Module-3

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 DC MOTOR
• Electric Motor is a machine that converts electrical energy to
mechanical energy
Principle of operation
• Its operation is based on the principle that when a current carrying
conductor is placed in a magnetic field, the conductor experiences a
mechanical force.
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• The direction of this force is given by Fleming’s left hand rule and
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magnitude is given by
• F=BIL Newtons

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 Working of D.C. Motor
• Each armature conductor is carrying current and is placed in the
magnetic field, mechanical force acts on it.
• Applying Fleming’s left hand rule, it is clear that force on each
conductor is tending to rotate the armature in anticlockwise
direction.
• All these forces add together to produce a driving torque which sets
the armature rotating.
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• The function of commutator in the motor is the same as in a
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generator. By reversing current in each conductor as it passes from
one pole to another, it helps to develop a continuous and
unidirectional torque

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 Back or Counter E.M.F.
• When the armature of a d.c. motor rotates under the influence of the
driving torque, the armature conductors move through the magnetic
field and hence e.m.f. is induced in them as in a generator

• The induced e.m.f. acts in opposite direction to the applied voltage

V(Lenz’s law) and is known as back or counter e.m.f. Eb.
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• The back e.m.f. Eb= ϕZNP/60A, is always less than the applied
voltage V.

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• Net voltage across armature
circuit = V – Eb
• If Ra is the armature circuit
resistance, then,

• Since V and Ra are usually

fixed, the value of Eb will
determine the current drawn by
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the motor.
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• If the speed of the motor is
high, then back e.m.f. Eb=
ϕZNP/60A is large and hence
the motor will draw less
armature current and
viceversa.

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 Significance of Back E.M.F.
• The presence of back e.m.f. makes the d.c. motor a self-regulating
machine i.e., it makes the motor to draw as much armature current
as is just sufficient to develop the torque required by the load.

• When the motor is running on no load

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If the motor is suddenly

• If the load on the motor is decreased

• It follows, therefore, that back e.m.f. in a d.c. motor regulates the

flow of armature current i.e., it automatically changes the armature
current to meet the load requirement.

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 Voltage Equation of D.C. Motor
• Let in a d.c. motor
V = applied voltage
Eb = back e.m.f.
Ra = armature resistance
Ia = armature current
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• This is known as voltage equation of the d.c. motor

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 Power Equation
• This is known as power equation of the d.c. motor.

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Types of D.C. Motors

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 Armature Torque of D.C. Motor
• Torque is the turning moment of a force about an axis and is
measured by the product of force (F) and radius (r) at right angle to
which the force acts

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• In a d.c. motor, each conductor is acted upon by a circumferential
force F at a distance r, the radius of the armature.
• Each conductor exerts a torque, tending to rotate the armature.
• The sum of the torques due to all armature conductors is known as
gross or armature torque (Ta).

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• where a is the x-sectional area of flux path per pole at radius r.

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a

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 Shaft Torque (Tsh)

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• Brake Horse Power (B.H.P.)
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Losses in a D.C. Motor

• The losses occurring in a d.c. motor are the same as in a d.c.

generator
(i) copper losses
(ii) iron or core losses
(iii) mechanical losses.
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Efficiency of a D.C. Motor

• As for a generator the efficiency of a d.c. motor will be maximum

when
– Variable losses = Constant losses

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 Power Stages

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 D.C. Motor Characteristics
Three important characteristics of a d.c. motor are

• Torque and Armature current characteristic (Ta/Ia) (electrical

characteristic)

•
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Speed and torque characteristic (N/Ta) (mechanical characteristic.)

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Speed and armature current characteristic (N/Ia)

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 Characteristics of Shunt Motors
• The field current Ish is constant since the field winding is directly connected
to the supply voltage V which is assumed to be constant. Hence, the flux in a
shunt motor is approximately constant.

• (i) Ta/Ia Characteristic

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• In shunt motor
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• (ii) N/Ia Characteristic

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• (iii) N/Ta Characteristic

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 Characteristics of Series Motors

• Ta/Ia Characteristic

• For series motor

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• (ii) N/Ia Characteristic

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• (iii) N/Ta Characteristic.

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 Characteristics of Compound Motors
• Cumulative-compound motors
• Differential-compound motors

• Characteristics of Cumulative Compound Motors

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(i) Ta/Ia Characteristic
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• (ii) N/Ia Characteristic

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• (iii) N/Ta Characteristic

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Comparison of Three Types of Motors

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 Speed Control of D.C. Motors
• The principal advantage of a d.c. motor is that its speed can be changed
over a wide range by a variety of simple methods

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There are three main methods of controlling the speed of a d.c. motor,
• (i) By varying the flux per pole (ϕ). This is known as flux control method.
• (ii) By varying the resistance in the armature circuit. This is known as
armature control method.
• (iii) By varying the applied voltage V. This is known as voltage control
method.

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 Speed Control of D.C. Shunt Motors
• 1. Flux control method

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 Speed Control of D.C. Shunt Motors

• 2. Armature control method

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 Speed Control of D.C. Shunt Motors
• 3. Voltage control method
– (i) Multiple voltage control
– (ii) Ward-Leonard system

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 Speed Control of D.C. Series Motors
• The speed control of d.c. series motors can be obtained by

(i) flux control method

(ii) Armature-resistance control method.

1. Flux control method

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1. Field diverters.
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3. Tapped field control
4. Paralleling field coils

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1. Field diverters. 2. Armature diverter

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3. Tapped field control 4. Paralleling field coils

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 Speed Control of D.C. Series Motors
• 2. Armature-resistance control method

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 Starting of dc motors
Necessity of D.C. Motor Starter
• At starting, when the motor is stationary, there is no back e.m.f. in the
armature. if the motor is directly switched on to the mains, the armature will
draw a heavy current (Ia = V/Ra) because of small armature resistance.

• Example, 5 H.P., 220 V shunt motor has a full-load current of 20 A and an

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armature resistance of about 0.5 W. If this motor is directly switched on to
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supply, it would take an armature current of 220/0.5 = 440 A which is 22
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times the full-load current.

• This high starting current may result in:

(i) burning of armature due to excessive heating effect,
(ii) damaging the commutator and brushes due to heavy sparking,
(iii) excessive voltage drop in the line to which the motor is connected.
The result is that the operation of other appliances connected to the line
may be impaired and in particular cases, they may refuse to work.

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• In order to avoid excessive current at starting, a variable resistance (known
as starting resistance) is inserted in series with the armature circuit.

• This resistance is gradually reduced as the motor gains speed (and hence
Eb increases) and eventually it is cut out completely when the motor has
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attained full speed.
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The value of starting resistance is generally such that starting current is
limited to 1.25 to 2 times the full-load current

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 Types of D.C. Motor Starters
• Three-Point Starter
• Four-Point Starter

• It is very important and desirable to provide the starter with

protective devices to enable the starter arm to return to OFF position

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(i) when the supply fails- For this T
purpose, we use no-volt release coil
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(ii) when the motor becomes
purpose, we use overload release coil.

• The two types of starters differ only in the manner in which the no-volt
release coil is connected.

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 Three-Point Starter
• This type of starter is widely used for starting shunt and compound
motors

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Four-Point Starter

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 Testing of D.C. machine
• D.C. machine can be tested by four different methods
1.Direct method
2. Indirect method
3. Regenerative method
4. Retardation test
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1.Direct method(Brake test)
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2. Indirect method
• No load machine losses are first measured by a suitable test and then the
additional losses on load are determined from the machine data, in order to
calculate the machine efficiency
• The simplest method of measuring the no-load machine losses is by
Swinburne’s method
Swinburne’s Method for Determining Efficiency
• In this method, the d.c. machine (generator or motor) is run as a motor at no
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load and losses of the machine are determined.

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Once the losses of the machine are known, its efficiency at any desired load
can be determined in advance

• This method is applicable to those machines in which flux is practically

constant at all loads e.g., shunt and compound machines.

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 Swinburne’s Test
• (i) Determination of hot resistances of windings
• (ii) Determination of constant losses

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Advantages of Swinburne’s test

(i) The power required to carry out the test is small because it is a no-load test.
Therefore, this method is quite economical.
(ii) The efficiency can be determined at any load because constant losses are
known.
(iii) This test is very convenient.

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Disadvantages of Swinburne's test
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(i) It does not take into account the stray load losses that occur when the
machine is loaded.

(ii) This test does not give quite accurate efficiency of the machine. It is
because iron losses under actual load are greater than those measured. This
is mainly due to armature reaction distorting the field.

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 3. Regenerative method
• Regenerative or Hopkinson’s-Test
• This method of determining the efficiency of a d.c. machine saves power
and gives more accurate results.
• In order to carry out this test, we require two identical d.c. machines and a
source of electrical power
• Two identical d.c. shunt machines are mechanically coupled and connected
in parallel across the d.c. supply.
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By adjusting the field excitations of the machines, one is run as a motor
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and the other as a generator.
• The electric power from the generator and electrical power from the d.c.
supply are fed to the motor.
• The electric power given to the motor is mostly converted into mechanical
power, the rest going to the various motor losses.
• This mechanical power is given to the generator. The electrical power of
the generator is given to the motor except that which is wasted as generator
losses.

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• Thus the electrical power taken from the d.c. supply is the sum of
motor and generator losses and this can be measured directly by a
voltmeter and an ammeter.

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• ii) Assuming that iron, friction and windage losses are same in both
machines

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 Retardation or Running down Test
• This is the best and simplest method to find the efficiency of a constant-
speed d.c. machine
• In this method, we find the mechanical (friction and windage) and iron
losses of the machine.
• Then knowing the armature and shunt Cu losses at any load, the efficiency
of the machine can be calculated at that load.

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Principle
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Consider a d.c. shunt motor running at no-load.

(i) If the supply to the armature is cut off but field remains normally
excited, the motor slows down gradually and finally stops. The kinetic
energy of the armature is used up to overcome friction, windage and iron
losses.

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(ii) If the supply to the armature as well as field excitation is cut off, the motor
again slows down and finally stops. Now the kinetic energy of the armature
is used up to overcome only the friction and windage losses.This is
expected because in the absence of flux, there will be no iron losses.

By carrying out the first test, we can find out the friction, windage and iron
losses and hence the efficiency of the machine. However, if we perform the
second test also, we can separate friction and windage losses from the iron
losses.
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Theory of retardation test
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• In the retardation test, the d.c. machine is run as a motor at a speed just
above the normal.
• Then the supply to the armature is cut off while the field is normally
excited.
• The speed is allowed to fall to some value just below normal.
• The time taken for this fall of speed is noted.
• From these observations, the rotational losses (i.e., friction, windage and
iron losses) and hence the efficiency of the machine can be determined.

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