t a l l I ~ o s sfor amermarket 011p r e s w r r
,rlltl
gauge sender rf required.
1
nlpstlck
I
F~re
hrrd
Canidrnt
011pan
12558762 F~reb~rd r;
The following componerit..can be used to
12558253 Cilniarol
WInda qr7 t rav t S 1 accessory drivc ,.r ,.tern. mount an air contl~t~onur cornpresson nn an
F1reh.m L S I engllir?:
12558684
12560393
C/K T r w k
C,K Truck
D~p~t~sk
041 pan
n m ' s can t ~ ~
r ~ s e111
r lInrlnv LS.1 ~nslall;~tlr)ns.
ALTERNATOR
-
IMPRESS
011 (,umo
12563961 CtK Tnlck
plck,lp
Confet?rl,
D~llsr~ck
2256246' l-lol[leai
12561541 Il o l r l ~ n 011
pa71
011 p u m ~
12572654 Holdcv
p~ckup
I --. - 2 L
The fallowlr~: c(~rrir~trr~r*r~!> to
calrr h ~ r~sr,rl
-
mount a p o v . r r stl.j.r~ri!: punrp o11an L S 1
enjilne:
1.PN 26040467 Cap
2. PN 26068934 Reservofir
2. PN 1 1 ? 16366 H r ~ l t
3. PN 12569527 Belt
3. PN 1153 6366 Bolt 4. PN 12559885 Pulley
4. PN 125h3327 Bmcket 5 . PN 1407KH96 Bolt ( 2 req,)
5. PN 1151fi360 Bolt 6. PN 12555Ci93 Brncc
7 . PN 1 1 5 1 5 7 5 7 Rolt ( 2 req.)
8. PN 26068r)3C Pump
9. PN 1255733 1 Bracket
10. PN lt5157G7 Rolt (3 req.)
ACCESSORY DRIVE fENStONER EXHAUST SYSTEM
Tllr, L S 1 Engine K I rs
~ sul~pl~cri
!:.TI1 [Ira-
-+
,.
Pmrl~~ctlon
;ir~r>j~cnt~or~s
L S 1 P~!I;IIIS~
can 111. ,~~1;111tcd
r?lanif~ldsfur oltipr
to c ~ ~ ~ instal-
1:1!10115. N O ~ P~ I I I )IIII!I-.I(~IICPS 111 P ~ S L OI.I\~C,
I o c . ~ - mawl
s l ( ~ f ~ l > IS. J t P3r? r i 1~ r ~ i l ~l~\tccl
' -
~ t r ~ t ! ~
~ I I ~ ~
~ r 7 arc?
-ji
-5
for ca5t-irorl 111~if-11fnlds i a l t i ~ r: t . , ~ r ~ tPf3 fat)r~-
.,-,*-.I=
.
.
..:
4 catrd rnarl~'fir(ls sI-IQ'c!~.I r l ttwr,r rnsrances, .&-
w-+-
-
TORSIONAL DAMPER
The LS2 torsrotlal dawlirt n l ~ asrwps a'
the cnnks!lnft p ~ ~ l l efor
y t h r ~ l r c r s s o yd r ~ v t .
Clankshalt p ~ ~ l l c varc
s nv;~~l,?l>lp rn drffcrvrlt
confip,urat~orlsto fit varlokrh ~nst~llatrons. Tlv
d~mcrrslons shoivn R ~ C :It)(? i ~ p o r ~ ~ ~ r n1115
iitc*
naticrr from the rear of t h a~u l l ~ yto Ihc n)l~llcl
l)oqscs on YtFe froril cxnyulecovpr. lleadpr f!,3nf?!-.: for L S 1 crl[31tir>T.;!r? A~.;
lfi as PY i :,J.:80I30 lor [:I ~b~!(:~nj-tj~j!i: 1
llarrsl 5v';tPrrls. Prnd~lct~nrl1.51 evr1;31.1?1
nlar~~folrl 1:;1slrrJts :P\ 17!i59573 - 7 rPrl.1
a r ~ t lrrivrrlc fas!enerc, fl"c 12551187 12
.
wrr. ! ir? r ~ c o i ~ ~ n i ~ T!V'SP
t i d ~ tEaSb,PtS
~. Can
11- rr.11wrl , I In fioorl cnr1ri3t~on.
I h
L 5 1 wir~ngharness. right s l r l ~
I I
1,Injectors 2,4, 6, 8
2. IC control hank 2 (RH) L 5 1 Encine K I wirrnf:
~ harness
3. Crank wlre to starter 1. Data Link Connector (DLC) and MnIfunct~on 5. LH bank
4. 12 volts to starter lug Indicator Lamp (MIL) 6.AH hank
2 . Fuel pllmp relay 7. Fan rclny
3. A;C comprrssor relay R . Fan connect~on
4. Fllse block
L
L!5 1 wiring harness. 1left side
.- --
1. lnjccrors 1.3. 5 , i
2. IC control bank 1(LHI
1r1. ~:ol~iprpl~pt
,SIV~: 111forf11~1T
,nQOTI t IF ~r I~T,IT~P
cuillrn! v;?:efn. 11ic111drr-2 ~ : ~ ~ t c ?FXL>~;II>J-
~I?cl
C n d w ( DTC ' nrvl
~ , o q ~(I'~ :Dla?nostmr:rr0~1!1!~1
dra:,rlrm-,Tlr proc?r!\~rl-!<.refer 10 7 1 1 ~ 1998
Serw:r-. FA;lr7rr;i!.
Ca,i~~rr,:Tlr~<l)~rr[ Toll-frt.~
t~fel)tio~ir: ~rnhefifot -,mplCmnrl~
r t , l l orrler-
In??~n~ornlntirl-~
ATE:
'U.S. 1-800-551-4123
Canada 1-800-668-5539
SYSTEM OVERVIEW I
P S I Eng~neKit wtrmF: harness
1.Data Link Connector [DLCI and Malfi~nct~on Dk Grn = Coolnnt temperature
ltrdrcator Camp (MIL) Tan = 011pressure (for GM cluster only)
2. Furl pump GtirMrht = k C requpst
Blvc = Fuel pump cauge Whrtr : Tachomrt+*r
Gray = Fuel pump power Pink Purplc = Torrluc converter clutch
Black = Fuel punip !:round (TCC1: open with h r ~ k cpcdal deprcsscd
-
3. Gilugr?wnrrng
Grn~TVht Electric spepdometer (optional)
Prnk = Voltmeter
4. lgnttlon switch
2 Rwd = Eattrry powcr (both to E+ Input
vrlo o f ignltlon swztch: alw,lvs hot)
Pink = 1 2 V to 4'C sw~tch Pl~rple= Cr,frlk tn starter
Blue = Fuel f:nuge P ~ n k- Sw~tcllcd1 2 V t o fuse hlock
A scan tool rvnll not d~splaydata r f svstern englnc coolant tr?nlilP~i~lUl-? SenSDr tllrnr!gtl a DTC POI 02 MAT- Sensor C ~ r t t LOW
~~t
voltage IS oulslde t h ravge.
~ ~ rcs~starr11the PCM ;~ndmeasure? Ihca voltage. Frequencv
Thr voltage rv~llIF h ~ g hwhen thr cny,rne 1s
WIRING HARNESS SERVICE DTC PO103 MAF Setlsnr Clrctr;t High
cold. Thc voltapc 1~111Oe low I ~ V ~ theP ~ IenpJnc
Frerluency
When repnlrlng or servlclny, t r [ ~engrne IS hot. The PCM c a 1 c ~ : a t ethr:
~ crlglne coolnnl
control w~rlnc harness, Lisp wlrlng that has ternpemttlrr: ljv mcasilrlnp, T I v voltacc. Thr INTAKE AIR TEMPERATURE (IAT) SENSOR
hgh ternpcr,~!~lre ~ns~rlatlon,
Rcmember t h ; ~t englne cnolan?lernperaturi. affects most 5vs-
toe erlglnc control systern operates at rrla- terns t h r PCM controls.
Ilvely low voltage and amperage I~vplS,su Tho scan tool t31qpl;lys engine Coolant lem-
mabe the hest possrblc! bond at all splirrs us- peratirre In degrccs. TLleenclne ctlol,lnl tem-
nnp, rosrn-core solder. perature and ~ r ~ t a halr
r t e n ~ n e r , ~ t l ?lio~rlrl
~rr
Repalr~nga connector requlrPs complete II close to each othcr ~f thc ctv>lrie has not
C
rcalncemcnt of the connector. Spllte a ncw I~ccn nln lor srvcral hours.
connector Into the harness. The follow~nr?DTCs set ivtien the PCM rlc-
In order to prevent shonlnc between trrnrr- In lhc K T sensor c~rcult:
tects a n~allunc!~on
nals, usc care when proh~np,a connector mid 8 DTC W117 ECT Srnsor Clrcurt Low
when replac~nglerrnrni~l\to preven? tlilrn;lf!e Vnllage
to the components. Always use junlppr rtlre Ilrt,rhr! ~ l r r~ernpr.r,~t~~rt.
(I,AT) scnsor FP:
hctwrrn connectors for clrcurt lest lnp,. Vever DTC W118 ECT Scnsor Clrc~ritHlph 12160244
prol~r:through Wearh~r-Rackseals. Voltage
Ooen crrcrllts are often diff~cullto locate bv DTC PO175 Ercessrve T ~ m rto Closed Thc Intah(' htr Temwrat~lre(!AT) sensor 15
srg%! hecatrse oxrdat~onor ternl~nnlrnrsal~gn- Loop nteqrated w ~ t hthe MAT qrnror. The IAT iq n
menf arp t i l c l ( l ~l)y
~ ~the conneclofl. W I ~ ~ I I ~ ' I ~ ! DTC P I 1 1 4 ECT Srnsor Crrcurt themil~torwti~chchanrr? value haserl on the
a connector on a %?nsoror 111 !tie ivbrrnr: tinv- lnterrnlltcnt Loiv VoltaRe tcrnpcrrll~lrcof The alr r.rilc:rlrlgl h e erq:rlc. Low
ness niny tcrnporarllv cnncct an open r:rctrlt, temprrnture producr.; a hgh rthastancc
DTC P I 1 1 5 ECT Scnsor C~rcuil (100.OQO ohms at -3Q F)..A h~y,hrrrrlornture
bu: ou1d17ed or loosr connections niav cause
lntcrm~ttentHlfp Voltage c a ~ ~low
~ rseslstnncr
s 170 ohn% ill 7 t j G FJ.
Inrermlttcnt problems.
Tlie PCM supl,lras a 5.0 vol! s~~:oalto the
wiqor througl~a rcslslor 111 1 1 1 ~PC61 and
r~ie~si!rcs thc voltaf!r. TI lc voltage rv~llI)e I11gh
,:?n the pncornlnf: t'lrr 1s cold, and low v~hen
* ' P 31' 15hot. T l i r I
CCM c;rlci~latcstbe ~riconi-
)!I lrr hy !npasLjrlnp, t h e [AT volt
xr 7yrl!nfbr.
-1Y
:.
T t i ~!AT ~ri'5r3r ~ ~ ~ . r l c 7IS1 tised to a d ) i i ~ I
~ n , t r : ~I!mlnq L ~ c ~ ~ r ( 1to8 nIncmiln{:
g air d e n
slrv ThP sc,arl rnnl dlsnlavs tcm!,erntklrt of the
;11r t~nlrr~nl! thr enE1r.e. %,;htc11 s h o ~ ~ lrc;jrl d
n t ~ n l p ~ r a ~i-hm
{-II>SP 1 ~ 3a r t i ~ ~ alr ~ r r ct ! i ~
~ r ~ v ~15r colil.
l r ~ The Iemlleratrsrr sliot,lrl rlsr ns
~:r~~ir'rllnnrl tpniperature IncrPrlS+'S I' thi' v.1-
I r l r t~as 1101I ~ e u nrun for scvrr,ll hotrrs, tile
'(1 S ~ ~ ) S C Itemperature
T and t2rijrlnr cwlanf
'~.~'~:)rrnt~lre ~tioirldrend rlosp t t l I \ , I C ~ othrr.
Tr-r,> fnfln,wng DTCq srt tf thr PCM dctccts
i?-:,I (L nc'lor In T ~ IAT
C scnqnr c ~ r c t ~ i t :
1 DTC W112 IAT Srnqor C~rctrttLow
iro?a:?e
I DTC PO113 IAT Srnxor C~tcir~t
Hi~h
V0lW~tc.
DTC Pllll IAT Scnsor CKT
Intcrni~ltrritI-l~qhVoltaq~
DTC, P I 1 1 7 IAT Sensor C K r
lrit*,r~lilttr\tltLow Voltaq~!
MANIFOLD ABSOLUTE PRESSURE (MAP)
I
When thr PCM d c t ~ c ! 5;l rnalfl~ncl~on In The PCM ?rt? n DTC tu.+n Vie PC\+ drltlct5
the MAP sensnr DTCs:
I! S r f s thr fot~a;*!~!lrlg an HOPS slPrinI clrcurl t r ~ r l l1s loo Iu1.v wr fw)
DTC PO107 MAP Sran<orC8rcutrLev: li~f:h, orkvttcri Zhc PCM detects nn !I025 ,jct~v
Voltap.c ~ty.Tlir PCM also has the a l ~ ~ ' , ltn \ : dr'rc'
H02S rr5wonse, swrtchrn,q. lr.~r~,,~!~oIl !Irnr.
DTC 1-'03 OR MAP Scnsor C~rcurrHigh and lncorrrct raho voltagr: ~?rol~lrni.;. C'l T,4
VOIT~I!(~ 5lnres 3 DTC that ~rlrl~ciltrs cl~fr,lrlt=rl I-I035
HEATED OXYGEN SENSORS (H.025) na? H02S rr:sy)orlo3r: s ~ ~ l c t ~ ~ u : , .
~ ~ r r l ~ r n r n n~i
trdvisrtion t?n?P.or rdll0 prnl~tem1 5clc~trcf~cl.
-r. 4 c w - I
1. C111 nressure sensor THROTTLE POSITION (TP) SENSOR
2. C amshatt PI~sitiori[CNI P ) sensor
3. C,round lug 1to svl~ndcrhead
3, hlanrfo!d Ahsorurc Pressure (MA1P) sensor
5. Knock s e n w r ( H S l
Reluctor for
sensor ,
CN
'---
(YrrPrmrne I ( t t m c b f i ~ l ~15
fir IPP ~ H C I qyqtrni.
~ IIr rt t 7 ~!PI)I~IOO\ ,;vq-
Thcrt, may he alr In t h f~~ r r Irrlcj
1311~ ~ h w~!l~ creoulrc
h
l
R mlfi~ltr!In
or file1
FUEL PUMP CONTROL CIRCUIT (3~1rp.e. COI~~I~IIC 10 crank t l ~ f rnrlnr!
: or
Wlirn the ~gnlt~ori n:.ifc" 1 5 tirmed lo thr open thr f t r r a l lrnc a1 tlie fuel rd'11Id i d
ON Iltlslllon. !Qc PCF.1 nc1,lvntrs the rn.tanlc c h ~ c kfor fr1c4110~.
f.1~1Ililinl? Tlie fuel p1lrn;r rornillns on ar; Innq
FIS t l i r . PCkI rece:ves rcfrrt:rlcra pulses fronr
t tip elcctrn!v.c ~qnltlonsystcm. If I ~ ~arc PK nuP The fclel plrrnp rrlnv w ~ lnot l stav
~!~i.re)zecl I 1nlrs5 G ~ IrCn q n e :s
:c4crc.'rt~ 1)rll?17s,the PChl ttlrrX=. Ihr) fuel
crlr'in o+f aftor Irlss than one SPC()I~(! rrankrng or rtlnnllic. Tn t w t the fuel
pcrr~~y), [lie relay c;lr? l ~ l)ve?assed
r as
The PChil rnritmls the 'uel numl, r ~ l n yh y fr,llocv5: Rer?io\c t h c cnri n ~ cort fro~n
ayipiyhng R -I to !hr control clrccrlt v1;l nrl ~ n t r r ~ wumo relac. C o r ~ r ~ (a~l~lrnper
r h fuc.1 tt
1 7 ~s~%lltcCI
1 c i l l l ~ dn c!rrvrbr. The pnrnaw I,ilr[,o';r ! v w from ihp orr7rgl) 70 Illr TC'CI
of t h dr~ver
~ rS 10 s r ~ l ~ p; llyvoltaq~In tilt 711rl Tluq 1~111 pvi4:Pr l t ~ e
f11v1pk:rn[>
AfC Compressor Clutch Control
[ 7 ( ,17313 rP"3k'.
2. Chrck-(,r~flrr~~I~y,tlt5110111d IF on rvhcrl
Tljc rfrrwr has a fa~llt~II* i - ~ t ~ lt7c
~ c hPCM ~~nn~ onn W~IPII rl-lclne 's not runnrw:. If
r? o
vnclnr!urs. When t h c PCbZ ctvrltnands thc frrel nnt, check the folkobv~nr,:
ntrrnp ON, flip voltaqe of the rnntrol crrcult
sh3?1lrlIF h ~ q (nearl~ ballcr) vnltaqc). Whcn Grounrl wlrrs on I ~ P hack of !tie r~j{h!
[ r e PCM conirnsnflq rhc control rlrrult tn t h e sldtt cvllnd~rh ~ c ra?tfst
f he ~ ~ q t l t .
fuel pllnrlm OFT, the vo!T,3qc st10~1lc1Ilr: low on both
C h ~ c kfor baF!?rv irolti)~~!
(near ~ p r n 14c)4?5). Tl)e PCM scts DTC wfwn ~t ~ t ~ of tqr
l m tron s ~ ~ i ~ t c h .
r-
rb~fpctst",e 'rlrl mlmp control clrcI!rt IS
Thc Tecli 2 scan 1001 s l i ~ i ~ shoiv
!d an
<h~?.?c!!O S r ~ t ~ n l d .
FAN CONTROL RELAY CIRCUIT
ionlt~onvoltaqe IS suppl~crlcl~rcct[yto thr
j ~n~glm.h~m a ww u
.-
UCI~I.P~CN 1%
%i.r~rqPull T O SC4l ( A L M l
1o;irrrun voltaye of a l Ip;lst 12 vo!'s.
Both PCM harness connectors must
~IP tttht a n d In coed condl!lori.
coo~lrlp,fan relav coil Tlir: PChl cor:trofs thr-
Clicck rl ~ i i nallsrnc~~on
v c r 3 l l r ~i l r r sct
rel;!v IJVp>ro~rndrngth~ control crrcu~tviaan In-
In t h r PCkl.
t ~ ! n oLl . M ~ I ~called
C~ a drlvcr. Thc prrmay func.
tmnnr l l l h r rlrri~prIS to suy~plyt l i ~glound for I
. Btlrned oirt r h r c h engtne l~ght,(Ths 1s
f h r Cor~'r~llrt! clrculr. The cnclnr coo:~zlg!an 2.'. n, I, P"" I Ul"
an LEU and 1s not r a r ~ l vreplacccl, hut
RFD'RL*
s ' r , r n ~ r l nri when coolaril trrv~lera!trre - - LCDs do not frill SI, r , ~ v l vas lj:~II)s(101.
~ P F I C i~l p S ~~r~~~(~tnat~lv
*,n r
AIC Refrigerant Pressure Sensor 3 . Check for spark at tht. spark r,lugs
4. Ck~ccklryectors for a y n a l
Eacn dmPr h,l< a fault hnc \*il~!cht l r ~PCM ALTERNATOR
I. Rmmw earl tnlpctor connrctor and uut
ri\onltnrs. n't~l:Itir: PCX4 commands ;r corn-
pnnrnt ON, thc oot!;lfip or the c o r l l r ~ Ctrc~lr! l n 6 to 17 volf tcst I ~ ~ rlcrnqy
lit the
stlntlld he lor%!4nrx ; r w volts). When the corinrr-rrjr (4 6-volt rest l~glltw~rlslioir
~ la c o u ~
PCP,? c o r i ~ ~ i a r dt lsl r ~r:rlntrnl c ~ r c utn up hr1lpr Irb tile clayl~eht).
pnnrnr OFF. The voltar~cof Tile clrculf should m Crank n h r t:rll:lne. Tlle hp,bt sl>ould
l - ~ r r t i near ballcry. !~olt;trlv).If Ihe f ~ t l ' dc-
t ktlnk.
' P C T I ~clrcljlt~ ~ sense5 ;I ~8r)1!.7qr o:lier than
Engine starts but runs rough:
?:h,.tt I h r PCM expects, a DTC 1.1 5et.
L. If check-enqnt. r l f ' i t r5 on, cl~cclrlllr
midf~~rict~ o n t3.1th< I TccIi 2 scan tool.
cotlcs
3. Furl pressure nulst l)r nt Icast 53 PSI.
3 . Rnc! scncor. Not? that some sensor
1. Engine Coolant Tcm1)erature (ECT) v n s o r pr~l~lem.,fill! not necP?qanli* Ilrrn on the
2 . Alternator (flat 4-plrll
3. Alternator l~lF: c!7eck-rrlP)nP I I F . [ ~ ~ .
SPECIFICATIONS
i
I
INOUCTlOFl SYSTEM
'DIAGNOSTICTROUBLE CODES
DTC DESCRIPTION
PI122 1 TP S ~ n s o CKT
r Fr:crnl~ttr~ritLr~v!VO)~;~P,C
PO342 CU.:p Spnsor Clrcult t o w Voltapc
I-lr;trrrq O % v g ~Sn~ n q o (H02SI
r I r i ~ i ~ l f ~S!vltch~ng
rb~~I
PO343 C:iP l t Voltace
Sensor C ~ r c i ~High ~ , 3 , 7 1 <I S~n.;nr J
Transm~sstonRanee
61 Red 1226 PCM Batteiy feed
---
62 -
Crank Sensor
NC Refngerant
63 Black 20 407 Pressure Sensor 63
Ground
65 65
A;C Refngerant
66 66 Gray 20 474 Pressure Sensor
Sgnal
I
67 67
68 LI Blue 20 1876
Knock Sensor (KS)
68 Rear
74
--
78
- 78
-
79 --
ENGINE CONTROL SCHEMATICS cont.
DATA LINK CONNECTOR (QLC)
ENGINE COfVIROL SCHEMATICS cant.
BANK 1 IGNITION COlUMODULES
'ENGiNE CONTROL SCHEMATlCS eont.
BANK 2 IGNITION COIIJMODULES
IS" 1
aG
;5 >
0
r;
;
I
ENGINE C Z O m O L SCHEMATICS cont.
ENGINE SPEED OUTPUT. CKP AND CMP SENSORS
ENGINE CONTROL SCHEMATICS cont.
INJECTOR C1RCUITS
ENGINE CPNTROL SCHEMATlGS cont.
INFORMATION SENSORS
.-e
r
C
m
- ;
t:?5d,
Ivb==Z
e L aB ,O -- I ~ , ~
dk
r - - - - - i
n 3%
, - - - 7 -
I I
1 I t
1 1 I
I I I I
x I D
I a
I 1 I
I E I
I m z
CT
05 I
0
3
d il3 :I I
I 1: :I I
I 1: A A rI I
I I I
I EI I
I I
I
I 1
I 1
I P
F 3
I
I I
I m 1
I I I
I I
0
1
1 I
d I
I 1
I
I z
1
I I
I I
N L,-,,-A
T
I e
5 -
t
A 5 ti
db
m
PI
3
cj
VSS SIGNAL
ENGINE CONTRUL SCHEMATICS cont.
ENGINE COOLING FAN
ENGINE CaNTROL SCHEMATICS cont.
CHARGING SYSTEM
ENGINE CONTROL SCHEMAmCS cont.
TRANSMlSSlON
ENGINE CONTROL SCHEMATICS cone.
TRANSMlSSlON L